Table of Contents

Nozzle Calcs.: A1 .............................................................................................................................................................. 2

Earthquake Load Calculation: .................................................................................................................................... 11
Nozzle Flange MAWP: .......................................................................................................................................................... 14
Center of Gravity Calculation:................................................................................................................................ 15
Element and Detail Weights: ....................................................................................................................................... 16
External Pressure Calculations: ............................................................................................................................. 19
Internal Pressure Calculations: ............................................................................................................................. 21
Pressure Test Results: Shop Test ........................................................................................................................... 22
Input Echo: ............................................................................................................................................................................. 25
XY Coordinate Calculations: ....................................................................................................................................... 41
Warnings and Errors: ....................................................................................................................................................... 42
MDMT Summary: ........................................................................................................................................................................ 43
Bill of Material: .............................................................................................................................................................. 45
Nozzle Schedule: ................................................................................................................................................................. 46
Nozzle Summary: ................................................................................................................................................................... 48
Vessel Design Summary:................................................................................................................................................... 52
Cover Sheet ............................................................................................................................................................................. 56
Flg Calc [Int P]: FLANGE ......................................................................................................................................... 57
Flg Calc [Int P]: FLANGE ......................................................................................................................................... 60
Flg Calc [Int P]: FLANGE ......................................................................................................................................... 63
Flg Calc [Int P]: FLANGE ......................................................................................................................................... 66
Flg Calc [Int P]: FLANGE ......................................................................................................................................... 69
Flg Calc [Int P]: FLANGE ......................................................................................................................................... 72
Flg Calc [Int P]: FLANGE ......................................................................................................................................... 75
Element: Left Dish ............................................................................................................................................................ 78
Element: Shell-1 ................................................................................................................................................................. 81
Element: Shell-2 ................................................................................................................................................................. 84
Element: Shell-3 ................................................................................................................................................................. 87
Element: Right Dish .......................................................................................................................................................... 90
Element: Boot 1 Dish ....................................................................................................................................................... 93
Element: Boot 2 Dish ....................................................................................................................................................... 96
Saddle Calcs: Road Transport: .................................................................................................................................. 99
Saddle Calcs: Operating Case: ................................................................................................................................ 114
Saddle Calcs: Test Case: ............................................................................................................................................ 130
Saddle Calcs: Ext. Pressure: .................................................................................................................................. 145
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Input, Nozzle Desc: A1 From: 10

Pressure for Reinforcement Calculations P 3.500 kgf/cm²

Temperature for Internal Pressure Temp 200 °C
Design External Pressure Pext 1.62 kgf/cm²
Temperature for External Pressure Tempex 190 °C
Maximum Allowable Pressure New & Cold 1.55 kgf/cm²

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 1406.00 kgf/cm²
Parent Allowable Stress At Ambient Sva 1406.00 kgf/cm²

Inside Diameter of Elliptical Head D 2650.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 14.0000 mm
Head Internal Corrosion Allowance c 3.0000 mm
Head External Corrosion Allowance co 1.5000 mm

Distance from Head Centerline L1 874.9999 mm

User Entered Minimum Design Metal Temperature -0.70 °C

Type of Element Connected to the Parent : Nozzle

Material SA-266 2
Material UNS Number K03506
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1406.00 kgf/cm²
Allowable Stress At Ambient Sna 1406.00 kgf/cm²

Diameter Basis (for tr calc only) Inside

Layout Angle 90.00 deg
Diameter 10.0000 in.

Size and Thickness Basis Minimum

Nominal Thickness 80

Flange Material SA-105

Hub Height of Integral Nozzle h 50.0000 mm

Height of Beveled Transition L' 59.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 70.0000 mm

Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 879.9999 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 14.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Flange Class 300

Flange Grade GR 1.1
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The Pressure Design option was Design Pressure + static head.

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: A1

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 9.710 in.

Actual Thickness Used in Calculation 0.520 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]

= P*D*K/(2*Sv*E-0.2*P) per Appendix 1-4(c)
= 3.5*2656*1/(2*1406*1-0.2*3.5)
= 3.2967 mm

Reqd thk per UG-37(a) of Elliptical Head, tr [Mapnc]

= P*D*K/(2*Sv*E-0.2*P) per Appendix 1-4(c)
= 1.55*2650*1/(2*1406*1-0.2*1.55)
= 1.4609 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 3.5*126/(1406*1-0.6*3.5)
= 0.3149 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Mapnc]

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 1.55*123/(1406*1-0.6*1.55)
= 0.1360 mm

Required Nozzle thickness under External Pressure per UG-28 : 1.6875 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):

Height value from sketch (e-1) [te]:

= ( Hub Thickness - Neck Thickness ) / tan(30)
= 56.8/0.5773
= 98.3777 mm

Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).
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UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 505.2934 mm
Parallel to Vessel Wall, opening length d 252.6467 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 23.7500 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):

Height value from sketch (e-1) [te]:

= ( Hub Thickness - Neck Thickness ) / tan(30)
= 56.8/0.5773
= 98.3777 mm

Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).

UG-40, Limits of Reinforcement: [Mapnc]

Parallel to Vessel Wall (Diameter Limit) Dl 493.2934 mm
Parallel to Vessel Wall, opening length d 246.6467 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 35.0000 mm

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 1406/1406 )
= 1.000

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )
= min( 1, 1406/1406 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm²)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 8.329| 10.992| 3.603|
Area in Shell A1 | 15.672| 2.018| 30.927|
Area in Nozzle Wall A2 | 4.696| 4.044| 9.146|
Area in Inward Nozzle A3 | 0.000| 0.000| 0.000|
Area in Welds A41+A42+A43 | 0.621| 0.621| 0.621|
Area in Element A5 | 0.000| 0.000| 0.000|
Area in Hub A6 | 26.979| 26.979| 39.759|
---------------------------------------------------------------
TOTAL AREA AVAILABLE Atot | 47.968| 33.662| 80.453|

The External Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Sufficient.

Area Required [A]:

= 0.5( d * tr*F + 2 * tn * tr*F(1-fr1) ) per UG-37(d)
= 0.5(253*8.7*1+2*67*8.7*1(1-1))
= 10.992 cm²
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Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 253 ( 1 * 9.5 - 1 * 8.7 ) - 2 * 67
( 1 * 9.5 - 1 * 8.7 ) * ( 1 - 1 )
= 2.018 cm²

Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 23.8 )( 10.2 - 1.69 )1
= 4.044 cm²

Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 7.88² * 1 + ( 0 )² * 1
= 0.621 cm²

Area Available in the Hub Section [A6]:

= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(23.8,880,50 )) * (70 - 13.2 ) * 1 )
= 26.979 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 4.6875 mm
Wall Thickness per UG16(b), tr16b = 6.0000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.7967 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.7967 mm
Wall Thickness, shell/head, external pressure trb2 = 6.0276 mm
Wall Thickness tb2 = max(trb2, tr16b) = 6.0276 mm
Wall Thickness per table UG-45 tb3 = 11.1026 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 11.1, max( 7.8, 6.03 ) ]
= 7.7967 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 4.69, 7.8 )
= 7.7967 mm

Available Nozzle Neck Thickness = 13.2016 mm🠖OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
--------------------------------------------------------
Sustained : 296.0, Allowable : 1406.0 kgf/cm² Passed
Expansion : 0.0, Allowable : 3219.0 kgf/cm² Passed
Occasional : 20.8, Allowable : 1870.0 kgf/cm² Passed
Shear : 166.5, Allowable : 984.2 kgf/cm² Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:B, Curve:A)

----------------------------------------------------------------------
Govrn. thk, tg = 13.2, tr = 0.31, c = 3 mm, E✱ = 1
Thickness Ratio = tr * E✱/(tg - c) = 0.031, Temp. Reduction = 78 °C
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Min Metal Temp. w/o impact per UCS-66, Curve A 0 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:B, Curve:D)

----------------------------------------------------------------------
Govrn. thk, tg = 14, tr = 3.3, c = 4.5 mm, E✱ = 1
Thickness Ratio = tr * E✱/(tg - c) = 0.35, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -18 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 3.50/52.11 = 0.067

Weld Size Calculations, Description: A1

Intermediate Calc. for nozzle/shell Welds Tmin 11.5000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (11 - 2.02 + 2 * 67 * 1 *
(1 * 9.5 - 8.7 ) )1406 )
= 14121.89 kgf

For hub type nozzles, A2 includes the area of the hub.

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 31 + 0.62 - 0 * 1 ) * 1406
= 44491.58 kgf

Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 31 + 0 + 0.62 + ( 12.7 ) ) * 1406
= 62389.94 kgf

Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 31 + 0 + 0.62 + 0 + ( 12.7 ) ) * 1406
= 62389.94 kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

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= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.14/2.0 ) * 387 * 10 * 0.49 * 1406
= 41842. kgf

Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.14 * 160 ) * ( 70 - 3 ) * 0.7 * 1406
= 331091. kgf

Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.14/2.0 ) * 387 * ( 14 - 4.5 ) * 0.74 * 1406
= 60031. kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:

= ( SONW + SNW ) = ( 41842 + 331091 ) = 372933 kgf

Failure Path [Path 2-2]:

= ( Sonw + Tpgw + Tngw + Sinw )
= ( 41842 + 0 + 60031 + 0 ) = 101873 kgf

Failure Path [Path 3-3]:

= ( Sonw + Tngw + Sinw )
= ( 41842 + 60031 + 0 ) = 101873 kgf

Summary of Failure Path Calculations:

Path 1-1 = 372933 kgf, must exceed W = 14121 kgf or W1 = 44491 kgf
Path 2-2 = 101873 kgf, must exceed W = 14121 kgf or W2 = 62389 kgf
Path 3-3 = 101873 kgf, must exceed W = 14121 kgf or W3 = 62389 kgf

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 7.57 kgf/cm²

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 1.62 kgf/cm²

Approximate Maximum Allowable Pressure New & Cold: 1.55 kgf/cm²

Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 7.8113 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 901.8112 mm

Input Echo, WRC107/537 Item 1, Description: A1 :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Spherical
Internal Corrosion Allowance Cas 3.0000 mm
External Corrosion Allowance ExtCa 1.5000 mm
Vessel Diameter Dv 4770.000 mm
Vessel Thickness Tv 14.000 mm

Design Temperature T1 200.0 C

Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 1406.00 kgf/cm²
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Vessel Hot S.I. Allowable Smh 1406.00 kgf/cm²

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.

Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Round

WRC107 Attachment Classification Holsol Hollow

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 246.647 mm
Nozzle Thickness Tn 70.000 mm
Nozzle Material SA-266 2
Nozzle UNS Number K03506
Nozzle Cold S.I. Allowable SNmc 1406.00 kgf/cm²
Nozzle Hot S.I. Allowable SNmh 1406.00 kgf/cm²

Design Internal Pressure Dp 3.500 kgf/cm²

Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -1020.0 kgf
Longitudinal Shear (SUS) (Vl) V1 1020.0 kgf
Circumferential Shear (SUS) (Vc) V2 1020.0 kgf
Circumferential Moment (SUS) (Mc) M1 1084.0 kgf-m.
Longitudinal Moment (SUS) (Ml) M2 1084.0 kgf-m.
Torsional Moment (SUS) Mt 1339.0 kgf-m.

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
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and which can also be inferred by review of the non-dimensional curve limits.

Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 386.647 + 2 * 1.65 * sqrt( 2392.75 ( 14.0 - 3.0 ) )
= 884.183 mm

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -1020.0 kgf
Circumferential Shear (VC) V2 1020.0 kgf
Longitudinal Shear (VL) V1 1020.0 kgf
Circumferential Moment (MC) M1 1084.0 kgf-m.
Longitudinal Moment (ML) M2 1084.0 kgf-m.
Torsional Moment MT 1339.0 kgf-m.

Unitless Prm: U = 1.19 TAU = 5.00 ( 2.39) RHO = 0.25 ( 0.16)

Dimensionless Loads for Spherical Shells at Attachment Junction:

------------------------------------------------------------
Curves read for 1979 Figure Value Location
------------------------------------------------------------
N(x) * T / P SP 1 0.03367 (A,B,C,D)
M(x) / P SP 1 0.03577 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC SM 1 0.03500 (A,B,C,D)
M(x) * SQRT(Rm * T ) / MC SM 1 0.05995 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML SM 1 0.03500 (A,B,C,D)
M(x) * SQRT(Rm * T ) / ML SM 1 0.05995 (A,B,C,D)

N(y) * T / P SP 1 0.04939 (A,B,C,D)

M(y) / P SP 1 0.00960 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / MC SM 1 0.04785 (A,B,C,D)
M(y) * SQRT(Rm * T ) / MC SM 1 0.01668 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / ML SM 1 0.04785 (A,B,C,D)
M(y) * SQRT(Rm * T ) / ML SM 1 0.01668 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (kgf/cm²)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Rad. Memb. P | 28.4| 28.4| 28.4| 28.4| 28.4| 28.4| 28.4| 28.4|
Rad. Bend. P | 180.9| -180.9| 180.9| -180.9| 180.9| -180.9| 180.9| -180.9|
Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -193.3| -193.3| 193.3| 193.3|
Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -1986.0| 1986.0| 1986.0| -1986.0|
Rad. Memb. ML | -193.3| -193.3| 193.3| 193.3| 0.0| 0.0| 0.0| 0.0|
Rad. Bend. ML | -1986.0| 1986.0| 1986.0| -1986.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Rad. Str.| -1970.0| 1640.2| 2388.5| -1945.3| -1970.0| 1640.2| 2388.5| -1945.3|
------------------------------------------------------------------------------------------------
Tang. Memb. P | 41.6| 41.6| 41.6| 41.6| 41.6| 41.6| 41.6| 41.6|
Tang. Bend. P | 48.6| -48.6| 48.6| -48.6| 48.6| -48.6| 48.6| -48.6|
Tang. Memb. MC | 0.0| 0.0| 0.0| 0.0| -264.2| -264.2| 264.2| 264.2|
Tang. Bend. MC | 0.0| 0.0| 0.0| 0.0| -552.7| 552.7| 552.7| -552.7|
Tang. Memb. ML | -264.2| -264.2| 264.2| 264.2| 0.0| 0.0| 0.0| 0.0|
Tang. Bend. ML | -552.7| 552.7| 552.7| -552.7| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Tang. Str.| -726.7| 281.6| 907.1| -295.5| -726.7| 281.6| 907.1| -295.5|
------------------------------------------------------------------------------------------------
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Shear VC | 15.3| 15.3| -15.3| -15.3| 0.0| 0.0| 0.0| 0.0|

Shear VL | 0.0| 0.0| 0.0| 0.0| -15.3| -15.3| 15.3| 15.3|
Shear MT | 51.8| 51.8| 51.8| 51.8| 51.8| 51.8| 51.8| 51.8|
| |
Tot. Shear| 67.1| 67.1| 36.6| 36.6| 36.6| 36.6| 67.1| 67.1|
------------------------------------------------------------------------------------------------
Str. Int. | 1973.6| 1643.5| 2389.4| 1946.1| 1971.0| 1641.2| 2391.6| 1948.0|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (kgf/cm²)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Rad. Pm (SUS) | 379.9| 379.9| 379.9| 379.9| 379.9| 379.9| 379.9| 379.9|
Rad. Pl (SUS) | -164.9| -164.9| 221.6| 221.6| -164.9| -164.9| 221.6| 221.6|
Rad. Q (SUS) | -1805.1| 1805.1| 2166.9| -2166.9| -1805.1| 1805.1| 2166.9| -2166.9|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 379.9| 379.9| 379.9| 379.9| 379.9| 379.9| 379.9| 379.9|
Long. Pl (SUS) | -222.5| -222.5| 305.8| 305.8| -222.5| -222.5| 305.8| 305.8|
Long. Q (SUS) | -504.1| 504.1| 601.3| -601.3| -504.1| 504.1| 601.3| -601.3|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 15.3| 15.3| -15.3| -15.3| -15.3| -15.3| 15.3| 15.3|
Shear Q (SUS) | 51.8| 51.8| 51.8| 51.8| 51.8| 51.8| 51.8| 51.8|
Pm (SUS) | 379.9| 379.9| 379.9| 379.9| 379.9| 379.9| 379.9| 379.9|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 218.8| 218.8| 688.4| 688.4| 218.8| 218.8| 688.4| 688.4|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1593.7| 2023.5| 2769.3| 1651.4| 1591.1| 2021.1| 2771.5| 1655.2|

Vessel Stress Summation Comparison (kgf/cm²):

Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 379.92 1406.00 | Passed |
Pm+Pl (SUS) | 688.41 2109.00 | Passed |
Pm+Pl+Q (TOTAL)| 2771.48 4218.00 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 11
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Earthquake Load Calculation: Step: 23 4:27pm May 12,2024

Earthquake Load Calculation Results:

Input Values:

Seismic Design Code Spectrum

Range Type Period
Ordinate Type Acceleration
Include Missing Mass Components No
Shock Scale Factor X Direction 1.0000
Shock Scale Factor Y Direction 0.6670
Combination Method SRSS
Spectrum Name User Defined

User Defined Spectrum Data Points:

Acceleration Period
0.2400 0.0100
0.6600 0.1000
0.6600 0.2000
0.6600 0.3000
0.6600 0.4000
0.6600 0.5000
0.6050 0.6000
0.4540 0.8000
0.3630 1.0000
0.3030 1.2000
0.2590 1.4000
0.2270 1.6000
0.2020 1.8000
0.1820 2.0000
0.1510 2.4000
0.1210 3.0000
0.0910 4.0000
0.0730 5.0000
0.0610 6.0000
0.0520 7.0000

Computed Natural Frequencies (OPE): 3

Mode Freq (Hz) Freq (Rad/Sec) Period (Sec)
---------------------------------------------------------------
1 57.4305 360.8464 0.0174
2 81.6503 513.0243 0.0122
3 155.5270 977.2048 0.0064

Mass Participation Factors: 3

Mode X Y
--------------------------------------------
1 -0.00000000 0.00420658
2 -0.00000000 0.00186328
3 0.00000000 0.00039747

Computed EigenVectors, Mass Normalized: 3

Node Dx Dy Rz
---------------------------------------------------------------
Mode # 1 Freq (HZ) = 57.4305
10 -0.000000 -0.000000 0.000000
20 -0.000000 -0.000000 0.000000
SADDLE -0.000000 -0.000000 0.000000
30 -0.000000 -0.000025 0.000000
Project: 666745/ IOCL Panipat EPCM2 12
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Earthquake Load Calculation: Step: 23 4:27pm May 12,2024

40 -0.000000 0.000001 0.000002

50 -0.000000 0.128495 0.000607
60 -0.000000 0.130556 0.000607

Mode # 2 Freq (HZ) = 81.6503

10 -0.000000 0.133385 -0.000476
20 -0.000000 0.130661 -0.000476
SADDLE -0.000000 0.000002 -0.000002
30 0.000000 -0.000042 -0.000001
40 0.000000 -0.000000 -0.000000
50 0.000000 0.000000 -0.000000
60 0.000000 0.000000 -0.000000

Mode # 3 Freq (HZ) = 155.5270

10 0.000000 0.000033 0.000001
20 0.000000 0.000034 0.000001
SADDLE 0.000000 0.000004 0.000002
30 -0.000000 0.163054 0.000025
40 0.000000 0.000002 -0.000001
50 0.000000 0.000020 -0.000001
60 0.000000 0.000019 -0.000001

Mass Percentages:
Included(X) Included(Y) Added(X) Added(Y)
---------------------------------------------------------------
0.00 67.32 0.00 0.00

NOTE: In the following reports, "Max Contrib" displays the contribution of

the Mode/Load combination having the maximum impact on the total (and names
that Mode/Load combination).

