Project N° Unit Document Code Serial N° Rev Page

2542 000 JSD 2300 001 3 2/35

Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

INDEX
Page
1. GENERAL 3
2. CODES AND STANDARDS 5
3. REFERENCE DOCUMENTS 7
4. SCOPE 7
5. COATING SYSTEMS 8
6. COATING MATERIALS 11
7. COATING APPLICATION 12
8. INSPECTION AND ACCEPTANCE 19
9. DURABILITY AND GUARANTEES 23
10. PAINTING PROCEDURE 23
11. COLOUR AND IDENTIFICATION 24

APPENDIX 1

TABLE 1 - SELECTION OF COATING SYSTEMS

TABLE 2 - SELECTION OF COATING SYSTEMS FOR STORAGE BULLETS

APPENDIX 2

TABLE 3 – INSPECTION AND TESTING REQUIREMENTS

which it is specifically furnished or outside the extent of the agreed upon right of use.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev Page
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Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

1. GENERAL

1.1. Scope

Scope of this document is to define the minimum technical requirements for the
selection of coating systems, surface preparation, coating application, quality
assurance and control for the external corrosion protection applicable to the following
categories of work in industrial facilities for the Azerikimya Modernization Project – EPC:
 steel structures
 equipment
 machineries
 piping, valves and fittings
 instrumentation
 storage bullets

Internal surfaces, buried or submerged, concrete materials are not part of this
document.

1.2. Contractual Definitions

For the purpose of this specification, the following definitions shall apply. They shall be
confirmed on the base of each contract.

COMPANY — The Client

CONTRACTOR — The party which carries out all or part of the design, engineering,
procurement, construction, commissioning or management of the Project.

MANUFACTURER/VENDOR — The party which manufactures and/or supplies

equipment, piping for the project.

COATING MANUFACTURER — The party which manufactures and/or supplies the

coating products.
which it is specifically furnished or outside the extent of the agreed upon right of use.

SUBCONTRACTOR — The party which carries out surface preparation, application,

and testing of the coatings/systems as specified by the CONTRACTOR.

1.3. Terms and Definitions

Protective coating system or used as synonymous in this Specification as the sum of

painting system the total coats of paint materials applied to a substrate
to provide corrosion protection

Corrosivity the capacity of an environment to produce corrosion in

a given system

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev Page
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Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

Durability expected duration time of the effectiveness of a

painting system up to the first important maintenance
operation

Mill scale the oxide layer that is formed during the heat treatment
or hot fabrication of metals

Surface / anchor profile pattern left on a surface after abrasive blasting or acid
treatment for the adhesion of primer coat

Primer coat first coat/layer of a coating system

Intermediate coat any coat/layer between the primer and the finish coat

Finishing / topcoat final coat/layer of a coating system that normally has a

specific standard colour, gloss requirements and
weather resistance properties

Tie coat coat designed to improve inter-coat adhesion and/or

avoid certain phenomena and defects during spray
application

Stripe coat supplementary coat normally applied by brush or roller

to ensure uniform and suitable coverage of critical and
difficult areas to coat by spray such as edges, borders,
rough welds, internal side of small reinforced angle
bars too close to the plate, deep boxed areas, internal
side of pipe sleeves, pipe penetrations, etc.

Mist coat a thin sprayed coat of a very dilute paint providing a

thin, wet layer of paint that helps the adhesion of
subsequent coats, or to avoid certain phenomena.
Often this spray technique replace the tie coat layer in
a coating system where is not included

Overcoating time the minimum or maximum window’s time at a specific

which it is specifically furnished or outside the extent of the agreed upon right of use.

temperature to be strictly observed before to applying

the subsequent layer of paint

Wet film thickness the thickness of coating film immediately after

application to a surface

Dry film thickness (DFT) the thickness remaining on the surface after the coating
has dried / cured, specified in microns (μm)

Maximum dry film thickness the highest acceptable DFT above which the
performance of the coating could be impaired

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev Page
2542 000 JSD 2300 001 3 5/35

Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

Pot life maximum time, at any particular temperature, during

which a coating material supplied as separate
components can successfully be used after they have
been mixed together

Shelf life time during which a coating material will remain in good
condition when stored in its original sealed container
under recommended storage conditions

Volatile organic compound any organic liquid and/or solid that evaporates
(VOC) spontaneously at the prevailing temperature and
pressure of the atmosphere with which it is in contact

Carbon steel surfaces the definition includes all carbon steel, low alloy steel,
cast iron and ductile iron materials

2. CODES AND STANDARDS

The codes listed below are to be read in conjunction with this specification and are to
be used as a minimum requirement for the supply of materials/work. For work on the
job site the safe working procedures laid down by the COMPANY must be adhered to.
For work carried out at VENDOR premises it may be necessary to use other
specifications and codes which conform to local and/or government requirements for
safe working procedures. Where this is the case these local and governmental
regulations shall prevail.

All materials, workmanship and testing except as specified otherwise herein, shall be in
accordance with latest editions and supplements of the following specifications and
Codes of Practice.

Steel Structures Painting Manual

SSPC-SP1 Steel Structures Painting Council Surface Preparation Specification –

Solvent Cleaning
which it is specifically furnished or outside the extent of the agreed upon right of use.

SSPC-SP11 Power Tool Cleaning to Bare Metal

International Organization for Standardization (ISO)

ISO 2409 Paints and varnishes – Cross-cut test

ISO 2178 Non-Magnetic Coating on Magnetic Substrates – Measurement of

Coating Thickness – Magnetic Method

ISO 4624 Paints and varnishes – Pull Off Test for adhesion

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev Page
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Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

ISO 4628-1 to 6 Paints and varnishes – Evaluation of degradation of paint coatings –

Designation of intensity, quantity and size of common types of defect

ISO 8501-1 Preparation of steel substrates before application of paints and

related products – Visual assessment of surface cleanliness.
Part 1: Rust grades and preparation grades of uncoated steel
substrates and of steel substrates after overall removal of previous
coatings

ISO 8501-2 Preparation of steel substrates before application of paints and

related products – Visual assessment of surface cleanliness.
Part 2: Visual assessment of surface cleanliness

ISO 8501-3 Preparation of steel substrates before application of paints and

related products – Visual assessment of surface cleanliness.
Part 3: Preparation grades of welds, cut edges and other areas with
surface imperfections

ISO 8502-2 to 3 Preparation of steel substrates before application of paints and

related products – Tests for the assessment of surface cleanliness

ISO 8502-4 Preparation of steel substrates before application of paints and

related products – Tests for the assessment of surface cleanliness:
Guidance on the Estimation of the Probability of Condensation Prior
to Paint Application

ISO 8502-6 Preparation of steel substrates before application of paints and

related products – Tests for the assessment of surface cleanliness:
extraction of soluble contaminants for analysis – The Bresle method

ISO 8502-9 Preparation of steel substrates before application of paints and

related products – Tests for the assessment of surface cleanliness:
Field method for conductometric determination of water-soluble salts

ISO 8503-1 to 4 Preparation of steel substrates before application of paints and

related products – Surface roughness characteristics of blast-cleaned
which it is specifically furnished or outside the extent of the agreed upon right of use.

surfaces

ISO 8504-1 to 3 Preparation of steel substrates before application of paints and

related – Methods for surface preparation products

ISO 12944-1 Paints and varnishes – Corrosion protection of steel structures by

protective paint systems – Part 1: General Introduction

ISO 12944-2 Paints and varnishes – Corrosion protection of steel structures by

protective paint systems – Part 2: Classifications of environments

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev Page
2542 000 JSD 2300 001 3 7/35

Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

ISO 12944-3 Paints and varnishes – Corrosion protection of steel structures by

protective paint systems – Part 3: Design and constructive
requirements

ISO 12944-4 Paints and varnishes – Corrosion protection of steel structures by

protective paint systems – Part 4: Surface types and preparation

ISO 12944-5 Paints and varnishes – Corrosion protection of steel structures by

protective paint systems – Part 5: Protective paint systems

ISO 12944-7 Paints and varnishes – Corrosion protection of steel structures by

protective paint systems – Part 7: Execution and supervision of
painting work

ISO 19840 Paints and varnishes - Corrosion protection of steel structures by

protective paint systems - Measurement of, and acceptance criteria
for, the thickness of dry films on rough surfaces

American Society for Testing and Materials (ASTM)

ASTM D 4285 Standard test method for indicating oil or water in compressed air

ASTM D 4417 Field Measurement of Surface Profile of Blast Cleaned steel

ASTM D 4752 Measuring MEK resistance of ethyl silicate (inorganic) zinc-rich

primers by solvent rub

ASTM D 5402 Assessing the solvent resistance of organic coatings using solvent
rubs

3. REFERENCE DOCUMENTS

The following reference documents, to the extent specified herein, form a part of this
specification. When an edition date is not indicated for a document, the latest edition in
which it is specifically furnished or outside the extent of the agreed upon right of use.

force at the time of VENDOR’S proposal submittal shall apply.

