ee ee ee PHILIPS FALCON P135 Instruction & Maintenance Manual 9523-490-03101 Issue No. 1 Philips Electrical Industries of N.Z. Limited [paiups| Telecommunications DivisionV.H.F. A.M. SOLID STATE RADIO TELEPHONE TYPE P135 This Service Manual is for the maintenance of Philips Telecommunications Equipment. The performance figures quoted are typical, and are subject to normal manufacturing and service tolerancas, ‘Tha right is reserved to alter the equipment described in this manual in tight of future development. Philips Electrical Industries of New Zealand Ltd Box 2097, Wellington @ Telephone 735-735LIST OF CONTENTS SUMMARY OF DATA Receiver Specification Transmitter Specification Crystal Specification SECTION 1 Technical Descriptions — Receiver Transmitter SECTION 2 Alignment Instructions — P135L, P135M Transmitter Receiver Alignment Instructions P135C, P135H ‘Transmitter Receiver SECTION 3 Falcon Parts List Parts List — Low/Mid Band — Resistors, Capacitors Semiconductors Inductors/Transformers Parts List — High Band — Resistors Capacitors ‘Semiconductors Inductors/Transformers Parts List Philips 12 NC Stocklist — Resistors Capacitors Semiconductors Miscellanious Components SECTION 4 Miscellanous — P16LIM Add on Channel Kit P195H Add on Channel Kit P135 Installation Kit 195 Facility Option Kit P135 Mid-Band to Low-Band Conversion Kit 135 High-Band to Aero-Band Conversion Kit SECTION 5 PCB Layout — P135 Circuit Diagrams SECTION 6 Installation SECTION 7 Ancillary Equipment — PAGE 26 ar 29 30 31P135 FALCON TECHNICAL MANUAL SUMMARY OF DATA Operation: Frequency: Channel Spacing: Switching Bandwidth: Number of Channels: Equipment operating Temperature Range: Power Supply: Current consumption: Aerial impedance: 'A3 Single or two frequency simplex amplitude modulation. 81— 88MHz Pi95L (Low Band) 94 — 108 MHz P135M (Mid Band) 118 — 138 MHz P135C (Aero Band) 151 — 155 MHz P135H (High Band) PIGSL, PI35M — 12% KHz P135C, P135H — 25 KHz P136LIG — 3MHz ‘Transmitter + 1.5MHz from tune frequency. Receiver + 1.5MHz from tune frequency. PIQSM/H — 3MHz Transmitter —1 + 2 MHz from tune frequency Receiver + 1.5 MHz from tune frequency. Single channel standard Up to six channels available = 10°C to + 50°C ambient 43.5V nominal d.c. negative earth. Receiver 150 mA approx. Transmit 34 approx. 50 ohms nominal TYPICAL SPECIFICATIONS RECEIVER: Sensitivity: SINAD Ratio: SIN Ratio at — 67dBm Input: Audio Output: Image Rejection: Blocking: Selectivity: Mute: Greater than 3 watt audio for less than ~107d8m signal input, modulated 20% at 1 kHz. 4608 for — 107dBm (tuy p.d.) input (1848 typical). Greater than 45dB. 2 watt with 8 ohm speaker 3 watt with 3 chm speaker 7598. Less than 3 dB reduction In SIN Ratio with an interfering signal of —23 dBm at 150 kHz from the tune frequency. Adjacent channel rejection 9008. Electronic, adjustable to less than ~ 1134Bm (0.5 UV p.d). gd8 change in Audio output power for an input change from = 107dBm to -21dBm,TRANSMITTER Power Output: Spurious Output: Modutation response: Duty Cycle CRYSTAL SPECIFICATIONS P135L 81-88MHz P135M 94-108MHz P135C 118-136MHz P135H 150.05-156MHz Dimensions: Weight: Finish: 16W 12W jw. 10 P136L 135M P135C P13SH Less than 2.5uW aerial socket. Within +0~3dB relative to kHz from 400 Hz to 2.5 kHz. Continous transmit at 50°C, 50 Ohms load and nominal supply voltage. Rx = Rx = 1x Rx = he Rx = k= 1.7kg fo+ 10.7 MHz 2 Spee. PNZ1 fe MHz Spec. PNZ1 2 fo-10.7MHz 2 Spec. PNZ1 fe MHz Spec, PNZ1 2 fo+214MHz Spec. PNZ1 3 fo MHz Spec. PNZ11 3 fc+21.4 MHz 3 3 Spec. PNZ1 Black textured finish. i i fo MHz Spec. PNZ11 200mm deep x 160mm wide x 50mm high.Sa ada Sean TECHNICAL DESCRIPTION RECEIVER ‘The Receiver is @ single conversion superheterodyne type, using 10.7 MHz or 21.4MHz as the intermediate frequency. Protected dual gate MOS F.E.T.S. are used in the radio frequency amplifier rather than bipolar transistors because of their superior linearity and low noise. The incoming signal is fed from the Aerial via a Pye Coupler (the pin diodes act as high impedance in the receive mode) to Gate 1 of the A.F. Amplifier. The amplified signal is then filtered to gain adequate image rejection, and applied to Gate 1 of the MOS F.E.T. mixer. The local Oscillator Multiplier produces a frequency which is 10.7 MHz above (P135L) or below (P135M) the tune frequency, or 21.4MHz above the tune frequency for the P135C and Pi35H. This signal is filtered to reduce any unwanted crystal harmonics and applied to Gate 2 of the mixer F.E.T. The intermediate frequency response is determined by a monolithic crystal filter which provides a typical selectivity at 90dB at 10KHz for 12%KHz or 80dB at 25KHz. ‘The intermediate frequency signal is amplified in two stages; firstly a dual gate MOS F-E.7. amplifier, and secondly an integrated amplifier with balanced output. Automatic gain control voltage is applied to Gate 2 of the RF Amplifier and the first |.F. Amplifier MOS F.E.T and to Pin 6 of the integrated I.F. Amplifier. ‘The signal is detected by a silicon diode and then passed through a series noise limiter that removes any noise impulses. The audio signal is fed via a volume control to the thermally protected integrated audio amplifier. In the absence of an acceptable input signal the set is muted by applying reverse bias to the noise limiting diode. This is achieved by taking a sample of the Intermediate frequency from the ‘output of IC2 and applying It to the input of IC3 where it is limited and frequency demodulated, A portion of the demodulated noise (as determined by the mute potentiometer is then amplified and rectified, The resulting voltage is used to switch both the mute diode and the “Busy” L.E.D. TRANSMITTER The transmit oscillatorimultiplier generates a radio frequency output at twice the orystal frequency. This is filtered by two top coupled tuned circuits and amplified by four subsequent tuned amplifiers to a power level of 15 watts (P135L), 12 watts (P135M) or 10 watts (P135CIH). ‘The output power from the final transmitter is passed through a low pass filter to attenuate the harmonics and fed to the aerial via the aerial switching diode 012 which is forward biased during transmit, and so has very low Impedance. ‘The microphone signal is amplified by two stages of a quad operational amplifier and feed back is taken from the second stage to drive an automatic level control circuit. The audio signal is then clipped, and filtered by a fifth order low pass filter which uses the remaining two