Restraint Loads:
Node Fx(kgf) Fy(kgf) Mz(kgf-m.)
---------------------------------------------------------------
SADDLE 0.0 1858.2 2593.0
Max 0.0 1690.6 2561.2
Contrib 0 (Y) 2 (Y) 2 (Y)

40 0.0 1945.5 4654.1

Max 0.0 1924.5 4641.2
Contrib 0 (Y) 1 (Y) 1 (Y)

Element Forces and Moments:

Node Fx(kgf) Fy(kgf) Mz(kgf-m.)
---------------------------------------------------------------
10 0.0 592.6 0.0
Max 0.0 592.6 0.0
Contrib 2 (Y)
20 0.0 592.6 29.6
Max 0.0 592.6 29.6
Contrib 2 (Y) 2 (Y)

20 0.0 1690.1 29.6

Max 0.0 1690.1 29.6
Contrib 2 (Y) 2 (Y)
SADDLE 0.0 1690.1 2564.8
Max 0.0 1690.1 2564.8
Contrib 2 (Y) 2 (Y)
Project: 666745/ IOCL Panipat EPCM2 13
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Earthquake Load Calculation: Step: 23 4:27pm May 12,2024

SADDLE 0.0 770.9 405.7

Max 0.0 770.9 405.7
Contrib 3 (Y) 3 (Y)
30 0.0 770.9 365.3
Max 0.0 770.9 365.3
Contrib 3 (Y) 3 (Y)

30 0.0 285.0 365.3

Max 0.0 285.0 365.3
Contrib 3 (Y) 3 (Y)
40 0.0 285.0 347.2
Max 0.0 285.0 347.1
Contrib 3 (Y) 3 (Y)

40 0.0 1923.1 4648.0

Max 0.0 1923.1 4648.0
Contrib 1 (Y) 1 (Y)
50 0.0 1923.1 32.4
Max 0.0 1923.1 32.4
Contrib 1 (Y) 1 (Y)

50 0.0 647.9 32.4

Max 0.0 647.9 32.4
Contrib 1 (Y) 1 (Y)
60 0.0 647.9 0.0
Max 0.0 647.9 0.0
Contrib 1 (Y)

Displacements:
Node Dx(mm ) Dy(mm ) Rz(Deg)
---------------------------------------------------------------
10 0.0000 0.0063 0.0001
Max 0.0000 0.0063 0.0001
Contrib 2 (Y) 2 (Y) 2 (Y)

20 0.0000 0.0062 0.0001

Max 0.0000 0.0062 0.0001
Contrib 2 (Y) 2 (Y) 2 (Y)

SADDLE 0.0000 0.0000 0.0000

Max 0.0000 0.0000 0.0000
Contrib 2 (Y) 2 (Y) 2 (Y)

30 0.0000 0.0016 0.0000

Max 0.0000 0.0016 0.0000
Contrib 2 (Y) 3 (Y) 3 (Y)

40 0.0000 0.0000 0.0000

Max 0.0000 0.0000 0.0000
Contrib 2 (Y) 1 (Y) 1 (Y)

50 0.0000 0.0137 0.0001

Max 0.0000 0.0137 0.0001
Contrib 2 (Y) 1 (Y) 1 (Y)

60 0.0000 0.0139 0.0001

Max 0.0000 0.0139 0.0001
Contrib 2 (Y) 1 (Y) 1 (Y)

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 14
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Nozzle Flange MAWP: Step: 22 4:27pm May 12,2024

Nozzle Flange MAWP Results: (kgf/cm² & °C)

Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |

Description | Ope. | Ambient | Temp | Class | Group | Press |UG-44(b)| 50% | DNV |
------------------------------------------------------------------------------------------------
A1 | 44.66 | 52.11 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
Z3 | 44.66 | 52.11 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
M1 | 44.66 | 52.11 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
Z4 | 44.66 | 52.11 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
Z6 | 44.66 | 52.11 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
M2 | 44.66 | 52.11 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
Z2 | 44.66 | 52.11 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
Z7 | 44.66 | 52.11 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
Z1 | 89.33 | 104.12 | 200 | 600 | GR 1.1 | ... | ... | ... | ... |
U | 89.33 | 104.12 | 200 | 600 | GR 1.1 | ... | ... | ... | ... |
B3 | 89.33 | 104.12 | 200 | 600 | GR 1.1 | ... | ... | ... | ... |
A3 | 89.33 | 104.12 | 200 | 600 | GR 1.1 | ... | ... | ... | ... |
A2 | 89.33 | 104.12 | 200 | 600 | GR 1.1 | ... | ... | ... | ... |
T | 44.66 | 52.11 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
P | 44.66 | 52.11 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
L1 | 44.66 | 52.11 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
L2 | 44.66 | 52.11 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
V | 89.33 | 104.12 | 200 | 600 | GR 1.1 | ... | ... | ... | ... |
L3 | 44.66 | 52.11 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
C | 44.66 | 52.11 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
------------------------------------------------------------------------------------------------
Min Rating | 44.665 | 52.109, [for Core Elements] | ... | ... | ... |

Pressure Ratings are per ASME B16.5 2017 Metric Edition

Large Diameter Flange ratings per ASME B16.47 2017 edition.

Warning:
There are nozzles in this model, but no flange MAWPs were de-rated. Be
sure this is what you intended. There is a check box in the nozzle dialog
that instructs PV Elite to perform the de-rating for each nozzle flange.
See ASME VIII-1, UG-44(b) for more information.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 15
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Center of Gravity Calculation: Step: 24 4:27pm May 12,2024

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of the Saddles 335.674 cm

Center of Gravity of the Liquid 499.771 cm
Center of Gravity of the Stiffening Rings 331.500 cm
Center of Gravity of the Nozzles 378.092 cm
Center of Gravity of the Added Weights (Operating) 470.757 cm
Center of Gravity of the Added Weights (Empty) 103.147 cm

Center of Gravity of Bare Shell New and Cold 374.022 cm

Center of Gravity of Bare Shell Corroded 372.631 cm

Vessel CG in the Operating Condition 425.836 cm

Vessel CG in the Fabricated (Shop/Empty) Condition 362.366 cm
Vessel CG in the Test Condition 370.078 cm

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 16
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element and Detail Weights: Step: 21 4:27pm May 12,2024

Element and Detail Weights:

| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg | cm³ | kg | cm³ | kg |
---------------------------------------------------------------------------
10| 20| 1106.75 | 2711767 | 795.479 | 2729601 | 55.3377 |
20| 30| 2923.12 | 13788648 | 2193.58 | 13851158 | 146.156 |
30| 40| 2923.12 | 13788648 | 2193.58 | 13851158 | 146.156 |
40| 50| 2806.2 | 13237102 | 2105.83 | 13297111 | 140.31 |
50| 60| 1106.75 | 2711767 | 795.479 | 2729601 | 55.3377 |
60| 70| 66.8275 | 64140.9 | 41.7672 | 65636.6 | 3.34137 |
70| 80| 66.8275 | 64140.9 | 41.7672 | 65636.6 | 3.34137 |
80| 90| 437.684 | ... | 437.684 | ... | 21.8842 |
90| 100| 687.143 | ... | 687.143 | ... | 34.3571 |
100| 110| 437.684 | ... | 437.684 | ... | 21.8842 |
110| 120| 437.684 | ... | 437.684 | ... | 21.8842 |
120| 130| 437.684 | ... | 437.684 | ... | 21.8842 |
130| 140| 437.684 | ... | 437.684 | ... | 21.8842 |
140| 150| 437.684 | ... | 437.684 | ... | 21.8842 |
---------------------------------------------------------------------------
Total | 14312 |46366212.00 | 11480 |46589904.00 | 715 |

Weight of Details:

| | Weight of | X Offset, | Y Offset, | Z Offset |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Dtl. Cent. | Description
| | kg | cm | cm | cm |
---------------------------------------------------------------
10|Liqd| 530.719 | -22.0833 | 96.875 | ... | Liquid 10
10|Nozl| 173.501 | -49.7494 | 87.5 | ... | A1
10|Wght| 250 | -49.7494 | ... | 87.5 | A1 DISTRIBUTOR
20|Sadl| 766.143 | 150 | 148.7 | ... | Fixed Saddle
20|Liqd| 428.018 | 125 | 123.75 | ... | Liquid 20
20|Nozl| 1528.61 | 50.5 | 161.453 | ... | Z3
20|Nozl| 3411.92 | 163.5 | 173.14 | ... | M1
20|Wght| 1200 | 130 | ... | ... | COIL WT
20|Forc| ... | ... | ... | ... | F/M:[1 of 1]
30|Sadl| 817.485 | 250 | 146.95 | ... | Sliding Saddle
30|Liqd| 7762.48 | 125 | 65 | ... | Liquid 30
30|Ring| 149.739 | 76.5 | ... | ... | Ring:[1of1]
30|Nozl| 1901.88 | 26.5 | 161.453 | ... | Z4
30|Nozl| 1901.88 | 233 | 161.453 | ... | Z6
30|Nozl| 1901.88 | 126.5 | 161.453 | ... | M2
40|Liqd| 7451.98 | 120 | 65 | ... | Liquid 40
40|Nozl| 1901.88 | 89.5 | 161.453 | ... | Z2
40|Nozl| 1901.88 | 189.6 | 161.453 | ... | Z7
40|Nozl| 477.816 | 89.5 | -167.489 | ... | Boot 1
40|Nozl| 468.843 | 189.5 | -167.489 | ... | Boot 2
40|Wght| 375 | 89.5 | -132.5 | ... | BOOT 1 OPERATIN
40|Wght| 340 | 89.5 | -132.5 | ... | BOOT 1 HYDROTES
40|Wght| 375 | 189.5 | -132.5 | ... | BOOT 2 OPERATIN
40|Wght| 340 | 189.5 | -132.5 | ... | BOOT 2 HYDROTES
40|Wght| 1500 | 50 | 400 | ... | PUMP 1
40|Wght| 1500 | 150 | 400 | ... | PUMP 1
50|Liqd| 1533 | 27.0833 | 65 | ... | Liquid 50
60|Liqd| 49.3665 | ... | -8.75 | ... | Liquid: 60
70|Liqd| 49.3665 | ... | -8.75 | ... | Liquid: 60
80|Nozl| 9.18229 | -17.5 | 21.1006 | ... | Z1
80|Nozl| 9.88313 | ... | 21.1006 | -17.5 | U
Project: 666745/ IOCL Panipat EPCM2 17
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element and Detail Weights: Step: 21 4:27pm May 12,2024

80|Nozl| 9.88313 | 17.5 | 21.1006 | ... | B3

80|Nozl| 9.88313 | ... | 21.1006 | 17.5 | A3
90|Nozl| 9.36727 | -20 | 22.6606 | ... | A2
90|Nozl| 8.85929 | 20 | 22.6606 | ... | T
100|Nozl| 8.67431 | ... | 21.1006 | -19 | P
100|Nozl| 22.5281 | 16.4545 | 21.1006 | 9.5 | L1
100|Nozl| 22.5281 | -16.4545 | 21.1006 | 9.5 | L2
110|Nozl| 9.18229 | ... | 21.1006 | -20 | V
110|Nozl| 22.5281 | 17.3205 | 21.1006 | 10 | L3
110|Nozl| 32.5649 | -17.3205 | 16.1006 | 10 | C
---------------------------------------------------------------

Total Weight of Each Detail Type:

Saddles 1583.6
Liquid 17804.9
Stiffeners 149.7
Nozzles 15745.1
Weights 5880.0
-------------------------------------------
Sum of the Detail Weights 41163.4 kg

Note:
Because some nozzles were attached to a head or flange, their weights include
the attached head or flange.

Weight Summation Results: (kg)

| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 11409.3 | 11409.3 | 11409.3 | 11409.3 | 11409.3 | 11409.3 |
Saddles | 1583.6 | 1583.6 | 1583.6 | 1583.6 | 1583.6 | 1583.6 |
Stif. Rings | 149.7 | 149.7 | 149.7 | 149.7 | 149.7 | 149.7 |
Nozzles | 15745.1 | 15745.1 | 15745.1 | 15745.1 | 15745.1 | 15745.1 |
Wld Weights | 1450.0 | 1450.0 | 1450.0 | 1450.0 | 1450.0 | 1450.0 |
Test Weights | ... | 680.0 | ... | ... | ... | ... |
Ope Weights | ... | ... | ... | ... | ... | 3750.0 |
Ope. Liquid | ... | ... | ... | ... | ... | 17804.9 |
Test Liquid | ... | 46345.4 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 30337.8 | 77363.2 | 30337.8 | 30337.8 | 30337.8 | 51892.7 |

Miscellaneous Weight Percent: 5.0 %

Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.

Weight Summary:

Fabricated Wt. - Bare Weight without Removable Internals 30337.8 kg

Shop Test Wt. - Fabricated Weight + Water ( Full ) 77363.2 kg
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 30337.8 kg
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 30337.8 kg
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 30337.8 kg
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 51892.7 kg
Oper. Wt. + CA - Corr Wt. + Operating Liquid 48971.6 kg
Field Test Wt. - Empty Weight + Water (Full) 77363.2 kg

The Corroded Weight and thickness are used in the Horizontal

Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Project: 666745/ IOCL Panipat EPCM2 18
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element and Detail Weights: Step: 21 4:27pm May 12,2024

Surface Areas of Elements:

| | Outside Surface | Inside Surface |

From| To | Area | Area |
| | cm² | cm² |
----------------------------------------------
10| 20| 82185.3 | 80285.5 |
20| 30| 210958 | 208131 |
30| 40| 210958 | 208131 |
40| 50| 202520 | 199805 |
50| 60| 82185.3 | 80285.5 |
60| 70| 6819.25 | 6411.09 |
70| 80| 6819.25 | 6411.09 |
80| 90| 9037.43 | ... |
90| 100| 12091.3 | ... |
100| 110| 9037.43 | ... |
110| 120| 9037.43 | ... |
120| 130| 9037.43 | ... |
130| 140| 9037.43 | ... |
140| 150| 9037.43 | ... |
----------------------------------------------
Total 868760.5 789459.5 cm²
Total 935.1 849.8 ft²

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 19
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
External Pressure Calculations: Step: 20 4:27pm May 12,2024

External Pressure Results Summary:

External Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2021

MDMT Calculations for: Ring:[1of1], Shell to Ring Junction, Curve: D

----------------------------------------------------------------------
Govrn. thk, tg = 16, c = 4.5 mm, E✱ = 1
Thickness Ratio = tr * E✱/(tg - c) = 0.53, Temp. Reduction = 29 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve D -46 °C

Min Metal Temp. at Required thickness (UCS 66.1) -48 °C

Stiffening Ring Calcs for: Ring:[1of1], SA-516 60 , Bar Ring: 130 x 16 mm

Effective Length of Shell: 209 mm

Area (cm²) Distance (mm) Area*Dist

--------------------------------------------------------
Shell: 28.278 6.7500 190.875
Ring : 20.800 78.5000 1632.800
Total: 49.078 1823.676
--------------------------------------------------------
Centroid of Ring plus Shell: 37 mm

Inertia Distance A*Dist²

--------------------------------------------------------
Shell: 4.295 30.4088 26148.447
Ring : 292.933 -41.3412 35549.121
Total: 297.228 61697.570
--------------------------------------------------------
Available Moment of Inertia, Ring + Shell: 0.914E+03 cm^4

Required Stress in Ring plus Shell Breq 232.74 kgf/cm²

Required Strain in Ring plus Shell Areq 0.0002340

Required Moment of Inertia, Ring plus Shell:

= ( OD² * Slen(Tca + Aring/Slen)Areq )/10.9
= (2683²*3971(13.5+20.8/3971)0.000233999)/10.9
= 861 cm^4

External Pressure Calculations:

| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | cm | mm | mm | | kgf/cm² |
-----------------------------------------------------------------------------
10| 20| No Calc | 2675 | 9.5 | 0.00049325 | 490.019 |
20| 30| 353.583 | 2683 | 13.5 | 0.00036082 | 358.456 |
30| Ring| 353.583 | 2683 | 13.5 | 0.00036082 | 358.456 |
Ring| 40| 440.583 | 2683 | 13.5 | 0.00028816 | 286.27 |
40| 50| 440.583 | 2683 | 13.5 | 0.00028816 | 286.27 |
50| 60| No Calc | 2675 | 9.5 | 0.00049325 | 490.019 |
60| 70| No Calc | 717 | 5.5 | 0.0010654 | 823.106 |
70| 80| No Calc | 717 | 5.5 | 0.0010654 | 823.106 |
80| 90| No Calc | ... | 83 | No Calc | No Calc |
90| 100| No Calc | ... | 98.6 | No Calc | No Calc |
100| 110| No Calc | ... | 83 | No Calc | No Calc |
Project: 666745/ IOCL Panipat EPCM2 20
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
External Pressure Calculations: Step: 20 4:27pm May 12,2024

110| 120| No Calc | ... | 83 | No Calc | No Calc |

120| 130| No Calc | ... | 83 | No Calc | No Calc |
130| 140| No Calc | ... | 83 | No Calc | No Calc |
140| 150| No Calc | ... | 83 | No Calc | No Calc |
-----------------------------------------------------------------------------

External Pressure Calculations:

| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm | mm | kgf/cm² | kgf/cm² |
-----------------------------------------------------------------------
10| 20| 14 | 13.2013 | 1.622 | 1.93 |
20| 30| 18 | 16.0412 | 1.622 | 2.4 |
30| Ring| 18 | 16.0412 | 1.622 | 2.4 |
Ring| 40| 18 | 17.1214 | 1.622 | 1.92 |
40| 50| 18 | 17.1214 | 1.622 | 1.92 |
50| 60| 14 | 13.2013 | 1.622 | 1.93 |
60| 70| 10 | 6.83222 | 1.622 | 7.02 |
70| 80| 10 | 6.83222 | 1.622 | 7.02 |
80| 90| 86 | 58.674 | 1.622 | No Calc |
90| 100| 101.6 | 55.0926 | 1.622 | No Calc |
100| 110| 86 | 58.674 | 1.622 | No Calc |
110| 120| 86 | 58.674 | 1.622 | No Calc |
120| 130| 86 | No Calc | 1.622 | No Calc |
130| 140| 86 | 58.674 | 1.622 | No Calc |
140| 150| 86 | No Calc | 1.622 | No Calc |
-----------------------------------------------------------------------
Minimum 1.92

External Pressure Calculations:

| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | cm | cm | cm^4 | cm^4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 353.583 | 519.77 | No Calc | No Calc |
30| Ring| 353.583 | 519.77 | No Calc | No Calc |
Ring| 40| 440.583 | 519.811 | 860.552 | 914.203 |
40| 50| 440.583 | 519.811 | No Calc | No Calc |
50| 60| No Calc | No Calc | No Calc | No Calc |
60| 70| No Calc | No Calc | No Calc | No Calc |
70| 80| No Calc | No Calc | No Calc | No Calc |
80| 90| No Calc | No Calc | No Calc | No Calc |
90| 100| No Calc | No Calc | No Calc | No Calc |
100| 110| No Calc | No Calc | No Calc | No Calc |
110| 120| No Calc | No Calc | No Calc | No Calc |
120| 130| No Calc | No Calc | No Calc | No Calc |
130| 140| No Calc | No Calc | No Calc | No Calc |
140| 150| No Calc | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------

Elements Suitable for External Pressure.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

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Internal Pressure Calculations: Step: 10 4:27pm May 12,2024

Internal Pressure Results Summary:

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | kgf/cm² | mm | mm | mm | kgf/cm² |
----------------------------------------------------------------------------------
Left Dish| 3.5787 | 16 | 4.5 | 2650 | 1406 |
Shell-1| 3.5196 | 18 | 4.5 | 2650 | 1406 |
Shell-2| 3.6488 | 18 | 4.5 | 2650 | 1406 |
Shell-3| 3.6488 | 18 | 4.5 | 2650 | 1406.1 |
Right Dish| 3.6488 | 16 | 4.5 | 2650 | 1406.1 |
Boot 1 Dish| 3.7482 | 12 | 4.5 | 700 | 1406.1 |
Boot 2 Dish| 3.7482 | 12 | 4.5 | 700 | 1406.1 |
Z3 Flange| 3.5 | 12 | 3 | 914.4 | 1406 |
M1 Flange| 3.5 | 12 | 3 | 1054.1 | 1406 |
Z4 Flange| 3.5 | 12 | 3 | 914.4 | 1406 |
Z6 Flange| 3.5 | 12 | 3 | 914.4 | 1406 |
M2 Flange| 3.5 | 12 | 3 | 914.4 | 1406 |
Z2 Flange| 3.5 | 12 | 3 | 914.4 | 1406 |
Z7 Flange| 3.5 | 12 | 3 | 914.4 | 1406 |
----------------------------------------------------------------------------------

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kgf/cm² | kgf/cm² | kgf/cm² | mm | mm |
----------------------------------------------------------------------------------
Left Dish| 3.5 | 10 | 14.8 | 14 | 7.87085 |
Shell-1| 3.5 | 14.2 | 18.9 | 18 | 7.82932 |
Shell-2| 3.5 | 14.1 | 18.9 | 18 | 7.95172 |
Shell-3| 3.5 | 14.1 | 18.9 | 18 | 7.95137 |
Right Dish| 3.5 | 9.93 | 14.8 | 14 | 7.93655 |
Boot 1 Dish| 3.5 | 21.9 | 40.1 | 10 | 6 |
Boot 2 Dish| 3.5 | 21.9 | 40.1 | 10 | 6 |
Z3 Flange| 3.5 | 42.6 | 45.8 | 86 | 58.6686 |
M1 Flange| 3.5 | 43.6 | 46.3 | 101.6 | 55.0877 |
Z4 Flange| 3.5 | 42.6 | 45.8 | 86 | 58.6686 |
Z6 Flange| 3.5 | 42.6 | 45.8 | 86 | 58.6686 |
M2 Flange| 3.5 | 44.7 | 52.1 | 86 | No Calc |
Z2 Flange| 3.5 | 42.6 | 45.8 | 86 | 58.6686 |
Z7 Flange| 3.5 | 44.7 | 52.1 | 86 | No Calc |
----------------------------------------------------------------------------------
Minimum 7.57 1.55

MAWP: 7.57 kgf/cm², limited by: DESIGN (user specified)

Elements Suitable for Design Internal Pressure.

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Pressure Test Results: Shop Test Step: 18 4:27pm May 12,2024

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 9.839 kgf/cm²

Pressure per UG99b[35] = 1.30 * Design Pres * Sa/S 4.549 kgf/cm²
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 1.750 kgf/cm²
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 8.325 kgf/cm²
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 5.005 kgf/cm²
Pressure per PED&UG99b = max(1.43*DP, 1.3*DP*ratio) 5.005 kgf/cm²
Pressure per App 27-4 = M.A.W.P. 7.570 kgf/cm²

User Defined Hydrostatic Test Pressure at High Point 14.687 kgf/cm²

Warning: A user specified test pressure was set, but the Hydrotest Test Type was not 'User
Defined'.

