Technical Catalogue Relays PNOZ

Version 2016-09

} Configuration guide
} Safety relays PNOZ X
} Safety relays PNOZsigma
Contents

Introduction

Relays for functional safety

Selection guide 6
Safety relays PNOZ X 10
Safety relays PNOZsigma 546

2016-09 2
Introduction

Introduction

Safety relays PNOZ monitor safety functions such as E-STOP, safety gate, light grid, two-
hand control and much more.

Safety relays from the product range PNOZ X are proven through their reliability and ro-
bustness and have developed a wide application range in the most varied of safety applica-
tions. PNOZ is the most widely used safety relay in the world. One PNOZ is used per safety
function.

The compact safety relays PNOZsigma combine many years of experience with today's
very latest safety technology: with little effort they can achieve maximum safety and cost ef-
fectiveness. With particularly narrow housing widths and multifunctionality compressed into
each unit, PNOZsigma represents maximum functionality in minimum width. So you can im-
plement safety technology faster, with greater flexibility and therefore more efficiently, while
saving space.

This catalogue contains a selection guide as well as a description of the individual products
in the product ranges PNOZ X and PNOZsigma. Each unit is described in a detailed data
sheet, helping you to select the units and also enabling configuration.

Further information on the products is available in the operating manuals for the respective
units. Please read the operating instructions before commissioning.

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Relays for functional safety

Relays for functional safety

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Relays for functional safety

Contents Page

Selection guide 6

Safety relays PNOZ X 10

Safety relays PNOZsigma 546

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Relays for functional safety
Selection guide
PNOZ X

Selection guide
PNOZ X

Safety Integrity Output contacts

Level (SIL)
Performance CL – Claim limit in
Level (PL) - accordance with Housing width
Type Application EN ISO 13849-1 IEC 62061 Safety-related Not safety-related in mm

PNOZ X1P ♦ ♦ e 3 3 - 1 - 22.5

PNOZ X2P ♦ ♦ e 3 2 - - - 22.5
PNOZ X2.1VP ♦ ♦ d 3 2 2 - 1 22.5
PNOZ X2.3P ♦ ♦ e 3 3 - - - 22.5
PNOZ X2.7P ♦ ♦ ♦ e 3 3 - 1 - 22.5
PNOZ X2.8P ♦ ♦ ♦ e 3 3 - 1 - 22.5
PNOZ X2.9P ♦ ♦ ♦ e 3 3 - 1 - 22.5
PNOZ X3P ♦ ♦ ♦ e 3 3 - 1 1 45.0
PNOZ X3.10P ♦ ♦ ♦ e 3 3 - 1 1 45.0
PNOZ X7P ♦ ♦ e 3 2 - - - 22.5
PNOZ X8P ♦ ♦ ♦ e 3 3 - 2 2 45.0
PNOZ X9P ♦ ♦ ♦ e 3 7 - 2 2 90.0
PNOZ X10.11P ♦ ♦ ♦ e 3 6 - 4 - 90.0
PNOZ X11P ♦ ♦ e 3 7 - 1 2 90.0
PNOZ XV1P ♦ ♦ ♦ e (d) * 3 2 1 - - 22.5
PNOZ XV2P ♦ ♦ e (d) * 3 2 2 - - 45.0
PNOZ XV2.1P ♦ ♦ e (d) * 3 2 2 - - 90.0
PNOZ XV3P ♦ ♦ ♦ e (d) * 3 3 2 - - 45.0
PNOZ XV3.1P ♦ ♦ ♦ e (d) * 3 3 2 1 - 90.0
PZE X4P Contact expansion e 3 4 - - - 22.5
PZE X4.1P Contact expansion e 3 4 - - - 22.5
PZE X4VP Contact expansion d 2 4 - - - 22.5
PZE X4VP4 Contact expansion d 2 4 - - - 45.0
PZE X4VP8 Contact expansion d 2 4 - - - 45.0

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Relays for functional safety
Selection guide
PNOZ X

Safety Integrity Output contacts

Level (SIL)
Performance CL – Claim limit in
Level (PL) - accordance with Housing width
Type Application EN ISO 13849-1 IEC 62061 Safety-related Not safety-related in mm
PZE X5P Contact expansion e 3 5 - - 2 45.0
PZE 9P Contact expansion e 3 8 - 1 - 90.0
PMUT X1P ♦ ♦ ♦ e 3 3 - 1 5 90.0
PSWZ X1P ♦ e 3 2 - 1 1 45.0

* Value applies for instantaneous (delayed) safety contacts

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Relays for functional safety
Selection guide
PNOZsigma

PNOZsigma

Safety Integrity Output contacts

Level (SIL)
Performance CL – Claim limit in Universal power
Level (PL) - accordance with IEC supply 48 … Housing width
Type Application EN ISO 13849-1 62061 Safety-related Not safety-related 240 VAC/DC in mm

PNOZ s1 ♦ ♦ c 2 2 - - 1 12.5
PNOZ s2 ♦ ♦ e 3 3 - 1 1 17.5
PNOZ s3 ♦ ♦ ♦ e 3 2 - - 1 17.5
PNOZ s4 ♦ ♦ ♦ e 3 3 - 1 1 ♦ 22.5
PNOZ s4.1 ♦ ♦ ♦ e 3 3 - 1 1 ♦ 22.5
PNOZ s5 ♦ ♦ ♦ ♦ e 3 2 2 - 1 ♦ 22.5
PNOZ s6 ♦ EN 574, Type IIIC e 3 3 - 1 1 ♦ 22.5
PNOZ s6.1 ♦ EN 574, Type IIIA c 1 3 - 1 1 ♦ 22.5
PNOZ s7 Contact expansion e 3 4 - 1 - 17.5
PNOZ s7.1 Contact expansion e 3 3 - - - 17.5
PNOZ s7.2 Contact expansion e 3 4 - 1 - 17.5
PNOZ s8 Contact expansion c 2 2 - - 1 12.5
PNOZ s9 Contact expansion or safe timer relay ♦ e 3 - 3 1 - 17.5
PNOZ s10 Contact expansion e 3 4 - 1 - 45.0
PNOZ s11 Contact expansion e 3 8 - 1 - 45.0
PNOZ s20 Contact expansion e 3 - - - 3 22.5
PNOZ s22 Contact expansion for PNOZ s30 and PNOZ mm0.1p/mm0.2p e 3 2x3 - 2x1 - 22.5

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Relays for functional safety
Selection guide
PNOZsigma

Safety Integrity Output contacts

Level (SIL)
Performance CL – Claim limit in Universal power sup-
Level (PL) - accordance with IEC ply 24 … Housing width
Type Application EN ISO 13849-1 62061 Safety-related Not safety-related 240 VAC/DC in mm

PNOZ s30 Safe speed and standstill monitor e 3 2 - 2 4 ♦ 45.0

♦ ♦ ♦

Safety Integrity Semiconductor outputs

Level (SIL)
Performance CL – Claim limit in Universal power sup-
Level (PL) - accordance with IEC 2-pin 1-pin ply 24 … Housing width
Type Application EN ISO 13849-1 62061 240 VAC/DC in mm

PNOZ s50 Safe brake control e 3 2 3 45.0

♦

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Relays for functional safety
Safety relays PNOZ X

Safety relays PNOZ X

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Relays for functional safety
Safety relays PNOZ X

Contents Page

PNOZ X1P 12

PNOZ X2P 23

PNOZ X2.1VP 41

PNOZ X2.3P 54

PNOZ X2.7P 66

PNOZ X2.8P 88

PNOZ X2.9P 112

PNOZ X3P 126

PNOZ X3.10P 147

PNOZ X7P 162

PNOZ X8P 179

PNOZ X9P 213

PNOZ X10.11P 237

PNOZ X11P 251

PNOZ XV1P 273

PNOZ XV2P 292

PNOZ XV2.1P 318

PNOZ XV3P 345

PNOZ XV3.1P 372

PZE X4P 409

PZE X4.1P 419

PZE X4VP 435

PZE X4VP4 454

PZE X4VP8 463

PZE X5P 472

PZE 9P 482

PMUT X1P 500

PSWZ X1P 519

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Relays for functional safety
Safety relays PNOZ X
PNOZ X1P

PNOZ X1P

Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} Connection options for:
– E-STOP pushbutton
– Safety gate limit switch
– Start button
} LED display for:
– Supply voltage
– Switch status of the safety contacts
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

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Relays for functional safety
Safety relays PNOZ X
PNOZ X1P

Block diagram/terminal configuration

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description
The safety relay PNOZ X1P provides a safety-oriented interruption of a safety circuit. When
the supply voltage is applied via the E-STOP pushbutton, the “POWER” LED is lit. The unit
is ready for operation when the start circuit Y1-Y2 is closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– LEDs "CH1" and "CH2" will light.
– Safety contacts 13-14, 23-24 and 33-34 are closed, auxiliary contact 41-42 is open.
The unit is active.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– The LEDs "POWER", "CH1" and "CH2" go out.
– Safety contacts 13-14, 23-24 and 33-34 are opened redundantly, auxiliary contact
41-42 is closed.

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Automatic start: Unit is active once the input circuit has been closed.
} Manual start: Unit is active once the input circuit and the start circuit are closed.
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

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Relays for functional safety
Safety relays PNOZ X
PNOZ X1P

Timing diagram

[1] [2]

POWER/Input

Legend
} Power/Input: Supply voltage/input circuit
} Start: Start circuit
} Output safe: Safety contacts
} Output aux: Auxiliary contact
} [1]: Automatic start
} [2]: Manual start
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Recovery time

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

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Relays for functional safety
Safety relays PNOZ X
PNOZ X1P

Wiring
Please note:
} Information given in the "Technical details [ 17]" must be followed.
} Outputs 13-14, 23-24, 33-34 are safety contacts; output 41-42 is an auxiliary contact
(e.g. for display).
} Auxiliary contact 41-42 should not be used for safety circuits!
} Do not connect undesignated terminals.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 17]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 17])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Preparing for operation

Supply voltage/input circuit E-STOP Safety gate
24 VDC S1
A1 L+

A2 L-

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Relays for functional safety
Safety relays PNOZ X
PNOZ X1P

Start circuit Automatic start Manual start

E-STOP/safety gate S3
Y1

Y2

Feedback loop Automatic start Manual start

Contacts from external contactors S3
Y1
K5 K6
Y2
13 (23, 33) L1
K5
14 (24 ,34) N
K6

Legend
} S1: E-STOP/safety gate switch
} S3: Start button

} : Gate open

} : Gate closed

Dimensions in mm
* with spring-loaded terminals

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Relays for functional safety
Safety relays PNOZ X
PNOZ X1P

Technical details

General 777100 787100

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777100 787100
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 1,5 W 1,5 W
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,2 A 1,2 A
Pulse duration, A1 2,5 ms 2,5 ms
Inputs 777100 787100
Number 1 1
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 45 mA 45 mA
Start circuit DC 45 mA 45 mA
Feedback loop DC 45 mA 45 mA
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Relay outputs 777100 787100
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1

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Relays for functional safety
Safety relays PNOZ X
PNOZ X1P

Relay outputs 777100 787100

Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 6A 6A
Voltage 24 V DC Resistive 24 V DC Resistive
With current 6A 6A
Pilot Duty B300, R300 B300, R300

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Relays for functional safety
Safety relays PNOZ X
PNOZ X1P

Relay outputs 777100 787100

External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 100 A²s 100 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 4A 4A
External contact fuse protection,
auxiliary contacts
Max. melting integral 100 A²s 100 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 4A 4A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal current 777100 787100
while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 4,5 A 4,5 A
Times 777100 787100
Switch-on delay
With automatic start typ. 60 ms 60 ms
With automatic start max. 120 ms 120 ms
With manual start typ. 50 ms 50 ms
With manual start max. 120 ms 120 ms
Delay-on de-energisation
With E-STOP typ. 55 ms 55 ms
With E-STOP max. 90 ms 90 ms
With power failure typ. 55 ms 55 ms
With power failure max. 90 ms 90 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 150 ms 150 ms
After power failure 150 ms 150 ms

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Relays for functional safety
Safety relays PNOZ X
PNOZ X1P

Times 777100 787100

Supply interruption before de-ener-
gisation 20 ms 20 ms
Environmental data 777100 787100
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777100 787100
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in

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Relays for functional safety
Safety relays PNOZ X
PNOZ X1P

Mechanical data 777100 787100

Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 94 mm 101 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 205 g 205 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

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Relays for functional safety
Safety relays PNOZ X
PNOZ X1P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Switching current (A)

Cycles x 1000

Example
} Inductive load: 2 A
} Utilisation category AC15
} Contact service life: 400 000 cycles
Provided the application to be implemented requires fewer than 400 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order no.
PNOZ X1P C 24 VDC Spring-loaded terminals 787 100
PNOZ X1P 24 VDC Screw terminals 777 100

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

PNOZ X2P

Unit features
} Positive-guided relay outputs:
– 2 safety contacts (N/O), instantaneous
} Connection options for:
– E-STOP pushbutton
– Safety gate limit switch
– Start button
} LED display for:
– Supply voltage
– Switch status of the safety contacts
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

Block diagram/terminal configuration

Type: 24 V AC/DC
} UB: 24 VAC/DC; Order no. 777303, 787303

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

Type: 48-240 V AC/DC

} UB: 48-240 VAC/DC; Order no. 777307, 787307

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description
The safety relay PNOZ X2P provides a safety-oriented interruption of a safety circuit. When
supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation when the
start circuit S33-S34 is closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– Safety contacts 13-14 and 23-24 are closed, the unit is active.
– The LEDs "CH.1" and "CH.2" are lit.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– Safety contacts 13-14 and 23-24 are redundantly opened.
– The LEDs "CH.1" and "CH.2" go out.

Operating modes
} Single-channel operation (only 24 VAC/DC units): No redundancy in the input circuit,
earth faults in the start and input circuit are detected.
} Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, PNOZ X2P detects
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– shorts across contacts in the input circuit.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 25
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

} Automatic start: Unit is active once the input circuit has been closed.
} Manual start: Unit is active once the input circuit and the start circuit are closed.
} Monitored start: Unit is active once the input circuit is closed and once the start circuit is
closed after the waiting period has elapsed (see Technical details [ 30]).
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Timing diagram

[1] [2] [3]

Legend
} Power: Supply voltage
} Start: Start circuit
} Input: Input circuit
} Output safe: Safety contacts
} [1]: Automatic start
} [2]: Manual start
} [3]: Monitored start
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Waiting period with a monitored start
} t4: Recovery time

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 26
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

Wiring
Please note:
} Information given in the "Technical details [ 30]" must be followed.
} The outputs 13-14, 23-24 are safety contacts.
} Do not connect undesignated terminals.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 30]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 30])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} On 24 VAC/DC units:
The power supply must comply with the regulations for extra low voltages with safe
electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
Important for detection of shorts across contacts:
As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable runs, we recommend the
following test after the installation of the device:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S12, S22 for detecting shorts across the inputs.
3. The unit's fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: remove the short circuit and switch off the supply voltage for approx. 1
minute.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 27
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

Preparing for operation

Supply voltage AC DC
UB = 24 VAC/DC A1 L1 A1 L+

A2 N A2 L-

UB = 48-240 VAC/DC A1 L1 A1 L+
A2 N A2 L-

FE FE

Single-channel (only UB 24 VAC/ Dual-channel (with detection of

Input circuit DC) shorts across contacts)
E-STOP S1 S1
A1 L+ S11
S21 S21
S22 S11
S22
S12
S12

Safety gate

S1
A1 L+ S11
S1
S21 S12 S2
S22 S11 S21
S12 S22

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 28
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

Single-channel (only UB 24 VAC/ Dual-channel (with detection of

Start circuit DC) shorts across contacts)
Automatic start

Manual start S3 S3
S33 S33
S34 S34
Y36 Y36
Y37 Y37

Monitored start

Feedback loop Automatic start Monitored start

Contacts from external contactors S33
K5 K6
S34
13 (23) L1
K5 N
14 (24)
K6

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 29
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

Dimensions in mm
* with spring-loaded terminals

Technical details

Order no. 777303 – 777307

See below for more order numbers

General 777303 777307

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777303 777307
Supply voltage
Voltage 24 V 48 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 4,5 VA 3,5 VA
Output of external power supply
(DC) 2W 1W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A –
Pulse duration, A1 1,5 ms –
Inputs 777303 777307
Number 2 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 30
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

Inputs 777303 777307

Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 25 mA 15 mA
Start circuit DC 50 mA 25 mA
Feedback loop DC 50 mA 25 mA
Min. input resistance at power-on 21 Ohm 19 Ohm
Max. overall cable resistance Rl-
max
Single-channel at UB DC 50 Ohm –
Single-channel at UB AC 150 Ohm –
Dual-channel with detection of
shorts across contacts at UB DC 15 Ohm 100 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 30 Ohm 100 Ohm
Relay outputs 777303 777307
Number of output contacts
Safety contacts (N/O), instant-
aneous 2 2
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 31
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

Relay outputs 777303 777307

Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 6A 6A
Voltage 24 V DC Resistive 24 V DC Resistive
With current 6A 6A
Pilot Duty C300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 100 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 4A 4A
Conventional thermal current 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Times 777303 777307
Switch-on delay
With automatic start typ. 60 ms 120 ms
With automatic start max. 90 ms 150 ms
With automatic start after power
on typ. 60 ms 130 ms
With automatic start after power
on max. 100 ms 160 ms
With manual start typ. 40 ms 40 ms
With manual start max. 90 ms 150 ms
With monitored start typ. 35 ms 35 ms
With monitored start max. 50 ms 50 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 70 ms 40 ms
With power failure max. 110 ms 70 ms
With power failure typ. UB 240 V – 320 ms
With power failure max. UB 240
V – 500 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure 150 ms 550 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 32
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

Times 777303 777307

Waiting period with a monitored
start 180 ms 180 ms
Min. start pulse duration with a
monitored start 30 ms 30 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 777303 777307
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61000-6-3, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777303 777307
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 33
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

Mechanical data 777303 777307

Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG 0,25 - 2,5 mm², 24 - 12 AWG
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG 0,25 - 1 mm², 24 - 16 AWG
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Torque setting with screw terminals 0,5 Nm 0,5 Nm
Dimensions
Height 94 mm 94 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 200 g 200 g
Where standards are undated, the 2014-07 latest editions shall apply.

Order no. 787303 – 787307

General 787303 787307

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 787303 787307
Supply voltage
Voltage 24 V 48 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 4,5 VA 3,5 VA
Output of external power supply
(DC) 2W 1W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A –
Pulse duration, A1 1,5 ms –
Inputs 787303 787307
Number 2 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 34
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

Inputs 787303 787307

Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 25 mA 15 mA
Start circuit DC 50 mA 25 mA
Feedback loop DC 50 mA 25 mA
Min. input resistance at power-on 21 Ohm 19 Ohm
Max. overall cable resistance Rl-
max
Single-channel at UB DC 50 Ohm –
Single-channel at UB AC 150 Ohm –
Dual-channel with detection of
shorts across contacts at UB DC 15 Ohm 100 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 30 Ohm 100 Ohm
Relay outputs 787303 787307
Number of output contacts
Safety contacts (N/O), instant-
aneous 2 2
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 35
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

Relay outputs 787303 787307

Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 6A 6A
Voltage 24 V DC Resistive 24 V DC Resistive
With current 6A 6A
Pilot Duty C300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 100 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 4A 4A
Conventional thermal current 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Times 787303 787307
Switch-on delay
With automatic start typ. 60 ms 120 ms
With automatic start max. 90 ms 150 ms
With automatic start after power
on typ. 60 ms 130 ms
With automatic start after power
on max. 100 ms 160 ms
With manual start typ. 40 ms 40 ms
With manual start max. 90 ms 150 ms
With monitored start typ. 35 ms 35 ms
With monitored start max. 50 ms 50 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 70 ms 40 ms
With power failure max. 110 ms 70 ms
With power failure typ. UB 240 V – 320 ms
With power failure max. UB 240
V – 500 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure 150 ms 550 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 36
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

Times 787303 787307

Waiting period with a monitored
start 180 ms 180 ms
Min. start pulse duration with a
monitored start 30 ms 30 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 787303 787307
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61000-6-3, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 787303 787307
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Spring-loaded terminal Spring-loaded terminal

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 37
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

Mechanical data 787303 787307

Mounting type plug-in plug-in
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection 2 2
Stripping length with spring-loaded
terminals 8 mm 8 mm
Dimensions
Height 101 mm 101 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 200 g 200 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 38
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.

Unit types with UB 24 VAC/DC

} UB: 24 VAC/DC; Order no. 777303, 787303
Number of cycles x 1000

Switching current (A)

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 4 000 000 cycles
Provided the application to be implemented requires fewer than 4 000 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 39
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2P

Unit types with UB 48-240 VAC/DC

} UB: 48-240 VAC/DC; Order no. 777307, 787307

Switching current (A)

Cycles x 1000

Example
} Inductive load: 2 A
} Utilisation category AC15
} Contact service life: 400 000 cycles
Provided the application to be implemented requires fewer than 400 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order no.
PNOZ X2P 24 VAC/DC Screw terminals 777 303
PNOZ X2P C 24 VAC/DC Spring-loaded terminals 787 303
PNOZ X2P 48-240 VAC/DC Screw terminals 777 307
PNOZ X2P C 48-240 VAC/DC Spring-loaded terminals 787 307

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 40
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.1VP

PNOZ X2.1VP

Unit features
} Positive-guided relay outputs:
– 2 safety contacts (N/O), delay-on de-energisation
} 1 semiconductor output for variable frequency inverter
} Connection options for:
– E-STOP pushbutton
– Safety gate limit switch
– Start button
} LED display for:
– Supply voltage
– Switch state of the safety contacts
– State of semiconductor output
} Semiconductor output signals:
– Switching status of the input circuit
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 41
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.1VP

Block diagram/terminal configuration

Y11 Y12

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description
The safety relay PNOZ X2.1VP provides a safety-oriented interruption of a safety circuit.
When supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation
when the start circuit S33-S34 is closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– The LEDs "CH.1" and "CH.2" are lit.
– Safety contacts 27-28 and 37-38 are closed. The unit is active.
– The semiconductor output Y11-Y12 is enabled.
– The "ON" LED is lit.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– The semiconductor output Y11-Y12 is disabled instantaneously.
– The "ON" LED goes out.
– Safety contacts 27-28 and 37-38 are opened redundantly after the delay time has
elapsed.
– The LEDs "CH.1" and "CH.2" go out.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 42
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.1VP

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, PNOZ X2.1VP detects
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– shorts across contacts in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.
} Manual start: Unit is active once the input circuit and the start circuit are closed.
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Timing diagram

[1] [2]

Output safe delay

Semi
v v v v
2 2

Legend
} Power: Supply voltage
} Start: Start circuit
} Input: Input circuit
} Output safe delay: Safety contacts, delayed
} Semi: Semiconductor output
} [1]: Automatic start
} [2]: Manual start
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit
} t1: Switch-on delay
} t2: Recovery time
} tv: Delay time

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 43
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.1VP

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Wiring
Please note:
} Information given in the "Technical details [ 48]" must be followed.
} Outputs 27-28, 37-38 are delay-on de-energisation safety contacts.
} Semiconductor output Y11-Y12 should not be used for safety circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 48]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 48])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
Important for detection of shorts across contacts:
As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable runs, we recommend the
following test after the installation of the device:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S12, S22 for detecting shorts across the inputs.
3. The unit's fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: remove the short circuit and switch off the supply voltage for approx. 1
minute.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 44
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.1VP

Preparing for operation

Supply voltage AC DC

A1 L+

A2 L-

Input circuit Single-channel Dual-channel

E-STOP S1
S12
without detection of shorts
S21 S11
across contacts
S22 S32
S31

E-STOP S1
S22
with detection of shorts across
S11 S32
contacts
S12 S31
S21

Safety gate
without detection of shorts
S1
across contacts S12
S21 S11
S22 S32
S31

Safety gate
with detection of shorts across
contacts

Start circuit Automatic start Manual start

S3
S33

S34

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 45
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.1VP

Feedback loop Automatic start Manual start

Contacts from external contactors S33 S3
K5 K6 S33
S34 K5 K6
L1
S34
27 (37)
28 (38)
K5 N 27 (37) L1
K5
K6 28 (38) N
K6

Low level at the input of the

Semiconductor output driven unit Fault: High level of the driven unit
After opening the input circuit

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 46
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.1VP

Application example

L+

PNOZ X2.1VP

L-

Fig.: Variable frequency inverter with semiconductor output

Dimensions in mm
* with spring-loaded terminals

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 47
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.1VP

Technical details

General 777600 787600

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777600 787600
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 1,5 W 1,5 W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A 1,7 A
Pulse duration, A1 1,5 ms 1,5 ms
Inputs 777600 787600
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 25 mA 25 mA
Start circuit DC 50 mA 50 mA
Feedback loop DC 50 mA 50 mA
Max. overall cable resistance Rl-
max
Single-channel at UB DC 40 Ohm 40 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 20 Ohm 20 Ohm
Semiconductor outputs 777600 787600
Number 1 1
Voltage 24 V 24 V
Current 100 mA 100 mA
External supply voltage 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 %
Relay outputs 777600 787600
Number of output contacts
Safety contacts (N/O), delayed 2 2
Max. short circuit current IK 1 kA 1 kA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 48
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.1VP

Relay outputs 777600 787600

Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts delayed
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts delayed
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 6A 6A
Voltage 24 V DC Resistive 24 V DC Resistive
With current 6A 6A
Pilot Duty B300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 100 A²s 100 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 4A 4A
Conventional thermal current 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 49
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.1VP

Times 777600 787600

Switch-on delay
With automatic start typ. 100 ms 100 ms
With automatic start max. 210 ms 210 ms
With manual start typ. 35 ms 35 ms
With manual start max. 210 ms 210 ms
Delay-on de-energisation
With power failure typ. 1100 ms 1100 ms
With power failure max. 1500 ms 1500 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 1550 ms 1550 ms
After power failure 1550 ms 1550 ms
Delay time tv 0,75 s 0,75 s
Time accuracy -30 %/+100 % -30 %/+100 %
Supply interruption before de-ener-
gisation 10 ms 10 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 777600 787600
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 50
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.1VP

Environmental data 777600 787600

Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777600 787600
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 94 mm 101 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 200 g 200 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 51
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.1VP

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts,
delayed <30
s PL d Cat. 3 SIL CL 3 2,64E-09 SIL 3 1,26E-05 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 52
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.1VP

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Switching current (A)

Cycles x 1000

Example
} Inductive load: 2 A
} Utilisation category AC15
} Contact service life: 400 000 cycles
Provided the application to be implemented requires fewer than 400 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order no.
PNOZ X2.1VP C 24 VDC Spring-loaded terminals 787 600
PNOZ X2.1VP 24 VDC Screw terminals 777 600

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 53
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.3P

PNOZ X2.3P

Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
} Connection options for:
– E-STOP pushbutton
– Safety gate limit switch
– Start button
} LED display for:
– Supply voltage
– Switch status of the safety contacts
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 54
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.3P

Block diagram/terminal configuration

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description
The safety relay PNOZ X2.3P provides a safety-oriented interruption of a safety circuit.
When supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation
when the start circuit S33-S34 is closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– Safety contacts 13-14, 23-24 and 33-34 are closed, the unit is active.
– LEDs "CH1" and "CH2" will light.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– Safety contacts 13-14, 23-24 and 33-34 are opened redundantly.
– LEDs "CH1" and "CH2" go out.

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, PNOZ X2.3P detects
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– shorts across contacts in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 55
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.3P

} Manual start: Unit is active once the input circuit and the start circuit are closed.
} Monitored start: Unit is active once the input circuit is closed and once the start circuit is
closed after the waiting period has elapsed (see Technical details [ 60]).
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Timing diagram

[1] [2] [3]

Legend
} Power: Supply voltage
} Start: Start circuit
} Input: Input circuit
} Output safe: Safety contacts
} [1]: Automatic start
} [2]: Manual start
} [3]: Monitored start
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Waiting period with a monitored start
} t4: Recovery time

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 56
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.3P

Wiring
Please note:
} Information given in the "Technical details [ 60]" must be followed.
} The output contacts 13-14, 23-24, 33-34 are safety contacts.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 60]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 60])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
Important for detection of shorts across contacts:
As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable runs, we recommend the
following test after the installation of the device:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S12, S22 for detecting shorts across the inputs.
3. The unit's fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: remove the short circuit and switch off the supply voltage for approx. 1
minute.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 57
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.3P

Preparing for operation

Supply voltage AC DC

A1 L1 A1 L+

A2 N
A2 L-

Dual-channel (with detection of

Input circuit Single-channel shorts across contacts)
E-STOP S1 S1
A1 L+
S11
S21
S21
S22 S11
S12 S22
S12

Safety gate

S1
A1 L+
S11
S21 S1
S12 S2
S22 S11
S12 S21
S22

Dual-channel (with detection of

Start circuit Single-channel shorts across contacts)
Automatic start

Manual start S3 S3
S33 S33
S34 S34
Y36
Y36
Y37
Y37

Monitored start S3 S3
S33 S33
S34 S34
Y36
Y36
Y37
Y37

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 58
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.3P

Feedback loop Automatic start Monitored start

Contacts from external contactors

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Dimensions in mm
* with spring-loaded terminals

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 59
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.3P

Technical details

General 777304 787304

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777304 787304
Supply voltage
Voltage 24 V 24 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 4 VA 4 VA
Output of external power supply
(DC) 2W 2W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A 1,7 A
Pulse duration, A1 1,5 ms 1,5 ms
Inputs 777304 787304
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 25 mA 25 mA
Start circuit DC 25 mA 25 mA
Feedback loop DC 25 mA 25 mA
Min. input resistance at power-on 21 Ohm 21 Ohm
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Single-channel at UB AC 30 Ohm 30 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 20 Ohm 20 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 40 Ohm 40 Ohm
Relay outputs 777304 787304
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 60
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.3P

Relay outputs 777304 787304

Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 6A 6A
Voltage 24 V DC Resistive 24 V DC Resistive
With current 6A 6A
Pilot Duty B300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 100 A²s 100 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 4A 4A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 61
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.3P

Conventional thermal current 777304 787304

while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 5A 5A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 5A 5A
Times 777304 787304
Switch-on delay
With automatic start typ. 50 ms 50 ms
With automatic start max. 90 ms 90 ms
With automatic start after power
on typ. 60 ms 60 ms
With automatic start after power
on max. 100 ms 100 ms
With manual start typ. 40 ms 40 ms
With manual start max. 90 ms 90 ms
With monitored start typ. 40 ms 40 ms
With monitored start max. 70 ms 70 ms
Delay-on de-energisation
With E-STOP typ. 12 ms 12 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 60 ms 60 ms
With power failure max. 100 ms 100 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure 150 ms 150 ms
Waiting period with a monitored
start 210 ms 210 ms
Min. start pulse duration with a
monitored start 40 ms 40 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 62
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.3P

Times 777304 787304

Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 777304 787304
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777304 787304
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 63
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.3P

Mechanical data 777304 787304

Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 94 mm 101 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 205 g 205 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 64
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.3P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Switching current (A)

Cycles x 1000

Example
} Inductive load: 2 A
} Utilisation category AC15
} Contact service life: 400 000 cycles
Provided the application to be implemented requires fewer than 400 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order no.
PNOZ X2.3P C 24 VAC/DC Spring-loaded terminals 787 304
PNOZ X2.3P 24 VAC/DC Screw terminals 777 304

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 65
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

PNOZ X2.7P

Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start button
– Light guards and safety switches
} LED display for:
– Supply voltage
– Switch status of the safety contacts
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 66
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Block diagram/terminal configuration

Type: 24 VAC/DC
} UB: 24 VAC/DC; Order no. 777305, 787305

S11 S52 S21 S22 S12 S34

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 67
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Type: 24 - 240 V AC/DC

} UB: 24 – 240 VAC/DC; Order no. 777306, 787306

S11 S52 S21 S22 S12 S34

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description
The safety relay PNOZ X2.7P provides a safety-oriented interruption of a safety circuit.
When supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation
when the start circuit S12-S34 is closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– LEDs "CH1" and "CH2" will light.
– Safety contacts 13-14, 23-24 and 33-34 are closed, auxiliary contact 41-42 is open.
The unit is active.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– The LEDs "CH1" and "CH2" go out.
– Safety contacts 13-14, 23-24 and 33-34 are opened redundantly, auxiliary contact
41-42 is closed.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 68
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Dual-channel operation without detection of shorts across contacts: Redundant input
circuit, detects PNOZ X2.7P
– earth faults in the start and input circuit,
– short circuits in the input circuit.
} Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, PNOZ X2.7P detects
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– shorts across contacts in the input circuit.
} Monitored start: Unit is active once the input circuit is closed and once the start circuit is
closed after the waiting period has elapsed (see Technical details [ 73]).
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Timing diagram

Legend
} Power: Supply voltage
} Start: Start circuit
} Input: Input circuit
} Output safe: Safety contacts
} Output aux: Auxiliary contact
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Waiting period

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 69
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Wiring
Please note:
} Information given in the "Technical details [ 73]" must be followed.
} Outputs 13-14, 23-24, 33-34 are safety contacts; output 41-42 is an auxiliary contact
(e.g. for display).
} Auxiliary contact 41-42 should not be used for safety circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 73]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 73])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} On 24 VAC/DC units:
The power supply must comply with the regulations for extra low voltages with safe
electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
Important for detection of shorts across contacts:
As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable runs, we recommend the
following test after the installation of the device:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S12, S22 for detecting shorts across the inputs.
3. The unit's fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 70
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

4. Reset the fuse: remove the short circuit and switch off the supply voltage for approx. 1
minute.

Preparing for operation

Supply voltage AC DC
UB = 24 VAC/DC; A1 L1 A1 L+
Order no. 777305, 787305

A2 N
A2 L-

UB = 24 - 240 VAC/DC; A1 L1 A1 L+
Order no. 777306, 787306
A2 N A2 L-
S21
S21

Input circuit Single-channel Dual-channel

E-STOP S1 S1
without detection of shorts S11 S11
across contacts S21 S12 S21
S22 S52 S22 S12
S52

E-STOP S1
with detection of shorts across S11
contacts S11 S21
S52 S22
S12

Safety gate
without detection of shorts
across contacts S1
S11
S21 S12
S22 S52

Safety gate
with detection of shorts across
contacts

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 71
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Input circuit Single-channel Dual-channel

Light guards or safety switch, de-
tection of shorts across contacts
via ESPE
(only when UB = 24 VDC);
Order no. 777305, 787305)

Start circuit Single-channel Dual-channel

Monitored start

Feedback loop Automatic start Monitored start

Contacts from external contact- S3
ors S12
K5 K6
S34
13 (23, 33) L1
K5
14 (24 ,34) N
K6

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 72
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Dimensions in mm
* with spring-loaded terminals

Technical details

Order no. 777305 – 777306

See below for more order numbers
General 777305 777306
CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777305 777306
Supply voltage
Voltage 24 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 5,5 VA 4,5 VA
Output of external power supply
(DC) 2,5 W 2W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A –
Pulse duration, A1 3,3 ms –
Inputs 777305 777306
Number 2 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 73
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Inputs 777305 777306

Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 30 mA 25 mA
Start circuit DC 40 mA 50 mA
Feedback loop DC 40 mA 50 mA
Min. input resistance at power-on 71 Ohm 141 Ohm
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 45 Ohm
Single-channel at UB AC 100 Ohm 45 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 50 Ohm 80 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 100 Ohm 80 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 15 Ohm 15 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 15 Ohm 15 Ohm
Relay outputs 777305 777306
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 74
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Relay outputs 777305 777306

Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 250 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. P. 24 V DC G. P.
With current 6A 6A
Pilot Duty R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 4A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 75
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Relay outputs 777305 777306

External contact fuse protection,
auxiliary contacts
Max. melting integral 160 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 777305 777306
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 4A 6A
Conv. therm. current with 3 con-
tacts 3,5 A 4,5 A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 5A 4,5 A
Times 777305 777306
Switch-on delay
With monitored start typ. 30 ms 30 ms
With monitored start max. 50 ms 40 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 10 ms
With E-STOP max. 30 ms 20 ms
With power failure typ. 60 ms –
With power failure max. 100 ms –
With power failure typ. UB 240 V – 1100 ms
With power failure max. UB 240
V – 1500 ms
With power failure typ. UB 24 V – 180 ms
With power failure max. UB 24 V – 230 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 76
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Times 777305 777306

Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure 200 ms 1500 ms
Waiting period with a monitored
start 250 ms 300 ms
Min. start pulse duration with a
monitored start 30 ms 30 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 777305 777306
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -35 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777305 777306
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 77
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Mechanical data 777305 777306

Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG 0,25 - 2,5 mm², 24 - 12 AWG
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG 0,25 - 1 mm², 24 - 16 AWG
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Torque setting with screw terminals 0,5 Nm 0,5 Nm
Dimensions
Height 94 mm 94 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 190 g 210 g
Where standards are undated, the 2014-07 latest editions shall apply.

Order no. 787305 – 787306

General 787305 787306

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 787305 787306
Supply voltage
Voltage 24 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 5,5 VA 4,5 VA
Output of external power supply
(DC) 2,5 W 2W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 78
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Electrical data 787305 787306

Max. inrush current impulse
Current pulse, A1 1,7 A –
Pulse duration, A1 3,3 ms –
Inputs 787305 787306
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 30 mA 25 mA
Start circuit DC 40 mA 50 mA
Feedback loop DC 40 mA 50 mA
Min. input resistance at power-on 71 Ohm 141 Ohm
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 45 Ohm
Single-channel at UB AC 100 Ohm 45 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 50 Ohm 80 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 100 Ohm 80 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 15 Ohm 15 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 15 Ohm 15 Ohm
Relay outputs 787305 787306
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 79
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Relay outputs 787305 787306

Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 250 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. P. 24 V DC G. P.
With current 6A 6A
Pilot Duty R300 B300, R300

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 80
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Relay outputs 787305 787306

External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 4A
External contact fuse protection,
auxiliary contacts
Max. melting integral 160 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 787305 787306
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 4A 6A
Conv. therm. current with 3 con-
tacts 3,5 A 4,5 A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 5A 4,5 A
Times 787305 787306
Switch-on delay
With monitored start typ. 30 ms 30 ms
With monitored start max. 50 ms 40 ms

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Times 787305 787306

Delay-on de-energisation
With E-STOP typ. 15 ms 10 ms
With E-STOP max. 30 ms 20 ms
With power failure typ. 60 ms –
With power failure max. 100 ms –
With power failure typ. UB 240 V – 1100 ms
With power failure max. UB 240
V – 1500 ms
With power failure typ. UB 24 V – 180 ms
With power failure max. UB 24 V – 230 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure 200 ms 1500 ms
Waiting period with a monitored
start 250 ms 300 ms
Min. start pulse duration with a
monitored start 30 ms 30 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 787305 787306
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -35 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 82
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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Environmental data 787305 787306

Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 787305 787306
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection 2 2
Stripping length with spring-loaded
terminals 8 mm 8 mm
Dimensions
Height 101 mm 101 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 190 g 210 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 83
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.

Unit types with UB 24 VAC/DC

} UB: 24 VAC/DC; Order no. 777305, 787305
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 84
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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 V DC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 2 000 000 cycles
Provided the application to be implemented requires fewer than 2 000 000 cycles, the PFH
value (see Technical details [ 73]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 85
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Unit types with UB 24-240 VAC/DC

} UB: 24 – 240 VAC/DC; Order no. 777306, 787306
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

Number of cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 V DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 86
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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.7P

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 1 000 000 cycles
Provided the application to be implemented requires fewer than 1 000 000 cycles, the PFH
value (see Technical details [ 73]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all relay con-
tacts. With capacitive loads, any power surges that occur must be noted. With DC contact-
ors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order no.
PNOZ X2.7P C 24 VAC/DC Spring-loaded terminals 787 305
PNOZ X2.7P 24 VAC/DC Screw terminals 777 305
PNOZ X2.7P C 24 - 240 V AC/DC Spring-loaded terminals 787 306
PNOZ X2.7P 24 - 240 V AC/DC Screw terminals 777 306

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 87
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

PNOZ X2.8P

Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start button
– Light guards and safety switches
} LED display for:
– Supply voltage
– Switch status of the safety contacts
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 88
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Block diagram/terminal configuration

Type: 24 VAC/DC
} UB: 24 VAC/DC; Order no. 777301, 787301

S11 S52 S21 S22 S12 S34

PNOZ X2.8P

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 89
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Type: 24 - 240 V AC/DC

} UB: 24 – 240 VAC/DC; Order no. 777302, 787302

S11 S52 S21 S22 S12 S34

PNOZ X2.8P

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description
The safety relay PPNOZ X2.8P provides a safety-oriented interruption of a safety circuit.
When supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation
when the start circuit S12-S34 is closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– LEDs "CH1" and "CH2" will light.
– Safety contacts 13-14, 23-24 and 33-34 are closed, auxiliary contact 41-42 is open.
The unit is active.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– The LEDs "CH1" and "CH2" go out.
– Safety contacts 13-14, 23-24 and 33-34 are opened redundantly, auxiliary contact
41-42 is closed.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 90
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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Dual-channel operation without detection of shorts across contacts: Redundant input
circuit, detects PNOZ X2.8P
– earth faults in the start and input circuit,
– short circuits in the input circuit.
} Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, PNOZ X2.8P detects
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– shorts across contacts in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.
} Manual start: Unit is active once the input circuit and the start circuit are closed.
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Timing diagram

[1] [2]

3 3

Legend
} Power: Supply voltage
} Start: Start circuit
} Input: Input circuit
} Output safe: Safety contacts
} Output aux: Auxiliary contact
} [1]: Automatic start
} [2]: Manual start
} a: Input circuit closes before start circuit

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

} b: Start circuit closes before input circuit

} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Recovery time

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Wiring
Please note:
} Information given in the "Technical details [ 96]" must be followed.
} Outputs 13-14, 23-24, 33-34 are safety contacts; output 41-42 is an auxiliary contact
(e.g. for display).
} Auxiliary contact 41-42 should not be used for safety circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 96]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 96])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} On 24 VAC/DC units:
The power supply must comply with the regulations for extra low voltages with safe
electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 92
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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Important for detection of shorts across contacts:

As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable runs, we recommend the
following test after the installation of the device:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S12, S22 for detecting shorts across the inputs.
3. The unit's fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: remove the short circuit and switch off the supply voltage for approx. 1
minute.

Preparing for operation

Supply voltage AC DC
UB = 24 VAC/DC; A1 L1 A1 L+
Order no. 777301, 787301

A2 N
A2 L-

UB = 24 - 240 VAC/DC; A1 L1 A1 L+
Order no. 777302, 787302
A2 N A2 L-
S21
S21

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Input circuit Single-channel Dual-channel

E-STOP S1 S1
without detection of shorts S11 S11
across contacts S21 S12 S21
S22 S52 S22 S12
S52

E-STOP S1
with detection of shorts across S11
contacts S11 S21
S52 S22
S12

Safety gate
without detection of shorts
across contacts S1
S11
S11
S21 S12 S1
S21 S2
S22 S52
S22 S12
S52

Safety gate
with detection of shorts across
contacts

Light guards or safety switch, de-

tection of shorts across contacts
via ESPE
(only when UB = 24 VDC);
Order no. 777301, 787301)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 94
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

E-STOP wiring, safety gate E-STOP wiring, safety gate (dual-

Start circuit (single-channel) channel)
Automatic start

Manual start

Feedback loop Automatic start Manual start

Contacts from external contactors S12 S3
K5 K6 S12
S34 K5 K6
L1
S34
13 (23,33)
14 (24,34)
K5 N 13 (23, 33) L1
K5
K6 14 (24 ,34) N
K6

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 95
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Dimensions in mm
* with spring-loaded terminals

Technical details

Order no. 777301 – 777302

See below for more order numbers

General 777301 777302

CCC, CE, EAC (Eurasian), CCC, CE, EAC (Eurasian),
Approvals KOSHA, TÜV, cULus Listed KOSHA, TÜV, cULus Listed
Electrical data 777301 777302
Supply voltage
Voltage 24 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 5,5 VA 4,5 VA
Output of external power supply
(DC) 2,5 W 2W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A –
Pulse duration, A1 3,3 ms –
Inputs 777301 777302
Number 2 2

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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Inputs 777301 777302

Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 30 mA 25 mA
Start circuit DC 40 mA 50 mA
Feedback loop DC 40 mA 50 mA
Min. input resistance at power-on 88 Ohm 209 Ohm
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 45 Ohm
Single-channel at UB AC 100 Ohm 45 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 50 Ohm 80 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 100 Ohm 80 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 15 Ohm 15 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 15 Ohm 15 Ohm
Relay outputs 777301 777302
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Relay outputs 777301 777302

Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 250 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. P. 24 V DC G. P.
With current 6A 6A
Pilot Duty R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 4A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 98
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Relay outputs 777301 777302

External contact fuse protection,
auxiliary contacts
Max. melting integral 160 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 777301 777302
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 4A 6A
Conv. therm. current with 3 con-
tacts 3,5 A 4,5 A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 5A 4,5 A
Times 777301 777302
Switch-on delay
With automatic start typ. 250 ms 340 ms
With automatic start max. 450 ms 400 ms
With automatic start after power
on typ. 250 ms 600 ms
With automatic start after power
on max. 450 ms 800 ms
With manual start typ. 125 ms 180 ms
With manual start max. 450 ms 400 ms

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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Times 777301 777302

Delay-on de-energisation
With E-STOP typ. 15 ms 10 ms
With E-STOP max. 30 ms 20 ms
With power failure typ. 60 ms –
With power failure max. 100 ms –
With power failure typ. UB 240 V – 1100 ms
With power failure max. UB 240
V – 1500 ms
With power failure typ. UB 24 V – 180 ms
With power failure max. UB 24 V – 230 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure 200 ms 1500 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 777301 777302
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -35 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 100
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Environmental data 777301 777302

Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777301 777302
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG 0,25 - 2,5 mm², 24 - 12 AWG
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG 0,25 - 1 mm², 24 - 16 AWG
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Torque setting with screw terminals 0,5 Nm 0,5 Nm
Dimensions
Height 94 mm 94 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 190 g 210 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 101
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Order no. 787301 – 787302

General 787301 787302

CCC, CE, EAC (Eurasian), CCC, CE, EAC (Eurasian),
Approvals KOSHA, TÜV, cULus Listed KOSHA, TÜV, cULus Listed
Electrical data 787301 787302
Supply voltage
Voltage 24 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 5,5 VA 4,5 VA
Output of external power supply
(DC) 2,5 W 2W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A –
Pulse duration, A1 3,3 ms –
Inputs 787301 787302
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 30 mA 25 mA
Start circuit DC 40 mA 50 mA
Feedback loop DC 40 mA 50 mA
Min. input resistance at power-on 88 Ohm 209 Ohm

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Inputs 787301 787302

Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 45 Ohm
Single-channel at UB AC 100 Ohm 45 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 50 Ohm 80 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 100 Ohm 80 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 15 Ohm 15 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 15 Ohm 15 Ohm
Relay outputs 787301 787302
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Relay outputs 787301 787302

Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 250 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. P. 24 V DC G. P.
With current 6A 6A
Pilot Duty R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 4A
External contact fuse protection,
auxiliary contacts
Max. melting integral 160 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Conventional thermal current 787301 787302

while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 4A 6A
Conv. therm. current with 3 con-
tacts 3,5 A 4,5 A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 5A 4,5 A
Times 787301 787302
Switch-on delay
With automatic start typ. 250 ms 340 ms
With automatic start max. 450 ms 400 ms
With automatic start after power
on typ. 250 ms 600 ms
With automatic start after power
on max. 450 ms 800 ms
With manual start typ. 125 ms 180 ms
With manual start max. 450 ms 400 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 10 ms
With E-STOP max. 30 ms 20 ms
With power failure typ. 60 ms –
With power failure max. 100 ms –
With power failure typ. UB 240 V – 1100 ms
With power failure max. UB 240
V – 1500 ms
With power failure typ. UB 24 V – 180 ms
With power failure max. UB 24 V – 230 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure 200 ms 1500 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Environmental data 787301 787302

Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -35 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 787301 787302
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Cage clamp terminal Cage clamp terminal
Mounting type plug-in plug-in
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection 2 2
Stripping length with spring-loaded
terminals 8 mm 8 mm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 106
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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Mechanical data 787301 787302

Dimensions
Height 101 mm 101 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 190 g 210 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.

Unit types with UB 24 VAC/DC

} UB: 24 VAC/DC; Order no. 777301, 787301
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 V DC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 2 000 000 cycles
Provided the application to be implemented requires fewer than 2 000 000 cycles, the PFH
value (see Technical details [ 96]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Unit types with UB 24-240 VAC/DC

} UB: 24 – 240 VAC/DC; Order no. 777302, 787302
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

Number of cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 V DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 110
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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.8P

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 1 000 000 cycles
Provided the application to be implemented requires fewer than 1 000 000 cycles, the PFH
value (see Technical details [ 96]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all relay con-
tacts. With capacitive loads, any power surges that occur must be noted. With DC contact-
ors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order no.
PNOZ X2.8P 24 VAC/DC Screw terminals 777 301
PNOZ X2.8P C 24 VAC/DC Spring-loaded terminals 787 301
PNOZ X2.8P 24 - 240 V AC/DC Screw terminals 777 302
PNOZ X2.8P C 24 - 240 V AC/DC Spring-loaded terminals 787 302

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.9P

PNOZ X2.9P

Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start button
– Light guards and safety switches
} LED display for:
– Supply voltage
– Switch status of the safety contacts
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.9P

Block diagram/terminal configuration

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description
The safety relay PNOZ X2.9P provides a safety-oriented interruption of a safety circuit.
When supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation
when the start circuit S12-S34 is closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– The LEDs "CH.1" and "CH.2" are lit.
– Safety contacts 13-14, 23-24 and 33-34 are closed, auxiliary contact 41-42 is open.
The unit is active.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– The LEDs "CH.1" and "CH.2" go out.
– Safety contacts 13-14, 23-24 and 33-34 are opened redundantly, auxiliary contact
41-42 is closed.

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Dual-channel operation without detection of shorts across contacts: Redundant input
circuit, detects PNOZ X2.9P
– earth faults in the start and input circuit,
– short circuits in the input circuit.

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.9P

} Automatic start: Unit is active once the input circuit has been closed.
} Manual start: Unit is active once the input circuit and the start circuit are closed.
} Monitored start: Unit is active once the input circuit is closed and once the start circuit is
closed after the waiting period has elapsed (see Technical details [ 118]).
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Timing diagram

[1] [2] [3]

Legend
} Power: Supply voltage
} Start: Start circuit
} Input: Input circuit
} Output safe: Safety contacts
} Output aux: Auxiliary contact
} [1]: Automatic start
} [2]: Manual start
} [3]: Monitored start
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Recovery time
} t4: Waiting period with a monitored start

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.9P

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Wiring
Please note:
} Information given in the "Technical details [ 118]" must be followed.
} Outputs 13-14, 23-24, 33-34 are safety contacts; output 41-42 is an auxiliary contact
(e.g. for display).
} Auxiliary contact 41-42 should not be used for safety circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 118]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 118])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.9P

Preparing for operation

Supply voltage AC DC

A1 L+

A2 L-

Input circuit Single-channel Dual-channel

E-STOP S1 S1
without detection of shorts across S11 S11
contacts S12
S52 S12
S52

Safety gate
without detection of shorts across
contacts S1
S11 S11
S1
S12 S2
S52 S12
S52

Light guard or safety switch, de-

tection of shorts across contacts
via ESPE A2 S12
S52
GND

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.9P

E-STOP wiring (single-channel) E-STOP wiring (dual-channel),

Start circuit safety gate (single-channel) safety gate (dual-channel)
Automatic start

Manual start

Monitored start S3 S3
S12 S12
S34 S34
Y36 Y36
Y37 Y37

Feedback loop Automatic start Manual start/monitored start

Contacts from external contactors S12 S3
K5 K6 S12
S34 K5 K6
S34
13 (23,33) L1
K5 13 (23, 33) L1
14 (24,34) N K5
14 (24 ,34) N
K6 K6

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.9P

Dimensions in mm
* with spring-loaded terminals

Technical details

General 777300 787300

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777300 787300
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 2W 2W
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A 1,7 A
Pulse duration, A1 3,3 ms 3,3 ms
Inputs 777300 787300
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.9P

Inputs 777300 787300

Current at
Input circuit DC 30 mA 30 mA
Start circuit DC 60 mA 60 mA
Feedback loop DC 60 mA 60 mA
Min. input resistance at power-on 205 Ohm 205 Ohm
Max. overall cable resistance Rl-
max
Single-channel at UB DC 50 Ohm 50 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 80 Ohm 80 Ohm
Relay outputs 777300 787300
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.9P

Relay outputs 777300 787300

Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 3A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 3A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category in accordance
with UL
Voltage 250 V AC G.U. (same polarity) 250 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A
Pilot Duty B300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 4A 4A
External contact fuse protection,
auxiliary contacts
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 4A 4A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.9P

Conventional thermal current 777300 787300

while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 4,5 A 4,5 A
Times 777300 787300
Switch-on delay
With automatic start typ. 200 ms 200 ms
With automatic start max. 400 ms 400 ms
With automatic start after power
on typ. 200 ms 200 ms
With automatic start after power
on max. 400 ms 400 ms
With manual start typ. 100 ms 100 ms
With manual start max. 400 ms 400 ms
With monitored start typ. 30 ms 30 ms
With monitored start max. 50 ms 50 ms
Delay-on de-energisation
With E-STOP typ. 10 ms 10 ms
With E-STOP max. 20 ms 20 ms
With power failure typ. 70 ms 70 ms
With power failure max. 120 ms 120 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure 150 ms 150 ms
Waiting period with a monitored
start 200 ms 200 ms
Min. start pulse duration with a
monitored start 30 ms 30 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 777300 787300
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C

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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.9P

Environmental data 777300 787300

Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777300 787300
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Cage clamp terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 122
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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.9P

Mechanical data 777300 787300

Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 94 mm 101 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 180 g 180 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 123
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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.9P

Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 VDC and 230 VAC

Number of cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 VDC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 124
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Relays for functional safety
Safety relays PNOZ X
PNOZ X2.9P

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 1 000 000 cycles
Provided the application to be implemented requires fewer than 1 000 000 cycles, the PFH
value (see Technical details [ 118]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all relay con-
tacts. With capacitive loads, any power surges that occur must be noted. With DC contact-
ors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order no.
PNOZ X2.9P 24 VDC Screw terminals 777 300
PNOZ X2.9P C 24 VDC Spring-loaded terminals 787 300

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 125
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

PNOZ X3P

Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} 1 semiconductor output
} Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start button
– Light guards and safety switches
} LED display for:
– Supply voltage
– Switch status of the safety contacts
} Semiconductor output signals:
– Switch state of the safety contacts
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 126
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Block diagram/terminal configuration

Type: 24 VAC/DC
} UB: 24 VAC/DC; Order no. 777310, 787310

*
S11 S12 S21 S22 S31 S32 S13 S14 S33 S34 13 23 33 41

0 V 24 V

Y30 Y31 Y32 14 24 34 42

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Type: 24-240 VAC/DC

} UB: 24-240 VAC/DC; Order no. 777313, 787313

* *
S11 S12 S21 S22 S31 S32 S13 S14 S33 S34 13 23 33 41

0 V 24 V

Y30 Y31 Y32 14 24 34 42

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 127
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Function Description
The safety relay PNOZ X3P provides a safety-oriented interruption of a safety circuit. When
supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation when the
start circuit S13-S14 is closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– Safety contacts 13-14, 23-24 and 33-34 are closed, auxiliary contact 41-42 is open.
The unit is active.
– The LEDs "CH.1" and "CH.2" are lit.
– A high signal is present at the semiconductor output switch state Y32.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– Safety contacts 13-14, 23-24 and 33-34 are opened redundantly, auxiliary contact
41-42 is closed.
– The LEDs "CH.1" and "CH.2" go out.
– A low signal is present at the semiconductor output switch state Y32.

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, PNOZ X3P detects
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– shorts across contacts in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.
} Monitored start: Unit is active once the input circuit is closed and once the start circuit is
closed after the waiting period has elapsed (see Technical details [ 133]).
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 128
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Timing diagram

[1] [2]
POWER

Start

Input

Output safe

Output aux.

Out semi OUT

Legend
} Power: Supply voltage
} Start: Start circuit
} Input: Input circuit
} Output safe: Safety contacts
} Output aux: Auxiliary contact
} Out semi OUT: Semiconductor output switch state
} [1]: Automatic start
} [2]: Monitored start
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Recovery time
} t4: Waiting period with a monitored start

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 129
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Wiring
Please note:
} Information given in the "Technical details [ 133]" must be followed.
} Outputs 13-14, 23-24, 33-34 are safety contacts; output 41-42 is an auxiliary contact
(e.g. for display).
} Auxiliary contact 41-42 should not be used for safety circuits!
} Do not connect undesignated terminals.
} Delivery status of units with screw terminals: Link between S11-S12 (dual-channel input
circuit)
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 133]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 133])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} On 24 VAC/DC units:
The power supply must comply with the regulations for extra low voltages with safe
electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
Important for detection of shorts across contacts:
As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable length, we recommend
the following test once the unit is installed:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S22, S32 for detecting shorts across the inputs.
3. The unit‘s fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: Remove the short circuit and switch off the supply voltage for approx. 1
minute.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 130
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Preparing for operation

Supply voltage 24 VAC/DC 24 - 240 V AC/DC

FE

Input circuit Single-channel Dual-channel

E-STOP S1 S1
without detection of shorts S12 S11
across contacts S21 S11 S21
S22 S32 S22 S12
S31 S32

E-STOP S1
with detection of shorts across S22
contacts S11 S32
S12 S31
S21

Safety gate
without detection of shorts
across contacts S1
S12
S11
S21 S11 S1
S21 S2
S22 S32
S31
S22 S12
S32

Safety gate
with detection of shorts across
contacts

Light guard or safety switch, de- S21

tection of shorts across contacts S22
via ESPE A2
(only for units with UB = 24 VDC)
GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 131
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

E-STOP wiring
Safety gate without start-up
Start circuit test Safety gate with start-up test
Automatic start S33
S34
S13
S14 S33
S34 S13
S14

Monitored start S3
S33
S34
S13
S14

Feedback loop Automatic start Monitored start

Contacts from external contactors S13
K5 K6
S14
13 (23, 33) L1
K5 N
14 (24, 34)
K6

Semiconductor output

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 132
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Dimensions in mm
* With spring-loaded terminals

Technical details

Order no. 777310 – 777313

See below for more order numbers
General 777310 777313
CCC, CE, EAC (Eurasian), CCC, CE, EAC (Eurasian),
Approvals KOSHA, TÜV, cULus Listed KOSHA, TÜV, cULus Listed
Electrical data 777310 777313
Supply voltage
Voltage 24 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 5 VA 5 VA
Output of external power supply
(DC) 2,5 W 2,5 W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A –
Pulse duration, A1 1,5 ms –
Inputs 777310 777313
Number 2 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 133
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Inputs 777310 777313

Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 40 mA 35 mA
Start circuit DC 70 mA 50 mA
Feedback loop DC 20 mA 20 mA
Min. input resistance at power-on 90 Ohm 90 Ohm
Max. overall cable resistance Rl-
max
Single-channel at UB DC 150 Ohm 200 Ohm
Single-channel at UB AC 180 Ohm 200 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 300 Ohm 400 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 360 Ohm 400 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 15 Ohm 30 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 30 Ohm 30 Ohm
Semiconductor outputs 777310 777313
Number 1 1
Voltage 24 V 24 V
Current 20 mA 20 mA
External supply voltage 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 %
Relay outputs 777310 777313
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 134
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Relay outputs 777310 777313

Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 6A 6A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 6A 6A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive
With current 5A 5A
Pilot Duty B300, R300 B300, R300

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 135
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Relay outputs 777310 777313

External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A
External contact fuse protection,
auxiliary contacts
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal current 777310 777313
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 7A 7A
Conv. therm. current with 3 con-
tacts 6A 6A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 8A 7A
Conv. therm. current with 3 con-
tacts 7A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 136
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Times 777310 777313

Switch-on delay
With automatic start typ. 250 ms 330 ms
With automatic start max. 500 ms 450 ms
With automatic start after power
on typ. 280 ms 750 ms
With automatic start after power
on max. 550 ms 1.000 ms
With monitored start typ. 35 ms 35 ms
With monitored start max. 50 ms 50 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 25 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 50 ms –
With power failure max. 70 ms –
With power failure typ. UB 240 V – 1500 ms
With power failure max. UB 240
V – 2200 ms
With power failure typ. UB 24 V – 150 ms
With power failure max. UB 24 V – 180 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure 100 ms 200 ms
After power failure on wide-
range power supply – 2250 ms
Waiting period with a monitored
start 300 ms 200 ms
Min. start pulse duration with a
monitored start 30 ms 30 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 777310 777313
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -20 - 55 °C -20 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61000-6-3, EN 61326-3-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 137
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Environmental data 777310 777313

Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777310 777313
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG 0,25 - 2,5 mm², 24 - 12 AWG
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG 0,25 - 1 mm², 24 - 16 AWG
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Torque setting with screw terminals 0,5 Nm 0,5 Nm
Dimensions
Height 94 mm 94 mm
Width 45 mm 45 mm
Depth 121 mm 121 mm
Weight 270 g 310 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 138
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Order no. 787310 – 787313

General 787310 787313

CCC, CE, EAC (Eurasian), CCC, CE, EAC (Eurasian),
Approvals KOSHA, TÜV, cULus Listed KOSHA, TÜV, cULus Listed
Electrical data 787310 787313
Supply voltage
Voltage 24 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 5 VA 5 VA
Output of external power supply
(DC) 2,5 W 2,5 W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A –
Pulse duration, A1 1,5 ms –
Inputs 787310 787313
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 40 mA 35 mA
Start circuit DC 70 mA 50 mA
Feedback loop DC 20 mA 20 mA
Min. input resistance at power-on 90 Ohm 90 Ohm

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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Inputs 787310 787313

Max. overall cable resistance Rl-
max
Single-channel at UB DC 150 Ohm 200 Ohm
Single-channel at UB AC 180 Ohm 200 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 300 Ohm 400 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 360 Ohm 400 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 15 Ohm 30 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 30 Ohm 30 Ohm
Semiconductor outputs 787310 787313
Number 1 1
Voltage 24 V 24 V
Current 20 mA 20 mA
External supply voltage 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 %
Relay outputs 787310 787313
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 140
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Relay outputs 787310 787313

Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 6A 6A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 6A 6A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive
With current 5A 5A
Pilot Duty B300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 141
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Relay outputs 787310 787313

External contact fuse protection,
auxiliary contacts
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal current 787310 787313
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 7A 7A
Conv. therm. current with 3 con-
tacts 6A 6A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 8A 7A
Conv. therm. current with 3 con-
tacts 7A 6A
Times 787310 787313
Switch-on delay
With automatic start typ. 250 ms 330 ms
With automatic start max. 500 ms 450 ms
With automatic start after power
on typ. 280 ms 750 ms
With automatic start after power
on max. 550 ms 1.000 ms
With monitored start typ. 35 ms 35 ms
With monitored start max. 50 ms 50 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 142
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Times 787310 787313

Delay-on de-energisation
With E-STOP typ. 15 ms 25 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 50 ms –
With power failure max. 70 ms –
With power failure typ. UB 240 V – 1500 ms
With power failure max. UB 240
V – 2200 ms
With power failure typ. UB 24 V – 150 ms
With power failure max. UB 24 V – 180 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure 100 ms 200 ms
After power failure on wide-
range power supply – 2250 ms
Waiting period with a monitored
start 300 ms 200 ms
Min. start pulse duration with a
monitored start 30 ms 30 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 787310 787313
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -20 - 55 °C -20 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61000-6-3, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 143
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Environmental data 787310 787313

Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 787310 787313
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection 2 2
Stripping length with spring-loaded
terminals 8 mm 8 mm
Dimensions
Height 101 mm 101 mm
Width 45 mm 45 mm
Depth 121 mm 121 mm
Weight 270 g 310 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 144
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Number of cycles x 1000

Switching current (A)

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 4 000 000 cycles
Provided the application to be implemented requires fewer than 4 000 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 145
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3P

Order reference
Product type Features Connection type Order no.
PNOZ X3P 24 VAC/DC Screw terminals 777 310
PNOZ X3P C 24 VAC/DC Spring-loaded terminals 787 310
PNOZ X3P 24 - 240 V AC/DC Screw terminals 777 313
PNOZ X3P C 24 - 240 V AC/DC Spring-loaded terminals 787 313

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 146
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X3.10P

PNOZ X3.10P

Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} 1 semiconductor output
} Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start button
– Light guards and safety switches
} LED display for:
– Supply voltage
– Switch status of the safety contacts
} Semiconductor output signals:
– Switch state of the safety contacts
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 147
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3.10P

Block diagram/terminal configuration

*
S11 S12 S21 S22 S31 S32

0 V 24 V

Y30 Y31 Y32 S13 S14 S15 S16 S33 S34

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description
The safety relay PNOZ X3.10P provides a safety-oriented interruption of a safety circuit.
When supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation
when the start circuit S13-S14 is closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– Safety contacts 13-14, 23-24 and 33-34 are closed, auxiliary contact 41-42 is open.
The unit is active.
– The LEDs "CH.1" and "CH.2" are lit.
– A high signal is present at the semiconductor output switch state Y32.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– Safety contacts 13-14, 23-24 and 33-34 are opened redundantly, auxiliary contact
41-42 is closed.
– The LEDs "CH.1" and "CH.2" go out.
– A low signal is present at the semiconductor output switch state Y32.

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, PNOZ X3.10P detects
– earth faults in the start and input circuit,
– short circuits in the input circuit,

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 148
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3.10P

– shorts across contacts in the input circuit.

} Automatic start: Unit is active once the input circuit has been closed.
} Manual start: Unit is active once the input circuit and the start circuit are closed.
} Monitored start: Unit is active once the input circuit is closed and once the start circuit is
closed after the waiting period has elapsed (see Technical details [ 154]).
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Timing diagram

[1] [2] [3]

POWER

Start

Input

Output safe

Output aux.

Output semi OUT

Legend
} Power: Supply voltage
} Start: Start circuit
} Input: Input circuit
} Output safe: Safety contacts
} Output aux: Auxiliary contact
} Out semi OUT: Semiconductor output switch state
} [1]: Automatic start
} [2]: Manual start
} [3]: Monitored start
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Recovery time
} t4: Waiting period with a monitored start

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 149
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3.10P

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Wiring
Please note:
} Information given in the "Technical details [ 154]" must be followed.
} Outputs 13-14, 23-24, 33-34 are safety contacts; output 41-42 is an auxiliary contact
(e.g. for display).
} Auxiliary contact 41-42 should not be used for safety circuits!
} Do not connect undesignated terminals.
} Delivery status of units with screw terminals: Link between S11-S12 (dual-channel input
circuit) and link between S15-S16 (safety gate with start-up test)
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 154]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 154])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
Important for detection of shorts across contacts:
As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable length, we recommend
the following test once the unit is installed:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S22, S32 for detecting shorts across the inputs.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 150
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3.10P

3. The unit‘s fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: Remove the short circuit and switch off the supply voltage for approx. 1
minute.

Preparing for operation

Supply voltage AC DC

A1 L1 A1 L+

A2 N
A2 L-

Input circuit Single-channel Dual-channel

E-STOP S1 S1
without detection of shorts S12 S11
across contacts S21 S11 S21
S22 S32 S22 S12
S31 S32

E-STOP S1
with detection of shorts across S22
contacts S11 S32
S12 S31
S21

Safety gate
without detection of shorts
across contacts S1
S12
S11
S21 S11 S1
S21 S2
S22 S32
S31
S22 S12
S32

Safety gate
with detection of shorts across
contacts

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 151
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3.10P

Input circuit Single-channel Dual-channel

Light guard or safety switch, de- S21
tection of shorts across contacts S22
via ESPE A2

GND

E-STOP wiring
Safety gate without start-up Safety gate (dual-channel) with
Start circuit test start-up test
Automatic start S33
S15 S34
S16 S13
S14

Manual start S33

S15 S34
S16 S13
S14

Monitored start

S15
S16

Feedback loop Automatic start Monitored start

Contacts from external contactors S13
K5 K6
S14
13 (23, 33) L1
K5 N
14 (24, 34)
K6

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 152
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3.10P

Semiconductor output

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Dimensions in mm
* with spring-loaded terminals

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 153
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3.10P

Technical details

General 777314 787314

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777314 787314
Supply voltage
Voltage 24 V 24 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 5 VA 5 VA
Output of external power supply
(DC) 2,5 W 2,5 W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A 1,7 A
Pulse duration, A1 7 ms 7 ms
Inputs 777314 787314
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 40 mA 40 mA
Start circuit DC 70 mA 70 mA
Feedback loop DC 20 mA 20 mA
Min. input resistance at power-on 90 Ohm 90 Ohm

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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X3.10P

Inputs 777314 787314

Max. overall cable resistance Rl-
max
Single-channel at UB DC 150 Ohm 150 Ohm
Single-channel at UB AC 180 Ohm 180 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 300 Ohm 300 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 360 Ohm 360 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 15 Ohm 15 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 30 Ohm 30 Ohm
Semiconductor outputs 777314 787314
Number 1 1
Voltage 24 V 24 V
Current 20 mA 20 mA
External supply voltage 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 %
Relay outputs 777314 787314
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 155
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3.10P

Relay outputs 777314 787314

Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 6A 6A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 6A 6A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive
With current 5A 5A
Pilot Duty B300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 156
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X3.10P

Relay outputs 777314 787314

External contact fuse protection,
auxiliary contacts
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal current 777314 787314
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 7A 7A
Conv. therm. current with 3 con-
tacts 6A 6A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 8A 8A
Conv. therm. current with 3 con-
tacts 7A 7A
Times 777314 787314
Switch-on delay
With automatic start typ. 250 ms 250 ms
With automatic start max. 500 ms 500 ms
With automatic start after power
on typ. 280 ms 280 ms
With automatic start after power
on max. 550 ms 550 ms
With manual start typ. 200 ms 200 ms
With manual start max. 500 ms 500 ms
With monitored start typ. 35 ms 35 ms
With monitored start max. 50 ms 50 ms

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Safety relays PNOZ X
PNOZ X3.10P

Times 777314 787314

Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 180 ms 180 ms
With power failure max. 260 ms 260 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure 350 ms 350 ms
Waiting period with a monitored
start 300 ms 300 ms
Min. start pulse duration with a
monitored start 30 ms 30 ms
Supply interruption before de-ener-
gisation 150 ms 150 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 777314 787314
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -20 - 55 °C -20 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20

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Relays for functional safety
Safety relays PNOZ X
PNOZ X3.10P

Mechanical data 777314 787314

Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 94 mm 101 mm
Width 45 mm 45 mm
Depth 121 mm 121 mm
Weight 290 g 290 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 159
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X3.10P

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 160
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Relays for functional safety
Safety relays PNOZ X
PNOZ X3.10P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Number of cycles x 1000

Switching current (A)

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 4 000 000 cycles
Provided the application to be implemented requires fewer than 4 000 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order no.
PNOZ X3.10P C 24 VAC/DC Spring-loaded terminals 787 314
PNOZ X3.10P 24 VAC/DC Screw terminals 777 314

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 161
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

PNOZ X7P

Unit features
} Positive-guided relay outputs:
– 2 safety contacts (N/O), instantaneous
} Connection options for:
– E-STOP pushbutton
– Safety gate limit switch
– Start button
} LED display for:
– Supply voltage
– Switch status of the safety contacts
} Plug-in connection terminals
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 162
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

Block diagram/terminal configuration

Types: AC
} UB: 110 - 120 VAC; Order no. 777053, 787053
} UB: 230 - 240 VAC; Order no. 777056, 787056

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 163
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

Types: AC/DC
} UB: 24 VAC/DC; Order no. 777059, 787059

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description
The safety relay PNOZ X7P provides a safety-oriented interruption of a safety circuit. When
the supply voltage is applied via the E-STOP pushbutton, the “POWER” LED is lit. The unit
is ready for operation when the start circuit and feedback loop Y1-Y2 is closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– The LED "CH. 1/2" lights.
– Safety contacts 13-14 and 23-24 are closed. The unit is active.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– The LED "CH. 1/2" goes out.
– Safety contacts 13-14 and 23-24 are redundantly opened.

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Automatic start: Unit is active once the input circuit has been closed.
} Manual start: Unit is active once the input circuit and the start circuit are closed.
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 164
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Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

Timing diagram

[1] [2]

Legend
} Power: Supply voltage
} Start: Start circuit
} Input: Input circuit
} Output safe: Safety contacts
} [1]: Automatic start
} [2]: Manual start
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Recovery time

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 165
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Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

Wiring
Please note:
} Information given in the "Technical details [ 168]" must be followed.
} Calculating the max. cable length Imax in the input circuit on PNOZ X7P 24 VAC/DC:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 168])

Rl / km = cable resistance/km
} Calculating the max. cable length Imax in the input circuit on PNOZ X7P AC units:
C
C

Clmax = max. overall line capacitance (see Technical details [ 168])

Cl / km = line capacitance/km
Stub circuit: The max. permitted cable length Imax depends on the max. overall line ca-
pacitance Clmax (see Technical details [ 168]).
Alternative: Loop circuit: Capacitance is negligible; 1 phase: Max. cable length Imax: 1
km

Stub circuit Loop circuit

Cable length lmax
PNOZ X7P AC
lmax PNOZ X7P AC

} The outputs 13-14, 23-24 are safety contacts.