Project Specifications
2542 000 JSD 2200.001 Job Design Specification for Hot Insulation
2542 000 JSD 2200.002 Job Design Specification for Cold Insulation

4. SCOPE

4.1. Selection of Painting Systems

Painting systems are selected according to the following parameters:

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

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Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

 Type of substrate
 Atmosphere or environment
 Operating temperatures (minimum and maximum values)
Note:
Any severe design condition that could affect the life of protective coating will be
considered for the selection of the suitable painting system (i.e. steam out,
regeneration condition, cyclic temperature).

4.2. Definition of Atmosphere or Environment

Painting systems are selected with reference to the atmospheric-corrosivity categories

C5I as per ISO 12944 - part 2 & 5, for a minimum expected durability M (medium).

4.3. Surfaces to be coated

 All insulated and uninsulated carbon steel surfaces and low alloy steel surfaces
 Insulated stainless steel surfaces up to 200°C

4.4. Surfaces not to be coated

 Un-insulated stainless steel surfaces (unless required for reasons of appearance or

safety identification)
 Other non-ferrous metal surfaces (aluminum, copper alloys, etc.), unless required
for reasons of appearance or safety identification
 Galvanized steel surfaces, unless required for reasons of appearance or safety
identification
 Nickel Alloy surfaces
 Machined surfaces as flange faces, screw threads
 Friction surfaces of assemblies using friction
 Surfaces used for identifications purposes, such as nameplates, serial number
plates, valve identification signs, gauge glasses and guards, gauge faces and light
fixtures, valve stems and flange bolts shall not be coated
 Galvanized steel gratings
which it is specifically furnished or outside the extent of the agreed upon right of use.

 Plastic and plastic coated materials when colour coding is not necessary

5. COATING SYSTEMS

5.1. Standard Coating Systems

Coating systems are described in TABLE 1 of APPENDIX 1, for all items of the Project.
The content of TABLE 1 shall be read in conjunction with relevant NOTES on page 32.
The selection of the proper system is based on material of construction, the presence
of insulation or fireproofing, and operating temperature.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev Page
2542 000 JSD 2300 001 3 9/35

Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

5.2. Original Manufacturer's coating systems

Packaged equipment (including mechanical parts, pressure vessels, piping,

instruments, machinery, etc.) and equipment items, such as pumps, compressors,
turbines, blowers, electric motors, transformers, generators, hoists and cranes, control
valves, instrumentation etc. will be completely coated according to Manufacturer’s
standard system provided it complies with the following requirements:
 Painting procedure including description of the coating system (type and trade
name of coating products, number of coating layers, dry film thickness of each
layer, etc.) shall be submitted to CONTRACTOR for written approval, together with
product technical data sheets (see para 10).
 The Manufacturer’s coating system must meet the required quality of corrosion
protection adapted to the climatic and the corrosive conditions of the plant (C5I as
per ISO 12944).
Moreover, coating systems shall comply with the following:
Surface preparation shall be abrasive blast cleaning to grade Sa 2.5 minimum for
carbon steel surfaces (ref. to definition on para 1.3) and grade Sa 1 for stainless steel
surfaces.

a. For carbon steel surfaces at temperature below 100°C, the coating system shall be
based on two-component products, including:
 60 µm minimum of anticorrosive primer,
 an intermediate coat,
 a finishing suitable for weather exposure.
The total dry film thickness of the system shall be no less than 240 µm.
b. For carbon steel surfaces at operating temperature above 100°C up to 400°C, the
coating system shall consist of the following:
 60 µm minimum of two-component inorganic zinc primer (zinc silicate),
 two coats of heat resistant inorganic coating.
c. For carbon steel surfaces at operating temperature above 400°C and up to 525°C,
the coating system shall consist of two coats heat resistant silicone aluminium
coating.
Insulated stainless steel surfaces at operating temperature up to 100°C shall be
which it is specifically furnished or outside the extent of the agreed upon right of use.

d.
protected with minimum 2 coats of two-component zinc-free, chloride-free, epoxy
products. The total dry film thickness of the system shall be no less than 200 µm.
e. For uninsulated stainless steel surfaces, the finish coat shall be weather resistant
type, giving gloss appearance.
f. Stainless steel surfaces at operating temperature above 100°C shall receive two
coats of zinc-free, chloride-free, heat resistant inorganic products (e.g. silicone-
based) applied at minimum dry film thickness of 25 µm per coat.

In case of special condition not indicated above, refer to Table 1 of Appendix 1.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev Page
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Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

5.3. Special cases

In some cases (e.g. thin steel plates on items located indoors), powder coatings based
on polyester and/or epoxy resins may be allowed for uninsulated surfaces below
100°C. A minimum dry film thickness of 100 µm is then required.
For equipment items in special conditions, such as for instance immersion service, the
applicable coating system will be designed for the specific fluid characteristics and
service conditions.

5.4. Storage Bullets Coating Systems

Coating systems for Underground Bullets are described in TABLE 2 of APPENDIX

1.
The selection of system is based on material of construction and operating
temperature.

5.5. Piping Supports

Piping supports welded to pipe shall be coated with the same painting system as the
supported line.
For supports welded to insulated pipes, as well as protrusions through the insulation,
painting system for the uninsulated portion, shall be suitable even for weather
exposure.
In case of bi-metallic supports, the coating system shall be selected properly according
to the base material to be coated. In addition, coating containing zinc shall not be used
on stainless steel surfaces (refer to para 8.13.).

5.6. Piping Bulk Components

Unless otherwise specified, non-itemized piping material made of carbon steel such as
valves or manifolds, shall be coated by Vendor with a layer of two-component inorganic
zinc silicate primer to a minimum dry film thickness of 60 µm.
Subsequent coats of the painting system shall be applied either at prefabrication shop
when the material is assembled in a spool, or at site when installed as a single item,
after a thorough degreasing and cleaning of the surface as per application instructions
by paint Manufacturer.
which it is specifically furnished or outside the extent of the agreed upon right of use.

Valves operators (i.e. gear, lever, hand wheel, position indicator) can be supplied with
standard anticorrosive coating system by Vendor, suitable for site weather exposure.
In case of components supplied with a Vendor’s temporary protection (such as
phosphatizing) a proper protective coating system shall be provided at prefabrication
stage or field.
Piping components made of stainless steel if delivered unpainted, shall be pickled and
passivated by Vendor.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev Page
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Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

6. COATING MATERIALS

6.1. Sources of Materials

Only the materials generically specified for a given service in this specification are to be
used. The fabrication and/or painting SUBCONTRACTOR shall state the name of the
Coating Manufacturer and of the coating material.
Use of products from different Coating Manufacturers for the same coating system is
NOT acceptable.
Subsequent coat of different Coating Manufacturer than the previous one is to be
individually supported by written statements from each Coating Manufacturer involved
to attest compatibility and integrity of the entire coating system.
All paint and coating materials shall be delivered to site in the Coating Manufacturer
unopened original containers, in good state and correctly labelled. Label shall feature
the Coating Manufacturer's name, brand name, batch number and date of
manufacture.
No material shall be used after its shelf life has expired.