sections of the quad operational amplifier. A preset potentiometer then determines the signat level fed to the modulator power amplifier. The modulator amplifier’s uses a P.N.P. input stage, an N.P.N. second stage with boot-strapped load, and a darlington output stage. The output quiescent current is reduced to zero in the receive mode. ‘The audio modulation Is applied to both driver and final radio frequency stages of the transmitter.4 ALIGNMENT INSTRUCTIONS P135L LOW BAND 81 — 88 MHz P135M MID BAND 94 — 108 MHz TRANSMITTER ALIGNMENT EQUIPMENT REQUIRED D.C. Power Supply 10-16v, 54 D.C. Voltmeter Audio Signal Generator. Marconi TF2000 Modulation Meter. Marconi TF2331 or similar Frequency Counter ALF. Power Meter. PRELIMIARY SET UP Remove bottom cover Connect R.F. power meter and couple it to the modulation meter via a suitable load attenuator Connect power supply, observing correct polarity and set to 13.5 volts. Set modulation level preset potentiometer VR3 0 mid position. Select the appropriate channel within the switching range. (See switching bandwidth spec.) Turn set on. RF. ALIGNMENT 1. Connect D.C. Voltmeter between test point 1 and chassis. Tune L16, L17 for maximum reading. 2. Connect D.C. Voltmeter between test point 2 and chassis. Tune L18 for maximum reading. 8. Connect D.C. Voltmeter between test point 3 and chassis. Tune L19,L20 for maximum reading 4, Tune L22 and 0128 for maximum output powar. 5, Repeat 1 to 4. 6. If output power is greater than 15 watts (P135L), 12 watts (P195M), reduce 0128 by a small amount and retune L22 for maximum. 7. Repeat 6 until 15 watts (P1361) or 12 watts (P135M) is obtained. If C126 cannot be reduce the fixed capacitor C127 may be removed. MODULATOR 1. Remove microphone audio input P29, P32 and connect audio generator at this point. 2. Adjust generator output level to give 25% modulation at 1KHz (approximately 4mV}. 3. Increase generator output level by 20 dB and adjust modulation level preset potentiometer VR3 to give 60% modulation maximum. (Peak or trough). FREQUENCY Chack the transmitter frequency and adjust the appropriate crystal trimer coll. This should be done after the alignment is complete, and only if a suitable frequency reference is available. NOTES 1. The P195L transmitter may be operated at any frequency within 1.5MHz above or below the Tune frequency. 2. The P135M transmitter may be operated at any frequency within 2MHz above and 1MHz bolow the tune frequency. 3. The microphone impedance is nominally 10K ohm. The generator output impedance should be increased to approximately 10K ohm, by the addition of a resistor in series with the output.RECEIVER ALIGNMENT EQUIPMENT REQUIRED Audio power meter (3 ohm impedance) R.F. Signal generator A crystal controlled 10.7MHz marker oscillator ‘Ahigh Impedance voltmeter or oscilloscope D.C. Voltmeter R.F. AND L.O. ALIGNMENT 4. Connect a speaker or power meter 2. Connect a power supply, observing correct polarity, and set to 13.5V. 3. Select a channel in the middie of the switching range. 4. Connect a signal generator to the aerial terminal. Set the generator to 30% modulation, {KHz modulating frequency, and tune to the appropriate frequency. 5, Tune L10, Lit, L12, L13, L414, L15 for maximum audio output. A diode probe may be used if necessary to tune the local oscillator injection L10, L11. Place the probe on gate 2 of mixer transistor TR22 and tune for maximum. L10, L11 should be tuned again for maximum audio output after the probe has been removed. NOTE: The output level of the signal generator should be progressively reduced as the set is tuned to keep the signal to noise ratio at about 10d8. FREQUENCY ADJUSTMENT ‘The frequency should be adjusted unless'a suitable frequency counter or crystal referenced generator is evailable. ‘Adjust the appropriate crystal trimming coil (L29-L34) so that when a 10.7MHz oscillator is held near the crystal filter a zero frequency beat is heard in the audio output LF. ALIGNMENT ‘The IF colls are set in the factory and should not be altered. If a coil is replaced, tune as follows: 1. Apply an unmodulated signal at tune frequency 2. Connest a de voltmeter between P19 and ground to measure the age voltage. 3. Tune T2, T3, T4 and 5 for minimum agc voltage. NOTE: The output level of the signal generator should be progressively reduced to keep the age voltage at about 4-5 volts. MUTE ADJUSTMENT 1. Turn the mute control fully clockwise. 2. Place an oscilloscope probe or voltmeter on pin 6 of 163 (LM3075) and tune L9 for maximum reading. 8, Increase the Inductance of L9 (Turn clockwise) until voltage falls to 5 volts. NOTE: The P136 receiver may be operated at any frequency within 1.5MHz above or below the tune frequency.8 ALIGNMENT INSTRUCTIONS P135H HIGH BAND 150 — 156 MHz P1350 AERO BAND 118 — 136 MHz TRANSMITTER ALIGNMENT EQUIPMENT REQUIRED D.C. Power Supply 10~16v, 5A D.C. Voltmeter Audio Signal Generator. Marconi TF2000 Modulation Meter. Marconi TF2331 or similar Frequency Counter R.F. Power Meter. PRELIMIARY SET UP Remove bottom cover Connect F.F. power meter and couple it to the modulation meter via a suitable load attenuator Connect power supply, observing correct polarity and set to 13.5 volts, Set modulation level preset potentiometer VR3 to mid position . Select the appropriate channet within the switching range. (See switching bandwidth spec.) Turn set on. R.F. ALIGNMENT 4. Connect D.C. Voltmeter between test point 1 and chassis. Tune L16, L17 for maximum reading. 2. Connect D.C. Voltmeter between test point 2 and chassis. Tune L18 for maximum reading 3. Connect D.C. Voltmeter between test point 3 and chassis. Tune L19,L20 for maximum reading. 4, Adjust C126 for maximum output power. 5. Readjust [17,L18,L19, L20 for maximum reading at testpoint 3. 8. Increase 6126 to set power output to 10W. Note that current consumed by transmitter will decrease as power output decreases. MODULATOR 1, Remove microphone audio input P29, P32 and connect audio generator at this point 2. Adjust generator output level to give 25% modulation at 1KHz (approximately mV). 3. Increase generator output level by 20 dB and adjust modulation level preset potentiometer \VR3 to give 60% modulation maximum. (Peak or trough). FREQUENCY Check the transmitter frequency and adjust the appropriate crystal trimer coil. This should be done after the alignment is compiete, and only if a suitable frequency reference is available. NOTES 1. The P195C transmitter may be operated at any frequency within 1.5MHz above or below the Tune frequency. 