} Do not connect undesignated terminals.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 168]).
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} On AC units: Connect operational earth terminal to functional earth.
} On 24 VAC/DC units:
The power supply must comply with the regulations for extra low voltages with safe
electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 166
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Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

Preparing for operation

Supply voltage AC 24 VAC/DC

A1 L1
A2 N

FE

Input circuit Single-channel Dual-channel

E-STOP S1
A1 L+/L1

Safety gate

S1
A1 L+/L1

Start circuit Automatic start Manual start

S3
Y1

Y2

Feedback loop Automatic start Manual start

Contacts from external contactors S3
Y1
K5 K6
Y2
13 (23) L1
K5
14 (24) N
K6

Legend
} S1: E-STOP/safety gate switch
} S3: Start button

} : Gate open

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 167
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Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

} : Gate closed

Dimensions in mm
* with spring-loaded terminals

Technical details

Order no. 777053 – 777059

See below for more order numbers
General 777053 777056 777059
CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 777053 777056 777059
Supply voltage
Voltage 110 - 120 V 230 - 240 V 24 V
Kind AC AC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (AC) 2 VA 2 VA 3 VA
Output of external
power supply (DC) – – 1,5 W
Frequency range AC 50 - 60 Hz 50 - 60 Hz 50 - 60 Hz
Residual ripple DC – – 160 %
Duty cycle 100 % 100 % 100 %
Max. inrush current im-
pulse
Current pulse, A1 – – 1,7 A
Pulse duration, A1 – – 8 ms

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Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

Inputs 777053 777056 777059

Number 1 1 1
Voltage at
Input circuit DC 110 - 120 V 230 - 240 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 17 mA 8 mA 50 mA
Start circuit DC 40 mA 40 mA 210 mA
Feedback loop DC 40 mA 40 mA 210 mA
Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC – – 15 Ohm
Single-channel at UB
AC – – 15 Ohm
Max. overall line capacit-
ance Clmax 37 nF 7 nF –
Relay outputs 777053 777056 777059
Number of output con-
tacts
Safety contacts (N/O),
instantaneous 2 2 2
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 4A 4A 6A
Max. power 1000 VA 1000 VA 1500 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 4A 4A 6A
Max. power 100 W 100 W 150 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1

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Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

Relay outputs 777053 777056 777059

Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 4A 4A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 4A 4A 6A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 4A 4A 6A
Voltage 24 V DC Resistive 24 V DC Resistive 24 V DC Resistive
With current 4A 4A 6A
Pilot Duty C300, R300 C300, R300 C300, R300
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 4A 4A 6A
Blow-out fuse, slow 4A 4A 4A
Blow-out fuse, gG 4A 4A 6A
Circuit breaker 24V
AC/DC, characteristic
B/C 4A 4A 4A
Conventional thermal cur-
rent – – 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal 777053 777056 777059
current while loading
several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 4A 4A –
Conv. therm. current
with 2 contacts 3A 3A –

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Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

Times 777053 777056 777059

Switch-on delay
With automatic start
typ. 230 ms 230 ms 50 ms
With automatic start
max. 700 ms 700 ms 150 ms
With automatic start
after power on typ. 230 ms 230 ms 50 ms
With automatic start
after power on max. 700 ms 700 ms 150 ms
With manual start typ. 140 ms 140 ms 35 ms
With manual start max. 700 ms 700 ms 150 ms
Delay-on de-energisation
With E-STOP typ. 70 ms 70 ms 45 ms
With E-STOP max. 100 ms 100 ms 70 ms
With power failure typ. 70 ms 70 ms 45 ms
With power failure max. 100 ms 100 ms 70 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 120 ms 120 ms 50 ms
After power failure 120 ms 120 ms 150 ms
Supply interruption before
de-energisation 20 ms 20 ms 20 ms
Environmental data 777053 777056 777059
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm

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Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

Environmental data 777053 777056 777059

Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 777053 777056 777059
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal Screw terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12
AWG AWG AWG
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG AWG AWG
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
connectors AWG AWG AWG
Torque setting with screw
terminals 0,5 Nm 0,5 Nm 0,5 Nm
Dimensions
Height 94 mm 94 mm 94 mm
Width 22,5 mm 22,5 mm 22,5 mm
Depth 121 mm 121 mm 121 mm
Weight 230 g 230 g 190 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 172
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Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

Order no. 787053 – 787059

General 787053 787056 787059

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 787053 787056 787059
Supply voltage
Voltage 110 - 120 V 230 - 240 V 24 V
Kind AC AC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (AC) 2 VA 2 VA 3 VA
Output of external
power supply (DC) – – 1,5 W
Frequency range AC 50 - 60 Hz 50 - 60 Hz 50 - 60 Hz
Residual ripple DC – – 160 %
Duty cycle 100 % 100 % 100 %
Max. inrush current im-
pulse
Current pulse, A1 – – 1,7 A
Pulse duration, A1 – – 8 ms
Inputs 787053 787056 787059
Number 1 1 1
Voltage at
Input circuit DC 110 - 120 V 230 - 240 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 17 mA 8 mA 50 mA
Start circuit DC 40 mA 40 mA 210 mA
Feedback loop DC 40 mA 40 mA 210 mA
Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC – – 15 Ohm
Single-channel at UB
AC – – 15 Ohm
Max. overall line capacit-
ance Clmax 37 nF 7 nF –

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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

Relay outputs 787053 787056 787059

Number of output con-
tacts
Safety contacts (N/O),
instantaneous 2 2 2
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 4A 4A 6A
Max. power 1000 VA 1000 VA 1500 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 4A 4A 6A
Max. power 100 W 100 W 150 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 4A 4A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 4A 4A 6A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 4A 4A 6A
Voltage 24 V DC Resistive 24 V DC Resistive 24 V DC Resistive
With current 4A 4A 6A
Pilot Duty C300, R300 C300, R300 C300, R300

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Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

Relay outputs 787053 787056 787059

External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 4A 4A 6A
Blow-out fuse, slow 4A 4A 4A
Blow-out fuse, gG 4A 4A 6A
Circuit breaker 24V
AC/DC, characteristic
B/C 4A 4A 4A
Conventional thermal cur-
rent – – 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal 787053 787056 787059
current while loading
several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 4A 4A –
Conv. therm. current
with 2 contacts 3A 3A –
Times 787053 787056 787059
Switch-on delay
With automatic start
typ. 230 ms 230 ms 50 ms
With automatic start
max. 700 ms 700 ms 150 ms
With automatic start
after power on typ. 230 ms 230 ms 50 ms
With automatic start
after power on max. 700 ms 700 ms 150 ms
With manual start typ. 140 ms 140 ms 35 ms
With manual start max. 700 ms 700 ms 150 ms
Delay-on de-energisation
With E-STOP typ. 70 ms 70 ms 45 ms
With E-STOP max. 100 ms 100 ms 70 ms
With power failure typ. 70 ms 70 ms 45 ms
With power failure max. 100 ms 100 ms 70 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 120 ms 120 ms 50 ms
After power failure 120 ms 120 ms 150 ms

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Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

Times 787053 787056 787059

Supply interruption before
de-energisation 20 ms 20 ms 20 ms
Environmental data 787053 787056 787059
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 787053 787056 787059
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Spring-loaded terminal Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in plug-in

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Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

Mechanical data 787053 787056 787059

Conductor cross section
with spring-loaded termin-
als: Flexible with/without 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
crimp connector AWG AWG AWG
Spring-loaded terminals:
Terminal points per con-
nection 2 2 2
Stripping length with
spring-loaded terminals 8 mm 8 mm 8 mm
Dimensions
Height 101 mm 101 mm 101 mm
Width 22,5 mm 22,5 mm 22,5 mm
Depth 121 mm 121 mm 121 mm
Weight 225 g 225 g 190 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 177
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Relays for functional safety
Safety relays PNOZ X
PNOZ X7P

Number of cycles x 1000

Switching current (A)

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 4 000 000 cycles
Provided the application to be implemented requires fewer than 4 000 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order no.
PNOZ X7P C 24 VAC/DC Spring-loaded terminals 787 059
PNOZ X7P 24 VAC/DC Screw terminals 777 059
PNOZ X7P C 110 - 120 VAC Spring-loaded terminals 787 053
PNOZ X7P 110 - 120 VAC Screw terminals 777 053
PNOZ X7P C 230 - 240 VAC Spring-loaded terminals 787 056
PNOZ X7P 230 - 240 VAC Screw terminals 777 056

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 178
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

PNOZ X8P

Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 2 auxiliary contacts (N/C), instantaneous
} 2 semiconductor outputs
} Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start button
– Light guards and safety switches
} LED indicator for:
– Supply voltage
– Input state
– Switch state of the safety contacts
– Start circuit
} Semiconductor outputs signal:
– Supply voltage is present
– Switch status of the safety contacts
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 179
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Block diagram/terminal configuration

Types: DC
} UB: 24 VDC; Order no. 777760, 787760

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 180
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Types: AC
} UB: 24 VAC; Order no. 777770, 787770
} UB: 110 VAC; Order no. 777764, 787764
} UB: 115 VAC; Order no. 777765
} UB: 120 VAC; Order no. 777766, 787766
} UB: 230 VAC; Order no. 777768, 787768

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description
The safety relay PNOZ X8P provides a safety-oriented interruption of a safety circuit. When
supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation when the
feedback loop Y1-Y2 and the start circuit S33-S34 are closed. The "START" LED is lit.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– LEDs "CH1 IN" and "CH2 IN" will light.
– The "START" LED goes out.
– Safety contacts 13-14, 23-24 and 33-34 are closed, auxiliary contacts 41-42 and
51-52 are opened. The unit is active.
– LEDs "CH1" and "CH2" will light.
– A high signal is present at the semiconductor output switch state Y32.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– LEDs "CH1 IN" and "CH2 IN" go out.
– Safety contacts 13-14, 23-24 and 33-34 are opened redundantly, auxiliary contacts
41-42 and 51-52 are closed.
– The LEDs "CH1" and "CH2" go out.
– A low signal is present at the semiconductor output switch state Y32.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 181
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Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Semiconductor output supply voltage Y35

} A high signal is present at semi-conductor output Y35 if the supply voltage is present
and the internal fuse has not blown.

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, PNOZ X8P detects
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– shorts across contacts in the input circuit.
} Dual-channel operation without detection of shorts across contacts: Redundant input
circuit, detects PNOZ X8P
– earth faults in the start and input circuit,
– short circuits in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.
} Manual start: Unit is active once the input circuit and the start circuit are closed.
} Monitored start: Unit is active once
– the input circuit is closed and then the start circuit is closed and opened again.
– the start circuit is closed and then opened again once the input circuit is closed.
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 182
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Timing diagram

[1] [2] [3]

Out semi ON

Out semi OUT

Legend
} Power: Supply voltage
} Start: Start circuit
} Input: Input circuit
} Output safe: Safety contacts
} Output aux: Auxiliary contacts
} Out semi ON: Semiconductor output supply voltage
} Out semi OUT: Semiconductor output switch state
} [1]: Automatic start
} [2]: Manual start
} [3]: Monitored start
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Recovery time

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 183
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Wiring
Please note:
} Information given in the "Technical details [ 188]" must be followed.
} Delivery status of units with screw terminals: Link between Y1-Y2 (feedback loop)
} Outputs 13-14, 23-24, 33-34 are safety contacts, outputs 41-42, 51-52 are auxiliary
contacts (e.g. for display).
} Do not use auxiliary contacts 41-42, 51-52 for safety circuits!
} Do not connect undesignated terminals.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 188]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 188])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} On 24 VDC devices:
The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
Important for detection of shorts across contacts:
As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable runs, we recommend the
following test after the installation of the device:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S12, S22 for detecting shorts across the inputs.
3. The unit's fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: remove the short circuit and switch off the supply voltage for approx. 1
minute.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 184
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Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Preparing for operation

Supply voltage AC DC

A1 L1 A1 L+
A2 N

FE A2 L-

Input circuit Single-channel Dual-channel

E-STOP S1 S1
without detection of shorts S11 S11
across contacts S21 S12 S21
S22 S52 S22 S12
S52

E-STOP S1
with detection of shorts across S11
contacts S11 S21
S52 S22
S12

Safety gate
without detection of shorts
across contacts S1
S11
S11
S21 S12 S1
S21 S2
S22 S52
S22 S12
S52

Simultaneity S1 and S2: 150 ms

Safety gate
with detection of shorts across
contacts

Light guard or safety switch, de-

tection of shorts across contacts
via ESPE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 185
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Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

E-STOP/safety gate wiring

(single-channel, dual-channel E-STOP/safety gate wiring
without detection of shorts (dual-channel with detection of
Start circuit across contacts) shorts across contacts)
Automatic start

Automatic start with start-up test

Manual start S3
S33

S34

Monitored start S3 S3
S33 S12
S34 S34
Y1
Y1
S37
S37

without feedback loop monitor-

Feedback loop ing with feedback loop monitoring
Link or contacts from external
contactors

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 186
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Semiconductor output

Legend
} S1: E-STOP pushbuttons
} S3: Start button
} : Switch operated

} : Gate open

} : Gate closed

Dimensions in mm
* With spring-loaded terminals

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 187
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Technical details Order no. 777760-777765

General 777760 777764 777765

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 777760 777764 777765
Supply voltage
Voltage 24 V 110 V 115 V
Kind DC AC AC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (AC) – 6,5 VA 6,5 VA
Output of external
power supply (DC) 2,5 W – –
Frequency range AC – 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % – –
Duty cycle 100 % 100 % 100 %
Max. inrush current im-
pulse
Current pulse, A1 10 A – –
Pulse duration, A1 0,5 ms – –
Inputs 777760 777764 777765
Number 2 2 2
Voltage at
Input circuit DC 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 45 mA 40 mA 40 mA
Start circuit DC 50 mA 60 mA 60 mA
Feedback loop DC 50 mA 60 mA 60 mA
Min. input resistance at
power-on 89 Ohm 89 Ohm 89 Ohm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 188
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Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Inputs 777760 777764 777765

Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 100 Ohm – –
Single-channel at UB
AC – 100 Ohm 100 Ohm
Dual-channel without
detection of shorts
across contacts at UB
DC 200 Ohm – –
Dual-channel without
detection of shorts
across contacts at UB
AC – 200 Ohm 200 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB DC 16 Ohm – –
Dual-channel with de-
tection of shorts across
contacts at UB AC – 28 Ohm 28 Ohm
Semiconductor outputs 777760 777764 777765
Number 2 2 2
Voltage 24 V 24 V 24 V
Current 50 mA 50 mA 50 mA
External supply voltage 24 V 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 % -20 %/+20 %
Relay outputs 777760 777764 777765
Number of output con-
tacts
Safety contacts (N/O),
instantaneous 3 3 3
Auxiliary contacts (N/C) 2 2 2
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1

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Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Relay outputs 777760 777764 777765

Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category of
auxiliary contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category of
auxiliary contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 8A 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive 24 V DC Resistive
With current 5A 5A 5A
Pilot Duty B300, R300 B300, R300 B300, R300

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 190
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Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Relay outputs 777760 777764 777765

External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A
External contact fuse pro-
tection, auxiliary contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal 777760 777764 777765
current while loading
several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact – 8A 8A
Conv. therm. current
with 2 contacts – 7,3 A 7,3 A
Conv. therm. current
with 3 contacts – 6A 6A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A – –
Conv. therm. current
with 2 contacts 8A – –
Conv. therm. current
with 3 contacts 7A – –

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 191
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Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Times 777760 777764 777765

Switch-on delay
With automatic start
typ. 160 ms 175 ms 175 ms
With automatic start
max. 200 ms 220 ms 220 ms
With automatic start
after power on typ. 185 ms 200 ms 200 ms
With automatic start
after power on max. 220 ms 250 ms 250 ms
With manual start typ. 190 ms 190 ms 190 ms
With manual start max. 250 ms 250 ms 250 ms
With monitored start
typ. 130 ms 130 ms 130 ms
With monitored start
max. 180 ms 180 ms 180 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms 15 ms
With E-STOP max. 30 ms 30 ms 30 ms
With power failure typ. 100 ms 160 ms 160 ms
With power failure max. 200 ms 220 ms 220 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 50 ms 50 ms 50 ms
After power failure 180 ms 250 ms 250 ms
Min. start pulse duration
with a monitored start 30 ms 30 ms 30 ms
Supply interruption before
de-energisation 35 ms 35 ms 35 ms
Environmental data 777760 777764 777765
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 192
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Environmental data 777760 777764 777765

Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 777760 777764 777765
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal Screw terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12
AWG AWG AWG
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG AWG AWG
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
connectors AWG AWG AWG
Torque setting with screw
terminals 0,5 Nm 0,5 Nm 0,5 Nm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 193
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Mechanical data 777760 777764 777765

Dimensions
Height 94 mm 94 mm 94 mm
Width 45 mm 45 mm 45 mm
Depth 121 mm 121 mm 121 mm
Weight 315 g 415 g 415 g
Where standards are undated, the 2014-07 latest editions shall apply.

Technical details Order no. 777766-777770

General 777766 777768 777770

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 777766 777768 777770
Supply voltage
Voltage 120 V 230 V 24 V
Kind AC AC AC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (AC) 6,5 VA 6,5 VA 6,5 VA
Frequency range AC 50 - 60 Hz 50 - 60 Hz 50 - 60 Hz
Duty cycle 100 % 100 % 100 %
Inputs 777766 777768 777770
Number 2 2 2
Voltage at
Input circuit DC 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 40 mA 40 mA 40 mA
Start circuit DC 60 mA 60 mA 60 mA
Feedback loop DC 60 mA 60 mA 60 mA
Min. input resistance at
power-on 89 Ohm 89 Ohm 89 Ohm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 194
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Inputs 777766 777768 777770

Max. overall cable resist-
ance Rlmax
Single-channel at UB
AC 100 Ohm 100 Ohm 100 Ohm
Dual-channel without
detection of shorts
across contacts at UB
AC 200 Ohm 200 Ohm 200 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB AC 28 Ohm 28 Ohm 28 Ohm
Semiconductor outputs 777766 777768 777770
Number 2 2 2
Voltage 24 V 24 V 24 V
Current 50 mA 50 mA 50 mA
External supply voltage 24 V 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 % -20 %/+20 %
Relay outputs 777766 777768 777770
Number of output con-
tacts
Safety contacts (N/O),
instantaneous 3 3 3
Auxiliary contacts (N/C) 2 2 2
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 195
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Relay outputs 777766 777768 777770

Utilisation category of
auxiliary contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category of
auxiliary contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 8A 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive 24 V DC Resistive
With current 5A 5A 5A
Pilot Duty B300, R300 B300, R300 B300, R300
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 196
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Relay outputs 777766 777768 777770

External contact fuse pro-
tection, auxiliary contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal 777766 777768 777770
current while loading
several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 7,3 A 7,3 A 7,3 A
Conv. therm. current
with 3 contacts 6A 6A 6A
Times 777766 777768 777770
Switch-on delay
With automatic start
typ. 175 ms 175 ms 175 ms
With automatic start
max. 220 ms 220 ms 220 ms
With automatic start
after power on typ. 200 ms 200 ms 200 ms
With automatic start
after power on max. 250 ms 250 ms 250 ms
With manual start typ. 190 ms 190 ms 190 ms
With manual start max. 250 ms 250 ms 250 ms
With monitored start
typ. 130 ms 130 ms 130 ms
With monitored start
max. 180 ms 180 ms 180 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms 15 ms
With E-STOP max. 30 ms 30 ms 30 ms
With power failure typ. 160 ms 160 ms 160 ms
With power failure max. 220 ms 220 ms 220 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 197
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Times 777766 777768 777770

Recovery time at max.
switching frequency 1/s
After E-STOP 50 ms 50 ms 50 ms
After power failure 250 ms 250 ms 250 ms
Min. start pulse duration
with a monitored start 30 ms 30 ms 30 ms
Supply interruption before
de-energisation 35 ms 35 ms 35 ms
Environmental data 777766 777768 777770
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 777766 777768 777770
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 198
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Mechanical data 777766 777768 777770

Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal Screw terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12
AWG AWG AWG
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG AWG AWG
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
connectors AWG AWG AWG
Torque setting with screw
terminals 0,5 Nm 0,5 Nm 0,5 Nm
Dimensions
Height 94 mm 94 mm 94 mm
Width 45 mm 45 mm 45 mm
Depth 121 mm 121 mm 121 mm
Weight 415 g 415 g 415 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 199
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Technical details Order no. 787760-787766

General 787760 787764 787766

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 787760 787764 787766
Supply voltage
Voltage 24 V 110 V 120 V
Kind DC AC AC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (AC) – 6,5 VA 6,5 VA
Output of external
power supply (DC) 2,5 W – –
Frequency range AC – 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % – –
Duty cycle 100 % 100 % 100 %
Max. inrush current im-
pulse
Current pulse, A1 10 A – –
Pulse duration, A1 0,5 ms – –
Inputs 787760 787764 787766
Number 2 2 2
Voltage at
Input circuit DC 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 45 mA 40 mA 40 mA
Start circuit DC 50 mA 60 mA 60 mA
Feedback loop DC 50 mA 60 mA 60 mA
Min. input resistance at
power-on 89 Ohm 89 Ohm 89 Ohm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 200
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Inputs 787760 787764 787766

Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 100 Ohm – –
Single-channel at UB
AC – 100 Ohm 100 Ohm
Dual-channel without
detection of shorts
across contacts at UB
DC 200 Ohm – –
Dual-channel without
detection of shorts
across contacts at UB
AC – 200 Ohm 200 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB DC 16 Ohm – –
Dual-channel with de-
tection of shorts across
contacts at UB AC – 28 Ohm 28 Ohm
Semiconductor outputs 787760 787764 787766
Number 2 2 2
Voltage 24 V 24 V 24 V
Current 50 mA 50 mA 50 mA
External supply voltage 24 V 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 % -20 %/+20 %
Relay outputs 787760 787764 787766
Number of output con-
tacts
Safety contacts (N/O),
instantaneous 3 3 3
Auxiliary contacts (N/C) 2 2 2
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 201
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Relay outputs 787760 787764 787766

Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category of
auxiliary contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category of
auxiliary contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 8A 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive 24 V DC Resistive
With current 5A 5A 5A
Pilot Duty B300, R300 B300, R300 B300, R300

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 202
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Relay outputs 787760 787764 787766

External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A
External contact fuse pro-
tection, auxiliary contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal 787760 787764 787766
current while loading
several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact – 8A 8A
Conv. therm. current
with 2 contacts – 7,3 A 7,3 A
Conv. therm. current
with 3 contacts – 6A 6A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A – –
Conv. therm. current
with 2 contacts 8A – –
Conv. therm. current
with 3 contacts 7A – –

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 203
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Times 787760 787764 787766

Switch-on delay
With automatic start
typ. 160 ms 175 ms 175 ms
With automatic start
max. 200 ms 220 ms 220 ms
With automatic start
after power on typ. 185 ms 200 ms 200 ms
With automatic start
after power on max. 220 ms 250 ms 250 ms
With manual start typ. 190 ms 190 ms 190 ms
With manual start max. 250 ms 250 ms 250 ms
With monitored start
typ. 130 ms 130 ms 130 ms
With monitored start
max. 180 ms 180 ms 180 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms 15 ms
With E-STOP max. 30 ms 30 ms 30 ms
With power failure typ. 100 ms 160 ms 160 ms
With power failure max. 200 ms 220 ms 220 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 50 ms 50 ms 50 ms
After power failure 180 ms 250 ms 250 ms
Min. start pulse duration
with a monitored start 30 ms 30 ms 30 ms
Supply interruption before
de-energisation 35 ms 35 ms 35 ms
Environmental data 787760 787764 787766
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 204
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Environmental data 787760 787764 787766

Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 787760 787764 787766
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Cage clamp terminal Cage clamp terminal Cage clamp terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with spring-loaded termin-
als: Flexible with/without 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
crimp connector AWG AWG AWG
Spring-loaded terminals:
Terminal points per con-
nection 2 2 2
Stripping length with
spring-loaded terminals 8 mm 8 mm 8 mm
Dimensions
Height 101 mm 101 mm 101 mm
Width 45 mm 45 mm 45 mm
Depth 121 mm 121 mm 121 mm
Weight 315 g 415 g 415 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 205
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Technical details Order no. 787768-787770

General 787768 787770

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 787768 787770
Supply voltage
Voltage 230 V 24 V
Kind AC AC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 6,5 VA 6,5 VA
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Duty cycle 100 % 100 %
Inputs 787768 787770
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 40 mA 40 mA
Start circuit DC 60 mA 60 mA
Feedback loop DC 60 mA 60 mA
Min. input resistance at power-on 89 Ohm 89 Ohm
Max. overall cable resistance Rl-
max
Single-channel at UB AC 100 Ohm 100 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 200 Ohm 200 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 28 Ohm 28 Ohm
Semiconductor outputs 787768 787770
Number 2 2
Voltage 24 V 24 V
Current 50 mA 50 mA
External supply voltage 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 %

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 206
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Relay outputs 787768 787770

Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 2 2
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 207
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Relay outputs 787768 787770

Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive
With current 5A 5A
Pilot Duty B300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A
External contact fuse protection,
auxiliary contacts
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal current 787768 787770
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 7,3 A 7,3 A
Conv. therm. current with 3 con-
tacts 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 208
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Times 787768 787770

Switch-on delay
With automatic start typ. 175 ms 175 ms
With automatic start max. 220 ms 220 ms
With automatic start after power
on typ. 200 ms 200 ms
With automatic start after power
on max. 250 ms 250 ms
With manual start typ. 190 ms 190 ms
With manual start max. 250 ms 250 ms
With monitored start typ. 130 ms 130 ms
With monitored start max. 180 ms 180 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 160 ms 160 ms
With power failure max. 220 ms 220 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure 250 ms 250 ms
Min. start pulse duration with a
monitored start 30 ms 30 ms
Supply interruption before de-ener-
gisation 35 ms 35 ms
Environmental data 787768 787770
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 209
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Environmental data 787768 787770

Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 787768 787770
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Cage clamp terminal Cage clamp terminal
Mounting type plug-in plug-in
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection 2 2
Stripping length with spring-loaded
terminals 8 mm 8 mm
Dimensions
Height 101 mm 101 mm
Width 45 mm 45 mm
Depth 121 mm 121 mm
Weight 415 g 415 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 210
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Supplementary data

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Number of cycles x 1000

Switching current (A)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 211
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X8P

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 4 000 000 cycles
Provided the application to be implemented requires fewer than 4 000 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order no.
PNOZ X8P 24 VAC Screw terminals 777 770
PNOZ X8P C 24 VAC Spring-loaded terminals 787 770
PNOZ X8P 110 V AC Screw terminals 777 764
PNOZ X8P C 110 V AC Spring-loaded terminals 787 764
PNOZ X8P 115 V AC Screw terminals 777 765
PNOZ X8P 120 V AC Screw terminals 777 766
PNOZ X8P C 120 V AC Spring-loaded terminals 787 766
PNOZ X8P 230 V AC Screw terminals 777 768
PNOZ X8P C 230 V AC Spring-loaded terminals 787 768
PNOZ X8P 24 VDC Screw terminals 777 760
PNOZ X8P C 24 VDC Spring-loaded terminals 787 760

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 212
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

PNOZ X9P

Unit features
} Positive-guided relay outputs:
– 7 safety contacts (N/O), instantaneous
– 2 auxiliary contacts (N/C), instantaneous
} 2 semiconductor outputs
} Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start buttons
– Light grids and safety switches with detection of shorts across contacts
} LED indicator for:
– Supply voltage
– Input state
– Switch state of the safety contacts
– Start circuit
} Semiconductor outputs signal:
– Supply voltage is present
– Switch status of the safety contacts
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 213
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Block diagram/terminal configuration

Types: DC
} UB: 12 VDC; Order no. 777607
} UB: 24 VDC; Order no. 777609, 787609

A1 A2 S11 S12 S21 S22 S52 S33 S34 S37 13 23 33 43 53 63 73 81 91

Input Input Input Start

K1

Feed- K2
back 24 V/
0 V 12 V

Y1 Y2 Y30 Y31 Y32 Y35 14 24 34 44 54 64 74 82 92

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Type: AC/DC
} UB: 24-240 V AC/DC, 24 V DC; Order no. 777606, 787606

A1 A2 S11 S12 S21 S22 S52 S33 S34 S37 13 23 33 43 53 63 73 81 91

Input Input Input Start

K1

Feed- K2
back
0 V 24 V

B1 B2 Y1 Y2 Y30 Y31 Y32 Y35 14 24 34 44 54 64 74 82 92

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 214
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Function Description
The safety relay PNOZ X9P provides a safety-oriented interruption of a safety circuit. When
supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation when the
feedback loop Y1-Y2 and the start circuit S33-S34 are closed. The "START" LED is lit.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– The LEDs "CH.1 IN" and "CH.2 IN" are lit.
– Safety contacts 13-14, 23-24, 33-34, 43-44, 53-54, 63-64 and 73-74 are closed, the
auxiliary contacts 81-82 and 91-92 are opened. The unit is active.
– A high signal is present at the semiconductor output switch state Y32.
– The LEDs "CH.1 OUT" and "CH.2 OUT" are lit. The "START" LED goes out.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– The LEDs "CH.1 IN" and "CH.2 IN" go out.
– Safety contacts 13-14, 23-24, 33-34, 43-44, 53-54, 63-64 and 73-74 are opened re-
dundantly, the auxiliary contacts 81-82 and 91-92 are closed.
– A low signal is present at the semiconductor output switch state Y32.
– The LEDs "CH.1 OUT" and "CH.2 OUT" go out.
} A high signal is present at semi-conductor output Y35 if the supply voltage is present
and the internal fuse has not blown.

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Dual-channel operation without detection of shorts across contacts: Redundant input
circuit, detects PNOZ X9P
– earth faults in the start and input circuit,
– short circuits in the input circuit.
} Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, PNOZ X9P detects
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– shorts across contacts in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.
} Manual start: Unit is active once the input circuit and the start circuit are closed.
} Monitored start: Unit is active once
– the input circuit is closed and then the start circuit is closed and opened again.
– the start circuit is closed and then opened again once the input circuit is closed.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 215
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

} Increase in the number of available contacts by connecting contact expander modules

or external contactors/relays.

Timing diagram

[1] [2] [3]

Out semi ON

Out semi OUT

Legend
} Power: Supply voltage
} Start: Start circuit
} Input: Input circuit
} Output safe: Safety contacts
} Output aux: Auxiliary contacts
} Out semi ON: Semiconductor output supply voltage
} Out semi OUT: Semiconductor output switch state
} [1]: Automatic start
} [2]: Manual start
} [3]: Monitored start
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Recovery time

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 216
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Wiring
Please note:
} Information given in the "Technical details [ 222]" must be followed.
} Delivery status of units with screw terminals: Link between Y1-Y2 (feedback loop)
} Outputs 13-14, 23-24, 33-34, 43-44, 53-54, 63-64, 73-74 are safety contacts, the out-
puts 81-82, 91-92 are auxiliary contacts (e.g. for display).
} Do notuse auxiliary contacts 81-82, 91-92 and semiconductor outputs Y32, Y35 for
safety circuits!
} Do not connect undesignated terminals.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 222]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 222])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} 777607, 777609, 787609 units or 777606, 787606 units, when the supply voltage is
connected via B1 and B2:
The power supply must comply with the regulations for extra low voltages with safe
electrical separation (SELV, PELV) in accordance with VDE 0100, part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 217
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Important for detection of shorts across contacts:

As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable runs, we recommend the
following test after the installation of the device:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S12, S22 for detecting shorts across the inputs.
3. The unit's fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: remove the short circuit and switch off the supply voltage for approx. 1
minute.

Preparing for operation

Supply voltage AC DC

} Order no. 777606, 787606 A1 L1 A1 L+

UB: 24-240 V AC/DC via A2 N A2 L-
A1 and A2
FE FE

} Order no. 777606, 787606 B1 L+

UB: 24 V DC via B1 and B2

B2 L-

Supply voltage AC DC

} Order no. 777607 A1 L+

UB: 12 V DC
} Order no. 777609, 787609
A2 L-
UB: 24 VDC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 218
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Input circuit Single-channel Dual-channel

E-STOP S1 S1
S11 S11
without detection of shorts across
S21 S12 S21
contacts
S22 S52 S22 S12
S52

E-STOP S1
S11
with detection of shorts across S11 S21
contacts S52 S22
S12

Safety gate
without detection of shorts across
S1
contacts S11 S11
S1
S21 S12 S21 S2
S22 S52 S22 S12
S52

Safety gate
with detection of shorts across
contacts

Light guard or safety switch, de-

tection of shorts across contacts
via ESPE
} Order no. 777609, 787609
UB: 24 VDC
Light guard or safety switch, de-
tection of shorts across contacts
via ESPE B

} Order no. 777606, 787606

UB: 24 V DC via B1 and B2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 219
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Single-channel, dual-channel
without detection of shorts Dual-channel with detection of
Start circuit across contacts shorts across contacts
Automatic start
Y1 Y1
S37 S37

Automatic start with start-up test

(safety gate, dual-channel)

Y1
S37 S33
S34

Simultaneity S1 and S2: 150 ms,

UB: 12 V DC: 50 ms
Manual start

Y1 Y1
S37 S37

Monitored start S3 S3
S33 S12
S34 S34
Y1 Y1
S37 S37

without feedback loop monitor-

Feedback loop ing with feedback loop monitoring
Link or contacts from external con-
tactors

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 220
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Semiconductor output UB: 12 V DC UB: 24 V DC; 24-240 V AC/DC

Y31, Y30: External supply voltage

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Dimensions in mm
* with spring-loaded terminals

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 221
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Technical details

Order no. 777606 – 787606

See below for more order numbers

General 777606 787606

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777606 787606
Supply voltage
Voltage 24 - 240 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 8,5 VA 8,5 VA
Output of external power supply
(DC) 5,5 W 5,5 W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 5,5 W 5,5 W
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Inputs 777606 787606
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 50 mA 50 mA
Start circuit DC 100 mA 100 mA
Feedback loop DC 100 mA 100 mA
Min. input resistance at power-on 89 Ohm 89 Ohm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 222
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Inputs 777606 787606

Max. overall cable resistance Rl-
max
Single-channel at UB DC 45 Ohm 45 Ohm
Single-channel at UB AC 45 Ohm 45 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 90 Ohm 90 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 90 Ohm 90 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 15 Ohm 15 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 15 Ohm 15 Ohm
Semiconductor outputs 777606 787606
Number 2 2
Voltage 24 V 24 V
Current 20 mA 20 mA
External supply voltage 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 %
Relay outputs 777606 787606
Number of output contacts
Safety contacts (N/O), instant-
aneous 7 7
Auxiliary contacts (N/C) 2 2
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 223
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Relay outputs 777606 787606

Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive
With current 5A 5A
Pilot Duty B300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 224
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Relay outputs 777606 787606

External contact fuse protection,
auxiliary contacts
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal current 777606 787606
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 8A 8A
Conv. therm. current with 3 con-
tacts 8A 8A
Conv. therm. current with 4 con-
tacts 7A 7A
Conv. therm. current with 5 con-
tacts 6A 6A
Conv. therm. current with 6 con-
tacts 5,5 A 5,5 A
Conv. therm. current with 7 con-
tacts 5A 5A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 8A 8A
Conv. therm. current with 3 con-
tacts 8A 8A
Conv. therm. current with 4 con-
tacts 7A 7A
Conv. therm. current with 5 con-
tacts 6A 6A
Conv. therm. current with 6 con-
tacts 5,5 A 5,5 A
Conv. therm. current with 7 con-
tacts 5A 5A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 225
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Times 777606 787606

Switch-on delay
With automatic start typ. 200 ms 200 ms
With automatic start max. 250 ms 250 ms
With automatic start after power
on typ. 500 ms 500 ms
With automatic start after power
on max. 650 ms 650 ms
With manual start typ. 200 ms 200 ms
With manual start max. 250 ms 250 ms
With monitored start typ. 150 ms 150 ms
With monitored start max. 220 ms 220 ms
Delay-on de-energisation
With E-STOP typ. 20 ms 20 ms
With E-STOP max. 30 ms 30 ms
With power failure at B1 typ. 170 ms 170 ms
With power failure at B1 max. 250 ms 250 ms
With 240 V power failure at A1
typ. 430 ms 430 ms
With 240 V power failure at A1
max. 550 ms 550 ms
With 24 V power failure at A1
typ. 230 ms 230 ms
With 24 V power failure at A1
max. 300 ms 300 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure at A1 600 ms 600 ms
After power failure at B1 300 ms 300 ms
Min. start pulse duration with a
monitored start 50 ms 50 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Environmental data 777606 787606
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 226
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Environmental data 777606 787606

EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777606 787606
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection – 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 227
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Mechanical data 777606 787606

Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 94 mm 101 mm
Width 90 mm 90 mm
Depth 121 mm 121 mm
Weight 600 g 600 g
Where standards are undated, the 2014-07 latest editions shall apply.

Order no. 777607 -787609

General 777607 777609 787609

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 777607 777609 787609
Supply voltage
Voltage 12 V 24 V 24 V
Kind DC DC DC
Voltage tolerance -20 %/+20 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (DC) 7W 5,5 W 5,5 W
Residual ripple DC 160 % 160 % 160 %
Duty cycle 100 % 100 % 100 %
Max. inrush current im-
pulse
Current pulse, A1 5,5 A 10 A 10 A
Pulse duration, A1 1 ms 1 ms 1 ms
Inputs 777607 777609 787609
Number 2 2 2
Voltage at
Input circuit DC 12 V 24 V 24 V
Start circuit DC 12 V 24 V 24 V
Feedback loop DC 12 V 24 V 24 V
Current at
Input circuit DC 130 mA 50 mA 50 mA
Start circuit DC 200 mA 100 mA 100 mA
Feedback loop DC 200 mA 100 mA 100 mA
Min. input resistance at
power-on 9 Ohm 89 Ohm 89 Ohm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 228
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Inputs 777607 777609 787609

Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 8 Ohm 45 Ohm 45 Ohm
Dual-channel without
detection of shorts
across contacts at UB
DC 15 Ohm 90 Ohm 90 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB DC 8 Ohm 15 Ohm 15 Ohm
Semiconductor outputs 777607 777609 787609
Number 2 2 2
Voltage 12 V 24 V 24 V
Current 20 mA 20 mA 20 mA
External supply voltage 12 V 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 % -20 %/+20 %
Relay outputs 777607 777609 787609
Number of output con-
tacts
Safety contacts (N/O),
instantaneous 7 7 7
Auxiliary contacts (N/C) 2 2 2
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 229
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Relay outputs 777607 777609 787609

Utilisation category of
auxiliary contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category of
auxiliary contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 8A 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive 24 V DC Resistive
With current 5A 5A 5A
Pilot Duty B300, R300 B300, R300 B300, R300
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 230
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Relay outputs 777607 777609 787609

External contact fuse pro-
tection, auxiliary contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal 777607 777609 787609
current while loading
several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 8A 8A 8A
Conv. therm. current
with 3 contacts 8A 8A 8A
Conv. therm. current
with 4 contacts 7A 7A 7A
Conv. therm. current
with 5 contacts 6A 6A 6A
Conv. therm. current
with 6 contacts 5,5 A 5,5 A 5,5 A
Conv. therm. current
with 7 contacts 5A 5A 5A
Times 777607 777609 787609
Switch-on delay
With automatic start
typ. 130 ms 200 ms 200 ms
With automatic start
max. 200 ms 250 ms 250 ms
With automatic start
after power on typ. 150 ms 220 ms 220 ms
With automatic start
after power on max. 220 ms 300 ms 300 ms
With manual start typ. 150 ms 200 ms 200 ms
With manual start max. 200 ms 250 ms 250 ms
With monitored start
typ. 100 ms 150 ms 150 ms
With monitored start
max. 150 ms 220 ms 220 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 231
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Times 777607 777609 787609

Delay-on de-energisation
With E-STOP typ. 20 ms 20 ms 20 ms
With E-STOP max. 30 ms 30 ms 30 ms
With power failure typ. 60 ms 170 ms 170 ms
With power failure max. 80 ms 250 ms 250 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 50 ms 50 ms 50 ms
After power failure 100 ms 300 ms 300 ms
Min. start pulse duration
with a monitored start 30 ms 50 ms 50 ms
Supply interruption before
de-energisation 20 ms 20 ms 20 ms
Environmental data 777607 777609 787609
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 232
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Mechanical data 777607 777609 787609

Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12
AWG AWG –
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG AWG –
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
connectors AWG AWG –
Torque setting with screw
terminals 0,5 Nm 0,5 Nm –
Conductor cross section
with spring-loaded termin-
als: Flexible with/without 0,2 - 1,5 mm², 24 - 16
crimp connector – – AWG
Spring-loaded terminals:
Terminal points per con-
nection – – 2
Stripping length with
spring-loaded terminals – – 8 mm
Dimensions
Height 94 mm 94 mm 101 mm
Width 90 mm 90 mm 90 mm
Depth 121 mm 121 mm 121 mm
Weight 570 g 570 g 570 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 233
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 234
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Number of cycles x 1000

Switching current (A)

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 4 000 000 cycles
Provided the application to be implemented requires fewer than 4 000 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 235
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X9P

Order reference
Product type Features Connection type Order no.
PNOZ X9P 24-240 V AC/DC, Screw terminals 777 606
24 V DC
PNOZ X9P C 24-240 V AC/DC, Spring-loaded terminals 787 606
24 V DC
PNOZ X9P 12 V DC Screw terminals 777 607
PNOZ X9P 24 VDC Screw terminals 777 609
PNOZ X9P C 24 VDC Spring-loaded terminals 787 609

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 236
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X10.11P

PNOZ X10.11P

Unit features
} Positive-guided relay outputs:
– 6 safety contacts (N/O), instantaneous
– 4 auxiliary contacts (N/C), instantaneous
} Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start buttons
– Light grids and safety switches with detection of shorts across contacts
} LED display for:
– Supply voltage
– Input state channel 1/2
– Switch status channel 1/2
– Switch status start relay
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 237
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X10.11P

Block diagram/terminal configuration

A1 A2 S11 S12 S21 S22 Y3

Y1 Y2 S33 S34 S37

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description
The safety relay PNOZ X10.11P provides a safety-oriented interruption of a safety circuit.
When supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation
when the feedback loop Y1-Y2 and the start circuit S12-S34 are closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– LEDs "CH.1 IN", "CH.2 IN" and "K3" go out.
– LEDs "K1" and "K2" light as soon as relays K1 and K2 are in operating position.
– LED "K3" goes out as soon as relay K3 is in rest position.
– Safety contacts 13-14, 23-24, 33-34, 43-44, 53-54 and 63-64 are closed, auxiliary
contacts 71-72, 81-82, 91-92 and 01-02 are opened. The unit is active.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– The LEDs "CH.1 IN" and "CH.2 IN" go out.
– LEDs "K1" and "K2" go out as soon as relays K1 and K2 are in rest position.
– Safety contacts 13-14, 23-24, 33-34, 43-44, 53-54 and 63-64 are opened redund-
antly, auxiliary contacts 71-72, 81-82, 91-92 and 01-02 are closed.

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, PNOZ X10.11P detects
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– shorts across contacts in the input circuit.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 238
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X10.11P

} Dual-channel operation without detection of shorts across contacts: Redundant input

circuit, detects PNOZ X10.11P
– earth faults in the start and input circuit,
– short circuits in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.
} Manual start: Unit is active once the input circuit and the start circuit are closed.
} Monitored start: Unit is active once
– the input circuit is closed and then the start circuit is closed and opened again.
– the start circuit is closed and then opened again once the input circuit is closed.
The LED "K3" lights when the start circuit is closed and goes out when the start circuit
is opened.
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Timing diagram

[1] [2] [3]

Legend
} Power: Supply voltage
} Start: Start circuit
} Input: Input circuit
} Output safe: Safety contacts
} Output aux: Auxiliary contacts
} [1]: Automatic start
} [2]: Manual start
} [3]: Monitored start
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 239
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X10.11P

} t1: Switch-on delay

} t2: Delay-on de-energisation
} t3: Recovery time

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Wiring
Please note:
} Information given in the "Technical details [ 244]" must be followed.
} Outputs 13-14, 23-24, 33-34, 43-44, 53-54, 63-64 are safety contacts; outputs 71-72,
81-82, 91-92, 01-02 are auxiliary contacts (e.g. for display).
} Do not use auxiliary contacts 71-72, 81-82, 91-92, 01-02 for safety circuits!
} Do not connect undesignated terminals.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 244]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 244])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 240
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X10.11P

Important for detection of shorts across contacts:

As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable runs, we recommend the
following test after the installation of the device:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S12, S22 for detecting shorts across the inputs.
3. The unit's fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: remove the short circuit and switch off the supply voltage for approx. 1
minute.

Preparing for operation

Supply voltage AC DC

A1 L+

A2 L-

Input circuit Single-channel Dual-channel

E-STOP S1 S1
without detection of shorts S12 S11
across contacts S12 S11 S21
Y3 S21 S22 S12
S22 Y3

E-STOP S1
with detection of shorts across S11
contacts S11 S21
Y3 S22
S12

Safety gate
without detection of shorts
across contacts S1
S12
S11
S12 S11 S1
S21 S2
Y3 S21
S22
S22 S12
Y3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 241
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X10.11P

Input circuit Single-channel Dual-channel

Safety gate
with detection of shorts across
contacts

Light guards or safety switch, de-

tection of shorts across contacts
via ESPE
(only when UB = 24 VDC)

Single-channel, dual-channel
without detection of shorts Dual-channel with detection of
Start circuit across contacts shorts across contacts
Automatic start
Y1 Y1
S37 S37

Automatic start with start-up test

Y1
S37 S33
S34

Simultaneity S1 and S2: 150 ms

Manual start

Y1 Y1
S37 S37

Monitored start S3 S3
S33 S12
S34 S34
Y1
Y1
S37
S37

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 242
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X10.11P

Without feedback loop monit-

Feedback loop oring With feedback loop monitoring
Link or contacts from external
contactors

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Dimensions in mm
* with spring-loaded terminals

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 243
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X10.11P

Technical details

General 777750 787750

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777750 787750
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 5,5 W 5,5 W
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Inputs 777750 787750
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 50 mA 50 mA
Start circuit DC 100 mA 100 mA
Feedback loop DC 100 mA 100 mA
Min. input resistance at power-on 89 Ohm 89 Ohm
Max. overall cable resistance Rl-
max
Single-channel at UB DC 45 Ohm 45 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 90 Ohm 90 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 15 Ohm 15 Ohm
Relay outputs 777750 787750
Number of output contacts
Safety contacts (N/O), instant-
aneous 6 6
Auxiliary contacts (N/C) 4 4
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 244
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X10.11P

Relay outputs 777750 787750

Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive
With current 5A 5A
Pilot Duty B300, R300 B300, R300

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 245
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X10.11P

Relay outputs 777750 787750

External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A
External contact fuse protection,
auxiliary contacts
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal current 777750 787750
while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 8A 8A
Conv. therm. current with 3 con-
tacts 8A 8A
Conv. therm. current with 4 con-
tacts 7A 7A
Conv. therm. current with 5 con-
tacts 6A 6A
Conv. therm. current with 6 con-
tacts 5,5 A 5,5 A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 246
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X10.11P

Times 777750 787750

Switch-on delay
With automatic start typ. 200 ms 200 ms
With automatic start max. 250 ms 250 ms
With automatic start after power
on typ. 220 ms 220 ms
With automatic start after power
on max. 300 ms 300 ms
With manual start typ. 200 ms 200 ms
With manual start max. 250 ms 250 ms
With monitored start typ. 220 ms 220 ms
With monitored start max. 260 ms 260 ms
Delay-on de-energisation
With E-STOP typ. 20 ms 20 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 360 ms 360 ms
With power failure max. 480 ms 480 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure 500 ms 500 ms
Min. start pulse duration with a
monitored start 50 ms 50 ms
Supply interruption before de-ener-
gisation 150 ms 150 ms
Environmental data 777750 787750
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 247
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X10.11P

Environmental data 777750 787750

Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777750 787750
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 94 mm 101 mm
Width 90 mm 90 mm
Depth 121 mm 121 mm
Weight 580 g 580 g

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 248
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X10.11P

Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 249
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X10.11P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Number of cycles x 1000

Switching current (A)

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 4 000 000 cycles
Provided the application to be implemented requires fewer than 4 000 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order no.
PNOZ X10.11P C 24 VDC Spring-loaded terminals 787 750
PNOZ X10.11P 24 VDC Screw terminals 777 750

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 250
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

PNOZ X11P

Unit features
} Positive-guided relay outputs:
– 7 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} 2 semiconductor outputs
} Connection options for:
– E-STOP pushbutton
– Safety gate limit switch
– Start button
} LED indicator for:
– Supply voltage
– Input state
– Switch state of the safety contacts
– Start circuit
} Semiconductor outputs signal:
– Supply voltage is present
– Switch status of the safety contacts
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 251
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Block diagram/terminal configuration

A1 A2

B1 B2

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description
The safety relay PNOZ X11P provides a safety-oriented interruption of a safety circuit.
When supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation
when the feedback loop Y1-Y2 and the start circuit S33-S34 are closed. The "START" LED
is lit.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– The LEDs "CH.1 IN" and "CH.2 IN" are lit.
– The "START" LED goes out.
– Safety contacts 13-14, 23-24, 33-34, 43-44, 53-54, 63-64 and 73-74 are closed,
auxiliary contact 81-82 is opened. The unit is active.
– The LEDs "CH.1" and "CH.2" are lit.
– A high signal is present at the semiconductor output switch state Y32.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– The LEDs "CH.1 IN" and "CH.2 IN" go out.
– Safety contacts 13-14, 23-24, 33-34, 43-44, 53-54, 63-64 and 73-74 are opened re-
dundantly, auxiliary contact 81-82 is closed.
– The LEDs "CH.1" and "CH.2" go out.
– A low signal is present at the semiconductor output switch state Y32.
Semiconductor output supply voltage Y35
} A high signal is present at semi-conductor output Y35 if the supply voltage is present
and the internal fuse has not blown.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 252
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, PNOZ X11P detects
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– shorts across contacts in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.
} Manual start: Unit is active once the input circuit and the start circuit are closed.
} Monitored start: Unit is active once
– the input circuit is closed and then the start circuit is closed and opened again.
– the start circuit is closed and then opened again once the input circuit is closed.
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 253
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Timing diagram

[1] [2] [3]

Out semi ON

Out semi OUT

Legend
} Power: Supply voltage
} Start: Start circuit
} Input: Input circuit
} Output safe: Safety contacts
} Output aux: Auxiliary contact
} Out semi ON: Semiconductor output supply voltage
} Out semi OUT: Semiconductor output switch state
} [1]: Automatic start
} [2]: Manual start
} [3]: Monitored start
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Recovery time

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 254
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Wiring
Please note:
} Information given in the "Technical details [ 259]" must be followed.
} Delivery status of units with screw terminals: Link between S11-S12 (dual-channel input
circuit) and link between Y1-Y2 (feedback loop)
} Outputs 13-14, 23-24, 33-34, 43-44, 53-54, 63-64, 73-74 are safety contacts; output
81-82 is an auxiliary contact (e.g. for display).
} Auxiliary contact 81-82 should not be used for safety circuits!
} Do not connect undesignated terminals.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 259]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 259])

Rl / km = cable resistance/km
} Use copper wiring with a temperature stability of 75 °C.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} With a 24 VDC supply voltage via terminals B1, B2, the power supply must comply with
the regulations for extra low voltages with safe electrical separation (SELV, PELV) in
accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
Important for detection of shorts across contacts:
As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable length, we recommend
the following test once the unit is installed:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S22, S32 for detecting shorts across the inputs.
3. The unit‘s fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: Remove the short circuit and switch off the supply voltage for approx. 1
minute.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 255
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Preparing for operation

Supply voltage AC DC

B1 L+

FE B2 L-

Input circuit Single-channel Dual-channel

E-STOP S1
S12
without detection of shorts
S21 S11
across contacts
S22 S32
S31

E-STOP S1
S22
with detection of shorts across
S11 S32
contacts
S12 S31
S21

Safety gate
without detection of shorts
S1
across contacts S12
S21 S11
S22 S32
S31

Safety gate
with detection of shorts across
contacts

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 256
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

E-STOP wiring (single-channel,

dual-channel)
Start circuit Safety gate (single-channel) Safety gate (dual-channel)
Automatic start

Automatic start with start-up test

Simultaneity S1 and S2: 120 ms

Manual start S3 S3
S33 S33

S34
S34

Monitored start S3 S3
S33 S33
S34 S34
S37
S37

without feedback loop monitor-

Feedback loop ing with feedback loop monitoring
Link or contacts from external
contactors

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 257
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Semiconductor output

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Dimensions in mm
* with spring-loaded terminals

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 258
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Technical details

Order no. 777080 – 777086

See below for more order numbers

General 777080 777083 777086

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 777080 777083 777086
Supply voltage
Voltage 24 V 110 - 120 V 230 - 240 V
Kind AC AC AC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (AC) 9 VA 9 VA 9 VA
Frequency range AC 50 - 60 Hz 50 - 60 Hz 50 - 60 Hz
Supply voltage
Voltage 24 V 24 V 24 V
Kind DC DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (DC) 3,5 W 3,5 W 3,5 W
Residual ripple DC 160 % 160 % 160 %
Duty cycle 100 % 100 % 100 %
Inputs 777080 777083 777086
Number 2 2 2
Voltage at
Input circuit DC 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 50 mA 50 mA 50 mA
Start circuit DC 70 mA 70 mA 70 mA
Feedback loop DC 70 mA 70 mA 70 mA
Min. input resistance at
power-on 43 Ohm 43 Ohm 43 Ohm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 259
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Inputs 777080 777083 777086

Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 50 Ohm 50 Ohm 50 Ohm
Single-channel at UB
AC 100 Ohm 100 Ohm 100 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB DC 15 Ohm 15 Ohm 15 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB AC 20 Ohm 20 Ohm 20 Ohm
Semiconductor outputs 777080 777083 777086
Number 2 2 2
Voltage 24 V 24 V 24 V
Current 20 mA 20 mA 20 mA
External supply voltage 24 V 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 % -20 %/+20 %
Relay outputs 777080 777083 777086
Number of output con-
tacts
Safety contacts (N/O),
instantaneous 7 7 7
Auxiliary contacts (N/C) 1 1 1
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 260
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Relay outputs 777080 777083 777086

Utilisation category of
auxiliary contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category of
auxiliary contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 8A 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive 24 V DC Resistive
With current 5A 5A 5A
Pilot Duty B300, R300 B300, R300 B300, R300
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 261
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Relay outputs 777080 777083 777086

External contact fuse pro-
tection, auxiliary contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal 777080 777083 777086
current while loading
several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 8A 8A 8A
Conv. therm. current
with 3 contacts 6,8 A 6,8 A 6,8 A
Conv. therm. current
with 4 contacts 5,9 A 5,9 A 5,9 A
Conv. therm. current
with 5 contacts 5,3 A 5,3 A 5,3 A
Conv. therm. current
with 6 contacts 4,8 A 4,8 A 4,8 A
Conv. therm. current
with 7 contacts 4,5 A 4,5 A 4,5 A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 8A 8A 8A
Conv. therm. current
with 3 contacts 8A 8A 8A
Conv. therm. current
with 4 contacts 7,2 A 7,2 A 7,2 A
Conv. therm. current
with 5 contacts 6,5 A 6,5 A 6,5 A
Conv. therm. current
with 6 contacts 5,9 A 5,9 A 5,9 A
Conv. therm. current
with 7 contacts 5,5 A 5,5 A 5,5 A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 262
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Times 777080 777083 777086

Switch-on delay
With automatic start
typ. 450 ms 450 ms 450 ms
With automatic start
max. 680 ms 680 ms 680 ms
With automatic start
after power on typ. 450 ms 450 ms 450 ms
With automatic start
after power on max. 630 ms 630 ms 630 ms
With manual start typ. 450 ms 450 ms 450 ms
With manual start max. 680 ms 680 ms 680 ms
With monitored start
typ. 390 ms 390 ms 390 ms
With monitored start
max. 550 ms 550 ms 550 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms 15 ms
With E-STOP max. 30 ms 30 ms 30 ms
With power failure typ. 40 ms 40 ms 40 ms
With power failure max. 60 ms 60 ms 60 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 50 ms 50 ms 50 ms
After power failure 100 ms 100 ms 100 ms
Min. start pulse duration
with a monitored start 30 ms 30 ms 30 ms
Supply interruption before
de-energisation 20 ms 20 ms 20 ms
Simultaneity, channel 1
and 2 max. ∞ ∞ ∞
Environmental data 777080 777083 777086
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 263
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Environmental data 777080 777083 777086

Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 777080 777083 777086
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal Screw terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12
AWG AWG AWG
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG AWG AWG
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
connectors AWG AWG AWG
Torque setting with screw
terminals 0,5 Nm 0,5 Nm 0,5 Nm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 264
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Mechanical data 777080 777083 777086

Dimensions
Height 94 mm 94 mm 94 mm
Width 90 mm 90 mm 90 mm
Depth 121 mm 121 mm 121 mm
Weight 640 g 640 g 640 g
Where standards are undated, the 2014-07 latest editions shall apply.

Order no. 787080 – 787086

General 787080 787083 787086

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 787080 787083 787086
Supply voltage
Voltage 24 V 110 - 120 V 230 - 240 V
Kind AC AC AC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (AC) 9 VA 9 VA 9 VA
Frequency range AC 50 - 60 Hz 50 - 60 Hz 50 - 60 Hz
Supply voltage
Voltage 24 V 24 V 24 V
Kind DC DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (DC) 3,5 W 3,5 W 3,5 W
Residual ripple DC 160 % 160 % 160 %
Duty cycle 100 % 100 % 100 %
Inputs 787080 787083 787086
Number 2 2 2
Voltage at
Input circuit DC 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 50 mA 50 mA 50 mA
Start circuit DC 70 mA 70 mA 70 mA
Feedback loop DC 70 mA 70 mA 70 mA
Min. input resistance at
power-on 43 Ohm 43 Ohm 43 Ohm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 265
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Inputs 787080 787083 787086

Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 50 Ohm 50 Ohm 50 Ohm
Single-channel at UB
AC 100 Ohm 100 Ohm 100 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB DC 15 Ohm 15 Ohm 15 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB AC 20 Ohm 20 Ohm 20 Ohm
Semiconductor outputs 787080 787083 787086
Number 2 2 2
Voltage 24 V 24 V 24 V
Current 20 mA 20 mA 20 mA
External supply voltage 24 V 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 % -20 %/+20 %
Relay outputs 787080 787083 787086
Number of output con-
tacts
Safety contacts (N/O),
instantaneous 7 7 7
Auxiliary contacts (N/C) 1 1 1
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 266
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Relay outputs 787080 787083 787086

Utilisation category of
auxiliary contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category of
auxiliary contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 8A 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive 24 V DC Resistive
With current 5A 5A 5A
Pilot Duty B300, R300 B300, R300 B300, R300
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 267
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Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Relay outputs 787080 787083 787086

External contact fuse pro-
tection, auxiliary contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal 787080 787083 787086
current while loading
several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 8A 8A 8A
Conv. therm. current
with 3 contacts 6,8 A 6,8 A 6,8 A
Conv. therm. current
with 4 contacts 5,9 A 5,9 A 5,9 A
Conv. therm. current
with 5 contacts 5,3 A 5,3 A 5,3 A
Conv. therm. current
with 6 contacts 4,8 A 4,8 A 4,8 A
Conv. therm. current
with 7 contacts 4,5 A 4,5 A 4,5 A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 8A 8A 8A
Conv. therm. current
with 3 contacts 8A 8A 8A
Conv. therm. current
with 4 contacts 7,2 A 7,2 A 7,2 A
Conv. therm. current
with 5 contacts 6,5 A 6,5 A 6,5 A
Conv. therm. current
with 6 contacts 5,9 A 5,9 A 5,9 A
Conv. therm. current
with 7 contacts 5,5 A 5,5 A 5,5 A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 268
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Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Times 787080 787083 787086

Switch-on delay
With automatic start
typ. 450 ms 450 ms 450 ms
With automatic start
max. 680 ms 680 ms 680 ms
With automatic start
after power on typ. 450 ms 450 ms 450 ms
With automatic start
after power on max. 630 ms 630 ms 630 ms
With manual start typ. 450 ms 450 ms 450 ms
With manual start max. 680 ms 680 ms 680 ms
With monitored start
typ. 390 ms 390 ms 390 ms
With monitored start
max. 550 ms 550 ms 550 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms 15 ms
With E-STOP max. 30 ms 30 ms 30 ms
With power failure typ. 40 ms 40 ms 40 ms
With power failure max. 60 ms 60 ms 60 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 50 ms 50 ms 50 ms
After power failure 100 ms 100 ms 100 ms
Min. start pulse duration
with a monitored start 30 ms 30 ms 30 ms
Supply interruption before
de-energisation 20 ms 20 ms 20 ms
Simultaneity, channel 1
and 2 max. ∞ ∞ ∞
Environmental data 787080 787083 787086
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 269
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Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Environmental data 787080 787083 787086

Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 787080 787083 787086
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Cage clamp terminal Cage clamp terminal Cage clamp terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with spring-loaded termin-
als: Flexible with/without 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
crimp connector AWG AWG AWG
Spring-loaded terminals:
Terminal points per con-
nection 2 2 2
Stripping length with
spring-loaded terminals 8 mm 8 mm 8 mm
Dimensions
Height 101 mm 101 mm 101 mm
Width 90 mm 90 mm 90 mm
Depth 121 mm 121 mm 121 mm
Weight 640 g 640 g 640 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 270
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Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 271
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Relays for functional safety
Safety relays PNOZ X
PNOZ X11P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Number of cycles x 1000

Switching current (A)

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 4 000 000 cycles
Provided the application to be implemented requires fewer than 4 000 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order no.
PNOZ X11P 24 VAC; 24 VDC Screw terminals 777 080
PNOZ X11P C 24 VAC; 24 VDC Spring-loaded terminals 787 080
PNOZ X11P 110 - 120 VAC; 24 VDC Screw terminals 777 083
PNOZ X11P C 110 - 120 VAC; 24 VDC Spring-loaded terminals 787 083
PNOZ X11P 230 - 240 VAC; 24 VDC Screw terminals 777 086
PNOZ X11P C 230 - 240 VAC; 24 VDC Spring-loaded terminals 787 086

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 272
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Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

PNOZ XV1P

Unit features
} Positive-guided relay outputs:
– 2 safety contacts (N/O), instantaneous
– 1 safety contact (N/O), delay-on de-energisation
} Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start buttons
– Light grids and safety switches with detection of shorts across contacts
} Selectable delay time
} LED display for:
– Supply voltage
– Switch status of the safety contacts
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 273
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Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

Block diagram/terminal configuration

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description
The safety relay PNOZ XV1P provides a safety-oriented interruption of a safety circuit.
When the supply voltage is applied via the E-STOP pushbutton, the “PWR” LED is lit. The
unit is ready for operation when the start circuit S11-S14 is closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– The LEDs "CH.1/2" and "CH.1/2[t]" are lit.
– Safety contacts 13-14, 23-24 and 37-38 are closed, the unit is active.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– Safety contacts 13-14 and 23-24 are redundantly opened.
– The LED "CH.1/2" goes out.
– Once the set delay time has elapsed, safety contact 37-38 is opened redundantly.
– The LED "CH.1/2[t]" goes out.
Before the unit can be restarted, the delay time must have elapsed and the unit must again
be ready for operation.
Set delay time:
The delay time for safety contact 37-38 can be set on the front of the unit using a screw-
driver.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 274
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Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Dual-channel operation without detection of shorts across contacts: Redundant input
circuit, detects PNOZ XV1P
– earth faults in the start and input circuit,
– short circuits in the input circuit.
} Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, detects PNOZ XV1P
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– Shorts across contacts in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.
} Monitored start: Unit is active once the input circuit is closed and once the start circuit is
closed after the waiting period has elapsed (see Technical details [ 279]).
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Timing diagram

[1] [2]

Output safe

Output safe delay

v v v v

Legend
} Power: Supply voltage
} Start: Start circuit
} Input: Input circuit
} Output safe: Safety contacts, instantaneous
} Output safe delay: Delayed safety contact
} [1]: Automatic start
} [2]: Monitored start
} t1: Switch-on delay

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Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

} t2: Delay-on de-energisation

} t3: Waiting period with a monitored start
} t4: Recovery time
} tv: Delay time

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Wiring
Please note:
} Information given in the "Technical details [ 279]" must be followed.
} Outputs 13-14, 23-24 are instantaneous safety contacts, output 37-38 is a delay-on de-
energisation safety contact.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 279]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 279])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
Important for detection of shorts across contacts:
As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable length, we recommend
the following test once the unit is installed:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S22, S32 for detecting shorts across the inputs.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 276
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Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

3. The unit‘s fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: Remove the short circuit and switch off the supply voltage for approx. 1
minute.

Preparing for operation

Supply voltage AC DC

A1 L+

A2 L-

Input circuit Single-channel Dual-channel

E-STOP S1 S1
S11 S11
without detection of shorts
S21 S12 S21
across contacts
S22 S32 S22 S12
S32

E-STOP S1
S12
with detection of shorts across
S11 S21
contacts
S12 S22
S32

Safety gate
without detection of shorts
S1
across contacts S11
S11
S21 S12 S1
S21 S2
S22 S32
S22 S12
S32

Safety gate
with detection of shorts across
contacts

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 277
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Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

Input circuit Single-channel Dual-channel

Light guard or safety switch, de- S21
tection of shorts across contacts S22
via ESPE A2

GND

E-STOP wiring, safety gate

Start circuit without start-up test Safety gate with start-up test
Automatic start S11

S14
S1 S2
S11
S14

Simultaneity S1 and S2: max. 1 s

Monitored start

Feedback loop Automatic start Monitored start

Contacts from external contactors
S11
K5 K6
S14
13 (23) L1
K5 N
14 (24)
K6

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 278
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Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

Dimensions in mm
* with spring-loaded terminals

Technical details

Order no. 777601 – 777602

See below for more order numbers
General 777601 777602
CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777601 777602
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 3,5 W 3,5 W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 5A 5A
Pulse duration, A1 1 ms 1 ms
Inputs 777601 777602
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V

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Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

Inputs 777601 777602

Current at
Input circuit DC 35 mA 35 mA
Start circuit DC 35 mA 35 mA
Feedback loop DC 3,5 mA 3,5 mA
Max. overall cable resistance Rl-
max
Single-channel at UB DC 100 Ohm 100 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 150 Ohm 150 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 15 Ohm 15 Ohm
Relay outputs 777601 777602
Number of output contacts
Safety contacts (N/O), instant-
aneous 2 2
Safety contacts (N/O), delayed 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 5A 5A
Max. power 1250 VA 1250 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 5A 5A
Max. power 125 W 125 W
Utilisation category of safety con-
tacts delayed
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 5A 5A
Max. power 1250 VA 1250 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 5A 5A
Max. power 125 W 125 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1

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Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

Relay outputs 777601 777602

Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 1,5 A 1,5 A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 2A 2A
Utilisation category of safety con-
tacts delayed
AC15 at 230 V 230 V
Max. current 2A 2A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 5A 5A
Pilot Duty C300, R300 C300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 4A 4A
External contact fuse protection,
delayed safety contacts
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 4A 4A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 281
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Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

Conventional thermal current 777601 777602

while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 5A 5A
Conv. therm. current with 2 con-
tacts 3,7 A 3,7 A
Conv. therm. current with 3 con-
tacts 3A 3A
Times 777601 777602
Switch-on delay
With automatic start typ. 300 ms 300 ms
With automatic start max. 550 ms 550 ms
With automatic start after power
on typ. 350 ms 350 ms
With automatic start after power
on max. 750 ms 750 ms
With monitored start typ. 30 ms 30 ms
With monitored start max. 60 ms 60 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 100 ms 100 ms
With power failure max. 150 ms 150 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms +tv 50 ms +tv
After power failure 300 ms 300 ms
Delay time tv 0,1 - 3 s 1 - 30 s
Time accuracy -20 %/+20 % -20 %/+20 %
Repetition accuracy 2% 2%
Waiting period with a monitored
start 300 ms 300 ms
Min. start pulse duration with a
monitored start 30 ms 30 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 777601 777602
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C

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Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

Environmental data 777601 777602

Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-3, EN 61326-3-1 61000-6-3, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777601 777602
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG 0,25 - 2,5 mm², 24 - 12 AWG
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG 0,25 - 1 mm², 24 - 16 AWG
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Torque setting with screw terminals 0,5 Nm 0,5 Nm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 283
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

Mechanical data 777601 777602

Dimensions
Height 94 mm 94 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 230 g 230 g
Where standards are undated, the 2014-07 latest editions shall apply.

Order no. 787601 – 787602

General 787601 787602

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 787601 787602
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 3,5 W 3,5 W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 5A 5A
Pulse duration, A1 1 ms 1 ms
Inputs 787601 787602
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 35 mA 35 mA
Start circuit DC 35 mA 35 mA
Feedback loop DC 3,5 mA 3,5 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 284
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Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

Inputs 787601 787602

Max. overall cable resistance Rl-
max
Single-channel at UB DC 100 Ohm 100 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 150 Ohm 150 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 15 Ohm 15 Ohm
Relay outputs 787601 787602
Number of output contacts
Safety contacts (N/O), instant-
aneous 2 2
Safety contacts (N/O), delayed 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 5A 5A
Max. power 1250 VA 1250 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 5A 5A
Max. power 125 W 125 W
Utilisation category of safety con-
tacts delayed
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 5A 5A
Max. power 1250 VA 1250 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 5A 5A
Max. power 125 W 125 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 285
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Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

Relay outputs 787601 787602

Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 1,5 A 1,5 A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 2A 2A
Utilisation category of safety con-
tacts delayed
AC15 at 230 V 230 V
Max. current 2A 2A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 5A 5A
Pilot Duty C300, R300 C300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 4A 4A
External contact fuse protection,
delayed safety contacts
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 4A 4A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 286
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

Conventional thermal current 787601 787602

while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 5A 5A
Conv. therm. current with 2 con-
tacts 3,7 A 3,7 A
Conv. therm. current with 3 con-
tacts 3A 3A
Times 787601 787602
Switch-on delay
With automatic start typ. 300 ms 300 ms
With automatic start max. 550 ms 550 ms
With automatic start after power
on typ. 350 ms 350 ms
With automatic start after power
on max. 750 ms 750 ms
With monitored start typ. 30 ms 30 ms
With monitored start max. 60 ms 60 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 100 ms 100 ms
With power failure max. 150 ms 150 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms +tv 50 ms +tv
After power failure 300 ms 300 ms
Delay time tv 0,1 - 3 s 1 - 30 s
Time accuracy -20 %/+20 % -20 %/+20 %
Repetition accuracy 2% 2%
Waiting period with a monitored
start 300 ms 300 ms
Min. start pulse duration with a
monitored start 30 ms 30 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 787601 787602
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 287
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Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

Environmental data 787601 787602

Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-3, EN 61326-3-1 61000-6-3, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 787601 787602
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Cage clamp terminal Cage clamp terminal
Mounting type plug-in plug-in
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection 2 2
Stripping length with spring-loaded
terminals 8 mm 8 mm
Dimensions
Height 101 mm 101 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 288
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

Mechanical data 787601 787602

Weight 230 g 230 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts, in-
stantaneous PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
Safety con-
tacts,
delayed <30
s PL d Cat. 3 SIL CL 3 2,64E-09 SIL 3 1,26E-05 20
Safety con-
tacts,
delayed ≥30
s PL c Cat. 1 SIL CL 1 2,87E-09 SIL 2 4,64E-05 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 289
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Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.

Service life graph: Safety contacts (N/O), instantaneous

Cycles x 1000

Switching current (A)

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 1 000 000 cycles
Provided the application to be implemented requires fewer than 1 000 000 cycles, the PFH
value (see Technical details [ 279]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all relay con-
tacts. With capacitive loads, any power surges that occur must be noted. With DC contact-
ors, use flywheel diodes for spark suppression.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 290
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Relays for functional safety
Safety relays PNOZ X
PNOZ XV1P

Service life graph: Safety contact (N/O), delay-on de-energisation

Cycles x 1000

Switching current (A)

Example
} Inductive load: 0.2 A,
} Utilisation category: AC15
} Contact service life: 900 000 cycles
Provided the application to be implemented requires fewer than 900 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order no.
PNOZ XV1P 24 VDC; Screw terminals 777 601
Delay: up to 3 s selectable
PNOZ XV1P C 24 VDC; Spring-loaded terminals 787 601
Delay: up to 3 s selectable
PNOZ XV1P 24 VDC; Screw terminals 777 602
Delay: up to 30 s selectable
PNOZ XV1P C 24 VDC; Spring-loaded terminals 787 602
Delay: up to 30 s selectable

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 291
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

PNOZ XV2P

Unit features
} Positive-guided relay outputs:
– 2 safety contacts (N/O), instantaneous
– 2 safety contacts (N/O), delay-on de-energisation
} Connection options for:
– E-STOP pushbutton
– Safety gate limit switch
– Start button
} LED display for:
– Supply voltage
– Switch state of the safety contacts
– Start circuit
} Delay time fixed or selectable
} Possible to cancel delay time
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 292
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Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Block diagram/terminal configuration

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description
The safety relay PNOZ XV2P provides a safety-oriented interruption of a safety circuit.
When supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation
when the reset circuit Y39-Y40 and the start circuit S13-S14 are closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– The "START" LED is lit.
– The LEDs "CH.1", "CH.1 [t]" and "CH.2", "CH.2 [t]" are lit.
– The safety contacts 13-14, 23-24, 37-38 and 47-48 are closed. The unit is active.
– The "START" LED goes out.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– The LEDs "CH.1" and "CH.2" go out.
– Safety contacts 13-14 and 23-24 are redundantly opened.
– Safety contacts 37-38 and 47-48 open after the delay time has elapsed.
– The LEDs "CH.1 [t]" and "CH.2 [t]" go out.
Before the unit can be restarted, the delay time must have elapsed and the unit must again
be ready for operation.
Set delay time:
On units with selectable delay time, the delay time of the safety contacts 37-38 and 47-48
can be set on the front of the unit using a screwdriver.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 293
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Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Reset function:
The delay time cycle can be ended prematurely by opening the reset circuit Y39-Y40. For
this purpose, one N/C contact is connected between Y39-Y40 instead of a link.