Horizontal Test performed per: UG-99c

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (kgf/cm²):

From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
Left Dish | 1416.6 | 1828.0 | 0.775 | 14.95 |
Shell-1 | 1109.6 | 1828.0 | 0.607 | 14.95 |
Shell-2 | 1109.6 | 1828.0 | 0.607 | 14.95 |
Shell-3 | 1109.6 | 1828.0 | 0.607 | 14.95 |
Right Dish | 1416.6 | 1828.0 | 0.775 | 14.95 |
Boot 1 Dish | 528.0 | 1828.0 | 0.289 | 15.04 |
Boot 2 Dish | 528.0 | 1828.0 | 0.289 | 15.04 |
------------------------------------------------------------------------

Stress ratios for Nozzle and Pad Materials (kgf/cm²):

Description | Pad/Nozzle | Ambient | Operating | Ratio |

------------------------------------------------------------------------
A1 | Nozzle | 1406.00 | 1406.00 | 1.000 |
Z3 | Nozzle | 1406.00 | 1406.00 | 1.000 |
M1 | Nozzle | 1406.00 | 1406.00 | 1.000 |
Z4 | Nozzle | 1406.00 | 1406.00 | 1.000 |
Z6 | Nozzle | 1406.00 | 1406.00 | 1.000 |
M2 | Nozzle | 1406.00 | 1406.00 | 1.000 |
Z2 | Nozzle | 1406.00 | 1406.00 | 1.000 |
Z7 | Nozzle | 1406.00 | 1406.00 | 1.000 |
Boot 1 | Nozzle | 1406.00 | 1406.00 | 1.000 |
Boot 2 | Nozzle | 1406.00 | 1406.00 | 1.000 |
Z1 | Nozzle | 1406.00 | 1406.00 | 1.000 |
U | Nozzle | 1406.00 | 1406.00 | 1.000 |
B3 | Nozzle | 1406.00 | 1406.00 | 1.000 |
A3 | Nozzle | 1406.00 | 1406.00 | 1.000 |
A2 | Nozzle | 1406.00 | 1406.00 | 1.000 |
T | Nozzle | 1406.00 | 1406.00 | 1.000 |
P | Nozzle | 1406.00 | 1406.00 | 1.000 |
L1 | Nozzle | 1406.00 | 1406.00 | 1.000 |
L2 | Nozzle | 1406.00 | 1406.00 | 1.000 |
V | Nozzle | 1406.00 | 1406.00 | 1.000 |
L3 | Nozzle | 1406.00 | 1406.00 | 1.000 |
C | Nozzle | 1406.00 | 1406.00 | 1.000 |
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Pressure Test Results: Shop Test Step: 18 4:27pm May 12,2024

------------------------------------------------------------------------
Minimum 1.000

Stress ratios for Stiffening Ring Materials (kgf/cm²):

Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
Ring:[1of1] | 1202.00 | 1202.25 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000

Stress ratios for Pressurized Vessel Elements (kgf/cm²):

Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
Left Dish | 1406.00 | 1406.00 | 1.000 |
Shell-1 | 1406.00 | 1406.00 | 1.000 |
Shell-2 | 1406.00 | 1406.00 | 1.000 |
Shell-3 | 1406.14 | 1406.14 | 1.000 |
Right Dish | 1406.14 | 1406.14 | 1.000 |
Boot 1 Dish | 1406.14 | 1406.14 | 1.000 |
Boot 2 Dish | 1406.14 | 1406.14 | 1.000 |
Z3 Flange | 1406.00 | 1406.00 | 1.000 |
M1 Flange | 1406.00 | 1406.00 | 1.000 |
Z4 Flange | 1406.00 | 1406.00 | 1.000 |
Z6 Flange | 1406.00 | 1406.00 | 1.000 |
M2 Flange | 1406.00 | 1406.00 | 1.000 |
Z2 Flange | 1406.00 | 1406.00 | 1.000 |
Z7 Flange | 1406.00 | 1406.00 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000

Hoop Stress in Nozzle Wall during Pressure Test (kgf/cm²):

Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
A1 | 148.64 | 1828.00 | 0.081 |
Z3 | 292.50 | 1828.00 | 0.160 |
M1 | 346.55 | 1828.00 | 0.190 |
Z4 | 292.50 | 1828.00 | 0.160 |
Z6 | 292.50 | 1828.00 | 0.160 |
M2 | 292.50 | 1828.00 | 0.160 |
Z2 | 292.50 | 1828.00 | 0.160 |
Z7 | 292.50 | 1828.00 | 0.160 |
Boot 1 | 444.92 | 1828.00 | 0.243 |
Boot 2 | 444.92 | 1828.00 | 0.243 |
Z1 | 40.09 | 1828.00 | 0.022 |
U | 40.09 | 1828.00 | 0.022 |
B3 | 34.34 | 1828.00 | 0.019 |
A3 | 34.34 | 1828.00 | 0.019 |
A2 | 40.13 | 1828.00 | 0.022 |
T | 40.13 | 1828.00 | 0.022 |
P | 40.09 | 1828.00 | 0.022 |
L1 | 80.85 | 1828.00 | 0.044 |
L2 | 80.85 | 1828.00 | 0.044 |
V | 40.09 | 1828.00 | 0.022 |
L3 | 80.85 | 1828.00 | 0.044 |
C | 123.60 | 1828.00 | 0.068 |
------------------------------------------------------------------------

Elements Suitable for Test Pressure.

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Pressure Test Results: Shop Test Step: 18 4:27pm May 12,2024

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Units used in this Analysis (Kgf_cm2):

Name System Unit Constant User Unit

-------------------------------------------------------------
Length Feet 30.4800 cm
Force Pounds 0.4536 kgf
Mass Pounds 0.4536 kg
Area sq. inches 6.4516 cm²
Moment ft. lbs. 0.1383 kgf-m.
Stress lbs./sq.in. 0.0703 kgf/cm²
Temperature Degrees F 0.5556 °C
Pressure psig 0.0703 kgf/cm²
Elast. Modulus lbs./sq.in. 0.0703 kgf/cm²
Pipe Density lbs./cu.in. 0.0277 kg/cm³
Ins. Density lbs./cu.ft. 0.1600E-04 kg/cm³
Fluid Density lbs./cu.ft. 16.0183 kg/m³
Wind Speed miles/hr 1.6093 km/hr
Tray Weight lbs./sq.ft. 0.0005 kgf/cm²
Inertia in.^4 41.6231 cm^4
G Load G's 1.0000 g's
Wind Load lbs./sq.ft. 4.8824 kgf/m²
Elevation Feet 0.3048 m
Volume in.^3 16.3871 cm³
Diameter inches 25.4000 mm
Thickness inches 25.4000 mm

PV Elite Vessel Analysis Program: Input Data

Project: 666745/ IOCL Panipat EPCM2

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REV.01

Design Internal Pressure (for Hydrotest) 3.5 kgf/cm²

Design Internal Temperature 200.0 °C
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature -0.7 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N

Shop Pressure Test:

Type of Pressure Test UG-99(c)
Pressure Test Position Horizontal
Test Performed in Corroded Condition No

Field Pressure Test:

Type of Pressure Test UG-99(c)
Pressure Test Position Horizontal
Test Performed in Corroded Condition Yes

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
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Load Case 3 NP+OW+WI+FW+BW

Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Load Case 20 BL+IP+OW

Wind Design Code No Wind Loads

Seismic Design Code Spectrum

Range Type Period
Ordinate Type Acceleration
Include Missing Mass Components No
Shock Scale Factor X Direction 1.0000
Shock Scale Factor Y Direction 0.6670
Combination Method SRSS
Spectrum Name User Defined

User Defined Spectrum Data Points:

Acceleration Period
0.2400 0.0100
0.6600 0.1000
0.6600 0.2000
0.6600 0.3000
0.6600 0.4000
0.6600 0.5000
0.6050 0.6000
0.4540 0.8000
0.3630 1.0000
0.3030 1.2000
0.2590 1.4000
0.2270 1.6000
0.2020 1.8000
0.1820 2.0000
0.1510 2.4000
0.1210 3.0000
0.0910 4.0000
0.0730 5.0000
0.0610 6.0000
0.0520 7.0000

Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design Y
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Perform Blast Load Analysis No

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Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No

Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT Calculations Yes

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element To Node 20
Element Type Elliptical
Description Left Dish
Distance "FROM" to "TO" 5 cm
Inside Diameter 2650 mm
Element Thickness 14 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 16 mm
External Corrosion Allowance 1.5 mm
Design Internal Pressure 3.5 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.622 kgf/cm²
Design Temperature External Pressure 190 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Normalized]
Allowable Stress, Ambient 1406 kgf/cm²
Allowable Stress, Operating 1406 kgf/cm²
Allowable Stress, Hydrotest 1828 kgf/cm²
Material Density 0.00775 kg/cm³
P Number Thickness 31.801 mm
Yield Stress, Operating 2291 kgf/cm²
UCS-66 Chart Curve Designation D
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Weld is pre-Heated No

Element From Node 10

Detail Type Liquid
Detail ID Liquid 10
Dist. from "FROM" Node / Offset dist -66.25 cm
Height/Length of Liquid 71.25 cm
Liquid Density 1099.5 kg/m³

Element From Node 10

Detail Type Nozzle
Detail ID A1
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Dist. from "FROM" Node / Offset dist 875 mm

Nozzle Diameter 10 in.
Nozzle Schedule 80
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

Element From Node 10

Detail Type Weight
Detail ID A1 DISTRIBUTOR
Dist. from "FROM" Node / Offset dist 0 cm
Miscellaneous Weight 250 kgf
Offset from Element Centerline 875 mm

--------------------------------------------------------------------

Element From Node 20

Element To Node 30
Element Type Cylinder
Description Shell-1
Distance "FROM" to "TO" 250 cm
Inside Diameter 2650 mm
Element Thickness 18 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 18 mm
External Corrosion Allowance 1.5 mm
Design Internal Pressure 3.5 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.622 kgf/cm²
Design Temperature External Pressure 190 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Normalized]
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Weld is pre-Heated No

Element From Node 20

Detail Type Saddle
Detail ID Fixed Saddle
Dist. from "FROM" Node / Offset dist 150 cm
Width of Saddle 280 mm
Height of Saddle at Bottom 1685 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm
Width of Wear Plate 522 mm
Thickness of Wear Plate 18 mm
Contact Angle, Wear Plate (degrees) 132.0
Friction coefficient 0.0
Moment Factor 3.0
Dimension E at base (optional) 0 mm
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 cm

Element From Node 20

Detail Type Liquid
Detail ID Liquid 20
Dist. from "FROM" Node / Offset dist 0 cm
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Height/Length of Liquid 17.5 cm

Liquid Density 1099.5 kg/m³

Element From Node 20

Detail Type Nozzle
Detail ID Z3
Dist. from "FROM" Node / Offset dist 50.5 cm
Nozzle Diameter 24 in.
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 1018.1 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

Element From Node 20

Detail Type Nozzle
Detail ID M1
Dist. from "FROM" Node / Offset dist 163.5 cm
Nozzle Diameter 32 in.
Nozzle Schedule None
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 0 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

Element From Node 20

Detail Type Weight
Detail ID COIL WT
Dist. from "FROM" Node / Offset dist 130 cm
Miscellaneous Weight 1200 kgf
Offset from Element Centerline 0 mm

Element From Node 20

Detail Type For./Mom.
Detail ID F/M:[1 of 1]
Dist. from "FROM" Node / Offset dist 0 cm
Force in X Direction 0 kgf
Force in Y Direction 0 kgf
Force in Z Direction 0 kgf
Moment about X Axis 0 kgf-m.
Moment about Y Axis 0 kgf-m.
Moment about Z Axis 0 kgf-m.
Force/Moment Combination Method SRSS

--------------------------------------------------------------------

Element From Node 30

Element To Node 40
Element Type Cylinder
Description Shell-2
Distance "FROM" to "TO" 250 cm
Inside Diameter 2650 mm
Element Thickness 18 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 18 mm
External Corrosion Allowance 1.5 mm
Design Internal Pressure 3.5 kgf/cm²
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Design Temperature Internal Pressure 200 °C

Design External Pressure 1.622 kgf/cm²
Design Temperature External Pressure 190 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Normalized]
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Weld is pre-Heated No

Element From Node 30

Detail Type Saddle
Detail ID Sliding Saddle
Dist. from "FROM" Node / Offset dist 250 cm
Width of Saddle 280 mm
Height of Saddle at Bottom 1650 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm
Width of Wear Plate 522 mm
Thickness of Wear Plate 18 mm
Contact Angle, Wear Plate (degrees) 132.0
Friction coefficient 0.40000001
Moment Factor 3.0
Dimension E at base (optional) 0 mm
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 cm

Element From Node 30

Detail Type Liquid
Detail ID Liquid 30
Dist. from "FROM" Node / Offset dist 0 cm
Height/Length of Liquid 135 cm
Liquid Density 1099.5 kg/m³

Element From Node 30

Detail Type Ring
Detail ID Ring:[1of1]
Dist. from "FROM" Node / Offset dist 76.5 cm
Inside Diameter of Ring 2686 mm
Thickness of Ring 16 mm
Outside Diameter of Ring 2946 mm
Material Name SA-516 60 [Normalized]
Height of Section Ring 0 mm
Using Custom Stiffener Section No

Element From Node 30

Detail Type Nozzle
Detail ID Z4
Dist. from "FROM" Node / Offset dist 26.5 cm
Nozzle Diameter 24 in.
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 1373.6 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

Element From Node 30

Detail Type Nozzle
Detail ID Z6
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Dist. from "FROM" Node / Offset dist 233 cm

Nozzle Diameter 24 in.
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 1373.6 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

Element From Node 30

Detail Type Nozzle
Detail ID M2
Dist. from "FROM" Node / Offset dist 126.5 cm
Nozzle Diameter 24 in.
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 1373.6 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

--------------------------------------------------------------------

Element From Node 40

Element To Node 50
Element Type Cylinder
Description Shell-3
Distance "FROM" to "TO" 240 cm
Inside Diameter 2650 mm
Element Thickness 18 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 18 mm
External Corrosion Allowance 1.5 mm
Design Internal Pressure 3.5 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.622 kgf/cm²
Design Temperature External Pressure 190 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Normalized]
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Weld is pre-Heated No

Element From Node 40

Detail Type Liquid
Detail ID Liquid 40
Dist. from "FROM" Node / Offset dist 0 cm
Height/Length of Liquid 135 cm
Liquid Density 1099.5 kg/m³

Element From Node 40

Detail Type Nozzle
Detail ID Z2
Dist. from "FROM" Node / Offset dist 89.5 cm
Nozzle Diameter 24 in.
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N) Y
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Weight of Nozzle ( Used if > 0 ) 1373.6 kgf

Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

Element From Node 40

Detail Type Nozzle
Detail ID Z7
Dist. from "FROM" Node / Offset dist 189.6 cm
Nozzle Diameter 24 in.
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 1373.6 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

Element From Node 40

Detail Type Nozzle
Detail ID Boot 1
Dist. from "FROM" Node / Offset dist 89.5 cm
Nozzle Diameter 27.55 in.
Nozzle Schedule None
Nozzle Class None
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 388.23 kgf
Grade of Attached Flange None
Nozzle Matl SA-266 2

Element From Node 40

Detail Type Nozzle
Detail ID Boot 2
Dist. from "FROM" Node / Offset dist 189.5 cm
Nozzle Diameter 27.55 in.
Nozzle Schedule None
Nozzle Class None
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 379.69 kgf
Grade of Attached Flange None
Nozzle Matl SA-266 2

Element From Node 40

Detail Type Weight
Detail ID BOOT 1 OPERATIN
Dist. from "FROM" Node / Offset dist 89.5 cm
Miscellaneous Weight 375 kgf
Offset from Element Centerline 1325 mm

Element From Node 40

Detail Type Weight
Detail ID BOOT 1 HYDROTES
Dist. from "FROM" Node / Offset dist 89.5 cm
Miscellaneous Weight 340 kgf
Offset from Element Centerline 1325 mm

Element From Node 40

Detail Type Weight
Detail ID BOOT 2 OPERATIN
Dist. from "FROM" Node / Offset dist 189.5 cm
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Miscellaneous Weight 375 kgf

Offset from Element Centerline 1325 mm

Element From Node 40

Detail Type Weight
Detail ID BOOT 2 HYDROTES
Dist. from "FROM" Node / Offset dist 189.5 cm
Miscellaneous Weight 340 kgf
Offset from Element Centerline 1325 mm

Element From Node 40

Detail Type Weight
Detail ID PUMP 1
Dist. from "FROM" Node / Offset dist 50 cm
Miscellaneous Weight 1500 kgf
Offset from Element Centerline 4000 mm

Element From Node 40

Detail Type Weight
Detail ID PUMP 1
Dist. from "FROM" Node / Offset dist 150 cm
Miscellaneous Weight 1500 kgf
Offset from Element Centerline 4000 mm

--------------------------------------------------------------------

Element From Node 50

Element To Node 60
Element Type Elliptical
Description Right Dish
Distance "FROM" to "TO" 5 cm
Inside Diameter 2650 mm
Element Thickness 14 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 16 mm
External Corrosion Allowance 1.5 mm
Design Internal Pressure 3.5 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.622 kgf/cm²
Design Temperature External Pressure 190 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Normalized]
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Weld is pre-Heated No

Element From Node 50

Detail Type Liquid
Detail ID Liquid 50
Dist. from "FROM" Node / Offset dist 0 cm
Height/Length of Liquid 135 cm
Liquid Density 1099.5 kg/m³

--------------------------------------------------------------------

Element From Node 60

Element To Node 70
Element Type Elliptical
Description Boot 1 Dish
Distance "FROM" to "TO" 5 cm
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Inside Diameter 700 mm

Element Thickness 10 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 12 mm
External Corrosion Allowance 1.5 mm
Design Internal Pressure 3.5 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.622 kgf/cm²
Design Temperature External Pressure 190 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Normalized]
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Weld is pre-Heated No

Element From Node 60

Detail Type Liquid
Detail ID Liquid: 60
Dist. from "FROM" Node / Offset dist -17.5 cm
Height/Length of Liquid 17.5 cm
Liquid Density 1099.5 kg/m³

--------------------------------------------------------------------

Element From Node 70

Element To Node 80
Element Type Elliptical
Description Boot 2 Dish
Distance "FROM" to "TO" 5 cm
Inside Diameter 700 mm
Element Thickness 10 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 12 mm
External Corrosion Allowance 1.5 mm
Design Internal Pressure 3.5 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.622 kgf/cm²
Design Temperature External Pressure 190 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Normalized]
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Weld is pre-Heated No

Element From Node 70

Detail Type Liquid
Detail ID Liquid: 60
Dist. from "FROM" Node / Offset dist -17.5 cm
Height/Length of Liquid 17.5 cm
Liquid Density 1099.5 kg/m³

--------------------------------------------------------------------

Element From Node 80

Element To Node 90
Element Type Flange
Description Z3 Flange
Distance "FROM" to "TO" 8.6 cm
Flange Outside Diameter 914.4 mm
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Element Thickness 86 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 12 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 3.5 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.622 kgf/cm²
Design Temperature External Pressure 190 °C
Effective Diameter Multiplier 1.2
Material Name SA-105 [Normalized]
Allowable Stress, Ambient 1406 kgf/cm²
Allowable Stress, Operating 1406 kgf/cm²
Allowable Stress, Hydrotest 1828 kgf/cm²
Material Density 0.00775 kg/cm³
P Number Thickness 31.801 mm
Yield Stress, Operating 2171 kgf/cm²
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K03504
Product Form Forgings
Perform Flange Stress Calculation (Y/N) Y
Weld is pre-Heated No

Element From Node 80

Detail Type Nozzle
Detail ID Z1
Dist. from "FROM" Node / Offset dist 175 mm
Nozzle Diameter 2 in.
Nozzle Schedule XXS
Nozzle Class 600
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 8.745 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

Element From Node 80

Detail Type Nozzle
Detail ID U
Dist. from "FROM" Node / Offset dist 175 mm
Nozzle Diameter 2 in.
Nozzle Schedule XXS
Nozzle Class 600
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 9.4125 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

Element From Node 80

Detail Type Nozzle
Detail ID B3
Dist. from "FROM" Node / Offset dist 175 mm
Nozzle Diameter 2 in.
Nozzle Schedule XXS
Nozzle Class 600
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 9.4125 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2
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Element From Node 80

Detail Type Nozzle
Detail ID A3
Dist. from "FROM" Node / Offset dist 175 mm
Nozzle Diameter 2 in.
Nozzle Schedule XXS
Nozzle Class 600
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 9.4125 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

--------------------------------------------------------------------

Element From Node 90

Element To Node 100
Element Type Flange
Description M1 Flange
Distance "FROM" to "TO" 10.16 cm
Flange Outside Diameter 1054.1 mm
Element Thickness 101.6 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 12 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 3.5 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.622 kgf/cm²
Design Temperature External Pressure 190 °C
Effective Diameter Multiplier 1.2
Material Name SA-105 [Normalized]
Perform Flange Stress Calculation (Y/N) Y
Weld is pre-Heated No