2, The P135H transmitter may be operated at any frequency within 2MHz above and 1MHz below the tune frequency, 3, The microphone impedance is nominally 10K ohm. The generator output impedance should be increased to approximately 10K ohm, by the addition of a resistor in series with the output.RECEIVER ALIGNMENT EQUIPMENT REQUIRED Audio power meter (3 ohm impedance) RLF. Signal generator A crystal controlled 21.4MHz marker oscillator A high impedance voltmeter or oscilloscope D.G. Voltmeter R.F. AND L.O. ALIGNMENT 4. Connect a speaker or power meter 2. Connect a power supply, observing correct polarity, and set to 13.5V. 3. Select a channel in the middle of the switching range. 4. Connect @ signal generator to the aerial terminal. Set the generator to 30% modulation, KHz modulating frequency, and tune to the appropriate frequency. 5. Tune L10, L114, L12, L13, L14, L15 for maximum audio output. A diode probe may be used if necessary to tune the local oscillator injection L10, L11. Place the probe on gate 2 of mixer transistor TR22 and tune for maximum. L10, L11 should be tuned again for maximum audio ‘output after the probe has been removed. NOTE: The output level of the signal generator should be progressively reduced as the set Is. tuned to keep the signal to noise ratio at about 104B. FREQUENCY ADJUSTMENT The frequency should not be adjusted unless a suitable frequency counter or crystal referenced generator is available. Adjust the appropriate crystal trimming coil (L29-L34) so that when a 21.4MHz oscillator is held near the orystal filter a zero frequency beat is heard in the audio output. LF, ALIGNMENT The IF coils are set in the factory and should not be altered. if a colt is replaced, tune as follows: 1. Apply an unmodulated signal at tune frequency 2. Connect a dc voltmeter between P19 and ground to measure the age voltage. 3. Tune 72, T3, T4 and TS for minimum age voltage. NOTE: The output level of the signal generator should be progressively reduced to keep the age voltage at about 4-5 volts. MUTE ADJUSTMENT 4. Turn the mute control fully clockwise. 2. Place an oscilloscope probe or voltmeter on pin 8 of 13 (LM3075) and tune L8 for maximum reading.» 3. Increase the inductance of L9 (Turn clockwise) until voltage falls to 5 volts, NOTE: The P125H receiver may be operated at any frequency within 1.75MHz above or below the tune frequency. The P135C receiver maybe operated at any frequency within 3MHz above or below the tune frequency.FALCON PARTS LIST ‘The first section of the Parts List (Pages 10 to 21 incl) component values in order of circuit reference number. The second section (Pages 22 to 25 incl) gives Philips 12NC Part Number and Manufacturer for each component type. All coils are Phitips (NZ) manufacture.10 LOW/MID BAND COMPONENTS CODE RESISTORS coDE RESISTORS RI 40K Ret 27k R2 4K Re2 4k7 3 10K Rea 10K Ra 680R Rea 820R RS 1K R65 22K R6 6808 Res 150R, R7 4208, Rez 6K8 RB 22R Res. 10K RO 470A Reg 22R, R10 10K R70 180K Ri aK RTI 10K R12 10K R72 47K R13. 12K R73 100K Ria 100K R74 10K RIS 4aK7 R75 Diode 1N4148 RIG 220K R76 1K RIT 33K R77 1K8. Ris 220K R78 56K Rig 18K R79 68k R20 220K Reo 18K Rat 1M R81 470R R22 1M Re2 27K R23. 470K R83. 47R Roa 400K Rea 22R R25 470k R85, 2K2 R26 470K R86 220R Raz 100K Rez 1K R28 100K Res. 22R R29 100K Reg 22R R30 100K R90 820R R31 100K Rot 33K R32 100K R92 160R, R33. 40K Reg 10K. R34 1K R94 220R Res 1K ROS: 10K R36 330R ROG 220R Ra7 6808, Rov 18R R38 560R, ROB, 10K. R39 180R R99 100K R40 180R R100 iR Rat 100R R101 15K Raa 2k2 R102 470R Ras. 10K R103 sR Rad 33k R104 27K RAS 68k R105, 3K3 Rae 33K R106, 1K8 Ra 560R R107, 12K R48 220K R108, 150R Rag 680R R109 88R R50 220K R100 10R Ret 22K Rint 56R R52 22K R112 22R R53. 8k2 R113. 10R R54 220K R114 56R R55, 68k RI15, 220R R56 100K R116 680R Re7 8k R17 680R Ree KT. R18, 680R R59 470R R119 860R R60 220R, R120 680R| 7 | LOW/MID BAND COMPONENTS cope Ri2t 680R R122 680R R123 680R R124 680R R125 680R R126 680R R127 680R 128 10K Ri29 eke | R130 680R ) Raat 47K F132 4k? R133 820R 1 R184 1K vRt 400K Log vre 40K LIN vR3 4K7 Preset linLOW/MID BAND COMPONENTS CODE ct c2 3 ca ce C8 o7 ca co cto cn C12 C13 C14 ce ce cir c18 cg C20 cat C22 23 C24 025 C26 C27 028 C29 c30 cst 032 33 3a 035 C36 37 C38 C39 C40 cat a2 C43 Cad C45 C46 ca7 cas cag C50 c5t ca2 053 C84 C58 C56 C87 C58 59 C60 CAPACITORS, tur tonF tuF 2.2uF o.tuF 22nF 4T0F ane 18nF 10uF 10nF tink 330p 10nF nF 150pF ink ink 0.15uF 15nF uF 47uF 400F tink tur 1000uF 100uF 1000uF ink 4cTnF tur 2.2uF TUF ATE 40nF 10nF 3.39F 10nF t0nF 10nF nF tone 10UF Tant ink ink 10nF Poly 5pF 1nF 1uF ink 1uF 470pF 10nF 40nF 2.2uF 100pF 39pF BepF nF 22pF * Denotes value for low band CODE cet 62 083 C64 065 C86 87 C68 ceo c70 crt cre crs o74 crs 76 cr o78 o79 080 cat 82 083 84 cas cas car cas cag c90 cst coz ces Coa C95 C98 coz C98 ca9 C100 ci01 102 C103 cto4 C105 C106 C107 C108 C109 C110 ont cr2 C113 cotta crs cre cn7 one c119 120 CAPACITORS 0.68pF 22pF 10nF an ink 4nF tnF 18pF 0.56pF 18pF 0.58F 15pF Anke ink tur anF ink 129F nF 15nF 3.3nF12.20F 10uF 22uF 33uF anF 40nF 0.1uF 4000uF 220uF AnF ink ane 100pF 68pF 39pF ink 15pF pF 12pF 4p7 nF tur nF inF ine 12pF 12pF ine 10pF 33pF 47pF ink uF ink 50nF anF 15pF ATF 4IpF *27pF *0.68pF *27pF *0.68pF *22pF “8pF *22pF “18pF “18pF “15pF “47pF “12pFB LOW/MID BAND COMPONENTS CODE i Grat nF e122 S6pF *82pF C123 ink C124 tnF 125 2TpF_ BO , C126 100pF 127 27pF = 500V C128 60pF C129 2.2uF C130 47pF ——500V 13 6.8pF —_500V 132 47pF —B00V 13a 4TpF —-B00V C134 AnF 13s ink C136 anF c1s7 6.8pF_—-500V » 198 1000uF * Denotes values for low band“4 LOW/MID BAND COMPONENTS CODE SEMICONDUCTORS TRI BC558 TR2 92PU0t or 2N6714 TRB S2PUOt or 2N6714 TR4 80548 TRS BC558 TRE BC548 TR7 BC558 TRB 80548 TRO 80548 TRIO ‘92PUS1 or 2N6726 TRI ‘92PU01 or 2N6714 TRI2 MJE2955T TRIB. MJE3055T TRi4 C548, TRIS MPSA13 TRIO BC54B, TRI BC548 TRIB anent TRIO BCS4B, TR20 BC548 R21 BFI99 TRe2 3N201 TR23 3N201 TRA BCB48 TR25 BF450 TR26 BF199 ‘TRa7 MPS3866 TRB BFS23A R29 2N5643, DIODES DI BZX85C10 D2 BZX55C10 D3 1N4148 Da 4Na148 Ds 41N4148 Ds 1N4148 o7 1N4148 bs 1N4148 bo 1N4148 Dio 1N4148 D1 BA4B2 pia UN9401 p13 CQY72L LED (Green) p14 CQY74L_ LED (Yellow “BUSY) 15 CQY40L_ LED (Red) pie CQYE7N LED (Yellow ON)6 LOW/MID BAND COMPONENTS CODE u 2 ua 16 7 Ls L9 L190 un 12 Lig Lia U5 Lie 7 Lis Lag L20 24 Laz 122 Lea L24 L258 L26 Laz 128 28 129-40 ‘TRANSFORMER tt 12 13 14 15 INDUCTORS TYPE Choke Choke Hash Tx Rf Choke Tx RI Choke Tx Rf Choke ‘Tx Rf