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, detects PNOZ XV2P
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– Shorts across contacts in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.
} Monitored start: Unit is active once the input circuit is closed and once the start circuit is
closed after the waiting period has elapsed (see Technical details [ 299]).
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Timing diagram

[1] [2]

Output safe

Output safe delay

v v v v

Legend
} Power: Supply voltage
} Start: Start circuit
} Reset tv: Reset circuit
} Input: Input circuit
} Output safe: Safety contacts, instantaneous
} Output safe delay: Safety contacts, delayed
} [1]: Automatic start

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Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

} [2]: Monitored start

} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Waiting period with a monitored start
} t4: Recovery time
} tv: Delay time

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Wiring
Please note:
} Information given in the "Technical details [ 299]" must be followed.
} Delivery status of units with screw terminals: Link between S11-S12 (dual-channel input
circuit) and link between Y39-Y40 (reset circuit)
} Outputs 13-14, 23-24 are instantaneous safety contacts, outputs 37-38, 47-48 are
delay-on de-energisation safety contacts.
} Do not connect undesignated terminals.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 299]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 299])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 295
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Important for detection of shorts across contacts:

As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable length, we recommend
the following test once the unit is installed:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S22, S32 for detecting shorts across the inputs.
3. The unit‘s fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: Remove the short circuit and switch off the supply voltage for approx. 1
minute.

Preparing for operation

Supply voltage AC DC

A1 L+

A2 L-

Input circuit Single-channel Dual-channel

E-STOP S1
S12
without detection of shorts
S21 S11
across contacts
S22 S32
S31

E-STOP S1
S22
with detection of shorts across
S11 S32
contacts
S12 S31
S21

Safety gate
without detection of shorts
S1
across contacts S12
S21 S11
S22 S32
S31

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Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Input circuit Single-channel Dual-channel

Safety gate
with detection of shorts across
contacts

E-STOP wiring
Safety gate without start-up
Start circuit test Safety gate with start-up test
Automatic start S33
S34
S13
S14 S33
S34 S13
S14

Simultaneity S1 and S2: max. 3 s

Monitored start S3
S33
S34
S13
S14

Reset delay time Without reset With reset

Link or N/C contact
Y39
Y40

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 297
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Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Feedback loop Automatic start Monitored start

Contacts from external contactors
S13
K5 K6
S14
13 (23) L1
K5 N
14 (24)
K6

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Dimensions in mm
* with spring-loaded terminals

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 298
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Technical details

Order no. 777500 – 777503

See below for more order numbers
General 777500 777502 777503
CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 777500 777502 777503
Supply voltage
Voltage 24 V 24 V 24 V
Kind DC DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (DC) 4,5 W 4,5 W 4,5 W
Residual ripple DC 160 % 160 % 160 %
Duty cycle 100 % 100 % 100 %
Max. inrush current im-
pulse
Current pulse, A1 5A 5A 5A
Pulse duration, A1 1 ms 1 ms 1 ms
Inputs 777500 777502 777503
Number 2 2 2
Voltage at
Input circuit DC 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 35 mA 35 mA 35 mA
Start circuit DC 40 mA 40 mA 40 mA
Feedback loop DC 3,5 mA 3,5 mA 3,5 mA
Min. input resistance at
power-on 143 Ohm 143 Ohm 143 Ohm
Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 100 Ohm 100 Ohm 100 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB DC 10 Ohm 10 Ohm 10 Ohm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 299
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Relay outputs 777500 777502 777503

Number of output con-
tacts
Safety contacts (N/O),
instantaneous 2 2 2
Safety contacts (N/O),
delayed 2 2 2
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category of
safety contacts delayed
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 300
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Relay outputs 777500 777502 777503

Utilisation category of
safety contacts delayed
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 8A 8A 8A
Pilot Duty C300, R300 C300, R300 C300, R300
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A
External contact fuse pro-
tection, delayed safety
contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 301
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Conventional thermal 777500 777502 777503

current while loading
several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 7A 7A 7A
Conv. therm. current
with 3 contacts 5,7 A 5,7 A 5,7 A
Conv. therm. current
with 4 contacts 5A 5A 5A
Times 777500 777502 777503
Switch-on delay
With automatic start
typ. 350 ms 350 ms 350 ms
With automatic start
max. 650 ms 650 ms 650 ms
With automatic start
after power on typ. 385 ms 385 ms 385 ms
With automatic start
after power on max. 700 ms 700 ms 700 ms
With monitored start
typ. 35 ms 35 ms 35 ms
With monitored start
max. 70 ms 70 ms 70 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms 15 ms
With E-STOP max. 30 ms 30 ms 30 ms
With power failure typ. 85 ms 85 ms 85 ms
With power failure max. 200 ms 200 ms 200 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 50 ms +tv 50 ms +tv 50 ms +tv
After power failure 250 ms 250 ms 250 ms
Delay time tv 0,1 s, 0,5 s, 1 s, 2 s, 4 s, 0,1 s, 0,2 s, 0,3 s, 0,4 s,
6 s, 8 s, 10 s, 15 s, 20 s, 0,5 s, 0,6 s, 0,7 s, 0,8 s, 1
25 s, 30 s s, 1,5 s, 2 s, 3 s 1s
Time accuracy -15 %/+15 % +50 ms -15 %/+15 % +50 ms -15 %/+15 % +50 ms
Repetition accuracy 2% 2% 2%
Waiting period with a
monitored start 300 ms 300 ms 300 ms
Min. start pulse duration
with a monitored start 30 ms 30 ms 30 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 302
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Times 777500 777502 777503

Supply interruption before
de-energisation 20 ms 20 ms 20 ms
Simultaneity, channel 1
and 2 max. ∞ ∞ ∞
Environmental data 777500 777502 777503
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 777500 777502 777503
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal Screw terminal

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 303
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Mechanical data 777500 777502 777503

Mounting type plug-in plug-in plug-in
Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12
AWG AWG AWG
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG AWG AWG
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
connectors AWG AWG AWG
Torque setting with screw
terminals 0,5 Nm 0,5 Nm 0,5 Nm
Dimensions
Height 94 mm 94 mm 94 mm
Width 45 mm 45 mm 45 mm
Depth 121 mm 121 mm 121 mm
Weight 360 g 360 g 350 g
Where standards are undated, the 2014-07 latest editions shall apply.

Order no. 777504 – 787502

See below for more order numbers
General 777504 787500 787502
CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 777504 787500 787502
Supply voltage
Voltage 24 V 24 V 24 V
Kind DC DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (DC) 4,5 W 4,5 W 4,5 W
Residual ripple DC 160 % 160 % 160 %
Duty cycle 100 % 100 % 100 %
Max. inrush current im-
pulse
Current pulse, A1 5A 5A 5A
Pulse duration, A1 1 ms 1 ms 1 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 304
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Inputs 777504 787500 787502

Number 2 2 2
Voltage at
Input circuit DC 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 35 mA 35 mA 35 mA
Start circuit DC 40 mA 40 mA 40 mA
Feedback loop DC 3,5 mA 3,5 mA 3,5 mA
Min. input resistance at
power-on 143 Ohm 143 Ohm 143 Ohm
Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 100 Ohm 100 Ohm 100 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB DC 10 Ohm 10 Ohm 10 Ohm
Relay outputs 777504 787500 787502
Number of output con-
tacts
Safety contacts (N/O),
instantaneous 2 2 2
Safety contacts (N/O),
delayed 2 2 2
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 305
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Relay outputs 777504 787500 787502

Utilisation category of
safety contacts delayed
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category of
safety contacts delayed
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 8A 8A 8A
Pilot Duty C300, R300 C300, R300 C300, R300
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 306
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Relay outputs 777504 787500 787502

External contact fuse pro-
tection, delayed safety
contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal 777504 787500 787502
current while loading
several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 7A 7A 7A
Conv. therm. current
with 3 contacts 5,7 A 5,7 A 5,7 A
Conv. therm. current
with 4 contacts 5A 5A 5A
Times 777504 787500 787502
Switch-on delay
With automatic start
typ. 350 ms 350 ms 350 ms
With automatic start
max. 650 ms 650 ms 650 ms
With automatic start
after power on typ. 385 ms 385 ms 385 ms
With automatic start
after power on max. 700 ms 700 ms 700 ms
With monitored start
typ. 35 ms 35 ms 35 ms
With monitored start
max. 70 ms 70 ms 70 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms 15 ms
With E-STOP max. 30 ms 30 ms 30 ms
With power failure typ. 85 ms 85 ms 85 ms
With power failure max. 200 ms 200 ms 200 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 307
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Times 777504 787500 787502

Recovery time at max.
switching frequency 1/s
After E-STOP 50 ms +tv 50 ms +tv 50 ms +tv
After power failure 250 ms 250 ms 250 ms
Delay time tv 0,1 s, 0,5 s, 1 s, 2 s, 4 s, 0,1 s, 0,2 s, 0,3 s, 0,4 s,
6 s, 8 s, 10 s, 15 s, 20 s, 0,5 s, 0,6 s, 0,7 s, 0,8 s, 1
0,5 s 25 s, 30 s s, 1,5 s, 2 s, 3 s
Time accuracy -15 %/+15 % +50 ms -15 %/+15 % +50 ms -15 %/+15 % +50 ms
Repetition accuracy 2% 2% 2%
Waiting period with a
monitored start 300 ms 300 ms 300 ms
Min. start pulse duration
with a monitored start 30 ms 30 ms 30 ms
Supply interruption before
de-energisation 20 ms 20 ms 20 ms
Simultaneity, channel 1
and 2 max. ∞ ∞ ∞
Environmental data 777504 787500 787502
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 308
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Environmental data 777504 787500 787502

Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 777504 787500 787502
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12
AWG – –
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG – –
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16
connectors AWG – –
Torque setting with screw
terminals 0,5 Nm – –
Conductor cross section
with spring-loaded termin-
als: Flexible with/without 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
crimp connector – AWG AWG
Spring-loaded terminals:
Terminal points per con-
nection – 2 2
Stripping length with
spring-loaded terminals – 8 mm 8 mm
Dimensions
Height 94 mm 101 mm 101 mm
Width 45 mm 45 mm 45 mm
Depth 121 mm 121 mm 121 mm
Weight 350 g 355 g 355 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 309
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Order no. 787503 – 787504

General 787503 787504

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 787503 787504
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 4,5 W 4,5 W
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 5A 5A
Pulse duration, A1 1 ms 1 ms
Inputs 787503 787504
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 35 mA 35 mA
Start circuit DC 40 mA 40 mA
Feedback loop DC 3,5 mA 3,5 mA
Min. input resistance at power-on 143 Ohm 143 Ohm
Max. overall cable resistance Rl-
max
Single-channel at UB DC 100 Ohm 100 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 10 Ohm 10 Ohm
Relay outputs 787503 787504
Number of output contacts
Safety contacts (N/O), instant-
aneous 2 2
Safety contacts (N/O), delayed 2 2
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 310
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Relay outputs 787503 787504

Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category of safety con-
tacts delayed
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A
Utilisation category of safety con-
tacts delayed
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 8A 8A
Pilot Duty C300, R300 C300, R300

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 311
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Relay outputs 787503 787504

External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A
External contact fuse protection,
delayed safety contacts
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal current 787503 787504
while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 7A 7A
Conv. therm. current with 3 con-
tacts 5,7 A 5,7 A
Conv. therm. current with 4 con-
tacts 5A 5A
Times 787503 787504
Switch-on delay
With automatic start typ. 350 ms 350 ms
With automatic start max. 650 ms 650 ms
With automatic start after power
on typ. 385 ms 385 ms
With automatic start after power
on max. 700 ms 700 ms
With monitored start typ. 35 ms 35 ms
With monitored start max. 70 ms 70 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 312
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Times 787503 787504

Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 85 ms 85 ms
With power failure max. 200 ms 200 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms +tv 50 ms +tv
After power failure 250 ms 250 ms
Delay time tv 1s 0,5 s
Time accuracy -15 %/+15 % +50 ms -15 %/+15 % +50 ms
Repetition accuracy 2% 2%
Waiting period with a monitored
start 300 ms 300 ms
Min. start pulse duration with a
monitored start 30 ms 30 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 787503 787504
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 313
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Environmental data 787503 787504

Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 787503 787504
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection 2 2
Stripping length with spring-loaded
terminals 8 mm 8 mm
Dimensions
Height 101 mm 101 mm
Width 45 mm 45 mm
Depth 121 mm 121 mm
Weight 345 g 345 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 314
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Safety characteristic data

Operating EN ISO 13849-1: EN ISO 13849-1: EN 62061 EN 62061 EN ISO 13849-1:

mode 2015 2015 SIL CL PFHD [1/h] 2015
PL Category TM [year]
Safety contacts,
instantaneous PL e Cat. 4 SIL CL 3 2,31E-09 20
Safety contacts,
delayed <30 s PL d Cat. 3 SIL CL 3 2,64E-09 20
Safety contacts,
delayed ≥30 s PL c Cat. 1 SIL CL 1 2,87E-09 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 315
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Number of cycles x 1000

Switching current (A)

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 4 000 000 cycles
Provided the application to be implemented requires fewer than 4 000 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 316
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2P

Order reference
Product type Features Connection type Order no.
PNOZ XV2P 24 VDC; Screw terminals 777 500
Delay: up to 30 s selectable
PNOZ XV2P C 24 VDC; Spring-loaded ter- 787 500
Delay: up to 30 s selectable minals
PNOZ XV2P 24 VDC; Screw terminals 777 502
Delay: up to 3 s selectable
PNOZ XV2P C 24 VDC; Spring-loaded ter- 787 502
Delay: up to 3 s selectable minals
PNOZ XV2P 24 VDC; Screw terminals 777 503
Delay: 1 s fixed
PNOZ XV2P C 24 VDC; Spring-loaded ter- 787 503
Delay: 1 s fixed minals
PNOZ XV2P 24 VDC; Screw terminals 777 504
Delay: 0.5 s fixed
PNOZ XV2P C 24 VDC; Spring-loaded ter- 787 504
Delay: 0.5 s fixed minals

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 317
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

PNOZ XV2.1P

Unit features
} Positive-guided relay outputs:
– 2 safety contacts (N/O), instantaneous
– 2 safety contacts (N/O), delay-on de-energisation
} Connection options for:
– E-STOP pushbutton
– Safety gate limit switch
– Start button
} LED display for:
– Supply voltage
– Switch state of the safety contacts
– Start circuit
} Delay time fixed or selectable
} Possible to cancel delay time
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 318
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Block diagram/terminal configuration

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description
The safety relay PNOZ XV2.1P provides a safety-oriented interruption of a safety circuit.
When supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation
when the reset circuit Y39-Y40 and the start circuit S13-S14 are closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– The "START" LED is lit.
– The LEDs "CH.1", "CH.1 [t]" and "CH.2", "CH.2 [t]" are lit.
– The safety contacts 13-14, 23-24, 37-38 and 47-48 are closed. The unit is active.
– The "START" LED goes out.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– The LEDs "CH.1" and "CH.2" go out.
– Safety contacts 13-14 and 23-24 are redundantly opened.
– Safety contacts 37-38 and 47-48 open after the delay time has elapsed.
– The LEDs "CH.1 [t]" and "CH.2 [t]" go out.
Before the unit can be restarted, the delay time must have elapsed and the unit must again
be ready for operation.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 319
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Set delay time:

On units with selectable delay time, the delay time of the safety contacts 37-38 and 47-48
can be set on the front of the unit using a screwdriver.
Reset function:
The delay time cycle can be ended prematurely by opening the reset circuit Y39-Y40. For
this purpose, one N/C contact is connected between Y39-Y40 instead of a link.

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, detects PNOZ XV2.1P
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– Shorts across contacts in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.
} Monitored start: Unit is active once the input circuit is closed and once the start circuit is
closed after the waiting period has elapsed (see Technical details [ 325]).
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 320
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Timing diagram

[1] [2]

Output safe

Output safe delay

v v v v

Legend
} Power: Supply voltage
} Start: Start circuit
} Reset tv: Reset circuit
} Input: Input circuit
} Output safe: Safety contacts, instantaneous
} Output safe delay: Safety contacts, delayed
} [1]: Automatic start
} [2]: Monitored start
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Waiting period with a monitored start
} t4: Recovery time
} tv: Delay time

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 321
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Wiring
Please note:
} Information given in the "Technical details [ 325]" must be followed.
} Delivery status of units with screw terminals: Link between S11-S12 (dual-channel input
circuit) and link between Y39-Y40 (reset circuit)
} Outputs 13-14, 23-24 are instantaneous safety contacts, outputs 37-38, 47-48 are
delay-on de-energisation safety contacts.
} Do not connect undesignated terminals.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 325]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 325])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} Connect operational earth terminal to functional earth.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
Important for detection of shorts across contacts:
As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable length, we recommend
the following test once the unit is installed:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S22, S32 for detecting shorts across the inputs.
3. The unit‘s fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: Remove the short circuit and switch off the supply voltage for approx. 1
minute.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 322
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Preparing for operation

Supply voltage AC DC

A1 L1 A1 L+
A2 N A2 L-

FE
FE

Input circuit Single-channel Dual-channel

E-STOP S1
S12
without detection of shorts
S21 S11
across contacts
S22 S32
S31

E-STOP S1
S22
with detection of shorts across
S11 S32
contacts
S12 S31
S21

Safety gate
without detection of shorts
S1
across contacts S12
S21 S11
S22 S32
S31

Safety gate
with detection of shorts across
contacts

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 323
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

E-STOP wiring
Safety gate without start-up
Start circuit test Safety gate with start-up test
Automatic start S33
S34
S13
S14 S33
S34 S13
S14

Monitored start S3
S33
S34
S13
S14

Reset delay time Without reset With reset

Link or N/C contact
Y39
Y40

Feedback loop Automatic start Monitored start

Contacts from external contactors
S13
K5 K6
S14
13 (23) L1
K5 N
14 (24)
K6

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 324
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Dimensions in mm
* with spring-loaded terminals

Technical details

Order no. 777540 – 777544

See below for more order numbers
General 777540 777542 777544
CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 777540 777542 777544
Supply voltage
Voltage 24 - 240 V 24 - 240 V 24 - 240 V
Kind AC/DC AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (AC) 8,5 VA 8,5 VA 8,5 VA
Output of external
power supply (DC) 5W 5W 5W
Frequency range AC 50 - 60 Hz 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 % 160 %
Duty cycle 100 % 100 % 100 %
Inputs 777540 777542 777544
Number 2 2 2
Voltage at
Input circuit DC 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 325
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Inputs 777540 777542 777544

Current at
Input circuit DC 35 mA 35 mA 35 mA
Start circuit DC 30 mA 30 mA 30 mA
Feedback loop DC 3 mA 3 mA 3 mA
Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 200 Ohm 200 Ohm 200 Ohm
Single-channel at UB
AC 200 Ohm 200 Ohm 200 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB DC 20 Ohm 20 Ohm 20 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB AC 20 Ohm 20 Ohm 20 Ohm
Relay outputs 777540 777542 777544
Number of output con-
tacts
Safety contacts (N/O),
instantaneous 2 2 2
Safety contacts (N/O),
delayed 2 2 2
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 326
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Relay outputs 777540 777542 777544

Utilisation category of
safety contacts delayed
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category of
safety contacts delayed
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 8A 8A 8A
Pilot Duty C300, R300 C300, R300 C300, R300
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 327
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Relay outputs 777540 777542 777544

External contact fuse pro-
tection, delayed safety
contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal 777540 777542 777544
current while loading
several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 7A 7A 7A
Conv. therm. current
with 3 contacts 5,7 A 5,7 A 5,7 A
Conv. therm. current
with 4 contacts 5A 5A 5A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 7A 7A 7A
Conv. therm. current
with 3 contacts 5,7 A 5,7 A 5,7 A
Conv. therm. current
with 4 contacts 5A 5A 5A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 328
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Times 777540 777542 777544

Switch-on delay
With automatic start
typ. 400 ms 400 ms 400 ms
With automatic start
max. 550 ms 550 ms 550 ms
With automatic start
after power on typ. 820 ms 820 ms 820 ms
With automatic start
after power on max. 1.100 ms 1.100 ms 1.100 ms
With monitored start
typ. 35 ms 35 ms 35 ms
With monitored start
max. 60 ms 60 ms 60 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms 15 ms
With E-STOP max. 30 ms 30 ms 30 ms
With power failure typ.
UB 240 V 1s 1s 1s
With power failure max.
UB 240 V 1450 ms 1450 ms 1450 ms
With power failure typ.
UB 24 V 130 ms 130 ms 130 ms
With power failure max.
UB 24 V 170 ms 170 ms 170 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 50 ms +tv 50 ms +tv 50 ms +tv
After power failure on
wide-range power sup-
ply 1500 ms 1500 ms 1500 ms
Delay time tv 0,1 s, 0,5 s, 1 s, 2 s, 4 s, 0,1 s, 0,2 s, 0,3 s, 0,4 s,
6 s, 8 s, 10 s, 15 s, 20 s, 0,5 s, 0,6 s, 0,7 s, 0,8 s, 1
25 s, 30 s s, 1,5 s, 2 s, 3 s 0,5 s
Time accuracy -15 %/+15 % +50 ms -15 %/+15 % +50 ms -15 %/+15 % +50 ms
Repetition accuracy 2% 2% 2%
Waiting period with a
monitored start 300 ms 300 ms 300 ms
Min. start pulse duration
with a monitored start 30 ms 30 ms 30 ms
Supply interruption before
de-energisation 20 ms 20 ms 20 ms
Simultaneity, channel 1
and 2 max. ∞ ∞ ∞
Environmental data 777540 777542 777544
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 329
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Environmental data 777540 777542 777544

Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61000-6-4, 61000-6-2, EN 61000-6-4, 61000-6-2, EN 61000-6-4,
EN 61326-3-1 EN 61326-3-1 EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 777540 777542 777544
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal Screw terminal
Mounting type plug-in plug-in plug-in

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 330
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Mechanical data 777540 777542 777544

Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12
AWG AWG AWG
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG AWG AWG
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
connectors AWG AWG AWG
Torque setting with screw
terminals 0,5 Nm 0,5 Nm 0,5 Nm
Dimensions
Height 94 mm 94 mm 94 mm
Width 90 mm 90 mm 90 mm
Depth 121 mm 121 mm 121 mm
Weight 520 g 520 g 510 g
Where standards are undated, the 2014-07 latest editions shall apply.

Order no. 777548 – 787540

See below for more order numbers
General 777548 787540
CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777548 787540
Supply voltage
Voltage 24 - 240 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 8,5 VA 8,5 VA
Output of external power supply
(DC) 5W 5W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Inputs 777548 787540
Number 2 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 331
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Inputs 777548 787540

Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 35 mA 35 mA
Start circuit DC 30 mA 30 mA
Feedback loop DC 3 mA 3 mA
Max. overall cable resistance Rl-
max
Single-channel at UB DC 200 Ohm 200 Ohm
Single-channel at UB AC 200 Ohm 200 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 20 Ohm 20 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 20 Ohm 20 Ohm
Relay outputs 777548 787540
Number of output contacts
Safety contacts (N/O), instant-
aneous 2 2
Safety contacts (N/O), delayed 2 2
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 332
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Relay outputs 777548 787540

Utilisation category of safety con-
tacts delayed
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A
Utilisation category of safety con-
tacts delayed
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 8A 8A
Pilot Duty C300, R300 C300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 333
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Relay outputs 777548 787540

External contact fuse protection,
delayed safety contacts
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal current 777548 787540
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 7A 7A
Conv. therm. current with 3 con-
tacts 5,7 A 5,7 A
Conv. therm. current with 4 con-
tacts 5A 5A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 7A 7A
Conv. therm. current with 3 con-
tacts 5,7 A 5,7 A
Conv. therm. current with 4 con-
tacts 5A 5A
Times 777548 787540
Switch-on delay
With automatic start typ. 400 ms 400 ms
With automatic start max. 550 ms 550 ms
With automatic start after power
on typ. 820 ms 820 ms
With automatic start after power
on max. 1.100 ms 1.100 ms
With monitored start typ. 35 ms 35 ms
With monitored start max. 60 ms 60 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 334
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Times 777548 787540

Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. UB 240 V 1s 1s
With power failure max. UB 240
V 1450 ms 1450 ms
With power failure typ. UB 24 V 130 ms 130 ms
With power failure max. UB 24 V 170 ms 170 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms +tv 50 ms +tv
After power failure on wide-
range power supply 1500 ms 1500 ms
Delay time tv 0,3 s, 5 s, 10 s, 20 s, 40 s, 60 s,
80 s, 100 s, 150 s, 200 s, 250 s, 0,1 s, 0,5 s, 1 s, 2 s, 4 s, 6 s, 8 s,
300 s 10 s, 15 s, 20 s, 25 s, 30 s
Time accuracy -15 %/+15 % +50 ms -15 %/+15 % +50 ms
Repetition accuracy 2% 2%
Waiting period with a monitored
start 300 ms 300 ms
Min. start pulse duration with a
monitored start 30 ms 30 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 777548 787540
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 335
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Environmental data 777548 787540

Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777548 787540
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 94 mm 101 mm
Width 90 mm 90 mm
Depth 121 mm 121 mm
Weight 520 g 515 g

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 336
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Where standards are undated, the 2014-07 latest editions shall apply.

Order no. 787542 – 787548

General 787542 787548

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 787542 787548
Supply voltage
Voltage 24 - 240 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 8,5 VA 8,5 VA
Output of external power supply
(DC) 5W 5W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Inputs 787542 787548
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 35 mA 35 mA
Start circuit DC 30 mA 30 mA
Feedback loop DC 3 mA 3 mA
Max. overall cable resistance Rl-
max
Single-channel at UB DC 200 Ohm 200 Ohm
Single-channel at UB AC 200 Ohm 200 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 20 Ohm 20 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 20 Ohm 20 Ohm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 337
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Relay outputs 787542 787548

Number of output contacts
Safety contacts (N/O), instant-
aneous 2 2
Safety contacts (N/O), delayed 2 2
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category of safety con-
tacts delayed
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A
Utilisation category of safety con-
tacts delayed
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 338
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Relay outputs 787542 787548

Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 8A 8A
Pilot Duty C300, R300 C300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A
External contact fuse protection,
delayed safety contacts
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal current 787542 787548
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 7A 7A
Conv. therm. current with 3 con-
tacts 5,7 A 5,7 A
Conv. therm. current with 4 con-
tacts 5A 5A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 339
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Conventional thermal current 787542 787548

while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 7A 7A
Conv. therm. current with 3 con-
tacts 5,7 A 5,7 A
Conv. therm. current with 4 con-
tacts 5A 5A
Times 787542 787548
Switch-on delay
With automatic start typ. 400 ms 400 ms
With automatic start max. 550 ms 550 ms
With automatic start after power
on typ. 820 ms 820 ms
With automatic start after power
on max. 1.100 ms 1.100 ms
With monitored start typ. 35 ms 35 ms
With monitored start max. 60 ms 60 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. UB 240 V 1s 1s
With power failure max. UB 240
V 1450 ms 1450 ms
With power failure typ. UB 24 V 130 ms 130 ms
With power failure max. UB 24 V 170 ms 170 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms +tv 50 ms +tv
After power failure on wide-
range power supply 1500 ms 1500 ms
Delay time tv 0,3 s, 5 s, 10 s, 20 s, 40 s, 60 s,
0,1 s, 0,2 s, 0,3 s, 0,4 s, 0,5 s, 0,6 80 s, 100 s, 150 s, 200 s, 250 s,
s, 0,7 s, 0,8 s, 1 s, 1,5 s, 2 s, 3 s 300 s
Time accuracy -15 %/+15 % +50 ms -15 %/+15 % +50 ms
Repetition accuracy 2% 2%
Waiting period with a monitored
start 300 ms 300 ms
Min. start pulse duration with a
monitored start 30 ms 30 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 340
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Times 787542 787548

Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 787542 787548
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 787542 787548
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 341
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Mechanical data 787542 787548

Spring-loaded terminals: Terminal
points per connection 2 2
Stripping length with spring-loaded
terminals 8 mm 8 mm
Dimensions
Height 101 mm 101 mm
Width 90 mm 90 mm
Depth 121 mm 121 mm
Weight 515 g 515 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO 13849-1: EN ISO 13849-1: EN 62061 EN 62061 EN ISO 13849-1:

mode 2015 2015 SIL CL PFHD [1/h] 2015
PL Category TM [year]
Safety contacts,
instantaneous PL e Cat. 4 SIL CL 3 2,31E-09 20
Safety contacts,
delayed <30 s PL d Cat. 3 SIL CL 3 2,64E-09 20
Safety contacts,
delayed ≥30 s PL c Cat. 1 SIL CL 1 2,87E-09 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 342
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Number of cycles x 1000

Switching current (A)

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 4 000 000 cycles
Provided the application to be implemented requires fewer than 4 000 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 343
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV2.1P

Order reference
Product type Features Connection type Order no.
PNOZ XV2.1P C 24-240 VAC/DC; Spring-loaded termin- 787 542
Delay: up to 3 s selectable als
PNOZ XV2.1P 24-240 VAC/DC; Screw terminals 777 542
Delay: up to 3 s selectable
PNOZ XV2.1P C 24-240 VAC/DC; Spring-loaded termin- 787 540
Delay: up to 30 s selectable als
PNOZ XV2.1P 24-240 VAC/DC; Screw terminals 777 540
Delay: up to 30 s selectable
PNOZ XV2.1P C 24-240 VAC/DC; Spring-loaded termin- 787 548
Delay: up to 300 s selectable als
PNOZ XV2.1P 24-240 VAC/DC; Screw terminals 777 548
Delay: up to 300 s selectable
PNOZ XV2.1P 24-240 VAC/DC; Screw terminals 777 544
Delay: 0.5 s fixed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 344
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

PNOZ XV3P

Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 2 safety contacts (N/O), delay-on de-energisation
} Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start buttons
– Light grids and safety switches with detection of shorts across contacts
} Delay time fixed or selectable
} Possible to cancel delay time
} LED display for:
– Supply voltage
– Switch state of the safety contacts
– Start circuit
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 345
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Block diagram/terminal configuration

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description
The safety relay PNOZ XV3P provides a safety-oriented interruption of a safety circuit.
When supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation
when the reset circuit Y39-Y40 and the start circuit S13-S14 are closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– The "START" LED is lit.
– The LEDs "CH.1", "CH.1 [t]", "CH.2" and "CH.2 [t]" are lit.
– Safety contacts 13-14, 23-24, 33-34, 47-48 and 57-58 are closed. The unit is active.
– The "START" LED goes out.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– The LEDs "CH.1" and "CH.2" go out.
– Safety contacts 13-14, 23-24 and 33-34 are opened redundantly.
– Safety contacts 47-48 and 57-58 open after the delay time has elapsed.
– The LEDs "CH.1 [t]" and "CH.2 [t]" go out.
Before the unit can be restarted, the delay time must have elapsed and the unit must again
be ready for operation.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 346
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Set delay time:

On units with selectable delay time, the delay time of the safety contacts 47-48 and 57-58
can be set on the front of the unit using a screwdriver.
Reset function:
The delay time cycle can be ended prematurely by opening the reset circuit Y39-Y40. For
this purpose, one N/C contact is connected between Y39-Y40 instead of a link.

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, detects PNOZ XV3P
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– Shorts across contacts in the input circuit.
} Dual-channel operation without detection of shorts across contacts: Redundant input
circuit, detects PNOZ XV3P
– earth faults in the start and input circuit,
– short circuits in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.
} Monitored start: Unit is active once the input circuit is closed and once the start circuit is
closed after the waiting period has elapsed (see Technical details [ 352]).
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 347
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Timing diagram

[1] [2]

Output safe

Output safe delay

v v v v

Legend
} Power: Supply voltage
} Start: Start circuit
} Reset tv: Reset circuit
} Input: Input circuit
} Output safe: Safety contacts, instantaneous
} Output safe delay: Safety contacts, delayed
} [1]: Automatic start
} [2]: Monitored start
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Waiting period with a monitored start
} t4: Recovery time
} tv: Delay time

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 348
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Wiring
Please note:
} Information given in the "Technical details [ 352]" must be followed.
} Delivery status of units with screw terminals: Link between S11-S12 (dual-channel input
circuit) and link between Y39-Y40 (reset circuit)
} Outputs 13-14, 23-24, 33-34 are instantaneous safety contacts, outputs 47-48, 57-58
are delay-on de-energisation safety contacts.
} Do not connect undesignated terminals.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 352]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 352])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
Important for detection of shorts across contacts:
As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable length, we recommend
the following test once the unit is installed:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S22, S32 for detecting shorts across the inputs.
3. The unit‘s fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: Remove the short circuit and switch off the supply voltage for approx. 1
minute.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 349
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Preparing for operation

Supply voltage AC DC

A1 L+

A2 L-

Input circuit Single-channel Dual-channel

E-STOP S1 S1
S12 S11
without detection of shorts
S21 S11 S21
across contacts
S22 S32 S22 S12
S31 S32

E-STOP S1
S22
with detection of shorts across
S11 S32
contacts
S12 S31
S21

Safety gate
without detection of shorts
S1
across contacts S12
S11
S21 S11 S1
S21 S2
S22 S32
S31
S22 S12
S32

Safety gate
with detection of shorts across
contacts

Light guard or safety switch, de- S21

tection of shorts across contacts S22
via ESPE A2

GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 350
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

E-STOP wiring
Safety gate without start-up
Start circuit test Safety gate with start-up test
Automatic start S33
S34
S13
S14 S33
S34 S13
S14

Simultaneity S1 and S2: max. 3 s

Monitored start S3
S33
S34
S13
S14

Reset delay time Without reset With reset

Link or N/C contact
Y39
Y40

Feedback loop Automatic start Monitored start

Contacts from external contactors S13
K5 K6
S14
13 (23, 33) L1
K5 N
14 (24, 34)
K6

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 351
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Dimensions in mm
* with spring-loaded terminals

Technical details

Order no. 777510 – 777514

See below for more order numbers
General 777510 777512 777514
CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 777510 777512 777514
Supply voltage
Voltage 24 V 24 V 24 V
Kind DC DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (DC) 4,5 W 4,5 W 4,5 W
Residual ripple DC 160 % 160 % 160 %
Duty cycle 100 % 100 % 100 %
Max. inrush current im-
pulse
Current pulse, A1 5A 5A 5A
Pulse duration, A1 1 ms 1 ms 1 ms
Inputs 777510 777512 777514
Number 2 2 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 352
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Inputs 777510 777512 777514

Voltage at
Input circuit DC 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 35 mA 35 mA 35 mA
Start circuit DC 50 mA 50 mA 50 mA
Feedback loop DC 3,5 mA 3,5 mA 3,5 mA
Min. input resistance at
power-on 135 Ohm 135 Ohm 135 Ohm
Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 100 Ohm 100 Ohm 100 Ohm
Dual-channel without
detection of shorts
across contacts at UB
DC 100 Ohm 100 Ohm 100 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB DC 10 Ohm 10 Ohm 10 Ohm
Relay outputs 777510 777512 777514
Number of output con-
tacts
Safety contacts (N/O),
instantaneous 3 3 3
Safety contacts (N/O),
delayed 2 2 2
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 353
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Relay outputs 777510 777512 777514

Utilisation category of
safety contacts delayed
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category of
safety contacts delayed
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 8A 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive 24 V DC Resistive
With current 5A 5A 5A
Pilot Duty C300, R300 C300, R300 C300, R300
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 354
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Relay outputs 777510 777512 777514

External contact fuse pro-
tection, delayed safety
contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal 777510 777512 777514
current while loading
several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 6,8 A 6,8 A 6,8 A
Conv. therm. current
with 3 contacts 5,5 A 5,5 A 5,5 A
Conv. therm. current
with 4 contacts 4,8 A 4,8 A 4,8 A
Conv. therm. current
with 5 contacts 4,3 A 4,3 A 4,3 A
Times 777510 777512 777514
Switch-on delay
With automatic start
typ. 350 ms 350 ms 350 ms
With automatic start
max. 650 ms 650 ms 650 ms
With automatic start
after power on typ. 385 ms 385 ms 385 ms
With automatic start
after power on max. 700 ms 700 ms 700 ms
With monitored start
typ. 35 ms 35 ms 35 ms
With monitored start
max. 70 ms 70 ms 70 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 355
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Times 777510 777512 777514

Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms 15 ms
With E-STOP max. 30 ms 30 ms 30 ms
With power failure typ. 85 ms 85 ms 85 ms
With power failure max. 200 ms 200 ms 200 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 50 ms +tv 50 ms +tv 50 ms +tv
After power failure 250 ms 250 ms 250 ms
Delay time tv 0,1 s, 0,5 s, 1 s, 2 s, 4 s, 0,1 s, 0,2 s, 0,3 s, 0,4 s,
6 s, 8 s, 10 s, 15 s, 20 s, 0,5 s, 0,6 s, 0,7 s, 0,8 s, 1
25 s, 30 s s, 1,5 s, 2 s, 3 s 0,5 s
Time accuracy -15 %/+15 % +50 ms -15 %/+15 % +50 ms -15 %/+15 % +50 ms
Repetition accuracy 2% 2% 2%
Waiting period with a
monitored start 300 ms 300 ms 300 ms
Min. start pulse duration
with a monitored start 30 ms 30 ms 30 ms
Supply interruption before
de-energisation 20 ms 20 ms 20 ms
Simultaneity, channel 1
and 2 max. ∞ ∞ ∞
Environmental data 777510 777512 777514
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 356
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Environmental data 777510 777512 777514

Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 777510 777512 777514
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal Screw terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12
AWG AWG AWG
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG AWG AWG
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
connectors AWG AWG AWG
Torque setting with screw
terminals 0,5 Nm 0,5 Nm 0,5 Nm
Dimensions
Height 94 mm 94 mm 94 mm
Width 45 mm 45 mm 45 mm
Depth 121 mm 121 mm 121 mm
Weight 370 g 370 g 360 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 357
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Order no. 777515 – 777518

See below for more order numbers
General 777515 777517 777518
CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 777515 777517 777518
Supply voltage
Voltage 24 V 24 V 24 V
Kind DC DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (DC) 4,5 W 4,5 W 4,5 W
Residual ripple DC 160 % 160 % 160 %
Duty cycle 100 % 100 % 100 %
Max. inrush current im-
pulse
Current pulse, A1 5A 5A 5A
Pulse duration, A1 1 ms 1 ms 1 ms
Inputs 777515 777517 777518
Number 2 2 2
Voltage at
Input circuit DC 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 35 mA 35 mA 35 mA
Start circuit DC 50 mA 50 mA 50 mA
Feedback loop DC 3,5 mA 3,5 mA 3,5 mA
Min. input resistance at
power-on 135 Ohm 135 Ohm 135 Ohm
Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 100 Ohm 100 Ohm 100 Ohm
Dual-channel without
detection of shorts
across contacts at UB
DC 100 Ohm 100 Ohm 100 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB DC 10 Ohm 10 Ohm 10 Ohm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 358
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Relay outputs 777515 777517 777518

Number of output con-
tacts
Safety contacts (N/O),
instantaneous 3 3 3
Safety contacts (N/O),
delayed 2 2 2
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category of
safety contacts delayed
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 359
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Relay outputs 777515 777517 777518

Utilisation category of
safety contacts delayed
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 8A 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive 24 V DC Resistive
With current 5A 5A 5A
Pilot Duty C300, R300 C300, R300 C300, R300
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A
External contact fuse pro-
tection, delayed safety
contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 360
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Conventional thermal 777515 777517 777518

current while loading
several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 6,8 A 6,8 A 6,8 A
Conv. therm. current
with 3 contacts 5,5 A 5,5 A 5,5 A
Conv. therm. current
with 4 contacts 4,8 A 4,8 A 4,8 A
Conv. therm. current
with 5 contacts 4,3 A 4,3 A 4,3 A
Times 777515 777517 777518
Switch-on delay
With automatic start
typ. 350 ms 350 ms 350 ms
With automatic start
max. 650 ms 650 ms 650 ms
With automatic start
after power on typ. 385 ms 385 ms 385 ms
With automatic start
after power on max. 700 ms 700 ms 700 ms
With monitored start
typ. 35 ms 35 ms 35 ms
With monitored start
max. 70 ms 70 ms 70 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms 15 ms
With E-STOP max. 30 ms 30 ms 30 ms
With power failure typ. 85 ms 85 ms 85 ms
With power failure max. 200 ms 200 ms 200 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 50 ms +tv 50 ms +tv 50 ms +tv
After power failure 250 ms 250 ms 250 ms
Delay time tv 0,3 s, 5 s, 10 s, 20 s, 40
s, 60 s, 80 s, 100 s, 150
3s 10 s s, 200 s, 250 s, 300 s
Time accuracy -15 %/+15 % +50 ms -15 %/+15 % +50 ms -15 %/+15 % +50 ms
Repetition accuracy 2% 2% 2%
Waiting period with a
monitored start 300 ms 300 ms 300 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 361
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Times 777515 777517 777518

Min. start pulse duration
with a monitored start 30 ms 30 ms 30 ms
Supply interruption before
de-energisation 20 ms 20 ms 20 ms
Simultaneity, channel 1
and 2 max. ∞ ∞ ∞
Environmental data 777515 777517 777518
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 777515 777517 777518
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 362
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Mechanical data 777515 777517 777518

Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal Screw terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12
AWG AWG AWG
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG AWG AWG
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
connectors AWG AWG AWG
Torque setting with screw
terminals 0,5 Nm 0,5 Nm 0,5 Nm
Dimensions
Height 94 mm 94 mm 94 mm
Width 45 mm 45 mm 45 mm
Depth 121 mm 121 mm 121 mm
Weight 360 g 360 g 370 g
Where standards are undated, the 2014-07 latest editions shall apply.

Order no. 787510 – 787518

General 787510 787512 787518

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 787510 787512 787518
Supply voltage
Voltage 24 V 24 V 24 V
Kind DC DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (DC) 4,5 W 4,5 W 4,5 W
Residual ripple DC 160 % 160 % 160 %

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 363
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Electrical data 787510 787512 787518

Duty cycle 100 % 100 % 100 %
Max. inrush current im-
pulse
Current pulse, A1 5A 5A 5A
Pulse duration, A1 1 ms 1 ms 1 ms
Inputs 787510 787512 787518
Number 2 2 2
Voltage at
Input circuit DC 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 35 mA 35 mA 35 mA
Start circuit DC 50 mA 50 mA 50 mA
Feedback loop DC 3,5 mA 3,5 mA 3,5 mA
Min. input resistance at
power-on 135 Ohm 135 Ohm 135 Ohm
Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 100 Ohm 100 Ohm 100 Ohm
Dual-channel without
detection of shorts
across contacts at UB
DC 100 Ohm 100 Ohm 100 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB DC 10 Ohm 10 Ohm 10 Ohm
Relay outputs 787510 787512 787518
Number of output con-
tacts
Safety contacts (N/O),
instantaneous 3 3 3
Safety contacts (N/O),
delayed 2 2 2
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 364
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Relay outputs 787510 787512 787518

Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category of
safety contacts delayed
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category of
safety contacts delayed
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 8A 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive 24 V DC Resistive
With current 5A 5A 5A
Pilot Duty C300, R300 C300, R300 C300, R300

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 365
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Relay outputs 787510 787512 787518

External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A
External contact fuse pro-
tection, delayed safety
contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal 787510 787512 787518
current while loading
several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 6,8 A 6,8 A 6,8 A
Conv. therm. current
with 3 contacts 5,5 A 5,5 A 5,5 A
Conv. therm. current
with 4 contacts 4,8 A 4,8 A 4,8 A
Conv. therm. current
with 5 contacts 4,3 A 4,3 A 4,3 A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 366
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Times 787510 787512 787518

Switch-on delay
With automatic start
typ. 350 ms 350 ms 350 ms
With automatic start
max. 650 ms 650 ms 650 ms
With automatic start
after power on typ. 385 ms 385 ms 385 ms
With automatic start
after power on max. 700 ms 700 ms 700 ms
With monitored start
typ. 35 ms 35 ms 35 ms
With monitored start
max. 70 ms 70 ms 70 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms 15 ms
With E-STOP max. 30 ms 30 ms 30 ms
With power failure typ. 85 ms 85 ms 85 ms
With power failure max. 200 ms 200 ms 200 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 50 ms +tv 50 ms +tv 50 ms +tv
After power failure 250 ms 250 ms 250 ms
Delay time tv 0,1 s, 0,5 s, 1 s, 2 s, 4 s, 0,1 s, 0,2 s, 0,3 s, 0,4 s, 0,3 s, 5 s, 10 s, 20 s, 40
6 s, 8 s, 10 s, 15 s, 20 s, 0,5 s, 0,6 s, 0,7 s, 0,8 s, 1 s, 60 s, 80 s, 100 s, 150
25 s, 30 s s, 1,5 s, 2 s, 3 s s, 200 s, 250 s, 300 s
Time accuracy -15 %/+15 % +50 ms -15 %/+15 % +50 ms -15 %/+15 % +50 ms
Repetition accuracy 2% 2% 2%
Waiting period with a
monitored start 300 ms 300 ms 300 ms
Min. start pulse duration
with a monitored start 30 ms 30 ms 30 ms
Supply interruption before
de-energisation 20 ms 20 ms 20 ms
Simultaneity, channel 1
and 2 max. ∞ ∞ ∞
Environmental data 787510 787512 787518
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 367
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Environmental data 787510 787512 787518

Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 787510 787512 787518
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Spring-loaded terminal Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with spring-loaded termin-
als: Flexible with/without 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
crimp connector AWG AWG AWG
Spring-loaded terminals:
Terminal points per con-
nection 2 2 2
Stripping length with
spring-loaded terminals 8 mm 8 mm 8 mm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 368
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Mechanical data 787510 787512 787518

Dimensions
Height 101 mm 101 mm 101 mm
Width 45 mm 45 mm 45 mm
Depth 121 mm 121 mm 121 mm
Weight 370 g 370 g 370 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO 13849-1: EN ISO 13849-1: EN 62061 EN 62061 EN ISO 13849-1:

mode 2015 2015 SIL CL PFHD [1/h] 2015
PL Category TM [year]
Safety contacts,
instantaneous PL e Cat. 4 SIL CL 3 2,31E-09 20
Safety contacts,
delayed <30 s PL d Cat. 3 SIL CL 3 2,64E-09 20
Safety contacts,
delayed ≥30 s PL c Cat. 1 SIL CL 1 2,87E-09 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data

The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 369
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Number of cycles x 1000

Switching current (A)

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 4 000 000 cycles
Provided the application to be implemented requires fewer than 4 000 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 370
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3P

Order reference
Product type Features Connection type Order no.
PNOZ XV3P 24 VDC; Screw terminals 777 514
Delay: 0.5 s fixed
PNOZ XV3P 24 VDC; Screw terminals 777 515
Delay: 3 s fixed
PNOZ XV3P 24 VDC; Screw terminals 777 517
Delay: 10 s fixed
PNOZ XV3P C 24 VDC; Spring-loaded terminals 787 512
Delay: up to 3 s selectable
PNOZ XV3P 24 VDC; Screw terminals 777 512
Delay: up to 3 s selectable
PNOZ XV3P C 24 VDC; Spring-loaded terminals 787 510
Delay: up to 30 s selectable
PNOZ XV3P 24 VDC; Screw terminals 777 510
Delay: up to 30 s selectable
PNOZ XV3P C 24 VDC; Spring-loaded terminals 787 518
Delay: up to 300 s selectable
PNOZ XV3P 24 VDC; Screw terminals 777 518
Delay: up to 300 s selectable

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 371
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

PNOZ XV3.1P

Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 2 safety contacts (N/O), delay-on de-energisation
– 1 auxiliary contact (N/C), instantaneous
} Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start buttons
– Light grids and safety switches with detection of shorts across contacts
} Delay time fixed or selectable
} Possible to cancel delay time
} LED display for:
– Supply voltage
– Switch state of the safety contacts
– Start circuit
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 372
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Block diagram/terminal configuration

Types: AC/DC
} UB: 24 - 240 VAC/DC; Order no. 777530, 787530, 777532, 787532, 777538, 787538

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Types: DC
} UB: 24 VDC; Order no. 777520, 787520, 777522, 787522, 777525

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 373
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Function Description
The safety relay PNOZ XV3.1P provides a safety-oriented interruption of a safety circuit.
When supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation
when the reset circuit Y39-Y40 and the start circuit S13-S14 are closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– The "START" LED is lit.
– The LEDs "CH.1", "CH.1 [t]", "CH.2" and "CH.2 [t]" are lit.
– Safety contacts 13-14, 23-24, 33-34, 57-58 and 67-68 are closed, auxiliary contact
41-42 is opened. The unit is active.
– The "START" LED goes out.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– The LEDs "CH.1" and "CH.2" go out.
– Safety contacts 13-14, 23-24 and 33-34 are opened redundantly, auxiliary contact
41-42 is closed.
– Safety contacts 57-58 and 67-68 open after the delay time has elapsed.
– The LEDs "CH.1 [t]" and "CH.2 [t]" go out.
Before the unit can be restarted, the delay time must have elapsed and the unit must again
be ready for operation.
Set delay time:
On units with selectable delay time, the delay time of the safety contacts 57-58 and 67-68
can be set on the front of the unit using a screwdriver.
Reset function:
The delay time cycle can be ended prematurely by opening the reset circuit Y39-Y40. For
this purpose, one N/C contact is connected between Y39-Y40 instead of a link.

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, detects PNOZ XV3.1P
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– Shorts across contacts in the input circuit.
} Dual-channel operation without detection of shorts across contacts: Redundant input
circuit, detects PNOZ XV3.1P
– earth faults in the start and input circuit,
– short circuits in the input circuit.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 374
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

} Automatic start: Unit is active once the input circuit has been closed.
} Monitored start: Unit is active once the input circuit is closed and once the start circuit is
closed after the waiting period has elapsed (see Technical details [ 380]).
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.

Timing diagram

[1] [2]

Output safe

Output aux

Output safe delay

v v v v

Legend
} Power: Supply voltage
} Start: Start circuit
} Reset tv: Reset circuit
} Input: Input circuit
} Output safe: Safety contacts, instantaneous
} Output safe delay: Safety contacts, delayed
} Output aux: Auxiliary contact
} [1]: Automatic start
} [2]: Monitored start
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Waiting period with a monitored start
} t4: Recovery time
} tv: Delay time

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 375
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Wiring
Please note:
} Information given in the "Technical details [ 380]" must be followed.
} Delivery status of units with screw terminals: Link between S11-S12 (dual-channel input
circuit) and link between Y39-Y40 (reset circuit)
} Outputs 13-14, 23-24, 33-34 are instantaneous safety contacts, outputs 57-58, 67-68
are delay-on de-energisation safety contacts, output 41-42 is an instantaneous auxiliary
contact (e.g. for display).
} Auxiliary contact 41-42 should not be used for safety circuits!
} Do not connect undesignated terminals.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 380]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 380])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} On units with UB 24 – 240 VAC/DC: Connect operational earth terminal to functional
earth.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} On 24 VDC devices:
The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 376
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Important for detection of shorts across contacts:

As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable length, we recommend
the following test once the unit is installed:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S22, S32 for detecting shorts across the inputs.
3. The unit‘s fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: Remove the short circuit and switch off the supply voltage for approx. 1
minute.

Preparing for operation

Supply voltage UB 24 - 240 VAC/DC UB 24 VDC

A1 L+

FE A2 L-

Input circuit Single-channel Dual-channel

E-STOP S1 S1
S12 S11
without detection of shorts
S21 S11 S21
across contacts
S22 S32 S22 S12
S31 S32

E-STOP S1
S22
with detection of shorts across
S11 S32
contacts
S12 S31
S21

Safety gate
without detection of shorts
S1
across contacts S12
S11
S21 S11 S1
S21 S2
S22 S32
S31
S22 S12
S32

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 377
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Input circuit Single-channel Dual-channel

Safety gate
with detection of shorts across
contacts

Light guards or safety switch, de- S21

tection of shorts across contacts S22
via ESPE A2
(only when UB = 24 VDC)
GND

E-STOP wiring
Safety gate without start-up
Start circuit test Safety gate with start-up test
Automatic start S33
S34
S13
S14 S33
S34 S13
S14

Monitored start S3
S33
S34
S13
S14

Reset delay time Without reset With reset

Link or N/C contact
Y39
Y40

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 378
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Feedback loop Automatic start Monitored start

Contacts from external contactors S13
K5 K6
S14
13 (23, 33) L1
K5 N
14 (24, 34)
K6

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Dimensions in mm
* with spring-loaded terminals

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 379
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Technical details Order no. 777520-777525

General 777520 777522 777525

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 777520 777522 777525
Supply voltage
Voltage 24 V 24 V 24 V
Kind DC DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (DC) 4,5 W 4,5 W 4,5 W
Residual ripple DC 160 % 160 % 160 %
Duty cycle 100 % 100 % 100 %
Max. inrush current im-
pulse
Current pulse, A1 5A 5A 5A
Pulse duration, A1 1 ms 1 ms 1 ms
Inputs 777520 777522 777525
Number 2 2 2
Voltage at
Input circuit DC 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 50 mA 50 mA 50 mA
Start circuit DC 40 mA 40 mA 40 mA
Feedback loop DC 3 mA 3 mA 3 mA
Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 100 Ohm 100 Ohm 100 Ohm
Dual-channel without
detection of shorts
across contacts at UB
DC 120 Ohm 120 Ohm 120 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB DC 10 Ohm 10 Ohm 10 Ohm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 380
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Relay outputs 777520 777522 777525

Number of output con-
tacts
Safety contacts (N/O),
instantaneous 3 3 3
Safety contacts (N/O),
delayed 2 2 2
Auxiliary contacts (N/C) 1 1 1
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category of
safety contacts delayed
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category of
auxiliary contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 381
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Relay outputs 777520 777522 777525

Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category of
safety contacts delayed
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category of
auxiliary contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 8A 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive 24 V DC Resistive
With current 5A 5A 5A
Pilot Duty C300, R300 C300, R300 C300, R300
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 382
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Relay outputs 777520 777522 777525

External contact fuse pro-
tection, delayed safety
contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
External contact fuse pro-
tection, auxiliary contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal 777520 777522 777525
current while loading
several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 7,8 A 7,8 A 7,8 A
Conv. therm. current
with 3 contacts 6,5 A 6,5 A 6,5 A
Conv. therm. current
with 4 contacts 5,5 A 5,5 A 5,5 A
Conv. therm. current
with 5 contacts 5A 5A 5A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 383
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Times 777520 777522 777525

Switch-on delay
With automatic start
typ. 400 ms 400 ms 400 ms
With automatic start
max. 850 ms 850 ms 850 ms
With automatic start
after power on typ. 400 ms 400 ms 400 ms
With automatic start
after power on max. 870 ms 870 ms 870 ms
With monitored start
typ. 40 ms 40 ms 40 ms
With monitored start
max. 70 ms 70 ms 70 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms 15 ms
With E-STOP max. 30 ms 30 ms 30 ms
With power failure typ. 110 ms 110 ms 110 ms
With power failure max. 150 ms 150 ms 150 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 50 ms +tv 50 ms +tv 50 ms +tv
After power failure 200 ms 200 ms 200 ms
Delay time tv 0,1 s, 0,5 s, 1 s, 2 s, 4 s, 0,1 s, 0,2 s, 0,3 s, 0,4 s,
6 s, 8 s, 10 s, 15 s, 20 s, 0,5 s, 0,6 s, 0,7 s, 0,8 s, 1
25 s, 30 s s, 1,5 s, 2 s, 3 s 3s
Time accuracy -15 %/+15 % +50 ms -15 %/+15 % +50 ms -15 %/+15 % +50 ms
Repetition accuracy 2% 2% 2%
Waiting period with a
monitored start 300 ms 300 ms 300 ms
Min. start pulse duration
with a monitored start 30 ms 30 ms 30 ms
Supply interruption before
de-energisation 20 ms 20 ms 20 ms
Simultaneity, channel 1
and 2 max. ∞ ∞ ∞
Environmental data 777520 777522 777525
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 384
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Environmental data 777520 777522 777525

Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 777520 777522 777525
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal Screw terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12
AWG AWG AWG
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG AWG AWG
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
connectors AWG AWG AWG

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 385
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Mechanical data 777520 777522 777525

Torque setting with screw
terminals 0,5 Nm 0,5 Nm 0,5 Nm
Dimensions
Height 94 mm 94 mm 94 mm
Width 90 mm 90 mm 90 mm
Depth 121 mm 121 mm 121 mm
Weight 510 g 510 g 500 g
Where standards are undated, the 2014-07 latest editions shall apply.

Technical details Order no. 777530-777538

General 777530 777532 777538

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 777530 777532 777538
Supply voltage
Voltage 24 - 240 V 24 - 240 V 24 - 240 V
Kind AC/DC AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (AC) 8,5 VA 8,5 VA 8,5 VA
Output of external
power supply (DC) 5W 5W 5W
Frequency range AC 50 - 60 Hz 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 % 160 %
Duty cycle 100 % 100 % 100 %
Inputs 777530 777532 777538
Number 2 2 2
Voltage at
Input circuit DC 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 40 mA 40 mA 40 mA
Start circuit DC 40 mA 40 mA 40 mA
Feedback loop DC 3 mA 3 mA 3 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 386
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Inputs 777530 777532 777538

Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 150 Ohm 150 Ohm 150 Ohm
Single-channel at UB
AC 150 Ohm 150 Ohm 150 Ohm
Dual-channel without
detection of shorts
across contacts at UB
DC 200 Ohm 200 Ohm 200 Ohm
Dual-channel without
detection of shorts
across contacts at UB
AC 200 Ohm 200 Ohm 200 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB DC 20 Ohm 20 Ohm 20 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB AC 20 Ohm 20 Ohm 20 Ohm
Relay outputs 777530 777532 777538
Number of output con-
tacts
Safety contacts (N/O),
instantaneous 3 3 3
Safety contacts (N/O),
delayed 2 2 2
Auxiliary contacts (N/C) 1 1 1
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 387
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Relay outputs 777530 777532 777538

Utilisation category of
safety contacts delayed
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category of
auxiliary contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category of
safety contacts delayed
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category of
auxiliary contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 388
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Relay outputs 777530 777532 777538

Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 8A 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive 24 V DC Resistive
With current 5A 5A 5A
Pilot Duty C300, R300 C300, R300 C300, R300
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A
External contact fuse pro-
tection, delayed safety
contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
External contact fuse pro-
tection, auxiliary contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 389
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Conventional thermal 777530 777532 777538

current while loading
several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 7,8 A 7,8 A 7,8 A
Conv. therm. current
with 3 contacts 6,5 A 6,5 A 6,5 A
Conv. therm. current
with 4 contacts 5,5 A 5,5 A 5,5 A
Conv. therm. current
with 5 contacts 5A 5A 5A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 7,8 A 7,8 A 7,8 A
Conv. therm. current
with 3 contacts 6,5 A 6,5 A 6,5 A
Conv. therm. current
with 4 contacts 5,5 A 5,5 A 5,5 A
Conv. therm. current
with 5 contacts 5A 5A 5A
Times 777530 777532 777538
Switch-on delay
With automatic start
typ. 400 ms 400 ms 400 ms
With automatic start
max. 550 ms 550 ms 550 ms
With automatic start
after power on typ. 750 ms 750 ms 750 ms
With automatic start
after power on max. 1.050 ms 1.050 ms 1.050 ms
With monitored start
typ. 35 ms 35 ms 35 ms
With monitored start
max. 60 ms 60 ms 60 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 390
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Times 777530 777532 777538

Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms 15 ms
With E-STOP max. 30 ms 30 ms 30 ms
With power failure typ.
UB 240 V 900 ms 900 ms 900 ms
With power failure max.
UB 240 V 1400 ms 1400 ms 1400 ms
With power failure typ.
UB 24 V 120 ms 120 ms 120 ms
With power failure max.
UB 24 V 170 ms 170 ms 170 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 50 ms +tv 50 ms +tv 50 ms +tv
After power failure on
wide-range power sup-
ply 1450 ms 1450 ms 1450 ms
Delay time tv 0,1 s, 0,5 s, 1 s, 2 s, 4 s, 0,1 s, 0,2 s, 0,3 s, 0,4 s, 0,3 s, 5 s, 10 s, 20 s, 40
6 s, 8 s, 10 s, 15 s, 20 s, 0,5 s, 0,6 s, 0,7 s, 0,8 s, 1 s, 60 s, 80 s, 100 s, 150
25 s, 30 s s, 1,5 s, 2 s, 3 s s, 200 s, 250 s, 300 s
Time accuracy -15 %/+15 % +50 ms -15 %/+15 % +50 ms -15 %/+15 % +50 ms
Repetition accuracy 2% 2% 2%
Waiting period with a
monitored start 300 ms 300 ms 300 ms
Min. start pulse duration
with a monitored start 30 ms 30 ms 30 ms
Supply interruption before
de-energisation 20 ms 20 ms 20 ms
Simultaneity, channel 1
and 2 max. ∞ ∞ ∞
Environmental data 777530 777532 777538
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61000-6-4, 61000-6-2, EN 61000-6-4, 61000-6-2, EN 61000-6-4,
EN 61326-3-1 EN 61326-3-1 EN 61326-3-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 391
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Environmental data 777530 777532 777538

Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 777530 777532 777538
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal Screw terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12
AWG AWG AWG
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG AWG AWG
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
connectors AWG AWG AWG
Torque setting with screw
terminals 0,5 Nm 0,5 Nm 0,5 Nm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 392
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Mechanical data 777530 777532 777538

Dimensions
Height 94 mm 94 mm 94 mm
Width 90 mm 90 mm 90 mm
Depth 121 mm 121 mm 121 mm
Weight 540 g 540 g 540 g
Where standards are undated, the 2014-07 latest editions shall apply.

Technical details Order no. 787520-787530

General 787520 787522 787530

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 787520 787522 787530
Supply voltage
Voltage 24 V 24 V 24 - 240 V
Kind DC DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (AC) – – 8,5 VA
Output of external
power supply (DC) 4,5 W 4,5 W 5W
Frequency range AC – – 50 - 60 Hz
Residual ripple DC 160 % 160 % 160 %
Duty cycle 100 % 100 % 100 %
Max. inrush current im-
pulse
Current pulse, A1 5A 5A –
Pulse duration, A1 1 ms 1 ms –
Inputs 787520 787522 787530
Number 2 2 2
Voltage at
Input circuit DC 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 50 mA 50 mA 40 mA
Start circuit DC 40 mA 40 mA 40 mA
Feedback loop DC 3 mA 3 mA 3 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 393
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Inputs 787520 787522 787530

Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 100 Ohm 100 Ohm 150 Ohm
Single-channel at UB
AC – – 150 Ohm
Dual-channel without
detection of shorts
across contacts at UB
DC 120 Ohm 120 Ohm 200 Ohm
Dual-channel without
detection of shorts
across contacts at UB
AC – – 200 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB DC 10 Ohm 10 Ohm 20 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB AC – – 20 Ohm
Relay outputs 787520 787522 787530
Number of output con-
tacts
Safety contacts (N/O),
instantaneous 3 3 3
Safety contacts (N/O),
delayed 2 2 2
Auxiliary contacts (N/C) 1 1 1
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 394
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Relay outputs 787520 787522 787530

Utilisation category of
safety contacts delayed
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category of
auxiliary contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 2000 VA 2000 VA 2000 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 8A 8A 8A
Max. power 200 W 200 W 200 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category of
safety contacts delayed
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A
Utilisation category of
auxiliary contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 7A 7A 7A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 395
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Relay outputs 787520 787522 787530

Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 8A 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive 24 V DC Resistive
With current 5A 5A 5A
Pilot Duty C300, R300 C300, R300 C300, R300
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A
External contact fuse pro-
tection, delayed safety
contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
External contact fuse pro-
tection, auxiliary contacts
Max. melting integral 240 A²s 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 396
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Conventional thermal 787520 787522 787530

current while loading
several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact – – 8A
Conv. therm. current
with 2 contacts – – 7,8 A
Conv. therm. current
with 3 contacts – – 6,5 A
Conv. therm. current
with 4 contacts – – 5,5 A
Conv. therm. current
with 5 contacts – – 5A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 8A 8A 8A
Conv. therm. current
with 2 contacts 7,8 A 7,8 A 7,8 A
Conv. therm. current
with 3 contacts 6,5 A 6,5 A 6,5 A
Conv. therm. current
with 4 contacts 5,5 A 5,5 A 5,5 A
Conv. therm. current
with 5 contacts 5A 5A 5A
Times 787520 787522 787530
Switch-on delay
With automatic start
typ. 400 ms 400 ms 400 ms
With automatic start
max. 850 ms 850 ms 550 ms
With automatic start
after power on typ. 400 ms 400 ms 750 ms
With automatic start
after power on max. 870 ms 870 ms 1.050 ms
With monitored start
typ. 40 ms 40 ms 35 ms
With monitored start
max. 70 ms 70 ms 60 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 397
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Times 787520 787522 787530

Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms 15 ms
With E-STOP max. 30 ms 30 ms 30 ms
With power failure typ. 110 ms 110 ms –
With power failure max. 150 ms 150 ms –
With power failure typ.
UB 240 V – – 900 ms
With power failure max.
UB 240 V – – 1400 ms
With power failure typ.
UB 24 V – – 120 ms
With power failure max.
UB 24 V – – 170 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 50 ms +tv 50 ms +tv 50 ms +tv
After power failure 200 ms 200 ms –
After power failure on
wide-range power sup-
ply – – 1450 ms
Delay time tv 0,1 s, 0,5 s, 1 s, 2 s, 4 s, 0,1 s, 0,2 s, 0,3 s, 0,4 s, 0,1 s, 0,5 s, 1 s, 2 s, 4 s,
6 s, 8 s, 10 s, 15 s, 20 s, 0,5 s, 0,6 s, 0,7 s, 0,8 s, 1 6 s, 8 s, 10 s, 15 s, 20 s,
25 s, 30 s s, 1,5 s, 2 s, 3 s 25 s, 30 s
Time accuracy -15 %/+15 % +50 ms -15 %/+15 % +50 ms -15 %/+15 % +50 ms
Repetition accuracy 2% 2% 2%
Waiting period with a
monitored start 300 ms 300 ms 300 ms
Min. start pulse duration
with a monitored start 30 ms 30 ms 30 ms
Supply interruption before
de-energisation 20 ms 20 ms 20 ms
Simultaneity, channel 1
and 2 max. ∞ ∞ ∞
Environmental data 787520 787522 787530
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 398
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Environmental data 787520 787522 787530

EMC EN 60947-5-1, EN
EN 60947-5-1, EN EN 60947-5-1, EN 61000-6-2, EN 61000-6-4,
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 787520 787522 787530
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Spring-loaded terminal Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with spring-loaded termin-
als: Flexible with/without 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
crimp connector AWG AWG AWG
Spring-loaded terminals:
Terminal points per con-
nection 2 2 2
Stripping length with
spring-loaded terminals 8 mm 8 mm 8 mm
Dimensions
Height 101 mm 101 mm 101 mm
Width 90 mm 90 mm 90 mm
Depth 121 mm 121 mm 121 mm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 399
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Mechanical data 787520 787522 787530

Weight 510 g 510 g 535 g
Where standards are undated, the 2014-07 latest editions shall apply.

Technical details Order no. 787532-787538

General 787532 787538

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 787532 787538
Supply voltage
Voltage 24 - 240 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 8,5 VA 8,5 VA
Output of external power supply
(DC) 5W 5W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Inputs 787532 787538
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 40 mA 40 mA
Start circuit DC 40 mA 40 mA
Feedback loop DC 3 mA 3 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 400
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Inputs 787532 787538

Max. overall cable resistance Rl-
max
Single-channel at UB DC 150 Ohm 150 Ohm
Single-channel at UB AC 150 Ohm 150 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 200 Ohm 200 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 200 Ohm 200 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 20 Ohm 20 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 20 Ohm 20 Ohm
Relay outputs 787532 787538
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Safety contacts (N/O), delayed 2 2
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category of safety con-
tacts delayed
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 401
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Relay outputs 787532 787538

Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A
Utilisation category of safety con-
tacts delayed
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive
With current 5A 5A
Pilot Duty C300, R300 C300, R300

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 402
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Relay outputs 787532 787538

External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A
External contact fuse protection,
delayed safety contacts
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 6A
External contact fuse protection,
auxiliary contacts
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal current 787532 787538
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 7,8 A 7,8 A
Conv. therm. current with 3 con-
tacts 6,5 A 6,5 A
Conv. therm. current with 4 con-
tacts 5,5 A 5,5 A
Conv. therm. current with 5 con-
tacts 5A 5A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 403
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Conventional thermal current 787532 787538

while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 7,8 A 7,8 A
Conv. therm. current with 3 con-
tacts 6,5 A 6,5 A
Conv. therm. current with 4 con-
tacts 5,5 A 5,5 A
Conv. therm. current with 5 con-
tacts 5A 5A
Times 787532 787538
Switch-on delay
With automatic start typ. 400 ms 400 ms
With automatic start max. 550 ms 550 ms
With automatic start after power
on typ. 750 ms 750 ms
With automatic start after power
on max. 1.050 ms 1.050 ms
With monitored start typ. 35 ms 35 ms
With monitored start max. 60 ms 60 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. UB 240 V 900 ms 900 ms
With power failure max. UB 240
V 1400 ms 1400 ms
With power failure typ. UB 24 V 120 ms 120 ms
With power failure max. UB 24 V 170 ms 170 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms +tv 50 ms +tv
After power failure on wide-
range power supply 1450 ms 1450 ms
Delay time tv 0,3 s, 5 s, 10 s, 20 s, 40 s, 60 s,
0,1 s, 0,2 s, 0,3 s, 0,4 s, 0,5 s, 0,6 80 s, 100 s, 150 s, 200 s, 250 s,
s, 0,7 s, 0,8 s, 1 s, 1,5 s, 2 s, 3 s 300 s
Time accuracy -15 %/+15 % +50 ms -15 %/+15 % +50 ms
Repetition accuracy 2% 2%
Waiting period with a monitored
start 300 ms 300 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 404
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Times 787532 787538

Min. start pulse duration with a
monitored start 30 ms 30 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 787532 787538
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 787532 787538
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 405
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Mechanical data 787532 787538

Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection 2 2
Stripping length with spring-loaded
terminals 8 mm 8 mm
Dimensions
Height 101 mm 101 mm
Width 90 mm 90 mm
Depth 121 mm 121 mm
Weight 535 g 535 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO 13849-1: EN ISO 13849-1: EN 62061 EN 62061 EN ISO 13849-1:

mode 2015 2015 SIL CL PFHD [1/h] 2015
PL Category TM [year]
Safety contacts,
instantaneous PL e Cat. 4 SIL CL 3 2,31E-09 20
Safety contacts,
delayed <30 s PL d Cat. 3 SIL CL 3 2,64E-09 20
Safety contacts,
delayed ≥30 s PL c Cat. 1 SIL CL 1 2,87E-09 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data

The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 406
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Number of cycles x 1000

Switching current (A)

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 4 000 000 cycles
Provided the application to be implemented requires fewer than 4 000 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 407
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PNOZ XV3.1P

Order reference
Product type Features Connection type Order no.
PNOZ XV3.1P 24 VDC; Screw terminals 777 522
Delay: up to 3 s selectable
PNOZ XV3.1P C 24 VDC; Spring-loaded termin- 787 522
Delay: up to 3 s selectable als
PNOZ XV3.1P 24 VDC; Screw terminals 777 525
Delay: 3 s fixed
PNOZ XV3.1P 24 VDC; Screw terminals 777 520
Delay: up to 30 s selectable
PNOZ XV3.1P C 24 VDC; Spring-loaded termin- 787 520
Delay: up to 30 s selectable als
PNOZ XV3.1P 24 - 240 VAC/DC; Screw terminals 777 532
Delay: up to 3 s selectable
PNOZ XV3.1P C 24 - 240 VAC/DC; Spring-loaded termin- 787 532
Delay: up to 3 s selectable als
PNOZ XV3.1P 24 - 240 VAC/DC; Screw terminals 777 530
Delay: up to 30 s selectable
PNOZ XV3.1P C 24 - 240 VAC/DC; Spring-loaded termin- 787 530
Delay: up to 30 s selectable als
PNOZ XV3.1P 24 - 240 VAC/DC; Screw terminals 777 538
Delay: up to 300 s selectable
PNOZ XV3.1P C 24 - 240 VAC/DC; Spring-loaded termin- 787 538
Delay: up to 300 s selectable als

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 408
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4P

PZE X4P

Unit features
} Positive-guided relay outputs:
– 4 safety contacts (N/O), instantaneous
} LED display for:
– Switch status of the safety contacts
} Connection for feedback loop
} Operation: single-channel
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Block diagram/terminal configuration

PZE

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 409
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4P

Function description
The contact expansion module PZE X4P is an add-on device without delay-on de-energisa-
tion, and it is used to expand a safety circuit. The contact expansion module is driven by a
base unit (e. g. emergency stop relay).
} Functional procedure once the input circuit is closed (e.g. safety contacts on the base
unit are closed):
– The supply voltage is present at input (A1) of the contact expansion module.
– The safety contacts 13-14, 23-24, 33-34 and 43-44 close.
– The LEDs "CH.1" and "CH.2" are lit.
} Functional procedure once the input circuit is opened (e.g. safety contacts on the base
unit are opened):
– The supply voltage is not present at input (A1) of the contact expansion module.
– Safety contacts 13-14, 23-24, 33-34 and 43-44 are opened redundantly.
– The LEDs "CH.1" and "CH.2" go out.