Element From Node 90

Detail Type Nozzle
Detail ID A2
Dist. from "FROM" Node / Offset dist 200 mm
Nozzle Diameter 2 in.
Nozzle Schedule XXS
Nozzle Class 600
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 8.9212 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

Element From Node 90

Detail Type Nozzle
Detail ID T
Dist. from "FROM" Node / Offset dist 200 mm
Nozzle Diameter 2 in.
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 8.4374 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2
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--------------------------------------------------------------------

Element From Node 100

Element To Node 110
Element Type Flange
Description Z4 Flange
Distance "FROM" to "TO" 8.6 cm
Flange Outside Diameter 914.4 mm
Element Thickness 86 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 12 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 3.5 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.622 kgf/cm²
Design Temperature External Pressure 190 °C
Effective Diameter Multiplier 1.2
Material Name SA-105 [Normalized]
Perform Flange Stress Calculation (Y/N) Y
Weld is pre-Heated No

Element From Node 100

Detail Type Nozzle
Detail ID P
Dist. from "FROM" Node / Offset dist 190 mm
Nozzle Diameter 2 in.
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 8.2612 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

Element From Node 100

Detail Type Nozzle
Detail ID L1
Dist. from "FROM" Node / Offset dist 190 mm
Nozzle Diameter 4 in.
Nozzle Schedule 120
Nozzle Class 300
Layout Angle 120.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 21.455 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

Element From Node 100

Detail Type Nozzle
Detail ID L2
Dist. from "FROM" Node / Offset dist 190 mm
Nozzle Diameter 4 in.
Nozzle Schedule 120
Nozzle Class 300
Layout Angle 240.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 21.455 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

--------------------------------------------------------------------
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Element From Node 110

Element To Node 120
Element Type Flange
Description Z6 Flange
Distance "FROM" to "TO" 8.6 cm
Flange Outside Diameter 914.4 mm
Element Thickness 86 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 12 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 3.5 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.622 kgf/cm²
Design Temperature External Pressure 190 °C
Effective Diameter Multiplier 1.2
Material Name SA-105 [Normalized]
Perform Flange Stress Calculation (Y/N) Y
Weld is pre-Heated No

Element From Node 110

Detail Type Nozzle
Detail ID V
Dist. from "FROM" Node / Offset dist 200 mm
Nozzle Diameter 2 in.
Nozzle Schedule XXS
Nozzle Class 600
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 8.745 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

Element From Node 110

Detail Type Nozzle
Detail ID L3
Dist. from "FROM" Node / Offset dist 200 mm
Nozzle Diameter 4 in.
Nozzle Schedule 120
Nozzle Class 300
Layout Angle 120.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 21.455 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

Element From Node 110

Detail Type Nozzle
Detail ID C
Dist. from "FROM" Node / Offset dist 200 mm
Nozzle Diameter 6 in.
Nozzle Schedule 80
Nozzle Class 300
Layout Angle 240.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 31.014 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

--------------------------------------------------------------------
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Element From Node 120

Element To Node 130
Element Type Flange
Description M2 Flange
Distance "FROM" to "TO" 8.6 cm
Flange Outside Diameter 914.4 mm
Element Thickness 86 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 12 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 3.5 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.622 kgf/cm²
Design Temperature External Pressure 190 °C
Effective Diameter Multiplier 1.2
Material Name SA-105 [Normalized]
Perform Flange Stress Calculation (Y/N) Y
Weld is pre-Heated No

--------------------------------------------------------------------

Element From Node 130

Element To Node 140
Element Type Flange
Description Z2 Flange
Distance "FROM" to "TO" 8.6 cm
Flange Outside Diameter 914.4 mm
Element Thickness 86 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 12 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 3.5 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.622 kgf/cm²
Design Temperature External Pressure 190 °C
Effective Diameter Multiplier 1.2
Material Name SA-105 [Normalized]
Perform Flange Stress Calculation (Y/N) Y
Weld is pre-Heated No

--------------------------------------------------------------------

Element From Node 140

Element To Node 150
Element Type Flange
Description Z7 Flange
Distance "FROM" to "TO" 8.6 cm
Flange Outside Diameter 914.4 mm
Element Thickness 86 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 12 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 3.5 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.622 kgf/cm²
Design Temperature External Pressure 190 °C
Effective Diameter Multiplier 1.2
Material Name SA-105 [Normalized]
Perform Flange Stress Calculation (Y/N) Y
Weld is pre-Heated No
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PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

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XY Coordinate Calculations:

| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | cm | cm | cm | cm |
----------------------------------------------------------------------
Left Dish| 5 | ... | 5 | ... |
Shell-1| 255 | ... | 250 | ... |
Shell-2| 505 | ... | 250 | ... |
Shell-3| 745 | ... | 240 | ... |
Right Dish| 750 | ... | 5 | ... |
Boot 1 Dish| 594.5 | -205.7 | ... | 5 |
Boot 2 Dish| 694.5 | -205.7 | ... | 5 |
Z3 Flange| 55.5 | 412.5 | ... | 8.6 |
M1 Flange| 168.5 | 412.5 | ... | 10.16 |
Z4 Flange| 281.5 | 412.5 | ... | 8.6 |
Z6 Flange| 488 | 412.5 | ... | 8.6 |
M2 Flange| 381.5 | 412.5 | ... | 8.6 |
Z2 Flange| 594.5 | 412.5 | ... | 8.6 |
Z7 Flange| 694.6 | 412.5 | ... | 8.6 |
----------------------------------------------------------------------

PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

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Class From To : Basic Element Checks.

--------------------------------------------------------------------------

Class From To: Check of Additional Element Data

--------------------------------------------------------------------------

There were no geometry errors or warnings.

PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.

Information Regarding Nozzle Loads

Please note that nozzle loadings, if included, are assumed to be local in nature
and will not contribute to or create a net section bending moment. Therefore, the
addition of nozzle loads will not affect the support load calculation. If you wish
to create a load on the support(s) from nozzle loads, you can enable that feature in
tools->configuration->Job Specific Settings.

One or more nozzles in this model was specified using the actual thickness basis and a standard
flange is also specified. In many cases a matching nominal diameter cannot be determined and
the weight of the flange and optional blind flange cannot be determined. When actual thickness
basis is specified, you must calculate the weight of the assembly (by hand) and enter it into
the 'Overriding Weight' field in the nozzle dialog when there is a standard flange
specified. However, for FVC nozzles that have their nominal diameter specified in the
FVC dialog, entering the overriding weight for that nozzle is not required.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

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Minimum Design Metal Temperature Results Summary (°C):

Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes mm
-----------------------------------------------------------------------------------
Z3 Flange [11] B -5 -104 -29 0.165 21.500 1.00 No
M1 Flange [11] B -1 -104 0.163 25.400 1.00 No
Z4 Flange [11] B -5 -104 -29 0.165 21.500 1.00 No
Z6 Flange [11] B -5 -104 -29 0.165 21.500 1.00 No
M2 Flange [5] B -18 -104 0.067 1.00 No
Z2 Flange [11] B -5 -104 -29 0.165 21.500 1.00 No
Z7 Flange [5] B -18 -104 0.067 1.00 No
Left Dish [10] D -48 -48 -29 0.751 14.000 1.00 No
Left Dish [7] D -46 -48 -29 0.624 16.000 1.00 No
Shell-1 [8] D -43 -48 -29 0.531 18.000 1.00 No
Shell-2 [8] D -43 -48 -29 0.531 18.000 1.00 No
Shell-3 [8] D -43 -48 -29 0.531 18.000 1.00 No
Right Dish [10] D -48 -48 -29 0.751 14.000 1.00 No
Right Dish [7] D -46 -48 -29 0.624 16.000 1.00 No
Boot 1 Dish [10] D -48 -104 -29 0.342 10.000 1.00 No
Boot 1 Dish [7] D -48 -104 -29 0.254 12.000 1.00 No
Boot 2 Dish [10] D -48 -104 -29 0.342 10.000 1.00 No
Boot 2 Dish [7] D -48 -104 -29 0.254 12.000 1.00 No
Ring:[1of1] [23] D -46 -48 -29 0.531 16.000 1.00 No
Sliding Saddl[24] D -43 -48 -29 0.531 18.000 1.00 No
Sliding Saddl[24] D -43 -48 -29 0.531 18.000 1.00 No
A1 [1] B 0 -104 0.031 13.202 1.00 No
Nozzle Flg [5] A -18 -104
Z3 [1] B 4 -104 0.059 15.269 1.00 No
Nozzle Flg [5] A -18 -104
M1 [1] B 9 -104 0.068 18.000 1.00 No
Nozzle Flg [5] A -18 -104
Z4 [1] B 4 -104 0.059 15.269 1.00 No
Nozzle Flg [5] A -18 -104
Z6 [1] B 4 -104 0.059 15.269 1.00 No
Nozzle Flg [5] A -18 -104
M2 [1] B 4 -104 0.059 15.269 1.00 No
Nozzle Flg [5] A -18 -104
Z2 [1] B 4 -104 0.059 15.269 1.00 No
Nozzle Flg [5] A -18 -104
Z7 [1] B 4 -104 0.059 15.269 1.00 No
Nozzle Flg [5] A -18 -104
Boot 1 [1] B -11 -104 -29 0.256 18.000 1.00 No
Boot 2 [1] B -11 -104 -29 0.256 18.000 1.00 No
Z1 [1] B -8 -104 -29 0.009 9.690 1.00 No
Nozzle Flg [5] A -18 -104
U [1] B -8 -104 -29 0.009 9.690 1.00 No
Nozzle Flg [5] A -18 -104
B3 [1] B -8 -104 -29 0.008 9.690 1.00 No
Nozzle Flg [5] A -18 -104
A3 [1] B -8 -104 -29 0.008 9.690 1.00 No
Nozzle Flg [5] A -18 -104
A2 [1] B -8 -104 -29 0.009 9.690 1.00 No
Nozzle Flg [5] A -18 -104
T [1] B -8 -104 -29 0.009 9.690 1.00 No
Nozzle Flg [5] A -18 -104
P [1] B -8 -104 -29 0.009 9.690 1.00 No
Nozzle Flg [5] A -18 -104
L1 [1] B -8 -104 -29 0.019 9.735 1.00 No
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Nozzle Flg [5] A -18 -104

L2 [1] B -8 -104 -29 0.019 9.735 1.00 No
Nozzle Flg [5] A -18 -104
V [1] B -8 -104 -29 0.009 9.690 1.00 No
Nozzle Flg [5] A -18 -104
L3 [1] B -8 -104 -29 0.019 9.735 1.00 No
Nozzle Flg [5] A -18 -104
C [1] B -8 -104 -29 0.029 9.601 1.00 No
Nozzle Flg [5] A -18 -104
Nozl. Bolting[22] -48 1.000 63.500 1.00 No
Bolting [21] -48
-----------------------------------------------------------------------------------
Warmest MDMT: 9 -48

Required Minimum Design Metal Temperature -0.7 °C

Warmest Computed Minimum Design Metal Temperature -48.0 °C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Body Flange Bolting Material
[22] - Nozzle Flange Bolting Material
[23] - Stiffening Ring to Shell Weld
[24] - Saddle to Shell Weld

UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

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Bill of Materials:

QTY | DESCRIPTION | MATERIAL |

-------------------------------------------------------------------------------------------
2 | ELLIPTICAL HEAD: 2.0 X 1, 16.0mm THK X 2650.0mm ID X 5.0mm | SA-516 70 |
-------------------------------------------------------------------------------------------
2 | ELLIPTICAL HEAD: 2.0 X 1, 12.0mm THK X 700.0mm ID X 5.0mm | SA-516 70 |
-------------------------------------------------------------------------------------------
6 | BODY FLANGE: 86.0mm THK X 914.4mm OD | SA-105 |
-------------------------------------------------------------------------------------------
1 | BODY FLANGE: 101.6mm THK X 1054.1mm OD | SA-105 |
-------------------------------------------------------------------------------------------
2 | SADDLE: 280.0mm X 120 DEG | SA-516 70 |
-------------------------------------------------------------------------------------------
1 | BAR RING STIFFENER: 2686.0mm ID X 2946.0mm OD X 16.0mm | SA-516 60 |
-------------------------------------------------------------------------------------------
1 | CLASS 300 GR 1.1, 32.0" BLIND FLANGE(S) | SA-105 |
-------------------------------------------------------------------------------------------
5 | CLASS 300 GR 1.1, 24.0" BLIND FLANGE(S) | SA-105 |
-------------------------------------------------------------------------------------------
5 | GASKET: 685.8mm OD X 628.7mm ID | ... |
-------------------------------------------------------------------------------------------
152 | BODY FLANGE BOLTS: 38.1mm DIA | SA-193 B7M |
-------------------------------------------------------------------------------------------
304 | NUTS FOR BODY FLANGE BOLTS: 38.1mm DIA | ... |
-------------------------------------------------------------------------------------------
1 | GASKET: 863.6mm OD X 825.5mm ID | ... |
-------------------------------------------------------------------------------------------
2 | CYLINDRICAL SEGMENT 18.0mm THK X 7829.9mm X 250.0mm | SA-516 70 |
-------------------------------------------------------------------------------------------
2 | CYLINDRICAL SEGMENT 18.0mm THK X 495.2mm X 250.0mm | SA-516 70 |
-------------------------------------------------------------------------------------------
1 | CYLINDRICAL SEGMENT 18.0mm THK X 7829.9mm X 240.0mm | SA-516 70 |
-------------------------------------------------------------------------------------------
1 | CYLINDRICAL SEGMENT 18.0mm THK X 495.2mm X 240.0mm | SA-516 70 |
-------------------------------------------------------------------------------------------
1 | NAMEPLATE | ... |
-------------------------------------------------------------------------------------------

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 46
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Nozzle Schedule: Step: 148 4:28pm May 12,2024

Nozzle Schedule:

Nominal or| Schd| Flg| Nozzle| Wall| Reinforcing Pad | Cut| Flg|
Actual| or FVC| Type| O/Dia| Thk| Diameter Thk | Length| Class|
Description Size| Type| | in| mm| mm | mm| |
---------------------------------------------------------------------------------------------
Z1 | 2.000 in| XXS | WNF| 2.375| 11.074| ... | ... | 336.05| 600|
U | 2.000 in| XXS | WNF| 2.375| 11.074| ... | ... | 336.05| 600|
B3 | 2.000 in| XXS | WNF| 2.375| 11.074| ... | ... | 336.05| 600|
A3 | 2.000 in| XXS | WNF| 2.375| 11.074| ... | ... | 336.05| 600|
A2 | 2.000 in| XXS | WNF| 2.375| 11.074| ... | ... | 351.65| 600|
T | 2.000 in| XXS | WNF| 2.375| 11.074| ... | ... | 351.65| 300|
P | 2.000 in| XXS | WNF| 2.375| 11.074| ... | ... | 336.05| 300|
V | 2.000 in| XXS | WNF| 2.375| 11.074| ... | ... | 336.05| 600|
L1 | 4.000 in| 120 | WNF| 4.500| 11.125| ... | ... | 336.05| 300|
L2 | 4.000 in| 120 | WNF| 4.500| 11.125| ... | ... | 336.05| 300|
L3 | 4.000 in| 120 | WNF| 4.500| 11.125| ... | ... | 336.05| 300|
C | 6.000 in| 80 | WNF| 6.625| 10.973| ... | ... | 236.05| 300|
A1 | 10.000 in| 80 | WNF| 10.750| 15.088| ... | ... | 901.81| 300|
Z3 | 24.000 in| 40 | WNF| 24.000| 17.450| ... | ... |2873.52| 300|
Z4 | 24.000 in| 40 | WNF| 24.000| 17.450| ... | ... |2873.52| 300|
Z6 | 24.000 in| 40 | WNF| 24.000| 17.450| ... | ... |2873.52| 300|
M2 | 24.000 in| 40 | WNF| 24.000| 17.450| ... | ... |2873.52| 300|
Z2 | 24.000 in| 40 | WNF| 24.000| 17.450| ... | ... |2873.52| 300|
Z7 | 24.000 in| 40 | WNF| 24.000| 17.450| ... | ... |2873.52| 300|
Boot 1 | 27.550 in|Actual | None| 28.495| 12.000| ... | ... | 830.53| ...|
Boot 2 | 27.550 in|Actual | None| 28.495| 12.000| ... | ... | 830.53| ...|
M1 | 32.000 in|Actual | WNF| 33.417| 18.000| ... | ... |2924.90| 300|

General Notes for the above table:

The cut length is the outside projection + inside projection + drop + in-plane shell
thickness. This value does not include weld gaps, nor does it account for shrinkage.

In the case of oblique nozzles, the outside diameter must be increased. The re-pad width
around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller and thinner section.

Nozzle Material and Weld Fillet Leg Size Details (mm):

| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
Z1 | SA-266 2 | 69.850 | 10.000 | ... | ... | ... |
U | SA-266 2 | 69.850 | 10.000 | ... | ... | ... |
B3 | SA-266 2 | 69.850 | 10.000 | ... | ... | ... |
A3 | SA-266 2 | 69.850 | 10.000 | ... | ... | ... |
A2 | SA-266 2 | 69.850 | 10.000 | ... | ... | ... |
T | SA-266 2 | 69.850 | 10.000 | ... | ... | ... |
P | SA-266 2 | 69.850 | 10.000 | ... | ... | ... |
V | SA-266 2 | 69.850 | 10.000 | ... | ... | ... |
L1 | SA-266 2 | 69.850 | 10.000 | ... | ... | ... |
L2 | SA-266 2 | 69.850 | 10.000 | ... | ... | ... |
L3 | SA-266 2 | 69.850 | 10.000 | ... | ... | ... |
C | SA-266 2 | 69.850 | 10.000 | ... | ... | ... |
A1 | SA-266 2 | 14.000 | 10.000 | ... | ... | ... |
Z3 | SA-266 2 | 18.000 | 10.000 | ... | ... | ... |
Z4 | SA-266 2 | 18.000 | 10.000 | ... | ... | ... |
Project: 666745/ IOCL Panipat EPCM2 47
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Nozzle Schedule: Step: 148 4:28pm May 12,2024

Z6 | SA-266 2 | 18.000 | 10.000 | ... | ... | ... |

M2 | SA-266 2 | 18.000 | 10.000 | ... | ... | ... |
Z2 | SA-266 2 | 18.000 | 10.000 | ... | ... | ... |
Z7 | SA-266 2 | 18.000 | 10.000 | ... | ... | ... |
Boot 1 | SA-266 2 | 18.000 | 10.000 | ... | ... | ... |
Boot 2 | SA-266 2 | 18.000 | 10.000 | ... | ... | ... |
M1 | SA-266 2 | 18.000 | 10.000 | ... | ... | ... |

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| cm | deg | mm | mm | |
---------------------------------------------------------------------------------------------
Z1 | ... | 270.0 | 250.00 | 0.00 | Z3 Flange |
U | ... | 0.0 | 250.00 | 0.00 | Z3 Flange |
B3 | ... | 90.0 | 250.00 | 0.00 | Z3 Flange |
A3 | ... | 180.0 | 250.00 | 0.00 | Z3 Flange |
A2 | ... | 270.0 | 250.00 | 0.00 | M1 Flange |
T | ... | 90.0 | 250.00 | 0.00 | M1 Flange |
P | ... | 0.0 | 250.00 | 0.00 | Z4 Flange |
V | ... | 0.0 | 250.00 | 0.00 | Z6 Flange |
L1 | ... | 120.0 | 250.00 | 0.00 | Z4 Flange |
L2 | ... | 240.0 | 250.00 | 0.00 | Z4 Flange |
L3 | ... | 120.0 | 250.00 | 0.00 | Z6 Flange |
C | ... | 240.0 | 150.00 | 0.00 | Z6 Flange |
A1 | ... | 90.0 | 880.00 | 0.00 | Left Dish |
Z3 | 55.500 | 90.0 | 2800.00 | 0.00 | Shell-1 |
Z4 | 281.500 | 90.0 | 2800.00 | 0.00 | Shell-2 |
Z6 | 488.000 | 90.0 | 2800.00 | 0.00 | Shell-2 |
M2 | 381.500 | 90.0 | 2800.00 | 0.00 | Shell-2 |
Z2 | 594.500 | 90.0 | 2800.00 | 0.00 | Shell-3 |
Z7 | 694.600 | 90.0 | 2800.00 | 0.00 | Shell-3 |
Boot 1 | 594.500 | 270.0 | 732.00 | 0.00 | Shell-3 |
Boot 2 | 694.500 | 270.0 | 732.00 | 0.00 | Shell-3 |
M1 | 168.500 | 90.0 | 2800.00 | 0.00 | Shell-1 |

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 48
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Nozzle Summary: Step: 149 4:28pm May 12,2024

Nozzle Calculation Summary (kgf/cm² & mm):

Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

| | | | | | Path | Stresses |
----------------------------------------------------------------------------------------------
A1 | 7.57 | OK | 1.55 | OK | 7.80 | OK | Passed |
Z3 | 7.57 | OK | 1.55 | OK | 7.81 | OK | Passed |
M1 | 7.57 | OK | 1.55 | OK | 8.30 | OK | Passed |
Z4 | 7.57 | OK | 1.55 | OK | 7.81 | OK | Passed |
Z6 | 7.57 | OK | 1.55 | OK | 7.81 | OK | Passed |
M2 | 7.57 | OK | 1.55 | OK | 7.81 | OK | Passed |
Z2 | 7.57 | OK | 1.55 | OK | 7.81 | OK | Passed |
Z7 | 7.57 | OK | 1.55 | OK | 7.81 | OK | Passed |
Boot 1 | 7.57 | OK | 1.55 | OK | 7.95 | OK | Passed |
Boot 2 | 7.57 | OK | 1.55 | OK | 7.95 | OK | Passed |
Z1 | 7.57 | ... | 1.55 | OK | 6.42 | OK | No Calc[*] |
U | 7.57 | ... | 1.55 | OK | 6.42 | OK | No Calc[*] |
B3 | 7.57 | ... | 1.55 | OK | 6.42 | OK | No Calc[*] |
A3 | 7.57 | ... | 1.55 | OK | 6.42 | OK | No Calc[*] |
A2 | 7.57 | ... | 1.55 | OK | 6.42 | OK | No Calc[*] |
T | 7.57 | ... | 1.55 | OK | 6.42 | OK | No Calc[*] |
P | 7.57 | ... | 1.55 | OK | 6.42 | OK | No Calc[*] |
L1 | 7.57 | OK | 1.55 | OK | 8.26 | OK | Passed |
L2 | 7.57 | OK | 1.55 | OK | 8.26 | OK | Passed |
V | 7.57 | ... | 1.55 | OK | 6.42 | OK | No Calc[*] |
L3 | 7.57 | OK | 1.55 | OK | 8.26 | OK | Passed |
C | 7.57 | OK | 1.55 | OK | 9.22 | OK | Passed |
----------------------------------------------------------------------------------------------

Nozzle MAWP Summary:

Minimum MAWP Nozzles : 7.57 Nozzle : C
Minimum MAPnc Nozzles : 1.55 Nozzle : C
Minimum MAWP Shells/Flanges : 7.57 Element : Right Dish
Minimum MAPnc Shells/Flanges : 14.8 Element : Left Dish
------------------------------------------------------------------
Computed Vessel M.A.W.P. : 7.57 kgf/cm²

[*] - This was a small opening and the areas were not computed.