Choke ‘Tx Ri Choke Tx Rf Choke Rx Mute Coil Rx Osc. Coil Rx Ose, Transformer Rx Mixer input transformer Rx Bandpass x Rf Amp output coil Rx Rf Amp input coil Tx Ose. Coit Tx Amp. input coil Tx Amp. output coil Tx Pre driver coil ‘Tx Driver coil ‘x Final output coil ‘Tx Final output coil (mid-band) Tx Final output coil (low band) x Harmonic Filter ‘Tx Harmonic Filter ‘Tx Hatmonic Filer Tx Rf Choke ‘Tx Rf Choke ‘Tx Driver coil mid-band ‘Tx Driver coil low-band Crystal Trimmer Coil Modulation Rx IF output Bx ist IF Amp output Tx tt IF Amp input Rx Mixer output, PART NO. 3523-108-20350 3523-108-20360 3523-108-20560 3523-108-20570 3523~108-20580 3523-108-20590 3523-108-20590 3523~-108-20590 3623-108-20780 3523-108-20460 3523-108-20430 3523-108-20430 3523-108-20440 3523-108-20450 3523-108-20420 3623-108-20610 3623-108-20610 3623~108-20620 3523-108-20630 3523-108-20640 3523-108-20480 3523-108-20550 3523-108-20660 3523-108-20490 3623-108-20500 3623-108-20490 3523-108-20340 9523-108-20340 3523-108-20600 9523-108-20670 3523-108-20320 9623-108-20720 3523-108-20760 3523-108-20730 3523-108-20760 3523-108-20770HIGHBAND COMPONENTS CODE RI Re Ra. Ra RS RE R7 PB Ro RIO. RI R12 R13. Rig R16 Rie. RAT RIB Rid R20 Rat R22 R24 R25 R26 Roz R28 R29 R30 St R32 R33 R34 R35 R36, R37 R38. R39 R40 Rat Ra RAB. Raa RAS, RAG Raz Rag. Rag R50 KT 1K 10K 680R 1K 680R 120R 22R 470R 40K 4K7 10K 12K 100k 4K 220K 33k 220K 15K 220K 1M 1M 400K 470K 470K 100K 100% 100K 100K 100K 100K 40K 1K 1K 330R 6808 5608, 4808, 1808, 100R, 2K2 10K 33k 68k 33K 560R 220K 680 220K 22K 22K ak2 68K 100K ake aK7 470R 220R cope Ret Re2 R63. Red eS Fes Re? Res. Reo. R70 Rr R72 R73. R74 R75 R76 R77 R78 R79 Rao Ret R83 Rad R85 R86. Rez R88. R89 R90 R91 R92 R93. Rod R95 ROB ROT R98 Rag R100 R101 R102 R103 R104 R105 R106 R107 R108 R109 R110 RIM RI2 R114 RIS R16 RI RI R19 R120 27K 4K7 10K 820R 22K 150R, 6KB 40K 22R 180K 40K ATK 400K 40K Diode 4N4148 4K 1KB 56K 100K# 45K Choke see Lt# 478 22R, ATK 220R ATKE 22R 228 820R 33K 150R, 10K. 220R, 10K 220R, 18R 40K 100K 1R 18K 330R, ear. 27K # 1K8, 12K art aR 10R 33R# Choke see L1 # 220R 6a0R 630R 630R, 680R 680R | SE —— a fmW HIGHBAND COMPONENTS cope RI2t 6808, R122 680R R123. 680R R124 680R R125 680R R126 680R R127 680R R128 40K R129 R130 680R R131 R192 R133, 10K R134 1K R135 560R, vRt 100K Log vR2 10K LIN VR3 4K7 preset NOTE: 1) All fixed resistors are 1/3 watt metal film. 2} Components marked # differ Low/Mid Band.HIGH BAND COMPONENTS CODE c c2 ca ca oS 8 c7 08 co C10 cit cz O13 cia C15 C16 cw ce cre C20 cat C22 C23 C24 028 C26 027 028 c29 30 c3t 32 C33 C34 C35 C38 c37 C38 C39 C40 cat 42 C43 4a cas cas a7 cag C49 C50 cst 052 C53 C54 C85 C56 C57 058 C59 80 8 CAPACITORS, tur 10nF tur 2.2uF Our 22nF 47aF inF 15nF 10uF 10nF inF 3830p 10nF ink 450pF inE tnF 0.15uF 16nF tur 4.7uF tonF nF 1uF 1000uF 100uF 1000uF ink 470F WE 2.2uF 4.7uF 4.70F t0nF 40nF 3.3pF 2.2nF Tant tone 40nF inE 10nF 10uF Tant ink ink, 40nF Poly 1pF anE 4uF ink 4uF 470pF OnE 40nF 2.2uF 100pF 39pF 33pF 220 42pF CODE cet 82 cea cea ces ces cer cee cea 70 crt 72 73 ora crs cre c77 crs 79 C80 cat a2 cas cas car cas cag C30 cat c92 cas cad 095 096 C7 098 099 C100 C101 e102 C103 C104 C105 ci06 C107 C108 C109 cri0 cnt cn crs cna e115 16 CHT cn C119 C120 CAPACITORS, 0.68pF 12pF 0.01uF 40nF 229 33pF 18pF O.56pF 10pF O.56pF 7pE 4nE 4uE ink ink ink 5pF 220p t0nF 2.2nF 40uF 22uF 33uF 1nF 40nF O.tuF 1000uF 220uF 4nF tink ink 29pF 39pF 39pF ink TF pF 12pF 4p7 ink tur inF 220p ink 10pF 40pF inE SpF N750 27pF = N30 tnF tur ink 22nF 100pF 10pF ATF 47pF send ideal tae. sn a19 HIGH BAND COMPONENTS CODE iat ink ize 2apF C123 tnF C124 4nF C125 20pF —S00V C126 200F cia? C128 15pF ci29 22uF — Tant C130 27pF —BOOV 131 68pF —S00V C132 27pF —500V C133 15pF —-500V C134 ink C135 tink C136 ine C137 68pF_ —500V C138 4000uF20 HIGHBAND COMPONENTS CODE TRI TR2 TR3 TRE TRS TRG TRT TRB TRO TRIO TRI TRI2 TRIS TRI4 TRIS TRIG TRI? TRIB TRIO ‘TR20 TR21 TR22 TR23" TR2¢ TRIS TR26 TROT TR28 TR29 ior tc2 ic3 1c4 DIODES Dt 2 D3 D4 DS D6 o7 DB bg bio bi p12 Dis Dia DIS p16 SEMICONDUCTOR Bosse 92PU01 or 2NG714 92PU01 or 2N6714. Bos4a, BC558 Bc548 BC558 Bosaa BCS48 92PUS1 or 2N6726 92PUO1 or 2N6714 MJE2955T MJE3055T Bos48 MPSA13 BC548 BC548 3N211 BC548 BC548 2801906 3aN212 3N2tt BCS48 BF450 2801906 MPS3866 BFS23A MRES14A McaaolP MC1350P Leg 3 removed LM3075N TBAB10S BZX85C10 Bzx88C10 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 4N4148 1N4148 BA482 UN9401 cay72L CQY74L cay4oL caye7N a a es a ee eeda Hi BAND COMPONENTS cope PART NO. uy 9523~108-20350 ir 3623-108-20360 3 3623-108-20570 la 3623-108-20680 6 3523-108-20580 18 3523-108-20570 19 3523-108-20790 Lio" 3523~108-20370 une 3623-108-20380 Lis 3623-108-20390 Lis. 3523-108-20470 14 9523-108-20400 List 2222-642-34101 Lie 2222-642-34101 Laz 8523~108-20630 18" 3523~108-20700 L19 9523-108-20690 L20 9523-108-20520 Laat 3623-108-20530 Las" 9523-108-20530 Lea" 3523-108-20540 Las" 8523-108-20530 126 3523-108-20340 2 3623-108-20340 Las 3525-108-20670 L29-L.40* 9523-108-20330 nu 3523-108-20720 12 3523-108-20800 13 3623-108-20810 NOTE: Components marked * differ for aero band — See data sheet high band to aero band coversion kit for details.“ t P 135 P.C.B. LEGEND All resistors are Metal Film Type 5% Philips Type CR25 VALUE PART NUMBER 1 aR 2322-181-53108 10R 2822-181-53109 48R 2922-181-53189 22R 2322 181-5320 47R 2922-181-53479 56R 2322-181-53569 68R 2322-181-53689 4008 2322-181-53101 420R 2922-181-53121 450R 2822-181-53151 480R 2822-181-53181 2208 292-181-5321 3308 2322-181-53331 470R 2922-181-53471 560R 2922-181-53561 6808 2822-181-53681 820R 2822-181-53821 1K 2322-181-53102 1KB 2822~181-53182 2k2 2822-181-53222 3K3 2822--181-53332 4K7 2822-181-53472 ka 2822-181-53682 8K2 2822-181-53822 10K 2822-181-53103 12K 2322-181-53123 15K 2822-181-53153 22K 2822-181-53223 ! 