Technical data sheets shall also be supplied, clearly indicating all the features and
requirements of the products (i.e. max/min overcoating times for the specified DFT,
max/min DFT, max temperature resistance etc.).

6.2. Coating Composition

All coating products used in shop or on site shall meet the following requirements.

a) All coating product formulation shall respect the local legislation of the place of
application (e.g. VOC, isocyanates, etc) and to some extend they shall comply with
the legislation of the country/state where the plant is built.
b) Coatings shall be free of heavy metals such as arsenic, barium, cadmium, lead,
mercury, silver, chromium, selenium. However, zinc coatings containing barium
sulphate and less than 0.02% lead are acceptable.
c) Two-pack finish coats shall be based on acrylic polyurethane media. Where
isocyanate cured products are not allowed, alternative finish products shall be
submitted to CONTRACTOR for approval. Finish coat shall have good gloss
which it is specifically furnished or outside the extent of the agreed upon right of use.

retention and weather/UV resistance.

d) Two-pack epoxy finish coatings shall be based on a polyamide or amine adduct
cured two-pack epoxy media and shall be pigmented with titanium dioxide and/or
light fast coloured pigments to provide the necessary opacity, film build and
weather resistance. A semi-gloss finish is required.
e) Silicone coatings shall be based on a one-pack formulation. They may comprise
leafing aluminum pigment dispersed in the silicone or modified silicone media,
except for application on stainless steel surfaces. The coating shall be able to dry
completely at ambient temperature (no "tacky" surface) and shall withstand to
continuous exposure at temperatures up to 540°C when required.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

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Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

f) Inorganic zinc silicate primers shall be based on ethyl silicate media and shall
contain not less than 85 % zinc dust by weight in the dry film. They shall be two-
component products.
g) Alternative high performance two-pack waterborne coating products shall be
submitted to CONTRACTOR for approval.

Notes:
1. oil-, alkyd-, vinyl-, or acrylic-based one-component paints, and so-called "enamel",
"varnishes" or "synthetic resin" are not accepted, since not suitable for heavy duty
service.
2. nitrocellulose-based lacquers are not allowed due to high flammability.

7. COATING APPLICATION

7.1. Equipment for Surface Preparation and Coating Application

The coating SUBCONTRACTOR shall supply and transfer to site all the equipment and
material necessary to carry out the cleaning, masking, priming and painting work in
accordance with this specification and Coating Manufacturer's recommendations.
Test equipment and devices necessary to perform inspection activities required by
present specification, shall be provided by the coating SUBCONTRACTOR.

7.2. Blasting Equipment

All blasting equipment supplied will have a current inspection certificate from a third
party independent source if required.
The pressure and volume of the compressed air supply for blast cleaning shall meet
the work requirement and shall be free of oil and water contamination to ensure that
the cleaning process is not impaired. Traps, separators and filters shall be emptied and
cleaned regularly.

7.3. Hand Tools

Chipping, scraping and steel wire brushing using manual or power driven tools shall be
which it is specifically furnished or outside the extent of the agreed upon right of use.

of a type acceptable to CONTRACTOR.

7.4. Spray Equipment

All spray equipment supplied will have a current inspection certificate from a third party
independent source if required.
The pressure and volume of the compressed air used for spray application shall meet
the work requirement and be free from oil and water contamination. Traps, separators
and filters shall be emptied and cleaned regularly.

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Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

7.5. Surface Preparation and Cleaning

7.5.1. General

The following method of surface preparation shall be used as specified in TABLE 1.

In all cleaning methods the equipment and tools used shall be of suitable design and
quality to properly complete the works to the specification.
Where compressed air is used, air lines shall be provided with effective, well
maintained oil and water traps. Efficient well maintained air filters shall be provided to
control dust.

During cleaning, all weld areas and attachments shall be given special attention to
ensure all welding flux and spatter is removed by the use of solvents, files scrapers,
chipping hammers, power or hand brushes or grinders fitted with flexible grinding discs.

Prior to the commencement of any of the cleaning methods detailed below, the surface
to be cleaned shall have all oil, grease or wax removed by swabbing with a suitable
emulsion cleaner. The surface shall then be washed down with high pressure fresh
water to remove dirt, stains and residues. Where necessary, hand brushing shall be
included to ensure a clean surface.

7.5.2. Abrasive blast cleaning

In this method, mill scale, rust and other surface contaminants shall be removed using
blast or centrifugally propelled abrasives. After the specified standard has been
achieved, all dust, loose materials and abrasive residues shall be removed from the
cleaned surface and the surface shall be coated before contamination or flash rusting
occurs.
Contaminants such as oil, greases, chemicals or soil shall be removed prior to abrasive
cleaning by the use of a suitable emulsion cleaner. The surface shall be cleaned as per
grade specified in TABLE 1.
The applicable standard for surface preparation shall be the latest edition or revision of
the international norm ISO 8501-1.
After blast cleaning and before application of the priming coat the surface shall be
cleaned to remove dust and abrasives and in particular from pockets and corners. This
can be done by vacuum cleaning or by blowing dry, oil-free compressed air.
which it is specifically furnished or outside the extent of the agreed upon right of use.

Due care shall be exercised to prevent the abrasive grit entering inside equipment and
pipe work. On completion of blasting operations, the inside of equipment and piping
shall be inspected and cleaned out if the presence of abrasive grit is detected.

Any surface showing signs of handling contamination after blasting shall be solvent
cleaned and re-blasted.

The use of abrasives containing silica is not permitted.

The use of Carbon steel and copper/nickel alloy abrasives on hot dip galvanized steel
and austenitic steel surface is forbidden.

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AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

Abrasive media must be free from oil, grease, moisture, etc. Re-used abrasive shall be
clean and reasonably sharp. They shall not be rusted or noticeably worn or dull when
compared with fresh material and must be free from contaminants.
Re-used abrasive shall be approved by CONTRACTOR and shall meet the
requirements as specified above.

Blast cleaning shall not commence unless a protective coating can be applied before
contamination or flash rusting occur.
Blasting shall not be done outside normal daylight work hours unless authorized by
CONTRACTOR.
Blasting operations shall not be carried out unless surfaces temperature to be prepared
is 3°C above ambient air dew point.

7.5.3. Protection of surfaces not to be coated

Surfaces not requiring coating shall be protected from damage and from paint products
contamination by adequate temporary coverings during all operations of surface
preparations and painting. Coating that may have fallen on these surfaces e.g., valves
stems, glass, adjacent equipment, flange bolts, etc. shall be removed.
In particular, stainless steel and non-ferrous surfaces shall be protected from blasting,
overspray and coatings intended for carbon steel, especially coatings containing zinc.

7.5.4. Stainless steel

Surface shall be thoroughly degreased using an appropriate emulsion cleaner and

abrasive cleaned (sweep blasting) to create a sufficient anchor profile.
Abrasive blast cleaning of stainless steel surfaces shall be performed with a suitable
non-metallic abrasive such as aluminum oxide (or garnet, glass beads, olivine, not
leaving inclusions or contamination on the surface).
When hand or power tool cleaning is required on stainless steel, only stainless steel
wire brushes that have not been previously used on carbon steel surface must be
used.
All coatings and solvents for use on stainless steel shall be free of substances such as
chlorides and other halides, sulfur, and shall be free of low melting point metals (zinc,
aluminum, tin and lead).
which it is specifically furnished or outside the extent of the agreed upon right of use.

7.5.5. Hot dip galvanized surfaces to be coated

Surface preparation shall consist of thoroughly degreasing and treating with a

mordant/etching solution. After the reaction period the surfaces shall be washed down
with clean water.
Sweep blast cleaning, after thorough degreasing is advisable, to roughen the surface
and improve coating adhesion.
Dust from blast cleaning operation shall be removed as previously described.

Note: Weathered galvanized surfaces should be wire brushed first to remove all
corrosion products, and washed with clean, fresh water containing detergents.