Note: MAWPs (Internal Case) shown above are at the High Point.

Multiple output lines for the same nozzle indicates required Code calculations in both the
longitudinal and circumferential planes of reinforcement where applicable.

Check the Spatial Relationship between the Nozzles:

From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |

| | mm | deg | mm |
------------------------------------------------------------------------------
10 | A1 | 0.000 | 90.000 | 505.293 |
20 | Z3 | 555.000 | 90.000 | 800.000 |
20 | M1 | 1685.000 | 90.000 | 1100.000 |
30 | Z4 | 2815.000 | 90.000 | 800.000 |
30 | Z6 | 4880.000 | 90.000 | 800.000 |
30 | M2 | 3815.000 | 90.000 | 1170.126 |
40 | Z2 | 5945.000 | 90.000 | 800.000 |
40 | Z7 | 6946.000 | 90.000 | 800.000 |
40 | Boot 1 | 5945.000 | 270.000 | 920.000 |
40 | Boot 2 | 6945.000 | 270.000 | 920.000 |
80 | Z1 | 0.000 | 270.000 | 226.325 |
Project: 666745/ IOCL Panipat EPCM2 49
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Nozzle Summary: Step: 149 4:28pm May 12,2024

80 | U | 0.000 | 0.000 | 226.325 |

80 | B3 | 0.000 | 90.000 | 226.325 |
80 | A3 | 0.000 | 180.000 | 226.325 |
90 | A2 | 0.000 | 270.000 | 257.525 |
90 | T | 0.000 | 90.000 | 257.525 |
100 | P | 0.000 | 0.000 | 226.325 |
100 | L1 | 0.000 | 120.000 | 280.300 |
100 | L2 | 0.000 | 240.000 | 280.300 |
110 | V | 0.000 | 0.000 | 226.325 |
110 | L3 | 0.000 | 120.000 | 280.300 |
110 | C | 0.000 | 240.000 | 334.275 |

The nozzle spacing is computed by the following:

= sqrt( ll² + lc² ) where

ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.

No interference violations have been detected!

Checking Multiple Nozzles on Flat Head per ASME Sec. VIII Div. 1 UG-39

Comparing Nozzles on Element: Z3 Flange

UG-39 Average Nozzle Diameter and Ligament Checks:

Nozzle | Avg. | Head Dia. | Ligament | Min. dn |

Pair Description | dia. | /4 | Width | /4 |
| mm | mm | mm | mm |
------------------------------------------------------------------
Z1 & U | 46.945 | 167.33 | 187.16 | 11.736 |
Z1 & B3 | 45.561 | 167.33 | 289.67 | 11.044 |
Z1 & A3 | 45.561 | 167.33 | 187.16 | 11.044 |
U & B3 | 45.561 | 167.33 | 187.16 | 11.044 |
U & A3 | 45.561 | 167.33 | 289.67 | 11.044 |
B3 & A3 | 44.176 | 167.33 | 187.16 | 11.044 |
------------------------------------------------------------------

UG-39 Nozzle Spacing and Average Area Checks:

Nozzle | Center | Avg. dia. | Avg. Area | Avg. Area |

Pair Description | Spacing | * 1.25 | Available | Reqd. |
| mm | mm | cm² | cm² |
--------------------------------------------------------------------
Z1 & U | 247.49 | 58.681 | No Calc | No Calc |
Z1 & B3 | 350 | 56.951 | No Calc | No Calc |
Z1 & A3 | 247.49 | 56.951 | No Calc | No Calc |
U & B3 | 247.49 | 56.951 | No Calc | No Calc |
U & A3 | 350 | 56.951 | No Calc | No Calc |
B3 & A3 | 247.49 | 55.22 | No Calc | No Calc |
--------------------------------------------------------------------

UG-39 Nozzle Diameter and Distance to Edge Checks:

Project: 666745/ IOCL Panipat EPCM2 50
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Nozzle Summary: Step: 149 4:28pm May 12,2024

Nozzle | Nozzle | Head Dia. | Distance | Nozzle |

Description | dia. | /2 | from Edge | dia./4 |
| mm | mm | mm | mm |
-------------------------------------------------------------------
Z1 | 46.945 | 334.65 | 252.04 | 11.736 |
U | 46.945 | 334.65 | 252.04 | 11.736 |
B3 | 44.176 | 334.65 | 252.04 | 11.044 |
A3 | 44.176 | 334.65 | 252.04 | 11.044 |
-------------------------------------------------------------------

Comparing Nozzles on Element: M1 Flange

UG-39 Average Nozzle Diameter and Ligament Checks:

Nozzle | Avg. | Head Dia. | Ligament | Min. dn |

Pair Description | dia. | /4 | Width | /4 |
| mm | mm | mm | mm |
------------------------------------------------------------------
A2 & T | 46.945 | 212.53 | 339.67 | 11.736 |
------------------------------------------------------------------

UG-39 Nozzle Spacing and Average Area Checks:

Nozzle | Center | Avg. dia. | Avg. Area | Avg. Area |

Pair Description | Spacing | * 1.25 | Available | Reqd. |
| mm | mm | cm² | cm² |
--------------------------------------------------------------------
A2 & T | 400 | 58.681 | No Calc | No Calc |
--------------------------------------------------------------------

UG-39 Nozzle Diameter and Distance to Edge Checks:

Nozzle | Nozzle | Head Dia. | Distance | Nozzle |

Description | dia. | /2 | from Edge | dia./4 |
| mm | mm | mm | mm |
-------------------------------------------------------------------
A2 | 46.945 | 425.06 | 296.89 | 11.736 |
T | 46.945 | 425.06 | 296.89 | 11.736 |
-------------------------------------------------------------------

Comparing Nozzles on Element: Z4 Flange

UG-39 Average Nozzle Diameter and Ligament Checks:

Nozzle | Avg. | Head Dia. | Ligament | Min. dn |

Pair Description | dia. | /4 | Width | /4 |
| mm | mm | mm | mm |
------------------------------------------------------------------
P & L1 | 73.888 | 167.33 | 241.78 | 11.736 |
P & L2 | 73.888 | 167.33 | 241.78 | 11.736 |
L1 & L2 | 100.83 | 167.33 | 214.79 | 25.208 |
------------------------------------------------------------------

UG-39 Nozzle Spacing and Average Area Checks:

Nozzle | Center | Avg. dia. | Avg. Area | Avg. Area |

Project: 666745/ IOCL Panipat EPCM2 51
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PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Nozzle Summary: Step: 149 4:28pm May 12,2024

Pair Description | Spacing | * 1.25 | Available | Reqd. |

| mm | mm | cm² | cm² |
--------------------------------------------------------------------
P & L1 | 329.09 | 92.36 | No Calc | No Calc |
P & L2 | 329.09 | 92.36 | No Calc | No Calc |
L1 & L2 | 329.09 | 126.04 | No Calc | No Calc |
--------------------------------------------------------------------

UG-39 Nozzle Diameter and Distance to Edge Checks:

Nozzle | Nozzle | Head Dia. | Distance | Nozzle |

Description | dia. | /2 | from Edge | dia./4 |
| mm | mm | mm | mm |
-------------------------------------------------------------------
P | 46.945 | 334.65 | 237.04 | 11.736 |
L1 | 100.83 | 334.65 | 210.05 | 25.208 |
L2 | 100.83 | 334.65 | 210.05 | 25.208 |
-------------------------------------------------------------------

Comparing Nozzles on Element: Z6 Flange

UG-39 Average Nozzle Diameter and Ligament Checks:

Nozzle | Avg. | Head Dia. | Ligament | Min. dn |

Pair Description | dia. | /4 | Width | /4 |
| mm | mm | mm | mm |
------------------------------------------------------------------
V & L3 | 73.888 | 167.33 | 259.1 | 11.736 |
V & C | 101.01 | 167.33 | 232.11 | 11.736 |
L3 & C | 127.95 | 167.33 | 205.12 | 25.208 |
------------------------------------------------------------------

UG-39 Nozzle Spacing and Average Area Checks:

Nozzle | Center | Avg. dia. | Avg. Area | Avg. Area |

Pair Description | Spacing | * 1.25 | Available | Reqd. |
| mm | mm | cm² | cm² |
--------------------------------------------------------------------
V & L3 | 346.41 | 92.36 | No Calc | No Calc |
V & C | 346.41 | 126.26 | No Calc | No Calc |
L3 & C | 346.41 | 159.94 | No Calc | No Calc |
--------------------------------------------------------------------

UG-39 Nozzle Diameter and Distance to Edge Checks:

Nozzle | Nozzle | Head Dia. | Distance | Nozzle |

Description | dia. | /2 | from Edge | dia./4 |
| mm | mm | mm | mm |
-------------------------------------------------------------------
V | 46.945 | 334.65 | 227.04 | 11.736 |
L3 | 100.83 | 334.65 | 200.05 | 25.208 |
C | 155.07 | 334.65 | 173.06 | 38.768 |
-------------------------------------------------------------------

No Multiple Nozzle spacing violations detected!

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 52
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Vessel Design Summary: Step: 151 4:28pm May 12,2024

Vessel Design Summary:

ASME Code, Section VIII Division 1, 2021

Diameter Spec : 2650.000 mm ID

Vessel Design Length, Tangent to Tangent 750.00 cm

Specified Datum Line Distance 0.00 cm

Internal Design Temperature 200 °C

Internal Design Pressure 3.500 kgf/cm²

External Design Temperature 190 °C

External Design Pressure 1.622 kgf/cm²

Maximum Allowable Working Pressure 7.57 kgf/cm²

External Max. Allowable Working Pressure 1.92 kgf/cm²
Shop Test Pressure 14.687 kgf/cm²
Field Test Pressure 4.549 kgf/cm²

Required Minimum Design Metal Temperature -0.7 °C

Warmest Computed Minimum Design Metal Temperature -48.0 °C

Wind Design Code No Wind Loads

Earthquake Design Code Response Spectrum

Materials of Construction:

Component | | | | |Normal | Impact |

Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-516 70 | ... | ... | K02700 | Yes | No |
Head | SA-516 70 | ... | ... | K02700 | Yes | No |
Flange | SA-105 | ... | ... | K03504 | Yes | No |
Nozzle | SA-266 2 | ... | ... | K03506 | No | No |
Nozzle Flg | SA-105 | ... | ... | K03504 | No | No |
Rings | SA-516 60 | ... | ... | K02100 | Yes | No |
Flg Bolting | SA-193 B7M | ... | <= 2 1/2 | G41400 | No | No |
Hrz Bolting | SA-193 B7 | ... | <= 2 1/2 | G41400 | No | No |
Saddles | SA-516 70 | ... | ... | K02700 | Yes | No |

Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.

Element Pressures and MAWP (kgf/cm² & mm):

| Design | | | Total | Str. | In |

Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
Left Dish | 3.579 | 1.62 | 10.000 | 4.5000 | No | No |
Shell-1 | 3.520 | 1.62 | 14.200 | 4.5000 | N/A | No |
Shell-2 | 3.649 | 1.62 | 14.100 | 4.5000 | N/A | No |
Shell-3 | 3.649 | 1.62 | 14.100 | 4.5000 | N/A | No |
Right Dish | 3.649 | 1.62 | 9.930 | 4.5000 | No | No |
Boot 1 Dish | 3.748 | 1.62 | 21.900 | 4.5000 | No | No |
Boot 2 Dish | 3.748 | 1.62 | 21.900 | 4.5000 | No | No |
Z3 Flange | 3.500 | 1.62 | 42.600 | 3.0000 | N/A | No |
Project: 666745/ IOCL Panipat EPCM2 53
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PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Vessel Design Summary: Step: 151 4:28pm May 12,2024

M1 Flange | 3.500 | 1.62 | 43.600 | 3.0000 | N/A | No |

Z4 Flange | 3.500 | 1.62 | 42.600 | 3.0000 | N/A | No |
Z6 Flange | 3.500 | 1.62 | 42.600 | 3.0000 | N/A | No |
M2 Flange | 3.500 | 1.62 | 44.700 | 3.0000 | N/A | No |
Z2 Flange | 3.500 | 1.62 | 42.600 | 3.0000 | N/A | No |
Z7 Flange | 3.500 | 1.62 | 44.700 | 3.0000 | N/A | No |

Liquid Level: 135.00 cm Dens.: 1099.500 kg/m³ Sp. Gr.: 1.100

Stiffener Ring Specifications:

Elevation cm Selected Type Ring Description
------------------------------------------------------------
331.50 Bar 130 x 16 Ring:[1of1]

Element Types and Properties:

Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | cm | cm | mm | mm | mm | mm | | |
------------------------------------------------------------------------------------------------
Ellipse | 5.0 | 5.0 | 16.0 | 14.0 | 7.9 | ... | 1.00 | 1.00 |
Cylinder | 255.0 | 250.0 | 18.0 | 18.0 | 7.8 | ... | 1.00 | 1.00 |
Cylinder | 505.0 | 250.0 | 18.0 | 18.0 | 8.0 | ... | 1.00 | 1.00 |
Cylinder | 745.0 | 240.0 | 18.0 | 18.0 | 8.0 | ... | 1.00 | 1.00 |
Ellipse | 750.0 | 5.0 | 16.0 | 14.0 | 7.9 | ... | 1.00 | 1.00 |
Ellipse | 594.5 | 0.0 | 12.0 | 10.0 | 6.0 | ... | 1.00 | 1.00 |
Ellipse | 694.5 | 0.0 | 12.0 | 10.0 | 6.0 | ... | 1.00 | 1.00 |
Body Flg | 55.5 | 0.0 | 12.0 | 86.0 | 58.7 | ... | 1.00 | 1.00 |
Body Flg | 168.5 | 0.0 | 12.0 | 101.6 | 55.1 | ... | 1.00 | 1.00 |
Body Flg | 281.5 | 0.0 | 12.0 | 86.0 | 58.7 | ... | 1.00 | 1.00 |
Body Flg | 488.0 | 0.0 | 12.0 | 86.0 | 58.7 | ... | 1.00 | 1.00 |
Body Flg | 381.5 | 0.0 | 12.0 | 86.0 | ... | ... | 1.00 | 1.00 |
Body Flg | 594.5 | 0.0 | 12.0 | 86.0 | 58.7 | ... | 1.00 | 1.00 |
Body Flg | 694.6 | 0.0 | 12.0 | 86.0 | ... | ... | 1.00 | 1.00 |

External Pressure Calculations:

| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm | mm | kgf/cm² | kgf/cm² |
-----------------------------------------------------------------------
10| 20| 14 | 13.2013 | 1.622 | 1.93 |
20| 30| 18 | 16.0412 | 1.622 | 2.4 |
30| Ring| 18 | 16.0412 | 1.622 | 2.4 |
Ring| 40| 18 | 17.1214 | 1.622 | 1.92 |
40| 50| 18 | 17.1214 | 1.622 | 1.92 |
50| 60| 14 | 13.2013 | 1.622 | 1.93 |
60| 70| 10 | 6.83222 | 1.622 | 7.02 |
70| 80| 10 | 6.83222 | 1.622 | 7.02 |
80| 90| 86 | 58.674 | 1.622 | No Calc |
90| 100| 101.6 | 55.0926 | 1.622 | No Calc |
100| 110| 86 | 58.674 | 1.622 | No Calc |
110| 120| 86 | 58.674 | 1.622 | No Calc |
120| 130| 86 | No Calc | 1.622 | No Calc |
130| 140| 86 | 58.674 | 1.622 | No Calc |
140| 150| 86 | No Calc | 1.622 | No Calc |
-----------------------------------------------------------------------

External Pressure Calculations:

| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

Project: 666745/ IOCL Panipat EPCM2 54
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FileName : 405=V-1002 MCE------------------------------------
Vessel Design Summary: Step: 151 4:28pm May 12,2024

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |

| | cm | cm | cm^4 | cm^4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 353.583 | 519.77 | No Calc | No Calc |
30| Ring| 353.583 | 519.77 | No Calc | No Calc |
Ring| 40| 440.583 | 519.811 | 860.552 | 914.203 |
40| 50| 440.583 | 519.811 | No Calc | No Calc |
50| 60| No Calc | No Calc | No Calc | No Calc |
60| 70| No Calc | No Calc | No Calc | No Calc |
70| 80| No Calc | No Calc | No Calc | No Calc |
80| 90| No Calc | No Calc | No Calc | No Calc |
90| 100| No Calc | No Calc | No Calc | No Calc |
100| 110| No Calc | No Calc | No Calc | No Calc |
110| 120| No Calc | No Calc | No Calc | No Calc |
120| 130| No Calc | No Calc | No Calc | No Calc |
130| 140| No Calc | No Calc | No Calc | No Calc |
140| 150| No Calc | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------

Saddle Parameters:
Saddle Width 280.000 mm
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 1685.000 mm
Wear Pad Width 522.000 mm
Wear Pad Thickness 18.000 mm
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 1550.000 mm

Baseplate Length 2050.000 mm

Baseplate Thickness 30.000 mm
Baseplate Width 500.000 mm
Number of Ribs (including outside ribs) 4
Rib Thickness 14.000 mm
Web Thickness 12.000 mm
Height of Center Web 286.000 mm
Number of Bolts in Baseplate 4

Baseplate Sketch

|------------------- 2050.000 mm --------------------|

------------------------------------------------------ ---
| |
| | 500.000 mm
| |
------------------------------------------------------ ---
Baseplate Plan View

------------------------------------------------------ ---
| | 30.000 mm
------------------------------------------------------ ---
Baseplate Side View

Summary of Maximum Saddle Loads, Operating Case, Un-Factored:

Maximum Vertical Saddle Load 46965.57 kgf
Maximum Transverse Saddle Shear Load 6874.64 kgf
Maximum Longitudinal Saddle Shear Load 2820.69 kgf
Project: 666745/ IOCL Panipat EPCM2 55
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Vessel Design Summary: Step: 151 4:28pm May 12,2024

The Wind and Seismic loads were not load factored in this analysis.