27K 2322-181-53273 33K 2322-181-53333 ark 2322-181-53473 J 56K 2322-181-53563 68k 2822-181-53683, 100K 2322-181-53104 220K 2322-181-53224 830K 2822-181-53334 ATOK 2322-181-53474 ‘| iM 2322-181-63105 PRESET POTENIOMETERS 4K7 LIN KOA type 7PNF 24123-350-00058 ADJUSTABLE POTENIOMETERS 40K LIN Noble Vi6L4 (7 x 6.5) 2123-350-00057 100k LOG Noble V16L4 (7 x 6.5) 2123-350-00056LEGEND 23 All Capacitors listed are of type in list below except where otherwise stated. VALUE 0.56p 0.689 TYPE disc ceramic disc ceramic disc ceramic disc ceramic disc ceramic disc ceramic disc ceramic disc ceramic disc ceramic disc ceramic disc ceramic disc ceramic disc ceramic disc ceramic disc ceramic disc ceramic disc ceramic ‘Trimmer Min Plate disc cerami disc cerami disc cerami disc ceramic Gise ceramic disc ceramic disc ceramic Disc ceramic Polyester Polyester Polyester Ceramic Polyester Polyester Electrolytic Tantalum Electrolytic Electrolytic Tantalum Electrolytic Electrolytic, Electrolytic Electrolytic Electrolytic, Electrolytic, CHARACTERISTICS MANUFACTURERS = .25pFP100 = .25pFP100 25p 50V NPO 25 50V NPO 25 OV NPO + .SpF 500V + .5pF 50V NPO 5% 50V NPO 5% 50V NPO 5% 50V NPO 5% 50V NPO 5% 50V NPO % SOV NPO 5% 50V NPO 5% 50V NPO 5% 500V NFO 5% 50 NPO 4.5-T0pF 2% 100V NPO 5% OV N33O 10% 50V 10% 50V 10% 50V 10% 50V 10% 5OV 10% 50V 20% 63 10% 50V 10% 0V 10% 50V 20% 25V 10% 60V 10% 50V 50V 20% 50V 35v tev 20% 16V 10V iv i6v 16 16 16 Philips Philips Murata DD104CK010C 50V Murata DD104CJ0306 50V Murata DD104CHOOG 50V Murata DD350C8R8D 500V Murata DD104CH1000 50V Murata DD104CH120J 50V Murata DDT04CHISOJ 50V Murata DD104CH7180J 50V Murata DD104CH220J 50V Murata DD105CH270J 50V Murata DD105CH220J 50V Murata DD105CH390J 50V Murata DD106CH470J 50V Murata DD360U470J 500V Murata DD106CHS60J 50V Phitips Philips Murata DD107SH101J 50V Murata DD104B151K SOVO2 Murata DD104B331K 60V02 Murata 0D104B471K 50V Murata DD104B102K 50V Nissel Type MS Nissei Type MS Philips Nissei Type MS Nissei Type MS Nissei Type MS KCK MC100 YG Nissei Type MS Nissei Type MS Rubycon 50TWMS 1.0 Matsuo Type 2024 Rubycon 35TWMS 4.7 Rubycon 16TWMS 10 Matsuo Type 2024 Rubycon 16TWMS 22 Rubycon 16TWMS 33 Rubycon 16TWMS 47 Rubycon 16TWMS 100 Rubycon 16TWMS 220 Rubycon 16TWMS 1000 PART NO 2222-632-03567 2222-632-03687 2020-552-36108 2020-552-36308 2020-552-36508 2020-557-90128 2020-552-37109 2020-852-38129 2020-552-38159 2020-552-38189 2020-552-38229 2020-552-39279 2020-552-39339 2020-552-40399 2020-552-41479 2020-857-90127 2020-552-41569 2222-808-32659 2222-682-10689 2020-566-28101 2020-503-88151 2020-563-88331 2020-563-€8471 2020-563-68102 2020-300-90246 2020-300-80247 2222-629-02103 2020-300-90249 2020-300-£0253 2020-300-80251 2020-651-00768 2020-300-90252 2020-800-90253 2020-00 ~90883 2020-017-90016 2020-002-90582 2020-002-90573 2020-017-90017 2020-002-90579 2020-002-90574 2020-002-90875 2020-002-90576 2020-002-90577 2020-002-9057824 ' LEGEND 1 All Semiconductors used are silicon and are of the type listed below except where otherwise stated TRANSISTOR TYPE MANUFACTURER PART NO 1 BC548 NPN Motorola 9935~122-70682 80558 PNP Motorola 9335~123-00682 ‘ BF199 NPN Philips 930-634-2012 | BFS23A NPN Philips 9831-587-10112 : F450 PNP Philips 931-877-4012 28C 1906 NPN. Hitachi 9336-580-40882 i 2N5643 NPN Motorola 3N201 FET Motorola 9392-868-60682 3N211 FET Motorola 9334-929-70682 y 3N212 FET Motorola 9334-929-80682 i 92PU01 NPN ‘ or: 2N6714 NPN National 9336-580-50682 92PUS1 PNP. or: 2N6728 PNP National 9336-580-60682 MPS958T PNP. Motorola 9334-972-40682 | MJE2955T PNP Motorola 9334-972-40882 i MJE3088T NPN Motorola 9334-972-30682 MPSAt3 NPN Motorola 9333-703-20682 { MPS3866 NPN Motorola 9336-580-70682 j DIODES TYPE MANUFACTURER PART NO 1 inaiag Diode Telefunken 9330-839-60112 | ums4ot Diode Unitrode 9836-881-10682 i BA4B2 Diode Philips 9334-632-£0113 BZX65C10 Diode Zener 10V Philips 9332-470-80113 cauaot Diode Light Emitting Red Telefunken 9334-362-60682 coyral, Diode Light 1 Emitting Green Telefunken 9934-821-70682 cova, Diode Light 1 Emitting Yellow Telefunken 9996-263-20882 cavern Diode Light 1 Emitting Yellow Telefunken 9334-472-10682 INTEGRATED CIRCUITS TBABI05 — IG ‘Audio Power Amp Hitachi 9832-862-60682 MC340IP — 101 Quad Op-amp Motorola 9834-231-20682 mers49P — 102 IF Amp. Motorola 9338-680-90882 MO1350P — IG2 LF. Amp Motoroala 9331-309-41682 LM3075N —1C3 FM, Dise National 9836-617-40682 OR —— es reef ete.MISCELLANEOUS — COMPONENTS XTF Crystal Filter 10F7.6DH MCF NDK 2722-172-90036 Receptable 2 Pin Male Nana Type NG5tt 3523-100-20760 Socket Sato 1463 '3523-100-20630 Socket Crystal Chuomusen $2-IO1P-01 9523-100-20730 Fuse 5 Amp (1-1/4 x 1/4) Fast Blow 2422-086-00103 ' Pins Connectors, Amp Type 182307-4 2422-034-10392 Switeh Channet Change 3523-100-20790 Microphone Piezo type DX316 with Pye . nameplate 3623-100-20710 Knob Control 3523-108-01220 Knob Control Channel Switch 3523-108-01230 Manual Instruction P135 9523-490-03101 : Plate Back 3523-101-21190 Heatsink ‘A1O04AX Jermyn 2418-490-01103 Heatsink OP Driver Transistor Natural 3523-101-60710 : Grommet Black Strain Relief 1017 Heyco 3623-104-00590 Grommet Black Strain Relief Right Angle 1374 Heyco 523-104-0600 Panel Control Front 3523-108-01140 Cover Bottom 3528-108-01100 Cover Assembly AT Top 3523-108-01130 Plate Mounting P136 Socket Bulkhead 50-ohm 8N12/60 Transradio 3523-100-20750 ‘Speaker Mobile Gimbal mount 9523-450-01121 Antenna Components (W¥.0.T. installations) Base Mounting P135 % wave (Hutton 9528-440-02131 Whip Antenna % wave stainless steel (Pacific) 9528-440-02151 Fertule Antenna Base 9523-440-02141 Antenna Components (Vehicle Installations) ' FW Baso Mounting P135 Assembly 9523-40-02111 FW Whip Antenna % wave stainless stee! 9528-440-02101 FW Collet Adaptor 9523-440-02161P135 ADD ON CHANNEL LIM/C BAND Part No. $523-430-03171 This kit contains: 2x Crystal Trimmer Coil Part No, 3623-108-20220 2 x Crystal Socket Part No. 3523-100-20730 2 x 680 Ohm Resistor Part No. 2822-181-63681 FITTING INSTRUCTIONS Assuring Channel 1 has been fitted, fit Channel 2 receive crystal socket In position between R117 and R118, receive Crystal Trimming Coil in position L30 and receive resistor In position RAA7. Fit channel 2 transmit crystal socket between R125 and R126, transmit orystal trimming coil in position L39 and transmit resistor in position R126. Further channels are similarly added in the appropriate positions, 4 lesen ms mes omen estriol tne! ud2 P135 ADD ON CHANNEL KIT: H BAND Kit No. 9528-430-03281 This kit contains: 2x Crystal Trimmer Coil No, 3623-108-20330 2x Crystal Socket No. 3523-100-20730 2.x 680 Ohm Resistor No, 2322-181-13681 FITTING INSTRUCTIONS ‘Assuring Channel { has been fitted, fit Channel 2 receive crystal socket in position between R117 and R118, receive Crystal Trimming Coll In position L30 and receive resistor in position RII7. Fit channel 2 transmit crystal socket between R125 and R126, transmit crystal trimming coll in position L39 and transmit resistor in position R126. Further channels are similarly added in the appropriate positions.28 INSTALLATION KIT ear No 9528-430-03161 FOR P135 RATIOTELEPHONE ‘This kit contains the following Components PART NUMBER 3123-100-20420 