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The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

7.5.6. Weld areas and sharp edges

All weld spatters, sharp edges and surface irregularities shall be contoured and surface
irregularities ground smooth as required by reference standard ISO 8501-3.

7.5.7. Anchor profile

The surface profile and anchor pattern after blast cleaning shall conform to
requirements of Paint Manufacturer, for each painting product. Reference shall be
made to Manufacturer’s application instructions and to paint technical datasheets.

7.5.8. Manual and Mechanical (Power-Tool) Cleaning

In this process dirt, rust, mill scale and/or paint remains are removed and the metal
surface prepared by hand chipping, scraping or wire brushing or preferably where
possible by powered hand tools such as powered wire brushes or needle guns to
achieve the specified standard.
Manual cleaning shall only be carried out when the use of power tools is prohibited and
with the permission of CONTRACTOR.
The quality of surface cleanliness achieved by manual or mechanical cleaning is
specified in accordance with latest edition of ISO 8501-1 for manual or mechanical
cleaning.
On completion of the surface preparation, all dust and other foreign materials shall be
removed and the primer coat applied before any contamination or rusting occur.
Should the cleaned surface be left uncoated for a period, showing any contamination,
the surface preparation shall be repeated prior to painting.

7.6. Preparation and Application of Coating Materials

7.6.1. General

Coating SUBCONTRACTOR shall adhere strictly to the instructions and

recommendations as prescribed by the coating Manufacturer for the preparation and
application of all coating materials. Successive coats shall have a contrasting colors or
tints.
SUBCONTRACTOR shall submit his working procedure including as minimum
which it is specifically furnished or outside the extent of the agreed upon right of use.

information detailed in following section 10. PAINTING PROCEDURE.

7.6.2. Weather conditions

Painting SUBCONTRACTOR shall measure and record local conditions of temperature

and humidity during blasting, painting and curing.
Coating shall only be applied when suitable weather conditions prevail. Coating shall
not be applied under the following conditions or when such conditions are likely to
prevail before the coating is cured.
1. At temperatures below 10°C (or according to Coating Manufacturer
recommendation) or when the temperature is likely to fall below this figure before
the surface film is dry, or on surfaces registering low temperatures.

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The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

2. When the relative humidity of the atmosphere exceeds 85 % and/or according to

Coating Manufacturer recommendation for each specific painting product.
3. The steel temperature is less than 3°C above the dew point.
4. During foggy or misty conditions.
5. Before dew or moisture has evaporated.
6. When it is raining or rain is imminent.
7. In windy conditions or in presence of dust.

Guidelines for weather and other atmospheric suitability shall be agreed with
CONTRACTOR but painting SUBCONTRACTOR shall remain responsible for
scheduling his activities.

Coating contaminated during curing by dust, condensation or rain, shall be removed

and redone if deemed necessary by CONTRACTOR.

7.6.3. Storage of materials

All products shall be received in sealed containers, clearly marked with product
description, reference number, batch number and date of manufacture. Thinners,
solvents, etc. shall be stored in a well-ventilated fireproof building, separate from other
painting consumables. The building temperature shall be controlled if necessary in
order that the coating products will not suffer from local climatic conditions.
Recommendations on storage conditions by the coating Manufacturer shall be strictly
followed.

7.6.4. Coating preparation

Coating components shall be power-stirred to obtain a homogenous consistency. No

hand stirring is allowed for quantities greater than 5 litres. Before further use, coating
shall be allowed to stand for a time long enough to remove aeration caused by stirring.
The mixed coating shall not be used on expiry of its "pot life".
Induction time, where indicated, shall be strictly observed.
Two-pack or multiple pack coating systems shall be mixed in the proportions and under
the conditions recommended by the Manufacturer.
For inorganic zinc primers, after mixing the silicate binder and the zinc powder, the
which it is specifically furnished or outside the extent of the agreed upon right of use.

mixed product shall be sieved prior to application, continuously and slowly power-
stirred during application.
The mixed coating shall color match with other prepared products of the same coat.
Coatings visually showing deterioration such as settling, separation, gelling, skin
formation, etc. shall be discarded.
Only the required thinner and quantity (percentage) recommended by the coating
Manufacturer shall be used.

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The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

7.6.5. Coating application

Painting shall be done according to the application instructions of the Coating

Manufacturer and shall be performed by skilled and experienced staff, aware of health
and hazard issues related to painting activities.

Coating may be applied by brush, roller, conventional spray or airless spray methods
as approved or specified by the coating Manufacturer.
The use of roller shall be avoided on blast cleaned surfaces or rough welds; roller can
be either used for successive layers or stripe coats.
Brush or rollers used shall be of a suitable size and shape and shall be kept clean by
use of approved solvents. Where rollers are used, the nap shall be of sufficient length
to work the coating well into the surface.

When using conventional spray or airless spray methods, all the equipment shall have
adequate, well-maintained pressure regulating devices, effective strainers, traps, and
separators, suitable size hoses and clean, well-maintained guns. The traps and
separators for removing oil and water maintained from the compressed air shall be
such that air atomizing guns will not deposit oil or water when directed on to a clean
surface for 15 seconds.
Nozzles shall be of the correct size and provide the most suitable spray shape for the
most effective and economical application of the coating without excessive overspray.

The specified coating thickness shall be achieved at all protrusions, corners and
crevices. Edges, borders, bolt heads, etc. may require the application of a stripe coat
by brush to achieve the complete coverage.

All coating materials shall be applied evenly in a normal full coat free from mud
cracking, wrinkling, sagging, curtaining, fish eyes, orange peeling, pinholes, brush and
roller marks and other defects.

Due care shall be exercised whilst spraying to prevent overspray and contamination of
other surfaces by the use of shields, etc.
Under no circumstances shall zinc or aluminum in the form of coating pigments or
metal spray shall be allowed to come into contact with stainless steels, nickel based
alloys or copper based alloys.
which it is specifically furnished or outside the extent of the agreed upon right of use.

7.6.6. Priming

The priming coat shall be applied as soon as possible after the surface preparation has
been carried out and before any contamination, deterioration or flash rusting of the
cleaned surface. The specified surface preparation is understood to be the one at the
moment of the application.

The primer shall not be applied before any possible post welding heat treatment
(PWHT).

Angles, corners, sharp edges, bolt or rivet heads shall be stripe-coated by brush. This
coat shall be the same product as the primer.

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The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

7.6.7. Subsequent coat

The specified coating shall be applied when the primer coat has properly dried in
accordance with the recoating times indicated in the relevant Technical Datasheet, its
correct application and thickness has been confirmed, and the primer surface has, if
necessary, been cleaned to remove dust/moisture.
When more than one coat is required, the Coating Manufacturer's recommendations on
overcoating time and all application instructions shall be followed. Successive coats
shall have a contrasting colors or tints.
The use of coatings made from different Coating Manufacturers in a same coating
system is not allowed (ref. to para 6.1.).

Wet film thickness shall be checked when each coat is applied to ensure that the full
coating thickness will be achieved in the specified number of coats. Total system dry
film thickness shall also be in accordance with this specification.

When a primer of inorganic zinc silicate is specified under an epoxy coating, it is

recommended to apply a thin flash or mist coat, followed within minutes, with a full coat
of the organic topcoat.

A final coat shall be applied in accordance with the undercoat overcoating time
recommended by the Coating Manufacturer.
The final coat shall provide a smooth, even finished coating surface. Where gloss finish
coats are applied, the surface shall be a smooth gloss finish with no breaks in the
surface.
The multi-coat system shall be free of all the defects previously mentioned.

7.6.8. Drying times

Each coat shall be allowed to dry thoroughly in accordance with the Coating
Manufacturer's instructions for overcoating, before the next coat is applied. Drying and
curing times are highly dependent on local conditions.

7.6.9. Contrasting coatings

which it is specifically furnished or outside the extent of the agreed upon right of use.

Where it is necessary to apply more than one coat of a particular product to obtain a
specified dry film thickness, then the first coat shall be selected sufficiently different in
color, in order to distinguish from the subsequent coats.
When different portions of a primerized structure are to be overcoated with different
treatments (i.e. fireproofed / not fireproofed parts of a steel structures), a different color
of primer shall be selected, for field identification purpose.