Summary of Maximum Saddle Loads, Pressure Test Case:

Maximum Vertical Saddle Load 54495.77 kgf
Maximum Transverse Saddle Shear Load 0.00 kgf
Maximum Longitudinal Saddle Shear Load 0.00 kgf

Local Stress Analysis Results:

| Analysis | Max Stress | High Stress | Pass |

Description | Type | Ratio | Location | Fail |
------------------------------------------------------------------------------------
A1 | WRC-107/537 | 0.657 | n/a | Passed |
Z2 | WRC-107/537 | 0.907 | n/a | Passed |
Z7 | WRC-107/537 | 0.907 | n/a | Passed |

Weights:
Fabricated - Bare W/O Removable Internals 30337.8 kg
Shop Test - Fabricated + Water ( Full ) 77363.2 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 30337.8 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 30337.8 kg
Empty - Fab. + Intls. + Details + Wghts. 30337.8 kg
Operating - Empty + Operating Liquid (No CA) 51892.7 kg
Field Test - Empty Weight + Water (Full) 77363.2 kg

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Cover Page 56

Project: 666745/ IOCL Panipat EPCM2

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REV.01

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2021

Analysis Performed by : #

Job File : D:\New folder\New folder\405=V-1002 MCE.pvdb

Date of Analysis : May 12,2024 4:27pm

PV Elite 25, January 2023

Project: 666745/ IOCL Panipat EPCM2 57
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 119 4:27pm May 12,2024

Flange Input Data Values Description: FLANGE :

Z3 Flange

Flange Type Blind

Design Pressure P 3.50 kgf/cm²

Design Temperature 200 °C
Internal Corrosion Allowance ci 3.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes

Flange Outside Diameter A 914.400 mm

Flange Thickness t 86.0000 mm

Flange Material SA-105

Flange Material UNS number K03504
Flange Allowable Stress At Temperature Sfo 1406.00 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1406.00 kgf/cm²

Bolt Material SA-193 B7M

Bolt Allowable Stress At Temperature Sb 1406.14 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1406.14 kgf/cm²

Perimeter along the Center of the Bolts L 2553.490 mm

Diameter of Bolt Circle C 812.800 mm

Nominal Bolt Diameter a 38.1000 mm
Type of Threads TEMA Thread Series
Number of Bolts 24

Flange Face Outside Diameter Fod 692.150 mm

Flange Face Inside Diameter Fid 590.550 mm
Flange Facing Sketch 5, Code Sketch 2

Gasket Outside Diameter Go 685.800 mm

Gasket Inside Diameter Gi 628.650 mm
Gasket Factor m 3.0000
Gasket Design Seating Stress y 703.07 kgf/cm²

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 4.5000 mm

ASME Code, Section VIII Division 1, 2021

Gasket Contact Width, N = (Go - Gi)/2 28.575 mm

Basic Gasket Width, bo = (w + 3*N)/8 10.716 mm
Effective Gasket Width, b = Cb*sqrt(bo) 8.249 mm
Project: 666745/ IOCL Panipat EPCM2 58
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 119 4:27pm May 12,2024

Gasket Reaction Diameter, G = Go - 2 * b 669.302 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= pi/4 * G² * Peq
= pi/4 * 669² * 3.5
= 12314.076 kgf

Contact Load on Gasket Surfaces [Hp]:

= 2 * b * pi * G * m * P
= 2 * 8.25 * pi * 669 * 3 * 3.5
= 3642.388 kgf

Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 12314 + 3642 + 0, 0 )
= 15956.465 kgf

Gasket Seating Bolt Load [Wm2]:

= y * b * pi * G + yPart * bPart * lp
= 703*8.25*pi*669+0*0*0
= 121945.445 kgf

Required Bolt Area [Am]:

= max( Wm1/Sb, Wm2/Sa )
= max( 15956/1406, 121945/1406 )
= 86.724 cm²

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 38.1 + 6 * 83/(3 + 0.5)
= 218.486 mm

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 813 * sin( pi/24 )
= 106.092 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 106/( 2 * 38.1 + 83 )), 1 )
= 1.0000

Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

------------------------------------------------------------------------
Minimum Actual Maximum
------------------------------------------------------------------------
Bolt Area: 86.724 217.548
Radial Distance between Bolts and Edge: 38.100 50.800
Circ. Spacing between the Bolts: 82.550 106.092 218.486
-------------------------------------------------------------------------

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * pi(Go + Gi) )
= 218 * 1406/(703 * pi(686 + 629 ) )
= 10.536 mm

Flange Design Bolt Load, Gasket Seating [W]:

= Sa( Am + Ab ) / 2
= 1406 ( 86.7 + 218 )/2
Project: 666745/ IOCL Panipat EPCM2 59
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 119 4:27pm May 12,2024

= 213923.95 kgf

Gasket Load for the Operating Condition [HG]:

= Wm1
= 15956.46 kgf

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:

= ( C - G ) / 2
= ( 813 - 669 )/2
= 71.7489 mm

Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:

= 1.9 * Wm1 * hG * Bsc/(t² * G) + C * Z * Peq * G²/t²
= 1.9*15956*71.7*1/(83²*669)+0.3*1*3.5*669²/83²
= 115.45 kgf/cm²

Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:

= 1.9 * W * hG * Bsc/ (t² * G)
= 1.9*213924*71.7*1/(83²*669)
= 632.49 kgf/cm²

Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 15956/218
= 73.35 kgf/cm²

Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )
= (121945/218)
= 560.55 kgf/cm²

Flange Stress Analysis Results: kgf/cm²

Operating | Gasket Seating |

Actual Allowed | Actual Allowed |
-----------------------------------------------------------------------------
Tangential Flange 115.45 | 1406.00 | 632.49 | 1406.00 |
Bolting 73.35 | 1406.14 | 560.55 | 1406.14 |

Reqd. Blind Flange Thickness at Center 58.669 mm

Reqd. Blind Flange Thickness at Gasket 58.669 mm
Estimated M.A.W.P. ( Operating ) 42.6 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 437.7 kg
Estimated Unfinished Weight of Forging at given Thk 437.7 kg

Minimum Design Metal Temperature Results:

Thickness Ratio = 0.17, Temperature Reduction per Fig. UCS 66.1 = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -5 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Note: UCS-66(b)(-c) was considered in the flange MDMT calculation.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 60
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 120 4:27pm May 12,2024

Flange Input Data Values Description: FLANGE :

M1 Flange

Flange Type Blind

Design Pressure P 3.50 kgf/cm²

Design Temperature 200 °C
Internal Corrosion Allowance ci 3.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes

Flange Outside Diameter A 1054.100 mm

Flange Thickness t 101.6000 mm

Flange Material SA-105

Flange Material UNS number K03504
Flange Allowable Stress At Temperature Sfo 1406.00 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1406.00 kgf/cm²

Bolt Material SA-193 B7M

Bolt Allowable Stress At Temperature Sb 1406.14 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1406.14 kgf/cm²

Perimeter along the Center of the Bolts L 3072.160 mm

Diameter of Bolt Circle C 977.900 mm

Nominal Bolt Diameter a 38.1000 mm
Type of Threads TEMA Thread Series
Number of Bolts 32

Flange Face Outside Diameter Fod 901.700 mm

Flange Face Inside Diameter Fid 793.750 mm
Flange Facing Sketch 5, Code Sketch 2

Gasket Outside Diameter Go 863.600 mm

Gasket Inside Diameter Gi 825.500 mm
Gasket Factor m 3.0000
Gasket Design Seating Stress y 703.07 kgf/cm²

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 4.5000 mm

ASME Code, Section VIII Division 1, 2021

Gasket Contact Width, N = (Go - Gi)/2 19.050 mm

Basic Gasket Width, bo = (w + 3*N)/8 7.144 mm
Effective Gasket Width, b = Cb*sqrt(bo) 6.735 mm
Project: 666745/ IOCL Panipat EPCM2 61
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 120 4:27pm May 12,2024

Gasket Reaction Diameter, G = Go - 2 * b 850.130 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= pi/4 * G² * Peq
= pi/4 * 850² * 3.5
= 19866.785 kgf

Contact Load on Gasket Surfaces [Hp]:

= 2 * b * pi * G * m * P
= 2 * 6.74 * pi * 850 * 3 * 3.5
= 3777.493 kgf

Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 19867 + 3777 + 0, 0 )
= 23644.279 kgf

Gasket Seating Bolt Load [Wm2]:

= y * b * pi * G + yPart * bPart * lp
= 703*6.74*pi*850+0*0*0
= 126468.664 kgf

Required Bolt Area [Am]:

= max( Wm1/Sb, Wm2/Sa )
= max( 23644/1406, 126469/1406 )
= 89.940 cm²

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 38.1 + 6 * 98.6/(3 + 0.5)
= 245.229 mm

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 978 * sin( pi/32 )
= 95.851 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 95.9/( 2 * 38.1 + 98.6 )), 1 )
= 1.0000

Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

------------------------------------------------------------------------
Minimum Actual Maximum
------------------------------------------------------------------------
Bolt Area: 89.940 290.064
Radial Distance between Bolts and Edge: 38.100 38.100
Circ. Spacing between the Bolts: 82.550 95.851 245.229
-------------------------------------------------------------------------

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * pi(Go + Gi) )
= 290 * 1406/(703 * pi(864 + 826 ) )
= 10.932 mm

Flange Design Bolt Load, Gasket Seating [W]:

= Sa( Am + Ab ) / 2
= 1406 ( 89.9 + 290 )/2
Project: 666745/ IOCL Panipat EPCM2 62
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 120 4:27pm May 12,2024

= 267169.28 kgf

Gasket Load for the Operating Condition [HG]:

= Wm1
= 23644.28 kgf

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:

= ( C - G ) / 2
= ( 978 - 850 )/2
= 63.8852 mm

Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:

= 1.9 * Wm1 * hG * Bsc/(t² * G) + C * Z * Peq * G²/t²
= 1.9*23644*63.9*1/(98.6²*850)+0.3*1*3.5*850²/98.6²
= 112.78 kgf/cm²

Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:

= 1.9 * W * hG * Bsc/ (t² * G)
= 1.9*267169*63.9*1/(98.6²*850)
= 392.38 kgf/cm²

Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 23644/290
= 81.51 kgf/cm²

Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )
= (126469/290)
= 436.00 kgf/cm²

Flange Stress Analysis Results: kgf/cm²

Operating | Gasket Seating |

Actual Allowed | Actual Allowed |
-----------------------------------------------------------------------------
Tangential Flange 112.78 | 1406.00 | 392.38 | 1406.00 |
Bolting 81.51 | 1406.14 | 436.00 | 1406.14 |

Reqd. Blind Flange Thickness at Center 55.088 mm

Reqd. Blind Flange Thickness at Gasket 55.088 mm
Estimated M.A.W.P. ( Operating ) 43.6 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 687.1 kg
Estimated Unfinished Weight of Forging at given Thk 687.1 kg

Minimum Design Metal Temperature Results:

Thickness Ratio = 0.16, Temperature Reduction per Fig. UCS 66.1 = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -1 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Note: UCS-66(b)(-c) was considered in the flange MDMT calculation.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 63
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 121 4:27pm May 12,2024

Flange Input Data Values Description: FLANGE :

Z4 Flange

Flange Type Blind

Design Pressure P 3.50 kgf/cm²

Design Temperature 200 °C
Internal Corrosion Allowance ci 3.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes

Flange Outside Diameter A 914.400 mm

Flange Thickness t 86.0000 mm

Flange Material SA-105

Flange Material UNS number K03504
Flange Allowable Stress At Temperature Sfo 1406.00 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1406.00 kgf/cm²

Bolt Material SA-193 B7M

Bolt Allowable Stress At Temperature Sb 1406.14 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1406.14 kgf/cm²

Perimeter along the Center of the Bolts L 2553.490 mm

Diameter of Bolt Circle C 812.800 mm

Nominal Bolt Diameter a 38.1000 mm
Type of Threads TEMA Thread Series
Number of Bolts 24

Flange Face Outside Diameter Fod 692.150 mm

Flange Face Inside Diameter Fid 590.550 mm
Flange Facing Sketch 5, Code Sketch 2

Gasket Outside Diameter Go 685.800 mm

Gasket Inside Diameter Gi 628.650 mm
Gasket Factor m 3.0000
Gasket Design Seating Stress y 703.07 kgf/cm²

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 4.5000 mm

ASME Code, Section VIII Division 1, 2021

Gasket Contact Width, N = (Go - Gi)/2 28.575 mm

Basic Gasket Width, bo = (w + 3*N)/8 10.716 mm
Effective Gasket Width, b = Cb*sqrt(bo) 8.249 mm
Project: 666745/ IOCL Panipat EPCM2 64
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 121 4:27pm May 12,2024

Gasket Reaction Diameter, G = Go - 2 * b 669.302 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= pi/4 * G² * Peq
= pi/4 * 669² * 3.5
= 12314.076 kgf

Contact Load on Gasket Surfaces [Hp]:

= 2 * b * pi * G * m * P
= 2 * 8.25 * pi * 669 * 3 * 3.5
= 3642.388 kgf

Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 12314 + 3642 + 0, 0 )
= 15956.465 kgf

Gasket Seating Bolt Load [Wm2]:

= y * b * pi * G + yPart * bPart * lp
= 703*8.25*pi*669+0*0*0
= 121945.445 kgf

Required Bolt Area [Am]:

= max( Wm1/Sb, Wm2/Sa )
= max( 15956/1406, 121945/1406 )
= 86.724 cm²

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 38.1 + 6 * 83/(3 + 0.5)
= 218.486 mm

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 813 * sin( pi/24 )
= 106.092 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 106/( 2 * 38.1 + 83 )), 1 )
= 1.0000

Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

------------------------------------------------------------------------
Minimum Actual Maximum
------------------------------------------------------------------------
Bolt Area: 86.724 217.548
Radial Distance between Bolts and Edge: 38.100 50.800
Circ. Spacing between the Bolts: 82.550 106.092 218.486
-------------------------------------------------------------------------

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * pi(Go + Gi) )
= 218 * 1406/(703 * pi(686 + 629 ) )
= 10.536 mm

Flange Design Bolt Load, Gasket Seating [W]:

= Sa( Am + Ab ) / 2
= 1406 ( 86.7 + 218 )/2
Project: 666745/ IOCL Panipat EPCM2 65
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 121 4:27pm May 12,2024

= 213923.95 kgf

Gasket Load for the Operating Condition [HG]:

= Wm1
= 15956.46 kgf

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:

= ( C - G ) / 2
= ( 813 - 669 )/2
= 71.7489 mm

Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:

= 1.9 * Wm1 * hG * Bsc/(t² * G) + C * Z * Peq * G²/t²
= 1.9*15956*71.7*1/(83²*669)+0.3*1*3.5*669²/83²
= 115.45 kgf/cm²

Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:

= 1.9 * W * hG * Bsc/ (t² * G)
= 1.9*213924*71.7*1/(83²*669)
= 632.49 kgf/cm²

Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 15956/218
= 73.35 kgf/cm²

Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )
= (121945/218)
= 560.55 kgf/cm²

Flange Stress Analysis Results: kgf/cm²

Operating | Gasket Seating |

Actual Allowed | Actual Allowed |
-----------------------------------------------------------------------------
Tangential Flange 115.45 | 1406.00 | 632.49 | 1406.00 |
Bolting 73.35 | 1406.14 | 560.55 | 1406.14 |

Reqd. Blind Flange Thickness at Center 58.669 mm

Reqd. Blind Flange Thickness at Gasket 58.669 mm
Estimated M.A.W.P. ( Operating ) 42.6 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 437.7 kg
Estimated Unfinished Weight of Forging at given Thk 437.7 kg

Minimum Design Metal Temperature Results:

Thickness Ratio = 0.17, Temperature Reduction per Fig. UCS 66.1 = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -5 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Note: UCS-66(b)(-c) was considered in the flange MDMT calculation.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 66
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 122 4:27pm May 12,2024

Flange Input Data Values Description: FLANGE :

Z6 Flange

Flange Type Blind

Design Pressure P 3.50 kgf/cm²

Design Temperature 200 °C
Internal Corrosion Allowance ci 3.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes

Flange Outside Diameter A 914.400 mm

Flange Thickness t 86.0000 mm

Flange Material SA-105

Flange Material UNS number K03504
Flange Allowable Stress At Temperature Sfo 1406.00 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1406.00 kgf/cm²

Bolt Material SA-193 B7M

Bolt Allowable Stress At Temperature Sb 1406.14 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1406.14 kgf/cm²

Perimeter along the Center of the Bolts L 2553.487 mm

Diameter of Bolt Circle C 812.800 mm

Nominal Bolt Diameter a 38.1000 mm
Type of Threads TEMA Thread Series
Number of Bolts 24

Flange Face Outside Diameter Fod 692.150 mm

Flange Face Inside Diameter Fid 590.550 mm
Flange Facing Sketch 5, Code Sketch 2

Gasket Outside Diameter Go 685.800 mm

Gasket Inside Diameter Gi 628.650 mm
Gasket Factor m 3.0000
Gasket Design Seating Stress y 703.07 kgf/cm²

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 4.5000 mm

ASME Code, Section VIII Division 1, 2021

Gasket Contact Width, N = (Go - Gi)/2 28.575 mm

Basic Gasket Width, bo = (w + 3*N)/8 10.716 mm
Effective Gasket Width, b = Cb*sqrt(bo) 8.249 mm
Project: 666745/ IOCL Panipat EPCM2 67
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PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 122 4:27pm May 12,2024

Gasket Reaction Diameter, G = Go - 2 * b 669.302 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= pi/4 * G² * Peq
= pi/4 * 669² * 3.5
= 12314.076 kgf

Contact Load on Gasket Surfaces [Hp]:

= 2 * b * pi * G * m * P
= 2 * 8.25 * pi * 669 * 3 * 3.5
= 3642.388 kgf

Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 12314 + 3642 + 0, 0 )
= 15956.465 kgf

Gasket Seating Bolt Load [Wm2]:

= y * b * pi * G + yPart * bPart * lp
= 703*8.25*pi*669+0*0*0
= 121945.445 kgf

Required Bolt Area [Am]:

= max( Wm1/Sb, Wm2/Sa )
= max( 15956/1406, 121945/1406 )
= 86.724 cm²

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 38.1 + 6 * 83/(3 + 0.5)
= 218.486 mm

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 813 * sin( pi/24 )
= 106.092 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 106/( 2 * 38.1 + 83 )), 1 )
= 1.0000

Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

------------------------------------------------------------------------
Minimum Actual Maximum
------------------------------------------------------------------------
Bolt Area: 86.724 217.548
Radial Distance between Bolts and Edge: 38.100 50.800
Circ. Spacing between the Bolts: 82.550 106.092 218.486
-------------------------------------------------------------------------

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * pi(Go + Gi) )
= 218 * 1406/(703 * pi(686 + 629 ) )
= 10.536 mm

Flange Design Bolt Load, Gasket Seating [W]:

= Sa( Am + Ab ) / 2
= 1406 ( 86.7 + 218 )/2
Project: 666745/ IOCL Panipat EPCM2 68
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 122 4:27pm May 12,2024

= 213923.95 kgf

Gasket Load for the Operating Condition [HG]:

= Wm1
= 15956.46 kgf

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:

= ( C - G ) / 2
= ( 813 - 669 )/2
= 71.7489 mm

Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:

= 1.9 * Wm1 * hG * Bsc/(t² * G) + C * Z * Peq * G²/t²
= 1.9*15956*71.7*1/(83²*669)+0.3*1*3.5*669²/83²
= 115.45 kgf/cm²

Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:

= 1.9 * W * hG * Bsc/ (t² * G)
= 1.9*213924*71.7*1/(83²*669)
= 632.49 kgf/cm²

Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 15956/218
= 73.35 kgf/cm²

Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )
= (121945/218)
= 560.55 kgf/cm²

Flange Stress Analysis Results: kgf/cm²

Operating | Gasket Seating |

Actual Allowed | Actual Allowed |
-----------------------------------------------------------------------------
Tangential Flange 115.45 | 1406.00 | 632.49 | 1406.00 |
Bolting 73.35 | 1406.14 | 560.55 | 1406.14 |

Reqd. Blind Flange Thickness at Center 58.669 mm

Reqd. Blind Flange Thickness at Gasket 58.669 mm
Estimated M.A.W.P. ( Operating ) 42.6 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 437.7 kg
Estimated Unfinished Weight of Forging at given Thk 437.7 kg

Minimum Design Metal Temperature Results:

Thickness Ratio = 0.17, Temperature Reduction per Fig. UCS 66.1 = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -5 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Note: UCS-66(b)(-c) was considered in the flange MDMT calculation.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 69
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 123 4:27pm May 12,2024

Flange Input Data Values Description: FLANGE :

M2 Flange

Flange Type Blind

Design Pressure P 3.50 kgf/cm²

Design Temperature 200 °C
Internal Corrosion Allowance ci 3.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes

Flange Outside Diameter A 914.400 mm

Flange Thickness t 86.0000 mm

Flange Material SA-105

Flange Material UNS number K03504
Flange Allowable Stress At Temperature Sfo 1406.00 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1406.00 kgf/cm²

Bolt Material SA-193 B7M

Bolt Allowable Stress At Temperature Sb 1406.14 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1406.14 kgf/cm²

Perimeter along the Center of the Bolts L 2553.487 mm

Diameter of Bolt Circle C 812.800 mm

Nominal Bolt Diameter a 38.1000 mm
Type of Threads TEMA Thread Series
Number of Bolts 24

Flange Face Outside Diameter Fod 692.150 mm

Flange Face Inside Diameter Fid 590.550 mm
Flange Facing Sketch 1, Code Sketch 1a

Gasket Outside Diameter Go 685.800 mm

Gasket Inside Diameter Gi 628.650 mm
Gasket Factor m 3.0000
Gasket Design Seating Stress y 703.07 kgf/cm²

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 4.5000 mm

Flange Class 300

Flange Grade GR 1.1

ASME Code, Section VIII Division 1, 2021

Project: 666745/ IOCL Panipat EPCM2 70
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 123 4:27pm May 12,2024

Gasket Contact Width, N = (Go - Gi)/2 28.575 mm

Basic Gasket Width, bo = N/2 14.287 mm
Effective Gasket Width, b = Cb*sqrt(bo) 9.525 mm
Gasket Reaction Diameter, G = Go - 2 * b 666.750 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= pi/4 * G² * Peq
= pi/4 * 667² * 3.5
= 12220.343 kgf

Contact Load on Gasket Surfaces [Hp]:

= 2 * b * pi * G * m * P
= 2 * 9.52 * pi * 667 * 3 * 3.5
= 4189.830 kgf

Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 12220 + 4190 + 0, 0 )
= 16410.172 kgf

Gasket Seating Bolt Load [Wm2]:

= y * b * pi * G + yPart * bPart * lp
= 703*9.52*pi*667+0*0*0
= 140273.516 kgf

Required Bolt Area [Am]:

= max( Wm1/Sb, Wm2/Sa )
= max( 16410/1406, 140274/1406 )
= 99.758 cm²

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * pi(Go + Gi) )
= 218 * 1406/(703 * pi(686 + 629 ) )
= 10.536 mm

Flange Design Bolt Load, Gasket Seating [W]:

= Sa( Am + Ab ) / 2
= 1406 ( 99.8 + 218 )/2
= 223087.98 kgf

Gasket Load for the Operating Condition [HG]:

= Wm1
= 16410.17 kgf

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:

= ( C - G ) / 2
= ( 813 - 667 )/2
= 73.0250 mm

You chose not to perform Stress Calculations on this Standard Flange.