3623-108-01030 9523-107-80400 2522-401-40008 9523-100-20670 2822-177-08065 2522-163-62025 2522-600-26026 2522-615-06005 COMPONENT Connector Block — 2 way Microphone Holder Lead Assembly, d.c. supply with fuse Nut, M3x0.5p Hex, conn. block mounting, Coaxial Plug, 50 ohm, aetial connector Screw MSx0.5p, conn. block mounting Screw, 6Ax3/8” pozi drive, speaker mounting Washer, 4,3 1.0.x9m.m, 0.0. set and mic. mounting Washer, 3 m.m. lock, conn, block mounting, QUANTITY (a i ia w is a a a i Y i wa a i i (a On Pa ia a29 P135 FACILITY OPTION KIT kit no. 9523-490-09131 This kit contains the following parts: 1x8 pin Plug — Part No. 3523-100-20920 1X8 pin Socket — Part No. 3523-100-20930 FITTING INSTRUCTIONS: Remove the 1000 uF Capacitor and the two connecting wires from the 2 way socket and remove the socket. NOTE: In some early sets, the socket was prevented from turning in the back plate by a touch of adhesive. in this oase it may be necessary to remove the back plate ftom the R.T. in order to remove the socket.) Fit the 8 pin socket, ensuring that the flat on the threaded shaft is correctly positioned If difficulty is experienced in tightening the nut, it may be lubricated with a small quantity of light oll. This causes the friction between the nut and the thread to be less than between the socket body and the back plate, ensuring the body does not turn. Reconnect the positive power supply wire to socket, No. 5 and link socket No, 6 to the body of, the plug. Reconnect the capacitor between Socket No. 5 and Socket No. 6 abserving the correct polarity. Remove the 2 way plug from the power supply leads and fit the 8 way plug, connecting the positive supply wire to pin No. § and the negative supply wire to pin No. 6.30 P135 MIDBAND TO LOWBAND CONVERSION KIT Part No 9523 430 03121 The Kit contains the following parts: 1x 12 PF Capacitor 1x 15 pF Capacitor 1x 18 pF Capacitor 2x 22 pF Capacitor 2.x 27 pF Capacitor 4 x 82 pF Capacitor 4x 47 pF Capacitor 2.x 0.68 pF Capacitor 4x L28 Coil 1x 122 Coil 1x Ferrite Bead FX1242 PART NO: 2020-652-38129 2020-552-38159 2020-852-96189 2020-852-38229 2020-852-39279 2020-552-42829 2020-652-41479 2222-632-03687 3523~108-20600 323-108-2060 4313-020~15460 The following components should be changed to the values shown: C68 from 18pF to 27pF C69 from 0.56pF to 0.68pF C70 from 18pF to 27pF G71 from O.58pF to 0.68pF C72 from 15pF to 22pF C78 from 42pF to TépF 697 from 15pF to 22pF C99 ftom 12pF to 18pF C107 from 12pF to 18pF C109 from 10pF to 15pF C110 from 33pF to 47 pF C117 from 15pF to 120F C122 fromm 66pF to 82pF 122 to Part No. 229 544 01 L28 to Part No. 228 541 05 SFRe et eee e ff = Remove link between power supply paints of R.F. Output Transistor and Driver Transistor. ) Place the Ferrite Bead on an insulated wire and connect this between the driver power supply point and the modulation transformer input tap. The appropriate hole and solder pad are located near the modulation transtormer identification T1 Refer to circult diagram.S- - *- h B® BW gf. FF. &. ee e- B- S- S- B- B- | 3 Pi35 HIGH BAND TO AERO BAND CONVERSION KIT 9523 430 03244 This kit contains the following parts: Capacitor 2.2MFD TANT Coll — 129,40 Coil — 112 Coil — L441 Coil — L10 Coll — 123,24,25 Coil — L22 Coil — 115 Coll — L17 Coil ~ L18 Capacitor t2pF Capacitor 15pF Capacitor 22pF PH632 Capacitor 100pF N330 Capacitor 39pF RD8711 Capacitor 12pF RD8704 Capacitor 39F 500V PH650 Tinned Cu wire .7mm ‘Transistor 3N201 omm, PART NO. 2020-017-90016 3523~108-20320 3523-108-20410 9623-108-20430 9523-108-20460 9523-108-20510 3523~-108-20550 3523-108-20610 8523-108-20620 9523-108-20630 2020-552-38129 2020-552-38159 2020-652-38229 2020-566-28101 2020-568-55399 2020-568-61129 0322-042-00019 032-042-0019 9332-668-60682 The following components should be changed to the values shown. C58. from 44pF to 39pF 82. from 12pF to 15pF C67 from 27pF to 2apF C68 from 33pF to 27pF C70 from 10pF to 15pF C72 from 7pt to 12pF C93 from 39PF to 100 pf N30 C84 from H mod to 39pf RD8711 C97 from 7pF to 12pF C108 from 7pF to 12pF C109 from 5pF to 7pF C110, from 2?pF to 39pF N330 C17 from 40pF to 12pF RDE704 C122 from 22pF to 83pF C130 from 27pF to 39pF S00V C132 from 27pF to 39pF S00V 133. from 18pF to 27pF S00V TR23__ from 3N211 to 3N201 Lid tocoll, Lit to coil, 112 to coll, L15 to coll, 117 to coil, 118 to coil, 122 to coil, 128,24,25 to coil Lag" to coll, 3623-108-20460 '3523-108-20430 3523-108-20410 3523-108-20610 3528-108-20620 3528-108-20630 3523-108-20550 3528--180-20510 3528-108-20320 Remove the TR27 supply wire from Vs (Tx. unreg) to L5, and move the supply wire from P36 aoross to L5. Connect final to driver supply with Tinned Copper wire link between P13 and P37, ‘Add Capacitor 2.2UF tant. in parallel with R76.WG. SEB. a. * new. 1 cersrat q rire i gs fn oF 7-00 ca __ ute AMP TAGE REGULATORS TH ab orem at store 50-88 AND 170 SENDS USE CRYSTAL FRIER OMF some ALUES DAFFES FOR gIHER BAN Bee ran cb 1000p os s uso REP 196 ResmtonS ARE 11H 8% ZELECIAOLYTIC CAPACITORS ARE 104-20% 400% ‘UNLESS OTHER SED RECEIVE YOLMAGES SHON VITH NO KUT SIGNAL AND Nufe PoTeNTONETER mw rucly CLOCKWISE POSTON, | TRANSHITTER VOLTAGES SHOWN With PTT. SWITCH DEPRESSED, MID BAND COMPONENT VALUES. SHOWN Ow CIROIT BiceRac AND POLYESTER CAPACITORS ARE 119% OR BETTER co ‘seaxer ey vaf fon um [ey NOISE LowTeR/MuTE 8 took og sheet 2 on) (CES ere ———| TOW BARD a0-e5 wma MIO Beno Se foennls wanio TeLEPnowe |ATeeom201 on h7 c H t BD Cc Bien FE tes op. watt ne) ae em fee) i Ri33 ete anrurien “4 9 ag crabs ss[o vale e va i vei opisy OK Bo ft oy Fee er Poe ra ra L 3 700% et | BBA i ai , Ts | casein costaow [ffa7 aan Si OT | 3 o | veut aePuFER i Lowes eure Ath a. me cuieen rave cee m6 EE eee ee thes: peo) weses ua rue. = spay ee ia i CT eel, = PLES Liecls ees aie wae |. etn foamy awa ti Te Pls T oe al L it orf uf dng onde coger ‘ned Jar “p Hi oe r a ab @ sat cat yy us 0 wal onde | pal) : FP sok wes |e eel a sw ls we in 1 wat | Sti SEE peso 1p | oa ' “ a ae +f Ml d 1s 7 okie ccacks cmsset— ¥ Tarp Tey ieee, Jue. yb i rb ae an Pte roel fe Tas, te Re halal peal re fk eee ny |» ss ool pete i : ces teh onwer seu. aon/w:TbUER conveyer meurige re on EE ——| a aT A yuues cpren on orsensanes TRansmiteR EE aa cae aes Saree see a realm a| ‘FOR GENERAL NOTES SEE SHEET 1. pre eect 170 9523 420 03187 Seas penal (So Wolze piewclar pisee| radio receenowe YAT8«0.209-00 TEBE sa ae IE tenet tate sieis Sraressuontessices Jel epee tslpes| coe C eee eee eee ecco EL4 Be trae : RE AMPLIFIER NIKER ae PF petecToR f Fo agi 3t0t 965) A rox Jorn oer TER f an Ail NoIse UMTER/MUTE wo | ae ri ll a : r t [4 | | ' ou \ . se ' mee pe fa loons i | . | feeteeeeota Ler Bc | soo BS Ieampgoens ore | f Cer Ss omnes yoo ve ae p L I... Tae sa code ae fs dh a ® prccean =H] ee 1 RNERA Laoag | atin a ran RES! aang Ly ¥ om py | Bey Peed wal PL] basso But ep F adh: ck cmon! a ST al om 1 t yrs Jon earn sown [oy | U7 30 } ern thom jot a, lng | ae Bess 1 a wae} fer ci oe = SKTH8 ee TAGE FECULATORS fy ust seri a leh aries f ys umes, 15) eee pee Ges iL om back [ oxy, ox se coe Hae raljon| pie T he oe Por [Be atnees av010 ania calf wa ra ghaner 22° cry fe 207 vwascot [on rtea aff Be i i rat ry | C0 20p Sp J270. Be, Ta a ceatuaon/tiruen ee vee owen saves po. 26 || 658 TRANSMITTER ios nereneuce alee] Hi iD 50-me Me — 9523 (200312 Ee ee . 