7.6.10. Painting before installation

Prepared welding edges and surfaces within 50 mm to 75 mm of welding shall be left

uncoated or coated with an approved welding primer only. In any case an adequate
protection for transport and storage shall be provided.

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The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

All surfaces that will be inaccessible after assembly or installation shall be cleaned and
coated before installation. Such surfaces include underneath of baseplate, skids,
saddles, skirts, but also bored/punched holes in steel members, flange screw holes,
etc.
When painting is carried out before installation, all reasonable steps shall be taken by
the painting SUBCONTRACTOR to reduce to a minimum damage to the coating
system before and during installation.
Metal contact surfaces -i.e. bolted joints in structures- should be coated with one full
layer of the specified primer on both surfaces immediately before bolting up. Fretting
surfaces where friction grip is required shall not be coated.

7.6.11. Shipping, handling and storage of coated items

Coated items shall not be handled or moved until all coatings have been properly dried
or cured as required in the Coating Manufacturer's instructions.
Coated items shall be handled with equipment such as wide belt slings, web belts, and
wide padded skids selected to prevent damage to the coating. Handling equipment
likely to cause damage to the coating shall not be used. Items such as chains, cables,
hooks, tongs, metal bars, and narrow skids shall not be permitted to come in contact
with the coating. Dragging or skidding coated items shall not be permitted.
Coated items shall be loaded, padded, and secured for transport in such a manner that
the coating will not be damaged in transit.
Coated items shall be separated so that the items do not bear against each other and
shall be stacked off the ground using suitable means (e.g. parallel height ridges of
rock-free sand, wooden timbers placed under the uncoated pipe ends) to avoid
damages of the coating.

8. INSPECTION AND ACCEPTANCE

8.1. General

As part of the Quality Plan, the COMPANY shall determine the inspection operations
associated with the various phases of execution and inspection.
TABLE 2 Inspection and Testing Requirements, in Appendix 2 describes all features
which it is specifically furnished or outside the extent of the agreed upon right of use.

related to inspection activities and the evaluation of results.

8.2. Pre-job meeting

It is advisable to schedule a pre-job meeting, to agree and clarify painting job

requirements between all parties.
Attendees shall be the MANUFACTURER/SUBCONTRACTOR superintendent and
coating supervisor, CONTRACTOR quality control representative, Coating
Manufacturer’s technical representative, COMPANY representative and the
COMPANY’s nominated coating specialist.
Other attendees may be included with prior written agreement.

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AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

8.3. Inspection activities

The following inspection and testing activities shall be performed during the application
of coating systems:

 Pre-blasting inspection
 Environment conditions
 Surface preparation examination and profile checking
 Soluble salts contamination
 Thickness checking
 Curing checking
 Adhesion checking
 Final visual examination

8.4. Pre- Blasting Inspection

Surfaces shall be checked for imperfections that could not be removed by blasting
operation and can impair the application of coating.
Such imperfection can include the presence of oil and grease on the surface,
fabrication defects that require additional preparation before blasting, such as edges,
welds, inclusions, pits and craters etc.
Preparation shall conform to minimum grades described in standard ISO 8501-3, in
accordance with corrosivity category of the environment.

8.5. Environment conditions

Before commencement of any coating application (including surface preparation

activity), the surface temperature, ambient temperature, dew point and relative humidity
shall be measured and recorded.
Blasting activities and painting application shall not be performed in adverse weather
condition, as specified in para 7.6.2.

8.6. Surface Preparation Conditions

which it is specifically furnished or outside the extent of the agreed upon right of use.

Grade of cleanliness of the surface shall be verified by visual comparison with the
reference Standard ISO 8501-1 and 2.
Blast cleaned surface assessment shall be executed by comparison with ISO
comparator in accordance to Standard ISO 8503-1 for blast profile pattern, and by
TESTEX “Press-O-Film” replica tape or stylus gage for measurement of roughness
profile depth.

8.7. Soluble Salt Contamination

Testing for chloride and soluble salt concentrations and the pH level shall be done
using a Bresle Sampler according to ISO 8502-6. The chloride and soluble salt

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The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

concentrations shall be less than 30 mg/m2 and the pH shall be neutral (between 6 and
8).
When these levels are exceeded, the surfaces shall be either steam cleaned or high
pressure water washed as per SSPC SP1 or ISO 12944 before abrasive blasting.
The cleaned surface shall be retested to verify that the contaminant levels are within
the acceptable range.

8.8. Thickness Check

Dry film thickness shall be measured with a magnetic or ultrasonic probe. The
equipment shall be calibrated at least twice daily in accordance with the Coating
Manufacturers' recommendations and each specified thickness to be measured.

It is suggested that, in order to achieve the specified dry-film thickness, wet-film

thickness is checked during the coating application by wet film thickness gauges such
as the Elcometer wheel or comb type.
The method and procedure for checking the thickness of dry film on rough surfaces
shall be in accordance with ISO 19840.
Acceptance criteria shall be in accordance with principles of ISO 19840.
In any case, dry film thickness shall not exceed the maximum allowed thickness for
each single product (reference shall be made to coating Manufacturer’s
recommendation).
If the dry film thickness does not meet the specified value, additional coats shall be
applied, except for inorganic zinc silicate primers that in case of overthickness
(maximum value specified by coating Manufacturer) shall be re-blasted and re-applied
at the required dry film thickness.

8.9. Drying/Curing

Final curing will be checked by assessing solvent resistance at the end of application,
after the complete curing.
Solvent type shall always be agreed with the Coating Manufacturer.
For inorganic zinc silicate primers, MEK resistance shall be verified in accordance with
ASTM prior to overcoating. The minimum resistance rating of 5 is required.
which it is specifically furnished or outside the extent of the agreed upon right of use.

For organic primers, solvent rub test shall be performed as per ASTM D5402. As a
result, no loss of coating thickness or deposit of cloth is acceptable.
In any case, Manufacturer’s instruction on overcoating time shall be strictly observed
for each single product.

8.10. Adhesion check

Adhesion tests shall be performed when coating is completely dry and fully cured.
The coating shall be examined for adhesion between coats and for adhesion of the first
coat to the substrate according to the relevant Standards:

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AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

Cross-cut test as per ISO 2409:

acceptable values are 2 and lower for ISO 2409.

Pull-off test as per ISO 4624:

shall be carried out at any location where there is evidence of any sort of failure in any
coating including, but not limited to, lifting of coats or loss of adhesion between layers
in coating system. Coating whose adhesion pull test result is less than 50 kg/cm2 (5
MPa) shall be considered to have failed, except on silicon based coatings and on
stainless steel surfaces.
Test can be performed on sampling plates, marked for identification and painted
together with each item to be tested.
In case the test will fail to pass, adhesion will be re-checked directly on the item coated.

8.11. Final visual Examination

Film continuity shall be verified by visual inspection.

All surfaces shall be free from visible defects such as holidays, pinholes, run sags,
flacking, orange peel and excessive overspray.
Areas found to have been improperly painted shall be recoated.

8.12. Supplementary Testing

The following tests may be carried out at the discretion of the CONTRACTOR:
Millscale test – A copper sulphate test shall be performed to determine the presence of
millscale.
Holiday test – For immersed surfaces or splash zones, to detect coating losses.
Test shall be performed in accordance to relevant applicable standards and shall be
included in MANUFACTURER / SUBCONTRACTOR Painting Procedure.

8.13. Repair of Defects or Damages

Any defect or damage that may occur shall be repaired before the application of further
coats.
Areas which are to be overcoated shall be thoroughly cleaned and free from grease, oil
which it is specifically furnished or outside the extent of the agreed upon right of use.

and other contaminants and shall be dry.