The pressure rating of the flange will be used to check code compliance.

Estimated Finished Weight of Flange at given Thk. 437.7 kg

Estimated Unfinished Weight of Forging at given Thk 437.7 kg

Flange MDMT including Temperature reduction per UCS-66.1:

Project: 666745/ IOCL Panipat EPCM2 71
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 123 4:27pm May 12,2024

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 3.50/52.11 = 0.067

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 72
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 124 4:27pm May 12,2024

Flange Input Data Values Description: FLANGE :

Z2 Flange

Flange Type Blind

Design Pressure P 3.50 kgf/cm²

Design Temperature 200 °C
Internal Corrosion Allowance ci 3.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes

Flange Outside Diameter A 914.400 mm

Flange Thickness t 86.0000 mm

Flange Material SA-105

Flange Material UNS number K03504
Flange Allowable Stress At Temperature Sfo 1406.00 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1406.00 kgf/cm²

Bolt Material SA-193 B7M

Bolt Allowable Stress At Temperature Sb 1406.14 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1406.14 kgf/cm²

Perimeter along the Center of the Bolts L 2553.487 mm

Diameter of Bolt Circle C 812.800 mm

Nominal Bolt Diameter a 38.1000 mm
Type of Threads TEMA Thread Series
Number of Bolts 24

Flange Face Outside Diameter Fod 692.150 mm

Flange Face Inside Diameter Fid 590.550 mm
Flange Facing Sketch 5, Code Sketch 2

Gasket Outside Diameter Go 685.800 mm

Gasket Inside Diameter Gi 628.650 mm
Gasket Factor m 3.0000
Gasket Design Seating Stress y 703.07 kgf/cm²

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 4.5000 mm

ASME Code, Section VIII Division 1, 2021

Gasket Contact Width, N = (Go - Gi)/2 28.575 mm

Basic Gasket Width, bo = (w + 3*N)/8 10.716 mm
Effective Gasket Width, b = Cb*sqrt(bo) 8.249 mm
Project: 666745/ IOCL Panipat EPCM2 73
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 124 4:27pm May 12,2024

Gasket Reaction Diameter, G = Go - 2 * b 669.302 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= pi/4 * G² * Peq
= pi/4 * 669² * 3.5
= 12314.076 kgf

Contact Load on Gasket Surfaces [Hp]:

= 2 * b * pi * G * m * P
= 2 * 8.25 * pi * 669 * 3 * 3.5
= 3642.388 kgf

Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 12314 + 3642 + 0, 0 )
= 15956.465 kgf

Gasket Seating Bolt Load [Wm2]:

= y * b * pi * G + yPart * bPart * lp
= 703*8.25*pi*669+0*0*0
= 121945.445 kgf

Required Bolt Area [Am]:

= max( Wm1/Sb, Wm2/Sa )
= max( 15956/1406, 121945/1406 )
= 86.724 cm²

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 38.1 + 6 * 83/(3 + 0.5)
= 218.486 mm

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 813 * sin( pi/24 )
= 106.092 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 106/( 2 * 38.1 + 83 )), 1 )
= 1.0000

Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

------------------------------------------------------------------------
Minimum Actual Maximum
------------------------------------------------------------------------
Bolt Area: 86.724 217.548
Radial Distance between Bolts and Edge: 38.100 50.800
Circ. Spacing between the Bolts: 82.550 106.092 218.486
-------------------------------------------------------------------------

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * pi(Go + Gi) )
= 218 * 1406/(703 * pi(686 + 629 ) )
= 10.536 mm

Flange Design Bolt Load, Gasket Seating [W]:

= Sa( Am + Ab ) / 2
= 1406 ( 86.7 + 218 )/2
Project: 666745/ IOCL Panipat EPCM2 74
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 124 4:27pm May 12,2024

= 213923.95 kgf

Gasket Load for the Operating Condition [HG]:

= Wm1
= 15956.46 kgf

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:

= ( C - G ) / 2
= ( 813 - 669 )/2
= 71.7489 mm

Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:

= 1.9 * Wm1 * hG * Bsc/(t² * G) + C * Z * Peq * G²/t²
= 1.9*15956*71.7*1/(83²*669)+0.3*1*3.5*669²/83²
= 115.45 kgf/cm²

Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:

= 1.9 * W * hG * Bsc/ (t² * G)
= 1.9*213924*71.7*1/(83²*669)
= 632.49 kgf/cm²

Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 15956/218
= 73.35 kgf/cm²

Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )
= (121945/218)
= 560.55 kgf/cm²

Flange Stress Analysis Results: kgf/cm²

Operating | Gasket Seating |

Actual Allowed | Actual Allowed |
-----------------------------------------------------------------------------
Tangential Flange 115.45 | 1406.00 | 632.49 | 1406.00 |
Bolting 73.35 | 1406.14 | 560.55 | 1406.14 |

Reqd. Blind Flange Thickness at Center 58.669 mm

Reqd. Blind Flange Thickness at Gasket 58.669 mm
Estimated M.A.W.P. ( Operating ) 42.6 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 437.7 kg
Estimated Unfinished Weight of Forging at given Thk 437.7 kg

Minimum Design Metal Temperature Results:

Thickness Ratio = 0.17, Temperature Reduction per Fig. UCS 66.1 = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -5 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Note: UCS-66(b)(-c) was considered in the flange MDMT calculation.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 75
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 125 4:27pm May 12,2024

Flange Input Data Values Description: FLANGE :

Z7 Flange

Flange Type Blind

Design Pressure P 3.50 kgf/cm²

Design Temperature 200 °C
Internal Corrosion Allowance ci 3.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes

Flange Outside Diameter A 914.400 mm

Flange Thickness t 86.0000 mm

Flange Material SA-105

Flange Material UNS number K03504
Flange Allowable Stress At Temperature Sfo 1406.00 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1406.00 kgf/cm²

Bolt Material SA-193 B7M

Bolt Allowable Stress At Temperature Sb 1406.14 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1406.14 kgf/cm²

Perimeter along the Center of the Bolts L 2553.487 mm

Diameter of Bolt Circle C 812.800 mm

Nominal Bolt Diameter a 38.1000 mm
Type of Threads TEMA Thread Series
Number of Bolts 24

Flange Face Outside Diameter Fod 692.150 mm

Flange Face Inside Diameter Fid 590.550 mm
Flange Facing Sketch 5, Code Sketch 2

Gasket Outside Diameter Go 685.800 mm

Gasket Inside Diameter Gi 628.650 mm
Gasket Factor m 3.0000
Gasket Design Seating Stress y 703.07 kgf/cm²

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 4.5000 mm

Flange Class 300

Flange Grade GR 1.1

ASME Code, Section VIII Division 1, 2021

Project: 666745/ IOCL Panipat EPCM2 76
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 125 4:27pm May 12,2024

Gasket Contact Width, N = (Go - Gi)/2 28.575 mm

Basic Gasket Width, bo = (w + 3*N)/8 10.716 mm
Effective Gasket Width, b = Cb*sqrt(bo) 8.249 mm
Gasket Reaction Diameter, G = Go - 2 * b 669.302 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= pi/4 * G² * Peq
= pi/4 * 669² * 3.5
= 12314.076 kgf

Contact Load on Gasket Surfaces [Hp]:

= 2 * b * pi * G * m * P
= 2 * 8.25 * pi * 669 * 3 * 3.5
= 3642.388 kgf

Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 12314 + 3642 + 0, 0 )
= 15956.465 kgf

Gasket Seating Bolt Load [Wm2]:

= y * b * pi * G + yPart * bPart * lp
= 703*8.25*pi*669+0*0*0
= 121945.445 kgf

Required Bolt Area [Am]:

= max( Wm1/Sb, Wm2/Sa )
= max( 15956/1406, 121945/1406 )
= 86.724 cm²

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * pi(Go + Gi) )
= 218 * 1406/(703 * pi(686 + 629 ) )
= 10.536 mm

Flange Design Bolt Load, Gasket Seating [W]:

= Sa( Am + Ab ) / 2
= 1406 ( 86.7 + 218 )/2
= 213923.95 kgf

Gasket Load for the Operating Condition [HG]:

= Wm1
= 15956.46 kgf

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:

= ( C - G ) / 2
= ( 813 - 669 )/2
= 71.7489 mm

You chose not to perform Stress Calculations on this Standard Flange.

The pressure rating of the flange will be used to check code compliance.

Estimated Finished Weight of Flange at given Thk. 437.7 kg

Estimated Unfinished Weight of Forging at given Thk 437.7 kg

Flange MDMT including Temperature reduction per UCS-66.1:

Project: 666745/ IOCL Panipat EPCM2 77
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Flg Calc [Int P]: FLANGE Flng: 125 4:27pm May 12,2024

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 3.50/52.11 = 0.067

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 78
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Left Dish Step: 11 4:27pm May 12,2024

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2021

Internal Pressure Results for: Left Dish

|
|
Elliptical Head Design Information: |
|
-------------------------------------------------------------------------------------------------
--
Design Pressure P 3.579 kgf/cm² | Int. Design Temperature 200 °C
|
Material SA-516 70 | Ext. Design Temperature 190 °C
|
Length 5.000 cm | External Pressure Chart CS-2
|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm | Allowable Stress (ope) S 1406.0 kgf/cm²
|
Ext. Corr. All. ce 1.5000 mm | Allowable Stress (amb) Sa 1406.0 kgf/cm²
|
Inside Diameter Di 2650.000 mm | Actual Stress 499.1 kgf/cm²
|
Spec. Min. Thk t or e 14.0000 mm | Spec. Nominal Thk. 16.000 mm
|
Surface Area 82185.3 cm² | SG of Contents 1.100
|
Element Volume 2711767.5 cm³ | Weight of Contents 2662.0 kgf
|
Empty Weight 4334.0 kgf | Operating Weight 6995.9 kgf
|
| Comp. All. Ope. Stress 915.5 kgf/cm²
|
| Aspect Ratio 2.00
|

|
|
Radiography Information: |
|
-------------------------------------------------------------------------------------------------
--
User Defined | User Defined
|
Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 %
|
-------------------------------------------------------------------------------------------------
--

Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 1.304 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.652 mm
Project: 666745/ IOCL Panipat EPCM2 79
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Left Dish Step: 11 4:27pm May 12,2024

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (3.58*2656*1)/(2*1406*1-0.2*3.58)
= 3.3708 + 4.5000 = 7.8708 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.079 kgf/cm²
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1406*1*9.5)/(1*2656+0.2*9.5)
= 10.1 - 0.079 = 10 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1406*1*14)/(1*2650+0.2*14)
= 14.8 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (3.58*(1*2656+0.2*9.5))/(2*1*9.5)
= 499.117 kgf/cm²

Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (3.58*1328)/(1406*1-0.6*3.58)+4.5
= 7.885 mm

Straight Flange Maximum Allowable Working Pressure:

Less Operating Hydrostatic Head Pressure of 0.079 kgf/cm²
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406 * 1 * 11.5 )/(1328 + 0.6 * 11.5 )
= 12.1 - 0.079 = 12 kgf/cm²

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 2656/( 2 * 666 ))2)/6
= 0.996998

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 2.617 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 14, tr = 7.13, c = 4.5 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.75, Temp. Reduction = 14 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 16, tr = 7.17, c = 4.5 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.62, Temp. Reduction = 21 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -46 °C

Min Metal Temp. at Required thickness (UCS 66.1) -48 °C

|
|
MDMT Design Information: |
|
Project: 666745/ IOCL Panipat EPCM2 80
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Left Dish Step: 11 4:27pm May 12,2024

-------------------------------------------------------------------------------------------------
--
MDMT Curve D | Press. at MDMT 7.570 kgf/cm²|
UCS-66(b) red. No | Min. Des. Mtl. Temp. -1 °C
|
Governing Thk. 14.000 mm | Basic MDMT -48 °C
|
Stress/Thk. Ratio 0.751 | Temperature Difference 0 °C
|
UCS-66(c) red. No | Computed Min. Temp. -48 °C
|
| MDMT per UG-20(f) -29 °C
|
| Joint Efficiency E* 100 %
|
-------------------------------------------------------------------------------------------------
--

Note: Temperature values displayed above are for the location with the highest basic MDMT

Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 1.304 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.652 mm

External Pressure Results for: Left Dish

Elastic Modulus from Chart: CS-2 at 190 °C: 1986897 kgf/cm²

| |
Results for Maximum Allowable Ext. Pressure | MAEP |
------------------------------------------------------------------------------------
Tca | Outer Dia | Do/t | Factor A | Factor B |
9.500 | 2675.00 | 281.58 | 0.0004933 | 490.02 |
------------------------------------------------------------------------------------
MAEP = B/(K0*Do/t) = 490/(0.9 *282 ) = 1.93 kgf/cm²

| |
Results for Required Thickness | Tca |
------------------------------------------------------------------------------------
Tca | Outer Dia | Do/t | Factor A | Factor B |
8.701 | 2675.00 | 307.43 | 0.0004518 | 448.82 |
------------------------------------------------------------------------------------
MAEP = B/(K0*Do/t) = 449/(0.9 *307 ) = 1.62 kgf/cm²

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 81
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Shell-1 Step: 12 4:27pm May 12,2024

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2021

Internal Pressure Results for: Shell-1

|
|
Cylindrical Shell Design Information: |
|
-------------------------------------------------------------------------------------------------
--
Design Pressure P 3.520 kgf/cm² | Int. Design Temperature 200 °C
|
Material SA-516 70 | Ext. Design Temperature 190 °C
|
Length 250.000 cm | External Pressure Chart CS-2
|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm | Allowable Stress (ope) S 1406.0 kgf/cm²
|
Ext. Corr. All. ce 1.5000 mm | Allowable Stress (amb) Sa 1406.0 kgf/cm²
|
Inside Diameter Di 2650.000 mm | Actual Stress 348.3 kgf/cm²
|
Spec. Min. Thk t or e 18.0000 mm | Spec. Nominal Thk. 18.000 mm
|
Surface Area 210958.0 cm² | SG of Contents 1.100
|
Element Volume 13788648.0 cm³ | Weight of Contents 2662.0 kgf
|
Empty Weight 4334.0 kgf | Operating Weight 6995.9 kgf
|
| Comp. All. Ope. Stress 1014.2 kgf/cm²
|

|
|
Radiography Information: |
|
-------------------------------------------------------------------------------------------------
--
User Defined | User Defined
|
Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 %
|
-------------------------------------------------------------------------------------------------
--

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.52*1328)/(1406*1-0.6*3.52)
= 3.3293 + 4.5000 = 7.8293 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.020 kgf/cm²
Project: 666745/ IOCL Panipat EPCM2 82
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Shell-1 Step: 12 4:27pm May 12,2024

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (1406*1*13.5)/(1328+0.6*13.5)
= 14.2 - 0.02 = 14.2 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*18)/(1325+0.6*18)
= 18.9 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (3.52*(1328+0.6*13.5))/(1*13.5)
= 348.333 kgf/cm²

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.675 %

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 18, tr = 7.17, c = 4.5 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.53, Temp. Reduction = 29 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -43 °C

Min Metal Temp. at Required thickness (UCS 66.1) -48 °C

|
|
MDMT Design Information: |
|
-------------------------------------------------------------------------------------------------
--
MDMT Curve D | Press. at MDMT 7.570 kgf/cm²|
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. -1 °C
|
Governing Thk. 18.000 mm | Basic MDMT -43 °C
|
Stress/Thk. Ratio 0.531 | Temperature Difference 6 °C
|
UCS-66(c) red. No | Computed Min. Temp. -48 °C
|
| MDMT per UG-20(f) -29 °C
|
| Joint Efficiency E* 100 %
|
-------------------------------------------------------------------------------------------------
--

External Pressure Results for: Shell-1

Elastic Modulus from Chart: CS-2 at 190 °C: 1986897 kgf/cm²

| |
Results for Maximum Allowable Ext. Pressure | MAEP |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
13.500 | 2683.00 | 3535.83 | 198.74 | 1.3179 | 0.0003608 | 358.46 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*358 )/(3*199 ) = 2.4 kgf/cm²
Project: 666745/ IOCL Panipat EPCM2 83
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Shell-1 Step: 12 4:27pm May 12,2024

| |
Results for Required Thickness | Tca |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.541 | 2683.00 | 3535.83 | 232.47 | 1.3179 | 0.0002847 | 282.81 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*283 )/(3*232 ) = 1.62 kgf/cm²

| |
Results for Maximum Stiffened Length | Slen |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
13.500 | 2683.00 | 5197.70 | 198.74 | 1.9373 | 0.0002435 | 241.93 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*242 )/(3*199 ) = 1.62 kgf/cm²

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 84
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Shell-2 Step: 13 4:27pm May 12,2024

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2021

Internal Pressure Results for: Shell-2

|
|
Cylindrical Shell Design Information: |
|
-------------------------------------------------------------------------------------------------
--
Design Pressure P 3.649 kgf/cm² | Int. Design Temperature 200 °C
|
Material SA-516 70 | Ext. Design Temperature 190 °C
|
Length 250.000 cm | External Pressure Chart CS-2
|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm | Allowable Stress (ope) S 1406.0 kgf/cm²
|
Ext. Corr. All. ce 1.5000 mm | Allowable Stress (amb) Sa 1406.0 kgf/cm²
|
Inside Diameter Di 2650.000 mm | Actual Stress 361.1 kgf/cm²
|
Spec. Min. Thk t or e 18.0000 mm | Spec. Nominal Thk. 18.000 mm
|
Surface Area 210958.0 cm² | SG of Contents 1.100
|
Element Volume 13788648.0 cm³ | Weight of Contents 2662.0 kgf
|
Empty Weight 4334.0 kgf | Operating Weight 6995.9 kgf
|
| Comp. All. Ope. Stress 1014.2 kgf/cm²
|

|
|
Radiography Information: |
|
-------------------------------------------------------------------------------------------------
--
User Defined | User Defined
|
Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 %
|
-------------------------------------------------------------------------------------------------
--

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.65*1328)/(1406*1-0.6*3.65)
= 3.4517 + 4.5000 = 7.9517 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.149 kgf/cm²
Project: 666745/ IOCL Panipat EPCM2 85
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Shell-2 Step: 13 4:27pm May 12,2024

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (1406*1*13.5)/(1328+0.6*13.5)
= 14.2 - 0.15 = 14.1 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*18)/(1325+0.6*18)
= 18.9 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (3.65*(1328+0.6*13.5))/(1*13.5)
= 361.120 kgf/cm²

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.675 %

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 18, tr = 7.17, c = 4.5 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.53, Temp. Reduction = 29 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -43 °C

Min Metal Temp. at Required thickness (UCS 66.1) -48 °C

|
|
MDMT Design Information: |
|
-------------------------------------------------------------------------------------------------
--
MDMT Curve D | Press. at MDMT 7.570 kgf/cm²|
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. -1 °C
|
Governing Thk. 18.000 mm | Basic MDMT -43 °C
|
Stress/Thk. Ratio 0.531 | Temperature Difference 6 °C
|
UCS-66(c) red. No | Computed Min. Temp. -48 °C
|
| MDMT per UG-20(f) -29 °C
|
| Joint Efficiency E* 100 %
|
-------------------------------------------------------------------------------------------------
--

External Pressure Results for: Shell-2

Elastic Modulus from Chart: CS-2 at 190 °C: 1986897 kgf/cm²

| |
Results for Maximum Allowable Ext. Pressure | MAEP |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
13.500 | 2683.00 | 3535.83 | 198.74 | 1.3179 | 0.0003608 | 358.46 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*358 )/(3*199 ) = 2.4 kgf/cm²
Project: 666745/ IOCL Panipat EPCM2 86
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Shell-2 Step: 13 4:27pm May 12,2024

| |
Results for Required Thickness | Tca |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.541 | 2683.00 | 3535.83 | 232.47 | 1.3179 | 0.0002847 | 282.81 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*283 )/(3*232 ) = 1.62 kgf/cm²

| |
Results for Maximum Stiffened Length | Slen |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
13.500 | 2683.00 | 5197.70 | 198.74 | 1.9373 | 0.0002435 | 241.93 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*242 )/(3*199 ) = 1.62 kgf/cm²