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).
} If more than 2 units are installed next to each other in the control cabinet, leave a dis-
tance of at least 6 mm between the units.

Wiring
Please note:
} Information given in the "Technical details [ 412]" must be followed.
} The outputs 13-14, 23-24, 33-34 and 43-44 are safety contacts.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 412]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 412])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 410
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4P

} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Preparing for operation

Supply voltage AC DC
24 V DC

A1
A2 PZE

0V

Input circuit Single-channel Dual-channel

Base unit: 24 V DC
PNOZ X
Driven via safety contacts A1
A2 PZE

0V

Base unit: O1 A1
PNOZmulti or PNOZelog
Driven via semiconductor outputs 0V A2 PZE

(24 V DC) L-

Base unit: PNOZmulti or

Feedback loop Base unit: PNOZ X PNOZelog
Y1, Y2 and Input are inputs on
the base unit; they evaluate the
feedback loop

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 411
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4P

Dimensions in mm
* with spring-loaded terminals

Technical details

General 777585 787585

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777585 787585
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 2,5 W 2,5 W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A 1,7 A
Pulse duration, A1 1 ms 1 ms
Inputs 777585 787585
Number 1 1
Voltage at
Input circuit DC 24 V 24 V
Current at
Input circuit DC 95 mA 95 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 412
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4P

Inputs 777585 787585

Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Relay outputs 777585 787585
Number of output contacts
Safety contacts (N/O), instant-
aneous 4 4
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 5A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 240 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A
Pilot Duty R300 R300

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 413
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4P

Relay outputs 777585 787585

External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 260 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 777585 787585
while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 5A 5A
Conv. therm. current with 4 con-
tacts 4A 4A
Times 777585 787585
Switch-on delay
With automatic start after power
on typ. 30 ms 30 ms
With automatic start after power
on max. 50 ms 50 ms
Delay-on de-energisation
With E-STOP typ. 30 ms 30 ms
With E-STOP max. 50 ms 50 ms
With power failure typ. 30 ms 30 ms
With power failure max. 50 ms 50 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Environmental data 777585 787585
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 414
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4P

Environmental data 777585 787585

Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777585 787585
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection – 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 415
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4P

Mechanical data 777585 787585

Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 94 mm 101 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 170 g 170 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 416
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 417
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Relays for functional safety
Safety relays PNOZ X
PZE X4P

Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 V DC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 2 000 000 cycles
Provided the application to be implemented requires fewer than 2 000 000 cycles, the PFH
value (see Technical details [ 412]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Type Features Connection type Order no.
PZE X4P 24 VDC Screw terminals, plug-in 777 585
PZE X4P C 24 VDC Spring-loaded terminals, plug-in 787 585

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 418
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4.1P

PZE X4.1P

Unit features
} Positive-guided relay outputs:
– 4 safety contacts (N/O), instantaneous
} LED display for:
– Supply voltage
– Switch status of the safety contacts
} Connection for feedback loop
} Suitable to be driven via OSSD
} Operation: Single or dual-channel
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 419
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4.1P

Block diagram/terminal configuration

Type: DC
} UB: 24 DC; Order no. 777587, 787587

PZE X4.1P

*Safe separation from non-marked area in accordance with EN 60947-1, 6 kV, basic insula-
tion between all safety contacts.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 420
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4.1P

Type: AC/DC
} UB: 24 - 240 VAC/DC; Order no. 777588, 787588

PZE X4.1P

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function description
The contact expansion module PZE X4.1P is an add-on device without delay-on de-ener-
gisation. It is used to expand a safety circuit. The contact expansion module is driven by a
base unit (e. g. emergency stop relay). When operating voltage is supplied the "POWER"
LED will light.
} Functional procedure once the input circuit is closed (e.g. safety contacts on the base
unit are closed):
– The safety contacts 13-14, 23-24, 33-34 and 43-44 close.
– The LEDs "CH.1" and "CH.2" are lit.
} Functional procedure once the input circuit is opened (e.g. safety contacts on the base
unit are opened):
– Safety contacts 13-14, 23-24, 33-34 and 43-44 are opened redundantly.
– The LEDs "CH.1" and "CH.2" go out.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 421
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4.1P

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Wiring
Please note:
} Information given in the "Technical details [ 424]" must be followed.
} The outputs 13-14, 23-24, 33-34 and 43-44 are safety contacts.
} Do not connect undesignated terminals.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 424]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 424])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} On 24 VDC devices:
The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 422
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4.1P

Preparing for operation

Supply voltage 24 – 240 V AC/DC 24 VDC
Only when driven via safety relay A1 L1 A1 L+
with safety contacts
A2 N

FE A2 L-

Input circuit Single-channel Dual-channel

Base unit: K1 K1
Safety relay PNOZ X U U
K2 PZE
Driven via safety contacts K2
PZE

Base unit: O1 K1 O1 K1
PNOZelog safety relay, program- U U
mable safety system or K2 O2 K2
PNOZmulti 0V A2 PZE 0V A2 PZE
Driven via safe semiconductor L-
L-
outputs (24 VDC)
Driven via OSSD semiconductor 24 V DC
outputs (24 VDC)
A1

A2 K1
K2
PZE
GND

Base unit: PNOZelog safety relay,

programmable safety system or
Feedback loop Base unit: Safety relay PNOZ X PNOZmulti
Y1, Y2 and Input are inputs on
the base unit; they evaluate the
feedback loop

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 423
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4.1P

Dimensions in mm
* with spring-loaded terminals

Technical details

Order no. 777587 – 787587

See below for more order numbers

General 777587 787587

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777587 787587
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 2,5 W 2,5 W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A 1,7 A
Pulse duration, A1 1,5 ms 1,5 ms
Inputs 777587 787587
Number 2 2
Voltage at
Input circuit DC 24 V 24 V

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 424
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4.1P

Inputs 777587 787587

Current at
Input circuit DC 35 mA 35 mA
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 60 Ohm 60 Ohm
Relay outputs 777587 787587
Number of output contacts
Safety contacts (N/O), instant-
aneous 4 4
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 3A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category in accordance
with UL
Voltage 250 V AC G.U. (same polarity) 250 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A
Pilot Duty B300, R300 B300, R300

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 425
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4.1P

Relay outputs 777587 787587

External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 4A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 777587 787587
while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 4,5 A 4,5 A
Conv. therm. current with 4 con-
tacts 3,5 A 3,5 A
Times 777587 787587
Switch-on delay
With automatic start typ. 15 ms 15 ms
With automatic start max. 20 ms 20 ms
With automatic start after power
on typ. 15 ms 15 ms
With automatic start after power
on max. 30 ms 30 ms
Delay-on de-energisation
With E-STOP typ. 10 ms 10 ms
With E-STOP max. 20 ms 20 ms
With power failure typ. 60 ms 60 ms
With power failure max. 80 ms 80 ms
Supply interruption before de-ener-
gisation in the input circuit 2 ms 2 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Environmental data 777587 787587
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 426
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4.1P

Environmental data 777587 787587

Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III III
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 6 kV 6 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777587 787587
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 427
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4.1P

Mechanical data 777587 787587

Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 94 mm 101 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 185 g 185 g
Where standards are undated, the 2014-07 latest editions shall apply.

Order no. 777588 – 787588

General 777588 787588

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777588 787588
Supply voltage
Voltage 24 - 240 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 4 VA 4 VA
Output of external power supply
(DC) 2W 2W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Inputs 777588 787588
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Current at
Input circuit DC 30 mA 30 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 428
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4.1P

Inputs 777588 787588

Max. overall cable resistance Rl-
max
Single-channel at UB DC 70 Ohm 70 Ohm
Single-channel at UB AC 70 Ohm 70 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 140 Ohm 140 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 140 Ohm 140 Ohm
Relay outputs 777588 787588
Number of output contacts
Safety contacts (N/O), instant-
aneous 4 4
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 3A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category in accordance
with UL
Voltage 250 V AC G.U. (same polarity) 250 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A
Pilot Duty B300, R300 B300, R300

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 429
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4.1P

Relay outputs 777588 787588

External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 4A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 777588 787588
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 4,5 A 4,5 A
Conv. therm. current with 4 con-
tacts 3,5 A 3,5 A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 4,5 A 4,5 A
Conv. therm. current with 4 con-
tacts 3,5 A 3,5 A
Times 777588 787588
Switch-on delay
With automatic start typ. 15 ms 15 ms
With automatic start max. 20 ms 20 ms
With automatic start after power
on typ. 230 ms 230 ms
With automatic start after power
on max. 360 ms 360 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 430
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4.1P

Times 777588 787588

Delay-on de-energisation
With E-STOP typ. 10 ms 10 ms
With E-STOP max. 20 ms 20 ms
With power failure typ. UB 240 V 1300 ms 1300 ms
With power failure max. UB 240
V 1900 ms 1900 ms
With power failure typ. UB 24 V 270 ms 270 ms
With power failure max. UB 24 V 350 ms 350 ms
Supply interruption before de-ener-
gisation in the input circuit 2 ms 2 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Environmental data 777588 787588
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777588 787588
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 431
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4.1P

Mechanical data 777588 787588

Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 94 mm 101 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 215 g 215 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 432
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4.1P

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 VDC and 230 VAC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 433
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4.1P

Number of cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 VDC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 1 000 000 cycles
Provided the application to be implemented requires fewer than 1 000 000 cycles, the PFH
value (see Technical details [ 424]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all relay con-
tacts. With capacitive loads, any power surges that occur must be noted. With DC contact-
ors, use flywheel diodes for spark suppression.

Order reference
Type Features Connection type Order no.
PZE X4.1P 24 VDC Screw terminals, plug-in 777 587
PZE X4.1P C 24 VDC Spring-loaded terminals, plug-in 787 587
PZE X4.1P 24-240 V AC/DC Screw terminals, plug-in 777 588
PZE X4.1P C 24-240 V AC/DC Spring-loaded terminals, plug-in 787 588

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 434
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

PZE X4VP

Unit features
} Positive-guided relay outputs:
– 4 safety contacts (N/O), delay-on de-energisation
} LED display for:
– Switch status of the safety contacts
} Connection for feedback loop
} Operation: single-channel
} Unit types with various delay times
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Block diagram/terminal configuration

PZE

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 435
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Function description
The contact expansion module PZE X4VP is an add-on device with delay-on de-energisa-
tion, and it is used to expand a safety circuit. The contact expansion module is driven by a
base unit (e. g. emergency stop relay).
} Functional procedure once the input circuit is closed (e.g. safety contacts on the base
unit are closed):
– The supply voltage is present at input (A1) of the contact expansion module.
– The safety contacts 17-18, 27-28, 37-38 and 47-48 close.
– The LEDs "CH.1" and "CH.2" are lit.
} Functional procedure once the input circuit is opened (e.g. safety contacts on the base
unit are opened):
– The supply voltage is not present at input (A1) of the contact expansion module.
– The LEDs "CH.1" and "CH.2" go out.
– Safety contacts 17-18, 27-28, 37-38 and 47-48 are opened redundantly once the
delay time has elapsed.

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).
} If more than 2 units are installed next to each other in the control cabinet, leave a dis-
tance of at least 6 mm between the units.

Wiring
Please note:
} Information given in the "Technical details [ 438]" must be followed.
} Outputs 17-18, 27-28, 37-38 and 47-48 are delay-on de-energisation safety contacts.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 438]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 438])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 436
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Preparing for operation

Supply voltage AC DC
24 V DC

A1
A2 PZE

0V

Input circuit Single-channel Dual-channel

Base unit: 24 V DC
Safety relay PNOZ X
Driven via safety contacts A1
A2 PZE

0V

Feedback loop Base unit: Safety relay PNOZ X

Y1 and Y2 are inputs on the base
unit; they evaluate the feedback
loop

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 437
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Dimensions in mm
* with spring-loaded terminals

Technical details

Order no. 777580 – 777582

See below for more order numbers

General 777580 777581 777582

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 777580 777581 777582
Supply voltage
Voltage 24 V 24 V 24 V
Kind DC DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (DC) 2,5 W 2,5 W 2,5 W
Residual ripple DC 20 % 20 % 20 %
Duty cycle 100 % 100 % 100 %
Max. inrush current im-
pulse
Current pulse, A1 1,7 A 1,7 A 1,7 A
Pulse duration, A1 50 ms 100 ms 140 ms
Inputs 777580 777581 777582
Number 1 1 1
Voltage at
Input circuit DC 24 V 24 V 24 V

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 438
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Inputs 777580 777581 777582

Current at
Input circuit DC 95 mA 95 mA 95 mA
Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 30 Ohm 30 Ohm 30 Ohm
Relay outputs 777580 777581 777582
Number of output con-
tacts
Safety contacts (N/O),
delayed 4 4 4
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts delayed
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 1500 VA 1500 VA 1500 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 150 W 150 W 150 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts delayed
AC15 at 230 V 230 V 230 V
Max. current 3A 3A 3A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 4A 4A 4A
Utilisation category in ac-
cordance with UL
Voltage 250 V AC G.U. (same po- 250 V AC G.U. (same po- 250 V AC G.U. (same po-
larity) larity) larity)
With current 6A 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U. 24 V DC G. U.
With current 6A 6A 6A
Pilot Duty B300, R300 B300, R300 B300, R300

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 439
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Relay outputs 777580 777581 777582

External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
External contact fuse pro-
tection, delayed safety
contacts
Max. melting integral 66 A²s 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A 6A
Blow-out fuse, slow 4A 4A 4A
Blow-out fuse, gG 6A 6A 6A
Circuit breaker 24 V
AC/DC, characteristic
B/C 4A 4A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal 777580 777581 777582
current while loading
several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 6A 6A 6A
Conv. therm. current
with 2 contacts 5A 5A 5A
Conv. therm. current
with 3 contacts 4,5 A 4,5 A 4,5 A
Conv. therm. current
with 4 contacts 4A 4A 4A
Times 777580 777581 777582
Switch-on delay
With automatic start
after power on typ. 55 ms 55 ms 55 ms
With automatic start
after power on max. 200 ms 200 ms 200 ms
Delay time tv 0,5 s 1s 2s
Time accuracy -50 %/+50 % -50 %/+50 % -50 %/+50 %
Supply interruption before
de-energisation 250 ms 500 ms 1.000 ms
Environmental data 777580 777581 777582
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 440
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Environmental data 777580 777581 777582

Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 777580 777581 777582
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal Screw terminal
Mounting type plug-in plug-in plug-in

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 441
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Mechanical data 777580 777581 777582

Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12
AWG AWG AWG
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG AWG AWG
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
connectors AWG AWG AWG
Torque setting with screw
terminals 0,5 Nm 0,5 Nm 0,5 Nm
Dimensions
Height 94 mm 94 mm 94 mm
Width 22,5 mm 22,5 mm 22,5 mm
Depth 121 mm 121 mm 121 mm
Weight 185 g 190 g 205 g
Where standards are undated, the 2014-07 latest editions shall apply.

Order no. 777583 – 787581

See below for more order numbers

General 777583 787580 787581

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 777583 787580 787581
Supply voltage
Voltage 24 V 24 V 24 V
Kind DC DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (DC) 2,5 W 2,5 W 2,5 W
Residual ripple DC 20 % 20 % 20 %
Duty cycle 100 % 100 % 100 %
Max. inrush current im-
pulse
Current pulse, A1 1,7 A 1,7 A 1,7 A
Pulse duration, A1 180 ms 50 ms 100 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 442
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Inputs 777583 787580 787581

Number 1 1 1
Voltage at
Input circuit DC 24 V 24 V 24 V
Current at
Input circuit DC 95 mA 95 mA 95 mA
Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 30 Ohm 30 Ohm 30 Ohm
Relay outputs 777583 787580 787581
Number of output con-
tacts
Safety contacts (N/O),
delayed 4 4 4
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts delayed
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 1500 VA 1500 VA 1500 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 150 W 150 W 150 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts delayed
AC15 at 230 V 230 V 230 V
Max. current 3A 3A 3A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 4A 4A 4A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 443
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Relay outputs 777583 787580 787581

Utilisation category in ac-
cordance with UL
Voltage 250 V AC G.U. (same po- 250 V AC G.U. (same po- 250 V AC G.U. (same po-
larity) larity) larity)
With current 6A 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U. 24 V DC G. U.
With current 6A 6A 6A
Pilot Duty B300, R300 B300, R300 B300, R300
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
External contact fuse pro-
tection, delayed safety
contacts
Max. melting integral 66 A²s 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A 6A
Blow-out fuse, slow 4A 4A 4A
Blow-out fuse, gG 6A 6A 6A
Circuit breaker 24 V
AC/DC, characteristic
B/C 4A 4A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal 777583 787580 787581
current while loading
several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 6A 6A 6A
Conv. therm. current
with 2 contacts 5A 5A 5A
Conv. therm. current
with 3 contacts 4,5 A 4,5 A 4,5 A
Conv. therm. current
with 4 contacts 4A 4A 4A
Times 777583 787580 787581
Switch-on delay
With automatic start
after power on typ. 55 ms 55 ms 55 ms
With automatic start
after power on max. 200 ms 200 ms 200 ms
Delay time tv 3s 0,5 s 1s
Time accuracy -50 %/+50 % -50 %/+50 % -50 %/+50 %

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 444
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Times 777583 787580 787581

Supply interruption before
de-energisation 1.500 ms 250 ms 500 ms
Environmental data 777583 787580 787581
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 777583 787580 787581
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in plug-in

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 445
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Mechanical data 777583 787580 787581

Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12
AWG – –
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG – –
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16
connectors AWG – –
Torque setting with screw
terminals 0,5 Nm – –
Conductor cross section
with spring-loaded termin-
als: Flexible with/without 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
crimp connector – AWG AWG
Spring-loaded terminals:
Terminal points per con-
nection – 2 2
Stripping length with
spring-loaded terminals – 8 mm 8 mm
Dimensions
Height 94 mm 101 mm 101 mm
Width 22,5 mm 22,5 mm 22,5 mm
Depth 121 mm 121 mm 121 mm
Weight 210 g 185 g 190 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 446
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Order no. 787582 – 787583

General 787582 787583

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 787582 787583
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 2,5 W 2,5 W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A 1,7 A
Pulse duration, A1 140 ms 180 ms
Inputs 787582 787583
Number 1 1
Voltage at
Input circuit DC 24 V 24 V
Current at
Input circuit DC 95 mA 95 mA
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Relay outputs 787582 787583
Number of output contacts
Safety contacts (N/O), delayed 4 4
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts delayed
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 447
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Relay outputs 787582 787583

Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts delayed
AC15 at 230 V 230 V
Max. current 3A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category in accordance
with UL
Voltage 250 V AC G.U. (same polarity) 250 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A
Pilot Duty B300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
External contact fuse protection,
delayed safety contacts
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 4A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 787582 787583
while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 5A 5A
Conv. therm. current with 3 con-
tacts 4,5 A 4,5 A
Conv. therm. current with 4 con-
tacts 4A 4A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 448
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Times 787582 787583

Switch-on delay
With automatic start after power
on typ. 55 ms 55 ms
With automatic start after power
on max. 200 ms 200 ms
Delay time tv 2s 3s
Time accuracy -50 %/+50 % -50 %/+50 %
Supply interruption before de-ener-
gisation 1.000 ms 1.500 ms
Environmental data 787582 787583
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 787582 787583
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 449
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Mechanical data 787582 787583

Connection type Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection 2 2
Stripping length with spring-loaded
terminals 8 mm 8 mm
Dimensions
Height 101 mm 101 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 205 g 210 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts,
delayed <30
s PL d Cat. 3 SIL CL 2 2,48E-09 SIL 2 1,47E-05 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 450
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 VDC and 230 VAC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 451
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Number of cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 VDC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 1 000 000 cycles
Provided the application to be implemented requires fewer than 1 000 000 cycles, the PFH
value (see Technical details [ 438]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all relay con-
tacts. With capacitive loads, any power surges that occur must be noted. With DC contact-
ors, use flywheel diodes for spark suppression.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 452
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP

Order reference
Type Features Connection type Order no.
PZE X4VP 24 V DC; tV = 0.5 s Screw terminals, plug-in 777580
PZE X4VP C 24 V DC; tV = 0.5 s Spring-loaded terminals, plug-in 787580
PZE X4VP 24 V DC; tV = 1 s Screw terminals, plug-in 777581
PZE X4VP C 24 V DC; tV = 1 s Spring-loaded terminals, plug-in 787581
PZE X4VP 24 V DC; tV = 2 s Screw terminals, plug-in 777582
PZE X4VP C 24 V DC; tV = 2 s Spring-loaded terminals, plug-in 787582
PZE X4VP 24 V DC; tV = 3 s Screw terminals, plug-in 777583
PZE X4VP C 24 V DC; tV = 3 s Spring-loaded terminals, plug-in 787583

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 453
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP4

PZE X4VP4

Unit features
} Positive-guided relay outputs:
– 4 safety contacts (N/O), delay-on de-energisation
} LED display for:
– Switch status of the safety contacts
} Connection for feedback loop
} Operation: single-channel
} Selectable delay time
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Block diagram/terminal configuration

*
4A 3A 2A 1A 4B 3B 2B 1B

Delay

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 454
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP4

Function description
The contact expansion module PZE X4VP4 is an add-on device with selectable delay-on
de-energisation, and it is used to expand a safety circuit. The contact expansion module is
driven by a base unit (e. g. emergency stop relay).
} Functional procedure once the input circuit is closed (e.g. safety contacts on the base
unit are closed):
– The supply voltage is present at input (A1) of the contact expansion module.
– The safety contacts 17-18, 27-28, 37-38 and 47-48 close.
– The LEDs "CH.1" and "CH.2" are lit.
} Functional procedure once the input circuit is opened (e.g. safety contacts on the base
unit are opened):
– The supply voltage is not present at input (A1) of the contact expansion module.
– The LEDs "CH.1" and "CH.2" go out.
– Safety contacts 17-18, 27-28, 37-38 and 47-48 are opened redundantly once the
delay time has elapsed.

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Wiring
Please note:
} Information given in the "Technical details [ 457]" must be followed.
} Outputs 17-18, 27-28, 37-38 and 47-48 are delay-on de-energisation safety contacts.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 457]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 457])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 455
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP4

} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Preparing for operation

Supply voltage AC DC
24 V DC

A1
A2 PZE

0V

Input circuit Single-channel Dual-channel

Base unit: 24 V DC
Safety relay PNOZ X
Driven via safety contacts A1
A2 PZE

0V

Feedback loop Base unit: Safety relay PNOZ X

Y1 and Y2 are inputs on the base
unit; they evaluate the feedback
loop

Setting the delay time

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 456
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP4

Dimensions in mm
* with spring-loaded terminals

Technical details

General 777586 787586

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777586 787586
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 2,5 W 2,5 W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A 1,7 A
Pulse duration, A1 180 ms 180 ms
Inputs 777586 787586
Number 1 1
Voltage at
Input circuit DC 24 V 24 V
Current at
Input circuit DC 70 mA 70 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 457
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP4

Inputs 777586 787586

Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Relay outputs 777586 787586
Number of output contacts
Safety contacts (N/O), delayed 4 4
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts delayed
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 5A 5A
Max. power 1200 VA 1200 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 5A 5A
Max. power 120 W 120 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts delayed
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 240 V AC G.U. (same polarity)
With current 5A 5A
Voltage 24 V DC Resistive 24 V DC Resistive
With current 5A 5A
Pilot Duty B300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 458
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP4

Relay outputs 777586 787586

External contact fuse protection,
delayed safety contacts
Max. melting integral 100 A²s 100 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 4A 4A
Conventional thermal current 5A 5A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Times 777586 787586
Switch-on delay
With automatic start after power
on typ. 230 ms 230 ms
With automatic start after power
on max. 400 ms 400 ms
Delay time tv 1 s, 2 s, 3 s, 4 s 1 s, 2 s, 3 s, 4 s
Time accuracy -50 %/+50 % -50 %/+50 %
Supply interruption before de-ener-
gisation 500 ms 500 ms
Environmental data 777586 787586
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 459
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP4

Environmental data 777586 787586

Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777586 787586
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 94 mm 101 mm
Width 45 mm 45 mm
Depth 121 mm 121 mm
Weight 300 g 300 g

Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 460
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP4

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts,
delayed <30
s PL d Cat. 3 SIL CL 2 2,48E-09 SIL 2 1,47E-05 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 461
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP4

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Switching current (A)

Cycles x 1000

Example
} Inductive load: 2 A
} Utilisation category AC15
} Contact service life: 400 000 cycles
Provided the application to be implemented requires fewer than 400 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Type Features Connection type Order no.
PZE X4VP4 24 V DC Screw terminals, plug-in 777586
tv: 1 - 4 s, selectable
PZE X4VP4 C 24 V DC Spring-loaded terminals, 787586
tv: 1 - 4 s, selectable plug-in

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 462
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP8

PZE X4VP8

Unit features
} Positive-guided relay outputs:
– 4 safety contacts (N/O), delay-on de-energisation
} LED display for:
– Switch status of the safety contacts
} Connection for feedback loop
} Operation: single-channel
} Selectable delay time
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Block diagram/terminal configuration

*
8A 7A 6A 5A 8B 7B 6B 5B

Delay

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 463
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP8

Function description
The contact expansion module PZE X4VP8 is an add-on device with selectable delay-on
de-energisation, and it is used to expand a safety circuit. The contact expansion module is
driven by a base unit (e. g. emergency stop relay).
} Functional procedure once the input circuit is closed (e.g. safety contacts on the base
unit are closed):
– The supply voltage is present at input (A1) of the contact expansion module.
– The safety contacts 17-18, 27-28, 37-38 and 47-48 close.
– The LEDs "CH.1" and "CH.2" are lit.
} Functional procedure once the input circuit is opened (e.g. safety contacts on the base
unit are opened):
– The supply voltage is not present at input (A1) of the contact expansion module.
– The LEDs "CH.1" and "CH.2" go out.
– Safety contacts 17-18, 27-28, 37-38 and 47-48 are opened redundantly once the
delay time has elapsed.

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Wiring
Please note:
} Information given in the "Technical details [ 466]" must be followed.
} Outputs 17-18, 27-28, 37-38 and 47-48 are delay-on de-energisation safety contacts.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 466]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 466])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 464
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP8

} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Preparing for operation

Supply voltage AC DC
24 V DC

A1
A2 PZE

0V

Input circuit Single-channel Dual-channel

Base unit: 24 V DC
Safety relay PNOZ X
Driven via safety contacts A1
A2 PZE

0V

Feedback loop Base unit: Safety relay PNOZ X

Y1 and Y2 are inputs on the base
unit; they evaluate the feedback
loop

Setting the delay time

5s 6s 7s 8s

8A 7A 6A 5A 8A 7A 6A 5A 8A 7A 6A 5A 8A 7A 6A 5A

8s 8s 8s 8s
7s 7s 7s 7s
6s 6s 6s 6s
5s 5s 5s 5s

5s 5s 5s 5s
6s 6s 6s 6s
7s 7s 7s 7s
8s 8s 8s 8s

8B 7B 6B 5B 8B 7B 6B 5B 8B 7B 6B 5B 8B 7B 6B 5B

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 465
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP8

Dimensions in mm
* with spring-loaded terminals

Technical details

General 777584 787584

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777584 787584
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 2,5 W 2,5 W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A 1,7 A
Pulse duration, A1 280 ms 280 ms
Inputs 777584 787584
Number 1 1
Voltage at
Input circuit DC 24 V 24 V
Current at
Input circuit DC 70 mA 70 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 466
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP8

Inputs 777584 787584

Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Relay outputs 777584 787584
Number of output contacts
Safety contacts (N/O), delayed 4 4
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts delayed
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 5A 5A
Max. power 1200 VA 1200 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 5A 5A
Max. power 120 W 120 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts delayed
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 240 V AC G.U. (same polarity)
With current 5A 5A
Voltage 24 V DC Resistive 24 V DC Resistive
With current 5A 5A
Pilot Duty B300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 467
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP8

Relay outputs 777584 787584

External contact fuse protection,
delayed safety contacts
Max. melting integral 100 A²s 100 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 4A 4A
Conventional thermal current 5A 5A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Times 777584 787584
Switch-on delay
With automatic start after power
on typ. 320 ms 320 ms
With automatic start after power
on max. 500 ms 500 ms
Delay time tv 5 s, 6 s, 7 s, 8 s 5 s, 6 s, 7 s, 8 s
Time accuracy -50 %/+50 % -50 %/+50 %
Supply interruption before de-ener-
gisation 2.500 ms 2.500 ms
Environmental data 777584 787584
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 468
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP8

Environmental data 777584 787584

Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777584 787584
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 94 mm 101 mm
Width 45 mm 45 mm
Depth 121 mm 121 mm
Weight 320 g 320 g

Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 469
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP8

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts,
delayed <30
s PL d Cat. 3 SIL CL 2 2,48E-09 SIL 2 1,47E-05 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 470
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X4VP8

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Switching current (A)

Cycles x 1000

Example
} Inductive load: 2 A
} Utilisation category AC15
} Contact service life: 400 000 cycles
Provided the application to be implemented requires fewer than 400 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Type Features Connection type Order no.
PZE X4VP8 24 V DC Screw terminals, plug-in 777584
tv: 5 - 8 s, selectable
PZE X4VP8 C 24 V DC Spring-loaded terminals, 787584
tv: 5 - 8 s, selectable plug-in

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 471
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X5P

PZE X5P

Unit features
} Positive-guided relay outputs:
– 5 safety contacts (N/O), instantaneous
} 2 semiconductor outputs
} LED display for:
– Supply voltage
– Switch status of the safety contacts
} Semiconductor outputs signal:
– Supply voltage is present
– Switch status of the safety contacts
} Connection for feedback loop
} Operation: single or dual-channel

Block diagram/terminal configuration

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 472
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X5P

Function description
The contact expansion module PZE X5P is an add-on device without delay-on de-energisa-
tion, and it is used to expand a safety circuit. The contact expansion module is driven by a
base unit (e. g. emergency stop relay). When operating voltage is supplied the "POWER"
LED will light.
} Functional procedure once the input circuit is closed (e.g. safety contacts on the base
unit are closed):
– Safety contacts 13-14, 23-24, 33-34, 43-44 and 53-54 close.
– The LEDs "CH.1" and "CH.2" are lit.
– A high signal is present at the semiconductor output switch state Y32.
} Functional procedure once the input circuit is opened (e.g. safety contacts on the base
unit are opened):
– Safety contacts 13-14, 23-24, 33-34, 43-44 and 53-54 are opened redundantly.
– The LEDs "CH.1" and "CH.2" go out.
– A low signal is present at the semiconductor output switch state Y32.
Semiconductor output supply voltage Y35
} A high signal is present at semi-conductor output Y35 if the supply voltage is present
and the internal fuse has not blown.

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Wiring
Please note:
} Information given in the "Technical details [ 475]" must be followed.
} The outputs 13-14, 23-24, 33-34, 43-44, 53-54 are safety contacts.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 475]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 475])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 473
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X5P

} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Preparing for operation

Supply voltage AC DC

A1 L+

A2 L-

Input circuit Single-channel Dual-channel

E-STOP K1 K1
U U
without detection of shorts
K2 K2
across contacts Y3
Y3
Y4 PZE
Y4 PZE

E-STOP K1
with detection of shorts across U
K2
contacts
Y3
Y4 PZE

Feedback loop
Y1 and Y2 are feedback loop in-
puts on the base unit

Semiconductor output
Y31, Y30: External supply
voltage

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 474
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X5P

Dimensions in mm
* with spring-loaded terminals

Technical details

General 777150 787150

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777150 787150
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 3,5 W 3,5 W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 10 A 10 A
Pulse duration, A1 0,5 ms 0,5 ms
Inputs 777150 787150
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Current at
Input circuit DC 40 mA 40 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 475
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X5P

Inputs 777150 787150

Max. overall cable resistance Rl-
max
Single-channel at UB DC 120 Ohm 120 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 240 Ohm 240 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 4 Ohm 4 Ohm
Semiconductor outputs 777150 787150
Number 2 2
Voltage 24 V 24 V
Current 20 mA 20 mA
External supply voltage 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 %
Relay outputs 777150 787150
Number of output contacts
Safety contacts (N/O), instant-
aneous 5 5
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 476
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X5P

Relay outputs 777150 787150

Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 8A 8A
Voltage 24 V DC G. P. Resistive 24 V DC G. P. Resistive
With current 5A 5A
Pilot Duty B300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal current 777150 787150
while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 8A 8A
Conv. therm. current with 3 con-
tacts 6,5 A 6,5 A
Conv. therm. current with 4 con-
tacts 5,6 A 5,6 A
Conv. therm. current with 5 con-
tacts 5A 5A
Times 777150 787150
Switch-on delay
With automatic start typ. 15 ms 15 ms
With automatic start max. 30 ms 30 ms
With automatic start after power
on typ. 15 ms 15 ms
With automatic start after power
on max. 30 ms 30 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 477
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X5P

Times 777150 787150

Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 110 ms 110 ms
With power failure max. 150 ms 150 ms
Supply interruption before de-ener-
gisation in the input circuit 8 ms 8 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Environmental data 777150 787150
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777150 787150
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 478
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X5P

Mechanical data 777150 787150

Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 94 mm 101 mm
Width 45 mm 45 mm
Depth 121 mm 121 mm
Weight 260 g 260 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 479
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X5P

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Number of cycles x 1000

Switching current (A)

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 4 000 000 cycles
Provided the application to be implemented requires fewer than 4 000 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 480
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE X5P

Order reference
Type Features Terminals Order no.
PZE X5P C 24 V DC Spring-loaded terminals 787 150
PZE X5P 24 V DC Screw terminals 777 150

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 481
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

PZE 9P

Unit features
} Positive-guided relay outputs:
– 8 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} LED display for:
– Supply voltage
– Switch status of the safety contacts
} Connection for feedback loop
} Operation: Single or dual-channel
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Block diagram/terminal configuration

Type: 24 V AC/DC
} UB: 24 VAC/DC; Order no. 777140, 787140

*Safe separation from non-marked area, except for safety contact 13-14, in accordance
with EN 60947-1, 6 kV, basic insulation between all safety contacts.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 482
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Type: 24 - 240 V AC/DC

} UB: 24 - 240 VAC/DC, 24 VAC/DC; Order no. 777148, 787148

*Safe separation from non-marked area, except for safety contact 13-14, in accordance
with EN 60947-1, 6 kV, basic insulation between all safety contacts.

Function description
The contact expansion module PZE 9P is an add-on device without delay-on de-energisa-
tion. It is used to expand a safety circuit. The contact expansion module is driven by a base
unit (e. g. emergency stop relay). When operating voltage is supplied the "POWER" LED
will light.
} Functional procedure once the input circuit is closed (e.g. safety contacts on the base
unit are closed):
– Safety contacts 13-14, 23-24, 33-34, 43-44, 53-54, 63-64, 73-74 and 83-84 close,
auxiliary contact 91-92 opens.
– The LEDs "CH.1" and "CH.2" are lit.
} Functional procedure once the input circuit is opened (e.g. safety contacts on the base
unit are opened):
– Safety contacts 13-14, 23-24, 33-34, 43-44, 53-54, 63-64, 73-74 and 83-84 are
opened redundantly, auxiliary contact 91-92 is closed.
– The LEDs "CH.1" and "CH.2" go out.

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 483
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Wiring
Please note:
} Information given in the "Technical details [ 486]" must be followed.
} Outputs 13-14, 23-24, 33-34, 43-44, 53-54, 63-64, 73-74, 83-84 are safety contacts;
output 91-92 is an auxiliary contact (e.g. for display).
} Do not use auxiliary contact 91-92 for safety circuits!
} Do not connect undesignated terminals.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 486]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 486])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} 777140, 787140 units or 777148, 787148 units, when the supply voltage is connected
via B1 and B2: The power supply must comply with the regulations for extra low
voltages with safe electrical separation (SELV, PELV) in accordance with VDE 0100,
Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 484
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Preparing for operation

Supply voltage 24 - 240 V AC/DC 24 VAC/DC

Order no.: 777148, 787148 A1 L1 B1 L1/L+
A2 N

FE B2 N/L-

Order no.: 777140, 787140

Input circuit Single-channel Dual-channel

without detection of shorts K1 K1
across contacts U1 U1
K2 K2
Base unit: Safety relay PNOZ X
U2
U2
Driven via safety contacts Y3
Y3
Y4 PZE
Y4 PZE

with detection of shorts across K1

contacts U1
Base unit: Safety relay PNOZ X K2
U2
Driven via safety contacts Y3
Y4 PZE

without detection of shorts

across contacts
Base unit: Safety system or
PNOZmulti
Driven via safe semiconductor
outputs (24 VDC)

Base unit: Safety system or

Feedback loop Base unit: Safety relay PNOZ X PNOZmulti
Y1, Y2 and Input are inputs on
the base unit; they evaluate the
feedback loop

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 485
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Dimensions in mm

121 (4.76")
75 (2.95") 90
(3.54")
87 (3.42")

Technical details

Order no. 777140 – 787140

See below for more order numbers

General 777140 787140

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777140 787140
Supply voltage
Voltage 24 V 24 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 9,5 VA 9,5 VA
Output of external power supply
(DC) 3,5 W 3,5 W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Inputs 777140 787140
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Current at
Input circuit DC 40 mA 40 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 486
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Inputs 777140 787140

Max. overall cable resistance Rl-
max
Single-channel at UB DC 50 Ohm 50 Ohm
Single-channel at UB AC 80 Ohm 80 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 100 Ohm 100 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 160 Ohm 160 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 5 Ohm 5 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 10 Ohm 10 Ohm
Relay outputs 777140 787140
Number of output contacts
Safety contacts (N/O), instant-
aneous 8 8
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 2A 2A
Max. power 500 VA 500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 2A 2A
Max. power 50 W 50 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 487
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Relay outputs 777140 787140

Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 2A 2A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 2A 2A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 8A 8A
Voltage 24 V DC G. P. Resistive 24 V DC G. P. Resistive
With current 5A 5A
Pilot Duty B300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A
External contact fuse protection,
auxiliary contacts
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 4A 4A
Blow-out fuse, slow 2A 2A
Blow-out fuse, gG 4A 4A
Circuit breaker 24 V AC/DC,
characteristic B/C 2A 2A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 488
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Conventional thermal current 777140 787140

while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 8A 8A
Conv. therm. current with 3 con-
tacts 8A 8A
Conv. therm. current with 4 con-
tacts 7,1 A 7,1 A
Conv. therm. current with 5 con-
tacts 6,3 A 6,3 A
Conv. therm. current with 6 con-
tacts 5,8 A 5,8 A
Conv. therm. current with 7 con-
tacts 5,4 A 5,4 A
Conv. therm. current with 8 con-
tacts 5A 5A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 8A 8A
Conv. therm. current with 3 con-
tacts 8A 8A
Conv. therm. current with 4 con-
tacts 7,1 A 7,1 A
Conv. therm. current with 5 con-
tacts 6,3 A 6,3 A
Conv. therm. current with 6 con-
tacts 5,8 A 5,8 A
Conv. therm. current with 7 con-
tacts 5,4 A 5,4 A
Conv. therm. current with 8 con-
tacts 5A 5A
Times 777140 787140
Switch-on delay
With automatic start typ. 30 ms 30 ms
With automatic start max. 40 ms 40 ms
With automatic start after power
on typ. 30 ms 30 ms
With automatic start after power
on max. 40 ms 40 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 489
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Times 777140 787140

Delay-on de-energisation
With E-STOP typ. 20 ms 20 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 110 ms 110 ms
With power failure max. 200 ms 200 ms
Supply interruption before de-ener-
gisation in the input circuit 10 ms 10 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Environmental data 777140 787140
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III III
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 6 kV 6 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777140 787140
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 490
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Mechanical data 777140 787140

Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 87 mm 87 mm
Width 90 mm 90 mm
Depth 121 mm 121 mm
Weight 430 g 430 g

Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 491
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Order no. 777148 – 787148

General 777148 787148

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777148 787148
Supply voltage
Voltage 24 - 240 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 9,5 VA 9,5 VA
Output of external power supply
(DC) 6W 6W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Supply voltage
Voltage 24 V 24 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 9,5 VA 9,5 VA
Output of external power supply
(DC) 3,5 W 3,5 W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Inputs 777148 787148
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Current at
Input circuit DC 40 mA 40 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 492
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Inputs 777148 787148

Max. overall cable resistance Rl-
max
Single-channel at UB DC 50 Ohm 50 Ohm
Single-channel at UB AC 80 Ohm 80 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 100 Ohm 100 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 160 Ohm 160 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 3 Ohm 3 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 8 Ohm 8 Ohm
Relay outputs 777148 787148
Number of output contacts
Safety contacts (N/O), instant-
aneous 8 8
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 2A 2A
Max. power 500 VA 500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 2A 2A
Max. power 50 W 50 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 493
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Relay outputs 777148 787148

Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7A 7A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 2A 2A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 2A 2A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 8A 8A
Voltage 24 V DC G. P. Resistive 24 V DC G. P. Resistive
With current 5A 5A
Pilot Duty B300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A
External contact fuse protection,
auxiliary contacts
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 4A 4A
Blow-out fuse, slow 2A 2A
Blow-out fuse, gG 4A 4A
Circuit breaker 24 V AC/DC,
characteristic B/C 2A 2A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 494
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Conventional thermal current 777148 787148

while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 8A 8A
Conv. therm. current with 3 con-
tacts 8A 8A
Conv. therm. current with 4 con-
tacts 7,1 A 7,1 A
Conv. therm. current with 5 con-
tacts 6,3 A 6,3 A
Conv. therm. current with 6 con-
tacts 5,8 A 5,8 A
Conv. therm. current with 7 con-
tacts 5,4 A 5,4 A
Conv. therm. current with 8 con-
tacts 5A 5A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 8A 8A
Conv. therm. current with 3 con-
tacts 8A 8A
Conv. therm. current with 4 con-
tacts 7,1 A 7,1 A
Conv. therm. current with 5 con-
tacts 6,3 A 6,3 A
Conv. therm. current with 6 con-
tacts 5,8 A 5,8 A
Conv. therm. current with 7 con-
tacts 5,4 A 5,4 A
Conv. therm. current with 8 con-
tacts 5A 5A
Times 777148 787148
Switch-on delay
With automatic start typ. 30 ms 30 ms
With automatic start max. 40 ms 40 ms
With automatic start after power
on typ. 300 ms 300 ms
With automatic start after power
on max. 350 ms 350 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 495
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Times 777148 787148

Delay-on de-energisation
With E-STOP typ. 20 ms 20 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 200 ms 200 ms
With power failure max. 310 ms 310 ms
With power failure typ. UB 240 V 500 ms 500 ms
With power failure max. UB 240
V 630 ms 630 ms
With power failure typ. UB 24 V 150 ms 150 ms
With power failure max. UB 24 V 200 ms 200 ms
Supply interruption before de-ener-
gisation in the input circuit 10 ms 10 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Environmental data 777148 787148
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61326-3-1 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III III
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 6 kV 6 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777148 787148
Mounting position Any Any

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 496
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Mechanical data 777148 787148

Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 87 mm 87 mm
Width 90 mm 90 mm
Depth 121 mm 121 mm
Weight 455 g 455 g

Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 497
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 498
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PZE 9P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Number of cycles x 1000

Switching current (A)

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 4 000 000 cycles
Provided the application to be implemented requires fewer than 4 000 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Type Features Connection type Order no.
PZE 9P C 24 V AC/DC Spring-loaded terminals 787 140
PZE 9P 24 V AC/DC Screw terminals 777 140
PZE 9P C 24 V AC/DC, Spring-loaded terminals 787 148
24 - 240 V AC/DC
PZE 9P 24 V AC/DC, Screw terminals 777 148
24 - 240 V AC/DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 499
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PMUT X1P

PMUT X1P

Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} 4 inputs for muting sensors
} 1 ESPE input for light grids (2-channel, contact or semiconductor outputs)
} 1 input for additional safety light grid (2-channel, contact outputs) or safety contacts
} Connection option for 2 muting lamps
} Connection options for:
– Start button
– Key switch
– Feedback loop
} 5 semiconductor outputs
} Monitors muting lamps
} Muting mode: sequential or parallel
} LED display for:
– Switch status channel 1/2
– Muting sensors
– Light grid
– Simultaneity requirement
– Muting lamp error
} Semiconductor outputs signal:
– Switch state of the safety contacts
– Muting active
– One of the muting lamps defective
– Both muting lamps defective
– Light grid (ESPE) active
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 500
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PMUT X1P

} See order reference for unit types

Block diagram/terminal configuration

d
ib
csh
alkBto
l

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 501
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PMUT X1P

Function description
The muting controller PMUT X1P is used for the temporary suspension of safety functions.
This allows objects to be transported into and out of a danger zone without adversely af-
fecting the safety function. When the supply voltage is applied the "POWER" LED will light.
The unit is ready for operation when the feedback loop Y1-Y2 and the input circuit (e.g. light
guard at S12 and S22 not interrupted) are closed. The muting sensors are not active.
} Start circuit S33-S34 is closed:
– Safety contacts 13-14/23-24/33-34 are closed, auxiliary contact 41-42 is open.
– Status indicators "Output", "OSSD CH.1" and "OSSD CH.2" are lit.
– A high signal is present at the semiconductor output Y32 (ESPE state).
– A high signal is present at the semiconductor output Y36 (switch state of safety con-
tacts)
} Input circuit is opened (e.g. light guard at S12 and S22 interrupted):
– Safety contacts 13-14/23-24/33-34 are opened redundantly, auxiliary contact 41-42
is closed.
– Status indicators "Output", "OSSD CH.1" and "OSSD CH.2" go out.
– A low signal is present at the semiconductor output Y36 (switch state of safety con-
tacts).
– A low signal is present at semiconductor output Y32 (ESPE state).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 502
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PMUT X1P

Timing diagram

[2] [4] [6]

[1] [3] [5] [4] [3]

ESPE

Legend
} Power: Supply voltage
} Start: Start button
} ESPE: Light guard
} MS1 ... MS2: Muting sensors
} ML: Muting lamps
} Output Safe: Safety contacts 13-14, 23-24, 33-34
} Output aux: Auxiliary contact 41-42
} [1]: Press start button
} [2]: Close safety contacts
} [3]: Muting on
} [4]: Light guard interrupted
} [5]: Muting off
} [6]: Open safety contacts
} t1: Switch-on delay safety contacts
} t2: Minimum start pulse duration
} t3: Minimum period before light guard may be interrupted
} t4: Recovery time after muting off
} t5: Delay-on de-energisation

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 503
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PMUT X1P

Operating modes
} Dual-channel operation (contact or semiconductor outputs from ESPE) without detec-
tion of shorts across contacts
} Dual-channel operation (contact or semiconductor outputs from ESPE) with detection of
shorts across contacts: redundant input circuit, earth faults in the input circuit or shorts
across the input circuits are detected.
} Monitored manual start: The supply voltage must be present and the safety circuits
closed before the start contact is closed. The unit is not active until the start button has
been operated once the waiting period has expired (see technical details).

Muting
The muting controller can be used for parallel or sequential muting:
} Parallel muting with 2 muting sensors

Muting lamp

MS1 AOPD

Danger zone

MS2 AOPD

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 504
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PMUT X1P

} Parallel muting with 4 muting sensors

Muting lamp
MS1 AOPD MS3

Danger zone

MS2 AOPD MS4

} Sequential muting with 4 muting sensors

Muting lamp
MS1 MS2 AOPD MS3 MS4

Danger zone

AOPD

Muting sensors MS1 and MS2 must energise within 3 s (simultaneity). Muting starts when
both muting sensors are active. The inputs of light guards S11-S12, S21-S22 and S31-S32
are muted. Status indicators "S1+S2" (Muting active), "S1", "S2" "OSSD CH.1" and "OSSD
CH.2" are lit. A high signal is present at semiconductor output Y32 (muting active).
If the light guards are interrupted (inputs S12 and S22 not active), status indicators "OSSD
CH.1" and "OSSD CH.2" will go out. A low signal is present at semiconductor output Y32
(ESPE state). Muting sensors MS3 and MS4 must energise while MS1 and MS2 are still
active. Only then may MS1 and MS2 become inactive. The muting cycle will then continue.
Muting is ended when one muting sensor at most (MS3 or MS4) is active.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 505
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PMUT X1P

MS1

MS2

MS3

MS4

ML1

Muting

max. 2 x delay on de-energisation

Legend:
MS1: Muting sensor 1
MS2: Muting sensor 2
MS3: Muting sensor 3
MS4: Muting sensor 4
ML1: Muting lamp 1

Reset input
If the simultaneity requirement of 3 s is exceeded, the unit will go to a fault condition. Once
the fault has been rectified, the simultaneity must be reset by operating the key switch at
S43-S44. The start button S33-34 must then be operated. The muting controller is ready for
operation.

Additional inputs for light guard or safety contacts

Additional safety contacts can be connected to the muting controller at S51-S52 and S61-
S62 (e.g. a dual-channel safety light guard with safe output contacts). These input circuits
can monitor the muted ESPE. However, these inputs do not have a muting function. If the
contacts connected at S51-S52 and S61-S62 are interrupted, safety contacts
13-14/23-24/33-34 are opened redundantly, auxiliary contact 41-42 is closed. Status indic-
ator "Output" goes out. A low signal is present at semiconductor output Y36.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 506
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Relays for functional safety
Safety relays PNOZ X
PMUT X1P

Muting lamps
The muting controller PMUT X1P is designed for use with one or two muting lamps. As
soon as the inputs of the light guard are muted, the Muting lamp ML1 will light. The PMUT
X1P monitors the connected muting lamps during the muting cycle. If muting lamp ML1 is
defective (e.g. coiled filament broken or lamp switched off), then the PMUT X1P automatic-
ally switches to muting lamp ML2. A high signal is present at semiconductor output Y34
(muting lamp 1 defective). If muting lamp ML2 is defective or is not connected, a high signal
is present at semiconductor output Y35 (both muting lamps defective). The "ML Fault" LED
is lit. If the light guards (ESPE) are interrupted when the muting lamps are defective, then
safety contacts 13-14/23-24/33-34 are opened redundantly, auxiliary contact 41-42 is
closed. Status indicators "Output", "OSSD CH.1" and "OSSD CH.2" go out.

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).
} When installing the light guards (muting sensors, ESPE), it is essential that the respect-
ive standards and regulations are observed. If you are using reflective light barriers
(parallel muting with 2 muting sensors), the light beams must cross within the danger
zone.
} The start button has to be installed in such a way that the operator can see into the
danger zone when operating the start button.

Wiring
Please note:
} Information given in the "Technical details [ 512]" must be followed.
} Outputs 13-14, 23-24, 33-34 are safety contacts; output 41-42 is an auxiliary contact
(e.g. for display).
} Auxiliary contact 41-42 should not be used for safety circuits!
} Semiconductor outputs should not be used for safety circuits!
} Delivery status: S51-S52/S61-S62/Y1-Y2/S31-S32 are linked
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 512]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 512])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 507
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Relays for functional safety
Safety relays PNOZ X
PMUT X1P

} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} Mechanical and optoelectronic sensors (safety light beam devices, safety light grids)
are suitable for use.
} The safety contacts can be used to shut down the potentially hazardous movement.
} Only safe contact outputs (e.g. from safety light grids) may be used at S51-S52 and
S61-S62. Do not connect safety light grids with semiconductor outputs.
} The cables for connecting the muting sensors to terminals S1/S3 and S2/S4 must be
laid in separate sheathed cables!
} Only use muting lamps that have a luminous area of at least 1cm2 and a luminosity of at
least 200 cd/m2, in accordance with EN 61496-1.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 508
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PMUT X1P

Preparing for operation

Supply voltage AC DC

A1 L+

A2 L-

Input circuit Semiconductor Contacts

Muting sensors

Light grid (ESPE)

Semiconductor output 2 x PNP
Detection of shorts across con-
tacts via light grid

Light grid (ESPE)

Semiconductor output PNP/NPN
Detection of shorts across con-
tacts;
- Semiconductor: via light grid
- Contacts: via PMUT X1P

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 509
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Relays for functional safety
Safety relays PNOZ X
PMUT X1P

Input circuit Semiconductor Contacts

Additional light grid, 2-channel, E-
STOP pushbutton

Muting lamp

LA+
LA-
LB+
LB-

Start circuit
S1: Key switch
S3: Start button

without feedback loop monitor-

Feedback loop ing with feedback loop monitoring
Link or contacts from external
contactors

Semiconductor output
Y32: Light grid active
Y33: Muting active
Y34: Muting lamp warning
Y35: Both muting lamps defective
Y36: Safety contacts closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 510
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Relays for functional safety
Safety relays PNOZ X
PMUT X1P

Application example

+24 V DC

A1 S1+ S1 S2+ S2 LA+ LA- S33 S34 S21 S22 S31 S32 13 23 33

S1 S2
PMUT X1P

OSSD2

OSSD1

S3 S4

A2 S3+ S3 S4+ S4 LB+ LB- S43 S44 Y1 Y2 S11 S12 14 24 34

K6
K5
K5 K6
0V

Dimensions in mm
* With spring-loaded terminals

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Relays for functional safety
Safety relays PNOZ X
PMUT X1P

Technical details

General 778010 788010

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 778010 788010
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 33 W 33 W
Power consumption 6W 6W
Residual ripple DC 48 % 48 %
Duty cycle 100 % 100 %
Voltage at
Muting lamp DC 24 V 24 V
Muting lamp LED DC 24 V 24 V
Muting sensor DC 24 V 24 V
Current at
Muting lamp DC max. 500 mA 500 mA
Muting lamp LED DC min. 40 mA 40 mA
Muting sensor DC 40 mA 40 mA
Connected load min.
Muting lamp LED 0,96 W 0,96 W
Connected load max.
Muting sensors 5W 5W
Light beam device 10 W 10 W
Muting lamp 12 W 12 W
Inputs 778010 788010
Number 9 9
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 25 mA 25 mA
Start circuit DC 40 mA 40 mA
Feedback loop DC 40 mA 40 mA
Max. inrush current impulse
Current pulse, input circuit 0,07 A 0,07 A
Min. input resistance at power-on 460 Ohm 460 Ohm

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Relays for functional safety
Safety relays PNOZ X
PMUT X1P

Inputs 778010 788010

Max. overall cable resistance Rl-
max
Dual-channel without detection
of shorts across contacts at UB
DC 70 Ohm 70 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 15 Ohm 15 Ohm
Semiconductor outputs 778010 788010
Number 4 4
Voltage 24 V 24 V
Current 20 mA 20 mA
External supply voltage 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 %
Relay outputs 778010 788010
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 2000 VA 2000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 8A 8A
Max. power 200 W 200 W

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Relays for functional safety
Safety relays PNOZ X
PMUT X1P

Relay outputs 778010 788010

Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 240 V 240 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 5A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 5A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 8A 8A
Voltage 24 V DC Resistive 24 V DC Resistive
With current 5A 5A
Pilot Duty B300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A
External contact fuse protection,
auxiliary contacts
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 6A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au

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Relays for functional safety
Safety relays PNOZ X
PMUT X1P

Conventional thermal current 778010 788010

while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 8A 8A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 5A 5A
Times 778010 788010
Switch-on delay
With monitored start with rising
edge typ. 40 ms 40 ms
With monitored start with rising
edge max. 80 ms 80 ms
Delay-on de-energisation
With E-STOP typ. 8 ms 8 ms
With E-STOP max. 20 ms 20 ms
With power failure typ. 490 ms 490 ms
With power failure max. 700 ms 700 ms
After safety function is triggered
typ. 15 ms 15 ms
After safety function is triggered
max. 20 ms 20 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 320 ms 320 ms
After power failure 1s 1s
Waiting period with a monitored
start
With rising edge 300 ms 300 ms
Min. start pulse duration with a
monitored start
With rising edge 40 ms 40 ms
Supply interruption before de-ener-
gisation in the input circuit 5 ms 5 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. 3s 3s
Environmental data 778010 788010
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C

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Relays for functional safety
Safety relays PNOZ X
PMUT X1P

Environmental data 778010 788010

Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 61000-6-2, EN 61326-3-1, EN EN 61000-6-2, EN 61326-3-1, EN
61496-1 61496-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 778010 788010
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,2 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,2 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 516
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PMUT X1P

Mechanical data 778010 788010

Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 8 mm
Dimensions
Height 94 mm 101 mm
Width 90 mm 90 mm
Depth 121 mm 121 mm
Weight 565 g 565 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Muting act-
ive PL e Cat. 3 SIL CL 3 8,35E-09 SIL 3 5,54E-04 20
Muting inact-
ive PL e Cat. 4 SIL CL 3 1,45E-09 SIL 3 2,49E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 517
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Relays for functional safety
Safety relays PNOZ X
PMUT X1P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Number of cycles x 1000

Switching current (A)

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 4 000 000 cycles
Provided the application to be implemented requires fewer than 4 000 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order no.
PMUT X1P C 24 VDC Spring-loaded terminal 788 010
PMUT X1P 24 VDC Screw terminals 778 010

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Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

PSWZ X1P

Unit features
} Measuring inputs for 3- or 1-phase motors
} Measuring voltage on both channels can be set jointly
} 1 Reset input
} Positive-guided relay outputs:
– 2 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} 2 semiconductor outputs
} LED display for:
– Standstill on channel 1/2
– Supply voltage/fault
} Semiconductor outputs signal:
– Supply voltage/fault
– Switch status
} Feedback loop for monitoring external contactors
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 519
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Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Block diagram/terminal configuration

**Insulation against the non-marked area and between the relay contacts: Basic insulation
(overvoltage category III), protective separation (overvoltage category II); at 250 V, 4 kV
***Insulation against the non-marked area and between the measurement connections: Ba-
sic insulation (overvoltage category III), protective separation (overvoltage category II); at
690 V, 6 kV
} Channel 1: L1-L3
} Channel 2: L2-L3

Function description
The device uses two separate measuring channels to measure the regenerated voltage, in-
duced from the motor during the rundown period. If the voltage falls below the set response
value (standstill threshold), the PSWZ X1P enables the monitored plant.
When used with frequency converters, the PSWZ X1P cannot detect standstill until the con-
troller inhibit has been switched off.
After the supply voltage UB is switched on, the unit performs a self test. The unit simulates a
situation in which the release value is exceeded and the measuring circuit has an open cir-
cuit. The correct function of the output relay and feedback loop is also tested. The test
takes approx. 1.5 s.
The unit is ready for operation when the feedback loop is closed and the measuring circuits
are not interrupted.
} Procedure when the measuring voltage falls below the response value Uon on both
channels L1-L3 and L2-L3:
– LEDs "POWER", "CH.1 IN", "CH.2 IN" and "OUTPUT" are lit.
– Safety contacts 13-14 and 23-24 are closed, auxiliary contact 41-42 is open.
– A high signal is present at semiconductor output Y32.

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Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

} Procedure when after the motor has started, the voltage in one of the two measuring
circuits exceeds the release value Uoff:
– Safety contacts 13-14 and 23-24 are opened redundantly, auxiliary contact 41-42 is
closed.
– A low signal is present at semiconductor output Y32.
– LEDs "CH.1 IN", "CH.2 IN" and "OUTPUT" go out.
To reactivate, the voltage at both channels L1-L3 and L2-L3 must fall below the response
value Uon within the time tg (simultaneity monitoring) and the feedback loop must be closed.
The response value Uon can be set jointly for both channels in order to suit the motor that is
to be monitored. The release value Uoff (hysteresis) corresponds to twice the response
value.
If the simultaneity requirement is exceeded, the "FAULT" LED is lit and on the semicon-
ductor output Y35 there is a High signal. The PSWZ X1P does not enable the monitored
plant. The fault is reset by applying a High signal and then a Low signal at the reset input.
Self test
An internal self test is carried out during initial commissioning and each time the supply
voltage is switched off and on. The process simulates switching all measuring voltages on
and then off again. Provided no error occurs during the self test, the unit will then be ready
for operation.

Operating modes
} Single-phase operation:
– One measuring circuit (calculated at two different measuring points) affects both
channels
} Three-phase operation:
– Two redundant (identical) measuring circuits affect channel 1 and 2
– Voltages in the measuring circuit are monitored (failsafe in the event of a short cir-
cuit)

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Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Timing diagram

Feedback loop

Output

Legend
} POWER: Supply voltage
} UL1/UL2: Input circuit L1, L2, L3
} Feedback loop: Feedback loop Y1-Y2
} Output safe: Safety contacts 13-14, 23-24
} Output aux: Auxiliary contact 41-42
} Output Y35: Semiconductor output for fault signal
} RESET: Reset input
} Uon: Response value
} Uoff: Release value
} tg: Simultaneity

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 522
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Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Wiring
Please note:
} Information given in the "Technical details [ 527]" must be followed.
} Outputs 13-14, 23-24 are safety contacts, the output 41-42 is an auxiliary contact (e.g.
for display).
} Auxiliary contact 41-42 should not be used for safety circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 527]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 527])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} When used with converters: Please comply with the information regarding installation
and wiring in the documentation of the converter. Use screened cable for the wiring
between the PSWZ X1P and the motor. Connect the cable screening on the motor.
} Protect the measuring circuits according to the conductor cross section.
} Single-phase motor: Connect terminal L1 directly to motor connection terminal L, and
terminal L3 directly to motor connection terminal N. Connect terminal L2 directly to the
element that switches the motor on (contactor, converter, etc.). Separate cables with
separate insulation should be used for the measuring voltages L1 and L2. The cables
should also be physically separate.
} Three-phase motor: Connect the connection terminals L1, L2 and L3 directly to the mo-
tor connection terminals L1, L2 and L3.
} Do not connect the terminals labelled "*".

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 523
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Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Preparing for operation

Connection
Supply voltage AC DC

A1 L1 A1 L+

A2 N
A2 L-

Input circuit Single-phase motor Three-phase motor

Single-phase motor = single-
phase measurement signal eval-
F2
uation
F2
Three-phase motor = two-phase
measurement signal evaluation
PSWZ X1P

PSWZ X1P

Single-phase measurement sig-

nal evaluation
F2

PSWZ X1P

without feedback loop monitor-

Feedback loop with feedback loop monitoring ing
Contacts from external contactors
or link

Semiconductor output
Y32: Semiconductor output for
switch status
Y35: Semiconductor output for
fault signal

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 524
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Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Semiconductor input

Set standstill detection

} Turn the potentiometer to the left-hand stop (default setting)
} Set standstill detection
– At motor standstill, the LEDs "CH.1 IN" and "CH.2 IN" must light up. If the LEDs do
not light in the default setting, turn the potentiometer gradually to the right until the
LEDs "CH.1 IN" and "CH.2 IN” light up.
– If the simultaneity requirement is met, the "OUTPUT” LED will also light up. Safety
contacts 13-14 and 23-24 are closed, auxiliary contact 41-42 is open, there is a
High signal at the semiconductor output Y32.
– If the simultaneity requirement is exceeded, the "FAULT" LED will light up. Safety
contacts 13-14 and 23-24 are open, auxiliary contact 41-42 is closed, a low signal is
present at semiconductor output Y32. Reset the error by a pulse (High- Low- signal)
at the reset input.
} Test standstill detection
– Close the feedback loop, start up the motor and then switch it off again. As soon as
the motor is at standstill, the LEDs "CH.1 IN", "CH.2 IN" and "OUTPUT" light up.
Safety contacts 13-14 and 23-24 are closed, auxiliary contact 41-42 is open, there
is a High signal at the semiconductor output Y32.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 525
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Application example

L1
L2
L3

A1 S31 S32 13 23 33 41
S11 S12 S13 S14 S21 S22 S33 S34

PNOZ X3P
PSWZ X1P
A2 Y30 Y31 Y32 14 24 34 42

Standstill detection only with closed star contactor contacts

Legend
} S0: Off switch
} S1: On switch
} S2/S4: Safety gate switch
} S3: Release
} S5: Reset button
} K1: Star/delta control relay
} K2: Motor contactor
} K3: Delta contactor
} K4: Star contactor
} H: Fault indicator

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 526
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

} : Operated element

} : Gate open

} : Gate closed

Dimensions in mm
* with spring-loaded terminals

Technical details

Order no. 777949 – 777950

See below for more order numbers

General 777949 777950

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777949 777950
Supply voltage
Voltage 24 - 240 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 5 VA 5 VA
Output of external power supply
(DC) 3W 3W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 527
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Electrical data 777949 777950

Max. inrush current at UB 10 A 10 A
Duty cycle 100 % 100 %
Measuring circuit 777949 777950
Min. measuring voltage 0,0 V 0,0 V
Max. measuring voltage 690 V 690 V
Measuring voltage in accordance
with UL 600 V 600 V
Frequency range 0 - 3 kHz 0 - 3 kHz
Input resistance 1.300 kOhm 1.300 kOhm
Switching threshold per channel
Response value Uon (ad-
justable) 20 - 500 mV 120 - 3000 mV
Release value Uoff 2 x Uon 2 x Uon
Inputs 777949 777950
Voltage at
Feedback loop DC 24 V 24 V
Current at
Feedback loop DC 35 mA 35 mA
Max. inrush current impulse
Current pulse, feedback loop 0,12 A 0,12 A
Pulse duration, feedback loop 0,1 s 0,1 s
Reset input 777949 777950
Low signal <5V <5V
High signal > 15 V > 15 V
Current 20 mA 20 mA
Semiconductor outputs 777949 777950
Number 2 2
Voltage 24 V 24 V
Current 50 mA 50 mA
External supply voltage 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 %
Relay outputs 777949 777950
Number of output contacts
Safety contacts (N/O), instant-
aneous 2 2
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 528
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Relay outputs 777949 777950

Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 3A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 3A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 529
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Relay outputs 777949 777950

External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 4A 4A
External contact fuse protection,
auxiliary contacts
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 4A 4A
Conventional thermal current 6A 6A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 777949 777950
while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 4A 4A
Times 777949 777950
Delay-on de-energisation
After motor on max. 170 ms 170 ms
Max. switch-on delay
After motor standstill max. 1.500 ms 1.500 ms
After power on max. 2.200 ms 2.200 ms
Recovery time at max. switching
frequency 1/s
After motor on 2.200 ms 2.200 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. 7s 7s
Environmental data 777949 777950
Climatic suitability EN 60068-2-78 EN 60068-2-78

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 530
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Environmental data 777949 777950

Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 690 V 690 V
Rated impulse withstand voltage 6 kV 6 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777949 777950
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal
Mounting type plug-in plug-in

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 531
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Mechanical data 777949 777950

Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 14 AWG 0,25 - 2,5 mm², 24 - 14 AWG
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG 0,25 - 1 mm², 24 - 16 AWG
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,5 - 1,5 mm², 24 - 16 AWG 0,5 - 1,5 mm², 24 - 16 AWG
Torque setting with screw terminals 0,6 Nm 0,6 Nm
Dimensions
Height 94 mm 94 mm
Width 45 mm 45 mm
Depth 121 mm 121 mm
Weight 325 g 325 g
Where standards are undated, the 2014-07 latest editions shall apply.

Order no. 777951 – 777959

See below for more order numbers

General 777951 777959

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 777951 777959
Supply voltage
Voltage 24 - 240 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 5 VA 5 VA
Output of external power supply
(DC) 3W 3W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Max. inrush current at UB 10 A 10 A
Duty cycle 100 % 100 %
Measuring circuit 777951 777959
Min. measuring voltage 0,0 V 0,0 V
Max. measuring voltage 690 V 690 V

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 532
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Measuring circuit 777951 777959

Measuring voltage in accordance
with UL 600 V 600 V
Frequency range 0 - 3 kHz 0 - 3 kHz
Input resistance 1.300 kOhm 1.300 kOhm
Switching threshold per channel
Response value Uon (ad-
justable) 7,5 - 500 mV 20 - 500 mV
Release value Uoff 2 x Uon 2 x Uon
Inputs 777951 777959
Voltage at
Feedback loop DC 24 V 24 V
Current at
Feedback loop DC 35 mA 35 mA
Max. inrush current impulse
Current pulse, feedback loop 0,12 A 0,12 A
Pulse duration, feedback loop 0,1 s 0,1 s
Reset input 777951 777959
Low signal <5V <5V
High signal > 15 V > 15 V
Current 20 mA 20 mA
Semiconductor outputs 777951 777959
Number 2 2
Voltage 24 V 24 V
Current 50 mA 50 mA
External supply voltage 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 %
Relay outputs 777951 777959
Number of output contacts
Safety contacts (N/O), instant-
aneous 2 2
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 533
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Relay outputs 777951 777959

Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 3A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 3A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 534
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Relay outputs 777951 777959

External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 4A 4A
External contact fuse protection,
auxiliary contacts
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 4A 4A
Conventional thermal current 6A 6A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 777951 777959
while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 4A 4A
Times 777951 777959
Delay-on de-energisation
After motor on max. 170 ms 170 ms
Max. switch-on delay
After motor standstill max. 1.500 ms 1.500 ms
After power on max. 2.200 ms 2.200 ms
Recovery time at max. switching
frequency 1/s
After motor on 2.200 ms 2.200 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. 7s 7s
Environmental data 777951 777959
Climatic suitability EN 60068-2-78 EN 60068-2-78

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 535
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Environmental data 777951 777959

Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Short-term
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 690 V 690 V
Rated impulse withstand voltage 6 kV 6 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 777951 777959
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal
Mounting type plug-in plug-in

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 536
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Mechanical data 777951 777959

Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 14 AWG 0,25 - 2,5 mm², 24 - 14 AWG
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG 0,25 - 1 mm², 24 - 16 AWG
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,5 - 1,5 mm², 24 - 16 AWG 0,5 - 1,5 mm², 24 - 16 AWG
Torque setting with screw terminals 0,6 Nm 0,6 Nm
Dimensions
Height 94 mm 94 mm
Width 45 mm 45 mm
Depth 121 mm 121 mm
Weight 325 g 325 g
Where standards are undated, the 2014-07 latest editions shall apply.