The surfaces shall then be prepared to the standard as specified. Edges of sound
coating around the repair area shall be feathered back approximately 50 mm for a
smooth transition. If necessary vacuum blasting equipment shall be used for surface
preparation.
Subsequently additional compatible coats shall be applied, until they meet the
specification. Those additional coats shall be blend in with final coating on adjoining
area.
Up to 100°C damaged areas of uninsulated/insulated surfaces shall after cleaning be
touched up with one or two coats of surface tolerant high solids epoxy (compatible with
previously applied coats of different nature). The repair coat shall overlap sound
coating.

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The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

Above 100°C heat resistant coatings shall be used for touch up.
Galvanized steel presenting damages exposing the steel substrate shall be repaired.
Prior touch up, the damaged surface shall be cleaned by power tool cleaning according
to SSPC SP11. Touch up shall be executed in accordance with standard, and shall
match original grey color of galvanized steel.
Paints filled with zinc or zinc compounds shall not be used for repair of stainless steel
surfaces.
In case of dissimilar seams – i.e. carbon steel welded on stainless steel material -
coatings containing zinc shall not be applied over austenitic materials. The weld seam
itself shall be painted with a zinc-free coating for a minimum extent of 50 mm.

8.14. Quality Control and Tests

MANUFACTURER/SUBCONTRACTOR shall execute and record all inspections, tests

and controls required by the Contractual documentation and defined in the applicable
Quality Control Plans and relevant Quality Forms defined by CONTRACTOR.
MANUFACTURER/SUBCONTRACTOR shall also submit for approval to
CONTRACTOR the working procedure and the repair procedure in accordance to
project specification requirements.

8.15. Certification of Personnel

Coating supplier shall train the Operators for his coating products/systems before the
work commences. Such training shall lead to qualification of each Operator.
Supervisors or Inspectors shall be individually certified by an approved organization.

9. DURABILITY AND GUARANTEES

Durability of coating systems, as defined in ISO 12955-5, will provide the corrosion
protection for grade of corrosivity of the plant, as defined in para 4.2.
MANUFACTURER/SUBCONTRACTOR shall guarantee that coating systems are
applied in compliance with present specification and with the prescriptions of Paint
Manufacturer to meet the Project quality requirements.
which it is specifically furnished or outside the extent of the agreed upon right of use.

Inspection and tests performed by CONTRACTOR, do not release the

MANUFACTURER/SUBCONTRACTOR from his obligation and responsibility on the
quality of paint application work.

10. PAINTING PROCEDURE

Each MANUFACTURER/SUBCONTRACTOR shall issue a Painting Procedure

relevant to the scope of supply to be submitted for approval to CONTRACTOR.
The document shall include at least the following information:

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The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

1. SCOPE of WORK - describing for each item to be coated:

 base material
 surface temperature: normal operating + upset conditions (i.e. steam-out)
 thermal insulation (if any)
2. APPLICABLE DOCUMENTS
Reference to project specification.
3. COATING SYSTEM composition:
surface preparation method grade (as per ISO 8501/SSPC/NACE)
surface profile (Rz) as per Paint Mfr’s recommendation
 primer coat paint type DFT product code (technical datasheet)
 intermediate coat paint type DFT product code (technical datasheet)
 finish coat paint type DFT product code (technical datasheet)
TOTAL DFT of the entire coating system
4. FINISH COLOUR in accordance with project specification.
5. APPLICATION METHOD
Including surface preparation, a complete description of method and operations,
conditions during application, in accordance with project specification and Paint
Manufacturer’s instructions.
6. INSPECTION
Containing all test required by present specification, to be performed on the items
scope of supply.
7. REPAIR PROCEDURE
Describing methods and suitable products.
8. TECHNICAL DATASHEETS of painting products
Paint Manufacturer’s original technical datasheets shall be included as a part of
the Painting Procedure.

11. COLOUR AND IDENTIFICATION

The Colors specified shall be in accordance to RAL K1. SUPPLIER color names or
reference numbers shall not be used as reference.
which it is specifically furnished or outside the extent of the agreed upon right of use.

11.1. Final Colour

Colour identification for each item is applicable for uninsulated surfaces, operating at
temperatures of 100°C and below.
Color for each item is shown in TABLE 1 of APPENDIX 1.

11.2. PIPING Service Identification

Selected process and utility piping may require additional colour identification to be
placed directly on the coated piping or on insulation jacketing.

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AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

Such coding can be realized with the finish base colour of the pipe or through the mean
of bands.

A list of piping service and related band identification colours is reported in the
following Table (based on UNI 5634-97 as reference):

OBJECT COLOUR RAL

Steam Aluminum 9006
Instrument Air Light blue 5012
Other Gases (including Nitrogen) Golden Yellow 1004
Cooling water Green 6010
Drinking water Green 6010
Demi water Green 6010
Fire water piping Red 3000
Combustible liquid, Oils Brown 8001
Acids Orange 2003
Alkalis Violet 4001
Other flowing medias Black 9005

Piping not needing a service identification can be painted in Light Grey RAL 7035.

11.2.1. Methods of application

11.2.2. Coloured bands can be realized by paint or tape bands, stencils, decals, or metal tags,
provided that they withstand atmospheric conditions and process temperatures.

11.2.3. Dimensions

The width of the identification color band depends on the pipe nominal diameter:
 Up to 4" NPS: 100 mm,
 Above 4" NPS: Pipe Diameter x 2
which it is specifically furnished or outside the extent of the agreed upon right of use.

11.2.4. Extent of application

Unless otherwise agreed, bands shall be located only at significant points for plant
operation (e.g. where pipe starts and ends, at valves (on one side), at branches etc.);
approximately, a 25 feet interval along piping can be observed.

11.3. PIPING Flow Direction

Symbols (Arrows) shall be used to indicate the flow direction of commodities contained
in piping.

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AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

11.3.1. Methods of application

The arrows shall be white or black in color to contrast with the basic color of the pipe.
Tape bands, paint, stencils, or decals can be used as labelling, provided that they
withstand atmospheric conditions and process temperatures.

11.3.2. Dimensions

The following sizes are recommended:

 Pipe 2"- 6" NPS: arrow to fit in a 25 mm x 100 mm rectangle,
 Pipe 8" NPS and larger: arrow to fit in a 50 mm x 150 mm rectangle.

11.3.3. Extent of application

Arrows shall be placed (preferably near the color bands) at each section of pipe
adjacent to fittings, valves, tees, and at both sides of elbows, tee-type connection to a
utility station, at both sides of stanchion, and both sides of wall or ceiling penetration.
Where flow of the commodity is possible in either direction, two arrows shall be
indicated pointing in opposite directions.

11.4. Lettering for EQUIPMENT

For equipment, the name, tag number and service are to be indicated over each item.

11.4.1. Dimensions

ITEM SIZE LETTER (or SYMBOL) HEIGHT

Process Equipment < 5 m diameter 100 mm

> 5 m diameter 300 mm
Tanks and Spheres < 15 m diameter 500 mm
> 15 m diameter 1000 mm

Blank space between letters (symbols) shall be tailored according to their height;
approximately, a 30 % of letters (symbols) height can be considered.
which it is specifically furnished or outside the extent of the agreed upon right of use.

11.4.2. Others

Lettering for tanks shall be placed at height of approx. 4/5 of the shell height.
Lettering for horizontal and spherical vessels shall be placed at the height of the
centerline.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev Page
2542 000 JSD 2300 001 3 27/35

Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

APPENDIX 1

TABLE 1
Selection of coating systems

Products

Painting material codes relevant to systems shown in TABLE 1 are listed below.

ESI Ethyl Zinc Silicate

which it is specifically furnished or outside the extent of the agreed upon right of use.