3 FOR GENERAL NOTES SEE SHEET I. . AERO BAND 118—135MHe — 9523 420 03141 ie He aeoe ce : ER 9 FBP ma Roem [Ateo-ns- 7 7 Lets en SE OMAR ESSEC PN RRR REA RST NR MSN NER ACEO _ LI LaLaaa eo Ey os POTEMTIONETER FUNCTIONS VR SET LEVEL FOR REMOTE WHEN LOCAL TRANSMIT VR? SET LEVEL FOR REMOTE WHEN ON RECIEVE Vk3 SET OD LEVEL WHEN REMOTE TRANSMIT WRe SET LEVEL OF LOcAL WHEN REMOTE TRANSMIT oTU an a fe nish a an Rompe LINE CONTROL P135/ P8286 me HK Fe Bosco 11, PIN] KT 4 KT, PI * ino | ser, 1 PIN P8268 |sKri,pma |sKr,pn7| 2s PERS, sKT, , PIND|sKTs, PING | SI 4 ane CONNECT CONNECT x tox 135. | s«rs, pint fsxryped sknena|skrr, PINe | sKT1, PING | sk Bie SBRo tao’ - ) I i * Ib TH PINS ak LINK REPLACES Rt, SKT1, PIN? | i F VRS ae “Foureur cok MUTE. Feetbe au a nbBEreur aaa rove ee ain ’ 6 10 revere cr ccont 1, sro'sti-o op Hea 8 ALL RESISTORS ARE YW TALL CAPACITORS ARE OISC CERAMIC UNLESS ieRuise. STATED PC BOARD me-ess-07 Ure CONTROL, ~50¥ Oc Iss[a aime am zB) 2 ‘ [ae 3] 8 Bere emi 3} 8 CONTROL. HEAD, Er oy 8) ° ie | ntigieenstonivs FIG] wan. uz She te AE {8 WAY CONTROL CABLE PIN® 875-322-014, Mure pir Soenris| Function [covour [Sayrmon uO 1 | Vou, ovr Rep 28 2] vow ware | ee 10] vou. emerp Rey mic wane Mie hIEAD — 38 ON/or ener 24 = Boy UWP ape wo5v =f MOTE BE] 28: Ptr | fom 10] NEGATIVE, *“ a 1 | euanwet 6 Brow |e 2 | enanner 2 RED 10 ue Sasa | 3] enavnas onance [8 4 | CHANNEL 4 YELLOW, cS eet 3] eanna 6 en [a TP ©| chanwer e alu 2 a Inu[s | Seearer Green CHANNEL IND, ‘CHANNEL oN, Puke Loonie ar OF PIS BK og of) Beane 260-287-039at {re43 SECTION 6 INSTALLATION The standard P135 Falcon is designed for negative earth operation and is suitable for installation in vehicles for operation in local and remote contro! modes. For local operation a standard P135/-/LC/1-6 can be mounted either under-dash or in-dash in a position providing accessibility of the front panel controls. For operation in a remote configuration @ P135/-/R/1-6 radiotelephone (available only on special order) may be mounted in any convenient position within a vehicle and control is provided by a compact control head. The remote controlled version of the P135 is ideally suited for motorcycle installations POSITIVE EARTH OPERATION The P135 Falcon can be modified for positive earth working by isolating the set from chassisivehicle ground as follows: 1, Remove hanger bracket locking spring from set fid. 2. insulate metal end stops to sliders on lid; ie insulate from hanger bracket. Also check that the screws holding the plastic sliders onto the lid fixing pieces do not protrude through into the sliders to make contact with the hanger bracket. If the screws penetrate too deeply, remove, file down and replace. 3. Isolate antenna braid. Break earth braid in antenna coaxial cable and series fit (bridge isolation section} .1mfd 50v capacitor. Philips $23 series recommended. 4, Change fuse from the positive to negative lead or fit additional in-line fuse in negative supply lead, The P1935 can be operated from a positive earthed battery supply using a 12 volt convertorlisolator providing straight DC-DC isolation. This method of operation in a positive earth vehicle is recommended in preference to mechanical isolation as described in pata 1-4. LOCATION OF EQUIPMENT: Select a suitable position in the vehicle for mounting the set. Using the cradie as a template, drill holes to mount it securely. Locate the microphone rest at a convenient point and mount securely. CABLING: Connect the P195 Falcon supply leads to the battery and vehicle chassis using heavy duty cable, with appropriate colour codes, brown/red for positive, and greeniblack for negative. The equipment is supplied fitted with a safety fuse in the (red) positive supply lead. ALTERNATIVE SUPPLY: To avold battery drain due to the radio being left accidently switched on, the battery supply maybe connected to the radiotelephone via the ignition switch. The battery is then automatically disconnected from the radiotelephone when the vehicle ignition key is removed. AERIAL INSTALLATION: See aerial installation and vehicle interference suppression supplement.t t AERIAL INSTALLATION AND VEHICLE INTERFERENCE SUPPRESSION SUPPLEMENTCONTENTS AERIAL INSTALLATIONS AERIAL PLUG ASSEMBLY CUTTING THE AERIAL VEHIGLE INTERFERENCE SUPPRESSION Introduction Sources of Electrical Interference SOURCES, DIAGNOSES AND REMEDIES TYRE AND BRAKE STATIC Other possible sources LIST OF ILLUSTRATIONS Fig. 1 Aerial Installation Instructions. Fig. 2 Aerial Plug Assembly Fig. 3 Feeder Lengths for Whip Aerials Char. Fig. 4 Aerial FrequencyiLength cutting Chart. Fig. 5 Dynamo End Plate Fig. 6 Fitting Anti-Static Spring Fig. 7 Brake Shoe Fitting, Fig. 8 Anti-Static Bracket PAGE waevaane fana AERIAL INSTALLATION Select a convenient site as far from the engine compartment as possible. Fit the aerial as show in Fig. 1. Route the coawisl cable ane fit che aerisl elbow plug to the free and as shown in Fig. 2, The aerial frequency/length cutting chart gives the exact length of serial xequired when measured from the tip of the acrial to the bese es shom tc Fig, 4, Cut the aerial from the bottom and lock into the base with the Collet and nue provided (a smear of silicon grease will ease later renoval). B= ee ase “Sr age wae a DIA. on. DIA. Drill 9.5 am Bole at dosteed petition Coes nace above) {ogg cgbg neg 9.8 om te te danond Losion an teve aprons losece clamping stseably over exposed end of cable and prese sinteed fingecs cate SUNS fetes stit floeed snd tv fluen aith'tsp ot shospisg ereenaiy tots ag) we Sel ota clampiog stsanbly on 19 ay C1sto aod essheen thecaded mut on 14,39 e003 Gnuulacor and satat Insert, nd zntead sehster