Order no. 787949 – 787951

General 787949 787950 787951

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
Approvals ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed
Electrical data 787949 787950 787951
Supply voltage
Voltage 24 - 240 V 24 - 240 V 24 - 240 V
Kind AC/DC AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (AC) 5 VA 5 VA 5 VA
Output of external
power supply (DC) 3W 3W 3W
Frequency range AC 50 - 60 Hz 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 % 160 %
Max. inrush current at UB 10 A 10 A 10 A
Duty cycle 100 % 100 % 100 %
Measuring circuit 787949 787950 787951
Min. measuring voltage 0,0 V 0,0 V 0,0 V
Max. measuring voltage 690 V 690 V 690 V
Measuring voltage in ac-
cordance with UL 600 V 600 V 600 V

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 537
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Measuring circuit 787949 787950 787951

Frequency range 0 - 3 kHz 0 - 3 kHz 0 - 3 kHz
Input resistance 1.300 kOhm 1.300 kOhm 1.300 kOhm
Switching threshold per
channel
Response value Uon
(adjustable) 20 - 500 mV 120 - 3000 mV 7,5 - 500 mV
Release value Uoff 2 x Uon 2 x Uon 2 x Uon
Inputs 787949 787950 787951
Voltage at
Feedback loop DC 24 V 24 V 24 V
Current at
Feedback loop DC 35 mA 35 mA 35 mA
Max. inrush current im-
pulse
Current pulse, feed-
back loop 0,12 A 0,12 A 0,12 A
Pulse duration, feed-
back loop 0,1 s 0,1 s 0,1 s
Reset input 787949 787950 787951
Low signal <5V <5V <5V
High signal > 15 V > 15 V > 15 V
Current 20 mA 20 mA 20 mA
Semiconductor outputs 787949 787950 787951
Number 2 2 2
Voltage 24 V 24 V 24 V
Current 50 mA 50 mA 50 mA
External supply voltage 24 V 24 V 24 V
Voltage tolerance -20 %/+20 % -20 %/+20 % -20 %/+20 %
Relay outputs 787949 787950 787951
Number of output con-
tacts
Safety contacts (N/O),
instantaneous 2 2 2
Auxiliary contacts (N/C) 1 1 1
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 538
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Relay outputs 787949 787950 787951

Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 1500 VA 1500 VA 1500 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 150 W 150 W 150 W
Utilisation category of
auxiliary contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 1500 VA 1500 VA 1500 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 150 W 150 W 150 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 3A 3A 3A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 4A 4A 4A
Utilisation category of
auxiliary contacts
AC15 at 230 V 230 V 230 V
Max. current 3A 3A 3A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 4A 4A 4A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G. P. 240 V AC G. P. 240 V AC G. P.
With current 6A 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 539
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Relay outputs 787949 787950 787951

External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 66 A²s 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A 6A
Blow-out fuse, slow 4A 4A 4A
Blow-out fuse, gG 6A 6A 6A
Circuit breaker 24V
AC/DC, characteristic
B/C 4A 4A 4A
External contact fuse pro-
tection, auxiliary contacts
Max. melting integral 66 A²s 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A 6A
Blow-out fuse, slow 4A 4A 4A
Blow-out fuse, gG 6A 6A 6A
Circuit breaker 24 V
AC/DC, characteristic
B/C 4A 4A 4A
Conventional thermal cur-
rent 6A 6A 6A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal 787949 787950 787951
current while loading
several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 6A 6A 6A
Conv. therm. current
with 2 contacts 4A 4A 4A
Times 787949 787950 787951
Delay-on de-energisation
After motor on max. 170 ms 170 ms 170 ms
Max. switch-on delay
After motor standstill
max. 1.500 ms 1.500 ms 1.500 ms
After power on max. 2.200 ms 2.200 ms 2.200 ms
Recovery time at max.
switching frequency 1/s
After motor on 2.200 ms 2.200 ms 2.200 ms
Supply interruption before
de-energisation 20 ms 20 ms 20 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 540
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Times 787949 787950 787951

Simultaneity, channel 1
and 2 max. 7s 7s 7s
Environmental data 787949 787950 787951
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61000-6-4, 61000-6-2, EN 61000-6-4, 61000-6-2, EN 61000-6-4,
EN 61326-3-1 EN 61326-3-1 EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 690 V 690 V 690 V
Rated impulse withstand
voltage 6 kV 6 kV 6 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 787949 787950 787951
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Connection type Cage clamp terminal Cage clamp terminal Cage clamp terminal
Mounting type plug-in plug-in plug-in

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 541
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Mechanical data 787949 787950 787951

Conductor cross section
with spring-loaded termin-
als: Flexible with/without 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
crimp connector AWG AWG AWG
Spring-loaded terminals:
Terminal points per con-
nection 2 2 2
Stripping length with
spring-loaded terminals 8 mm 8 mm 8 mm
Dimensions
Height 101 mm 101 mm 101 mm
Width 45 mm 45 mm 45 mm
Depth 121 mm 121 mm 121 mm
Weight 325 g 325 g 325 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 6,23E-09 SIL 3 6,47E-05 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 542
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 VDC and 230 VAC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 543
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Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Number of cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 VDC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 1 000 000 cycles
Provided the application to be implemented requires fewer than 1 000 000 cycles, the PFH
value (see Technical details [ 527]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all relay con-
tacts. With capacitive loads, any power surges that occur must be noted. With DC contact-
ors, use flywheel diodes for spark suppression.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 544
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZ X
PSWZ X1P

Order reference
Type Features Connection type Order no.
PSWZ X1P C 24 - 240 V AC/DC; 0,02 - Spring-loaded ter- 787 949
0,5 V; Uon: 20 - 500 mV minal
PSWZ X1P 24 - 240 V AC/DC; 0,02 - Screw terminals 777 949
0,5 V; Uon: 20 - 500 mV
PSWZ X1P C 24 - 240 V AC/DC; 0,12 - 3 Spring-loaded ter- 787 950
V; Uon: 120 - 3000 mV minal
PSWZ X1P 24 - 240 V AC/DC; 0,12 - 3 Screw terminals 777 950
V; Uon: 120 - 3000 mV
PSWZ X1P C 24 - 240 V AC/DC; 0,0075 - Spring-loaded ter- 787 951
0,5 V; Uon: 7.5 - 500 mV minal
PSWZ X1P 24 - 240 V AC/DC; 0,0075 - Screw terminals 777 951
0,5 V; Uon: 7.5 - 500 mV
PSWZ X1P 24 - 240 V AC/DC; 0,02 - Screw terminals 777 959
(coated version) 0,5 V; Uon: 20 - 500 mV
Selection guide: Determine remanence voltage
The remanence voltage has to be within the response range of the device.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 545
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma

Safety relays PNOZsigma

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 546
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma

Contents Page

PNOZ s1 548

PNOZ s2 559

PNOZ s3 573

PNOZ s4 588

PNOZ s4.1 614

PNOZ s5 634

PNOZ s6 661

PNOZ s6.1 682

PNOZ s7 703

PNOZ s7.1 716

PNOZ s7.2 730

PNOZ s8 742

PNOZ s9 752

PNOZ s10 769

PNOZ s11 781

PNOZ s20 792

PNOZ s22 801

PNOZ s30 810

PNOZ s50 893

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 547
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s1

PNOZ s1

Unit features
} Relay outputs:
– 2 safety contacts (N/O), instantaneous
} 1 semiconductor output
} Connection options for:
– E-STOP pushbutton
– Safety gate limit switch
– Start button
} A connector can be used to connect 1 PNOZsigma contact expansion module
} LED indicator for:
– Supply voltage
– Input status, channel 1
– Input status, channel 2
– Switch status of the safety contacts
– Start circuit
– Errors
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 548
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s1

Block diagram/terminal configuration

expansion
Interface
module

Fig.: Centre: Front view with cover, right: Front view without cover

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function description
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Automatic start: Unit is active once the input circuit has been closed.
} Manual start: Unit is active once the input circuit and the start circuit are closed.
} Increase in the number of available instantaneous safety contacts by connecting con-
tact expander modules or external contactors/relays;
A connector can be used to connect 1 PNOZsigma contact expander module.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 549
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s1

Timing diagram

[1] [2]

Start

Legend
} POWER: Supply voltage
} Start: Start circuit
} Input: Input circuits
} Output safe: Safety contacts
} Semi: Semiconductor output
} [1]: Automatic start
} [2]: Manual start
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Recovery time

Installation
Install base unit without contact expansion module:
} Ensure that the plug terminator is inserted at the side of the unit.
Connect base unit and PNOZsigma contact expansion module:
} Remove the plug terminator at the side of the base unit and at the contact expansion
module.
} Connect the base unit and the contact expansion module to the supplied connector be-
fore mounting the units to the DIN rail.
Installation in control cabinet
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail (35 mm).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 550
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s1

} When installed vertically: Secure the unit by using a fixing element (e.g. retaining
bracket or end angle).
} Push the device upwards or downwards before lifting it from the DIN rail.

Wiring
Please note:
} Information given in the "Technical details [ 554]" must be followed.
} Outputs 13-14 and 23-24 are safety contacts, the semiconductor output Y32 is an auxil-
iary output (e.g. for display).
} Semiconductor output Y32 should not be used for safety circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 554]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 554])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 551
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s1

Preparing for operation

Supply voltage AC DC
S1
A1 L+

A2 L-

Input circuit Single-channel Dual-channel

E-STOP S1
without detection of shorts A1 L+
across contacts

Safety gate
without detection of shorts
across contacts S1
A1 L+

Start circuit/feedback loop Start circuit Feedback loop

Automatic start
A1
K5 K6
S34
13 (23) L1
K5 N
14 (24)
K6

Manual start S3 S3
A1 A1
K5 K6
S34
13 (23) L1
K5
S34 14 (24) N
K6

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 552
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s1

Semiconductor output

*Connect together the 0V connections on all the external power supplies

Key
} S1: E-STOP pushbutton
} S3: Start button
} : Switch operated

} : Gate open

} : Gate closed

Dimensions in mm
*with spring-loaded terminals
120 (4.72")

12,5 (0.69")
98 (3.86")

* 100 (3,94")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 553
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s1

Technical Details

General 750101 751101

CCC, CE, EAC (Eurasian), CCC, CE, EAC (Eurasian),
Approvals KOSHA, TÜV, cULus Listed KOSHA, TÜV, cULus Listed
Electrical data 750101 751101
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 2W 2W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Inputs 750101 751101
Number 1 1
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 60 mA 60 mA
Start circuit DC 20 mA 20 mA
Feedback loop DC 20 mA 20 mA
Max. inrush current impulse
Current pulse, input circuit 1A 1A
Pulse duration, input circuit 5 ms 5 ms
Current pulse, feedback loop 0,2 A 0,2 A
Pulse duration, feedback loop 0,5 ms 0,5 ms
Current pulse, start circuit 0,2 A 0,2 A
Pulse duration, start circuit 0,5 ms 0,5 ms
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Semiconductor outputs 750101 751101
Number 1 1
Voltage 24 V 24 V
Current 20 mA 20 mA
Relay outputs 750101 751101
Number of output contacts
Safety contacts (N/O), instant-
aneous 2 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 554
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s1

Relay outputs 750101 751101

Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,02 A 0,02 A
Max. current 3A 3A
Max. power 720 VA 720 VA
DC1 at 24 V 24 V
Min. current 0,02 A 0,02 A
Max. current 3A 3A
Max. power 72 W 72 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 1,5 A 1,5 A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 1,5 A 1,5 A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 3A 3A
Voltage 24 V DC G. P. 24 V DC G. P.
With current 3A 3A
Pilot Duty B300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Blow-out fuse, quick 4A 4A
Blow-out fuse, slow 2A 2A
Blow-out fuse, gG 4A 4A
Circuit breaker 24V AC/DC,
characteristic B/C 2A 2A
Conventional thermal current 3A 3A
Contact material AgSnO2 AgSnO2

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s1

Times 750101 751101

Switch-on delay
With automatic start typ. 100 ms 100 ms
With automatic start max. 150 ms 150 ms
With automatic start after power
on typ. 100 ms 100 ms
With automatic start after power
on max. 150 ms 150 ms
With manual start typ. 50 ms 50 ms
With manual start max. 60 ms 60 ms
Delay-on de-energisation
With E-STOP typ. 30 ms 30 ms
With E-STOP max. 40 ms 40 ms
With power failure typ. 30 ms 30 ms
With power failure max. 40 ms 40 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 100 ms 100 ms
After power failure 100 ms 100 ms
Supply interruption before de-ener-
gisation 10 ms 10 ms
Environmental data 750101 751101
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 556
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s1

Environmental data 750101 751101

Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 750101 751101
Mounting position Any Any
Mechanical life 5,000,000 cycles 5,000,000 cycles
Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 2,5 mm², 24 - 12 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 9 mm
Dimensions
Height 98 mm 100 mm
Width 12,5 mm 12,5 mm
Depth 120 mm 120 mm
Weight 105 g 105 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 557
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s1

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts, in-
stantaneous PL c Cat. 3 SIL CL 2 2,00E-07 SIL 2 5,95E-03 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the values in the service life table are not accessible, the stated PFH value can be used
irrespective of the switching frequency and the load, as the PFH value already considers
the relay's B10d value as well as the failure rates of the other components.

Service life table

The service life table indicates the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.

Load type Switching current Number of cycles

DC1 3A 200,000
DC13 1.5 A 75,000
AC1 3A 50,000
AC15 1.5 A 50,000

Order reference
Product type Features Connection type Order No.
PNOZ s1 24 VDC Screw terminals 750 101
PNOZ s1 C 24 VDC Spring-loaded terminals 751 101

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 558
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s2

PNOZ s2

Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} Protective separation of safety contacts from all other circuits
} 1 semiconductor output
} Connection options for:
– E-STOP pushbutton
– Safety gate limit switch
– Start button
} A connector can be used to connect 1 PNOZsigma contact expansion module
} Operating modes can be set via rotary switch
} LED indicator for:
– Supply voltage
– Input status, channel 1
– Input status, channel 2
– Switch status of the safety contacts
– Start circuit
– Errors
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 559
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s2

Block diagram/terminal configuration

expansion
Interface
module

Fig.: Centre: Front view with cover, right: Front view without cover

*Safe separation from non-marked area in accordance with EN 60947-1, 6 kV, basic insula-
tion between all safety contacts.

Function description
} Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
} Automatic start: Unit is active once the input circuit has been closed.
} Manual start Unit is active once the input circuit and the start circuit are closed.
} Monitored start with falling edge: Unit is active once
– the input circuit is closed and then the start circuit is closed and opened again.
– the start circuit is closed and then opened again once the input circuit is closed.
} Monitored start with rising edge: Unit is active once the input circuit is closed and
once the start circuit is closed after the waiting period has elapsed (see technical de-
tails).
} Increase in the number of available instantaneous safety contacts by connecting con-
tact expander modules or external contactors/relays;
A connector can be used to connect 1 PNOZsigma contact expander module.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 560
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s2

Timing diagram

[1] [2] [3] [4]

Legend
} Power: Supply voltage
} Start: Start circuit
} Input: Input circuits
} Output safe: Safety contacts
} Output aux: Auxiliary contacts
} Out semi: Semiconductor output
} [1]: Automatic start
} [2]: Manual start
} [3]: Monitored start with rising edge
} [4]: Monitored start with falling edge
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Waiting period
} t4: Min. start pulse duration with a monitored start

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 561
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s2

Installation
Install base unit without contact expansion module:
} Ensure that the plug terminator is inserted at the side of the unit.
Connect base unit and PNOZsigma contact expansion module:
} Remove the plug terminator at the side of the base unit and at the contact expansion
module.
} Connect the base unit and the contact expansion module to the supplied connector be-
fore mounting the units to the DIN rail.
Installation in control cabinet
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail (35 mm).
} When installed vertically: Secure the unit by using a fixing element (e.g. retaining
bracket or end angle).
} Push the device upwards or downwards before lifting it from the DIN rail.

Wiring
Please note:
} Information given in the "Technical details [ 565]" must be followed.
} Outputs 13-14, 23-24, 33-34 are safety contacts; output 41-42 is an auxiliary contact
(e.g. for display).
} Auxiliary contact 41-42 and semiconductor output Y32 should not be used for safety
circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 565]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 565])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 562
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s2

Preparing for operation

Operating modes
The operating mode is set via the rotary switch on the unit. You can do this by opening the
cover on the front of the unit.

Set operating modes

} Switch off supply voltage.
} Select operating mode via the operating mode selector switch "mode".
} If the operating mode selector switch "mode" is in its start position (vertical position), an
error message will appear.

Operating mode se- Automatic/manual Monitored start rising Monitored start fall-
lector switch "mode" start edge ing edge
without detection of
shorts across con-
tacts

Connection
Supply voltage AC DC
S1
A1 L+

A2 L-

Input circuit Single-channel Dual-channel

E-STOP S1
without detection of shorts A1 L+
across contacts

Safety gate
without detection of shorts
across contacts S1
A1 L+

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 563
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s2

Without feedback loop monit-

Start circuit/feedback loop oring With feedback loop monitoring
Automatic start
A1
K5 K6
S34
13 (23,33) L1
K5 N
14 (24,34)
K6

Monitored, manual start/restart S3 S3

A1 A1
K5 K6
S34
13 (23,33) L1
K5
S34 14 (24,34) N
K6

Semiconductor output

*Connect together the 0V connections on all the external power supplies

Dimensions in mm
*with spring-loaded terminals
120 (4.72")

98 (3.86")
17,5
* 100 (3,94") (0.69")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 564
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s2

Technical Details

General 750102 751102

CCC, CE, EAC (Eurasian), CCC, CE, EAC (Eurasian),
Approvals KOSHA, TÜV, cULus Listed KOSHA, TÜV, cULus Listed
Electrical data 750102 751102
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 2W 2W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Inputs 750102 751102
Number 1 1
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 75 mA 75 mA
Start circuit DC 7 mA 7 mA
Feedback loop DC 7 mA 7 mA
Max. inrush current impulse
Current pulse, input circuit 0,5 A 0,5 A
Pulse duration, input circuit 7 ms 7 ms
Current pulse, feedback loop 0,5 A 0,5 A
Pulse duration, feedback loop 30 ms 30 ms
Current pulse, start circuit 0,5 A 0,5 A
Pulse duration, start circuit 30 ms 30 ms
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Semiconductor outputs 750102 751102
Number 1 1
Voltage 24 V 24 V
Current 20 mA 20 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 565
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s2

Relay outputs 750102 751102

Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 5A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 5A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 566
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s2

Relay outputs 750102 751102

Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 240 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 260 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A
External contact fuse protection,
auxiliary contacts
Max. melting integral 160 A²s 160 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 6A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 750102 751102
while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 5A 5A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 567
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s2

Times 750102 751102

Switch-on delay
With automatic start typ. 75 ms 75 ms
With automatic start max. 250 ms 250 ms
With automatic start after power
on typ. 75 ms 75 ms
With automatic start after power
on max. 250 ms 250 ms
With manual start typ. 75 ms 75 ms
With manual start max. 250 ms 250 ms
With monitored start with rising
edge typ. 75 ms 75 ms
With monitored start with rising
edge max. 250 ms 250 ms
With monitored start with falling
edge typ. 55 ms 55 ms
With monitored start with falling
edge max. 70 ms 70 ms
Delay-on de-energisation
With E-STOP typ. 50 ms 50 ms
With E-STOP max. 70 ms 70 ms
With power failure typ. 50 ms 50 ms
With power failure max. 70 ms 70 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 100 ms 100 ms
After power failure 100 ms 100 ms
Waiting period with a monitored
start
With rising edge 100 ms 100 ms
With falling edge 110 ms 110 ms
Min. start pulse duration with a
monitored start
With rising edge 100 ms 100 ms
With falling edge 100 ms 100 ms
Supply interruption before de-ener-
gisation 10 ms 10 ms
Environmental data 750102 751102
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 568
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s2

Environmental data 750102 751102

Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III III
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 6 kV 6 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 750102 751102
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 2,5 mm², 24 - 12 AWG

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 569
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s2

Mechanical data 750102 751102

Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 9 mm
Dimensions
Height 98 mm 100 mm
Width 17,5 mm 17,5 mm
Depth 120 mm 120 mm
Weight 175 g 175 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts, in-
stantaneous PL e Cat. 4 SIL CL 3 2,50E-09 SIL 3 2,13E-05 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 570
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s2

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 571
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s2

Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 V DC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 2 000 000 cycles
Provided the application to be implemented requires fewer than 2 000 000 cycles, the PFH
value (see Technical details [ 565]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order No.
PNOZ s2 24 V DC Screw terminals 750 102
PNOZ s2 C 24 V DC Spring-loaded terminals 751 102

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 572
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s3

PNOZ s3

Unit features
} Positive-guided relay outputs:
– 2 safety contacts (N/O), instantaneous
} 1 semiconductor output
} Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start buttons
– Light grids and safety switches with detection of shorts across contacts
} A connector can be used to connect 1 PNOZsigma contact expansion module
} Operating modes can be set via rotary switch
} LED indicator for:
– Supply voltage
– Input status, channel 1
– Input status, channel 2
– Switch status channel 1/2
– Start circuit
– Error
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 573
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s3

Block diagram/terminal configuration

expansion
Interface
module

Fig.: Centre: Front view with cover, right: Front view without cover

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function description
In2+
} Single-channel operation: no redundancy in the input circuit, earth faults in the start
circuit and input circuit are detected.
} Dual-channel operation without detection of shorts across contacts: Redundant input
circuit, detects PNOZ s3
– earth faults in the start and input circuit,
– short circuits in the input circuit and, with a monitored start, in the start circuit too.
In2-
} Dual-channel operation with detection of shorts across contacts: Redundant input
circuit, detects PNOZ s3
– earth faults in the start and input circuit,
– Short circuits in the input circuit and, with a monitored start, in the start circuit too,
– Shorts across contacts in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.
} Manual start Unit is active once the input circuit and the start circuit are closed.
} Monitored start with falling edge: Unit is active once
– the input circuit is closed and then the start circuit is closed and opened again.
– the start circuit is closed and then opened again once the input circuit is closed.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 574
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s3

} Monitored start with rising edge: Unit is active once the input circuit is closed and
once the start circuit is closed after the waiting period has elapsed (see technical de-
tails).
} Start with start-up test: The unit checks whether safety gates that are closed are
opened and then closed again when supply voltage is applied.
} Increase in the number of available instantaneous safety contacts by connecting con-
tact expander modules or external contactors/relays;
A connector can be used to connect 1 PNOZsigma contact expander module.

Timing diagram

[1] [2] [3] [4]

Legend
} POWER: Supply voltage
} Start: Start circuit
} Input: Input circuits
} Output safe: Safety contacts
} Out semi: Semiconductor output
} [1]: Automatic start
} [2]: Manual start
} [3]: Monitored start with rising edge
} [4]: Monitored start with falling edge
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Waiting period with a monitored start
} t4: Min. start pulse duration with a monitored start

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 575
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s3

Installation
Install base unit without contact expansion module:
} Ensure that the plug terminator is inserted at the side of the unit.
Connect base unit and PNOZsigma contact expansion module:
} Remove the plug terminator at the side of the base unit and at the contact expansion
module.
} Connect the base unit and the contact expansion module to the supplied connector be-
fore mounting the units to the DIN rail.
Installation in control cabinet
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail (35 mm).
} When installed vertically: Secure the unit by using a fixing element (e.g. retaining
bracket or end angle).
} Push the device upwards or downwards before lifting it from the DIN rail.

Wiring
Please note:
} Information given in the "Technical details [ 580]" must be followed.
} Outputs 13-14 and 23-24 are safety contacts, the semiconductor output Y32 is an auxil-
iary output (e.g. for display).
} Semiconductor output Y32 should not be used for safety circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 580]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 580])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 576
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s3

Preparing for operation

Operating modes
The operating mode is set via the rotary switch on the unit. You can do this by opening the
cover on the front of the unit.

Set operating modes

} Switch off supply voltage.
} Select operating mode via the operating mode selector switch "mode".
} If the operating mode selector switch "mode" is in its start position (vertical position), an
error message will appear.

Operating mode Automatic or Monitored start Monitored start Automatic start

selector switch manual start rising edge falling edge with start-up test
"mode"
In2+ In2-
Without detec- In2+ In2- In2+ In2- In2+ In2-

tion of shorts
across contacts
With detection of In2+ In2- In2+ In2- In2+ In2- In2+ In2-

shorts across
contacts

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 577
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s3

Connection
Supply voltage AC DC

A1 L+

A2 L-

Input circuit Single-channel Dual-channel

E-STOP S1 S1
S11 S11
without detection of shorts
S12
across contacts
S22 S12
S22

E-STOP S1
S11
with detection of shorts across
contacts S21
S22
S12

Safety gate
without detection of shorts
across contacts S1
S11
S11
S12 S1
S2
S22
S12
S22

Safety gate
with detection of shorts across
contacts
S11
S1
S12 S2
S21
S22

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 578
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s3

Input circuit Single-channel Dual-channel

Light beam device or safety
switch, detection of shorts across 24 V DC
contacts via ESPE
A1

A2 S12
S22

GND

Without feedback loop monit-

Start circuit/feedback loop oring with feedback loop monitoring
Automatic start
S12
K5 K6
S34
13 (23) L1
14 (24) K5 N
K6

Monitored, manual start/restart S3 S3

S12 S12
K5 K6
S34
13 (23) L1
K5
S34 14 (24) N
K6

Semiconductor output

*Connect together the 0V connections on all the external power supplies

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 579
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s3

Dimensions in mm
*with spring-loaded terminals

120 (4.72")
98 (3.86")
17,5
* 100 (3,94") (0.69")

Technical Details

General 750103 751103

CCC, CE, EAC (Eurasian), CCC, CE, EAC (Eurasian),
Approvals KOSHA, TÜV, cULus Listed KOSHA, TÜV, cULus Listed
Electrical data 750103 751103
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 2,5 W 2,5 W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 0,5 A 0,5 A
Pulse duration, A1 5 ms 5 ms
Inputs 750103 751103
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 580
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s3

Inputs 750103 751103

Current at
Input circuit DC 50 mA 50 mA
Start circuit DC 50 mA 50 mA
Feedback loop DC 50 mA 50 mA
Max. inrush current impulse
Current pulse, input circuit 0,2 A 0,2 A
Pulse duration, input circuit 100 ms 100 ms
Current pulse, feedback loop 0,2 A 0,2 A
Pulse duration, feedback loop 15 ms 15 ms
Current pulse, start circuit 0,2 A 0,2 A
Pulse duration, start circuit 15 ms 15 ms
Min. input resistance at power-on 110 Ohm 110 Ohm
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 60 Ohm 60 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 30 Ohm 30 Ohm
Semiconductor outputs 750103 751103
Number 1 1
Voltage 24 V 24 V
Current 20 mA 20 mA
Relay outputs 750103 751103
Number of output contacts
Safety contacts (N/O), instant-
aneous 2 2
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 581
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s3

Relay outputs 750103 751103

Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 5A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 240 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 260 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A
Conventional thermal current 6A 6A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Times 750103 751103
Switch-on delay
With automatic start typ. 170 ms 170 ms
With automatic start max. 300 ms 300 ms
With automatic start after power
on typ. 350 ms 350 ms
With automatic start after power
on max. 600 ms 600 ms
With manual start typ. 40 ms 40 ms
With monitored start with rising
edge typ. 35 ms 35 ms
With monitored start with rising
edge max. 50 ms 50 ms
With monitored start with falling
edge typ. 55 ms 55 ms
With monitored start with falling
edge max. 70 ms 70 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 582
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s3

Times 750103 751103

Delay-on de-energisation
With E-STOP typ. 10 ms 10 ms
With E-STOP max. 20 ms 20 ms
With power failure typ. 40 ms 40 ms
With power failure max. 60 ms 60 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 100 ms 100 ms
After power failure 100 ms 100 ms
Waiting period with a monitored
start
With rising edge 120 ms 120 ms
With falling edge 250 ms 250 ms
Min. start pulse duration with a
monitored start
With rising edge 30 ms 30 ms
With falling edge 100 ms 100 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 750103 751103
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 583
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s3

Environmental data 750103 751103

Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 750103 751103
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 2,5 mm², 24 - 12 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 9 mm
Dimensions
Height 98 mm 100 mm
Width 17,5 mm 17,5 mm
Depth 120 mm 120 mm
Weight 140 g 140 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 584
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s3

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts, in-
stantaneous PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 585
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s3

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 586
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s3

Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 V DC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 2 000 000 cycles
Provided the application to be implemented requires fewer than 2 000 000 cycles, the PFH
value (see Technical details [ 580]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order No.
PNOZ s3 24 VDC Screw terminals 750 103
PNOZ s3 C 24 VDC Spring-loaded terminals 751 103

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 587
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

PNOZ s4

Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} 1 semiconductor output
} Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start buttons
– Light grids and safety switches with detection of shorts across contacts
} A connector can be used to connect 1 PNOZsigma contact expansion module
} Operating modes can be set via rotary switch
} LED indicator for:
– Supply voltage
– Input status, channel 1
– Input status, channel 2
– Switch status of the safety contacts
– Start circuit
– Errors
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 588
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Block diagram/terminal configuration

Unit types with UB 24 VDC

} UB: 24 VDC; Order no. 750104, 751104, 751184

expansion
Interface
module

Fig.: Centre: Front view with cover, right: Front view without cover

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Unit types with UB 48 - 240 VAC/DC

} UB: 48 - 240 VAC/DC; Order no. 750134, 751134
expansion
Interface
module

Fig.: Centre: Front view with cover, right: Front view without cover

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 589
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Function description
In2+
} Single-channel operation: no redundancy in the input circuit, earth faults in the start
circuit and input circuit are detected.
} Dual-channel operation without detection of shorts across contacts: Redundant input
circuit, detects PNOZ s4
– earth faults in the start and input circuit,
– short circuits in the input circuit and, with a monitored start, in the start circuit too.
In2-
} Dual-channel operation with detection of shorts across contacts: Redundant input
circuit, detects PNOZ s4
– earth faults in the start and input circuit,
– Short circuits in the input circuit and, with a monitored start, in the start circuit too,
– Shorts across contacts in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.
} Manual start Unit is active once the input circuit and the start circuit are closed.
} Monitored start with falling edge: Unit is active once
– the input circuit is closed and then the start circuit is closed and opened again.
– the start circuit is closed and then opened again once the input circuit is closed.
} Monitored start with rising edge: Unit is active once the input circuit is closed and
once the start circuit is closed after the waiting period has elapsed (see technical de-
tails).
} Start with start-up test: The unit checks whether safety gates that are closed are
opened and then closed again when supply voltage is applied.
} Increase in the number of available instantaneous safety contacts by connecting con-
tact expander modules or external contactors/relays;
A connector can be used to connect 1 PNOZsigma contact expander module.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 590
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Timing diagram

[1] [2] [3] [4]

Legend
} POWER: Supply voltage
} Start: Start circuit
} Input: Input circuits
} Output safe: Safety contacts
} Output aux: Auxiliary contacts
} Out semi: Semiconductor output
} [1]: Automatic start
} [2]: Manual start
} [3]: Monitored start with rising edge
} [4]: Monitored start with falling edge
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Waiting period with a monitored start
} t4: Min. start pulse duration with a monitored start

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 591
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Installation
Install base unit without contact expansion module:
} Ensure that the plug terminator is inserted at the side of the unit.
Connect base unit and PNOZsigma contact expansion module:
} Remove the plug terminator at the side of the base unit and at the contact expansion
module.
} Connect the base unit and the contact expansion module to the supplied connector be-
fore mounting the units to the DIN rail.
Installation in control cabinet
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail (35 mm).
} When installed vertically: Secure the unit by using a fixing element (e.g. retaining
bracket or end angle).
} Push the device upwards or downwards before lifting it from the DIN rail.

Wiring
Please note:
} Information given in the "Technical details [ 596]" must be followed.
} Outputs 13-14, 23-24, 33-34 are safety contacts; output 41-42 is an auxiliary contact
(e.g. for display).
} Auxiliary contact 41-42 and semiconductor output Y32 should not be used for safety
circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 596]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 596])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} With UB 48 – 240 VAC/DC: Connect S21 to the functional earth.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 592
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

} On 24 VDC devices:
The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.

Preparing for operation

Operating modes
The operating mode is set via the rotary switch on the unit. You can do this by opening the
cover on the front of the unit.

Set operating modes

} Switch off supply voltage.
} Select operating mode via the operating mode selector switch "mode".
} If the operating mode selector switch "mode" is in its start position (vertical position), an
error message will appear.

Operating mode Automatic or Monitored start Monitored start Automatic start

selector switch manual start rising edge falling edge with start-up test
"mode"
In2+ In2-
Without detec- In2+ In2- In2+ In2- In2+ In2-

tion of shorts
across contacts
With detection of In2+ In2- In2+ In2- In2+ In2- In2+ In2-

shorts across
contacts

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 593
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Connection
Unit types with Unit types with
Supply voltage UB 24 VDC UB 48 - 240 VAC/DC

A1 L+

A2 L-

Input circuit Single-channel Dual-channel

E-Stop S1 S1
S11 S11
without detection of shorts S12
across contacts S22 S12
S22

E-Stop S1
S11
with detection of shorts S21
across contacts S22
S12

Safety gate
without detection of shorts S1
across contacts S11 S11
S1
S12 S2
S22 S12
S22

Safety gate
with detection of shorts
across contacts S11
S1
S12 S2
S21
S22

Light beam device or safety 24 V DC

switch, detection of shorts A1

across contacts via ESPE
(only for unit types with A2 S12
UB = 24 VDC) S22

GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 594
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Without feedback loop With feedback loop monit-

Start circuit/feedback loop monitoring oring
Automatic start S12
K5 K6
S34
13 (23,33) L1
14 (24,34) K5 N
K6

Monitored, manual start/re- S3 S3

S12 S12
start K5 K6
S34
13 (23,33) L1
14 (24,34) K5
S34 N
K6

Unit types with UB 24 VDC Unit types with UB 48 - 240 VAC/DC

*Connect together the 0V connections on all

the external power supplies

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 595
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Dimensions in mm
*with spring-loaded terminals

Technical details

Order no. 750104 ─ 751104

See below for more order numbers

General 750104 750134 751104

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
ian), KOSHA, TÜV, cU- ian), KOSHA, TÜV, cU- ian), KOSHA, TÜV, cU-
Approvals Lus Listed Lus Listed Lus Listed
Electrical data 750104 750134 751104
Supply voltage
Voltage 24 V 48 - 240 V 24 V
Kind DC AC/DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (AC) – 5 VA –
Output of external
power supply (DC) 2,5 W 2,5 W 2,5 W
Frequency range AC – 50 - 60 Hz –
Residual ripple DC 20 % 160 % 20 %
Duty cycle 100 % 100 % 100 %

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 596
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Electrical data 750104 750134 751104

Max. inrush current im-
pulse
Current pulse, A1 0,5 A – 0,5 A
Pulse duration, A1 5 ms – 5 ms
Inputs 750104 750134 751104
Number 2 2 2
Voltage at
Input circuit DC 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 50 mA 50 mA 50 mA
Start circuit DC 50 mA 50 mA 50 mA
Feedback loop DC 50 mA 50 mA 50 mA
Max. inrush current im-
pulse
Current pulse, input cir-
cuit 0,2 A 0,2 A 0,2 A
Pulse duration, input
circuit 100 ms 100 ms 100 ms
Current pulse, feed-
back loop 0,2 A 0,2 A 0,2 A
Pulse duration, feed-
back loop 15 ms 15 ms 15 ms
Current pulse, start cir-
cuit 0,2 A 0,2 A 0,2 A
Pulse duration, start
circuit 15 ms 15 ms 15 ms
Min. input resistance at
power-on 110 Ohm 110 Ohm 110 Ohm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 597
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Inputs 750104 750134 751104

Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 30 Ohm 30 Ohm 30 Ohm
Single-channel at UB
AC – 30 Ohm –
Dual-channel without
detection of shorts
across contacts at UB
DC 60 Ohm 30 Ohm 60 Ohm
Dual-channel without
detection of shorts
across contacts at UB
AC – 30 Ohm –
Dual-channel with de-
tection of shorts across
contacts at UB DC 30 Ohm 30 Ohm 30 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB AC – 30 Ohm –
Semiconductor outputs 750104 750134 751104
Number 1 1 1
Voltage 24 V 24 V 24 V
Current 20 mA 20 mA 20 mA
Relay outputs 750104 750134 751104
Number of output con-
tacts
Safety contacts (N/O),
instantaneous 3 3 3
Auxiliary contacts (N/C) 1 1 1
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 1500 VA 1500 VA 1500 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 150 W 150 W 150 W

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Relay outputs 750104 750134 751104

Utilisation category of
auxiliary contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 1500 VA 1500 VA 1500 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 150 W 150 W 150 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 3A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 5A 4A 5A
Utilisation category of
auxiliary contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 3A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 5A 4A 5A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G.U. (same po- 240 V AC G.U. (same po- 240 V AC G.U. (same po-
larity) larity) larity)
With current 6A 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U. 24 V DC G. U.
With current 6A 6A 6A
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 66 A²s 260 A²s
Blow-out fuse, quick 10 A 6A 10 A
Blow-out fuse, slow 6A 4A 6A
Blow-out fuse, gG 10 A 6A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 4A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 599
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Relay outputs 750104 750134 751104

External contact fuse pro-
tection, auxiliary contacts
Max. melting integral 160 A²s 66 A²s 160 A²s
Blow-out fuse, quick 10 A 6A 10 A
Blow-out fuse, slow 6A 4A 6A
Blow-out fuse, gG 6A 6A 6A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 4A 6A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal 750104 750134 751104
current while loading
several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact – 6A –
Conv. therm. current
with 2 contacts – 6A –
Conv. therm. current
with 3 contacts – 4,5 A –
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 6A 6A 6A
Conv. therm. current
with 2 contacts 6A 6A 6A
Conv. therm. current
with 3 contacts 5A 4,5 A 5A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 600
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Times 750104 750134 751104

Switch-on delay
With automatic start
typ. 170 ms 170 ms 170 ms
With automatic start
max. 300 ms 300 ms 300 ms
With automatic start
after power on typ. 350 ms 350 ms 350 ms
With automatic start
after power on max. 600 ms 600 ms 600 ms
With manual start typ. 40 ms 40 ms 40 ms
With monitored start
with rising edge typ. 35 ms 35 ms 35 ms
With monitored start
with rising edge max. 50 ms 50 ms 50 ms
With monitored start
with falling edge typ. 55 ms 55 ms 55 ms
With monitored start
with falling edge max. 70 ms 70 ms 70 ms
Delay-on de-energisation
With E-STOP typ. 10 ms 10 ms 10 ms
With E-STOP max. 20 ms 20 ms 20 ms
With power failure typ. 40 ms 40 ms 40 ms
With power failure max. 80 ms 80 ms 80 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 100 ms 50 ms 100 ms
After power failure 100 ms 100 ms 100 ms
Waiting period with a
monitored start
With rising edge 120 ms 120 ms 120 ms
With falling edge 250 ms 150 ms 250 ms
Min. start pulse duration
with a monitored start
With rising edge 30 ms 30 ms 30 ms
With falling edge 100 ms 100 ms 100 ms
Supply interruption before
de-energisation 20 ms 20 ms 20 ms
Simultaneity, channel 1
and 2 max. ∞ ∞ ∞
Environmental data 750104 750134 751104
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Environmental data 750104 750134 751104

Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61000-6-4, 61000-6-2, EN 61000-6-4, 61000-6-2, EN 61000-6-4,
EN 61326-3-1 EN 61326-3-1 EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 750104 750134 751104
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PC PC PC
Front PC PC PC
Top PC PC PC
Connection type Screw terminal Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in plug-in

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Mechanical data 750104 750134 751104

Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 0,25 - 2,5 mm², 24 - 12
AWG AWG –
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG AWG –
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16 0,2 - 1,5 mm², 24 - 16
connectors AWG AWG –
Torque setting with screw
terminals 0,5 Nm 0,5 Nm –
Conductor cross section
with spring-loaded termin-
als: Flexible with/without 0,2 - 2,5 mm², 24 - 12
crimp connector – – AWG
Spring-loaded terminals:
Terminal points per con-
nection – – 2
Stripping length with
spring-loaded terminals – – 9 mm
Dimensions
Height 98 mm 98 mm 100 mm
Width 22,5 mm 22,5 mm 22,5 mm
Depth 120 mm 120 mm 120 mm
Weight 190 g 210 g 190 g

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Order no. 751134 ─ 751184

General 751134 751184

CCC, CE, EAC (Eurasian), CCC, CE, EAC (Eurasian),
Approvals KOSHA, TÜV, cULus Listed KOSHA, TÜV, cULus Listed
Electrical data 751134 751184
Supply voltage
Voltage 48 - 240 V 24 V
Kind AC/DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 5 VA –
Output of external power supply
(DC) 2,5 W 2,5 W
Frequency range AC 50 - 60 Hz –
Residual ripple DC 160 % 20 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 – 0,5 A
Pulse duration, A1 – 5 ms
Inputs 751134 751184
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 50 mA 50 mA
Start circuit DC 50 mA 50 mA
Feedback loop DC 50 mA 50 mA
Max. inrush current impulse
Current pulse, input circuit 0,2 A 0,2 A
Pulse duration, input circuit 100 ms 100 ms
Current pulse, feedback loop 0,2 A 0,2 A
Pulse duration, feedback loop 15 ms 15 ms
Current pulse, start circuit 0,2 A 0,2 A
Pulse duration, start circuit 15 ms 15 ms
Min. input resistance at power-on 110 Ohm 110 Ohm

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Inputs 751134 751184

Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Single-channel at UB AC 30 Ohm –
Dual-channel without detection
of shorts across contacts at UB
DC 30 Ohm 60 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 30 Ohm –
Dual-channel with detection of
shorts across contacts at UB DC 30 Ohm 30 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 30 Ohm –
Semiconductor outputs 751134 751184
Number 1 1
Voltage 24 V 24 V
Current 20 mA 20 mA
Relay outputs 751134 751184
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Relay outputs 751134 751184

Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 3A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 5A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 3A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 5A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 240 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 66 A²s 260 A²s
Blow-out fuse, quick 6A 10 A
Blow-out fuse, slow 4A 6A
Blow-out fuse, gG 6A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 4A 6A

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Relay outputs 751134 751184

External contact fuse protection,
auxiliary contacts
Max. melting integral 66 A²s 160 A²s
Blow-out fuse, quick 6A 10 A
Blow-out fuse, slow 4A 6A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 4A 6A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 751134 751184
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A –
Conv. therm. current with 2 con-
tacts 6A –
Conv. therm. current with 3 con-
tacts 4,5 A –
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 4,5 A 5A
Times 751134 751184
Switch-on delay
With automatic start typ. 170 ms 170 ms
With automatic start max. 300 ms 300 ms
With automatic start after power
on typ. 350 ms 350 ms
With automatic start after power
on max. 600 ms 600 ms
With manual start typ. 40 ms 40 ms
With monitored start with rising
edge typ. 35 ms 35 ms
With monitored start with rising
edge max. 50 ms 50 ms
With monitored start with falling
edge typ. 55 ms 55 ms
With monitored start with falling
edge max. 70 ms 70 ms

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Times 751134 751184

Delay-on de-energisation
With E-STOP typ. 10 ms 10 ms
With E-STOP max. 20 ms 20 ms
With power failure typ. 40 ms 40 ms
With power failure max. 80 ms 80 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 100 ms
After power failure 100 ms 100 ms
Waiting period with a monitored
start
With rising edge 120 ms 120 ms
With falling edge 150 ms 250 ms
Min. start pulse duration with a
monitored start
With rising edge 30 ms 30 ms
With falling edge 100 ms 100 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 751134 751184
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -25 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Environmental data 751134 751184

Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 751134 751184
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector 0,2 - 2,5 mm², 24 - 12 AWG 0,2 - 2,5 mm², 24 - 12 AWG
Spring-loaded terminals: Terminal
points per connection 2 2
Stripping length with spring-loaded
terminals 9 mm 9 mm
Dimensions
Height 100 mm 100 mm
Width 22,5 mm 22,5 mm
Depth 120 mm 120 mm
Weight 210 g 190 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts, in-
stantaneous PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Unit types with UB 24 VDC
} UB: 24 VDC; Order no. 750104, 751104, 751184
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 VDC and 230 VAC

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Relays for functional safety
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PNOZ s4

Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 VDC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 2 000 000 cycles
Provided the application to be implemented requires fewer than 2 000 000 cycles, the PFH
value (see Technical details [ 596]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Unit types with UB 48-240 VAC/DC

} UB: 48 – 240 VAC/DC; Order no. 750134, 751134
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 VDC and 230 VAC

Number of cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 VDC

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 1 000 000 cycles
Provided the application to be implemented requires fewer than 1 000 000 cycles, the PFH
value (see Technical details [ 596]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all relay con-
tacts. With capacitive loads, any power surges that occur must be noted. With DC contact-
ors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order No.
PNOZ s4 24 VDC Screw terminals 750 104
PNOZ s4 48 – 240 VAC/DC Screw terminals 750 134
PNOZ s4 C 24 VDC Spring-loaded terminals 751 104
PNOZ s4 C 48 – 240 VAC/DC Spring-loaded terminals 751 134
PNOZ s4 C 24 VDC Spring-loaded terminals 751 184
Coated

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

PNOZ s4.1

Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} 1 semiconductor output
} Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start buttons
– Light grids and safety switches
– PSEN
– Safety valves for furnaces
} A connector can be used to connect 1 PNOZsigma contact expansion module
} Operating modes can be set via rotary switch
} LED indicator for:
– Supply voltage
– Input status, channel 1
– Input status, channel 2
– Switch status of the safety contacts
– Start circuit
– Errors
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 614
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Safety relays PNOZsigma
PNOZ s4.1

Block diagram/terminal configuration

Unit types with UB 24 VDC

} UB: 24 VDC; Order no. 750124, 751124

expansion
Interface
module

Fig.: Centre: Front view with cover, right: Front view without cover

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Unit types with UB 48 - 240 VAC/DC

} UB: 48 - 240 VAC/DC; Order no. 750154, 751154
expansion
Interface
module

Fig.: Centre: Front view with cover, right: Front view without cover

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

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Safety relays PNOZsigma
PNOZ s4.1

Function description
In2+
} Single-channel operation: no redundancy in the input circuit, earth faults in the start
circuit and input circuit are detected.
} Dual-channel operation without detection of shorts across contacts: Redundant input
circuit, detects PNOZ s4.1
– earth faults in the start and input circuit,
– short circuits in the input circuit and, with a monitored start, in the start circuit too.
In2-
} Dual-channel operation with detection of shorts across contacts: Redundant input
circuit, detects PNOZ s4.1
– earth faults in the start and input circuit,
– Short circuits in the input circuit and, with a monitored start, in the start circuit too,
– Shorts across contacts in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.
} Manual start Unit is active once the input circuit and the start circuit are closed.
} Monitored start with falling edge: Unit is active once
– the input circuit is closed and then the start circuit is closed and opened again.
– the start circuit is closed and then opened again once the input circuit is closed.
} Monitored start with rising edge: Unit is active once the input circuit is closed and
once the start circuit is closed after the waiting period has elapsed (see technical de-
tails).
} Start with start-up test: The unit checks whether safety gates that are closed are
opened and then closed again when supply voltage is applied.
} Increase in the number of available instantaneous safety contacts by connecting con-
tact expander modules or external contactors/relays;
A connector can be used to connect 1 PNOZsigma contact expander module.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 616
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

Timing diagram

[1] [2] [3] [4]

Legend
} POWER: Supply voltage
} Start: Start circuit
} Input: Input circuits
} Output safe: Safety contacts
} Output aux: Auxiliary contacts
} Out semi: Semiconductor output
} [1]: Automatic start
} [2]: Manual start
} [3]: Monitored start with rising edge
} [4]: Monitored start with falling edge
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Waiting period with a monitored start
} t4: Min. start pulse duration with a monitored start

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

Installation
Install base unit without contact expansion module:
} Ensure that the plug terminator is inserted at the side of the unit.
Connect base unit and PNOZsigma contact expansion module:
} Remove the plug terminator at the side of the base unit and at the contact expansion
module.
} Connect the base unit and the contact expansion module to the supplied connector be-
fore mounting the units to the DIN rail.
Installation in control cabinet
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail (35 mm).
} When installed vertically: Secure the unit by using a fixing element (e.g. retaining
bracket or end angle).
} Push the device upwards or downwards before lifting it from the DIN rail.

Wiring
Please note:
} Information given in the "Technical details [ 622]" must be followed.
} Outputs 13-14, 23-24, 33-34 are safety contacts; output 41-42 is an auxiliary contact
(e.g. for display).
} Auxiliary contact 41-42 and semiconductor output Y32 should not be used for safety
circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 622]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 622])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} With UB 48 – 240 VAC/DC: Connect S21 to the functional earth.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} On 24 VDC devices:
The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

Preparing for operation

Operating modes
The operating mode is set via the rotary switch on the unit. You can do this by opening the
cover on the front of the unit.

Set operating modes

} Switch off supply voltage.
} Select operating mode via the operating mode selector switch "mode".
} If the operating mode selector switch "mode" is in its start position (vertical position), an
error message will appear.

Operating mode Automatic or Monitored start Monitored start Automatic start

selector switch manual start rising edge falling edge with start-up test
"mode"
In2+ In2-
Without detec- In2+ In2- In2+ In2- In2+ In2-

tion of shorts
across contacts
With detection of In2+ In2- In2+ In2- In2+ In2- In2+ In2-

shorts across
contacts

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

Connection
} Supply voltage

Unit types with Unit types with

Supply voltage UB 48 - 240 VAC/DC UB 24 VDC

A1 L+

A2 L-

} Input circuit

Input circuit Single-channel Dual-channel

E-Stop S1 S1
S11 S11
without detection of shorts S12
across contacts S22 S12
S22

E-Stop S1
S11
with detection of shorts S21
across contacts S22
S12

Safety gate
without detection of shorts S1
across contacts S11 S11
S1
S12 S2
S22 S12
S22

Safety gate
with detection of shorts
across contacts S11
S1
S12 S2
S21
S22

Light beam device or safety 24 V DC

switch with detection of A1

shorts across contacts via
ESPE A2 S12
(only when UB = 24 VDC) S22

GND

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

} Start circuit/feedback loop

Without feedback loop With feedback loop monit-

Start circuit/feedback loop monitoring oring
Automatic start S12
K5 K6
S34
13 (23,33) L1
14 (24,34) K5 N
K6

Monitored, manual start/re- S3 S3

S12 S12
start K5 K6
S34
13 (23,33) L1
14 (24,34) K5
S34 N
K6

} Semiconductor output

Unit types with UB 24 VDC Unit types with UB 48 - 240 VAC/DC

*Connect together the 0V connections on all

the external power supplies

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

Dimensions in mm
*with spring-loaded terminals

Technical details

General 750124 750154 751124 751154

CCC, CE, EAC CCC, CE, EAC CCC, CE, EAC CCC, CE, EAC
(Eurasian), TÜV, (Eurasian), TÜV, (Eurasian), TÜV, (Eurasian), TÜV,
Approvals cULus Listed cULus Listed cULus Listed cULus Listed
Electrical data 750124 750154 751124 751154
Supply voltage
Voltage 24 V 48 - 240 V 24 V 48 - 240 V
Kind DC AC/DC DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply
(AC) – 5 VA – 5 VA
Output of external
power supply
(DC) 2,5 W 2,5 W 2,5 W 2,5 W
Frequency range
AC – 50 - 60 Hz – 50 - 60 Hz
Residual ripple
DC 20 % 160 % 20 % 160 %
Duty cycle 100 % 100 % 100 % 100 %
Inputs 750124 750154 751124 751154
Number 2 2 2 2

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Safety relays PNOZsigma
PNOZ s4.1

Inputs 750124 750154 751124 751154

Voltage at
Input circuit DC 24 V 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V 24 V
Feedback loop
DC 24 V 24 V 24 V 24 V
Current at
Input circuit DC 50 mA 50 mA 50 mA 50 mA
Start circuit DC 50 mA 50 mA 50 mA 50 mA
Feedback loop
DC 50 mA 50 mA 50 mA 50 mA
Max. inrush current
impulse
Current pulse, in-
put circuit 0,2 A 0,2 A 0,2 A 0,2 A
Pulse duration, in-
put circuit 100 ms 100 ms 100 ms 100 ms
Current pulse,
feedback loop 0,2 A 0,2 A 0,2 A 0,2 A
Pulse duration,
feedback loop 15 ms 15 ms 15 ms 15 ms
Current pulse,
start circuit 0,2 A 0,2 A 0,2 A 0,2 A
Pulse duration,
start circuit 15 ms 15 ms 15 ms 15 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 623
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

Inputs 750124 750154 751124 751154

Max. overall cable
resistance Rlmax
Single-channel at
UB DC 30 Ohm 30 Ohm 30 Ohm 30 Ohm
Single-channel at
UB AC – 30 Ohm – 30 Ohm
Dual-channel
without detection
of shorts across
contacts at UB
DC 60 Ohm 60 Ohm 60 Ohm 60 Ohm
Dual-channel
without detection
of shorts across
contacts at UB
AC – 60 Ohm – 60 Ohm
Dual-channel with
detection of
shorts across
contacts at UB
DC 30 Ohm 30 Ohm 30 Ohm 30 Ohm
Dual-channel with
detection of
shorts across
contacts at UB
AC – 30 Ohm – 30 Ohm
Semiconductor 750124 750154 751124 751154
outputs
Number 1 1 1 1
Voltage 24 V 24 V 24 V 24 V
Current 20 mA 20 mA 20 mA 20 mA
Relay outputs 750124 750154 751124 751154
Number of output
contacts
Safety contacts
(N/O), instantan-
eous 3 3 3 3
Auxiliary contacts
(N/C) 1 1 1 1
Max. short circuit
current IK 1 kA 1 kA 1 kA 1 kA
Utilisation category
In accordance
with the standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1 EN 60947-4-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 624
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

Relay outputs 750124 750154 751124 751154

Utilisation category
of safety contacts
AC1 at 240 V 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A 0,01 A
Max. current 1,5 A 1,5 A 1,5 A 1,5 A
Max. power 375 VA 375 VA 375 VA 375 VA
DC1 at 24 V 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A 6A
Max. power 150 W 150 W 150 W 150 W
Utilisation category
of auxiliary contacts
AC1 at 240 V 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A 0,01 A
Max. current 1,5 A 1,5 A 1,5 A 1,5 A
Max. power 375 VA 375 VA 375 VA 375 VA
DC1 at 24 V 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A 6A
Max. power 150 W 150 W 150 W 150 W
Utilisation category
In accordance
with the standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category
of safety contacts
AC15 at 230 V 230 V 230 V 230 V
Max. current 0,6 A 0,6 A 0,6 A 0,6 A
DC13 (6 cycles/
min) at 24 V 24 V 24 V 24 V
Max. current 0,4 A 0,4 A 0,4 A 0,4 A
Utilisation category
of auxiliary contacts
AC15 at 230 V 230 V 230 V 230 V
Max. current 0,6 A 0,6 A 0,6 A 0,6 A
DC13 (6 cycles/
min) at 24 V 24 V 24 V 24 V
Max. current 0,4 A 0,4 A 0,4 A 0,4 A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 625
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

Relay outputs 750124 750154 751124 751154

Utilisation category
in accordance with
UL
Voltage 240 V AC G.U. 240 V AC G.U. 240 V AC G.U. 240 V AC G.U.
(same polarity) (same polarity) (same polarity) (same polarity)
With current 1,5 A 1,5 A 1,5 A 1,5 A
Voltage 24 V DC G. U. 24 V DC G. U. 24 V DC G. U. 24 V DC G. U.
With current 6A 6A 6A 6A
External contact
fuse protection,
safety contacts
In accordance
with the standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting in-
tegral 66 A²s 66 A²s 66 A²s 66 A²s
Blow-out fuse,
quick 6A 6A 6A 6A
Blow-out fuse,
slow 4A 4A 4A 4A
Blow-out fuse, gG 6A 6A 6A 6A
Circuit breaker
24V AC/DC, char-
acteristic B/C 4A 4A 4A 4A
External contact
fuse protection, aux-
iliary contacts
Max. melting in-
tegral 66 A²s 66 A²s 66 A²s 66 A²s
Blow-out fuse,
quick 6A 6A 6A 6A
Blow-out fuse,
slow 4A 4A 4A 4A
Blow-out fuse, gG 6A 6A 6A 6A
Circuit breaker 24
V AC/DC, charac-
teristic B/C 4A 4A 4A 4A
AgCuNi + 0,2 µm AgCuNi + 0,2 µm AgCuNi + 0,2 µm AgCuNi + 0,2 µm
Contact material Au Au Au Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 626
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

Conventional 750124 750154 751124 751154

thermal current
while loading sev-
eral contacts
Ith per contact at UB
AC;
AC1: 240 V, DC1: 2
4V
Conv. therm. cur-
rent with 1 con-
tact – 6A – 6A
Conv. therm. cur-
rent with 2 con-
tacts – 6A – 6A
Conv. therm. cur-
rent with 3 con-
tacts – 4,5 A – 4,5 A
Ith per contact at UB
DC;
AC1: 240 V, DC1: 2
4V
Conv. therm. cur-
rent with 1 con-
tact 6A 6A 6A 6A
Conv. therm. cur-
rent with 2 con-
tacts 6A 6A 6A 6A
Conv. therm. cur-
rent with 3 con-
tacts 4,5 A 4,5 A 4,5 A 4,5 A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 627
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

Times 750124 750154 751124 751154

Switch-on delay
With automatic
start typ. 170 ms 170 ms 170 ms 170 ms
With automatic
start max. 300 ms 300 ms 300 ms 300 ms
With automatic
start after power
on typ. 350 ms 350 ms 350 ms 350 ms
With automatic
start after power
on max. 600 ms 600 ms 600 ms 600 ms
With manual start
typ. 40 ms 40 ms 40 ms 40 ms
With manual start
max. 300 ms 300 ms 300 ms 300 ms
With monitored
start with rising
edge typ. 35 ms 35 ms 35 ms 35 ms
With monitored
start with rising
edge max. 50 ms 50 ms 50 ms 50 ms
With monitored
start with falling
edge typ. 55 ms 55 ms 55 ms 55 ms
With monitored
start with falling
edge max. 70 ms 70 ms 70 ms 70 ms
Delay-on de-ener-
gisation
With E-STOP typ. 10 ms 10 ms 10 ms 10 ms
With E-STOP
max. 20 ms 20 ms 20 ms 20 ms
With power failure
typ. 40 ms 40 ms 40 ms 40 ms
With power failure
max. 80 ms 80 ms 80 ms 80 ms
Recovery time at
max. switching fre-
quency 1/s
After E-STOP 50 ms 50 ms 50 ms 50 ms
After power fail-
ure 100 ms 100 ms 100 ms 100 ms
Waiting period with a
monitored start
With rising edge 120 ms 120 ms 120 ms 120 ms
With falling edge 250 ms 150 ms 250 ms 150 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 628
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

Times 750124 750154 751124 751154

Min. start pulse dur-
ation with a mon-
itored start
With rising edge 30 ms 30 ms 30 ms 30 ms
With falling edge 100 ms 100 ms 100 ms 100 ms
Supply interruption
before de-energisa-
tion 20 ms 20 ms 20 ms 20 ms
Simultaneity, chan-
nel 1 and 2 max. ∞ ∞ ∞ ∞
Environmental data 750124 750154 751124 751154
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperat-
ure
Temperature
range -10 - 60 °C -10 - 60 °C -10 - 60 °C -10 - 60 °C
Storage temperature
Temperature
range -40 - 85 °C -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during
operation Not permitted Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61000-6-2, EN 61000-6-2, EN 61000-6-2, EN
61000-6-4, EN 61000-6-4, EN 61000-6-4, EN 61000-6-4, EN
61326-3-1 61326-3-1 61326-3-1 61326-3-1
Vibration
In accordance
with the standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 150 Hz 10 - 150 Hz 10 - 150 Hz 10 - 150 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance
with the standard EN 60947-1 EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage cat-
egory III / II III / II III / II III / II
Pollution degree 2 2 2 2
Rated insulation
voltage 250 V 250 V 250 V 250 V
Rated impulse with-
stand voltage 4 kV 4 kV 4 kV 4 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 629
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

Environmental data 750124 750154 751124 751154

Protection type
Mounting area
(e.g. control cab-
inet) IP54 IP54 IP54 IP54
Housing IP40 IP40 IP40 IP40
Terminals IP20 IP20 IP20 IP20
Mechanical data 750124 750154 751124 751154
Mounting position Any Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PC PC PC PC
Front PC PC PC PC
Top PC PC PC PC
Connection type Spring-loaded ter- Spring-loaded ter-
Screw terminal Screw terminal minal minal
Mounting type plug-in plug-in plug-in plug-in
Conductor cross
section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 0,25 - 2,5 mm², 24 -
12 AWG 12 AWG – –
2 core with the
same cross sec-
tion, flexible with
crimp connectors, 0,25 - 1 mm², 24 - 0,25 - 1 mm², 24 -
no plastic sleeve 16 AWG 16 AWG – –
2 core with the
same cross sec-
tion, flexible
without crimp
connectors or
with TWIN crimp 0,2 - 1,5 mm², 24 - 0,2 - 1,5 mm², 24 -
connectors 16 AWG 16 AWG – –
Torque setting with
screw terminals 0,5 Nm 0,5 Nm – –
Conductor cross
section with spring-
loaded terminals:
Flexible with/without 0,2 - 2,5 mm², 24 - 0,2 - 2,5 mm², 24 -
crimp connector – – 12 AWG 12 AWG
Spring-loaded ter-
minals: Terminal
points per connec-
tion – – 2 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 630
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

Mechanical data 750124 750154 751124 751154

Stripping length with
spring-loaded ter-
minals – – 9 mm 9 mm
Dimensions
Height 98 mm 98 mm 100 mm 100 mm
Width 22,5 mm 22,5 mm 22,5 mm 22,5 mm
Depth 120 mm 120 mm 120 mm 120 mm
Weight 190 g 210 g 190 g 210 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts, in-
stantaneous PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 631
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 632
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s4.1

Number of cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 V DC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 1 000 000 cycles
Provided the application to be implemented requires fewer than 1 000 000 cycles, the PFH
value (see Technical details [ 622]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all relay con-
tacts. With capacitive loads, any power surges that occur must be noted. With DC contact-
ors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order no.
PNOZ s4.1 24 VDC Screw terminals 750 124
PNOZ s4.1 C 24 VDC Spring-loaded terminal 751 124
PNOZ s4.1 48 - 240 V AC/DC Screw terminals 750 154
PNOZ s4.1 C 48 - 240 V AC/DC Spring-loaded terminals 751 154

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 633
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

PNOZ s5

Unit features
} Positive-guided relay outputs:
– 2 safety contacts (N/O), instantaneous
– 2 safety contacts (N/O), delay-on de-energisation
} 1 semiconductor output
} Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start buttons
– Light grids and safety switches with detection of shorts across contacts
} A connector can be used to connect 1 PNOZsigma contact expansion module
} Operating modes and delay times can be selected via rotary switches
} LED indicator for:
– Supply voltage
– Input status, channel 1
– Input status, channel 2
– Switch status channel 1/2
– Start circuit
– Error
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 634
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Block diagram/terminal configuration

Type: 24 VDC
} UB: 24 VDC; Order No. 750105, 751105, 751185

expansion
Interface
module

Fig.: Centre: Front view with cover, right: Front view without cover

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Type: 48 - 240 VAC/DC

} UB: 48 – 240 VAC/DC; Order No. 750135, 751135
expansion
Interface
module

Fig.: Centre: Front view with cover, right: Front view without cover

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 635
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Function description
In2+
} Single-channel operation: no redundancy in the input circuit, earth faults in the start
circuit and input circuit are detected.
} Dual-channel operation without detection of shorts across contacts: Redundant input
circuit, detects PNOZ s5
– earth faults in the start and input circuit,
– short circuits in the input circuit and, with a monitored start, in the start circuit too.
In2-
} Dual-channel operation with detection of shorts across contacts: Redundant input
circuit, detects PNOZ s5
– earth faults in the start and input circuit,
– Short circuits in the input circuit and, with a monitored start, in the start circuit too,
– Shorts across contacts in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.
} Manual start Unit is active once the input circuit and the start circuit are closed.
} Monitored start with falling edge: Unit is active once
– the input circuit is closed and then the start circuit is closed and opened again.
– the start circuit is closed and then opened again once the input circuit is closed.
} Monitored start with rising edge: Unit is active once the input circuit is closed and
once the start circuit is closed after the waiting period has elapsed (see technical de-
tails).
} Start with start-up test: The unit checks whether safety gates that are closed are
opened and then closed again when supply voltage is applied.
} Ability to increase the number of contacts available on the
– instantaneous safety contacts by using connectors to link to a PNOZsigma contact
expansion module
– delayed/instantaneous safety contacts by connecting contact expansion modules or
external contactors

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 636
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Timing diagrams

Automatic and manual start

} [1]: Automatic start
} [2]: Manual start
– a: Input circuit closes before start circuit
– b: Start circuit closes before input circuit

[1] [2]

Legend
} POWER: Supply voltage
} Start: Start circuit
} Input: Input circuits
} Output safe: Safety contacts, instantaneous
} Output safe del: Safety contacts, delayed
} Output semi: Semiconductor output
} t1: Switch-on delay
} t2: Delay-on de-energisation
} tv: Delay time

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 637
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Monitored start
} [1]: Monitored start with rising edge
– a: Input circuit closes before start circuit
– b: Start circuit closes before input circuit
} [2]: Monitored start with falling edge
– a: Input circuit closes before start circuit
– b: Start circuit closes before input circuit

[1] [2]

Legend
} POWER: Supply voltage
} Start: Start circuit
} Input: Input circuits
} Output safe: Safety contacts, instantaneous
} Output safe del: Safety contacts, delayed
} Output semi: Semiconductor output
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Waiting period with a monitored start
} t4: Min. start pulse duration with a monitored start
} tv: Delay time

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 638
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Reset with start-up test

Legend
} POWER: Supply voltage
} Start: Start circuit
} Input: Input circuits
} Output safe: Safety contacts, instantaneous
} Output safe del: Safety contacts, delayed
} Output semi: Semiconductor output
} t1: Switch-on delay
} t2: Delay-on de-energisation
} tv: Delay time
} t6: Recovery time

Installation
Install base unit without contact expansion module:
} Ensure that the plug terminator is inserted at the side of the unit.
Connect base unit and PNOZsigma contact expansion module:
} Remove the plug terminator at the side of the base unit and at the contact expansion
module.
} Connect the base unit and the contact expansion module to the supplied connector be-
fore mounting the units to the DIN rail.
Installation in control cabinet
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail (35 mm).
} When installed vertically: Secure the unit by using a fixing element (e.g. retaining
bracket or end angle).
} Push the device upwards or downwards before lifting it from the DIN rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 639
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Wiring
Please note:
} Information given in the "Technical details [ 644]" must be followed.
} Outputs 13-14, 23-24 are instantaneous safety contacts; outputs 37-38, 47-48 are
delay-on de-energisation safety contacts, semiconductor output Y32 is an auxiliary out-
put (e.g. for display).
} Semiconductor output Y32 should not be used for safety circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 644]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 644])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} With UB 48 – 240 VAC/DC: Connect S21 to the functional earth.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} On 24 VDC devices:
The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
Important for detection of shorts across contacts:
As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable runs, we recommend the
following test after the installation of the device:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S12, S22 for detecting shorts across the inputs.
3. The unit's fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: remove the short circuit and switch off the supply voltage for approx. 1
minute.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 640
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Preparing for operation

Operating modes and delay time

The operating mode and delay time are set via the rotary switches on the unit. You can do
this by opening the cover on the front of the unit.

Set operating modes

} Switch off supply voltage.
} Select operating mode via the operating mode selector switch "mode".
} If the operating mode selector switch "mode" is in its start position (vertical position), an
error message will appear.

Operating mode Automatic or Monitored start Monitored start Automatic start

selector switch manual start rising edge falling edge with start-up test
"mode"
In2+ In2-
Without detec- In2+ In2- In2+ In2- In2+ In2-

tion of shorts
across contacts
With detection of In2+ In2- In2+ In2- In2+ In2- In2+ In2-

shorts across
contacts

Set delay time

Time selector switch "t[s]"
Factor selector switch "n"
n x t[s] = Delay time
Example:
t = 4 s, n = 5
Delay time = 5 x 4 = 20 s
The min. delay time that can be set is (when t = 0): 0.04 s.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 641
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Connection
Unit types with UB 48 – 240 VAC/
Supply voltage Unit types with UB 24 VDC DC

A1 L+

A2 L-

Input circuit Single-channel Dual-channel

E-Stop S1 S1
S11 S11
without detection of shorts
S12
across contacts
S22 S12
S22

E-Stop S1
S11
with detection of shorts across
contacts S21
S22
S12

Safety gate
without detection of shorts
across contacts S1
S11
S11
S12 S1
S2
S22
S12
S22

Safety gate
with detection of shorts across
contacts
S11
S1
S12 S2
S21
S22

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 642
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Input circuit Single-channel Dual-channel

Light beam device or safety 24 V DC
switch, detection of shorts across
contacts via ESPE A1
(only on unit types with UB = 24
VDC) A2 S12
S22

GND

Without feedback loop monit-

Start circuit/feedback loop oring With feedback loop monitoring
Automatic start

Monitored, manual start/restart S3

S12

S34

Unit types with UB 48 – 240 VAC/

Semiconductor output Unit types with UB 24 VDC DC

*Connect together the 0V con-

nections on all the external power
supplies

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 643
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

} : Gate closed

Dimensions in mm
*with spring-loaded terminals

Technical details

Order no. 750105 – 751185

See below for more order numbers

General 750105 751105 751185

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
ian), KOSHA, TÜV, cU- ian), KOSHA, TÜV, cU- ian), KOSHA, TÜV, cU-
Approvals Lus Listed Lus Listed Lus Listed
Electrical data 750105 751105 751185
Supply voltage
Voltage 24 V 24 V 24 V
Kind DC DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 % -15 %/+10 %
Output of external
power supply (DC) 4W 4W 4W
Residual ripple DC 20 % 20 % 20 %
Duty cycle 100 % 100 % 100 %
Inputs 750105 751105 751185
Number 2 2 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 644
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Inputs 750105 751105 751185

Voltage at
Input circuit DC 24 V 24 V 24 V
Start circuit DC 24 V 24 V 24 V
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 40 mA 40 mA 40 mA
Start circuit DC 40 mA 40 mA 40 mA
Feedback loop DC 40 mA 40 mA 40 mA
Max. inrush current im-
pulse
Current pulse, input cir-
cuit 0,2 A 0,2 A 0,2 A
Pulse duration, input
circuit 100 ms 100 ms 100 ms
Current pulse, feed-
back loop 0,2 A 0,2 A 0,2 A
Pulse duration, feed-
back loop 60 ms 60 ms 60 ms
Current pulse, start cir-
cuit 0,2 A 0,2 A 0,2 A
Pulse duration, start
circuit 60 ms 60 ms 60 ms
Min. input resistance at
power-on 110 Ohm 110 Ohm 110 Ohm
Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 30 Ohm 30 Ohm 30 Ohm
Dual-channel without
detection of shorts
across contacts at UB
DC 30 Ohm 30 Ohm 30 Ohm
Dual-channel with de-
tection of shorts across
contacts at UB DC 30 Ohm 30 Ohm 30 Ohm
Semiconductor outputs 750105 751105 751185
Number 1 1 1
Voltage 24 V 24 V 24 V
Current 20 mA 20 mA 20 mA

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 645
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Relay outputs 750105 751105 751185

Number of output con-
tacts
Safety contacts (N/O),
instantaneous 2 2 2
Safety contacts (N/O),
delayed 2 2 2
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 1500 VA 1500 VA 1500 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 150 W 150 W 150 W
Utilisation category of
safety contacts delayed
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 1500 VA 1500 VA 1500 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 150 W 150 W 150 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 3A 3A 3A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 4A 4A 4A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 646
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Relay outputs 750105 751105 751185

Utilisation category of
safety contacts delayed
AC15 at 230 V 230 V 230 V
Max. current 3A 3A 3A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 4A 4A 4A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G.U. (same po- 240 V AC G.U. (same po- 240 V AC G.U. (same po-
larity) larity) larity)
With current 6A 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U. 24 V DC G. U.
With current 6A 6A 6A
Pilot Duty B300, R300 B300, R300 B300, R300
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 66 A²s 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A 6A
Blow-out fuse, slow 4A 4A 4A
Blow-out fuse, gG 6A 6A 6A
Circuit breaker 24V
AC/DC, characteristic
B/C 4A 4A 4A
External contact fuse pro-
tection, delayed safety
contacts
Max. melting integral 66 A²s 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A 6A
Blow-out fuse, slow 4A 4A 4A
Blow-out fuse, gG 6A 6A 6A
Circuit breaker 24 V
AC/DC, characteristic
B/C 4A 4A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 647
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Conventional thermal 750105 751105 751185

current while loading
several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 6A 6A 6A
Conv. therm. current
with 2 contacts 6A 6A 6A
Conv. therm. current
with 3 contacts 6A 6A 6A
Conv. therm. current
with 4 contacts 6A 6A 6A
Times 750105 751105 751185
Switch-on delay
With automatic start
typ. 180 ms 180 ms 180 ms
With automatic start
max. 330 ms 330 ms 330 ms
With automatic start
after power on typ. 1.430 ms 1.430 ms 1.430 ms
With automatic start
after power on max. 1.900 ms 1.900 ms 1.900 ms
With automatic start
after power on typ. – – –
With automatic start
after power on max. – – –
With manual start typ. 45 ms 45 ms 45 ms
With manual start max. 85 ms 85 ms 85 ms
With monitored start
with rising edge typ. 45 ms 45 ms 45 ms
With monitored start
with rising edge max. 70 ms 70 ms 70 ms
With monitored start
with falling edge typ. 60 ms 60 ms 60 ms
With monitored start
with falling edge max. 80 ms 80 ms 80 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms 15 ms
With E-STOP max. 20 ms 20 ms 20 ms
With power failure typ. 75 ms 75 ms 75 ms
With power failure max. 110 ms 110 ms 110 ms
Recovery time at max.
switching frequency 1/s
After E-STOP 150 ms +tv 150 ms +tv 150 ms +tv
After power failure 200 ms 200 ms 200 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 648
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Times 750105 751105 751185

Delay time tv 0,04 s, 0,1 s, 0,2 s, 0,3 s, 0,04 s, 0,1 s, 0,2 s, 0,3 s, 0,04 s, 0,1 s, 0,2 s, 0,3 s,
0,4 s, 0,5 s, 0,6 s, 0,7 s, 0,4 s, 0,5 s, 0,6 s, 0,7 s, 0,4 s, 0,5 s, 0,6 s, 0,7 s,
0,8 s, 1 s, 1,5 s, 2 s, 2,5 0,8 s, 1 s, 1,5 s, 2 s, 2,5 0,8 s, 1 s, 1,5 s, 2 s, 2,5
s, 3 s, 3,5 s, 4 s, 5 s, 6 s, s, 3 s, 3,5 s, 4 s, 5 s, 6 s, s, 3 s, 3,5 s, 4 s, 5 s, 6 s,
7 s, 8 s, 10 s, 12 s, 14 s, 7 s, 8 s, 10 s, 12 s, 14 s, 7 s, 8 s, 10 s, 12 s, 14 s,
15 s, 16 s, 20 s, 25 s, 30 15 s, 16 s, 20 s, 25 s, 30 15 s, 16 s, 20 s, 25 s, 30
s, 35 s, 40 s, 50 s, 60 s, s, 35 s, 40 s, 50 s, 60 s, s, 35 s, 40 s, 50 s, 60 s,
70 s, 80 s, 90 s, 100 s, 70 s, 80 s, 90 s, 100 s, 70 s, 80 s, 90 s, 100 s,
120 s, 140 s, 150 s, 160 120 s, 140 s, 150 s, 160 120 s, 140 s, 150 s, 160
s, 180 s, 200 s, 210 s, s, 180 s, 200 s, 210 s, s, 180 s, 200 s, 210 s,
240 s, 300 s 240 s, 300 s 240 s, 300 s
Time accuracy +/-1 % + +/-20 ms +/-1 % + +/-20 ms +/-1 % + +/-20 ms
Repetition accuracy +/-1 % + +/-20 ms +/-1 % + +/-20 ms +/-1 % + +/-20 ms
Repetition accuracy in the
event of an error +/-15 % + +/-20 ms +/-15 % + +/-20 ms +/-15 % + +/-20 ms
Max. delay time tv + 15 % + 20 ms tv + 15 % + 20 ms tv + 15 % + 20 ms
Waiting period with a
monitored start
With rising edge 150 ms 150 ms 150 ms
With falling edge 240 ms 240 ms 240 ms
Min. start pulse duration
with a monitored start
With rising edge 30 ms 30 ms 30 ms
With falling edge 70 ms 70 ms 70 ms
Supply interruption before
de-energisation 20 ms 20 ms 20 ms
Simultaneity, channel 1
and 2 max. ∞ ∞ ∞
Environmental data 750105 751105 751185
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61000-6-4, 61000-6-2, EN 61000-6-4, 61000-6-2, EN 61000-6-4,
EN 61326-3-1 EN 61326-3-1 EN 61326-3-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 649
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Environmental data 750105 751105 751185

Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III / II III / II III / II
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 4 kV 4 kV 4 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 750105 751105 751185
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PC PC PC
Front PC PC PC
Top PC PC PC
Connection type Screw terminal Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12
AWG – –
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG – –
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16
connectors AWG – –
Torque setting with screw
terminals 0,5 Nm – –

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 650
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Mechanical data 750105 751105 751185

Conductor cross section
with spring-loaded termin-
als: Flexible with/without 0,2 - 2,5 mm², 24 - 12 0,2 - 2,5 mm², 24 - 12
crimp connector – AWG AWG
Spring-loaded terminals:
Terminal points per con-
nection – 2 2
Stripping length with
spring-loaded terminals – 9 mm 9 mm
Dimensions
Height 98 mm 100 mm 100 mm
Width 22,5 mm 22,5 mm 22,5 mm
Depth 120 mm 120 mm 120 mm
Weight 235 g 235 g 235 g
Where standards are undated, the 2014-07 latest editions shall apply.