ZRE Zinc-Rich Epoxy

EP 2-pack Zinc-free Epoxy
EPF 2-pack Epoxy Phenolic
EP-MIO 2-pack Epoxy pigmented with Micaceous Iron Oxide
PUR 2-pack Acrylic Polyurethane
SYL Single-pack Silicone based
IMM Multipolimeric Copolymer Coating

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev Page
2542 000 JSD 2300 001 3 28/35

Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

OPER. SURFACE SYSTEM PRODUCT COAT TOTAL FINISH PAINT

ITEM TEMP. PREPAR. STRUCT. TYPE THK DFT COLOR SYSTEM
code
(°C) grade coat code (μm) (μm) (RAL)
STRUCTURAL STEEL

abrasive primer ZRE 75 LIGHT

Columns, beams, and
structural members ambient blast interm. EP-MIO 150 300 GREY S1
NOT Fireproofed
(ISO Sa 2.5) finish PUR 75 7035

abrasive primer ZRE 75

Structural members MFR STD
FIREPROOFED ambient blast interm. EP 175 S2
100
(cement products)
(ISO Sa 2.5) - - - -
abrasive primer ZRE 50
Structural members MFR STD
FIREPROOFED ambient blast tie-coat EP 80 S3
30
(intumescent coating)
(ISO Sa 2.5) - - - -
abrasive primer ZRE 75 LIGHT
Ladders, platforms, blast GREY
ambient interm. EP-MIO 150 300 S1
stairways, walkways
(ISO Sa 2.5) finish PUR 75 7035

abrasive primer ZRE 75 SAFETY

Safety cages, handrails ambient blast interm. EP-MIO 150 300 YELLOW S1
(ISO Sa 2.5) finish PUR 75 1021

cleaning Shop Galvanized ref. to -

Grating / Steel
ambient ASTM
embossed plates
A123
(ASTM A123) -

brush-off primer EP 100 service

UNINSULATED abrasive identif. *
ambient - - - 175 B1
GALVANIZED surfaces
(ISO Sa 1) finish PUR 75
PRESSURED EQUIPMENT (VESSELS, COLUMNS, REACTORS, HEAT EXCHANGERS)

abrasive primer ESI 60 LIGHT

up to blast GREY
interm. EP-MIO 165 A1
100 300
UNINSULATED Carbon (ISO Sa 2.5) finish PUR 75 7035
Steel
abrasive primer ESI 60
101 to ALUMINIUM
blast interm. SYL 25 110 A2
400
which it is specifically furnished or outside the extent of the agreed upon right of use.

(ISO Sa 2.5) finish SYL 25 9006

abrasive primer SYL 25

UNINSULATED Carbon 401 to ALUMINIUM
blast - - - 50 A3
Steel 540
(ISO Sa 2.5) finish SYL 25 9006

abrasive primer EPF 150

INSULATED Carbon up to MFR STD
blast interm. EPF 150 300 A4
Steel 150
(ISO Sa 2.5) finish - - -

abrasive primer ESI 60

INSULATED Carbon 150 to ALUMINIUM
blast interm. SYL 25 110 A2
Steel 400
(ISO Sa 2.5) finish SYL 25 9006

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev Page
2542 000 JSD 2300 001 3 29/35

Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

OPER. SURFACE SYSTEM PRODUCT COAT TOTAL FINISH PAINT

ITEM TEMP. PREPAR. STRUCT. TYPE THK DFT COLOR SYSTEM
code
(°C) grade coat code (μm) (μm) (RAL)

PRESSURED EQUIPMENT (VESSELS, COLUMNS, REACTORS, HEAT EXCHANGERS)

brush-off primer EP 100 LIGHT

up to abrasive GREY
- - - 175 B1
100
UNINSULATED (ISO Sa 1) finish PUR 75 7035
Stainless Steel
* brush-off primer SYL 25
101 to 50 ALUMINIUM
abrasive - - - B2
540
(ISO Sa 1) finish SYL 25 9006

brush-off primer EPF 125

INSULATED Stainless up to MFR STD
abrasive interm. EPF 125 250 B3
Steel 200
(ISO Sa 1) - - - -

PIPING and PIPING SUPPORTS

abrasive primer ESI 60 LIGHT

up to blast GREY
interm. EP-MIO 165 A1
100 300
UNINSULATED Carbon (ISO Sa 2.5) finish PUR 75 7035
Steel
abrasive primer ESI 60
101 to ALUMINIUM
blast interm. SYL 25 110 A2
400
(ISO Sa 2.5) finish SYL 25 9006

abrasive primer SYL 25

UNINSULATED Carbon 401 to ALUMINIUM
blast - - - 50 A3
Steel 540
(ISO Sa 2.5) finish SYL 25 9006

abrasive primer EPF 150

INSULATED Carbon up to MFR STD
blast interm. EPF 150 300 A4
Steel 150
(ISO Sa 2.5) finish - - -

abrasive primer ESI 60

INSULATED Carbon 150 to ALUMINIUM
blast interm. SYL 25 110 A2
Steel 400
(ISO Sa 2.5) finish SYL 25 9006

brush-off primer EP 100 LIGHT

which it is specifically furnished or outside the extent of the agreed upon right of use.

up to abrasive GREY
- - - 175 B1
100
UNINSULATED (ISO Sa 1) finish PUR 75 7035
Stainless Steel
* brush-off primer SYL 25
101 to 50 ALUMINIUM
abrasive - - - B2
540
(ISO Sa 1) finish SYL 25 9006

brush-off primer EPF 125

INSULATED Stainless up to MFR STD
abrasive interm. EPF 125 B3
Steel 200 250
(ISO Sa 1) - - - -
brush-off primer EP 100 service
UNINSULATED abrasive identif. *
ambient - - - 175 B1
GALVANIZED surfaces
(ISO Sa 1) finish PUR 75

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev Page
2542 000 JSD 2300 001 3 30/35

Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

OPER. SURFACE SYSTEM PRODUCT COAT TOTAL FINISH PAINT

ITEM TEMP. PREPAR. STRUCT. TYPE THK DFT COLOR SYSTEM
code
(°C) grade coat code (μm) (μm) (RAL)
FIRED HEATERS, BOILERS and STACKS
abrasive primer ESI 60 LIGHT
up to blast GREY
interm. EP-MIO 165 A1
100 300
UNINSULATED Carbon (ISO Sa 2.5) finish PUR 75 7035
Steel
abrasive primer ESI 60
101 to ALUMINIUM
blast interm. SYL 25 110 A2
400
(ISO Sa 2.5) finish SYL 25 9006

abrasive primer SYL 25

UNINSULATED Carbon 401 to ALUMINIUM
blast - - - 50 A3
Steel 540
(ISO Sa 2.5) finish SYL 25 9006

abrasive primer EPF 150

up to MFR STD
blast interm. EPF 150 300 A4
150
INSULATED Carbon (ISO Sa 2.5) finish - - -
Steel primer ESI 60
abrasive
150 to ALUMINIUM
blast interm. SYL 25 110 A2
400
(ISO Sa 2.5) finish SYL 25 9006
STORAGE TANKS

abrasive primer ESI 60 LIGHT

up to blast GREY
interm. EP-MIO 165 A1
100 300
UNINSULATED Carbon (ISO Sa 2.5) finish PUR 75 7035
Steel
abrasive primer ESI 60
101 to ALUMINIUM
blast interm. SYL 25 110 A2
400
(ISO Sa 2.5) finish SYL 25 9006

abrasive primer SYL 25

UNINSULATED Carbon 401 to ALUMINIUM
blast - - - 50 A3
Steel 540
(ISO Sa 2.5) finish SYL 25 9006

abrasive primer EPF 150

up to MFR STD
blast interm. EPF 150 300 A4
150
which it is specifically furnished or outside the extent of the agreed upon right of use.