on to elesping seseeble tite 5+ Shovlaee of neal insert ani cut ait sizes vite (Olay she nuuee Seton around ae sod oo Langeh for feaquoney ob pa feequeney/tength chars“9 exer nae su wz | Metres | 622 | 1.205 Ls = Lb Me | BAND | toes ty wwe | 0M | Hetes | 259 | tage | 2.269 | 2.997 2. tae ate [| Ui ate | Metres | 326 | 1.951] 3.3 | 4.123 | 4.959 pasD ou = 105 sme | lOO Me | Metres | .97 tase | 2.g24 | 3.912 | 4-390 | 5.507 AR BAND aaron sk wie | Metres /2.166 CUTTING THE AERIAL the Aerial frequency/Length cutting when neasured Erom the tip of the Aerial Pion the botton and lock into the base. 2.337 | 3.505 | 67a | 5.342 | 7010 | 3.178 Fig. 3 chart gives the exect Length of Aerial required to the base a3 shown in Fig. 4, Cut the Aerial Fine adjustment or checking of Aecial length fron tee cade with transmitter of frequency and a "thru-Line” meter in aerial circuit, sbetaL lengeh being cut to achieve optimum stending wave tatio. ‘The cutting Length, read from the chart, fs celeulated from’ the equation 7 = Rod length in Netres Frequency MEz This length plus the bafe ete, will give an aerial impedance close to 50 6, Final adjustment is best done using Standing wave ratio meter to achieve opeiun S.W.Re50 VEMICLE INTERFERENCE st Avteopver to ‘The following notes on vehicle interference suppression contain information intended to enable an Installation engineer to locate and correct vorious forns of electrical inter ference. However, the following information can only be considered as 2 guide and cannot deal exhaustively with the complex problen of interference to aobile radiotelephont equipment. This information gives the sources of interference, their diagnoses and treatment and while covering in general all rad{o Erequency reception, lays special enghasis on vshify equipment. It is assumed that all essential electrical and mechanical safety precautions will be qheerved by the engineer shen carrying out the following procedures. Sources of Electrical Interference Electrostatic fields resulting from sudden variations or interruptions in the electric current taken by electrical apparatus of the vehicle are the main cause of interference. The ost likely source of such fields in petrol engiced vehicles is the ignition system. Interference from thie source increases to a maximim in the region of 0-30 Me/s, Other items responsible for causing Interference are the generator, the windscreen wipers and fan motors, vibrating contacts of current and voltage regulators and petrol punps. A further source is the discharge of electrostatic energy built up upon the heels. The degree of interference may be tolerable in areas of high signal strength but may assume great ouissnce value where signel stvength Is low, and the intensity depends on the following factors: 1. Inherent screening properties of the vehicle bodywork. 2, bayout of the vehicle electrical epparatus and associated wiring. 3. bocation of vehicle serial. SOURCES, DIAGNOSES AND APMED Most modern vehicles are Fitted with an interference suppressor integral with the distributor heed Source Ignition systen Diagnosis: Regular pulsating noise whList the engine is running, and synchronised with the engine speed, Renedies: 1, | Check plug gaps and circuit break for correct setting. Fesure tha hye, and 1.t, leads are well separated, ath of ne relative to bodywork. 3. Bond bonnet and engin to main bodywork using 2 shor~ heavy copper braid) allowing for engine mover 4, Replace Leads between distributer snd plugs with commercially obtoined resistive Leeds. m= Se wwe weweeeee eB eB BeBe Be Be fF Se Eetoe Wen Mas. i, i ee i es ee ee ee Tees asa a Naa. i 51 Fit Individual plug suppressors. 5, im extreme cases of persistent interference, on the advice of a Service Depot Fir a radio-frequency filter into the Lt. supply between ignition switch and coil and ensure chat the cable Evom the coil filter is screened. Sovece: Dynano, or Alternacor Diagnosis: Continuous whine, varylag in pitch with engine speed and preset when engine is running. Dynemo Remedies: 1, Check condition of brushes anc checking brushes ond < Fit two 470 9F ot suppression capacitoz the Stusnes az noieeren CaPROR alterndcor Renedies: Fit alternator hash choke ‘Part Soe 905.015.01) in series wien lead, sen ttea Source: Auxiliary Equipment. biagnoss Interference occurring only when one : particular electrtesl device is, Fig.5 switched on. DYNAMO END PLATE Remedy: Pit'a 470pF capacitor between Live side of offending device and chassis, using shortest possidie length of Lead, well grounded to frame of device, then resiltent mounts are used, fit heavy copper braid from device to bodywork keeping the length as short as poseibl TYRE Au saxee static ‘The rotation of vehicle wheels, especially on éry road surfaces, generates electrostatic energy in the tyres (TYRE STATIC). The resulting electric currents vend to flow from the tyres to che bodywork through the bearings. Normally oil or grease film at these points prevents the passage of current but it is when this ineulation intermittently breaks coun, Producing a series of make an break contacts, thet interference to the tadio equipnent is caused. Sinilar energy is generated uhen the brakes are applied (BRAKE STATIC). Sources: ‘Tyres oF Brakes. Diagnosies Continuous ising sound when vehicle is moving, even when engine is off, or a hissing sound shen brakes are applied,52 Remedies onan og ore UP ExIsING, noasgnusy Te NoLE SS ANTI STATIC SPRING | Fig. 6 Fig.7 OTHER POSSIBLE souRcEs Fic comercialiy obtainable anti- starie hub springs. hen are noe available speings which pesu path for curve dodvworle, wheels 0 Teject anci-stac Heche water, es, Fulnt eyres with Lunp-black oe Purp graphi tate front whet "bearings Fit anti-static brackets to brake shoes. ANTI STATIC BRACKET Fig. 8 Bad electrical contact detueen adjacent parts of bodywork e.g. exheust system/body- work, engine block/bodywork, wings/bodywork and rear axle assenbly/bodywork. Diagnosis: coapleted. Renedies: 1 interference persists after all the proviously detailed acasures bove been With the vebicle stationary, rotate the squelch control until receiver noise Is heard. fun the engine at varying speeds and check for vibrating cables, pipes and other engine conponts, Bond wheve necessary, using heavy copper braid, to the “engine block. 2, IE noise 1s aot associated with engine vibration, check entire vehicle in order to ensure that all body menbers are securely fixed in position. Pn a a a ee a a a i |