Order no. 750135 –751135

General 750135 751135

CCC, CE, EAC (Eurasian), CCC, CE, EAC (Eurasian),
Approvals KOSHA, TÜV, cULus Listed KOSHA, TÜV, cULus Listed
Electrical data 750135 751135
Supply voltage
Voltage 48 - 240 V 48 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 8 VA 8 VA
Output of external power supply
(DC) 4W 4W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Inputs 750135 751135
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 651
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Inputs 750135 751135

Current at
Input circuit DC 40 mA 40 mA
Start circuit DC 40 mA 40 mA
Feedback loop DC 40 mA 40 mA
Max. inrush current impulse
Current pulse, input circuit 0,2 A 0,2 A
Pulse duration, input circuit 100 ms 100 ms
Current pulse, feedback loop 0,2 A 0,2 A
Pulse duration, feedback loop 60 ms 60 ms
Current pulse, start circuit 0,2 A 0,2 A
Pulse duration, start circuit 60 ms 60 ms
Min. input resistance at power-on 110 Ohm 110 Ohm
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Single-channel at UB AC 30 Ohm 30 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 30 Ohm 30 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 30 Ohm 30 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 30 Ohm 30 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 30 Ohm 30 Ohm
Semiconductor outputs 750135 751135
Number 1 1
Voltage 24 V 24 V
Current 20 mA 20 mA
Relay outputs 750135 751135
Number of output contacts
Safety contacts (N/O), instant-
aneous 2 2
Safety contacts (N/O), delayed 2 2
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 652
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Relay outputs 750135 751135

Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category of safety con-
tacts delayed
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 3A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category of safety con-
tacts delayed
AC15 at 230 V 230 V
Max. current 3A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 240 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A
Pilot Duty B300, R300 B300, R300

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 653
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Relay outputs 750135 751135

External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 4A 4A
External contact fuse protection,
delayed safety contacts
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 4A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 750135 751135
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 6A 6A
Conv. therm. current with 4 con-
tacts 6A 6A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 6A 6A
Conv. therm. current with 4 con-
tacts 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 654
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Times 750135 751135

Switch-on delay
With automatic start typ. 180 ms 180 ms
With automatic start max. 330 ms 330 ms
With automatic start after power
on typ. 1.430 ms 1.430 ms
With automatic start after power
on max. 1.900 ms 1.900 ms
With automatic start after power
on typ. – –
With automatic start after power
on max. – –
With manual start typ. 45 ms 45 ms
With manual start max. 85 ms 85 ms
With monitored start with rising
edge typ. 45 ms 45 ms
With monitored start with rising
edge max. 70 ms 70 ms
With monitored start with falling
edge typ. 60 ms 60 ms
With monitored start with falling
edge max. 80 ms 80 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 15 ms
With E-STOP max. 20 ms 20 ms
With power failure typ. 75 ms 75 ms
With power failure max. 110 ms 110 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 150 ms +tv 150 ms +tv
After power failure 200 ms 200 ms
Delay time tv 0,04 s, 0,1 s, 0,2 s, 0,3 s, 0,4 s, 0,04 s, 0,1 s, 0,2 s, 0,3 s, 0,4 s,
0,5 s, 0,6 s, 0,7 s, 0,8 s, 1 s, 1,5 s, 0,5 s, 0,6 s, 0,7 s, 0,8 s, 1 s, 1,5 s,
2 s, 2,5 s, 3 s, 3,5 s, 4 s, 5 s, 6 s, 2 s, 2,5 s, 3 s, 3,5 s, 4 s, 5 s, 6 s,
7 s, 8 s, 10 s, 12 s, 14 s, 15 s, 16 7 s, 8 s, 10 s, 12 s, 14 s, 15 s, 16
s, 20 s, 25 s, 30 s, 35 s, 40 s, 50 s, 20 s, 25 s, 30 s, 35 s, 40 s, 50
s, 60 s, 70 s, 80 s, 90 s, 100 s, s, 60 s, 70 s, 80 s, 90 s, 100 s,
120 s, 140 s, 150 s, 160 s, 180 s, 120 s, 140 s, 150 s, 160 s, 180 s,
200 s, 210 s, 240 s, 300 s 200 s, 210 s, 240 s, 300 s
Time accuracy +/-1 % + +/-20 ms +/-1 % + +/-20 ms
Repetition accuracy +/-1 % + +/-20 ms +/-1 % + +/-20 ms
Repetition accuracy in the event of
an error +/-15 % + +/-20 ms +/-15 % + +/-20 ms
Max. delay time tv + 15 % + 20 ms tv + 15 % + 20 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 655
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Times 750135 751135

Waiting period with a monitored
start
With rising edge 150 ms 150 ms
With falling edge 240 ms 240 ms
Min. start pulse duration with a
monitored start
With rising edge 30 ms 30 ms
With falling edge 70 ms 70 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 750135 751135
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 750135 751135
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 656
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Mechanical data 750135 751135

Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 2,5 mm², 24 - 12 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 9 mm
Dimensions
Height 98 mm 100 mm
Width 22,5 mm 22,5 mm
Depth 120 mm 120 mm
Weight 255 g 255 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 657
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts, in-
stantaneous PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
Safety con-
tacts,
delayed PL e Cat. 4 SIL CL 3 2,34E-09 SIL 3 2,75E-05 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 658
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 659
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s5

Number of cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 V DC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 1 000 000 cycles
Provided the application to be implemented requires fewer than 1 000 000 cycles, the PFH
value (see Technical details [ 644]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all relay con-
tacts. With capacitive loads, any power surges that occur must be noted. With DC contact-
ors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order No.
PNOZ s5 24 VDC Screw terminals 750 105
PNOZ s5 C 24 VDC Spring-loaded terminals 751 105
PNOZ s5 C 24 VDC Spring-loaded terminals 751 185
(coated version)
PNOZ s5 48 - 240 VAC/DC Screw terminals 750 135
PNOZ s5 C 48 - 240 VAC/DC Spring-loaded terminals 751 135

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 660
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

PNOZ s6

Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} 1 semiconductor output
} Connection options for:
– 2 control elements (pushbuttons)
} A connector can be used to connect 1 PNOZsigma contact expansion module
} LED for:
– Supply voltage
– Input status, channel 1
– Input status, channel 2
– Switch status of the safety contacts
– Feedback loop
– Fault
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 661
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Block diagram/terminal configuration

Unit types with UB 24 VDC

} UB: 24 VDC; Order no. 750106, 751106

expansion
Interface
module

Fig.: Centre: Front view with cover, right: Front view without cover

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 662
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Unit types with UB 48 - 240 VAC/DC

} UB: 48 - 240 VAC/DC; Order no. 750136, 751136

expansion
Interface
module

Fig.: Centre: Front view with cover, right: Front view without cover

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function description
} The two-hand control relay must be activated by simultaneously pressing two buttons
within 0,5 s. If one or both of the buttons are released, the unit interrupts the control
command for the hazardous movement.
} Reactivation: The output relays will not re-energise until both operator elements have
been released and then re-operated simultaneously.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 663
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Timing diagram

a b b

Legend
} POWER: Supply voltage
} Button 1/Button 2: Input circuits
} Feedback loop: Feedback loop
} Output safe: Safety outputs
} Output aux: Auxiliary contacts
} Out semi: Semiconductor output switch status
} t0: Recovery time after power on
} t1: Simultaneity, channel 1 and 2
} t2: Delay-on de-energisation
} a: Operating cycle ended through button 1 or 2
} b: S34-S12 must be closed before before the button is operated
Shaded area: Status irrelevant

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 664
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Installation
Install base unit without contact expansion module:
} Ensure that the plug terminator is inserted at the side of the unit.
Connect base unit and PNOZsigma contact expansion module:
} Remove the plug terminator at the side of the base unit and at the contact expansion
module.
} Connect the base unit and the contact expansion module to the supplied connector be-
fore mounting the units to the DIN rail.
Installation in control cabinet
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail (35 mm).
} When installed vertically: Secure the unit by using a fixing element (e.g. retaining
bracket or end angle).
} Push the device upwards or downwards before lifting it from the DIN rail.

Wiring
Please note:
} Information given in the "Technical details [ 667]" must be followed.
} Outputs 13-14, 23-24, 33-34 are safety contacts; output 41-42 is an auxiliary contact
(e.g. for display).
} Auxiliary contact 41-42 and semiconductor output Y32 should not be used for safety
circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 667]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 667])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} With UB 48 – 240 VAC/DC: Connect S22 to functional earth.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} On 24 VDC devices:
The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 665
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Preparing for operation

Unit types with UB 48-240
Supply voltage VAC/DC Unit types with UB 240 VDC

A1 L A1 L+

S22 A2 N A2 L-

Input circuit Single-channel Dual-channel

Two-hand button S1
S11
with detection of shorts
across contacts S2
S21

S12(+)
S22(-)

with feedback loop monit- without feedback loop

Feedback loop oring monitoring
Link or contacts from ex- S12
ternal contactors K5 K6
S34
13 (23,33) L1
14 (24,34) K5 N
K6

Semiconductor output

Legend
} S1/S2: Two-hand pushbuttons

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 666
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Dimensions in mm
*with spring-loaded terminals

Technical details

Order no. 750106 – 750136

See below for more order numbers

General 750106 750136

CCC, CE, EAC (Eurasian), CCC, CE, EAC (Eurasian),
Approvals KOSHA, TÜV, cULus Listed KOSHA, TÜV, cULus Listed
Electrical data 750106 750136
Supply voltage
Voltage 24 V 48 - 240 V
Kind DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) – 7 VA
Output of external power supply
(DC) 3,5 W 3,5 W
Frequency range AC – 50 - 60 Hz
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Current at
Normally open contact 20 mA 20 mA
N/C 10 mA 10 mA
Max. overall cable resistance Rl-
max per input circuit 30 Ohm 30 Ohm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 667
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Electrical data 750106 750136

External unit fuse protection F1
min. 1A 1A
External unit fuse protection F1
max. Max. conductor cross section Max. conductor cross section
Two-hand control relay type
In accordance with the standard EN 574 EN 574
Type III C III C
Inputs 750106 750136
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Feedback loop DC 15 mA 15 mA
Semiconductor outputs 750106 750136
Number 1 1
Voltage 24 V 24 V
Current 20 mA 20 mA
Relay outputs 750106 750136
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 668
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Relay outputs 750106 750136

Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 240 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 10 A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 4A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 669
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Relay outputs 750106 750136

External contact fuse protection,
auxiliary contacts
Max. melting integral 160 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 750106 750136
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact – 6A
Conv. therm. current with 2 con-
tacts – 6A
Conv. therm. current with 3 con-
tacts – 4,5 A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 6A 4,5 A
Times 750106 750136
Delay-on de-energisation (re-
sponse time in accordance with EN
574)
Normally open contact 30 ms 30 ms
N/C 40 ms 40 ms
Recovery time 250 ms 250 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. 0,5 s 0,5 s
Environmental data 750106 750136
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 670
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Environmental data 750106 750136

Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 750106 750136
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Screw terminal Screw terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG 0,25 - 2,5 mm², 24 - 12 AWG
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG 0,25 - 1 mm², 24 - 16 AWG
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Torque setting with screw terminals 0,5 Nm 0,5 Nm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 671
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Mechanical data 750106 750136

Dimensions
Height 98 mm 98 mm
Width 22,5 mm 22,5 mm
Depth 120 mm 120 mm
Weight 185 g 205 g
Where standards are undated, the 2014-07 latest editions shall apply.

Order no. 751106 – 751136

General 751106 751136

CCC, CE, EAC (Eurasian), CCC, CE, EAC (Eurasian),
Approvals KOSHA, TÜV, cULus Listed KOSHA, TÜV, cULus Listed
Electrical data 751106 751136
Supply voltage
Voltage 24 V 48 - 240 V
Kind DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) – 7 VA
Output of external power supply
(DC) 3,5 W 3,5 W
Frequency range AC – 50 - 60 Hz
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Current at
Normally open contact 20 mA 20 mA
N/C 10 mA 10 mA
Max. overall cable resistance Rl-
max per input circuit 30 Ohm 30 Ohm
External unit fuse protection F1
min. 1A 1A
External unit fuse protection F1
max. Max. conductor cross section Max. conductor cross section
Two-hand control relay type
In accordance with the standard EN 574 EN 574
Type III C III C
Inputs 751106 751136
Number 2 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 672
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Inputs 751106 751136

Voltage at
Input circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Feedback loop DC 15 mA 15 mA
Semiconductor outputs 751106 751136
Number 1 1
Voltage 24 V 24 V
Current 20 mA 20 mA
Relay outputs 751106 751136
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 673
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Relay outputs 751106 751136

Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 240 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 10 A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 4A
External contact fuse protection,
auxiliary contacts
Max. melting integral 160 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 674
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Conventional thermal current 751106 751136

while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact – 6A
Conv. therm. current with 2 con-
tacts – 6A
Conv. therm. current with 3 con-
tacts – 4,5 A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 6A 4,5 A
Times 751106 751136
Delay-on de-energisation (re-
sponse time in accordance with EN
574)
Normally open contact 30 ms 30 ms
N/C 40 ms 40 ms
Recovery time 250 ms 250 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. 0,5 s 0,5 s
Environmental data 751106 751136
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 675
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Environmental data 751106 751136

Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 751106 751136
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector 0,2 - 2,5 mm², 24 - 12 AWG 0,2 - 2,5 mm², 24 - 12 AWG
Spring-loaded terminals: Terminal
points per connection 2 2
Stripping length with spring-loaded
terminals 9 mm 9 mm
Dimensions
Height 100 mm 100 mm
Width 22,5 mm 22,5 mm
Depth 120 mm 120 mm
Weight 185 g 205 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 676
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Two-hand
function PL e Cat. 4 SIL CL 3 2,62E-09 SIL 3 3,32E-05 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 677
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Unit types with UB 240 VDC
} UB: 24 VDC; Order no. 750106, 751106
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 VDC and 230 VAC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 678
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 VDC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 2 000 000 cycles
Provided the application to be implemented requires fewer than 2 000 000 cycles, the PFH
value (see Technical details [ 667]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 679
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Unit types with UB 48 – 240 VAC/DC

} UB: 48 – 240 VAC/DC; Order no. 750136, 751136
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 VDC and 230 VAC

Number of cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 VDC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 680
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s6

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 1 000 000 cycles
Provided the application to be implemented requires fewer than 1 000 000 cycles, the PFH
value (see Technical details [ 667]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all relay con-
tacts. With capacitive loads, any power surges that occur must be noted. With DC contact-
ors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order No.
PNOZ s6 24 VDC Screw terminals 750 106
PNOZ s6 C 24 VDC Spring-loaded terminals 751 106
PNOZ s6 48 - 240 VAC/DC Screw terminals 750 136
PNOZ s6 C 48 - 240 VAC/DC Spring-loaded terminals 751 136

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 681
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

PNOZ s6.1

Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} 1 semiconductor output
} Connection options for:
– 2 control elements (pushbuttons)
– Emergency stop pushbutton
– Safety gate limit switches
} A connector can be used to connect 1 PNOZsigma contact expansion module
} LED for:
– Supply voltage
– Input status, channel 1
– Input status, channel 2
– Switch status of the safety contacts
– Feedback loop
– Fault
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 682
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Block diagram/terminal configuration

Unit types with UB 24 VDC

} UB: 24 VDC; Order no. 750126, 751126

expansion
Interface
module

Fig.: Centre: Front view with cover, right: Front view without cover

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 683
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Unit types with UB 48 - 240 VAC/DC

} UB: 48 - 240 VAC/DC; Order no. 750156, 751156

expansion
Interface
module

Fig.: Centre: Front view with cover, right: Front view without cover

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function description
} The safety relay must be activated by simultaneously pressing two control elements
(pushbuttons) within 0,5 s . If one or both pushbuttons are released or the contacts
open, the unit interrupts the control command for the hazardous movement.
} Reactivation: The output relays will not re-energise until both control elements have
been released and re-operated simultaneously or the contacts have opened and then
closed.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 684
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Timing diagram

a b b

Legend
} POWER: Supply voltage
} Button 1/Button 2: Input circuits
} Feedback loop: Feedback loop
} Output safe: Safety outputs
} Output aux: Auxiliary contacts
} Out semi: Semiconductor output switch status
} t0: Recovery time after power on
} t1: Simultaneity, channel 1 and 2
} t2: Delay-on de-energisation
} a: Operating cycle ended through button 1 or 2
} b: S34-S12 must be closed before before the button is operated
Shaded area: Status irrelevant

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 685
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Installation
Install base unit without contact expansion module:
} Ensure that the plug terminator is inserted at the side of the unit.
Connect base unit and PNOZsigma contact expansion module:
} Remove the plug terminator at the side of the base unit and at the contact expansion
module.
} Connect the base unit and the contact expansion module to the supplied connector be-
fore mounting the units to the DIN rail.
Installation in control cabinet
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail (35 mm).
} When installed vertically: Secure the unit by using a fixing element (e.g. retaining
bracket or end angle).
} Push the device upwards or downwards before lifting it from the DIN rail.

Wiring
Please note:
} Information given in the "Technical details [ 688]" must be followed.
} Outputs 13-14, 23-24, 33-34 are safety contacts; output 41-42 is an auxiliary contact
(e.g. for display).
} Auxiliary contact 41-42 and semiconductor output Y32 should not be used for safety
circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 688]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 688])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} With UB 48 – 240 VAC/DC: Connect S14 to functional earth.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} On 24 VDC devices:
The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 686
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Preparing for operation

Unit types with UB 48-240
Supply voltage VAC/DC Unit types with UB 240 VDC

A1 L A1 L+

S14 A2 N A2 L-

Input circuit Single-channel Dual-channel

Two-hand button S13
S1
with detection of shorts S14
across contacts S23 S2
S24

Simultaneity monitoring in
*
safety gate applications
with automatic start after the
S13
safety gate is closed S14
S1
S2
S23
S24

with feedback loop monit- without feedback loop

Feedback loop oring monitoring
Link or contacts from ex- S24
ternal contactors K5 K6
S34
13 (23,33) L1
14 (24,34) K5 N
K6

Semiconductor output

Legend
} S1/S2: Two-hand pushbuttons

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 687
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Dimensions in mm
*with spring-loaded terminals

Technical details

Order no. 750123 – 750156

See below for more order numbers

General 750126 750156

CCC, CE, EAC (Eurasian), CCC, CE, EAC (Eurasian),
Approvals KOSHA, TÜV, cULus Listed KOSHA, TÜV, cULus Listed
Electrical data 750126 750156
Supply voltage
Voltage 24 V 48 - 240 V
Kind DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) – 7 VA
Output of external power supply
(DC) 3,5 W 3,5 W
Frequency range AC – 50 - 60 Hz
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Current at
Normally open contact 20 mA 20 mA
Max. overall cable resistance Rl-
max per input circuit 30 Ohm 30 Ohm
External unit fuse protection F1
min. 1A 1A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 688
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Electrical data 750126 750156

External unit fuse protection F1
max. Max. conductor cross section Max. conductor cross section
Two-hand control relay type
In accordance with the standard EN 574 EN 574
Type III A III A
Inputs 750126 750156
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Feedback loop DC 15 mA 15 mA
Semiconductor outputs 750126 750156
Number 1 1
Voltage 24 V 24 V
Current 20 mA 20 mA
Relay outputs 750126 750156
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W

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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Relay outputs 750126 750156

Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 240 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 10 A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 4A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 690
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Relay outputs 750126 750156

External contact fuse protection,
auxiliary contacts
Max. melting integral 160 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 750126 750156
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact – 6A
Conv. therm. current with 2 con-
tacts – 6A
Conv. therm. current with 3 con-
tacts – 4,5 A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 6A 4,5 A
Times 750126 750156
Delay-on de-energisation (re-
sponse time in accordance with EN
574)
Normally open contact 40 ms 40 ms
N/C 50 ms 50 ms
Recovery time 250 ms 250 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. 0,5 s 0,5 s
Environmental data 750126 750156
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 691
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Environmental data 750126 750156

Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 750126 750156
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Screw terminal Screw terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG 0,25 - 2,5 mm², 24 - 12 AWG
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG 0,25 - 1 mm², 24 - 16 AWG
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Torque setting with screw terminals 0,5 Nm 0,5 Nm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 692
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Mechanical data 750126 750156

Dimensions
Height 98 mm 98 mm
Width 22,5 mm 22,5 mm
Depth 120 mm 120 mm
Weight 185 g 205 g
Where standards are undated, the 2014-07 latest editions shall apply.

Order no. 751126 – 751156

General 751126 751156

CCC, CE, EAC (Eurasian), CCC, CE, EAC (Eurasian),
Approvals KOSHA, TÜV, cULus Listed KOSHA, TÜV, cULus Listed
Electrical data 751126 751156
Supply voltage
Voltage 24 V 48 - 240 V
Kind DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) – 7 VA
Output of external power supply
(DC) 3,5 W 3,5 W
Frequency range AC – 50 - 60 Hz
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Current at
Normally open contact 20 mA 20 mA
Max. overall cable resistance Rl-
max per input circuit 30 Ohm 30 Ohm
External unit fuse protection F1
min. 1A 1A
External unit fuse protection F1
max. Max. conductor cross section Max. conductor cross section
Two-hand control relay type
In accordance with the standard EN 574 EN 574
Type III A III A
Inputs 751126 751156
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Inputs 751126 751156

Current at
Feedback loop DC 15 mA 15 mA
Semiconductor outputs 751126 751156
Number 1 1
Voltage 24 V 24 V
Current 20 mA 20 mA
Relay outputs 751126 751156
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 694
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Relay outputs 751126 751156

Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 240 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 10 A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 4A
External contact fuse protection,
auxiliary contacts
Max. melting integral 160 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 751126 751156
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact – 6A
Conv. therm. current with 2 con-
tacts – 6A
Conv. therm. current with 3 con-
tacts – 4,5 A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 695
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Conventional thermal current 751126 751156

while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 6A 4,5 A
Times 751126 751156
Delay-on de-energisation (re-
sponse time in accordance with EN
574)
Normally open contact 40 ms 40 ms
N/C 50 ms 50 ms
Recovery time 250 ms 250 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. 0,5 s 0,5 s
Environmental data 751126 751156
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 696
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Environmental data 751126 751156

Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 751126 751156
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector 0,2 - 2,5 mm², 24 - 12 AWG 0,2 - 2,5 mm², 24 - 12 AWG
Spring-loaded terminals: Terminal
points per connection 2 2
Stripping length with spring-loaded
terminals 9 mm 9 mm
Dimensions
Height 100 mm 100 mm
Width 22,5 mm 22,5 mm
Depth 120 mm 120 mm
Weight 185 g 205 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 697
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
E-STOP/
safety gate
function PL e Cat. 4 SIL CL 3 2,62E-09 SIL 3 3,32E-05 20
Two-hand
function PL c Cat. 1 SIL CL 1 5,99E-08 SIL 1 5,10E-03 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 698
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Unit types with UB 240 VDC
} UB: 24 VDC; Order no. 750126, 751126
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 VDC and 230 VAC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 699
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 VDC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 2 000 000 cycles
Provided the application to be implemented requires fewer than 2 000 000 cycles, the PFH
value (see Technical details [ 688]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 700
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Unit types with UB 48 – 240 VAC/DC

} UB: 48 – 240 VAC/DC; Order no. 750156, 751156
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 VDC and 230 VAC

Number of cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 VDC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 701
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s6.1

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 1 000 000 cycles
Provided the application to be implemented requires fewer than 1 000 000 cycles, the PFH
value (see Technical details [ 688]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all relay con-
tacts. With capacitive loads, any power surges that occur must be noted. With DC contact-
ors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order No.
PNOZ s6.1 24 VDC Screw terminals 750 126
PNOZ s6.1 C 24 VDC Spring-loaded terminals 751 126
PNOZ s6.1 48 - 240 VAC/DC Screw terminals 750 156
PNOZ s6.1 C 48 - 240 VAC/DC Spring-loaded terminals 751 156

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 702
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7

PNOZ s7

Unit features
} Positive-guided relay outputs:
– 4 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} LED for:
– Input status, channel 1
– Input status, channel 2
– Switch status of the safety contacts
– Fault
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 703
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7

Block diagram/terminal configuration

Fig.: Centre: Front view with cover, right: Front view without cover

*Safe separation from non-marked area in accordance with EN 60947-1, 6 kV, basic insula-
tion between all safety contacts.

Function description
with PNOZsigma base unit:
} Dual-channel operation via PNOZsigma connector
without PNOZsigma base unit:
} Single-channel operation: one input circuit affects the output relays

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 704
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7

Timing diagram

POWER/Input

Output safe

Output aux.

Legend
} POWER/Input: Supply voltage/input circuit
} Output safe: Safety contacts
} Output aux.: Auxiliary contacts
} t1: Switch-on delay
} t2: Delay-on de-energisation

Installation
Install contact expansion module without base unit:
} Ensure that the plug terminator is inserted at the side of the unit.
Connect base unit and PNOZsigma contact expansion module:
} Remove the plug terminator at the side of the base unit and at the contact expander
module
} Connect the base unit and the contact expansion module using the connector supplied,
before mounting the units to the DIN rail.
Control cabinet installation
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail (35 mm).
} When installed vertically: Secure the unit by using a fixing element (e.g. retaining
bracket or end angle).
} Push the unit upwards or downwards before lifting it from the DIN rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 705
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7

Wiring
Please note:
} Information given in the "Technical details [ 708]" must be followed.
} Outputs 13-14, 23-24, 33-34, 43-44 are safety contacts; outputs 51 -52 are auxiliary
contacts (e.g. for display).
} Auxiliary contact 51-52 should not be used for safety circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 708]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 708])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.

Preparing for operation

Supply voltage AC DC
24 V DC

A1 PNOZsigma
expansion
A2 module

0V

Input circuit Single-channel Dual-channel

Base unit: 24 V DC
Safety relay PNOZ X
A1 PNOZsigma
expansion
A2 module

0V

Base unit: O1 A1 PNOZsigma

expansion
Safety relay PNOZelog module
Driven via semiconductor outputs 0V A2
(24 VDC)
L-

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 706
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7

Feedback loop Base unit: Safety relay PNOZ X Base unit: Safety relay PNOZelog
The inputs that evaluate the feed- 24 V DC
back loop will depend on the 51
feedback
base unit and application loop PNOZsigma
52 expansion 51
module feedback PNOZsigma
loop 52 expansion
module

Connection to PNOZsigma
base unit/PNOZmulti Mini base Base unit: Safety relay PNOZ- Base unit: Small control system
unit sigma PNOZmulti Mini
The feedback loop is connected
and evaluated via the connector PNOZmulti Mini
PNOZsigma
expansion
base unit module

Dimensions in mm
*with spring-loaded terminals
120 (4.72")

98 (3.86")
17,5
* 100 (3,94") (0.69")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 707
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7

Technical details

General 750107 751107 751187

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
ian), KOSHA, TÜV, cU- ian), KOSHA, TÜV, cU- ian), KOSHA, TÜV, cU-
Approvals Lus Listed Lus Listed Lus Listed
Electrical data 750107 751107 751187
Supply voltage
Voltage 24 V 24 V 24 V
Kind DC DC DC
Voltage tolerance -20 %/+20 % -20 %/+20 % -20 %/+20 %
Output of external
power supply (DC) 2W 2W 2W
Residual ripple DC 20 % 20 % 20 %
Duty cycle 100 % 100 % 100 %
Inputs 750107 751107 751187
Number 1 1 1
Voltage at
Input circuit DC 24 V 24 V 24 V
Current at
Input circuit DC 70 mA 70 mA 70 mA
Max. inrush current im-
pulse
Current pulse, input cir-
cuit 2,7 A 2,7 A 2,7 A
Pulse duration, input
circuit 0,1 ms 0,1 ms 0,1 ms
Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 30 Ohm 30 Ohm 30 Ohm
Relay outputs 750107 751107 751187
Number of output con-
tacts
Safety contacts (N/O),
instantaneous 4 4 4
Auxiliary contacts (N/C) 1 1 1
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 708
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7

Relay outputs 750107 751107 751187

Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 1500 VA 1500 VA 1500 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 150 W 150 W 150 W
Utilisation category of
auxiliary contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 2A 2A 2A
Max. power 500 VA 500 VA 500 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 2A 2A 2A
Max. power 50 W 50 W 50 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 5A 5A 5A
Utilisation category of
auxiliary contacts
AC15 at 230 V 230 V 230 V
Max. current 2A 2A 2A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 2A 2A 2A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G.U. (same po- 240 V AC G.U. (same po- 240 V AC G.U. (same po-
larity) larity) larity)
With current 6A 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U. 24 V DC G. U.
With current 6A 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 709
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7

Relay outputs 750107 751107 751187

External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 260 A²s 260 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A
External contact fuse pro-
tection, auxiliary contacts
Max. melting integral 160 A²s 160 A²s 160 A²s
Blow-out fuse, quick 4A 4A 4A
Blow-out fuse, slow 2A 2A 2A
Blow-out fuse, gG 4A 4A 4A
Circuit breaker 24 V
AC/DC, characteristic
B/C 2A 2A 2A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal 750107 751107 751187
current while loading
several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current
with 1 contact 6A 6A 6A
Conv. therm. current
with 2 contacts 5,5 A 5,5 A 5,5 A
Conv. therm. current
with 3 contacts 4,5 A 4,5 A 4,5 A
Conv. therm. current
with 4 contacts 4A 4A 4A
Times 750107 751107 751187
Switch-on delay
With automatic start
after power on typ. 30 ms 30 ms 30 ms
With automatic start
after power on max. 50 ms 50 ms 50 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 710
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7

Times 750107 751107 751187

Delay-on de-energisation
With E-STOP typ. 18 ms 18 ms 18 ms
With E-STOP max. 30 ms 30 ms 30 ms
With power failure typ. 18 ms 18 ms 18 ms
With power failure max. 30 ms 30 ms 30 ms
Environmental data 750107 751107 751187
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61000-6-4, 61000-6-2, EN 61000-6-4, 61000-6-2, EN 61000-6-4,
EN 61326-3-1 EN 61326-3-1 EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm
Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III III III
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 6 kV 6 kV 6 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP20 IP20 IP20
Mechanical data 750107 751107 751187
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 711
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7

Mechanical data 750107 751107 751187

Material
Bottom PC PC PC
Front PC PC PC
Top PC PC PC
Connection type Screw terminal Cage clamp terminal Cage clamp terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12
AWG – –
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG – –
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16
connectors AWG – –
Torque setting with screw
terminals 0,5 Nm – –
Conductor cross section
with spring-loaded termin-
als: Flexible with/without 0,2 - 2,5 mm², 24 - 12 0,2 - 2,5 mm², 24 - 12
crimp connector – AWG AWG
Spring-loaded terminals:
Terminal points per con-
nection – 2 2
Stripping length with
spring-loaded terminals – 9 mm 9 mm
Dimensions
Height 98 mm 100 mm 100 mm
Width 17,5 mm 17,5 mm 17,5 mm
Depth 120 mm 120 mm 120 mm
Weight 170 g 170 g 170 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 712
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts, in-
stantaneous PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 713
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 714
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7

Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 V DC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 2 000 000 cycles
Provided the application to be implemented requires fewer than 2 000 000 cycles, the PFH
value (see Technical details [ 708]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Terminals Order No.
PNOZ s7 24 VDC Screw terminals 750 107
PNOZ s7 C 24 VDC Spring-loaded terminals 751 107
PNOZ s7 C 24 VDC Spring-loaded terminals 751 187
(coated version)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 715
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.1

PNOZ s7.1

Unit features
} Relay outputs:
– 3 safety contacts (N/O), instantaneous
} Supply voltage for expansion modules
} LED for:
– Supply voltage at B1 and B2
– Input status, channel 1
– Input status, channel 2
– Switch status of the safety contacts
– Fault
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 716
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.1

Block diagram/terminal configuration

Fig.: Centre: Front view with cover, right: Front view without cover

*Safe separation from non-marked area in accordance with EN 60947-1, 6 kV, basic insula-
tion between all safety contacts.

Function description
with PNOZsigma base unit:
} Dual-channel operation via PNOZsigma connector
without PNOZsigma base unit:
} Single-channel operation: one input circuit affects the output relays
} Connection for base unit
with PNOZsigma s7.2 expansion modules:
} Dual-channel operation and supply voltage via PNOZsigma connector

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 717
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.1

Timing diagram

POWER/Input

Output safe

Feedback

Legend
} POWER/Input: Supply voltage/Input
} Output safe: Safety contacts
} Feedback: Feedback loop
} t1: Switch-on delay
} t2: Delay-on de-energisation

Installation
Install contact expansion module without base unit:
} Ensure that the plug terminator is inserted at the side of the unit.
Connect base unit and contact expansion module PNOZ s7.1:
} Remove the plug terminator at the side of the base unit and at the left of the contact ex-
pansion module
} Connect the base unit and the contact expansion module using the connector supplied,
before mounting the units to the DIN rail.
Connect contact expansion module PNOZ s7.1 to PNOZsigma contact expansion
modules
} Connect the contact expansion modules using the connector supplied.
Control cabinet installation
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail (35 mm).
} When installed vertically: Secure the unit by using a fixing element (e.g. retaining
bracket or end angle).
Push the unit upwards or downwards before lifting it from the DIN rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 718
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.1

Please note the max. power consumption of the

contact expansion modules (see technical data
Expansion options PNOZ s7.1).

: Base unit
: Contact expansion module PNOZ s7.1
: Contact expansion module PNOZ s7.2
: Contact expansion module PNOZ s7.2 with ter-
minator

: Base unit
: Contact expansion module PNOZ s7.1
: Contact expansion module PNOZ s7.2
: Expansion module PNOZ s7, s8, s9, s10, s11 as
a terminator

: Contact expansion module PNOZ s7.1 with ter-

minator
: Contact expansion module PNOZ s7.2
: Contact expansion module PNOZ s7.2 with ter-
minator

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 719
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.1

Please note the max. power consumption of the

contact expansion modules (see technical data
Expansion options PNOZ s7.1).

: Contact expansion module PNOZ s7.1 with ter-

minator
: Contact expansion module PNOZ s7.2
: Expansion module PNOZ s7, s8, s9, s10, s11 as
a terminator

: Base unit
: Contact expansion module PNOZ s7.1
: Contact expansion module PNOZ s7.2
: Contact expansion module PNOZ s7.1
: Contact expansion module PNOZ s7.2
: Contact expansion module PNOZ s7.2 with ter-
minator

Wiring
Please note:
} Information given in the "Technical details [ 723]" must be followed.
} The output contacts 13-14, 23-24, 33-34 are safety contacts.
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 723]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 723])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 720
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.1

} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.

Preparing for operation

Supply voltage AC DC
Base unit:
Safety relay PNOZsigma

PNOZsigma
Interface
PNOZs PNOZs
expansion expansion
module module

Base unit: 24 V DC
Safety relay PNOZ X
A1 PNOZsigma
expansion
A2 module

0V

Supply voltage for expansion 24 V DC

modules PNOZsigma
B1 PNOZsigma
expansion
B2 module

0V

Input circuit Single-channel Dual-channel

Base unit:
Safety relay PNOZsigma

Base unit: 24 V DC
Safety relay PNOZ X
A1 PNOZsigma
expansion
A2 module

0V

Base unit: O1 A1 PNOZsigma

expansion
Safety relay PNOZelog driven via module
semiconductor outputs (24 VDC) 0V A2

L-

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 721
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.1

Start circuit/feedback loop Base unit: Safety relay PNOZ X Base unit: Safety relay PNOZelog
The inputs that evaluate the feed- 24 V DC
back loop will depend on the Y1
feedback
base unit and application loop PNOZsigma
Y2 expansion Y1
module feedback PNOZsigma
loop Y2 expansion
module

Connection to PNOZsigma
base unit/PNOZmulti Mini base Base unit: Safety relay PNOZ- Base unit: Small control system
unit sigma PNOZmulti Mini
The feedback loop is connected
and evaluated via the connector PNOZmulti Mini
PNOZsigma
expansion
base unit module

Dimensions in mm
*with spring-loaded terminals
120 (4.72")

98 (3.86")
17,5
* 100 (3,94") (0.69")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 722
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.1

Technical details

General 750167 751167

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 750167 751167
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -20 %/+20 % -20 %/+20 %
Output of external power supply
(DC) 2W 2W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Max. power of all expansion mod-
ules 20 W 20 W
Inputs 750167 751167
Number 1 1
Voltage at
Input circuit DC 24 V 24 V
Current at
Input circuit DC 70 mA 70 mA
Max. inrush current impulse
Current pulse, input circuit 2A 2A
Pulse duration, input circuit 0,1 ms 0,1 ms
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Relay outputs 750167 751167
Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 723
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.1

Relay outputs 750167 751167

Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 5A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 240 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 260 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 724
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.1

Conventional thermal current 750167 751167

while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 5,5 A 5,5 A
Conv. therm. current with 3 con-
tacts 4,5 A 4,5 A
Times 750167 751167
Switch-on delay
With automatic start after power
on typ. 30 ms 30 ms
With automatic start after power
on max. 50 ms 50 ms
Delay-on de-energisation
With E-STOP typ. 18 ms 18 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 18 ms 18 ms
With power failure max. 30 ms 30 ms
Supply interruption before de-ener-
gisation 5 ms 5 ms
Environmental data 750167 751167
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III III
Pollution degree 2 2
Rated insulation voltage 250 V 250 V

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 725
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.1

Environmental data 750167 751167

Rated impulse withstand voltage 6 kV 6 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 750167 751167
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Screw terminal Cage clamp terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 2,5 mm², 24 - 12 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 9 mm
Dimensions
Height 98 mm 100 mm
Width 17,5 mm 17,5 mm
Depth 120 mm 120 mm
Weight 170 g 170 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 726
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.1

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts, in-
stantaneous PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 727
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.1

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 728
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.1

Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 V DC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 2 000 000 cycles
Provided the application to be implemented requires fewer than 2 000 000 cycles, the PFH
value (see Technical details [ 723]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order No.
PNOZ s7.1 24 VDC Screw terminals 750 167
PNOZ s7.1 C 24 VDC Spring-loaded terminals 751 167

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 729
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.2

PNOZ s7.2

Unit features
} Positive-guided relay outputs:
– 4 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} Connection option for expansion modules
} LED for:
– Input status, channel 1
– Input status, channel 2
– Switch status of the safety contacts
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 730
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.2

Block diagram/terminal configuration

Fig.: Centre: Front view with cover, right: Front view without cover

*Safe separation from non-marked area in accordance with EN 60947-1, 6 kV, basic insula-
tion between all safety contacts.

Function description
with PNOZsigma s7.1:
} Dual-channel operation and supply voltage via PNOZsigma connector
with PNOZsigma expander modules:
} Dual-channel operation and supply voltage via PNOZsigma connector

Installation
Connect contact expansion module PNOZ s7.2 to PNOZsigma contact expansion
modules
} Connect the contact expansion modules using the connector supplied.
Control cabinet installation
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).
Push the unit upwards or downwards before lifting it from the DIN rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 731
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.2

Please note the max. power consumption of the

contact expansion modules (see technical data
Expansion options PNOZ s7.1).

: Base unit
: Contact expansion module PNOZ s7.1
: Contact expansion module PNOZ s7.2
: Contact expansion module PNOZ s7.2 with ter-
minator

: Base unit
: Contact expansion module PNOZ s7.1
: Contact expansion module PNOZ s7.2
: Expansion module PNOZ s7, s8, s9, s10, s11 as
a terminator

: Contact expansion module PNOZ s7.1 with ter-

minator
: Contact expansion module PNOZ s7.2
: Contact expansion module PNOZ s7.2 with ter-
minator

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 732
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.2

Please note the max. power consumption of the

contact expansion modules (see technical data
Expansion options PNOZ s7.1).

: Contact expansion module PNOZ s7.1 with ter-

minator
: Contact expansion module PNOZ s7.2
: Expansion module PNOZ s7, s8, s9, s10, s11 as
a terminator

: Base unit
: Contact expansion module PNOZ s7.1
: Contact expansion module PNOZ s7.2
: Contact expansion module PNOZ s7.1
: Contact expansion module PNOZ s7.2
: Contact expansion module PNOZ s7.2 with ter-
minator

Wiring
Please note:
} Information given in the "Technical details [ 735]" must be followed.
} Outputs 13-14, 23-24, 33-34, 43-44 are safety contacts; outputs 51 -52 are auxiliary
contacts (e.g. for display).
} Auxiliary contact 51-52 should not be used for safety circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 735]).
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 733
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.2

Preparing for operation

Supply voltage/input circuit/
feedback loop AC DC
Contact expansion module PNOZ
s7.2

PNOZsigma
Interface
PNOZs PNOZs
expansion expansion
module module

Connection to PNOZsigma
base unit/PNOZmulti Mini base Base unit: Safety relay PNOZ- Base unit: Small control system
unit sigma PNOZmulti Mini
The feedback loop is connected
and evaluated via the connector PNOZmulti Mini
PNOZsigma
expansion
base unit module

Dimensions in mm
*with spring-loaded terminals
120 (4.72")

98 (3.86")
17,5
* 100 (3,94") (0.69")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 734
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.2

Technical details

General 750177 751177

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 750177 751177
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Power consumption 2W 2W
Duty cycle 100 % 100 %
Inputs 750177 751177
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Relay outputs 750177 751177
Number of output contacts
Safety contacts (N/O), instant-
aneous 4 4
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 735
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.2

Relay outputs 750177 751177

Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 2A 2A
Max. power 500 VA 500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 2A 2A
Max. power 50 W 50 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 5A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 2A 2A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 2A 2A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 240 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 260 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 736
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.2

Relay outputs 750177 751177

External contact fuse protection,
auxiliary contacts
Max. melting integral 160 A²s 160 A²s
Blow-out fuse, quick 4A 4A
Blow-out fuse, slow 2A 2A
Blow-out fuse, gG 4A 4A
Circuit breaker 24 V AC/DC,
characteristic B/C 2A 2A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 750177 751177
while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 5,5 A 5,5 A
Conv. therm. current with 3 con-
tacts 4,5 A 4,5 A
Conv. therm. current with 4 con-
tacts 4A 4A
Times 750177 751177
Switch-on delay
With automatic start after power
on typ. 30 ms 30 ms
With automatic start after power
on max. 50 ms 50 ms
Delay-on de-energisation
With E-STOP typ. 18 ms 18 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 18 ms 18 ms
With power failure max. 30 ms 30 ms
Environmental data 750177 751177
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 737
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.2

Environmental data 750177 751177

Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III III
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 6 kV 6 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 750177 751177
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Screw terminal Cage clamp terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 2,5 mm², 24 - 12 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 9 mm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 738
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.2

Mechanical data 750177 751177

Dimensions
Height 98 mm 100 mm
Width 17,5 mm 17,5 mm
Depth 120 mm 120 mm
Weight 170 g 170 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts, in-
stantaneous PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 739
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.2

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 740
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s7.2

Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 V DC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 2 000 000 cycles
Provided the application to be implemented requires fewer than 2 000 000 cycles, the PFH
value (see Technical details [ 735]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order No.
PNOZ s7.2 24 VDC Screw terminals 750 177
PNOZ s7.2 C 24 VDC Spring-loaded terminals 751 177

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 741
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s8

PNOZ s8

Unit features
} Relay outputs:
– 2 safety contacts (N/O), instantaneous
} 1 semiconductor output
} LED for:
– Input status, channel 1
– Input status, channel 2
– Switch status of the safety contacts
– Fault
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 742
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s8

Block diagram/terminal configuration

expansion
Interface
module

Fig.: Centre: Front view with cover, right: Front view without cover

*Safe separation from non-marked area in accordance with EN 60947-1, 6 kV, basic insula-
tion between all safety contacts.

Function description
with PNOZsigma base unit:
} Dual-channel operation via PNOZsigma connector
without PNOZsigma base unit:
} Single-channel operation: one input circuit affects the output relays

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 743
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s8

Timing diagram

POWER/Input

Legend
} POWER/Input: Supply voltage/input
} Output safe: Safety contacts
} Out semi: Semiconductor output
} t1: Switch-on delay
} t2: Delay-on de-energisation

Installation
Install contact expansion module without base unit:
} Ensure that the plug terminator is inserted at the side of the unit.
Connect base unit and PNOZsigma contact expansion module:
} Remove the plug terminator at the side of the base unit and at the contact expander
module
} Connect the base unit and the contact expansion module using the connector supplied,
before mounting the units to the DIN rail.
Control cabinet installation
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail (35 mm).
} When installed vertically: Secure the unit by using a fixing element (e.g. retaining
bracket or end angle).
} Push the unit upwards or downwards before lifting it from the DIN rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 744
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s8

Wiring
Please note:
} Information given in the "Technical details [ 747]" must be followed.
} Outputs 13-14 and 23-24 are safety contacts, the semiconductor output Y32 is an auxil-
iary output (e.g. for display).
} Semiconductor output Y32 should not be used for safety circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 747]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 747])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.

Preparing for operation

Supply voltage AC DC
24 V DC

A1 PNOZsigma
expansion
A2 module

0V

Input circuit Single-channel Dual-channel

Base unit: 24 V DC
Safety relay PNOZ X
A1 PNOZsigma
expansion
A2 module

0V

Base unit: O1 A1 PNOZsigma

expansion
Safety relay PNOZelog module
Driven via semiconductor outputs 0V A2
(24 VDC)
L-

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 745
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s8

Feedback loop
} with PNOZsigma base unit:
The feedback loop is connected and evaluated via the connector.
} without PNOZsigma base unit:
Feedback loop does not need to be monitored because the contact expansion block
monitors its own output contacts.

Semiconductor output

*Connect together the 0V connections on all the external power supplies

Dimensions in mm
*with spring-loaded terminals
120 (4.72")

12,5 (0.69")
98 (3.86")

* 100 (3,94")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 746
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s8

Technical details

General 750108 751108

CCC, CE, EAC (Eurasian), CCC, CE, EAC (Eurasian),
Approvals KOSHA, TÜV, cULus Listed KOSHA, TÜV, cULus Listed
Electrical data 750108 751108
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -20 %/+20 % -20 %/+20 %
Output of external power supply
(DC) 2W 2W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Inputs 750108 751108
Number 1 1
Voltage at
Input circuit DC 24 V 24 V
Current at
Input circuit DC 65 mA 65 mA
Max. inrush current impulse
Current pulse, input circuit 0,6 A 0,6 A
Pulse duration, input circuit 15 ms 15 ms
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Semiconductor outputs 750108 751108
Number 1 1
Voltage 24 V 24 V
Current 20 mA 20 mA
Relay outputs 750108 751108
Number of output contacts
Safety contacts (N/O), instant-
aneous 2 2
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 747
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s8

Relay outputs 750108 751108

Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,02 A 0,02 A
Max. current 3A 3A
Max. power 720 VA 720 VA
DC1 at 24 V 24 V
Min. current 0,02 A 0,02 A
Max. current 3A 3A
Max. power 72 W 72 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 1,5 A 1,5 A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 1,5 A 1,5 A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 3A 3A
Voltage 24 V DC G. P. 24 V DC G. P.
With current 3A 3A
Pilot Duty B300, R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Blow-out fuse, quick 4A 4A
Blow-out fuse, slow 2A 2A
Blow-out fuse, gG 4A 4A
Circuit breaker 24V AC/DC,
characteristic B/C 2A 2A
Conventional thermal current 3A 3A
Contact material AgSnO2 AgSnO2
Times 750108 751108
Switch-on delay
With automatic start after power
on typ. 100 ms 100 ms
With automatic start after power
on max. 150 ms 150 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 748
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s8

Times 750108 751108

Delay-on de-energisation
With E-STOP typ. 30 ms 30 ms
With E-STOP max. 40 ms 40 ms
With power failure typ. 30 ms 30 ms
With power failure max. 40 ms 40 ms
Environmental data 750108 751108
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4 kV 4 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 750108 751108
Mounting position Any Any
Mechanical life 5,000,000 cycles 5,000,000 cycles
Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 749
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s8

Mechanical data 750108 751108

Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 2,5 mm², 24 - 12 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 9 mm
Dimensions
Height 98 mm 100 mm
Width 12,5 mm 12,5 mm
Depth 120 mm 120 mm
Weight 105 g 105 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts, in-
stantaneous PL c Cat. 3 SIL CL 2 2,00E-07 SIL 2 6,35E-03 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 750
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s8

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the values in the service life table are not accessible, the stated PFH value can be used
irrespective of the switching frequency and the load, as the PFH value already considers
the relay's B10d value as well as the failure rates of the other components.

Service life table

The service life table indicates the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.

Load type Switching current Number of cycles

DC1 3A 200,000
DC13 1.5 A 75,000
AC1 3A 50,000
AC15 1.5 A 50,000

Order reference
Product type Features Connection type Order No.
PNOZ s8 24 VDC Screw terminals 750 108
PNOZ s8 C 24 VDC Spring-loaded terminals 751 108

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 751
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

PNOZ s9

Unit features
} Positive-guided relay outputs, either instantaneous, delay-on de-energisation
(also retriggerable), pulsing or delay-on energisation:
– 3 safety contacts
– 1 auxiliary contact
} Switch-on time, pulse time or delay-on de-energisation selectable with rotary switches
} LED indicator for:
– Supply voltage
– Input status, channel 1
– Input status, channel 2
– Switch status channel 1/2
– Start circuit
– Error
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 752
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

Block diagram/terminal configuration

Fig.: Centre: Front view with cover, right: Front view without cover

*Safe separation from non-marked area in accordance with EN 60947-1, 6 kV, basic insula-
tion between all safety contacts.

Function description
} Delay-on de-energisation, not retriggerable
If the supply voltage at the input circuit is interrupted, the safety contacts will open once
the set release time has elapsed, even if the safety function is cancelled during the
delay time. The unit cannot be reactivated until the delay time has elapsed.
} Delay-on de-energisation, retriggerable
(only possible as a standalone application or with the PNOZsigma base unit!)
If the supply voltage at the input circuit is interrupted, the safety contacts will open once
the set release time has elapsed.
If the safety function is cancelled during the delay time (e.g. safety gate closed), the unit
will remain active.
} Pulse on switching on
The safety contacts close when supply voltage is applied, the feedback loop is closed
and finally the input circuit is closed. The safety contacts are reopened once the pulse
time has elapsed.
If the input circuit is opened for more than 10 ms during the pulse time, the safety con-
tacts will open immediately and the auxiliary contact will be closed.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 753
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

} Delay-on energisation
The set delay time is started when supply voltage is applied, the feedback loop is
closed and finally the input circuit is closed.
If the input circuit and feedback loop are closed once the delay time has elapsed, the
safety contacts will close and the auxiliary contact will be opened.
If the input circuit is opened for more than 10 ms, the safety contacts will open immedi-
ately and the auxiliary contact will be closed.
with PNOZsigma base unit:
} Dual-channel operation via PNOZsigma connector
with other base units or without base unit:
} Single-channel operation: one input circuit affects the output relays

Timing diagrams

Delay-on de-energisation, not retriggerable

[1] [2]
POWER

Input

Reset

Output safe

Output aux.

Legend
} POWER: Supply voltage
} Input: Input circuit
} Output safe: Safety contacts
} Output aux: Auxiliary contact
} Reset: Feedback loop input
} t1: Switch-on delay
} tv: Delay time
} [1]: Delay-on de-energisation with the time tv
} [2]: No retriggering in the time tv

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 754
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

Delay-on de-energisation, retriggerable

[1] [2]
POWER

Input

Reset
Output safe
Output aux.

Legend
} POWER: Supply voltage
} Input: Input circuit
} Output safe: Safety contacts
} Output aux: Auxiliary contact
} Reset: Feedback loop input
} t1: Switch-on delay
} tv: Delay time
} tges: Overall delay time
} [1]: Delay-on de-energisation with the time tv
} [2]: Retriggering in the time tv for overall delay-on de-energisation tges

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 755
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

Pulse on switching on

[1] [2] [3] [4]

POWER
t < 10 ms

Input

Reset
Output safe
Output aux.

Legend
} POWER: Supply voltage
} Input: Input circuit
} Output safe: Safety contacts
} Output aux: Auxiliary contact
} Reset: Feedback loop input
} t1: Switch-on delay
} t2: Delay-on de-energisation
} tv: Delay time (pulse time)
} [1]: Normal operating cycle
} [2]: Fault: Input circuit opened too early
} [3]: Fault: Feedback loop closed too late
} [4]: Normal operating cycle with supply interruption < 10 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 756
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

Delay-on energisation

[1] [2] [3] [4]

POWER

Input

Reset
Output safe
Output aux.

Legend
} POWER: Supply voltage
} Input: Input circuit
} Output safe: Safety contacts
} Output aux: Auxiliary contact
} Reset: Feedback loop input
} t2: Delay-on de-energisation
} tv: Delay time
} [1]: Normal operating cycle
} [2]: Fault: Input circuit opened too early, before tv expired
} [3]: Fault: Feedback loop closed too late after tv elapsed
} [4]: Normal operating cycle with supply interruption < 10 ms

Installation
Install contact expansion module without base unit:
} Ensure that the plug terminator is inserted at the side of the unit.
Connect base unit and PNOZsigma contact expansion module:
} Remove the plug terminator at the side of the base unit and at the contact expander
module
} Connect the base unit and the contact expansion module using the connector supplied,
before mounting the units to the DIN rail.
Control cabinet installation
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail (35 mm).
} When installed vertically: Secure the unit by using a fixing element (e.g. retaining
bracket or end angle).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 757
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

} Push the unit upwards or downwards before lifting it from the DIN rail.

Wiring
Please note:
} Information given in the "Technical details [ 761]" must be followed.
} Outputs 17-18, 27-28, 37-38 are safety contacts; output 45-46 is an auxiliary contact
(e.g. for display).
} Auxiliary contact 45-46 should not be used for safety circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 761]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 761])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.

Preparing for operation

Operating modes and delay time

The operating mode and delay time are set via the rotary switches on the unit. You can do
this by opening the cover on the front of the unit.

Set operating modes

} Switch off supply voltage.
} Select operating mode via the operating mode selector switch "mode".
} If the operating mode selector switch "mode" is in its start position (vertical position), an
error message will appear.

operating mode delay-on de-en- delay-on de-en- delay-on ener- pulse on switch-
selector switch ergisation, not ergisation, ret- gisation ing on
"mode" retriggerable riggerable

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 758
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

Set delay time

Time selector switch "t[s]"
Factor selector switch "n"
n x t[s] = Delay time
Example:
t = 4 s, n = 5
Delay time = 5 x 4 = 20 s

Connection
} Supply voltage

Supply voltage AC DC

A1 L+

A2 L-

} 1-channel input circuit/feedback loop

Input circuit Input circuit Feedback loop

Without base unit (stand- S3 S3
S32 +24 V DC PNOZs9 S32
K5 K6
alone) S34
A1 24 V DC
A2 0V A2 0V

Base unit: 24 V DC 24 V DC

Safety relay PNOZ X A1 PNOZs9 PNOZ X

S34 PNOZs9
S32 feedback 45
PNOZ X loop
S34 46
A2 A2
0V 0V

Base unit: 24 V DC 24 V DC

Safety relay PNOZelog; PNOZelog PNOZelog

driven via semiconductor Output
A1
S32
PNOZs9 S34
45
PNOZs9
*
feedback
outputs (24 VDC) S34 loop 46
A2 A2
0V 0V

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 759
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

} 2-channel input circuit

Base unit: Safety relays

PNOZ s3, PNOZ s4, PNOZ Base unit: Safety relays
s5 PNOZ s1, PNOZ s2
The input circuit is connec- S11 S34 PNOZ s9
24 V DC

ted and evaluated via the A1 PNOZ s9

PNOZsigma
S34

Interface
PNOZ s3
connector.

PNOZsigma
PNOZ s4

Interface
PNOZ s5 PNOZ s1
PNOZ s2

Base unit: Two-hand con- Base unit: Two-hand con-

trol device PNOZ s6 trol device PNOZ s6.1
The input circuit is connec- S12 S34 PNOZ s9 S24 S34 PNOZ s9
ted and evaluated via the
PNOZsigma

PNOZsigma
Interface

Interface
connector.
PNOZ s6 PNOZ s6.1

} Application

Without feedback loop With feedback loop

Without base unit PNOZs9 S32
S3
PNOZs9 S32
S3
K5 K6
S34 S34
A1 24 V DC A1 24 V DC
A2 0V A2 0V

Legend
} S3: Start button

Dimensions in mm
*with spring-loaded terminals
120 (4.72")

98 (3.86")
17,5
* 100 (3,94") (0.69")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 760
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

Technical details

General 750109 751109 751189

CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras-
ian), KOSHA, TÜV, cU- ian), KOSHA, TÜV, cU- ian), KOSHA, TÜV, cU-
Approvals Lus Listed Lus Listed Lus Listed
Electrical data 750109 751109 751189
Supply voltage
Voltage 24 V 24 V 24 V
Kind DC DC DC
Voltage tolerance -20 %/+20 % -20 %/+20 % -20 %/+20 %
Output of external
power supply (DC) 2W 2W 2W
Residual ripple DC 20 % 20 % 20 %
Duty cycle 100 % 100 % 100 %
Max. inrush current im-
pulse
Current pulse, A1 0,7 A 0,7 A 0,7 A
Pulse duration, A1 10 ms 10 ms 10 ms
Max. overall cable resist-
ance Rlmax
Feedback loop 30 Ohm 30 Ohm 30 Ohm
A1/A2 20 Ohm 20 Ohm 20 Ohm
Inputs 750109 751109 751189
Voltage at
Feedback loop DC 24 V 24 V 24 V
Current at
Input circuit DC 15 mA 15 mA 15 mA
Feedback loop DC 15 mA 15 mA 15 mA
Max. inrush current im-
pulse
Current pulse, input cir-
cuit 0,1 A 0,1 A 0,1 A
Pulse duration, input
circuit 20 µs 20 µs 20 µs
Current pulse, feed-
back loop 0,1 A 0,1 A 0,1 A
Pulse duration, feed-
back loop 20 µs 20 µs 20 µs
Max. overall cable resist-
ance Rlmax
Single-channel at UB
DC 30 Ohm 30 Ohm 30 Ohm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 761
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

Relay outputs 750109 751109 751189

Number of output con-
tacts
Safety contacts (N/O),
delayed 3 3 3
Auxiliary contacts (N/
C), delayed 1 1 1
Max. short circuit current
IK 1 kA 1 kA 1 kA
Utilisation category
In accordance with the
standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category of
safety contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 1500 VA 1500 VA 1500 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 150 W 150 W 150 W
Utilisation category of
auxiliary contacts
AC1 at 240 V 240 V 240 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 1500 VA 1500 VA 1500 VA
DC1 at 24 V 24 V 24 V
Min. current 0,01 A 0,01 A 0,01 A
Max. current 6A 6A 6A
Max. power 150 W 150 W 150 W
Utilisation category
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category of
safety contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 5A 5A 5A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 762
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

Relay outputs 750109 751109 751189

Utilisation category of
auxiliary contacts
AC15 at 230 V 230 V 230 V
Max. current 5A 5A 5A
DC13 (6 cycles/min) at 24 V 24 V 24 V
Max. current 5A 5A 5A
Utilisation category in ac-
cordance with UL
Voltage 240 V AC G.U. (same po- 240 V AC G.U. (same po- 240 V AC G.U. (same po-
larity) larity) larity)
With current 6A 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U. 24 V DC G. U.
With current 6A 6A 6A
External contact fuse pro-
tection, safety contacts
In accordance with the
standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 260 A²s 260 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 10 A 10 A 10 A
Circuit breaker 24V
AC/DC, characteristic
B/C 6A 6A 6A
External contact fuse pro-
tection, auxiliary contacts
Max. melting integral 160 A²s 160 A²s 160 A²s
Blow-out fuse, quick 10 A 10 A 10 A
Blow-out fuse, slow 6A 6A 6A
Blow-out fuse, gG 6A 6A 6A
Circuit breaker 24 V
AC/DC, characteristic
B/C 6A 6A 6A
Conventional thermal cur-
rent 6A 6A 6A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Times 750109 751109 751189
Switch-on delay
With manual start typ. 60 ms 60 ms 60 ms
With manual start max. 80 ms 80 ms 80 ms
Delay-on de-energisation
With E-STOP typ. 40 ms 40 ms 40 ms
With E-STOP max. 50 ms 50 ms 50 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 763
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

Times 750109 751109 751189

Recovery time at max.
switching frequency 1/s
After power failure 800 ms 800 ms 800 ms
Delay time tv 0,04 s, 0,1 s, 0,2 s, 0,3 s, 0,04 s, 0,1 s, 0,2 s, 0,3 s, 0,04 s, 0,1 s, 0,2 s, 0,3 s,
0,4 s, 0,5 s, 0,6 s, 0,7 s, 0,4 s, 0,5 s, 0,6 s, 0,7 s, 0,4 s, 0,5 s, 0,6 s, 0,7 s,
0,8 s, 1 s, 1,5 s, 2 s, 2,5 0,8 s, 1 s, 1,5 s, 2 s, 2,5 0,8 s, 1 s, 1,5 s, 2 s, 2,5
s, 3 s, 3,5 s, 4 s, 5 s, 6 s, s, 3 s, 3,5 s, 4 s, 5 s, 6 s, s, 3 s, 3,5 s, 4 s, 5 s, 6 s,
7 s, 8 s, 10 s, 12 s, 14 s, 7 s, 8 s, 10 s, 12 s, 14 s, 7 s, 8 s, 10 s, 12 s, 14 s,
15 s, 16 s, 20 s, 25 s, 30 15 s, 16 s, 20 s, 25 s, 30 15 s, 16 s, 20 s, 25 s, 30
s, 35 s, 40 s, 50 s, 60 s, s, 35 s, 40 s, 50 s, 60 s, s, 35 s, 40 s, 50 s, 60 s,
70 s, 80 s, 90 s, 100 s, 70 s, 80 s, 90 s, 100 s, 70 s, 80 s, 90 s, 100 s,
120 s, 140 s, 150 s, 160 120 s, 140 s, 150 s, 160 120 s, 140 s, 150 s, 160
s, 180 s, 200 s, 210 s, s, 180 s, 200 s, 210 s, s, 180 s, 200 s, 210 s,
240 s, 300 s 240 s, 300 s 240 s, 300 s
Time accuracy +/-1 % + +/-20 ms +/-1 % + +/-20 ms +/-1 % + +/-20 ms
Repetition accuracy +/-1 % + +/-20 ms +/-1 % + +/-20 ms +/-1 % + +/-20 ms
Repetition accuracy in the
event of an error +/-15 % + +/-20 ms +/-15 % + +/-20 ms +/-15 % + +/-20 ms
Min. delay time (operating
mode delay-on energisa-
tion) tv - 15 % - 20 ms tv - 15 % - 20 ms tv - 15 % - 20 ms
Max. delay time tv + 15 % + 20 ms tv + 15 % + 20 ms tv + 15 % + 20 ms
Supply interruption before
de-energisation in the in-
put circuit 10 ms 10 ms 10 ms
Supply interruption before
de-energisation 10 ms 10 ms 10 ms
Environmental data 750109 751109 751189
Climatic suitability EN 60068-2-78 EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -15 - 55 °C -15 - 55 °C -15 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during op-
eration Not permitted Not permitted Not permitted
EMC EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN
61000-6-2, EN 61000-6-4, 61000-6-2, EN 61000-6-4, 61000-6-2, EN 61000-6-4,
EN 61326-3-1 EN 61326-3-1 EN 61326-3-1
Vibration
In accordance with the
standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm 0,35 mm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 764
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

Environmental data 750109 751109 751189

Airgap creepage
In accordance with the
standard EN 60947-1 EN 60947-1 EN 60947-1
Overvoltage category III III III
Pollution degree 2 2 2
Rated insulation voltage 250 V 250 V 250 V
Rated impulse withstand
voltage 6 kV 6 kV 6 kV
Protection type
Mounting area (e.g.
control cabinet) IP54 IP54 IP54
Housing IP40 IP40 IP40
Terminals IP 20 IP 20 IP 20
Mechanical data 750109 751109 751189
Mounting position Any Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles 10,000,000 cycles
Material
Bottom PC PC PC
Front PC PC PC
Top PC PC PC
Connection type Screw terminal Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in plug-in
Conductor cross section
with screw terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12
AWG – –
2 core with the same
cross section, flexible
with crimp connectors, 0,25 - 1 mm², 24 - 16
no plastic sleeve AWG – –
2 core with the same
cross section, flexible
without crimp connect-
ors or with TWIN crimp 0,2 - 1,5 mm², 24 - 16
connectors AWG – –
Torque setting with screw
terminals 0,5 Nm – –
Conductor cross section
with spring-loaded termin-
als: Flexible with/without 0,2 - 2,5 mm², 24 - 12 0,2 - 2,5 mm², 24 - 12
crimp connector – AWG AWG
Spring-loaded terminals:
Terminal points per con-
nection – 2 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 765
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

Mechanical data 750109 751109 751189

Stripping length with
spring-loaded terminals – 9 mm 9 mm
Dimensions
Height 98 mm 100 mm 100 mm
Width 17,5 mm 17,5 mm 17,5 mm
Depth 120 mm 120 mm 120 mm
Weight 175 g 175 g 175 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts,
delayed PL e Cat. 4 SIL CL 3 2,34E-09 SIL 3 2,75E-05 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 766
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 767
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s9

Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 V DC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 2 000 000 cycles
Provided the application to be implemented requires fewer than 2 000 000 cycles, the PFH
value (see Technical details [ 761]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order No.
PNOZ s9 24 VDC Screw terminals 750 109
PNOZ s9 C 24 VDC Spring-loaded terminals 751 109
PNOZ s9 C 24 VDC Spring-loaded terminals 751 189
(coated version)
PNOZ s9 C 24 VDC; 10 pieces Spring-loaded terminals 751 909

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 768
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s10

PNOZ s10

Unit features
} Positive-guided relay outputs:
– 4 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} LED for:
– Input status, channel 1
– Input status, channel 2
– Switch status of the safety contacts
– Fault
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Block diagram/terminal configuration

*Safe separation from non-marked area in accordance with EN 60947-1, 6 kV, basic insula-
tion between all safety contacts.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 769
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s10

Function description
with PNOZsigma base unit:
} Dual-channel operation via PNOZsigma connector
without PNOZsigma base unit:
} Single-channel operation: one input circuit affects the output relays

Timing diagram

POWER/Input

Output safe

Output aux.

Legend
} POWER/Input: Supply voltage/input circuit
} Output safe: Safety contacts
} Output aux.: Auxiliary contacts
} t1: Switch-on delay
} t2: Delay-on de-energisation

Installation
Install contact expansion module without base unit:
} Ensure that the plug terminator is inserted at the side of the unit.
Connect base unit and PNOZsigma contact expansion module:
} Remove the plug terminator at the side of the base unit and at the contact expander
module
} Connect the base unit and the contact expansion module using the connector supplied,
before mounting the units to the DIN rail.
Control cabinet installation
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail (35 mm).
} When installed vertically: Secure the unit by using a fixing element (e.g. retaining
bracket or end angle).
} Push the unit upwards or downwards before lifting it from the DIN rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 770
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s10

Wiring
Please note:
} Information given in the "Technical details [ 773]" must be followed.
} Outputs 13-14, 23-24, 33-34, 43-44 are safety contacts; outputs 51 -52 are auxiliary
contacts (e.g. for display).
} Auxiliary contact 51-52 should not be used for safety circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 773]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 773])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Do not connect undesignated terminals.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 771
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s10

Preparing for operation

Supply voltage AC DC
24 V DC

A1 PNOZsigma
expansion
A2 module

0V

Input circuit Single-channel Dual-channel

Base unit: 24 V DC
Safety relay PNOZ X
A1 PNOZsigma
expansion
A2 module

0V

Base unit: O1 A1 PNOZsigma

expansion
Safety relay PNOZelog module
Driven via semiconductor outputs 0V A2
(24 VDC)
L-

Feedback loop Base unit: Safety relay PNOZ X Base unit: Safety relay PNOZelog
The inputs that evaluate the feed- 24 V DC
back loop will depend on the 51
feedback
base unit and application loop PNOZsigma
52 expansion 51
module feedback PNOZsigma
loop 52 expansion
module

Connection to PNOZsigma
base unit/PNOZmulti Mini base Base unit: Safety relay PNOZ- Base unit: Small control system
unit sigma PNOZmulti Mini
The feedback loop is connected
and evaluated via the connector PNOZmulti Mini
PNOZsigma
expansion
base unit module

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 772
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s10

Dimensions in mm
*with spring-loaded terminals

120 (4.72")
98 (3.86")

* 100 (3,94") 45
(1.77")

Technical details

General 750110 751110

CCC, CE, EAC (Eurasian), CCC, CE, EAC (Eurasian),
Approvals KOSHA, TÜV, cULus Listed KOSHA, TÜV, cULus Listed
Electrical data 750110 751110
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -20 %/+20 % -20 %/+20 %
Output of external power supply
(DC) 3W 3W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Inputs 750110 751110
Number 1 1
Voltage at
Input circuit DC 24 V 24 V
Current at
Input circuit DC 95 mA 95 mA
Max. inrush current impulse
Current pulse, input circuit 2A 2A
Pulse duration, input circuit 0,1 ms 0,1 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 773
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s10

Inputs 750110 751110

Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Relay outputs 750110 751110
Number of output contacts
Safety contacts (N/O), instant-
aneous 4 4
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 12 A 12 A
Max. power 3000 VA 3000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 12 A 12 A
Max. power 300 W 300 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 2A 2A
Max. power 500 VA 500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 2A 2A
Max. power 50 W 50 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 6A 6A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 7,5 A 7,5 A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 774
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s10

Relay outputs 750110 751110

Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 2A 2A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 2A 2A
Utilisation category in accordance
with UL
Voltage 240 V AC G. P. 240 V AC G. P.
With current 12 A 12 A
Voltage 24 V DC Resistive 24 V DC Resistive
With current 12 A 12 A
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 640 A²s 640 A²s
Blow-out fuse, quick 16 A 16 A
Blow-out fuse, slow 10 A 10 A
Blow-out fuse, gG 16 A 16 A
Circuit breaker 24V AC/DC,
characteristic B/C 10 A 10 A
External contact fuse protection,
auxiliary contacts
Max. melting integral 240 A²s 240 A²s
Blow-out fuse, quick 4A 4A
Blow-out fuse, slow 2A 2A
Blow-out fuse, gG 4A 4A
Circuit breaker 24 V AC/DC,
characteristic B/C 2A 2A
Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au
Conventional thermal current 750110 751110
while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 12 A 12 A
Conv. therm. current with 2 con-
tacts 11 A 11 A
Conv. therm. current with 3 con-
tacts 9A 9A
Conv. therm. current with 4 con-
tacts 8A 8A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 775
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s10

Times 750110 751110

Switch-on delay
With automatic start after power
on typ. 30 ms 30 ms
With automatic start after power
on max. 50 ms 50 ms
Delay-on de-energisation
With E-STOP typ. 20 ms 20 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 20 ms 20 ms
With power failure max. 30 ms 30 ms
Environmental data 750110 751110
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III III
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 6 kV 6 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 750110 751110
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 776
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s10

Mechanical data 750110 751110

Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Screw terminal Cage clamp terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 2,5 mm², 24 - 12 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 9 mm
Dimensions
Height 98 mm 100 mm
Width 45 mm 45 mm
Depth 120 mm 120 mm
Weight 295 g 295 g
Where standards are undated, the 2014-07 latest editions shall apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 777
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s10

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts, in-
stantaneous PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 778
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s10

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 779
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s10

Number of cycles x 1000 10000

DC 1: 110 V

1000 DC 13: 110 V

100

10
0,1 0,5 1 2 3 4 5 6 7 8 910

Switching current (A)

Fig.: Service life graphs at 110 V DC

Example
} Inductive load: 2 A
} Utilisation category: AC15
} Contact service life: 300 000 cycles
Provided the application to be implemented requires fewer than 300 000 cycles, the PFH
value (see Technical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order No.
PNOZ s10 24 VDC Screw terminals 750 110
PNOZ s10 C 24 VDC Spring-loaded terminals 751 110

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 780
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s11

PNOZ s11

Unit features
} Positive-guided relay outputs:
– 8 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} LED for:
– Input status, channel 1
– Input status, channel 2
– Switch status of the safety contacts
– Fault
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Block diagram/terminal configuration

*Safe separation from non-marked area in accordance with EN 60947-1, 6 kV, basic insula-
tion between all safety contacts.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 781
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s11

Function description
with PNOZsigma base unit:
} Dual-channel operation via PNOZsigma connector
without PNOZsigma base unit:
} Single-channel operation: one input circuit affects the output relays

Timing diagram

POWER/Input

Output safe

Output aux.