INSULATED Carbon (ISO Sa 2.5) finish - - -

Steel primer ESI 60
abrasive
150 to ALUMINIUM
blast interm. SYL 25 110 A2
400
(ISO Sa 2.5) finish SYL 25 9006
STORAGE TANKS
brush-off primer EP 100 LIGHT
up to abrasive GREY
- - - 175 B1
100
UNINSULATED (ISO Sa 1) finish PUR 75 7035
Stainless Steel
* brush-off primer SYL 25
101 to 50 ALUMINIUM
abrasive - - - B2
540
(ISO Sa 1) finish SYL 25 9006

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev Page
2542 000 JSD 2300 001 3 31/35

Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

OPER. SURFACE SYSTEM PRODUCT COAT TOTAL FINISH PAINT

ITEM TEMP. PREPAR. STRUCT. TYPE THK DFT COLOR SYSTEM
code
(°C) grade coat code (μm) (μm) (RAL)
brush-off primer EPF 125
INSULATED Stainless up to MFR STD
abrasive interm. EPF 125 250 B3
Steel 200
(ISO Sa 1) - - - -

PACKAGED EQUIPMENT

REFER TO EACH SUB-ITEM FOR PAINT SYSTEM AND FINISH COLOR

PUMPS, COMPRESSORS, TURBINES and other ROTATING EQUIPMENT

LIGHT
NOTE 7 MFR’S STANDARD SYSTEM
NOTE 7 GREY MFR
7035

ELECTRIC MOTORS
TRAFFIC
NOTE 7 MFR’S STANDARD SYSTEM
NOTE 7 BLUE MFR
5017

ELECTRICAL EQUIPMENT

LIGHT
NOTE 7 MFR’S STANDARD SYSTEM
NOTE 7 GREY MFR
7035
INSTRUMENTS and CONTROL PANELS
LIGHT
NOTE 7 MFR’S STANDARD SYSTEM
NOTE 7 GREY MFR
7035

CRANES and HOISTS

SAFETY
NOTE 7 MFR’S STANDARD SYSTEM
NOTE 7 YELLOW MFR
1021

FIRED EQUIPMENT

SAFETY
Fire water hose reels, monitors, NOTE 7 MFR’S STANDARD SYSTEM
which it is specifically furnished or outside the extent of the agreed upon right of use.

NOTE 7 RED MFR

hose reels and cabinets, hydrants
3001

SPECIAL PAINTING SYSTEM

Cryogenic to abrasive primer IMM 100
MFR STD
INSULATED AND 650°C and blast
200 Z1
UNINSULATED CS cyclic
(ISO Sa
temperature finish IMM 100
2.5)
Cryogenic to brush-off primer IMM 100
650°C and MFR STD
INSULATED SS abrasive 200 Z2
cyclic
temperature (ISO Sa 1) finish IMM 100 -

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev Page
2542 000 JSD 2300 001 3 32/35

Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

TABLE 2
Selection of coating systems for storage bullets

SYSTEM STRUCTURE
OPER. SURFACE 1 PAINT
COATING TEMP. PREPAR. PRODUCT COAT TOTAL
2 SYSTEM
MANUFACTURER TYPE THK DFT
3 code
(°C) grade

Two component epoxy

abrasive
-38 °C up to primer amine cured – solvent 1000 1000
CARBOLINE blast U1
60°C free (Carboguard 102)
(ISO Sa 3)

Two-component
abrasive universal epoxy paint
primer 150
blast (Hempadur Quattro
-38 °C up to 17634)
HEMPEL 300 U2
60°C
Two-component
universal epoxy paint
(ISO Sa 2.5) finish 150
(Hempadur Quattro
17634)
Two component
abrasive
primer polyamine cured epoxy 200
blast
-38 °C up to coating (Marathon Red)
JOTUN 400 U3
60°C Two component
(ISO Sa 2.5) finish polyamine cured epoxy 200
coating (Marathon Grey)

abrasive
blast
-38 °C up to Ultra High build epoxy
INTERNATIONAL primer 1200 1200 U4
60°C (Interzone 485)
(ISO Sa 2.5)

Two component, high

abrasive build, polyamine
primer 300
blast adduct-cured epoxy
-38 °C up to (SIGMASHIELD 880)
PPG 600 U5
60°C Two component, high
build, polyamine
(ISO Sa 2.5) finish 300
adduct-cured epoxy
(SIGMASHIELD 880)
which it is specifically furnished or outside the extent of the agreed upon right of use.

VOC-compliant epoxy
abrasive
primer novolac phenolic 125
blast
(Phenicon HS)
-38°C up to
SHERWIN WILLIAMS 250 U6
60°C
VOC-compliant epoxy
(ISO Sa 2.5) finish novolac phenolic 125
(Phenicon HS)

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev Page
2542 000 JSD 2300 001 3 33/35

Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

NOTES

* in case of appearance or safety identification

1 All temperatures noted in this schedule shall be maximum operating and not design.
2 Coating thicknesses indicated are minimum dry film thicknesses. Maximum allowed
coating thicknesses are defined by Paint Manufacturer in technical datasheet of each
painting product.
3 Surface preparation shall be executed in accordance with referenced standards, surface
roughness assessment as per standard ISO 8503. Roughness profile value for blasted
surfaces shall be in accordance with Paint Manufacturer’s requirements.
4 Refractory lined items such as heaters and stacks shall be painted in accordance with
calculated skin temperature.
5 Parts of Equipment protruding from insulation (saddles, nozzles, manholes) and piping
components not insulated (flanges, valves, supports) will be completely coated as per
relevant paint code system for uninsulated surfaces.
6 Surfaces which will be inaccessible after erection (i.e. faces of column skirts in contact
with concrete structures, firm plate supports) and hidden surfaces (i.e. casing of air
coolers, inside of column skirts) shall be completely shop painted.
7 For minimum requirements of Manufacturer’s standard systems, see para 5.2.
8 Finish colours are applicable only for uninsulated items operating at temperatures below
100°C.
9 Coating systems for steel surfaces under fireproofing shall be approved by the fire
protection product Manufacturer.
10 Coating systems for personal protected piping shall be selected among systems for
uninsulated surfaces.
11 Shop painted items, for which delivery is foreseen by ocean transport shall be duly
protected during shipment, to avoid premature failure of the coating.
12 In case of cyclic temperature painting system selection shall always take into
consideration this particular condition.
which it is specifically furnished or outside the extent of the agreed upon right of use.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for
which it is specifically furnished or outside the extent of the agreed upon right of use.
2542

TABLE 3
Project N°

AZERIKIMYA

APPENDIX 2
Unit
000

Azerikimya Modernization Project - EPC

Inspection and Testing Requirements

JSD 2300
Document Code

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

001
Serial N°
3
Rev
Page
34/35
 Project N° Unit Document Code Serial N° Rev Page
2542 000 JSD 2300 001 3 35/35

Azerikimya Modernization Project - EPC

AZERIKIMYA
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

ACCEPTANCE
TEST TYPE METHOD FREQUENCY CONSEQUENCE
CRITERIA
no defects in
PRE-BLASTING
accordance with
STEEL as per para 8.4 100% of surfaces repair of defects
specified
PREPARATION
requirements
in accordance with
ENVIRONMENT as per para 8.5, before start of each no blasting or
specified
CODITIONS 7.6.2 shift + every 4 hours coating performed
requirements
VISUAL
no defects in  re-blasting
EXAMINATION
accordance with  re-cleaning
of as per para 8.6 100% of surfaces
specified re-testing until
CLEANED
requirements acceptable
SURFACE
in accordance with
spot checks (min 5
ROUGHNESS as per para 8.6 specified re-blasting
readings per 10 m2)
requirements
re-cleaning and
SOLUBLE spot checks (minimum
as per para 8.7 as per para 8.7 resting until
SALTS TEST 1 for each item)
acceptable

in accordance with
additional film build
WET FILM as per para frequently during Manufacturer
as appropriate if
THICKNESS 7.6.7 application specified
needed
requirements

Thickness in
accordance with
additional coats
DRY FILM In accordance with minimum specified
as per para 8.8 or recoating as
THICKNESS STD ISO 19840 and maximum
appropriate
allowed (by Paint
Manufacturer)
allow longer curing
time; check weather
spot check for ZRE condition in
PRIMER CURE as per para 8.9 as per para 8.9
and ESI primers accordance with
Paint Manufacturer’s
which it is specifically furnished or outside the extent of the agreed upon right of use.

requirements
in accordance with
VISUAL 100% of surfaces
as per para 8.11 specified repair of defects
EXAMINATION after each coat
requirements
test panels and spot coating to be
ADHESION as per para 8.10 as per para 8.10
checks rejected

HOLIDAY
as per para 8.12 100% of surface no holidays repair and retesting
DETECTION

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68