SuperThermoLay®
Spun Bonded Non-woven Polyester Reinforced APP Modified WP Membrane
Description
SuperThermoLay® is an uniquely formulated
pre-fabricated plastomeric waterproofing
membrane with spun bonded polyester mat at
its core. SuperThermoLay® has an excellent
resistance to weather and ageing. The core
of 160 gsm spun bonded non-woven polyester
mat offers an excellent tensile strength,
elongation and a superior lap joint strength.
The polymer modification of bitumen with
Atactic Polypropylene (APP) results in an
excellent resistance to hot and cold
temperatures.
SuperThermoLay® forms an impervious,
flexible waterproofing layer which can
withstand normal movement of structure
without showing any deterioration and serve
for a prolonged period of time.
SuperThermoLay® is normally used in protected roofing and waterproofing applications in a single
layer system and is also recommended as base layer in multilayer system in various applications,
including damp-proofing.
SuperThermoLay®, with cold flexibility up to -2 OC is supplied in following variants:
• Plain finish with thermo-fusible polyethylene film on both surfaces,
• Mineral / natural grey slate finish with thermo-fusible polyethylene film on one surface,
and mineral / natural gray slate on the other surface.
Characteristics - Physical
Property Below 3 mm 3 & 4 mm 5 mm and above
Penetration @ 25 OC 15 ± 5 25 ± 5 25 ± 5
Softening Point, OC ≥145 ≥150 ≥150
Heat Resistance, 120 OC, 2 hr No flow No flow No flow
Cold Flexibility, OC 0 -2 -2
Water Absorption, % 0.2 0.2 0.2
Characteristics – Technical
Property Standard Below 3 3 & 4 mm 5 mm
mm above
Tensile / Lap Joint Strength, N / 5 cm ASTM D-5147
• Longitudinal >250 650 ± 150 650 ± 150
• Transverse >120 450 ± 100 450 ± 100
Tearing Strength, N ASTM D-5147
• Longitudinal >250 300 ± 100 400 ± 100
• Transverse >90 250 ± 100 400 ± 100
Elongation, % @ 23 OC ASTM D-5147
• Longitudinal >30 40 ± 10 40 ± 10
• Transverse >30 50 ± 10 50 ± 10
Puncture Resistance
• Static Indentation UEAtc 5.1.9 L–3 L–3 L–3
• Dynamic Indentation UEAtc 5.1.9 I –3 I –3 I –3
Application
SuperThermoLay® membranes are ideal for a wide range of waterproofing applications including
roofs, reservoirs, basements, basement roof, sunken slabs, terrace garden, car parking, tunnels
and bridge decks.
Advantages
• Total impermeability.
• Excellent resistance to ageing and weathering.
• Outstanding bond-ability and seam integrity.
• Stability at high temperatures.
• High resistance to impact and puncture.
• Simple, single-layer installation reduces labour and error.
• Excellent cold flexibility.
Application Methodology
➢ Surface Preparation
• Remove all loose gravel, dirt, oil, grease and foreign matter by jet of dry air and clean the
surface mechanically or by grinding to make it smooth before application.
• Ensure that the moisture content in the prepared surface does not exceed 5%.
• Correct all construction joints by grouting with ShaliGrout IP at 1 m apart and opening of
joints in “V” cut groove and fill with ShaliFix RM C, using ShaliSBR Latex as the bond
coat.
• Build-up gradient minimum 1 in 100 with PCC admixed with ShaliPlast LW +.
• Ensure that level of all drain mouth is lower than deck slab level by at least 15 mm.
• Provide 75 mm x 75 mm coving made out of PCC admixed with ShaliPlast LW + and
using ShaliSBR Latex as bond coat.
➢ Waterproofing Application
• Apply a coat of ShaliTex Primer @ 0.3 L / m2 and allow it to dry. In areas of high humidity,
the prime surface should be left over-night.
• On the primed surface, start laying of membrane at lowest point of the slope roof and
progress to the higher point. Unroll the membrane half-way, align the side laps and fix
SuperThermoLay® membranes by using a LPG torch and applying uniform pressure with
a roller / wet cloth to ensure to remove entrapped air, if any. Instead of propane torch, you
may apply ShaliPrime APP, if so desired and wherever torching is not permitted or not
advisable. If ShaliPrime APP is applied, ShaliTex Primer need not be applied.
• Flame should be moved in shape of “L” applying about 75 percent of the heat to the roll
and 25 percent to the substrate including the lap area of previously installed membrane.
The flame should be moved across the width and upto the lap edge while membrane is
slowly unrolled and adhered to the under lying surface.
• Heat both layers of membrane at the overlap and use round tipped hot trowel to seal
overlap. Excess compound should be smoothened and pressed into seam using hot
trowel. Overlap joint shall be provided of 75 mm in longitudinal direction and 100 mm in
transverse direction
➢ Protection of Waterproofing
• For UV protection on non-trafficable roof, SuperThermoLay® waterproofing
membrane shall be finally coated with Super Silver Shield.
• For trafficable roof SuperThermoLay® Waterproofing system shall be protected with PCC
dosed with ShaliPlast LW+ of 50 mm thick / tiles loosely laid or fixed, over a separation
layer of spot bonded ShaliGeoText 120 / 150 gsm.
Health & Safety
• Avoid contact with skin / eyes, and avoid swallowing.
• Ensure adequate ventilation and avoid inhalation of vapour.
• Wear suitable protective clothing, gloves and eye protection.
• In case of s k i n contact, rinse with plenty of clean water, then cleanse with soap and
water. Do not use solvent to clean the contacted area.
• In case of eye contact, wash with plenty of clean water and seek medical advice.
• If swallowed, seek medical attention immediately. Do not induce vomiting.
Packing
For 2 mm - 1 m x 15 m, for 3 / 4 / 5 mm - 1 m x 10 m.
Storage
Keep in cool and dry place, under shed, away from heat.
STP’s Businesses
Waterproofing & Insulation
Road Surfacing
Pipeline Coating
Protective / Anti-Corrosive Coating
GARA (Grouts & Admixtures)
Sealant & Adhesives
Repairs & Rehabilitation
Epoxy Flooring
Visit us at : www.stpltd.com or Email at : [email protected]
1502018