Legend
} POWER/Input: Supply voltage/input circuit
} Output safe: Safety contacts
} Output aux.: Auxiliary contacts
} t1: Switch-on delay
} t2: Delay-on de-energisation

Installation
Install contact expansion module without base unit:
} Ensure that the plug terminator is inserted at the side of the unit.
Connect base unit and PNOZsigma contact expansion module:
} Remove the plug terminator at the side of the base unit and at the contact expander
module
} Connect the base unit and the contact expansion module using the connector supplied,
before mounting the units to the DIN rail.
Control cabinet installation
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail (35 mm).
} When installed vertically: Secure the unit by using a fixing element (e.g. retaining
bracket or end angle).
} Push the unit upwards or downwards before lifting it from the DIN rail.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 782
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s11

Wiring
Please note:
} Information given in the "Technical details [ 785]" must be followed.
} Outputs 13-14, 23-24, 33-34, 43-44, 63-64, 73-74, 83-84, 93-94 are safety contacts;
output 51-52 is an auxiliary contact (e.g. for display).
} Auxiliary contact 51-52 should not be used for safety circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 785]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 785])

Rl / km = cable resistance/km
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.

Preparing for operation

Supply voltage AC DC
24 V DC

A1 PNOZsigma
expansion
A2 module

0V

Input circuit Single-channel Dual-channel

Base unit: 24 V DC
Safety relay PNOZ X
A1 PNOZsigma
expansion
A2 module

0V

Base unit: O1 A1 PNOZsigma

expansion
Safety relay PNOZelog module
Driven via semiconductor outputs 0V A2
(24 VDC)
L-

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 783
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s11

Feedback loop Base unit: Safety relay PNOZ X Base unit: Safety relay PNOZelog
The inputs that evaluate the feed- 24 V DC
back loop will depend on the 51
feedback
base unit and application loop PNOZsigma
52 expansion 51
module feedback PNOZsigma
loop 52 expansion
module

Connection to PNOZsigma
base unit/PNOZmulti Mini base Base unit: Safety relay PNOZ- Base unit: Small control system
unit sigma PNOZmulti Mini
The feedback loop is connected
and evaluated via the connector PNOZmulti Mini
PNOZsigma
expansion
base unit module

Dimensions in mm
*with spring-loaded terminals
120 (4.72")

98 (3.86")

* 100 (3,94") 45
(1.77")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 784
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s11

Technical details

General 750111 751111

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 750111 751111
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -20 %/+20 % -20 %/+20 %
Output of external power supply
(DC) 3W 3W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
Inputs 750111 751111
Number 1 1
Voltage at
Input circuit DC 24 V 24 V
Current at
Input circuit DC 95 mA 95 mA
Max. inrush current impulse
Current pulse, input circuit 2A 2A
Pulse duration, input circuit 0,1 ms 0,1 ms
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 30 Ohm
Relay outputs 750111 751111
Number of output contacts
Safety contacts (N/O), instant-
aneous 8 8
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 785
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s11

Relay outputs 750111 751111

Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 5A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 5A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 5A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 240 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 786
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s11

Relay outputs 750111 751111

External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 260 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 10 A 10 A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 6A
External contact fuse protection,
auxiliary contacts
Max. melting integral 160 A²s 160 A²s
Blow-out fuse, quick 10 A 10 A
Blow-out fuse, slow 6A 6A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 6A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 750111 751111
while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 6A 6A
Conv. therm. current with 4 con-
tacts 6A 6A
Conv. therm. current with 5 con-
tacts 6A 6A
Conv. therm. current with 6 con-
tacts 5,7 A 5,7 A
Conv. therm. current with 7 con-
tacts 5,3 A 5,3 A
Conv. therm. current with 8 con-
tacts 5A 5A
Times 750111 751111
Switch-on delay
With automatic start after power
on typ. 30 ms 30 ms
With automatic start after power
on max. 50 ms 50 ms

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 787
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s11

Times 750111 751111

Delay-on de-energisation
With E-STOP typ. 18 ms 18 ms
With E-STOP max. 30 ms 30 ms
With power failure typ. 18 ms 18 ms
With power failure max. 30 ms 30 ms
Environmental data 750111 751111
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III III
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 6 kV 6 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 750111 751111
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Screw terminal Cage clamp terminal
Mounting type plug-in plug-in

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 788
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s11

Mechanical data 750111 751111

Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 2,5 mm², 24 - 12 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 9 mm
Dimensions
Height 98 mm 100 mm
Width 45 mm 45 mm
Depth 120 mm 120 mm
Weight 335 g 335 g
Where standards are undated, the 2014-07 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts, in-
stantaneous PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s11

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 790
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s11

Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 V DC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 2 000 000 cycles
Provided the application to be implemented requires fewer than 2 000 000 cycles, the PFH
value (see Technical details [ 785]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

Order reference
Product type Features Terminals Order No.
PNOZ s11 24 VDC Screw terminals 750 111
PNOZ s11 C 24 VDC Spring-loaded terminals 751 111

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 791
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s20

PNOZ s20

Unit features
} Semiconductor outputs:
– 2 safety outputs instantaneous
– 1 auxiliary output instantaneous
} Connection option for expansion modules
} LED display for:
– Supply voltage
– Switch state of safety outputs
– Input state channel 1/2
– Fault
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Block diagram/terminal configuration

A1
X3
X3

A1 A1

PNOZ s20 PNOZ s20

Logic
expansion
Interface

Interface
module
base
unit

Power
750160 750160
100000 1.0 100000 1.0
X4

14 24 Y32
X4

14 24 Y32

Y32 14 24

Fig.: Centre: Front view with cover, right: Front view without cover

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 792
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s20

Function description
The contact expansion module PNOZ s20 also provides safety outputs. It is driven by a
base unit PNOZsigma.
Several PNOZ s20 units can be connected to the base unit (see Installation [ 793]).
Functional procedure after supply voltage has been applied and the base unit's safety con-
tacts are closed:
} There is a high signal at safety outputs 14 and 24 and auxiliary output Y32.
} LEDs "IN1", "IN2" and "Out" are lit.
Functional procedure if one or both of the base unit's safety contacts open:
} There is a low signal at safety outputs 14 and 24 and auxiliary output Y32.
} LEDs "IN1", "IN2" and "Out" go out.
The safety outputs will not switch back to a high signal until all the base unit's safety con-
tacts are open and then closed again.
Safety outputs are checked via regular off tests.
} Max. duration of off time during self test, see Technical details
} Safety outputs are switched off for the duration of the off time during the self test.
The auxiliary output Y32 displays the state of the safety outputs.

Installation
Control cabinet installation
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).
Push the unit upwards or downwards before lifting it from the DIN rail.

Connect the base unit and contact expansion module PNOZ s20
} Remove the plug terminator at the side of the base unit and at the left of the contact ex-
pansion module.
} Connect the base unit and the contact expansion module using the connector supplied,
before mounting the units to the DIN rail.

Connect the contact expansion module PNOZ s20 to the contact expansion modules
PNOZsigma
} Connect the contact expansion modules using the connectors supplied.
} Fit the terminator to the module on the right.
} Expansion options are described in the following table.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 793
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s20

Consider the max. power consumption of all the

Expansion options units used in the application

[1]: Base unit PNOZ s3/s4/s4.1/s5/s6/s6.1

PNOZsigma expansion

PNOZsigma expansion
PNOZsigma base unit
[2]: Up to 5 contact expansion modules PNOZ s20
(final block with terminator)

module s20

module s20
[1] [2]

[1]: Base unit PNOZsigma PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
PNOZsigma base unit

[2]: Contact expansion module PNOZ s7.1

module s7.1

module s20

module s20
[3]*: Up to 10 contact expansion modules PNOZ s20
(final block with terminator)

[1] [2] [3]

[1]: Base unit PNOZsigma

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
PNOZsigma base unit

[2]: One contact expansion module PNOZ s7.1 and

module s7.1

module s7.1
module s20

module s20

module s20

up to 9 contact expansion modules PNOZ s20

[3]: Contact expansion module PNOZ s7.1
[4]*: Up to 10 contact expansion modules PNOZ s20
(final block with terminator)

[1] [2] [3] [4]

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 794
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s20

Consider the max. power consumption of all the

Expansion options units used in the application

[1]: Base unit PNOZsigma

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
PNOZsigma base unit
[2]: One contact expansion module PNOZ s7.1 and

module s7.1

module s7.1

module s7.2

module s7.2
module s20
up to 9 contact expansion modules PNOZ s20
[3]: Contact expansion module PNOZ s7.1
[4]:* Up to 10 contact expansion modules PNOZ s7.2
(final block with terminator)

[1] [2] [3] [4]

[1]: Base unit PNOZsigma

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
PNOZsigma base unit

[2]: One contact expansion module PNOZ s7.1 and

module s7.1

module s7.2

module s7.1

module s20

module s20
up to 9 contact expansion modules PNOZ s7.2
[3]: Contact expansion module PNOZ s7.1
[4]*: Up to 10 contact expansion modules PNOZ s20
(final block with terminator)

[1] [2] [3] [4]

*) Alternatively, one of the following units can be used as the final expansion block:
} PNOZ s7
} PNOZ s8
} PNOZ s9
} PNOZ s10
} PNOZ s11
These units sometimes require more power than the units combined in the table. If the
maximum power consumption of all expansion modules is exceeded (see the technical de-
tails of the respective devices), you will need to reduce the number of connected PNOZ s20
or PNOZ s7.2 units.
Example:
Use of PNOZ s10 with a power consumption of 3 W
The max. number of expansion modules PNOZ s20 or PNOZ s7.2 is reduced by 2:
} 1 unit, in order to comply with the max. power consumption and
} 1 unit, which is replaced by PNOZ s10

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 795
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s20

Wiring
Please note:
} Information given in the "Technical details [ 797]" must be followed.
} Outputs 14-24 are safety outputs; semiconductor output Y32 is an auxiliary output (e.g.
for display).
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.

Preparing for operation

Supply voltage/input circuit/
feedback loop AC DC
L- L+
Contact expansion module PNOZ
s20 F1

A2 (B2) A1
PNOZs PNOZ s20
base unit or expansion
expansion module
module

Connect the N/C contacts from external contactors to the feedback loop on the base unit.

Safety output Single-channel operation Dual-channel operation

K1
K1 14 L-
14 (24) L-
K2
24 K2
L-

With dual-channel operation, always use both safety outputs for a safety function.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 796
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s20

Dimensions in mm
* with spring-loaded terminals

120 (4.72")
98 (3.86") 22,5
(0.88")
* 100 (3,94")

Technical details

General 750160 751160

CCC, CE, EAC (Eurasian), TÜV, CCC, CE, EAC (Eurasian), TÜV,
Approvals cULus Listed cULus Listed
Electrical data 750160 751160
Supply voltage
for Module supply Module supply
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(DC) 95 W 95 W
Output of external power supply
(DC) at no load 1,6 W 1,6 W
Residual ripple DC 20 % 20 %
Duty cycle 100 % 100 %
External unit fuse protection F1 4 A, circuit breaker 24 VAC/DC, 4 A, circuit breaker 24 VAC/DC,
max. characteristic B characteristic B
Semiconductor outputs 750160 751160
Overall performance ext. loading,
semiconductor 93 W 93 W
Number of safety outputs
Instantaneous 2 2
Number of auxiliary outputs 1 1
Residual current at "0" signal 2 mA 2 mA

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s20

Semiconductor outputs 750160 751160

Max. internal voltage drop 120 mV 120 mV
Max. duration of off time during self
test 600 µs 600 µs
Switching capability, 2 safety out-
puts under load
Current 1,5 A 1,5 A
Power 40 W 40 W
Switching capability, 1 safety out-
put under load
Current 2A 2A
Power 50 W 50 W
Switching capability auxiliary out-
puts
Current 0,5 A 0,5 A
Power 13 W 13 W
Max. line capacitance at the out-
puts without load 2 nF 2 nF
Times 750160 751160
Switch-on delay
Max. switch-on delay after
power on 4s 4s
With automatic start typ. 60 ms 60 ms
With automatic start max. 210 ms 210 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure 50 ms 50 ms
Response time tr semiconductor
outputs
typ. 25 ms 25 ms
max. 35 ms 35 ms
Environmental data 750160 751160
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 798
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s20

Environmental data 750160 751160

Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III III
Pollution degree 2 2
Rated insulation voltage 30 V 30 V
Rated impulse withstand voltage 0,8 kV 0,8 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20
Mechanical data 750160 751160
Mounting position Any Any
Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 2,5 mm², 24 - 12 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 9 mm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 799
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s20

Mechanical data 750160 751160

Dimensions
Height 98 mm 100 mm
Width 22,5 mm 22,5 mm
Depth 120 mm 120 mm
Weight 120 g 120 g
Where standards are undated, the 2014-06 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
1-channel PL d Cat. 2 SIL CL 2 1,32E-08 SIL 2 1,17E-03 20
2-channel PL e Cat. 4 SIL CL 3 2,03E-09 SIL 3 1,85E-04 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

Order reference
Product type Features Connection type Order no.
PNOZ s20 24 VDC Screw terminals 750 160
PNOZ s20 C 24 VDC Spring-loaded ter- 751 160
minals

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 800
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s22

PNOZ s22

Unit features
} Positive-guided relay outputs:
– 6 safety contacts (N/O), instantaneous
– 2 auxiliary contacts (N/C), instantaneous
} 3 safety contacts and 1 auxiliary contact each; these can be controlled separately
} LED indicator for:
– Input state of channel Ext.1/O0
– Input state of channel Ext.2/O1
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Block diagram/terminal configuration

*Safe separation from non-marked area in accordance with EN 60947-1, 6 kV, basic insula-
tion between all safety contacts.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 801
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s22

Function description
} Dual-channel operation and supply voltage via PNOZsigma connector
} 3 safety contacts and 1 auxiliary contact each; these can be controlled separately

Installation
Connect the contact expansion block to the PNOZ s30 or base unit PNOZ mm0.1p/
PNOZ mm0.2p
} Connect the contact expansion block using the connector supplied.
Control cabinet installation
} The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).
Push the unit upwards or downwards before lifting it from the DIN rail.

Wiring
Please note:
} Information given in the "Technical details [ 804]" must be followed.
} The wiring guidelines in the base units' operating instructions must be taken into ac-
count.
} Outputs 13-14, 23-24, 33-34 are safety contacts; output 41-42 is an auxiliary contact
(e.g. for display).
} Auxiliary contact 41-42 should not be used for safety circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 804]).
} Use copper wire that can withstand 60/75 °C.
} Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.
} Ensure the wiring and EMC requirements of IEC 60204-1 are met.
} The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 802
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s22

Preparing for operation

Connection

AC DC
Supply voltage/input circuit/feed-
back loop PNOZ s30/

PNOZsigma
Interface
PNOZ mm0.1p PNOZs22
PNOZ mm0.2p

Connection to speed monitor

PNOZ s30/PNOZmulti Mini Base unit: Speed monitor PNOZ Base unit: Small control system
base unit s30 PNOZmulti Mini
The feedback loop is connected
and evaluated via the connector PNOZmulti Mini
PNOZsigma
PNOZ s30 expansion
base unit module

Dimensions in mm
*with spring-loaded terminals

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 803
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s22

Technical details

General 750132 751132

CCC, EAC (Eurasian), TÜV, cU- CCC, EAC (Eurasian), TÜV, cU-
Approvals Lus Listed Lus Listed
Electrical data 750132 751132
Supply voltage
Voltage tolerance -15 %/+20 % -15 %/+20 %
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Power consumption 1,5 W 1,5 W
Duty cycle 100 % 100 %
Relay outputs 750132 751132
Number of output contacts
Safety contacts (N/O), instant-
aneous 6 6
Auxiliary contacts (N/C) 2 2
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 804
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s22

Relay outputs 750132 751132

Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 3A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 4A 4A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4A 4A
Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 240 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. U. 24 V DC G. U.
With current 6A 6A
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 4A 4A
External contact fuse protection,
auxiliary contacts
Max. melting integral 66 A²s 66 A²s
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 4A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 805
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s22

Conventional thermal current 750132 751132

while loading several contacts
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 5A 5A
Conv. therm. current with 3 con-
tacts 4A 4A
Times 750132 751132
Switch-on delay
With automatic start typ. 11 ms 11 ms
With automatic start max. 20 ms 20 ms
Delay-on de-energisation
With E-STOP typ. 12 ms 12 ms
With E-STOP max. 20 ms 20 ms
Environmental data 750132 751132
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III III
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 6 kV 6 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP40 IP40
Terminals IP20 IP20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 806
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s22

Mechanical data 750132 751132

Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,5 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,2 - 2,5 mm², 24 - 12 AWG
Spring-loaded terminals: Terminal
points per connection – 2
Stripping length with spring-loaded
terminals – 9 mm
Dimensions
Height 98 mm 100 mm
Width 22,5 mm 22,5 mm
Depth 120 mm 120 mm
Weight 265 g 265 g
Where standards are undated, the 2014-07 latest editions shall apply.
The values for conventional thermal current stated in the technical details apply when the
contacts from Ext.1/O0 and Ext.2/O1 are under load simultaneously.
Conventional thermal current when either the contacts from Ext.1/O0 or the contacts from
Ext.2/O1 are under load:

Number of contacts
in total Ith [A] per contact
1 6A
2 6A
3 5A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 807
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s22

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Safety con-
tacts, in-
stantaneous PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20

Supplementary data
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 VDC and 230 VAC

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s22

Number of cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 VDC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 1 000 000 cycles
Provided the application to be implemented requires fewer than 1 000 000 cycles, the PFH
value (see Technical details [ 804]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all relay con-
tacts. With capacitive loads, any power surges that occur must be noted. With DC contact-
ors, use flywheel diodes for spark suppression.

Order reference
Product type Features Connection type Order No.
PNOZ s22 24 VDC Screw terminals 750 132
PNOZ s22 C 24 VDC Spring-loaded terminals 751 132

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 809
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

PNOZ s30

Overview

Unit structure

Range
Scope of supply:
} Speed monitor PNOZ s30
} Terminator
} Connection terminals
} Chip card
} Chip card holder
} Documentation on data medium

Unit features
Using the product PNOZ s30:
Speed monitor for safe monitoring of standstill, speed, speed range, position and direction.
The product has the following features:
} Measured value recorded by
– Incremental encoder
– Proximity switch
} Measured variables
– Standstill
– Speed
– Speed range
– Position
– Direction
– Analogue voltage (track S)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 810
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

} Positive-guided relay outputs

– 2 safety contacts (NO)
– 2 auxiliary contacts (NC)
} Semiconductor outputs
– 4 auxiliary outputs
} Expansion interface for 2 more safe relay outputs that be controlled separately
} Can be configured via the display on the speed monitor
} Configuration is stored on a chip card
} Display
– Current frequencies
– Current position
– Warning and error messages
} Status and fault LEDs
} Rotary encoder connection technology:
RJ45 socket

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 811
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Front/side view

X1 X3

X1 X3
IN1 IN2 GND Y13 Y12 Y11 Y10 Y30 IN1 IN2 GND Y13 Y12 Y11 Y10 Y30
A1 Y1 IY2 Y35 Y34 Y33 Y32 Y31 A1 Y1 IY2 Y35 Y34 Y33 Y32 Y31

PNOZ s30 PNOZ s30

X6

2 3 Power
In1
In2
Rel 1
Rel 2
1 Fault
4

A2 S11 S21 S34 13 23 11 21 A2 S11 S21 S34 13 23 11 21

X6 X2

X6 X2

14 24 12 22 14 24 12 22
X4

X4

Fig.: Left: Side view, centre: Front view without cover, right: Front view with cover

Legend:
} A1, A2:
Supply connections
} In1, In2, GND:
Proximity switch 1 - In1 (track A) and 2 - In2 (track B) and GND
} Y10 ... Y13:
Select inputs (SEL1, SEL2, SEL4, SEL8)
} 13-14 and 23-24:
Relay outputs (safety contacts)
} 11-12 and 21-22:
Relay outputs (auxiliary contacts)
} Y32 ... Y35: Semiconductor outputs (auxiliary outputs)
} S11: +24 V / 30 mA (supply for S34, Y1 and Y2)
} S21: 0 V (GND for S11, S34, Y1 and Y2)
} S34: Start input

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

} Y30: 0 V ext (GND for select input and semiconductor outputs)

} Y31: 24 V ext (supply for semiconductor outputs)
} Y1, Y2:
Y1: Feedback input for Rel. 1
Y2: Feedback input for Rel. 2
} X6: RJ45 socket for connecting the encoder
(tracks A, /A, B, /B, Z, /Z, S and GND). Proximity switches can be connected via RJ45
socket or connection terminals.
} 1: Chip card
} 2: Display format
} 3: USB connection (service only)
} 4: Rotary knob
} 5: Expansion interface for 2 more external relay outputs
} LEDs:
– Power
– In1
– In2
– Rel 1
– Rel 2
– Fault

Function description

Introduction
Proximity switches or rotary encoders record measured values, which are evaluated in the
speed monitor PNOZ s30. There are 9 monitoring functions (F1 ... F9), which are per-
formed simultaneously.
Up to 16 different parameter sets (P0 ... P15) for the monitoring functions can be selected
via the select inputs.
Configuration of the monitoring functions is menu-driven, using a rotary knob. The outputs
switch depending on the configuration.
An interface is available to connect a contact expansion module PNOZsigma, enabling the
number of outputs to be expanded.
The relay conforms to the following safety criteria:
} The circuit is redundant with built-in self-monitoring.
} The safety function remains effective in the case of a component failure.

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Block diagram

A1 A2 S34 S11 S21 In1 In2 GND 13 11 23 21

~ 24 V 0 V
Reset/ X6
Start RJ45 Initiator
= Relay

Extended Relais
Input Control

Interface
Rel. 1
Power
Rel. 2

24 V ext
Feed-
0 V ext
back Select
Inputs (SEL)

Y1 Y2 Y32 Y33 Y34 Y35 Y10 Y11 Y12 Y13 Y30 Y31 14 12 24 22

Functions
The following monitoring functions can be configured:

Standstill
With standstill monitoring, the output is switched on when the value falls below the stated
standstill value; if the standstill value is exceeded, the output switches off.

Speed
With speed monitoring, the output switches off when the configured value is exceeded.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 814
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PNOZ s30

Timing diagram for standstill/speed monitoring:

vmax (F2)

Hys. F2

vmax (F2) - Hys. F2

0
t

F2

Speed range
With range monitoring, the output switches off if the rotational speed (velocity, frequency) is
outside the configured range.
Timing diagram for speed range monitoring:

vmax (F3)
Hys. F3
vmax (F3) - Hys. F3

vmax (F2) + Hys. F2

Hys. F2
vmax (F2)
t
0

F2-F3

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Position
Position monitoring is activated via a rising edge at the start input. The current position is
adopted as a reference position in the middle of the position window (configured window
width) and the assigned output is switched on.
The output will stay switched on provided the current position is within the position window.
Timing diagram for position monitoring:

v
Position
window
Configured
window width

Reference position
(rising edge at
S34)

F2

A B s

0°

Position
B

Reference position
(rising edge at
A S34)

If the position moves outside the configured range, position monitoring is reset and the as-
signed outputs are switched off. Position monitoring can be restarted via a rising edge at
the start input
A max. of 4 positions can be configured to be monitored simultaneously.
Please note:
} Active position monitoring is not started again by another rising edge at the start input.
} Active position monitoring continues unchanged even if a different parameter set is se-
lected, which also uses position monitoring. This also applies if position monitoring is
used in a different switch function.
} Active position monitoring is reset if another parameter set is selected, which does not
use position monitoring.
} Position monitoring cannot be used if proximity switches are employed.

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Direction
If the direction is to be detected safely, this function must be linked to a safety contact.
} If "Direct. Right" is configured, the safety output is switched on during normal operation
in clockwise rotation.
} If "Direct. Left" is configured, the safety output is switched on during normal operation in
anti-clockwise rotation.
For both directions, a tolerance can be entered for the wrong direction. In other words, the
drive can run in the wrong direction up to the set tolerance value, without the assigned out-
put switching off.
If an output has been switched off, it cannot switch back on again until the drive has been
run in the right direction up to the tolerance value.
Please note:
} Direction monitoring is always active, irrespective of whether it is used in the selected
parameter set.
} Direct.Right and Direct.Left are active when the PNOZ s30 is started up.
} Direction cannot be detected if proximity switches are used.
Timing diagram for direction monitoring:

UB

Direction s

Right
Standstill
Left s

Direct.Right
Wrong 0000... 12344... 3212100... 1233... 4 4 ... 4 4 ... 32100...
direction:
s

Direct.Left
Wrong 00012344... 32100... 1232344... 32111... 0 0 ... 0 0 ... 12344... s
direction:

Configuration in the example:

} Wrong direction in anti-clockwise rotation
Max. right: 3 pulses
} Wrong direction in clockwise rotation
Max. left: 3 pulses

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Monitoring for broken shearpins

An additional proximity switch or an HTL signal from an additional rotary encoder can be
connected to track Z to monitor for broken shearpins. These must both be configured as Z-
frequency monitoring.
Please note:
Monitoring for broken shearpins does not become active until
} The minimum speed has been exceeded and
} The tolerance for detecting feasibility errors has elapsed.
The minimum speed and tolerance depend on the ratio of the frequency at tracks AB "fAB"
to the frequency at track Z "fZ" in your configuration (fAB/fZ Verh. setting in the menu).
Minimum speed:
} when fAB/fZ Verh. ≥ 1.0
fZ = 70 mHz or fAB = (fAB/fZ) x 70 mHz
} when fAB/fZ Verh. < 1.0
fAB = 70 mHz or fZ= 70 mHz/(fAB/fz)
Tolerance for detecting feasibility errors:
} when fAB/fZ Verh. ≥ 1.0
7.5 Z-pulses or 7.5x (fAB/fZ ) AB-pulses
} when fAB/fZ Verh. < 1.0
4.5 AB-pulses or 4.5/(fAB/fZ) Z-pulses

Hysteresis
For each switch function F1 ... F9 (with the exception of direction and position), a hysteresis
can be configured. This prevents the outputs on the speed monitor from bouncing if there
are fluctuations around the response value. The hysteresis becomes effective when the
output is switched on:
Switch-on value = switching threshold – hysteresis
For the lower range limit:
Switch-on value = switching threshold + hysteresis

Start types
You can choose between the following start modes:
} Automatic start
If an automatic start is configured, the output switches on automatically if the speed
does not reach the limit value, for example.
} Monitored start with rising edge
If a monitored start with rising edge is configured, the output switches on if the speed
does not reach the limit value and then a rising edge was detected at S34.

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} Monitored start with falling edge

If a monitored start with falling edge is configured, the output switches on if the speed
does not reach the limit value and then a falling edge was detected at S34.

Switch delay
A delay time can be set for each output (see technical details). The outputs will not switch
until the set time has elapsed. It is possible to configure whether the delay time is to be ac-
tivated when switching on, switching off, or switching on and off.

Feedback loops
Feedback loops are used to monitor external contactors or relays. The corresponding feed-
back loop must be closed before starting.

Start-up delay
A start-up delay time can be configured, which prevents the evaluation of the encoder sig-
nals for the configured time period after the supply voltage is switched on.

Switching direction on semiconductor outputs

The semiconductor outputs can be operated in normally de-energised or normally ener-
gised mode.

Units
The values to be configured can be entered in various units. Depending on the axis type
(linear or rotational axis), various units can be selected for speed and distance (see chapter
entitled "Menu overview").

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Timing diagram for speed monitoring

vmax (F2)

Hys. F2

vmax (F2) - Hys. F2

0
t
F2

t
Example: Rel. 1

Delay time (tv)

Rel. 1
Delay effect: On Off On Off
On Off Switch-on Too short Switch-off t
delay delay

Delayed (+filtered)

Reset mode monitored/

Start Too short
pulse duration Too short

Feedback loop

Rel. 1
t

Configuration in the example:

} Switch function: F2
} Assigned output: Rel. 1
} Delay effect on outputs: On + Off
} Start type: Monitored /

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Speed configuration
The speed monitor is configured using the rotary knob on the device.
Up to 16 parameter sets (P0 ... P15), each with a max. of 9 switch functions (F1 ... F9) can
be configured to monitor various operating modes, for example.
One of the 16 parameter sets is selected via 4 select inputs SEL1 (Y10), SEL2 (Y11), SEL4
(Y12), SEL8 (Y13).
The switch functions are monitored simultaneously.
Each of a switch function's 16 parameters can be configured as
} Standstill limit
} Speed limit
} Upper or lower limit of speed range
} Right-hand direction monitoring
} Left-hand direction monitoring
} Position monitoring 1 to 4 with width of position window 1 to 4
Exactly one switch function can be assigned to each output. The same switch function can
be assigned to several outputs. With range monitoring, a range is assigned to an output
(F2-F3, F4-F5, F6-F7 or F8-F9).
A switch delay and start mode can be configured for each output.
If only one parameter set is used, configure the mode "Select inputs: None". The select in-
puts will then be ignored.
Example configuration:
2 parameter sets for 2 operating modes are configured:
} Set-up: P1
} Automatic mode: P2
The parameter set P1 is used to monitor a reduced speed.
The parameter set P2, "Automatic mode", is selected for speed monitoring (selection via
the select inputs, see next chapter "Select inputs").
The following switch functions are configured for the parameter set P1:
} F1: Standstill 2 Hz
} F2: Overspeed: 50 Hz
} F3: Warning threshold: 50 Hz
The following switch functions are configured for the parameter set P2:
} F1: Standstill 2 Hz
} F2: Overspeed: 3000 Hz
} F3: Warning threshold: 2800 Hz

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The following outputs are assigned to the switch functions:

} F1: Relay output Rel. 1
} F2: Relay output Rel. 2
} F3: Semiconductor output Out 1

For documentation and a better overview of the device settings, we recommend that you fill
in this configuration overview before setting the device parameters.

Select Inputs
The parameter sets are selected via the 4 select inputs SEL1 (Y10), SEL2 (Y11), SEL4
(Y12), SEL8 (Y13). Only one of the configured parameter sets can be selected.
One of the following modes can be selected in the "Select inputs mode" menu, depending
on the application:

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"None" mode
For applications up to PL e of EN ISO 13849-1 and SIL CL 3 of EN IEC 62061.
The select inputs are ignored. Only the parameter set P0 is configured and used. The low-
est frequency (10 mHz) is automatically set for all other parameter sets.
"1 from 4" mode
For applications up to PL e of EN ISO 13849-1 and SIL CL 3 of EN IEC 62061.
A maximum of 4 parameter sets can be configured and used: P1, P2, P4 and P8.

Parameter set Signal states of the select inputs

SEL 8 (Y13) SEL 4 (Y12) SEL 2 (Y11) SEL 1 (Y10)
P1 0 0 0 1
P2 0 0 1 0
P4 0 1 0 0
P8 1 0 0 0
When using these 4 parameter sets, the following safety features are met:
If there is an error when activating the select inputs, such as
} Short circuits and shorts between contacts
} Open circuit
} Input drift
a parameter set other than P1, P2, P4 or P8 is selected.
The lowest frequency (10 mHz) is automatically set for the other parameter sets (P0, P3,
P5 ... P7, P9 ... P15). If one of these parameter sets is selected, an error message appears
and all outputs switch off.
"All 16" mode
In this mode, the number of parameter sets can be increased to max. 16. This mode can
only be used for applications up to max. PL d of EN ISO 13849-1 and up to SIL CL 2 of
EN IEC 62061.

Parameter set Signal states of the select inputs

SEL 8 (Y13) SEL 4 (Y12) SEL 2 (Y11) SEL 1 (Y10)
P0 0 0 0 0
P1 0 0 0 1
P2 0 0 1 0
P3 0 0 1 1
P4 0 1 0 0
P5 0 1 0 1
P6 0 1 1 0

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Parameter set Signal states of the select inputs

P7 0 1 1 1
P8 1 0 0 0
P9 1 0 0 1
P10 1 0 1 0
P11 1 0 1 1
P12 1 1 0 0
P13 1 1 0 1
P14 1 1 1 0
P15 1 1 1 1
When using the expanded parameter sets, please note:
If an open circuit occurs when the select inputs are activated, the system will switch to a
parameter set with a lower number (e.g. P7 -> P3 if an open circuit occurs at SEL4).
The limit values for the switch functions should therefore be entered in ascending order.
(Parameter set P0 -> lowest values, parameter set P15 -> highest values).
Delay on the select inputs
A reaction time can be entered for the select inputs. That way it is possible to filter out in-
valid signals (e.g. contact bounce or an intermediate state) that occur when switching.

Switch functions
The following switch functions can be configured:
} Standstill
The standstill frequency is configured centrally. The standstill frequency should be the
lowest frequency in the configuration.
All switch function parameters are pre-configured to the lowest frequency ex works.
} Speed
Limit values can be configured to monitor for overspeed.
Limit values should be entered in ascending order (Parameter set P0 -> lowest values,
parameter set P15 -> highest values)
} Speed range
Up to 4 speed ranges can be monitored simultaneously.
Configure two switch functions to monitor a range:
– F2 and F3,
– F4 and F5,
– F6 and F7 or
– F8 and F9.

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The switch function with the lower number (e.g. F2) operates as the lower range limit;
the switch function with the higher number (e.g. F3) operates as the upper range limit.
Both switch functions can be assigned to one or more outputs.
} Position
Up to 4 different position windows can be monitored: Position 1 ... Position 4.
Each position to be monitored can be entered as often as necessary in parameter sets
P0 to P15 and switch functions F1 to F9.
} Direction
The monitoring functions "Direct. Left" and "Direct. Right" can be configured as a switch
function as often as necessary.
For both directions, a tolerance can be entered for the wrong direction.

Basic configuration
Two basic configurations are available for standard applications, for simple configuration
within the display menu. A basic configuration contains limited menu functions adapted for
standard applications, with partly pre-defined parameters.
The following basic configurations are available:
Basic configuration 1: Ini pnp pnp (proximity switch)
Pre-defined settings and configuration options:
} Encoder type
2 pnp type proximity switches
} Switch functions
– Standstill (F1)
– Standstill frequency configurable in Hz
– Speed (F2)
– Max. frequency (v max) configurable in Hz
} Parameter set/select input
P0, select inputs are ignored ("None" mode")
} Hysteresis
Standstill and speed, 2 % each
} Output assignment
– Standstill: Relay output Rel. 1 and semiconductor output Out 1
– Speed: Relay output Rel. 2 and semiconductor output Out 2
} Reset mode
– Rel. 1, Rel. 2 Out 1, Out 2: Automatic reset
} Switch delay
None

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} Max. encoder frequency

3.5 kHz
Basic configuration 2: Rotary encoder
} Encoder type
Rotary encoders
– Rotary encoder type configurable
} Switch functions
– Standstill (F1)
– Standstill frequency configurable in Hz
– Speed (F2)
– Max. frequency (v max) configurable in Hz
– Direction (F3)
Direction left
Tolerance for wrong direction = 10 Imp
– Direction (F4)
Direction right
Tolerance for wrong direction = 10 Imp
} Parameter set/select input
P0, select inputs are ignored ("None" mode")
} Hysteresis
Standstill and speed, 2 % each
} Output assignment
– Standstill: Relay output Rel. 1 and semiconductor output Out 1
– Speed: Relay output Rel. 2 and semiconductor output Out 2
– Direction left: External output Ext. 1 and semiconductor output Out 3
– Direction right: External output Ext. 2 and semiconductor output Out 4
} Reset mode
– All outputs: Automatic reset
} Switch delay
None
} Max. encoder frequency
1 MHz

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Chip card
The set parameters, the name of the configuration, the check sum and the passwords are
stored on the chip card (see section entitled "Using the chip card").

Input device types

Proximity switch
} The following proximity switches can be used:
– pnp
– npn
} The proximity switches must be fitted so that at least one is always activated. In other
words, the proximity switches must be fitted so that the recorded signals always over-
lap.
} The cable used to connect the proximity switches must be shielded (see connection
diagrams in the chapter entitled "EMC-compliant wiring").
} The supply voltage of the proximity switches should be monitored via track S.
Proximity switch assembly:

Ini 1 Ini 2

Example pnp – pnp:

Energised
Proximity switch 1
De-energised
Energised

Proximity switch 2 De-energised

> 1 % of the period length

} Please note the values stated in the technical details

} The maximum frequency of the used encoders must be entered for a complete config-
uration ("Encoder" Menu -> "Track AB" -> "Track AB fmax" / "Track Z" -> "Track Z
fmax").

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Rotary encoders
} The following rotary encoders can be used:
– TTL, HTL (single-ended or differential signals)
– sin/cos 1 Vss
– Hiperface
} The rotary encoders can be connected with or without Z index (0 index)
} The cable used to connect the rotary encoders must be shielded (see connection dia-
grams in the chapter entitled "EMC-compliant wiring").
} A proximity switch can also be connected to track Z for monitoring broken shearpins
} Track S can be used:
– To connect an encoder's error output
– To monitor voltages between 0 V and 30 V for a permitted upper and lower limit.
For example, the encoder's supply voltage can be monitored.
} The following must be entered for a complete configuration:
– The maximum frequency of the used encoders ("Encoder Settings" menu -> "Track
AB" -> "Track AB fmax" / "Track Z" -> "Track Z fmax").
– The ratio fAB/fZ ("Encoder Settings" menu -> "Track Z" -> fAB/fZ Verh.)
Please note the values stated in the technical details

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Output signals
Output signals TTL, HTL
} Single ended

} Differential

U
A
0

U
/A
0

U
B
0

U
/B
0

U
(Z)
0

U
(/Z)
0

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Output signals Sin/Cos (1 Vss)

} Single ended with reference track (e.g. Hiperface ®)

REFSIN +0,5 V
SIN
REFSIN -0,5 V

REFSIN 2,5 V

REFCOS +0,5 V
COS
REFCOS -0,5 V

REFCOS 2,5 V

} Differential with/without Z index (e.g. Heidenhain 1 Vss)

Adapter for incremental encoders

The adapter records the data between the encoder and the drive and makes it available to
the PNOZ s30 via the RJ45 socket.
Pilz supplies complete adapters as well as ready-made cable with RJ45 connector, which
can be used when making your own adapter. The range of products in this area is con-
stantly being expanded. Please contact us about the range of adapters that is currently
available.

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Installation

General installation guidelines

Install base unit without contact expansion module:
} Ensure that the plug terminator is inserted at the side of the unit.
Connect base unit and PNOZsigma contact expansion module:
} Remove the plug terminator at the side of the base unit and at the contact expander
module.
} Connect the base unit and the contact expander module to the supplied connector be-
fore mounting the units to the DIN rail.
Control cabinet installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} It is preferable to install the device on a horizontal DIN rail in order to ensure the best
possible convection.
} Use the notch on the rear of the unit to attach it to the DIN rail.
} Push the device upwards or downwards before lifting it from the DIN rail.

Dimensions
*with spring-loaded terminals
120 (4.72")

98 (3.86")

* 100 (3,94") 45
(1.77")

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Commissioning

Wiring

General wiring guidelines

Note:
} Information given in the "Technical details" must be followed.
} Use copper wire that can withstand 75 °C.
} The cable used to connect the encoders and proximity switches must be shielded (see
connection diagrams in the chapter entitled "EMC-compliant wiring").
} The shield may only be connected to earth at a single point.
} Earth loops should be avoided.
} If possible, the connections for the various earth potentials (GND, S21, Y30, A2 )
should not be connected on the PNOZ s30 but should be connected directly to the
GNDs on the connected units, otherwise noise susceptibility may be increased signific-
antly (conductor loops are not permitted).

Pin assignment of RJ45 socket

RJ45 socket
8-pin PIN Track
1 S
2 GND
3 Z
8 1 4 A
5 /A
6 /Z
7 B
8 /B

Supply voltage

Supply voltage AC DC
A1 L1 A1 L+

A2 N A2 L-

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Connection of proximity switches

The following proximity switch combinations can be connected:
} A: pnp, B: pnp
} A: npn, B: npn
} A: pnp, B: npn
} A: npn, B: pnp
When connecting proximity switches please note:
} Proximity switches can either be connected to terminals In1, In2 and GND or to tracks
A and B plus GND on the RJ45 socket.
} Track S should be used to monitor the supply voltage (see drawing). A permitted
voltage range can be entered in the menu.
} Connect the proximity switch to 24 VDC of the power supply.
} When connecting the proximity switches, please refer to the chapter entitled "EMC-
compliant wiring"
} Invalid signals may occur with cable lengths >50 m. In this case we recommend that
you connect a resistor between the signal lines, as shown in the diagrams.

RJ45 IN1

IN2

pnp proximity switch with resistor R = 10 kOhm

RJ45 IN1

IN2

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npn proximity switch with resistor R = 47 kOhm

RJ45 IN1

IN2

Connection of a rotary encoder

Proceed as follows when connecting the encoder:
} The encoder can be connected via an adapter (e.g. PNOZ msi6p) or directly to the
PNOZ s30.
} Use only shielded cables for all connections. Please refer to the chapter entitled "EMC-
compliant wiring".
} Always connect GND on the encoder to GND on the RJ45 connector.

Connect rotary encoder to speed monitor

Encoder types:
} TTL single ended
} HTL single ended
Please note:
} Tracks/A, /B, Z and /Z must remain free

Encoder RJ45 PNOZ s30

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Encoder types:
} TTL Differential
} HTL differential
} sin/cos 1 Vss
} Hiperface

Encoder PNOZ s30

RJ45

Connect rotary encoder with Z index to speed monitor

Encoder types:
} TTL single ended Z Index
} HTL single ended Z Index
Please note:
} Tracks /A, /B and /Z must remain free

Encoder RJ45 PNOZ s30

Encoder types:
} TTL differential + Z Index
} HTL differential + Z Index
} sin/cos 1 Vss Z Index

Encoder PNOZ s30

RJ45

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Connect rotary encoder to the speed monitor via an adapter

The adapter (see Accessories) is connected between the encoder and the drive. The output
on the adapter is connected to the RJ45 socket on the PNOZ s30.

Encoder

1 8

RJ45

PNOZ s30

Connection of proximity switch and rotary encoder

When connecting the encoders and proximity switches, please refer to the chapter entitled
"EMC-compliant wiring".
Sensor types:
} Configuration: HTL single Z Freq. Ini pnp
– HTL single ended (A,B) + Ini pnp (Z)
– HTL single ended (A,B) + HTL differential (A as Z)
– HTL single ended (A,B) + HTL single ended (A as Z)
} Configuration: TTL single Z Freq. Ini pnp
– TTL single ended (A,B) + Ini pnp (Z)
– TTL single ended (A,B) + HTL differential (A as Z)
– TTL single ended (A,B) + HTL single ended (A as Z)

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Please note:
Tracks /A, /B and /Z must remain free.

Encoder
PNOZ s30
RJ45

Sensor types:
} Configuration: TTL differential Z Freq. Ini pnp
– TTL differential (A,/A,B,/B) + Ini pnp (Z)
– TTL differential (A,/A,B,/B) + HTL differential (A as Z)
– TTL differential (A,/A,B,/B) + HTL single ended (A as Z)
} Configuration: HTL differential Z Freq. Ini pnp
– HTL differential (A,/A,B,/B) + Ini pnp (Z)
– HTL differential (A,/A,B,/B) + HTL differential (A as Z)
– HTL differential (A,/A,B,/B) + HTL single ended (A as Z)
} Configuration: sin/cos 1 Vss Z Freq. Ini pnp
– sin/cos 1 Vss (A,/A,B,/B) + Ini pnp (Z)
– sin/cos 1 Vss (A,/A,B,/B) + HTL differential (A as Z)
– sin/cos 1 Vss (A,/A,B,/B) + HTL single ended (A as Z)
} Configuration: Hiperface Z Freq. Ini pnp
– Hiperface (A,/A,B,/B) + Ini pnp (Z)
– Hiperface (A,/A,B,/B) + HTL differential (A as Z)
– Hiperface (A,/A,B,/B) + HTL single ended (A as Z)

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Please note:
Track /Z must remain free!!

Encoder PNOZ s30

RJ45

Reset circuit

Automatic start Monitored start

automatic start must only be configured

No wiring necessary!

Feedback circuit

No feedback loop monitoring Contacts from external contactors

Select inputs

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Semiconductor outputs

EMC-compliant wiring

EMC-compliant wiring for connecting an encoder

Encoder UB PNOZ s30

RJ45

X6

To avoid EMC interference we recommend that the shield on the sensor cables or the
housing of the shielded junction box is only connected to earth at a single point:
A or B or C or D or E
Conductor loops outside the shield must be avoided.
If a shielded junction box is not used, the shield must run continuously from the sensor to
the evaluation device.

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EMC-compliant wiring for connecting an encoder with drive

Encoder PNOZ s30

RJ45

X6

To avoid EMC interference we recommend that the shield on the sensor cables or the
housing of the shielded junction box is only connected to earth at a single point:
A or B or C or D or E
Conductor loops outside the shield must be avoided.
If a shielded junction box is not used, the shield must run continuously from the sensor to
the evaluation device.

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EMC-compliant wiring for connecting 2 proximity switches

PNOZ s30
IN1 RJ45

IN2
GND

To avoid EMC interference we recommend that the shield on the sensor cables or the
housing of the shielded junction box is only connected to earth at a single point:
A or B or C or D or E
Conductor loops outside the shield must be avoided.
If a shielded junction box is not used, the shield must run continuously from the sensor to
the evaluation device.

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PNOZ s30

Display menu - Configuration

The menu settings are made on the unit's display via a rotary knob. You have the option to
make the settings on the knob by hand or with a screwdriver. If you make the settings with
a screwdriver, the knob can remain within the unit.

Create configuration overview

For a better overview, before entering the configuration values we recommend that they are
entered in the form PNOZ_s30_Config_Overview:

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PNOZ s30

Operate rotary knob

[2]

[1]

Pull out knob (A):

} until it locks into position
} Release knob (B) and push it back into the unit:
– Press the bar on the side of the knob [1] towards the centre of the knob. This re-
leases the knob.
– Press the knob downwards [2] while keeping the bar pressed in

Configure Speed Monitor

The settings are made via the rotary knob, as follows:
Press the knob
} Confirm selection/setting
} Switch to menu
Rotate knob
} Select menu level
} Set the parameter/numeric value
The speed with which you turn the knob affects the sequence of the menu and numeric val-
ues:
} Slowly: Units
} Quickly: Tens
} Very quickly:
– Setting the numeric value: Hundreds
– When switching the menu level: Jump to ESCAPE

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PNOZ s30

Password protection
The configuration is protected through passwords. There is a master password and a cus-
tomer password.
Factory setting for both passwords: 0000
The password levels contain different authorisations:
} Master password
Display: All settings
Edit: All settings
} Customer password
Display: All settings
Edit:
– The customer password can be changed.
– The language can be changed.
– The settings can be reset to the factory settings.
} No password
Edit:
– The language can be changed.
– The settings can be reset to the factory settings.
If the settings are reset to the factory settings, the passwords and the language will also be
reset to the factory settings.
The passwords can be changed at any time in the menu.
Enter a password containing 4 characters.

Use chip card

The parameters that are set on a unit can be stored on the chip card. The data is stored
along with a device identifier, the passwords, the name of the configuration and the check
sum. We recommend that you always operate the unit with a chip card.
} If the parameters on a device have been changed due to an error, they can be restored
using the backup copy on the chip card.
} If a unit requires maintenance or needs to be exchanged, the chip card can be used to
download the parameters to another unit.
When the chip card is inside the unit:
} The chip card is checked to verify the device identifier, valid parameters, and ensure
that the data is identical.
} Unit parameters are automatically saved to the chip card during operation. As a result,
the chip card always contains a copy of the unit's current internal data. Exception: If you
select Write configuration to SIM: No.

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Insert chip card

Make sure that you do not bend the chip card as you insert it into the chip card slot.

Write data to chip card

If you are inserting a chip card which has not yet been written by a PNOZ s30, you have the
option to:

Insert 1. 2. Data is written to the

chip card chip card
Please insert Write Write con- Current menu
SIM Card! configur- figuration
ation to to SIM:
SIM: No? Yes?
Allow data to be written to the chip card

Insert chip 1. Data is not written to the chip card

card
Please insert SIM Write con- Insert rewritable SIM Card!
Card! figuration to
SIM: No?

Do not allow data to be written to the chip card

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PNOZ s30

Read data from chip card

If you are inserting a chip card which has not yet been written by a PNOZ s30, you have the
option to:

Insert chip card (data 1. 2. Data is read into

on chip card different the device
from device)
Current SIM: Name of the SIM: Name Current menu
menu configuration (8 of the con-
characters) figuration
(8 charac-
CRC: 12345 (0 ..
ters)
65535)
CRC:
Load SIM: No? 12345 (0 ..
65535)
Load SIM:
Yes?
Allow data to be read from the chip card

Insert chip card (Data on 1. Data is not read into the device, data
chip card different from is written to the chip card
device)
Current menu SIM: Name of the con- Write configuration to SIM: No?
figuration (8 charac-
ters)
CRC: 12345 (0 .. 65535)
Load SIM: No? (for more details see "Write data to
chip card)
Do not allow data to be read from the chip card

Transfer device parameters

You can transfer device parameters from one device to another using the chip card.
Proceed as follows:
} Remove chip card containg the data from device 1.
} Insert chip card in device 2.
} Confirm the message Load SIM Yes?.
The data is transferred.

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Duplicate chip card

You can also create copies of a chip card and its data.
Proceed as follows:
} Remove chip card containg the device data.
} Insert a new chip card into the device.
} Confirm the message Write configuration to SIM Yes?.
} The new chip card is written.

Save configuration with Software SmartCardCommander

You have the option to save a PNOZ s30 configuration from the chip card to your computer.
The configuration can be saved on the computer and then downloaded to other chip cards.
To do this you will need the chip card reader PNOZ Chip Card Reader with the corres-
ponding SmartCardCommander software. Both are available from Pilz as accessories, in-
dividually or as part of a set (see Accessories [ 891]).

Save PNOZ s30 configuration on the computer

1. Make a note of the configuration's CRC in the PNOZ s30. It is shown on the display in
the Information/ Configuration CRC menu. This will be needed later to check whether
the correct configuration is saved on the device.
2. Remove the chip card from the PNOZ s30 and insert it into the holder for the chip card
reader.
3. Start the SmartCardCommander software.
4. Insert the holder containing the chip card into the chip card reader.
5. The Memory Card directory is displayed in a list under Hardware on the software inter-
face of the SmartCardCommander.

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6. To read the data on the chip card, click on the Memory Card directory and then select
Read Data from Card.
7. When Data read successfully is displayed on the software interface, the data can be
saved as a hex file in any directory on the computer.
8. Make sure that the corresponding configuration CRC, which you noted down, is saved
in the same directory.

Download configuration from the computer to the PNOZ s30

1. Insert a chip card into the holder for the chip card reader and insert this into the chip
card reader.
2. Start the SmartCardCommander software.
3. To write the chip card, select Write Data to Card and confirm with Yes.
4. Insert the chip card in the PNOZ s30 and proceed as described under Read data from
chip card [ 846].
5. To ensure that the configuration has been transferred correctly, check that the CRC for
the configuration in the PNOZ s30 matches the configuration CRC you noted down on
the computer.

Menu overview
The tables provide an overview of the menu settings.
The Excel file provides a detailed view of the setting options:
PNOZ_s30_Menu_Overview.

Permanent display
If no settings are made, information regarding the configuration and current values are
shown on the display.
You can change the permanent display on the display in the "Settings" menu.

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Basic settings Ini pnp pnp

Settings for basic configuration 1

Designation
Level on the display Description Settings
1 Basic Parameter Select the default settings with
which the basic configuration
Ini pnp pnp
menu Ini pnp pnp is to be called:
Default -Load : The basic parameters are
Load? loaded. Then it switches to the ba-
sic menu Ini pnp pnp.
The basic parameters should al-
ways be loaded when commis-
sioning for the first time.
- Edit: The basic parameters are
not loaded, i.e. all parameters are
retained. The basic menu para-
meters can be changed within the
permitted boundaries.
- Escape: Exits the basic menu.
2 Standstill Enter standstill frequency 100 mHz ... 10.0 Hz
Rel.1 Out 1
Default
2.00 Hz
2 v max Enter the max. permitted speed 10 mHz ... 3.00 kHz
Rel.2 Out 2
Default
500 Hz

Other, pre-defined settings:

} Encoder type
2 pnp type proximity switches
} Parameter set/select input
P0, select inputs are ignored (Select inputs mode: "None")
} Hysteresis
Standstill and speed, 2 % each
} Output assignment
– Standstill: Relay output Rel.1 and semiconductor output Out 1
– Speed: Relay output Rel.2 and semiconductor output Out 2

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} Start mode
– Rel.1 and semiconductor output Out 1, Rel.2 , Out 1, Out 2: Automatic start "Auto-
matic"
} Switch delay
None
} Max. encoder frequency
3.5 kHz

Basic settings for the rotary encoder

Settings for basic configuration 2

Designation
Level on the display Description Settings
1 Basic Parameter Select the default settings with
which the basic configuration
Encoder:
menu "Rotary encoder:" is to be
Default called:
Load? - Load: The basic parameters are
loaded. Then it switches to the ba-
sic menu "Rotary encoder:".
The basic parameters should al-
ways be loaded when commis-
sioning for the first time.
- Edit: The basic parameters are
not loaded, i.e. all parameters are
retained. The basic menu para-
meters can be changed within the
permitted boundaries.
-Escape: Exits the basic menu.
2 Encoder Select rotary encoder type -TTL differential (A, /A, B, /B)
Default -TTL single ended (A, B)
TTL differential -HTL differential (A, /A, B, /B)
-HTL single ended (A, B)
-sin/cos 1 Vss (A, /A, B, /B)
-Hiperface (A, /A, B, /B)
2 Standstill Enter standstill frequency 10 mHz to 1.00 kHz
Rel.1 Out 1
Default
100 Hz

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Designation
Level on the display Description Settings
2 v max Enter the max. permitted speed 10 mHz to 1.00 MHz
Rel.2 Out 2
Default
5.00 kHz

Other, pre-defined settings:

} Switch functions
– Direction (F3)
Left direction
Tolerance for wrong direction = 10 pulses
– Direction (F4)
Right direction
Tolerance for wrong direction = 10 pulses
} Parameter set/select input
P0, select inputs are ignored (Select inputs mode: "None ")
} Hysteresis
Standstill and speed, 2 % each
} Output assignment
– Standstill: Relay output Rel. 1 and semiconductor output Out 1
– Speed: Relay output Rel. 2 and semiconductor output Out 2
– Left direction: External output Ext. 1 and semiconductor output Out 3
– Right direction: External output Ext. 2 and semiconductor output Out 4
} Start mode
– All outputs: Automatic start ("Automatic")
} Switch delay
None
} Max. encoder frequency
1 MHz

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Settings

Designation
Level on the display Description Settings
1 Permanent Display Permanent display Display combinations:
Default Current values and information re- -vz (current speed of track Z)
H : Min : Sec (system garding configuration are dis- -v (current speed of track AB)
time) played.
- Position
v (current speed of You can change the permanent
track AB) display on the display
- Switch functions F1...F9
Position
- v (current speed of track AB)
- Position
- Line 1/2: F1/F2, F3/F2, F5/F4, F7/F6
or F9/F8
(parameters selected via select inputs).
v (current speed of track AB)

- H : Min : Sec (system time)

- v (current speed of track AB)
- Position
1 Displ. Units Select unit of speed and distance Speed: (speed) - Pos. (distance/posi-
tion)
Speed: Dist: (position).
Hz Imp (pulse)
Default Hz Edg (edge)
Hz Imp m/s m
m/min m
m/h m
rps rot
rpm rot
1 Conversion Unit conversion. Display
Default Enter ratio of unit to pulses. 1 Hz= 1 Imp/s
1 Hz= 1 Imp/s 1 Hz = 4 Edg/s
1 m = x Imp (x = 1 ... 10,000,000
pulses)
1 rot = x Imp (x = 1 ... 10,000,000
pulses)

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PNOZ s30

Designation
Level on the display Description Settings
1 Encoder Settings Create encoder configuration for
the tracks A,
/A, B, /B, Z, /Z, S
2 Encoder Select pre-defined encoder types No encoder selected:
for the tracks A, B and Z:
Default - Undefined
Proximity switch
Undefined
Encoder
Proximity switch (Ini):
- with and without inverted signals
- Initiator A: pnp B: pnp
- with or without Z-Index (0-Index)
- Initiator A: npn B: pnp
- with proximity switch at track Z
- Initiator A: pnp B: npn
Reference:
- Initiator A: npn B: npn
If "Undefined" is selected, an error
message is shown when you con-
firm the menu Rotary encoder:
TTL
- TTL differential (A, /A, B, /B)
- TTL single ended (A, B)
TTL with Z-Index
-TTL diff. Z index (A, /A, B, /B, Z, /Z)
- TTL single Z index (A, B, Z)
HTL
- HTL differential (A, /A, B, /B)
- HTL single ended (A, B)
HTL with Z-Index
- HTL diff. Z index (A, /A, B, /B, Z, /Z)
- HTL single Z index (A, B, Z)
Sin/Cos 1 Vss
- sin/cos 1 Vss (A, /A, B, /B)
Sin/Cos 1 Vss with Z-Index
- sin/cos 1 Vss Z Index (A, /A, B, /B, Z, /
Z)
Hiperface
- Hiperface (A, /A, B, /B)

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Designation
Level on the display Description Settings
Rotary encoder + pnp proximity
switch
TTL + pnp proximity switch *
- TTL diff. (A, /A, B, /B), Z Freq Inipnp
(Z)
- TTL single (A, B), Z Freq Inipnp (Z)
HTL + pnp proximity switch *
- HTL diff. (A, /A, B, /B), Z Freq Inipnp
(Z)
- HTL single (A, B),Z Freq Inipnp (Z)
sin/cos 1 Vss + pnp proximity switch
*
- sin/cos 1 Vss (A, /A, B, /B), Z Freq
Inipnp (Z)
Hiperface + pnp proximity switch *
- Hiperface (A, /A, B, /B), Z Freq Inipnp
(Z)

* Alternatively, a track from an HTL en-

coder can also be used instead of a
pnp proximity switch
The configuration is the same as with
the pnp proximity switch as Z-frequency
monitoring.
2 Track /A/B Settings for tracks A and B
3 Type AB For information only:
Information on configured encoder
type on tracks A and B

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Designation
Level on the display Description Settings
3 Track /A/B For information only:
Information on the use of the in-
verted tracks /A and /B:
No track /A /B
or
Inverted (inverted tracks /A and /B
used)
or
Uref external (e.g. “Hiperface” en-
coder type)
3 AB Direction Select direction for tracks A and B - Normal
Information:
Default - Inverted
This function is used to display a
Normal
forward movement as positive lin-
ear/rotational speed, irrespective
of the installation of the rotary en-
coder.
3 Track AB fmax Enter max. frequency of the en- 10 mHz … 1.00 MHz
coder on tracks A and B
Default
Important:
10 mHz
The frequency must be less than
or equal to the max. encoder fre-
quency specified in the encoder's
data sheet and less than the max.
speed of the monitored drive.
2 Track Z Settings for track Z
3 Type Z For information only:
Information on configured encoder
type at track Z
3 Track /Z For information only:
Information on the use of the in-
verted track /Z:
No track /Z
or
Inverted (inverted track /Z used)

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Designation
Level on the display Description Settings
3 Track Z fmax Enter max. frequency of the en- 10 mHz … 1.00 MHz
coder on track Z
Default
Important:
10 mHz
The frequency must be less than
the max. encoder frequency spe-
cified in the encoder's data sheet
2 fAB/fZ Ratio Enter the ratio of the frequency on 0.0001 ... 400,000 : 1
tracks AB "fAB" to the frequency
Default
on track Z "fZ".
1.0000 : 1 Used to check the Z-Index or for
frequency monitoring on track Z
About
Calculating the frequency ratio:
Enter permanent display: "vz: v:
Position:"
Switch on drive
Read vz and v
Divide v/vz
Enter result as ratio fAB to fZ
2 Track S Settings for track S (error track)
3 Track S Use of track S: - Not used
Default -Not used (track S is not used) - Evaluation
Not used -Evaluation (track S is used)
3 Track S Umax Enter max. voltage at track S. 0.0 V ... 30.0 V
Default If the voltage is > Umax, an error
6.0 V is displayed and the outputs are
switched off.
3 Track S Umin Enter min. voltage at track S. 0.0 V ... 30.0 V
Default If the voltage is < Umin, an error is
2.0 V displayed and the outputs are
switched off.
1 Delay Time Select start-up delay 0 ... 600 s
Startup (The start-up phase of the PNOZ
Default s30 is extended by this time. The
encoder signals are not evaluated
0.00 s
until after the start-up phase.)

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Designation
Level on the display Description Settings
1 Function Parameter Select function parameter
2 Standstill Select standstill frequency 10 mHz ... 1.00 MHz
-v max: : or the corresponding value in the selec-
Default ted unit

2.00 Hz
2 (F1 ... F9) Enter parameter for the switch
functions F1 ... F9
Parameter
3 (F1 ... F9) For each switch function F1 ... F9,
16 parameters P0 ... P15 can be
(P0 ... P15)
configured.
Parameter
Default
10 mHz
4 (F1 ... F9) The current linear/rotational speed
is displayed and can be adopted
(P0 ... P15)
as a limit value.
Teach v max:
Display:
Current linear/rota-
tional speed
4 (F1 ... F9) "Standstill" is displayed and can
be adopted
(P0 ... P15)
Info:
-v max: :
The standstill frequency is selec-
Standstill
ted globally in the menu "Stand-
still v max: "
(see above)
4 (F1 ... F9) Select linear/rotational speed limit 10 mHz ... 1.00 MHz
(P0 ... P15) or the corresponding value in the selec-
-v max: : ted unit

2.00 kHz
4 (F1 ... F9) Select position monitoring 1 ... 4
(P0 ... P15)
Function
Position (1 … 4)

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Designation
Level on the display Description Settings
4 (F1 ... F9) Select left-hand or right-hand dir-
ection monitoring
(P0 ... P15)
(Direct. Left, Direct.
Right)
1 Assign Outputs Assign functions to outputs

2 Output Each output can be assigned a -Off

switch function (F1...F9) or a
(Rel.1 ... Out 4) -F1...F9
range (F2-F3, F4-F5, F6-F7, F8-
Default F9). Each output can also be used -F2-F3
as an error output (error) or be
Off switched off (Off). -F4-F5

When used as an error output, the -F6-F7

following applies: -F8-F9
Fault: Output off -error
No error: Output on
For ranges, the following applies:
The lower range limit is the switch
function with the lower number
(e.g. F2),
The upper range limit is the switch
function with the higher number
(e.g. F3).
Outputs:
Rel.1: Relay output 1
Rel.2: Relay output 2
Ext. 1: External output 1
Ext. 2: External output 2
Out 1 ... Out 4: Semiconductor
outputs 1 ... 4
1 Start mode Select start behaviour

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Designation
Level on the display Description Settings
2 Start mode Select start mode for each output - Automatic
separately
((Rel.1 ... Out 4) ) - Monitored /
Automatic: Automatic start
Default -Monitored \
Monitored /: Monitored start with
Monitored /
rising edge at S34
Monitored \: Monitored start with
falling edge at S34

Advanced settings

Level Menu designation Description Settings

1 Positions Para- Settings for position monitoring
meter functions
2 Position (1 ... 4) Enter width of position window for 1 ... 24,900,000 pulses
position monitoring functions 1 ...
Window width or the corresponding value in the selec-
4
Default ted unit

1 pulse
1 Direction Parameter Settings for direction monitoring
2 (Direct. Left max. Enter max. tolerated number of 1 ... 24,900,000 pulses
right, Direct. Right pulses (or Edg, m, rot) in the
or the corresponding value in the selec-
max. left) wrong direction.
ted unit
Default
0 pulse
1 Mode Setting for using the select inputs -All 16
Select Input -1 from 4
Default -None
None
1 Delay Enter delay time of the select in- 0 ... 30.0 s
puts Y10 – Y13
Select Input
Info: The states of the select in-
Default
puts are only adopted if they were
tdl : 0 ms unchanged during the set time.
1 Function Hysteresis

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Level Menu designation Description Settings

2 (F1 ... F9) Function Enter hysteresis for the switching 0 ... 50 %
Hysteresis functions F1 ... F9
Default (not effective with position and dir-
1% ection monitoring)

1 Output Delay Setting for the delay effect and

delay time for the outputs
2 Delay Output Setting for the delay time effect
and delay time for the respective
(Rel.1 ... Out 4)
output
Default
On 0 ms (display
only)
3 Delay Effect Enter whether the delay time is to - On
be activated when switching on,
(Rel.1 ... Out 4) - Off
switching off, or switching on and
Default off. -OnOff
On delay
3 Delay Time Select delay time for the respect- 0 ... 30.0 s
ive output
(Rel.1 ... Out 4)
Default
tdO: 0 ms
1 Output Out Logic Setting for the switching direction
of the semiconductor outputs

2 output Select the switching direction of - N/O contact

the semiconductor outputs Out
(Out 1 ... Out 4) - N/C contact
1 ... Out 4:
Logic N/O contact (normally energised
Default mode)
N/O contact N/C contact (normally de-ener-
gised mode)
1 Name of Configura- Enter name of the configuration ........
tion
The name may be a max. of 8
Default characters in length
Default It is stored on the chip card

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Level Menu designation Description Settings

1 Password Settings Change passwords
Reference: In the "Default Set-
tings" menu, the passwords are
reset to the default setting: 00000.

2 Master PW Change master password 0000 ... 9999

2 Customer PW Change customer password 0000 ... 9999

2 Language Select menu language -English

Default - German
English - French
1 Default Settings Select whether the parameters are - Escape
to be reset to the default settings
- Yes
Yes: All parameters are reset to
the default values. The language
is set to English and all passwords
are set to 0000.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 861
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Information

Level Menu designation Description Display/Settings

1 System Time Time that the device is switched xxx.xxx h
on
xx min xx s
1 Max. Speed Max. measured linear/rotational 0 … 4.29 MHz
speed at tracks A and B
Track AB or the corresponding value in the set
The value can be reset to 0 unit
Reset:
Reset:
- Yes ?
- No
1 Max. Speed Max. measured linear/rotational 0 … 4.29 MHz
speed at track Z
Track Z or the corresponding value in the set
The value can be reset to 0 unit
Reset:
Reset:
- Yes?
- No?
1 Relay (Ctrl, 1, 2) Information: 0 ... 6,000,000 x, > 6,000,000 x
Cycles
Total number of relay operations
Relay Ctrl (Root relay, common
2nd shutdown route)
Relay 1 (Relay output 1: 11-12,
13-14)
Relay 2 (Relay output 2: 21-22,
23-24)
1 CRC of Configura- Check sum of configuration para- 0 ... 65535
tion meters

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 862
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Level Menu designation Description Display/Settings

1 Error Stack Entries Error stack entries Repairable error:
Up to 20 error stack entries are Level 2:
displayed
1st line: Seq. No. "Err.:", error number
Repairable errors: Level 2, 3 and 4 2nd + 3rd line: Plain text to describe er-
(can be rectified by user) ror for the user
System errors: Level 2 and 3 Level 3:
(internal error, information for Pilz 1st line: Seq. No. "Repairable"
Service).
2nd line: "System time"
3rd line: System time when the error
occurred
Level 4:
Information for Pilz Service

System errors:
Level 2:
1st line: Seq. No. "Err.:", error number
2nd line: "System Error"
3rd line: System time when the error
occurred
Level 3:
Information for Pilz Service
1 Input Module SW For internal purposes only
Version
Va.b
1 Main Unit SW Ver- For internal purposes only
sion
Va.b

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 863
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Level Menu designation Description Display/Settings

- Actual Errors Up to 8 errors are displayed. Repairable error:
Repairable errors: Level 2, 3 and 4 Level 2:
(can be rectified by user) 1st line: Seq. No. "Err.:", error number
System errors: Level 2 and 3 2nd + 3rd line: Plain text to describe er-
(internal error, information for Pilz ror for the user
Service). Level 3:
The error messages can be hid- 1st line: Seq. No. "Repairable"
den with "Escape". 2nd line: "System time"
3rd line: System time when the error
occurred
Level 4:
Information for Pilz Service

System errors:
Level 2:
1st line: Seq. No. "Err.:", error number
2nd line: "System Error"
3rd line: System time when the error
occurred
Level 3:
Information for Pilz Service
- Error Faulty Signal: Error message: Incorrect signal at
A/A B/B Z/Z one or more tracks.
The message
- is continually updated.
- can be ignored temporarily.
- AB frequency devi- Error message: Frequency differ-
ation ence between the proximity
switches on tracks A and B
The message
- is continually updated
- can be ignored temporarily
- Chip card mes-
sages

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 864
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Level Menu designation Description Display/Settings

- Please insert SIM Appears when the device is oper-
Card! ated without a chip card or when a
defective chip card is inserted,
appears again when parameters
are changed.
Info:
The message disappears after 30
s or by pressing the rotary knob
- Please insert writ- Appears when the answer to
able SIM Card! "Load SIM" and "Write Configur-
ation to SIM:" is "No"
- SIM: ........ Appears when device detects a - No?
chip card with a valid configura-
CRC: ..... - Yes?
tion.
Load SIM
Default -> Select whether the data on the
No? chip card is to be transferred to
the device.

- Write Configuration Appears - No?

to SIM:
- When a chip card has been used - Yes?
Default that does not yet contain data
No? - When a chip card has been used
that does not contain any valid
data
- WhenLoad SIM No was selected

-> Select whether the data on the

chip card is to be saved.

- Password mes-
sages
- Master PW -> Enter master password 0000 ... 9999
Default Password:
0000

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 865
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Level Menu designation Description Display/Settings

- Password: -> Enter customer password 0000 ... 9999
Default
0000

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 866
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Example: Configure basic configuration 2

Main Menu Submenu 1 Submenu 2 Submenu 3 Submenu 4

F: 123456789 Basic
v: -1.72 kHz Settings
12345678 Imp Ini pnp pnp

Basic Password:
Settings
Encoder _000

x3

Password: Password: Master

Password
1_00 1000 correct

Load Basic
Parameter
Encoder ?

Input Device
TTL
differentiell

Standstill > Standstill

Rel.1 Out 1 Rel.1 Out 1
100 Hz 100 Hz

>Standstill Rel.1 Out 1

Rel.1 Out 1 300 Hz
300 Hz save? NO

Standstill max: F1 S0
Rel.1 Out 1 300 Hz
300 Hz save? YES

v max:
Rel.2 Out 2
5,00 kHz

Basic
Settings Enc.
ESCAPE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 867
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Technical details

General 750330 751330

CCC, CE, GOST, TÜV, cULus Lis- CCC, CE, GOST, TÜV, cULus Lis-
Approvals ted ted
Electrical data 750330 751330
Supply voltage
Voltage 24 - 240 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 9,0 VA 9,0 VA
Output of external power supply
(DC) 5,5 W 5,5 W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
External unit fuse protection F1
min. 1,00 A 1,00 A
External unit fuse protection F1
max. Max. conductor cross section Max. conductor cross section
Proximity switch input 750330 751330
Number of inputs 2 2
Input signal level
Signal level at "1" 11 - 30 V 11 - 30 V
Signal level at "0" -3 - 5 V -3 - 5 V
Input resistance 22 kOhm 22 kOhm
Input's frequency range 0 - 1.000 kHz 0 - 1.000 kHz
Configurable monitoring frequency
Without hysteresis 10 mHz - 1.000 kHz 10 mHz - 1.000 kHz
Incremental encoder input 750330 751330
Number of inputs 1 1
Connection type RJ45 female connector, 8-pin RJ45 female connector, 8-pin
Input signal level 0,5 - 30,0 Vss 0,5 - 30,0 Vss
Phase position for the differential
signals A, /A and B,/B 90° ±30° 90° ±30°
Overload protection -50 - 65 V -50 - 65 V
Input resistance 20,0 kOhm 20,0 kOhm
Input's frequency range 0 - 1.000 kHz 0 - 1.000 kHz
Configurable monitoring frequency
Without hysteresis 10 mHz - 1.000 kHz 10 mHz - 1.000 kHz

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 868
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Inputs 750330 751330

Voltage at
Start circuit DC 24,0 V 24,0 V
Feedback loop DC 24,0 V 24,0 V
Current at
Start circuit DC 5,0 mA 5,0 mA
Feedback loop DC 5,0 mA 5,0 mA
Max. inrush current impulse
Current pulse, feedback loop 0,06 A 0,06 A
Current pulse, start circuit 0,06 A 0,06 A
Semiconductor outputs 750330 751330
Number 4 4
Voltage 24,0 V 24,0 V
Current 50 mA 50 mA
External supply voltage 24,0 V 24,0 V
Voltage tolerance -20% / +20% -20% / +20%
Relay outputs 750330 751330
Number of output contacts
Safety contacts (N/O), instant-
aneous 2 2
Auxiliary contacts (N/C) 2 2
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 4,0 A 4,0 A
Max. power 1000 VA 1000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 4,0 A 4,0 A
Max. power 100 W 100 W

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 869
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Relay outputs 750330 751330

Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 4,0 A 4,0 A
Max. power 1000 VA 1000 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 4,0 A 4,0 A
Max. power 100 W 100 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 3,0 A 3,0 A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4,0 A 4,0 A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 3,0 A 3,0 A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 4,0 A 4,0 A
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Circuit breaker 24V AC/DC,
characteristic B/C 4A 4A
External contact fuse protection,
auxiliary contacts
Blow-out fuse, quick 6A 6A
Blow-out fuse, slow 4A 4A
Circuit breaker 24 V AC/DC,
characteristic B/C 4A 4A
Conventional thermal current 4,0 A 4,0 A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 870
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Times 750330 751330

Switch-on delay
With automatic start typ. 15 ms 15 ms
With automatic start max. 50 ms 50 ms
With automatic start after power
on typ. 3.920 ms 3.920 ms
With automatic start after power
on max. 4s 4s
With manual start typ. 40 ms 40 ms
With manual start max. 100 ms 100 ms
Delay-on de-energisation
With power failure typ. UB 240 V 100 ms 100 ms
With power failure max. UB 240
V 150 ms 150 ms
After safety function is triggered
typ. 8 ms 8 ms
After safety function is triggered
max. 15 ms 15 ms
Recovery time at max. switching
frequency 1/s
After power failure 4s 4s
After safety function is triggered 1s 1s
Reaction time after limit value is
exceeded 1/f_ist + 16 ms 1/f_ist + 16 ms
Waiting period with a monitored
start
With rising edge 30 ms 30 ms
With falling edge 30 ms 30 ms
Min. start pulse duration with a
monitored start
With rising edge 30 ms 30 ms
With falling edge 30 ms 30 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Switch delay (selectable) 0 - 30 s 0 - 30 s
Delay on the select inputs (select-
able) 0 - 30 s 0 - 30 s
Start-up delay (selectable) 0 - 600 s 0 - 600 s
Environmental data 750330 751330
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -20 - 55 °C -20 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 871
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Environmental data 750330 751330

EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-3 61000-6-3
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10,0 - 55,0 Hz 10,0 - 55,0 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category II II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V
Rated impulse withstand voltage 4,00 kV 4,00 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP30 IP30
Terminals IP20 IP20
Mechanical data 750330 751330
Mounting position Horizontal on top hat rail Horizontal on top hat rail
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PC PC
Front PC PC
Top PC PC
Connection type Screw terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,50 mm², 24 - 12 AWG –
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1,00 mm², 24 - 16 AWG –
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,20 - 1,50 mm², 24 - 16 AWG –
Torque setting with screw terminals 0,50 Nm –
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector – 0,20 - 2,50 mm², 24 - 12 AWG
Spring-loaded terminals: Terminal
points per connection – 2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 872
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Mechanical data 750330 751330

Stripping length with spring-loaded
terminals – 9 mm
Dimensions
Height 98,0 mm 100,0 mm
Width 45,0 mm 45,0 mm
Depth 120,0 mm 120,0 mm
Weight 410 g 410 g

Where standards are undated, the 2009-06 latest editions shall apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
Monitoring 1
encoder PL d Cat. 2 SIL CL 2 2,34E-08 SIL 2 2,05E-03 20
Monitoring 2
encoder PL e Cat. 4 SIL CL 3 1,44E-09 SIL 3 1,21E-04 20
Monitoring
safe en-
coder PL e Cat. 4 SIL CL 3 2,78E-09 SIL 3 2,40E-04 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 873
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Supplementary data

Service life graph of output relays

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 1 000 000 cycles
Provided the application to be implemented requires fewer than 1 000 000 cycles, the PFH
value (see Technical details [ 868]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all relay con-
tacts. With capacitive loads, any power surges that occur must be noted. With DC contact-
ors, use flywheel diodes for spark suppression.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 874
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Categories

Safety level
The maximum achievable safety level depends on the encoder, the wiring and the operat-
ing mode of the PNOZ s30.
Information on the safety-related characteristic data for the subsystems Sensor and PNOZ
s30
Example:

Sensor subsystem PNOZ s30 subsystem

Category MTTFd DC Operating mode PFH [1/h]
2 Manufac- 90 % Monitoring 3,28E-08
turer-spe- 1 encoder
cific
The values for Category and DC can be set for the sensor subsystem, bearing in mind the
restrictions stated in the respective chapter. The MTTFd value must be stated by the device
manufacturer.
Assuming that all faults are dangerous, MTTF = MTTFd can be set.
The characteristic value MTTF is a property of the sensor, which may only be stated by the
manufacturer.
Forced dynamisation:
When monitoring sensors with square output signals (TTL, HTL) or safe sensors, the axis
must be moved within 8 hours so that the signal changes on all the connected tracks.
Key:
SRP/CS = Safety-related part of a control system (EN 13849-1, Tab. 2)

Safety functions
The following safe monitoring functions are available:
} Standstill
} Position
} Speed
} Speed range
} Direction
} Monitoring for broken shearpins
The safety functions of the PNOZ s30 are monitoring functions, whereby a safe output sig-
nal is used to show if defined limit values are exceeded.
The reaction function that takes place (e.g. shutting down the drive, activating a mechanical
brake) when exceeded limit values are detected during the normal operation of the safety
function must be defined and implemented by the machine/plant developer and does not
form part of the PNOZ s30.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 875
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

The monitoring function of the PNOZ s30 can be used to implement safety functions
defined in the standard EN 61800-5-2 for Adjustable speed electrical power drive systems.

Safety functions in accordance with Implementation with PNOZ s30 safety func-
EN 61800-5-2 tion
Safe Operating Stop (SOS) Standstill, position
Safely Limited Speed (SLS) Speed
Safe Speed Range (SSR) Speed range
Safe Direction (SDI) Direction
Safe Speed Monitor (SSM) Speed, speed range

Safety-related characteristic data for operation with non-safety-related rotary

encoder without additional requirements

Permitted encoder types and output signals

Permitted encoder types:
} Rotary non-safety-related encoders
} Linear non-safety-related encoders
Permitted output signals:
} Square output signals TTL, single ended
} Square output signals TTL, differential
} Square output signals HTL, single ended
} Square output signals HTL, differential
} Sin/Cos output signals 1Vss, reference voltage
} Sin/Cos output signals 1Vss, differential

Safety-related architecture
To calculate the safety function you will need the following data for the "sensor" subsystem
and "PNOZ s30" subsystem:

Sensor PNOZ s30 subsystem

Category MTTFd DC Operating mode PFH (1/h)
1* Manufacturer- 0% Monitoring 2,34-08
specific 1 encoder
*In accordance with EN ISO 13849-1, Category 1 is only met if the sensor is a "well-tried
component".

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 876
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Achievable safety level

PL in accordance with EN SIL CL in accordance with

Safety function ISO 13849-1: 2015 EN IEC 62061
Speed PL c (Cat. 1) -
Speed range
Direction
Standstill
Position

Safety-related characteristic data for operation with non-safety-related rotary

encoder with mechanical fault exclusion
In accordance with EN 61800-5-2 : 2007, Table D.16 (Motion and position feedback
sensors), fault exclusions are permitted for faults in the mechanical connection between the
sensor (encoder) and motor.

Permitted encoder types and output signals

Permitted encoder types:
} Rotary non-safety-related encoders
Permitted output signals:
} Sin/Cos output signals 1Vss, reference voltage
} Sin/Cos output signals 1Vss, differential

Safety-related architecture

SRP/CS SRP/CS SRP/CS

Sensor Logic Actuator

Sensor PNOZ s30

Actuator
non-safe encoder Logic
+
Diagnostic

To calculate the safety function you will need the following data for the "sensor" subsystem
and "PNOZ s30" subsystem:

Sensor PNOZ s30 subsystem

Category MTTFd DC Operating mode PFH (1/h)
2 Manufacturer- 90 % Monitoring 2,34E-08
specific 1 encoder

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 877
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Achievable safety level

PL in accordance with EN SIL CL in accordance with

Safety function ISO 13849-1: 2015 EN IEC 62061
Speed PL d (Cat. 2) 2
Speed range
Direction
Standstill
Position

Safety-related characteristic data for operation with non-safety-related rotary

encoder with diagnostics via the drive controller
The detection of encoder errors (diagnostics for the sensor subsystem via the evaluation
device) can be supplemented with a drive controller.

Permitted encoder types and output signals

Permitted encoder types:
} Rotary non-safety-related encoders
} Linear non-safety-related encoders
Permitted output signals:
} Square output signals TTL, single ended
} Square output signals TTL, differential
} Square output signals HTL, single ended
} Square output signals HTL, differential
} Sin/Cos output signals 1Vss, reference voltage
} Sin/Cos output signals 1Vss, differential

Requirements of the drive controller

} Parameters for the control loops and motor control must be set in such a way as to
guarantee stabile operation.
Drag error detection (see below) must be capable of operating in accordance with the
requirements of the safety function.
} The motor must be operated with a current impressing control procedure, based on the
rotor position (field-oriented control). If the analogue track signals are idle, field-oriented
control will brake and/or stop the rotor.
} The drive controller must be in position control operating mode.
} If a maximum error variable is exceeded (set/true comparison) the drive controller must
switch to a fault condition and stop the drive (drag error detection). The error reaction to
drag error detection should be a controlled motor stop.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 878
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

} Fault detection via the error variable with subsequent shutdown must meet the require-
ments of the safety function, with regard to reaction times for example.
} The drive controller must evaluate the same incremental/sincos signals from the en-
coder for control as are processed by the safe evaluation device (important on en-
coders with combined analogue/digital interface).

Safety-related architecture

SRP/CS SRP/CS SRP/CS

Sensor Logic Actuator

Sensor PNOZ s30

Actuator
non-safe encoder Logic
+
Diagnostic

Drive Control
Diagnostic

To calculate the safety function you will need the following data for the "sensor" subsystem
and "PNOZ s30" subsystem:

Sensor PNOZ s30 subsystem

Category MTTFd DC Operating mode PFH (1/h)
2 Manufacturer- 90 % Monitoring 2,34E-08
specific 1 encoder

Achievable safety level

PL in accordance with EN SIL CL in accordance with

Safety function ISO 13849-1: 2015 EN IEC 62061
Speed PL d (Cat. 2) 2
Speed range
Direction
Standstill
Position

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 879
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Safety-related characteristic data for operation with a safe rotary encoder

Safe encoders are certified in accordance with EN 61508, EN 13849 and EN 62061. In or-
der to achieve the safety level stated by the encoder, the safe evaluation device (PNOZ
s30) must normally detect designated errors. Details of the safe encoder's requirements of
the evaluation device can be found in the user documentation for the safe encoder. The en-
coder and evaluation device must be compatible.

Permitted encoder types and output signals

Permitted encoder types:
} Rotary safe encoder
} Linear safe encoder
Permitted output signals:
} Sin/Cos output signals 1Vss, reference voltage
} Sin/Cos output signals 1Vss, differential

Safety-related architecture

SRP/CS SRP/CS SRP/CS

Sensor Logic Actuator

Sensor PNOZ s30

Actuator
safe encoder Logic
+
Diagnostic

To calculate the safety function you will need the following data for the "sensor" subsystem
and "PNOZ s30" subsystem:

Sensor PNOZ s30 subsystem

PL SIL PFH (1/ Operating mode PFH (1/h)
h)
See manufacturer Monitoring 2,78E-09
Safe encoder

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 880
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Achievable safety level

PL in accordance with EN SIL CL in accordance with

Safety function ISO 13849-1: 2015 EN IEC 62061
Speed PL e (Cat.4) 3
Speed range
Direction
Standstill
Position

Safety-related characteristic data for operation with a safe rotary encoder with Z
index
Safe encoders are certified in accordance with EN 61508, EN 13849 and EN 62061. In or-
der to achieve the safety level stated by the encoder, the safe evaluation device (PNOZ
s30) must normally detect designated errors. Details of the safe encoder's requirements of
the evaluation device can be found in the user documentation for the safe encoder. The en-
coder and evaluation device must be compatible.

Permitted encoder types and output signals

Permitted encoder types:
} Rotary safe encoder
} Linear safe encoder
Permitted output signals:
} Square output signals TTL, differential with Z index
} Square output signals HTL, differential with Z index
} Sin/Cos output signals 1Vss, reference voltage with Z index
} Sin/Cos output signals 1Vss, differential with Z index

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 881
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Safety-related architecture

SRP/CS SRP/CS SRP/CS

Sensor Logic Actuator

Sensor PNOZ s30

Actuator
safe encoder with Logic
track Z +
Diagnostic

To calculate the safety function you will need the following data for the "sensor" subsystem
and "PNOZ s30" subsystem:

Sensor PNOZ s30 subsystem

PL SIL PFH (1/ Operating mode PFH (1/h)
h)
See manufacturer Monitoring 1,44E-09
2 encoders

Achievable safety level

PL in accordance with EN SIL CL in accordance with

Safety function ISO 13849-1: 2015 EN IEC 62061
Speed PL e (Cat.4) 3
Speed range
Direction
Standstill
Position

Safety-related characteristic data for operation with non-safety-related rotary

encoder and proximity switch
The speed monitoring of the non-safety-related encoder can be verified via an additional
reference sensor.

Permitted encoder types and output signals

Non-safety-related rotary encoder
Permitted encoder types:
} Rotary non-safety-related encoders
} Linear non-safety-related encoders

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 882
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Permitted output signals:

} Square output signals TTL, single ended
} Square output signals TTL, differential
} Square output signals HTL, single ended
} Square output signals HTL, differential
} Sin/Cos output signals 1Vss, reference voltage
} Sin/Cos output signals 1Vss, differential
Reference sensor
Permitted encoder types:
} Rotary non-safety-related encoders
} Linear non-safety-related encoders
} Inductive proximity switches
Permitted output signals:
} Square output signals HTL, single ended
} Square output signal 24 V, pnp

Safety-related architecture

SRP/CS SRP/CS SRP/CS

Sensor Logic Actuator

Sensor PNOZ s30

Actuator
non-safe encoder Logic
+
Diagnostic

Sensor
proximity switch

To calculate the safety function you will need the following data for the "sensor" subsystem
and "PNOZ s30" subsystem:

Sensor PNOZ s30 subsystem

Category MTTFd DC Operating mode PFH (1/h)
4 Manufacturer- 90 % Monitoring 1,44E-09
specific 2 encoders
In a worst case scenario, the sensor subsystem's characteristic value MTTFd is calculated
from the inferior (lower) value of the two sensors.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 883
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Achievable safety level

PL in accordance with EN SIL CL in accordance with

Safety function ISO 13849-1: 2015 EN IEC 62061
Direction PL c (Cat. 1) -
Position
Speed PL e (Cat.4) 3
Speed range
Standstill

Please note:
For the "sensor" subsystem, a minimum speed must be exceeded within forced dynamisa-
tion.
The minimum speed depends on the ratio of the frequency at tracks AB "fAB" to the fre-
quency at track Z "fZ" in your configuration (fAB/fZ Verh. setting in the menu) and is calcu-
lated as follows:
} when fAB/fZ Verh. ≥ 1.0
fZ = 70 mHz or fAB = (fAB/fZ) x 70 mHz
} when fAB/fZ Verh. < 1.0
fAB = 70 mHz or fZ = 70 mHz/(fAB/fz)
At the very latest, a feasibility error will be detected when a tolerance expires. The toler-
ance level depends on the ratio of the frequency at tracks AB "fAB" to the frequency at track
Z "fZ" in your configuration (fAB/fZ Verh. setting in the menu) and is calculated as follows:
} when fAB/fZ Verh. ≥ 1.0
7.5 Z-pulses or 7.5 x (fAB/fZ ) AB-pulses
} when fAB/fZ Verh. < 1.0
4.5 AB-pulses or 4.5/(fAB/fZ) Z-pulses

Safety-related characteristic data for operation with 2 proximity switches

Permitted encoder types and output signals

Non-safety-related rotary encoder
Permitted encoder types:
} Inductive proximity switches
Permitted output circuits:
} pnp
} npn

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 884
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Safety-related architecture

SRP/CS SRP/CS SRP/CS

Sensor Logic Actuator

Sensor PNOZ s30

Actuator
proximity switch Logic
+
Diagnostic

Sensor
proximity switch

To calculate the safety function you will need the following data for the "sensor" subsystem
and "PNOZ s30" subsystem:

Sensor PNOZ s30 subsystem

Category MTTFd DC Operating mode PFH (1/h)
4 Manufacturer- 90 % Monitoring 1,44E-09
specific 2 encoders
In a worst case scenario, the sensor subsystem's characteristic value MTTFd is calculated
from the inferior (lower) value of the two sensors.

Achievable safety level

PL in accordance with EN SIL CL in accordance with

Safety function ISO 13849-1: 2015 EN IEC 62061
Direction - -
Position
Speed PL e (Cat.4) 3
Speed range
Standstill

Please note:
Common cause failures (CCF) are possible for the sensor subsystem. An appropriate ana-
lysis must be carried out.
To use proximity switches 1 and 2 we recommend that you:
} Use different technologies/design or physical principles (e.g. different manufacturers)
and
} Evaluate the encoder supply via track S

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 885
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Examples

Connection of proximity switch

Features
PNOZ s30
} Standstill monitoring for enabling the safety gate via Rel. 1:
Standstill is detected at <= 2 Hz, the output Rel. 1 switches on and the safety gate can
be released with the pushbutton S3.
} Monitoring for overspeed via Rel. 2:
Overspeed is detected at >= 500 Hz and the output Rel. 2 switches off.
} Feedback loop monitoring for Rel.1 via feedback loop input Y1,
Feedback loop monitoring for Rel.2 via feedback loop input Y2
} Automatic reset
Encoder
The measured values are detected by two proximity switches (pnp).
PNOZ s4
} Safety gate monitoring

Configuration overview

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Connection

L+
L-
S3

pnp pnp

F1
K2

K1

A1 13 23 33 IN1 IN2 GND Y13 Y12 Y11 Y10 Y30

S12 S22 S34 41 A1 Y1 Y2 Y35 Y34 Y33 Y32 Y31

PNOZ s4 PNOZ s30

S11 S21 Y32 42 A2 S11 S21 S34 13 23 21 11

A2 14 24 34 14 24 22 12

K2
K1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 887
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Incremental encoder connection

Features
PNOZ s30
} Speed monitoring:
Monitoring for overspeed for the operating modes "Setup" and "Automatic", which are
selected with the switch S1.
– The operating mode "Setup" is selected if the select input SEL1 is activated. Over-
speed is detected during setup at >= 50 Hz and the output Rel. 2 switches off.
– The operating mode "Automatic" is selected if the select input SEL2 is activated.
Overspeed is detected during automatic mode at >= 3000 Hz and the output Rel. 2
switches off.
– If a speed of 2800 Hz is exceeded, the semiconductor output Out1 switches in auto-
matic mode and a message (advance warning) is output via the PLC.
} Standstill monitoring:
Standstill is detected at <= 2 Hz for both operating modes and the output Rel. 1
switches on.
} Feedback loop monitoring via feedback inputs Y1 and Y2
Encoder:
The measured values are detected by an incremental encoder (sin/cos)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 888
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Configuration overview

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 889
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Connection

L+
L-

S1
K2 K4 L+
L-

K1 K3
F1
IN1 IN2 GND Y13 Y12 Y11 Y10 Y30

A1 Y1 Y2 Y35 Y34 Y33 Y32 Y31 0V IN 24 V

SPS
PNOZ s30

A2 S11 S21 S34 13 23 21 11

14 24 22 12

K2 K4 Input Drive
K1 K3 device
*

* The PNOZ msi adapters are available from Pilz as accessories

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 890
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Order reference

Product
Product type Features Terminals Order No.
PNOZ s30 24 - 240 VAC/DC With screw terminals 750 330
PNOZ s30 C 24 - 240 VAC/DC With spring-loaded 751 330
terminals

Accessories
Product type Features Order No.
PNOZ s terminator plug Terminator, x10 750 010
PNOZmulti Chipcard Chip card, 8 kB 779 201
PNOZmulti Chipcard Set Chip card, 8 kB, x10 779 200
PNOZmulti Chipcard Chip card, 32 kB 779 211
PNOZmulti Chipcard Set Chip card, 32 kB, x10 779 212
Chipcard Holder Chip card holder 779 240
PNOZmulti Seal Chip card seal, x10 779 250
PNOZ s Set3 Screw Loaded Terminals Set of plug-in screw terminals, x1 750 014
PNOZ s Set3 Spring Loaded Terminals Set of plug-in spring terminals, x1 751 014
PNOZ msi1Ap Adapter and cable 25-pin, 2.5 m 773 840
PNOZ msi1Ap Adapter and cable 25-pin, 5.0 m 773 844
PNOZ msi1Bp Adapter and cable 25-pin, 2.5 m 773 841
PNOZ msi1Bp 25-pin, 5.0 m 773 839
PNOZ msi3Ap Adapter and cable 15-pin, 2.5 m 773 842
PNOZ msi3Bp Adapter and cable 15-pin, 2.5 m 773 843
PNOZ msi5p Adapter and cable Bos/Rex 15-pin, 2.5 m 773 857
PNOZ msi5p Adapter and cable Bos/Rex 15-pin, 1.5 m 773 858
PNOZ msi6p Adapter and cable Elau 9-pin, 7.5 m 773 859
PNOZ msi6p Adapter and cable Elau 9-pin, 2.5 m 773 860
PNOZ msi6p Adapter and cable Elau 9-pin, 1.5 m 773 861
PNOZ msi7p Adapter and cable SEW 15-pin, 2.5 m 773 864
PNOZ msi7p Adapter and cable SEW 15-pin, 1.5 m 773 865
PNOZ msi8p Adapter and cable Lenze 9-pin, 2.5 m 773 862
PNOZ msi8p Adapter and cable Lenze 9-pin, 1.5 m 773 863
PNOZ msi9p Adapter cable 5.0 m 773 856

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 891
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s30

Product type Features Order No.

PNOZ msi10p Adapter cable 2.5 m 773 854
PNOZ msi11p Adapter cable 1.5 m 773 855
PNOZ msi19p Connection cable, 1.5 m 773 846
PNOZ msi19p Connection cable, 2.5 m 773 847
PNOZ msi S09 9-pin adapter, connector set 773 870
PNOZ msi S15 15-pin adapter, connector set 773 871
PNOZ msi S25 25-pin adapter, connector set 773 872
PNOZ Chip Card Reader Chip card reader for saving the configuration on 779 230
the computer
SmartCardCommander with SIM card Software for the chip card reader 779 230, for 750 031
adapter saving the configuration on the computer
PNOZsigma Chip Card manager set Set consisting of the PNOZ Chip Card Reader 750 030
and SmartCardCommander with SIM card ad-
apter (779 230 and 750 030)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 892
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s50

PNOZ s50

Overview

Unit structure

Scope of supply
} PWM relay PNOZ s50
} Connection terminals (spring-loaded terminals)
} Chip card
} Chip card holder
} Documentation on data medium

Unit features
Using the product PNOZ s50:
PWM relay for the safe activation of inductive loads, e.g. valves, mechanical holding
brakes.
The product has the following features:
} Semiconductor outputs
– 2 dual-pole failsafe power outputs, rated voltages 24 V or 48 VDC, e.g. for mechan-
ical holding brakes, valves
– Output voltage can be reduced through pulse width modulation (PWM)
– Potential of the power outputs connected to the supply voltage B1/B2
– 1 single-pole failsafe output for error
– 2 single-pole failsafe outputs for status of the power circuits
– 2 test pulse outputs
– Potential of the single-pole outputs connected to supply voltage A1/A2
} Semiconductor inputs
– 4 failsafe inputs for activating the power outputs (fast shutdown of power circuits)
– 2 single-pole standard inputs for activating the power outputs (slow shutdown of
power circuits)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 893
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s50

– 2 single-pole standard inputs for feedback loops

Potential of the semiconductor inputs connected to supply voltage A1/A2
} Supply voltage
– 24 VDC for device
– For power circuits, rated voltage 24 V, 48 VDC
Supply voltage for device and power circuit are isolated from each other
} Voltage output 24 VDC
Potential connected to supply voltage A1/A2
} Can be configured via the display on the device
} Configuration is stored on a chip card
} Display
– Number of operations
– System information
– Status of the inputs and outputs
– Warning and error messages
} Status and fault LEDs
} Plug-in connection terminals (spring-loaded terminals)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 894
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s50

Front/side view

2
3
X1 X3

X1 X3
A1 A2 Y1 Y2 A2 O3 O4 O5 A1 A2 Y1 Y2 A2 O3 O4 O5
T0 T1 S11 S11 S35 S36 A2 A2 T0 T1 S11 S11 S35 S36 A2 A2

PNOZ s50 PNOZ s50

4 5 Run
Power
Out1
Out2 10
I/O Fault
1 Fault

6
751500 751500
000001 1.0 000001 1.0

7
O1+ O1- Y10 Y11 Y20 Y21 O1+ O1- Y10 Y11 Y20 Y21
X4 X2

X4 X2

B1 B2 O2+ O2- Y12 Y13 Y23 Y22 B1 B2 O2+ O2- Y12 Y13 Y23 Y22

8
9

Fig.: Left: Side view, centre: Front view without cover, right: Front view with cover

Legend:
} 1: Chip card
} 2: Connection terminal X3
} 3: Connection terminal X1
} 4: Display
} 5: 4-pin socket (service only)
} 6: Rotary knob
} 7: Labelling strip with:
– Order number
– Serial number
– Hardware version number
– 2D code
} 8: Connection terminal X2
} 9: Connection terminal X4
} 10: LEDs

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 895
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Relays for functional safety
Safety relays PNOZsigma
PNOZ s50

Function description

Introduction
The PWM relay PNOZ s50 is used for the safety-related shutdown of inductive loads.
It has two power outputs to activate two independent, inductive loads. Each power circuit is
switched independently by two inputs. Two feedback loops monitor the switch status of the
inductive loads. Two failsafe outputs signal the switch status of the inductive loads to the
higher level safety control system. A failsafe fault signal output signals any fault to a higher
level safety control system.
The device is configurable. All the parameters can be set via a rotary knob with pushbutton.
The state of the inputs and outputs, the configuration and any faults are shown on a dis-
play. The configuration is stored on a chip card.
There is an integrated counter, which records the number of operations for each power cir-
cuit.
Block diagram

A1 A2 Y1 Y2 S11 O3 O4 O5 T0 T1 B1 B2

= Feed- Feed-
back back Supply
=

Logic
Power

Inputs Inputs Input Input

fast fast slow slow

Y10 Y11 Y12 Y13 Y20 Y21 Y22 Y23 S35 S36 O1+ O1- O2+ O2-

Fig.: Block diagram

Potential isolation, potential connection:

} Potential isolation between the supply voltages A1/A2 and B1/B2.
} Potential connection between the power outputs O1+/O1-, O2+/O2- and the supply
voltage B1/B2.
} Potential connection between the semiconductor inputs and single-pole outputs,
voltage output and supply voltage A1/A2.

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Relays for functional safety
Safety relays PNOZsigma
PNOZ s50

Functions

Switching the power circuits on and off (fast shutdown)

The device has two safe dual-pole outputs O1+/O1- (power circuit 1) and O2+/O2-(power
circuit 2), which can be switched using inputs Y10/Y11 (power circuit 1) and Y20/Y21
(power circuit 2):
} Switch-on (brake is ventilated):
– O1+/O1- is switched on when there is a "1" signal (24 VDC) at Y10 and Y11.
– O2+/O2- is switched on when there is a "1" signal (24 VDC) at Y20 and Y21.
– Partial operation is not time-monitored. An output will not switch until both the cor-
responding inputs are "1".
} Switch-off (brake is applied):
– O1+/O1- is switched off safely when there is a "0" signal (0 VDC) at Y10 and/or
Y11.
– O2+/O2- is switched off safely when there is a "0" signal (0 VDC) at Y20 and/or
Y21.

Power circuit 1 Y10 Y11 O1+, O1-

1 1 1 Load under current (power circuit 1
switched on)
1 0 0 Load without current (power circuit
1 switched off)
0 1 0
0 0 0
Power circuit 2 Y20 Y21 O2+, O2-
1 1 1 Load under current (power circuit 2
switched on)
1 0 0 Load without current (power circuit
2 switched off)
0 1 0
0 0 0
The power circuits are supplied via the terminals B1/B2 with the voltage UB1B2 (voltage
range: rated voltage 24 V, 48 VDC).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 897
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s50

Both poles are switched (e.g. O1+, O1-).

O3

Fig.: Start-up condition for inputs Y10/Y11

After the output O1+/O1- and/or O2+/O2- is switched on, the voltage UB1B2 is available for a
configurable overexcitation time Uover. Once the overexcitation time tover has elapsed, the
voltage is reduced through pulse width modulation (PWM). The overexcitation time tover and
the reduced voltage UAvg are configured via the display.

Y10, Y11
Y20, Y21

ton toff t
01+, 02+
UB1B2

UAvg

tover t

Fig.: Switching the power circuits on and off

Legend:
} Y10, Y11, Y20, Y21: Safe inputs to switch the outputs O1+, O2+
} O1+, O2+: Safe outputs, power circuit 1 and 2
} UB1B2: Supply voltage to the power circuits
} ton: Switch on power circuit
} tover: Configured overexcitation time
} toff: Switch off power circuit
} UAvg: Configured reduced voltage (arithmetic mean of the voltage at the outputs once
the overexcitation time has elapsed)
Inputs Y10, Y11 (or Y20, Y21) can be activated via single-pole or dual-pole safe outputs.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 898
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s50

Switching the power circuits on and off (slow shutdown S35, S36)
If the switching times are not critical, the loads at the power circuits can also be shut down
slowly. A connected brake is permitted to have longer application times, for example. The
brake switches with lower noise and is lower wearing.
A 1/0 pulse edge at one of the slow shutdown inputs (S35 or S36) switches off the corres-
ponding power circuit (O1+, O2+) in single-pole mode. A flywheel diode means that the cur-
rent only dissipates the magnetic field slowly.

Power circuit 1 S35 O1+, O1-

1/0 pulse edge Switches off power circuit 1
Power circuit 2 S36 O2+, O2-
1/0 pulse edge Switches off power circuit 2

Conditions for fast and slow shutdown

To shut down the power circuits, the following conditions must be met:

Shutdown Y10/Y11 S35 O1+/O1-

Fast 1/0 pulse edge 1 -> 0
Slow 1 1/0 pulse edge -> 0

Shutdown Y20/Y21 S36 O2+/O2-

Fast 1/0 pulse edge 1 -> 0
Slow 1 1/0 pulse edge -> 0

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 899
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Relays for functional safety
Safety relays PNOZsigma
PNOZ s50

Y10/Y11
Y20/Y21
t

Fast S35
S36
Slow t

O1+/O1-
O2+/O2-
t1 t2 t4 t
t3
Fast Slow

Fig.: Conditions for fast and slow shutdown

Legend:
} Fast: Fast shutdown
} Slow: Slow shutdown
} t1:and t3 Switch-on: Y10, Y11, S35 = 1, O1+/O1- switches on; Y20, Y21, S36 = 1, O2+/
O2- switches on
} t2: Fast shutdown via 1/0 pulse edge from Y10/Y11 or Y20/Y21
} t4: Slow shutdown via 1/0 pulse edge from S35 or S36

Feedback loop Y1, Y2

The operating state of the inductive load can be uploaded, for example, via
} Micro switches
} Proximity switches
} Hall sensors
The feedback loop can be configured for N/C or N/O contacts.
The 24 V voltage outputs S11 of the PNOZ s50 can be used to provide the 24 V DC supply
to the equipment in the feedback loop. This is only permitted if test pulses are not used.
Otherwise a wiring error will be registered.
The feedback loop will only be evaluated after a max. ventilation and application time,
which is to be configured. Contact bounce during application or ventilation of the equipment
is ignored.
} Max. ventilation time: Period within which the load must be ventilated once the power
circuit is switched on.
} Max. application time: Period within which the load must be applied once the power cir-
cuit is switched off.
The max. ventilation and application time, plus the switch-on behaviour (N/C / N/O) are
configured via the display. The max. application time is configured separately for slow and
fast shutdown. The max. ventilation time is configured jointly for slow and fast shutdown.

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S35, S36
Y10, Y11
Y20, Y21
ton toff t
01+, 02+
UB1B2

UAvg

Tover t

Y1, Y2

t
Ton Toff
O4, O5

Fig.: Ventilation and application time

Legend:
} Y10, Y11, Y20, Y21: Safe inputs to switch the outputs O1+/O1-, O2+/O2-
} O1+, O2+: Safe outputs, power circuit 1 and 2
} UB1B2: Supply voltage to the power circuits
} ton: Switch on power circuit
} tover: Configured overexcitation time
} toff: Switch off power circuit
} UAvg: Configured reduced voltage (arithmetic mean of the voltage at the outputs once
the overexcitation time has elapsed)
} Y1, Y2: Feedback loops
} Ton: Configured duration of max. ventilation time
} Toff: Configured duration of max. application time
} O4, O5: Failsafe outputs for status of the load, change in state after Ton and Toff have
elapsed

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PNOZ s50

Test pulse outputs T0, T1

Feedback loops Y1 and Y2 can be assigned test pulses. The PNOZ s50 has 2 test pulse
outputs, T0 and T1.
Please note the fixed allocation of test pulses to the following inputs:
} T0 pulses the feedback loop Y1
} T1 pulses the feedback loop Y2
The test pulse outputs T0/T1 are switched on (24 V) in
} "RUN" operating status.
} "I/O Fault" operating status (fault on inputs and outputs).
The test pulse outputs T0/T1 are switched off (0 V) in
} "Fault" operating status (internal fault).
The test pulses can be switched on and off via the display.
} The default setting is for test pulses to be switched on.
} Test pulses will not be active in the event of a fault (I/O Fault and Fault).

Signal and status outputs O3, O4, O5

Single-pole failsafe semiconductor outputs signal the operating status of the load and indic-
ate a fault.

Fault signal output O3

1 No fault, LED "I/O Fault" and "Fault" is off
0 Fault, LED "I/O Fault" or "Fault" is lit
Status outputs O4
They signal the status of the 1 Load at O1+/O1- ventilated
load only after the ventilation 0 Load at O1+/O1- applied
or application time has
O5
elapsed.
1 Load at O2+/O2- ventilated
0 Load at O2+/O2- applied

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Output test
Outputs that are switched on are checked via regular off tests.
} Test pulses for outputs that are switched on: see technical details
} Outputs that are switched on are switched off for the duration of the test pulse.
} The load must not switch off because of the test.
} The switch-off tests cannot be turned off.
Dual-pole outputs that are switched off are checked via regular on tests.
} The test pulses switch the positive pole of the output. The load must not switch on be-
cause of the test.
Testing for shorts
} A test is regularly carried out to check for shorts between the outputs.

Status display, configuration and messages

Overview
The configuration is set using the device's rotary knob with pushbutton and is then dis-
played. Access to the configuration menu is password-protected.
The following device properties can be configured:
} Supply voltage to the power circuits
} Signals to the outputs of the power circuits:
– Overexcitation time
– Reduced voltage
} Feedback loop:
– Max. ventilation and application time
– High or low logic (N/O or N/C)
– Evaluation of test pulses
} Offset (start value) for the number of operations
Additional information on the display:
} Status display
} Number of operations
} States of inputs and outputs
} Information on the device
} Software versions
} Error messages

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Chip card
The set parameters, the device ID and the check sum for device configuration are stored on
the chip card (for further information see chapter entitled "Commissioning", under "Use chip
card [ 913]").

Reaction time
The reaction time (see Technical details [ 934]) of the PNOZ s50 is the time between a
signal changing at the inputs for fast (Y10/Y11, Y20/Y21) or slow shutdown (S35, S36) and
the signal changing at the outputs of the power circuit (O1+/O1-, O2+/O2-). The reaction
time takes into account the input filter time, temperature drift and spread of components.
To determine the plant's overall reaction times, the corresponding internal processing times
of the higher level safety control system and connected load must also be considered.

Installation

General installation guidelines

Control cabinet installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Fit the device to a horizontal DIN rail. The venting slots must face upwards and down-
wards. Other mounting positions could destroy the device.
} Use the locking element on the rear of the device to attach it to the DIN rail.
} Push the device upwards or downwards before lifting it from the DIN rail.

Dimensions
*with spring-loaded terminals
120 (4.72")

98 (3.86")

* 100 (3,94") 45
(1.77")

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Mounting distances
Depending on the ambient temperature, with control cabinet installation it may be neces-
sary to maintain a certain distance from the top and bottom, as well as to other heat-produ-
cing devices (see diagram).
The values stated for the mounting distances are minimum specifications. Details of
whether a distance needs to be maintained can be found in the section entitled "Supple-
mentary data [ 938]".
Air conditioning may otherwise be required.

Fig.: Mounting distances for the PNOZ s50

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Commissioning

Wiring

General wiring guidelines

Note:
} Information given in the "Technical details" must be followed.
} Use copper wire that can withstand 75 °C.
} The wiring must be designed to achieve sufficient noise immunity and protection
against noise emissions in terms of EMC. Please also refer to DIN EN 60204-1 (Elec-
trical equipment of machines).
Inputs
} Appropriate wiring must be used to exclude short circuits between the inputs or to a
supply line!
Outputs
} If short circuits occur between the cable from the output to the load and a supply line, it
will no longer be possible to switch off the load.
Possible remedy: Exclude the error by using separate multicore cable for supply
voltages
} Use appropriate wiring to exclude short circuits between the outputs!

Pin assignment

Female connector X1 Terminal Description

A2 A2 S36 S35 S11 S11 T1 T0 A2 Reference potential for
x 1 - Device's supply voltage
- Inputs
- Fault signal and status outputs
S36 Standard input for slow shutdown, power
circuit 2
S35 Standard input for slow shutdown, power
circuit 1
S11 Voltage output 24 VDC
S11 Voltage output 24 VDC
T1 Test pulse output 1
T0 Test pulse output 0

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Female connector X2 Terminal Description

O1+ O1- Y10 Y11 Y20 Y21 O1+ Failsafe output for power circuit 1, positive
x 2 O1- Failsafe output for power circuit 1, negat-
ive
Y10 Failsafe input for fast shutdown, power
circuit 1
Y11 Failsafe input for fast shutdown, power
circuit 1
Y20 Failsafe input for fast shutdown, power
circuit 2
Y21 Failsafe input for fast shutdown, power
circuit 2

Female connector X3 Terminal Description

O5 O4 O3 A2 Y2 Y1 A2 A1 O5 Failsafe output for status, power circuit 2
x 3 O4 Failsafe output for status, power circuit 1
O3 Failsafe output for fault signal
A2 0 V supply voltage for device
Y2 Standard input for feedback loop 2
Y1 Standard input for feedback loop 1
A2 0 V supply voltage for device
A1 24 VDC supply voltage for device

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Female connector X4 Terminal Description

B1 B2 O2+ O2- Y12 Y13 Y23 Y22 B1 Supply voltage of power circuits
x 4 B2 Reference potential of the supply voltage
to the power circuits
O2+ Failsafe output for power circuit 2, positive
O2- Failsafe output for power circuit 2, negat-
ive
Y12 Reference potential for failsafe inputs for
fast shutdown, power circuit 1
Y13 Reference potential for failsafe inputs for
fast shutdown, power circuit 1
Y23 Reference potential for failsafe inputs for
fast shutdown, power circuit 2
Y22 Reference potential for failsafe inputs for
fast shutdown, power circuit 2

Supply voltage for device

Supply voltage to the device

Please note: The supply
L1
voltage must be protected F1
L+
with a fuse. L2 A1

Fuse F1: L3 L-
A2
Circuit breaker, 24 VDC, 4 A,
PE
characteristic B/C

Requirements:
} When selecting the power supply, please refer to the requirements stated under Tech-
nical details [ 934].
Make sure that the supply voltage for the device (A1/A2) complies with the specified tol-
erance of -15/+20 %. If the voltage is outside this tolerance, then
– the device will change to a fault condition, if the outputs are switched on.
– a message will be entered in the error stack if the outputs are switched off.

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Supply voltage for power circuits

Requirements:
} When selecting the power supply, please refer to the requirements stated under Tech-
nical details [ 934].
Make sure that the supply voltage for the power circuits (B1/B2) complies with the spe-
cified tolerance of +/-10 %. If the voltage is outside this tolerance, then
– the device will change to a fault condition, if the outputs are switched on.
– a message will be entered in the error stack if the outputs are switched off.
} The power supply must be able to bridge a power outage of 20 ms.

Supply voltage for power cir-

cuits
Please note: The supply
L1
voltage must be protected F1
L+
with a fuse. L2 B1

Fuse F1: L3 L-
B2
Circuit breaker 24 V, 48
PE
VDC, 10 A, characteristic B/
C

Power circuit

Power circuit
Dual-pole outputs
O1+

O1-

O2+

O2-

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Inputs

Fast shutdown

Activation via safe single-pole

outputs
Link Y12 – Y13 PLC PNOZ s50
Link Y22 – Y23 O1 Y10

O2 Y11

PLC: Safety control system

Y12

Y13

O3 Y20

O4 Y21

Y22

Y23

Activation via safe dual-pole

outputs
Link Y10 – Y11 PLC PNOZ s50
Y10
Link Y20 – Y21 O1+
Y11

PLC: Safety control system O1- Y12

Y13

Y20
O2+
Y21

O2- Y22

Y23

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Slow shutdown

Activation via single-pole out-

puts
PLC: Safety control system PLC PNOZ s50
O3 S35

O4 S36

Connect the inputs to 24 VDC

if slow shutdown is not being S11 24 V DC
used.
S35
S11: Voltage output 24 VDC
S36

Outputs

Status outputs
PLC: Safety control system PNOZ s50 PLC
O3 I1

O4 I2

O5 I3

Feedback loop

Feedback loop
A N/C contact is shown in the
S11 24 V DC
connection diagram. A N/O
contact can also be con- Y1
figured.
Y2

Feedback loop with test

pulses
Please note the allocation of
the test pulses and feedback T0
loops:
T1
T0 <-> Y1
Y1
T1 <-> Y2
Y2

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Display menu and configuration

The menu settings are made on the unit's display via a rotary knob. You have the option to
make the settings on the knob by hand or with a screwdriver. If you make the settings with
a screwdriver, the knob can remain within the unit.

Operate rotary knob

[2]

[1]

Pull out knob (A):

} until it locks into position
} Release knob (B) and push it back into the unit:
– Press the bar on the side of the knob [1] towards the centre of the knob. This re-
leases the knob.
– Press the knob downwards [2] while keeping the bar pressed in

Configure device
The settings are made via the rotary knob, as follows:
Press the knob
} Confirm selection/setting
} Switch to menu
Rotate knob
} Select menu level
} Set the parameter/numeric value
The display is backlit. It is
} switched on by turning or pressing the rotary knob.
} switched off if the rotary knob has not been operated for 30 seconds.

Password protection
The configuration is password-protected.
} Parameters can only be changed once a password has been entered.
} Factory setting for the password: 000000
} The pasword consists of 6 figures in the range 000000 … 999999.
} The password can be changed at any time in the menu.

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Use chip card

The parameters that are set on a device are stored on the chip card. The data is stored
along with a device identifier and check sum. We recommend that you always operate the
unit with a chip card.
When the chip card is inside the unit,
} The chip card is checked to verify the device identifier, valid parameters, and ensure
that the data is identical.
} Device parameters are automatically saved to the chip card during configuration. As a
result, the chip card always contains a copy of the unit's current internal data.
When the device is switched on in the Power On operating state (all LEDs illuminate briefly)
a test is carried out to check whether
} a chip card is inserted or just an empty chip card holder.
} data on the chip card matches the data in the device.
} data on the chip card is valid.
In the Configuration operating state ("Run" LED flashes):
} The data is written to the chip card during configuration.
In the RUN operating state ("Run" LED is lit):
} The chip card containing a valid configuration must be inserted.
} The chip card must not be removed during operation.

Insert chip card

Make sure that you do not bend the chip card as you insert it into the chip card slot.

Save configuration with Software SmartCardCommander

You have the option to save a PNOZ s50 configuration from the chip card to your computer.
The configuration can be saved on the computer and then downloaded to other chip cards.
To do this you will need the chip card reader PNOZ Chip Card Reader with the corres-
ponding SmartCardCommander software. Both are available from Pilz as accessories, in-
dividually or as part of a set (see Order references Accessories [ 939]).

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PNOZ s50

Save PNOZ s50 configuration on the computer

1. Make a note of the configuration's CRC in the PNOZ s50. It is shown on the display in
the Information/ Configuration CRC menu. This will be needed later to check whether
the correct configuration is saved on the device.
2. Remove the chip card from the PNOZ s50 and insert it into the holder for the chip card
reader.
3. Start the SmartCardCommander software.
4. Insert the holder containing the chip card into the chip card reader.
5. The Memory Card directory is displayed in a list under Hardware on the software inter-
face of the SmartCardCommander.

6. To read the data on the chip card, click on the Memory Card directory and then select
Read Data from Card.
7. When Data read successfully is displayed on the software interface, the data can be
saved as a hex file in any directory on the computer.
8. Make sure that the corresponding configuration CRC, which you noted down, is saved
in the same directory.

Download configuration from the computer to the PNOZ s50

1. Insert a chip card into the holder for the chip card reader and insert this into the chip
card reader.
2. Start the SmartCardCommander software.
3. To write the chip card, select Write Data to Card and confirm with Yes.
4. Insert the chip card in the PNOZ s50.

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5. To ensure that the configuration has been transferred correctly, check that the CRC for
the configuration in the PNOZ s50 matches the configuration CRC you noted down on
the computer.

Display and configuration

Menu overview
The following diagrams illustrate the principle structure of the configuration menu on the
display.
The menu consists of
} Messages at cold start, if there are problems with the chip card.
} Level 1: Status indicators, error stack
} Level 2: Password entry
} Level 3: Configuration
The displayed symbols illustrate the operation of the rotary knob.

Rotate knob

Press knob

Level 1 and 2: Status indicators and password entry

Status information is displayed when the device is switched on. This level is not password-
protected.
The state of the signals is displayed as follows:

Icon Description
Signal inactive
Signal active

The password is entered in Level 2. It authorises configuration of the device in Level 3.

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PNOZ s50

Home Level 1 Level 2

PNOZ s50 Home

O1 O2 Access Denied
Y1 Y2 Wrong PIN

No

Counter Edit Config

1: Enter PIN
2: ------ Yes
Proceed Level 3

Input
Y10 Y20 Home
Y11 Y21
S35 S36

Feedback
Y1
Y2

Output
O1 O2
O4 O5
O3 TO/T1

Systeminfo
SW . .
Parameter CRC
0x
Error <XX/YY> Parameter
Cat. No. <XX/YY>
<Message> 0x
Error Stack
dddD hh:mm:ss MSB LSB
Cat. No.
<Message>
dddD hh:mm:ss

Fig.: Menu overview of Levels 1 and 2

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Level 3: Configuration
The device is configured in Level 3.

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Level 2

Level 3 Load Config

from Card
Reboot to Are you sure?
Adopt changes No Yes
Are you sure?
No Yes
Store Config
to Card
Home Are you Sure?
Level 1
No Yes

Config 1/3 Reset Config Input Voltage

Load to Default B1/B2
Store Are you sure? 0 24 V
Reset No Yes Cancel Store

Input
B1/B2 Y1/Y2 Pulse
Pulse <On/Off>
Y2 Logic
Cancel Store
Y1 Logic
Config 2/3 Feedback Logic N/O / N/C
Pulsing Y2
Input
Y1 Y1
Feedback Cancel Store
Y2 Logic
Output
Timing
Y2 Timing
Y1 Timing
O2 Ton
Output O1 Toff
O1 T _ _ _ _ ms
O2 U ____ V
Cancel Store Y2 Toff
Y1 Toff
Counter 2 Fast _ _ _ _ ms
Counter Counter 1 Slow _ _ _ _ ms
Counter 1 Cancel Store
Counter 2 Set:
Cancel Store
Y2 Ton
Y1 Ton
Config 3/3 PIN
Fast / Slow
Counter Old _ _ _ _ _ _ Denied _ _ _ _ ms
Change PIN New _ _ _ _ _ _ Wrong PIN Cancel Store
Reboot Cancel Store

Adopt changes
and Reboot
Are you sure?
No Yes

Fig.: Menu overview of Level 3

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Operate menus and enter values

Various navigational aids are available on the display:
} Tags
} Text fields
Tags

Display Description
Returns to the previous menu

Exits the configuration menu (Level 3) and switches to the home menu
(Level 1)
Switches from the current error in the error stack

Switches to the password menu (Level 2)

Text fields

Text field Description

Cancel or No Rejects all the changes and returns to the previous menu
Proceed Confirms the password entry and jumps to the configuration menu
(Level 3)
Store or Yes Saves all the changes and returns to the previous menu
To move within a menu and switch to another menu, proceed as follows:
1. Turn the rotary knob to jump from line to line.
The position within the menu is highlighted.
2. Press the rotary knob to move to the next menu or to the previous menu.

1 2
Counter Counter 1
Counter 1 ########
Counter 2 Set: ########
Cancel Store

Fig.: Moving from line to line

To change values in a menu, follow the instructions below:

1. Turn the rotary knob to jump from line to line.
2. Press the rotary knob. Only then is it possible to change a numeric value.
The selected area flashes. Values can now be changed.
3. Turn the rotary knob to switch between numeric values.
4. Press the rotary knob to complete the entry.

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1 2 3 4
off
O1 450
T 1000 ms 1000
U 12 V 1500
2150
Cancel Store

Fig.: Changing numeric values

Display menu at cold start

When the device is switched on in the Power On operating state (cold start), the memory
contents of the device and the chip card are read and compared. If there are any devi-
ations, messages will appear.

Overview Display Description

No Chipcard detected No Cipcard No – Insert chip card or only
detected chip card holder
No chip card and no chip
Proceed?
card holder in the device. No Yes
Yes – Switch to RUN operat-
ing state, without a chip card
inserted
Chipcard is Defect Cipcard is Proceed – 1. Use a valid
defect, remove chip card or insert chip card
The chip card is defective
Or replace holder only.
or Proceed 2. Restart device with Pro-
ceed.
Only the chip card holder is
inserted.
Memories are unequal Copy from
Ext. Memory
The parameters on the chip and Restart?
card and in the device No Yes
memory are not identical. Memories are
unequal, Copy
Ext. To Int. ?
Copy from
Int. To Ext. ?
Int. Memory
and Restart?
No Yes

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Overview Display Description

Memories are Ext. To Int. – Switch to the
unequal, Copy next menu to download
Ext. To Int. ? parameters from the chip
Int. To Ext. ? card to the device memory
Int. To Ext. – Switch to the
next menu to upload para-
meters from the device
memory to the chip card
Copy from No – Return to the previous
Ext. Memory menu
and Restart?
No Yes
Yes – Download parameters
from the chip card to the
device memory
Copy from No – Return to the previous
Int. Memory menu
and Restart?
No Yes
Yes – Upload parameters
from the device memory to
the chip card
Chipcard is Invalid Cipcard is No – 1. Use a valid chip card
Invalid, Copy or insert chip card holder
The parameters on the chip
Int. to Ext.? only.
card are invalid. No Yes 2. Restart device with No.
Yes – Upload parameters
from the device memory to
the chip card

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PNOZ s50

Status display and configuration

Level 1: Status indicators

Overview Display Description

PNOZ s50 C PNOZ s50 PNOZ s50 – Device name
Start-up display O1 O2 O1, O2 – Outputs of the
Y1 Y2
power circuits O1 and O2
Y1, Y2 – Standard inputs of
feedback loops 1 and 2.
Counter Counter 1: Counter for output O1+/
1: O1-
Number of operations
2: 2: Counter for output O2+/
O2-
Systeminfo Systeminfo SW: Software version of
SW . . device, e.g. 01.01.0001
Parameter CRC Parameter CRC: Check
0x
sum covering the device
configuration
Input Input Y10 – Failsafe input 0 for
Y10 Y20 fast shutdown, power circuit
States of the inputs are dis-
Y11 Y21 1
played
S35 S36 Y11 – Failsafe input 1 for
fast shutdown, power circuit
1
Y20 – Failsafe input 0 for
fast shutdown, power circuit
2
Y20 – Failsafe input 1 for
fast shutdown, power circuit
2
S35 – Standard input for
slow shutdown, power circuit
1
S36 – Standard input for
slow shutdown, power circuit
2
Feedback Feedback Y1 – Standard input for feed-
Y1 back loop 1
States of the feedback loops
Y2
are displayed Y2 – Standard input for feed-
back loop 2

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PNOZ s50

Overview Display Description

Output Output O1 – Failsafe output for
O1 O2 power circuit 1
States of the outputs are dis-
O4 O5 O2 – Failsafe output for
played
O3 TO/T1
power circuit 2
O3 – Failsafe output for fault
signal
O4 – Failsafe output for
status of power circuit 1
O5 – Failsafe output for
status of power circuit 1
TO/T1 – Test pulse output
0/1

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PNOZ s50

Overview Display Description

Error Stack Error Stack Current error stack entry
Error messages are dis- Cat. No. Cat. – Error class (hexa-
<Message>
played dddD hh:mm:ss
decimal)
No. – Error number (hexa-
decimal)
<Message> – Error text
dddD hh:mm:ss – Power-
on time since Power On:
Days, hours, minutes,
seconds

Error <XX/YY> Error stack entries

Cat. No. <XX/YY> – Entry number/
<Message>
dddD hh:mm:ss
number of entries (decimal)
Cat. – Error class (hexa-
decimal)
No. – Error number (hexa-
decimal)
<Message> – Error text
dddD hh:mm:ss – Power-
on time since error occurred:
Days, hours, minutes,
seconds

Parameter Parameters of a selected

<XX/YY> entry in the error stack
0x
<XX/YY> – Current para-
MSB LSB
meter/number of available
parameters (decimal)
0x######## – Parameters
(hexadecimal), grouped by
MSB and LSB

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PNOZ s50

Level 2: Password entry

Overview Display Description

PIN Edit Config _ _ _ _ _ _ – Field for enter-
Enter PIN ing the password
Password entry
------
Proceed – Confirm entry
Proceed
and jump to Level 3
Home – To start menu,
without confirming entry
You entered an incorrect
Access Denied
password. Back – Back to
Wrong PIN
password entry
Home – Back to start menu

Level 3: Configuration
The device is supplied with the following parameters:

Function Terminal Description Parameter Value In display menu

Supply voltage, B1/B2 Supply voltage Input Voltage 24 V Input -> Input Voltage
power circuits 1
and 2
Test pulses Y1/Y2 Test pulses on feed- Pulsing On Feedback -> Pulsing
back loops ->
Y1/Y2 Pulse
Power circuit 1 O1+/O1- Reduced voltage U 6V Output -> O1
Overexcitation time T 100 ms Output -> O1
Y1 Maximum ventilation Ton 30 ms Feedback -> Y1 ->
time
Y1 Timing -> Y1 Ton
Maximum application Toff fast 30 ms Feedback -> Y1 ->
time, fast shutdown
Y1 Timing -> Y1 Toff
Maximum application Toff slow 30 ms Feedback -> Y1 ->
time, slow shutdown
Y1 Timing -> Y1 Toff
Logic of feedback loop Logic N/C Feedback -> Y1 ->
1
Logic -> Y1 Logic

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PNOZ s50

Function Terminal Description Parameter Value In display menu

Power circuit 2 O2+/O2- Reduced voltage U 6V Output -> O2
Overexcitation time T 100 ms Output -> O2
Y2 Maximum ventilation Ton 30 ms Feedback -> Y2 ->
time
Y1 Timing -> Y2 Ton
Maximum application Toff fast 30 ms Feedback -> Y2 ->
time, fast shutdown
Y1 Timing -> Y2 Toff
Maximum application Toff slow 30 ms Feedback -> Y2 ->
time, slow shutdown
Y1 Timing -> Y2 Toff
Logic of feedback loop Logic NC Feedback -> Y2 ->
2
Logic -> Y2 Logic

Overview Display Description

Switch to submenus
Config 1/3 Config 1/3 Load – Switches to the Load menu to
Load download the configuration from the chip
Store card
Reset
Store – Switches to the Store menu to
save the configuration to the chip card
Reset – Switches to the Reset menu to
reset the configuration to the default set-
tings
Config 2/3 Config 2/3 Input – Switches to the Input menu to
Input configure the supply voltage for the power
Feedback element
Output
Feedback – Switches to the Feedback
menu to configure the feedback loops
Output – Switches to the Output menu to
configure the properties of the power out-
puts O1+/O1- and O2+/O2-
Config 3/3 Config 3/3 Counter – Switches to the Counter menu
Counter to enter a start value for the counter
Change PIN
Reboot
Change PIN – Switches to the Change
PIN menu to change the password
Reboot – Switches to the Reboot menu
to restart the device

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Overview Display Description

Load configuration from chip card
Load Config from Load Config Are you sure? – Security prompt
Card from Card
Are you sure?
No – Do not download parameters from
Download paramet- No Yes chip card
ers from the chip
Yes – Download parameters from chip
card to the device
card
Save configuration to chip card
Store Config to Store Config Are you sure? - Security prompt
Card to Card
No – Do not save parameters to chip card
Are you Sure?
Download paramet-
No Yes Yes – Save parameters to chip card
ers from the device
to the chip card
Restore default settings
Reset Config to Reset Config Are you sure? – Security prompt
Default to Default
No – Do not load default settings
Are you sure?
Reset configuration No Yes Yes – Load default settings
to default settings
Configure supply voltage B1/B2 to the power circuits
Input Input B1/B2 – Switch to the Input Voltage
B1/B2 menu to configure the inputs B1/B2
Switch to the menu
for the supply
voltage to the
power circuits
Input Voltage Input Voltage U < 24 > V – Select supply voltage for
B1/B2 power circuit, values: 24 V, 48 V
Configure the sup-
U 24 V
ply voltage to the Cancel – Exit menu without confirming the
Cancel Store
power circuits entry
Store – Confirm entry
Configure feedback loops Y1 and Y2
Feedback Feedback Pulsing – Configure test pulses
Pulsing
Configure feedback Y1 – Switch to the Y1 menu to configure
Y1
loops Y2 feedback loop Y1
Y2 – Switch to the Y2 menu to configure
feedback loop Y2

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PNOZ s50

Overview Display Description

Y1/Y2 Pulse Y1/Y2 Pulse Pulse On: Test pulse on
Pulse On/Off
Activate test pulse Pulse Off: Test pulse off
Cancel Store Cancel – Exit menu without confirming the
entry
Store – Confirm entry

Please note: The test pulses can only be

activated simultaneously for both feedback
loops Y1 and Y2.
Y1 or Y2 Y2 Logic – Switch to Logic Y1 or Logic Y2
Y1 menu
Switch to sub- Logic
menus for configur- Timing
Timing – Switch to Timing Y1 or Timing
ation of the feed- Y2 menu
back loops
Y1 Logic or Y2 Lo- Y2 Logic Logic < N/O /N/C> - Input logic for feed-
gic Y1 Logic back loop Y1 or Y2:
Logic N/O / N/C
Define N/C or N/O N/O: N/O contact
contact in the feed- Cancel Store N/C: N/C contact
back loop
Cancel – Exit menu without confirming the
entry
Store – Confirm entry
Y1 Timing or Y2 Y2 Timing Ton – Switch to submenu for configuration
Timing Y1 Timing of the max. ventilation time
Ton
Toff Toff – Switch to submenu for configuration
of the max. application time

Y1 Ton or Y2 Ton Y2 Ton Slow / Fast < 500 > ms – Max. ventilation
Y1 Ton time
Configure max.
Fast / Slow
ventilation time for _ _ _ _ ms
Values: 30 … 4000 ms configurable in
fast and slow shut- Cancel Store steps
down The max. ventilation times are the same
for fast and slow shutdown.
Cancel – Exit menu without confirming the
entry
Store – Confirm entry

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PNOZ s50

Overview Display Description

Y1 Toff or Y2 Toff Y2 Toff Fast < 500 > ms – Max. application time
Y1 Toff for fast shutdown
Configure max. ap-
Fast _ _ _ _ ms
plication time for Slow _ _ _ _ ms
Slow < 500 > ms – Max. application time
fast and slow shut- Cancel Store for slow shutdown
down Values: 30 … 4000 ms configurable in
steps
Cancel – Exit menu without confirming the
entry
Store – Confirm entry
Configure power circuits O1+/O1- and O2+/O2-
Output Output O1 – Switch to the O1 menu to configure
O1 power circuit 1
Configure power
O2
circuits O2 – Switch to the O2 menu to configure
power circuit 2
O1 or O2 O2 O1 or O2
O1
Configure overex- T _ _ _ _ ms T < 1000 > ms – Configure overexcitation
citation time and re- U ____ V time, values: off, 100 … 2500 ms configur-
duced voltage Cancel Store able in steps.
If "off" is configured, the voltage at B1/B2
is connected directly to outputs O1 or O2
without reduction. Any value entered for
the reduced voltage will not be evaluated.
U < 12 > V – Configure reduced voltage,
values: 6, 8, 12, 16, 24 V
Store – Confirm entry
Cancel – Exit menu without confirming the
entry
Configure counter
Counter Counter Counter 1 – Event counter 1 - Switch to
Counter 1 the Counter 1 menu to configure the num-
Specify offset for
Counter 2 ber of operations for power circuit O1+/
number of opera- O1-
tions
Counter 2 – Event counter 2 - Switch to
the Counter 2 menu to configure the num-
ber of operations for power circuit O2+/
O2-

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PNOZ s50

Overview Display Description

Counter 1 or Counter 2 Counter 1 – Event counter 1 - Configure
Counter 2 Counter 1 number of operations for load at power cir-
cuit O1+/O1-
Switch to menu to Set:
set the counter for Cancel Store
Counter 2 – Event counter 2 - Configure
the number of oper- number of operations for load at power cir-
ations for power cir- cuit O2+/O2-
cuits O1+/O1- or ######## – Old counter status
O2+/O2-
Set: – Enter new counter status, e.g.
when a used load is applied
Value range: 0 … 99999999
Store – Confirm entry
Cancel – Exit menu without confirming the
entry
Change password
PIN PIN Old – Enter the old password
Old _ _ _ _ _ _
Change password New – Enter the new password
New _ _ _ _ _ _
Cancel Store Cancel – Exit menu without confirming the
entry
Store – Adopt new password
Denied Wrong PIN You entered an incorrect password
Error message Denied
Wrong PIN

Restart after changing configuration

Adopt changes Adopt changes No – Do not restart
and Reboot and Reboot
Are you sure?
Yes – Restart
Restart and adopt No Yes
configuration

Restart device
Restart the device if you have changed the configuration. The changed configuration is ad-
opted during a restart.
There are two options for restarting the device once the configuration is complete.
Option one:
1. Switch off the device's supply voltage (terminals A1 and A2).
2. Switch the device's supply voltage back on.
The configuration is adopted.

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Option two:
1. Select Reboot in menu level 3.
2. Select Yes and press the rotary knob.
The device is restarted and the configuration is adopted.

Examples

Overview
This chapter provides information on how to connect the PNOZ s50 to a safety control sys-
tem. The connections illustrated are independent of any specific control system.

Mechanical holding brake

Properties
PNOZ s50
} Safe activation of two independent mechanical holding brakes
} Ventilation and application times are monitored
} Fast and slow shutdown of both brakes
} Feedback loop for brake B1 is monitored via input Y1
} Feedback loop for brake B2 is monitored via input Y2
} Fuses
– F1: 24 V DC, 4 A, characteristic B/C
– F2: 24 V DC, 10 A, characteristic B/C
Safety control system
} Inputs:
– Fault signal O3
– State of brakes O4, O5 (applied, ventilated) is monitored
} Outputs
– Activation of fast and slow shutdown of brake
Brake
} Micro switch S1 to signal the state of brake B1
} Micro switch S2 to signal the state of brake B2

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PNOZ s50

Configuration overview
The following parameters must be set in the display menu:

Function Terminal Description Parameter Value In display menu

Supply voltage, B1/B2 Supply voltage Input Voltage 24 V Input -> Input Voltage
power circuits 1
and 2
Test pulse Y1/Y2 Test pulses on feed- Pulsing On Feedback -> Pulsing
back loops ->
Y1/Y2 Pulse
Power circuit 1 O1+/O1- Reduced voltage U 12 V Output -> O1
Overexcitation time T 450 ms Output -> O1
Y1 Maximum ventilation Ton 60 ms Feedback -> Y1 ->
time
Y1 Timing -> Y1 Ton
Maximum application Toff fast 30 ms Feedback -> Y1 ->
time, fast shutdown
Y1 Timing -> Y1 Toff
Maximum application Toff slow 150 ms Feedback -> Y1 ->
time, slow shutdown
Y1 Timing -> Y1 Toff
Logic of feedback loop Logic N/C Feedback -> Y1 ->
1
Logic -> Y1 Logic
Power circuit 2 O2+/O2- Reduced voltage U 12 V Output -> O2
Overexcitation time T 450 ms Output -> O2
Y2 Maximum ventilation Ton 60 ms Feedback -> Y2 ->
time
Y1 Timing -> Y2 Ton
Maximum application Toff fast 30 ms Feedback -> Y2 ->
time, fast shutdown
Y1 Timing -> Y2 Toff
Maximum application Toff slow 150 ms Feedback -> Y2 ->
time, slow shutdown
Y1 Timing -> Y2 Toff
Logic of feedback loop Logic NC Feedback -> Y2 ->
2
Logic -> Y2 Logic

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PNOZ s50

Connection

Safety Control

Outputs Inputs
O0 O1 O2 O3 O4 O5 I0 I1 I2

PNOZ s50
Y10 Y12

Y11 Y13

Y20 Y22

Y21 Y23

S11
S35
S36 O3

Y2 O4

Y1 O5
F1
A1 T0
24 V DC
A2 T1
F2
B1
24 V DC
B2
O1+ O1- O2+ O2-

M M

B1 B2

S1

S2

Fig.: Connection example: Two mechanical holding brakes

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PNOZ s50

Technical details

General
Approvals CE, EAC (Eurasian), TÜV, cULus Listed
Electrical data
Supply voltage
for Supply to the system
Voltage 24 V
Kind DC
Voltage tolerance -15 %/+20 %
Output of external power supply (DC) 18 W
Output of external power supply (DC) at no load 3W
Residual ripple DC 5%
External unit fuse protection F1 4 A, circuit breaker 24 V DC, characteristic B/C
Potential isolation No
Supply voltage
for Supply to 2-pole SC outputs
Voltage 24 V, 48 V
Kind DC
Voltage tolerance -10 %/+10 %
Output of external power supply (DC) 240 W
External unit fuse protection F1 10 A, circuit breaker 48 V DC, characteristic B/C
Potential isolation yes
Inputs
Number 8
Number of safe inputs 4
Number of standard inputs 4
Input current, safe inputs 3 - 10 mA
Input current, standard inputs 3 - 10 mA
Min. threshold voltage when signal changes from "1"
to "0", safe inputs 7V
Max. threshold voltage when signal changes from "0"
to "1", safe inputs 10 V
Min. threshold voltage when signal changes from "1"
to "0", standard inputs 7V
Max. threshold voltage when signal changes from "0"
to "1", standard inputs 10 V
Pulse suppression 1 ms
Voltage at
Input circuit DC 24 V
Feedback loop DC 24 V
Potential isolation No

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Semiconductor outputs
Number of positive-switching single-pole semicon-
ductor outputs 3
Switching capability
Voltage 24 V
Current 0,1 A
Max. duration of off time during self test 300 µs
Short circuit-proof yes
Potential isolation No
Permitted loads inductive, capacitive, resistive
Semiconductor outputs, 2-pole
Number of dual-pole semiconductor outputs 2
Maximum output power during continuous duty 84 W
Maximum output power during overexcitation 156 W
Reduced voltages 6 V, 8 V, 12 V, 16 V, 24 V
Voltage tolerance of reduced voltages -10 %/+10 %
Max. output current at "1" signal, 24 V, continuous
duty 3,5 A
Max. output current at "1" signal, 48 V, continuous
duty 1,75 A
Max. output current at "1" signal, 24 V, overexcitation 6,5 A
Max. output current at "1" signal, 48 V, overexcitation 3,25 A
Min. current at 2-pole output at "1" signal 100 mA
Short circuit-proof yes
Permitted loads Inductive
Max. duration of off time during self test 500 µs
Voltage outputs
Number 1
Voltage 24 V DC
Max. current 0,1 A
Short circuit-proof yes
Potential isolation No
Test pulse outputs
Number of test pulse outputs 2
Voltage, test pulse outputs 24 V DC
Max. duration of off time during self test 6 ms
Short circuit-proof yes
Max. output current at "1" signal 0,1 A
Potential isolation No
Times
Supply interruption before de-energisation 20 ms
Max. reaction time when the input signal changes 7 ms

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PNOZ s50

Times
Ventilation time configurable in steps 30 ms ... 4000 ms
Application time during fast shutdown configurable in
steps 30 ms ... 4000 ms
Application time during slow shutdown configurable in
steps 30 ms ... 4000 ms
Overexcitation time configurable in steps 100 ms ... 2500 ms
Environmental data
Climatic suitability EN 60068-2-1, EN 60068-2-14, EN 60068-2-2, EN
60068-2-78
Ambient temperature
Temperature range 0 - 55 °C
Storage temperature
Temperature range -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C
Condensation during operation Not permitted
EMC EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN
61000-4-5, EN 61000-4-6, EN 61000-4-8, EN
61326-3-1
Vibration
In accordance with the standard EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0,35 mm
Max. operating height above sea level 2000 m
Airgap creepage
In accordance with the standard EN 60664-1
Overvoltage category III
Protection type
Mounting area (e.g. control cabinet) IP54
Housing IP20
Terminals IP20
Potential isolation
Potential isolation between 2-pole semiconductor outputs and system
voltage
Type of potential isolation Basic insulation
Mechanical data
Mounting position Horizontal on top hat rail
Material
Bottom PC
Front PC
Top PC
Connection type Spring-loaded terminal

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PNOZ s50

Mechanical data
Mounting type plug-in
Conductor cross section with spring-loaded terminals:
Flexible with/without crimp connector 0,2 - 2,5 mm², 24 - 12 AWG
Spring-loaded terminals: Terminal points per connec-
tion 2
Stripping length with spring-loaded terminals 9 mm
Dimensions
Height 100 mm
Width 45 mm
Depth 120 mm
Weight 255 g
The standards current on 2013-03 apply.

Safety characteristic data

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
Mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
All PL e Cat. 4 SIL CL 3 7,83E-10 SIL 3 6,81E-05 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.
The safety-related characteristic data (PFH, PFD) are mean values. They have been calcu-
lated at an average ambient component temperature of 40 °C and apply for the ambient
temperature range stated in the technical details.

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PNOZ s50

Supplementary data
The max. permitted load current at the power circuits O1+/O1- and O2+/O2- depends on
the
} Ambient temperature.
} Distance between the PNOZ s50 and adjacent devices.
} Number of power circuits connected (one or two).
} Size of the supply voltage to the power circuits at B1/B2.

Distance re- Ambient tem- Number of Max. permitted Max. permitted

quired between perature power circuits output current output current
adjacent at UB1/B2 = 24 V at UB1/B2 = 48 V
devices
Yes 45°C 1 6.5 A 3.25 A
Yes 55°C 1 5.5 A 2.75 A
Yes 45°C 2 4.5 A 2.25 A
Yes 55°C 2 4.0 A 2.0 A
No 45°C 1 6.0 A 3.0 A
No 55°C 1 5.0 A 2.5 A
No 45°C 2 4.0 A 2.0 A
No 55°C 2 3.5 A 1.75 A

Use of the devices in accordance with UL

Ambient tem- Number of Max. permitted Max. permitted Utilisation cat-

perature power circuits output current output current egory
at UB1/B2 = 24 V at UB1/B2 = 48 V
45°C 1 6.5 A 3.25 A Pilot Duty
55°C 1 5.5 A 2.75 A
45°C 2 4.5 A 2.25 A
55°C 2 4.0 A 2.0 A
When using the devices in accordance with UL, please note the following:
} The ambient temperature is understood to be the Surrounding Air Temperature.
} Appropriate measures e.g (tempering of the control cabinet) should be used to ensure
that the stated values are maintained when devices are installed without a distance.

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Order reference

Order references Module

Product type Terminals Order no.
PNOZ s50 C Spring-loaded termin- 751 500
als

Order references Accessories

Chip cards and chip card reader

Product type Features Order No.

PNOZmulti Chipcard Chip card 32 kB 779 211
PNOZmulti Chipcard Set Chip card 32 kB 10 pieces 779 212
Chipcard Holder Chip card holder 779 240
PNOZmulti Seal Chip card seal 10 pieces 779 250
PNOZ Chip Card Reader Chip card reader for saving the configuration on the com- 779 230
puter
SmartCardCommander Software for the chip card reader 779 230, for saving the 750 031
with SIM card adapter configuration on the computer
PNOZsigma Chip Card Set consisting of the PNOZ Chip Card Reader and Smart- 750 030
manager set CardCommander with SIM card adapter (779 230 and 750
030)

Terminals

Product type Features Order No.

PNOZ s Set1 Spring Set of plug-in 1 piece 751 008
Loaded Terminals 45 mm spring-loaded ter-
minals

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 2016-09 939
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
 1002173-EN-07, 2016-09 Printed in Germany
Support

100XXXX-DE-0X
0-0-1-3-000, 2015-00 Printed in Germany
© Pilz GmbH & Co. KG, 2015
© Pilz GmbH & Co. KG, 2015
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SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary
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CMSE®, InduraNET p®, PAS4000®, PAScal®, PASconfig®, Pilz®, PIT®, PLID®, PMCprimo®, PMCprotego®, PMCtendo®, PMD®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
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from the details stated in this document, depending on the status at the time of publication and the scope of the equipment. We accept no responsibility for the validity, accuracy
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Pilz GmbH & Co. KG

Felix-Wankel-Straße 2
73760 Ostfildern, Germany
Tel.: +49 711 3409-0
Fax: +49 711 3409-133
[email protected]
www.pilz.com