Cylindrical Shell From Ring:[1of1] to 40 Ext. Chart: CS-2 at 190 °C

Elastic Modulus from Chart: CS-2 at 190 °C: 1986897 kgf/cm²

| |
Results for Maximum Allowable Ext. Pressure | MAEP |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
13.500 | 2683.00 | 4405.83 | 198.74 | 1.6421 | 0.0002882 | 286.27 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*286 )/(3*199 ) = 1.92 kgf/cm²

| |
Results for Required Thickness | Tca |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
12.621 | 2683.00 | 4405.83 | 212.58 | 1.6421 | 0.0002603 | 258.61 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*259 )/(3*213 ) = 1.62 kgf/cm²

| |
Results for Maximum Stiffened Length | Slen |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
13.500 | 2683.00 | 5198.11 | 198.74 | 1.9374 | 0.0002435 | 241.91 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*242 )/(3*199 ) = 1.62 kgf/cm²

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 87
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Shell-3 Step: 14 4:27pm May 12,2024

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2021

Internal Pressure Results for: Shell-3

|
|
Cylindrical Shell Design Information: |
|
-------------------------------------------------------------------------------------------------
--
Design Pressure P 3.649 kgf/cm² | Int. Design Temperature 200 °C
|
Material SA-516 70 | Ext. Design Temperature 190 °C

|
Length 240.000 cm | External Pressure Chart CS-2
|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm | Allowable Stress (ope) S 1406.1 kgf/cm²
|
Ext. Corr. All. ce 1.5000 mm | Allowable Stress (amb) Sa 1406.1 kgf/cm²
|
Inside Diameter Di 2650.000 mm | Actual Stress 361.1 kgf/cm²
|
Spec. Min. Thk t or e 18.0000 mm | Spec. Nominal Thk. 18.000 mm
|
Surface Area 202519.6 cm² | SG of Contents 1.100
|
Element Volume 13237102.0 cm³ | Weight of Contents 2662.0 kgf
|
Empty Weight 4334.0 kgf | Operating Weight 6995.9 kgf
|
| Comp. All. Ope. Stress 1014.2 kgf/cm²
|

|
|
Radiography Information: |
|
-------------------------------------------------------------------------------------------------
--
User Defined | User Defined
|
Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 %
|
-------------------------------------------------------------------------------------------------
--

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.65*1328)/(1406*1-0.6*3.65)
= 3.4514 + 4.5000 = 7.9514 mm
Project: 666745/ IOCL Panipat EPCM2 88
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Shell-3 Step: 14 4:27pm May 12,2024

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.149 kgf/cm²
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*13.5)/(1328+0.6*13.5)
= 14.2 - 0.15 = 14.1 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*18)/(1325+0.6*18)
= 18.9 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (3.65*(1328+0.6*13.5))/(1*13.5)
= 361.120 kgf/cm²

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.675 %

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 18, tr = 7.17, c = 4.5 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.53, Temp. Reduction = 29 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -43 °C

Min Metal Temp. at Required thickness (UCS 66.1) -48 °C

|
|
MDMT Design Information: |
|
-------------------------------------------------------------------------------------------------
--
MDMT Curve D | Press. at MDMT 7.570 kgf/cm²|
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. -1 °C
|
Governing Thk. 18.000 mm | Basic MDMT -43 °C
|
Stress/Thk. Ratio 0.531 | Temperature Difference 6 °C
|
UCS-66(c) red. No | Computed Min. Temp. -48 °C
|
| MDMT per UG-20(f) -29 °C
|
| Joint Efficiency E* 100 %
|
-------------------------------------------------------------------------------------------------
--

External Pressure Results for: Shell-3

Elastic Modulus from Chart: CS-2 at 190 °C: 1986897 kgf/cm²

| |
Results for Maximum Allowable Ext. Pressure | MAEP |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
13.500 | 2683.00 | 4405.83 | 198.74 | 1.6421 | 0.0002882 | 286.27 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*286 )/(3*199 ) = 1.92 kgf/cm²
Project: 666745/ IOCL Panipat EPCM2 89
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Shell-3 Step: 14 4:27pm May 12,2024

| |
Results for Required Thickness | Tca |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
12.621 | 2683.00 | 4405.83 | 212.58 | 1.6421 | 0.0002603 | 258.61 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*259 )/(3*213 ) = 1.62 kgf/cm²

| |
Results for Maximum Stiffened Length | Slen |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
13.500 | 2683.00 | 5198.11 | 198.74 | 1.9374 | 0.0002435 | 241.91 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*242 )/(3*199 ) = 1.62 kgf/cm²

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 90
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Right Dish Step: 15 4:27pm May 12,2024

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2021

Internal Pressure Results for: Right Dish

|
|
Elliptical Head Design Information: |
|

------------------------------------------------------------------------------------------
---------
Design Pressure P 3.649 kgf/cm² | Int. Design Temperature 200 °C
|
Material SA-516 70 | Ext. Design Temperature 190 °C
|
Length 5.000 cm | External Pressure Chart CS-2
|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm | Allowable Stress (ope) S 1406.1 kgf/cm²
|
Ext. Corr. All. ce 1.5000 mm | Allowable Stress (amb) Sa 1406.1 kgf/cm²
|
Inside Diameter Di 2650.000 mm | Actual Stress 508.9 kgf/cm²
|
Spec. Min. Thk t or e 14.0000 mm | Spec. Nominal Thk. 16.000 mm
|
Surface Area 82185.3 cm² | SG of Contents 1.100
|
Element Volume 2711767.5 cm³ | Weight of Contents 2662.0 kgf
|
Empty Weight 4334.0 kgf | Operating Weight 6995.9 kgf
|
| Comp. All. Ope. Stress 1014.2 kgf/cm²
|
| Aspect Ratio 2.00
|

|
|
Radiography Information: |
|
-------------------------------------------------------------------------------------------------
--
User Defined | User Defined
|
Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 %
|
-------------------------------------------------------------------------------------------------
--

Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 1.304 mm
Project: 666745/ IOCL Panipat EPCM2 91
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Right Dish Step: 15 4:27pm May 12,2024

Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.652 mm

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (3.65*2656*1)/(2*1406*1-0.2*3.65)
= 3.4365 + 4.5000 = 7.9365 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.149 kgf/cm²
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1406*1*9.5)/(1*2656+0.2*9.5)
= 10.1 - 0.15 = 9.93 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1406*1*14)/(1*2650+0.2*14)
= 14.8 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (3.65*(1*2656+0.2*9.5))/(2*1*9.5)
= 508.893 kgf/cm²

Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (3.65*1328)/(1406*1-0.6*3.65)+4.5
= 7.951 mm

Straight Flange Maximum Allowable Working Pressure:

Less Operating Hydrostatic Head Pressure of 0.149 kgf/cm²
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406 * 1 * 11.5 )/(1328 + 0.6 * 11.5 )
= 12.1 - 0.15 = 12 kgf/cm²

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 2656/( 2 * 666 ))2)/6
= 0.996998

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 2.617 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 14, tr = 7.13, c = 4.5 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.75, Temp. Reduction = 14 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 16, tr = 7.17, c = 4.5 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.62, Temp. Reduction = 21 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -46 °C

Min Metal Temp. at Required thickness (UCS 66.1) -48 °C

|
|
Project: 666745/ IOCL Panipat EPCM2 92
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Right Dish Step: 15 4:27pm May 12,2024

MDMT Design Information: |

|
-------------------------------------------------------------------------------------------------
--
MDMT Curve D | Press. at MDMT 7.570 kgf/cm²|
UCS-66(b) red. No | Min. Des. Mtl. Temp. -1 °C
|
Governing Thk. 14.000 mm | Basic MDMT -48 °C
|
Stress/Thk. Ratio 0.751 | Temperature Difference 0 °C
|
UCS-66(c) red. No | Computed Min. Temp. -48 °C
|
| MDMT per UG-20(f) -29 °C
|
| Joint Efficiency E* 100 %
|
-------------------------------------------------------------------------------------------------
--

Note: Temperature values displayed above are for the location with the highest basic MDMT

Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 1.304 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.652 mm

External Pressure Results for: Right Dish

Elastic Modulus from Chart: CS-2 at 190 °C: 1986897 kgf/cm²

| |
Results for Maximum Allowable Ext. Pressure | MAEP |
------------------------------------------------------------------------------------
Tca | Outer Dia | Do/t | Factor A | Factor B |
9.500 | 2675.00 | 281.58 | 0.0004933 | 490.02 |

------------------------------------------------------------------------------------
MAEP = B/(K0*Do/t) = 490/(0.9 *282 ) = 1.93 kgf/cm²

| |
Results for Required Thickness | Tca |
------------------------------------------------------------------------------------
Tca | Outer Dia | Do/t | Factor A | Factor B |
8.701 | 2675.00 | 307.43 | 0.0004518 | 448.82 |
------------------------------------------------------------------------------------
MAEP = B/(K0*Do/t) = 449/(0.9 *307 ) = 1.62 kgf/cm²

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 93
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Boot 1 Dish Step: 16 4:27pm May 12,2024

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2021

Internal Pressure Results for: Boot 1 Dish

|
|
Elliptical Head Design Information: |
|
-------------------------------------------------------------------------------------------------
--
Design Pressure P 3.748 kgf/cm² | Int. Design Temperature 200 °C
|
Material SA-516 70 | Ext. Design Temperature 190 °C
|
Length 5.000 cm | External Pressure Chart CS-2
|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm | Allowable Stress (ope) S 1406.1 kgf/cm²
|
Ext. Corr. All. ce 1.5000 mm | Allowable Stress (amb) Sa 1406.1 kgf/cm²
|
Inside Diameter Di 700.000 mm | Actual Stress 238.2 kgf/cm²
|
Spec. Min. Thk t or e 10.0000 mm | Spec. Nominal Thk. 12.000 mm
|
Surface Area 6819.2 cm² | SG of Contents 1.100
|
Element Volume 64140.9 cm³ | Weight of Contents 2662.0 kgf
|
Empty Weight 4334.0 kgf | Operating Weight 6995.9 kgf
|
| Comp. All. Ope. Stress 915.5 kgf/cm²
|
| Aspect Ratio 2.00
|

|
|
Radiography Information: |
|
-------------------------------------------------------------------------------------------------
--
User Defined | User Defined
|
Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 %
|
-------------------------------------------------------------------------------------------------
--

Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 0.344 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.172 mm

Required Thickness due to Internal Pressure [tr]:

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Element: Boot 1 Dish Step: 16 4:27pm May 12,2024

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)

= (3.75*706*0.99)/(2*1406*1-0.2*3.75)
= 0.9307 + 4.5000 = 5.4307 mm

Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.248 kgf/cm²
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1406*1*5.5)/(0.99*706+0.2*5.5)
= 22.1 - 0.25 = 21.9 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1406*1*10)/(1*700+0.2*10)
= 40.1 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (3.75*(0.99*706+0.2*5.5))/(2*1*5.5)
= 238.247 kgf/cm²

Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (3.75*353)/(1406*1-0.6*3.75)+4.5
= 5.442 mm

Straight Flange Maximum Allowable Working Pressure:

Less Operating Hydrostatic Head Pressure of 0.248 kgf/cm²
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406 * 1 * 7.5 )/(353 + 0.6 * 7.5 )
= 29.5 - 0.25 = 29.3 kgf/cm²

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 706/( 2 * 178 ))2)/6
= 0.988811

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 7.200 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 10, tr = 1.88, c = 4.5 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.34, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 12, tr = 1.91, c = 4.5 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.25, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Project: 666745/ IOCL Panipat EPCM2 95
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FileName : 405=V-1002 MCE------------------------------------
Element: Boot 1 Dish Step: 16 4:27pm May 12,2024

|
|
MDMT Design Information: |
|
-------------------------------------------------------------------------------------------------
--
MDMT Curve D | Press. at MDMT 7.570 kgf/cm²|
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. -1 °C
|
Governing Thk. 12.000 mm | Basic MDMT -48 °C
|
Stress/Thk. Ratio 0.254 | Temperature Difference 56 °C
|
UCS-66(c) red. No | Computed Min. Temp. -104 °C
|
| MDMT per UG-20(f) -29 °C
|
| Joint Efficiency E* 100 %
|
-------------------------------------------------------------------------------------------------
--

Note: Temperature values displayed above are for the location with the highest basic MDMT

Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 0.344 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.172 mm

External Pressure Results for: Boot 1 Dish

Elastic Modulus from Chart: CS-2 at 190 °C: 1986897 kgf/cm²

| |
Results for Maximum Allowable Ext. Pressure | MAEP |
------------------------------------------------------------------------------------
Tca | Outer Dia | Do/t | Factor A | Factor B |
5.500 | 717.00 | 130.36 | 0.0010654 | 823.11 |
------------------------------------------------------------------------------------
MAEP = B/(K0*Do/t) = 823/(0.9 *130 ) = 7.02 kgf/cm²

| |
Results for Required Thickness | Tca |
------------------------------------------------------------------------------------
Tca | Outer Dia | Do/t | Factor A | Factor B |
2.332 | 717.00 | 307.43 | 0.0004518 | 448.81 |
------------------------------------------------------------------------------------
MAEP = B/(K0*Do/t) = 449/(0.9 *307 ) = 1.62 kgf/cm²

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 96
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Element: Boot 2 Dish Step: 17 4:27pm May 12,2024

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2021

Internal Pressure Results for: Boot 2 Dish

|
|
Elliptical Head Design Information: |
|
-------------------------------------------------------------------------------------------------
--
Design Pressure P 3.748 kgf/cm² | Int. Design Temperature 200 °C
|
Material SA-516 70 | Ext. Design Temperature 190 °C
|
Length 5.000 cm | External Pressure Chart CS-2
|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm | Allowable Stress (ope) S 1406.1 kgf/cm²
|
Ext. Corr. All. ce 1.5000 mm | Allowable Stress (amb) Sa 1406.1 kgf/cm²
|
Inside Diameter Di 700.000 mm | Actual Stress 238.2 kgf/cm²
|
Spec. Min. Thk t or e 10.0000 mm | Spec. Nominal Thk. 12.000 mm
|
Surface Area 6819.2 cm² | SG of Contents 1.100
|
Element Volume 64140.9 cm³ | Weight of Contents 2662.0 kgf
|
Empty Weight 4334.0 kgf | Operating Weight 6995.9 kgf
|
| Aspect Ratio 2.00
|

|
|
Radiography Information: |
|
-------------------------------------------------------------------------------------------------
--
User Defined | User Defined
|
Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 %
|
-------------------------------------------------------------------------------------------------
--

Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 0.344 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.172 mm

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (3.75*706*0.99)/(2*1406*1-0.2*3.75)
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FileName : 405=V-1002 MCE------------------------------------
Element: Boot 2 Dish Step: 17 4:27pm May 12,2024

= 0.9307 + 4.5000 = 5.4307 mm

Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.248 kgf/cm²
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1406*1*5.5)/(0.99*706+0.2*5.5)
= 22.1 - 0.25 = 21.9 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1406*1*10)/(1*700+0.2*10)
= 40.1 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (3.75*(0.99*706+0.2*5.5))/(2*1*5.5)
= 238.247 kgf/cm²

Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (3.75*353)/(1406*1-0.6*3.75)+4.5
= 5.442 mm

Straight Flange Maximum Allowable Working Pressure:

Less Operating Hydrostatic Head Pressure of 0.248 kgf/cm²
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406 * 1 * 7.5 )/(353 + 0.6 * 7.5 )
= 29.5 - 0.25 = 29.3 kgf/cm²

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 706/( 2 * 178 ))2)/6
= 0.988811

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 7.200 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 10, tr = 1.88, c = 4.5 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.34, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 12, tr = 1.91, c = 4.5 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.25, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

|
|
Project: 666745/ IOCL Panipat EPCM2 98
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FileName : 405=V-1002 MCE------------------------------------
Element: Boot 2 Dish Step: 17 4:27pm May 12,2024

MDMT Design Information: |

|
-------------------------------------------------------------------------------------------------
--
MDMT Curve D | Press. at MDMT 7.570 kgf/cm²|
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. -1 °C
|
Governing Thk. 12.000 mm | Basic MDMT -48 °C
|
Stress/Thk. Ratio 0.254 | Temperature Difference 56 °C
|
UCS-66(c) red. No | Computed Min. Temp. -104 °C
|
| MDMT per UG-20(f) -29 °C
|
| Joint Efficiency E* 100 %
|
-------------------------------------------------------------------------------------------------
--

Note: Temperature values displayed above are for the location with the highest basic MDMT

Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 0.344 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.172 mm

External Pressure Results for: Boot 2 Dish

Elastic Modulus from Chart: CS-2 at 190 °C: 1986897 kgf/cm²

| |
Results for Maximum Allowable Ext. Pressure | MAEP |
------------------------------------------------------------------------------------
Tca | Outer Dia | Do/t | Factor A | Factor B |
5.500 | 717.00 | 130.36 | 0.0010654 | 823.11 |
------------------------------------------------------------------------------------
MAEP = B/(K0*Do/t) = 823/(0.9 *130 ) = 7.02 kgf/cm²

| |
Results for Required Thickness | Tca |
------------------------------------------------------------------------------------
Tca | Outer Dia | Do/t | Factor A | Factor B |
2.332 | 717.00 | 307.43 | 0.0004518 | 448.81 |
------------------------------------------------------------------------------------
MAEP = B/(K0*Do/t) = 449/(0.9 *307 ) = 1.62 kgf/cm²

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 99
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REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 MCE------------------------------------
Saddle Calcs: Road Transport: Step: 25 4:27pm May 12,2024

ASME VIII Division 2 Horizontal Vessel Analysis, Left Saddle:

Horizontal Vessel Stress Calculations : Road Transport

Input and Calculated Values:

Vessel Mean Radius Rm 1333.25 mm

Shell Thickness used in this Case t 18.000 mm
Stiffened Vessel Length per 4.15.6 L 750.00 cm
Distance from Saddle to Vessel tangent a1 or a 1550.00 mm

Saddle Width b1 or b 280.00 mm

Saddle Bearing Angle delta or theta 120.00 degrees

Wear Plate Width b2 or b1 522.00 mm

Wear Plate Bearing Angle delta2 or theta1 132.00 degrees
Wear Plate Thickness e2 or tr 18.0 mm
Wear Plate Allowable Stress fw or Sr 1406.14 kgf/cm²

Inside or Mean Depth of Head Hi or hm 67.10 cm

Shell Allowable Stress used in Calculation 1406.00 kgf/cm²

Head Allowable Stress used in Calculation 1406.00 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Distance from Saddle Base to Centerline B 1685.00 mm

Coefficient of Friction mu 0.00

Saddle Force Q for this Transportation Case 25949.73 kgf

Shipping Longitudinal Acceleration gx 0.50 g
Shipping Transverse Acceleration gz 0.70 g
Shipping Vertical Acceleration gy 2.00 g
Vertical Acceleration Acting with Transverse gw 1.00 g
Internal Pressure during Transport 0.00 kgf/cm²
Transportation Wind Load Scalar Factor wlsf 1.00
Transportation Wind Velocity wv 180.0 km/hr

Horizontal Vessel Analysis Results: Actual | Allowable |

kgf/cm² | kgf/cm² |
------------------------------------------------------------------
Long. Stress at Top of Midspan -5.75 | -2538.08 |
Long. Stress at Top of Midspan 5.75 | 1406.00 |
Long. Stress at Bottom of Midspan 5.75 | 1406.00 |
Long. Stress at Top of Saddles 98.36 | 1406.00 |
Long. Stress at Bottom of Saddles -54.51 | -2538.08 |
Long. Stress at Bottom of Saddles 54.51 | 1406.00 |
----------------------------------------------------------------
Tangential Shear in Shell 72.38 | 1124.80 |
Circ. Stress at Horn of Saddle 282.57 | 2109.00 |
Circ. Compressive Stress in Shell 11.18 | 1406.00 |
----------------------------------------------------------------

Intermediate Results: Saddle Reaction Q due to Road Transport Load:

Transverse Force due to Wind during Transport [Ft_w]:

= Transverse Area * 0.00256 * wv^2 * wlsf
= 0 * 0.00256 * 112^2 * 1
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Saddle Calcs: Road Transport: Step: 25 4:27pm May 12,2024

= 0.0 lbf
= 0.000 kgf

Longitudinal Force due to Wind during Transport [Fl_w]:

= pi * D^2/4 * 0.00256 * wv^2 * wlsf * Wind Dia. Mult
= pi * 8.81^2/4 * 0.00256 * 112^2 * 1 * 1.2
= 2344.0 lbf
= 1063.2 kgf

Transverse Force due to Lateral Acceleration [Ft]:

= gz * saddle Load * gw + Ft_w
= 0.7 * 8650 * 1 + 0
= 6054.9 kgf

Longitudinal Force due to Axial Acceleration [Fl]:

= gx * saddle Load * gw + Fl_w
= 0.5 * 8650 * 1 + 1063
= 5388.2 kgf

Saddle Reaction Force due to Lateral Acceleration [Fwt]:

= Ft/Num of Saddles * B / E
= 6055/2 * 1685/2050
= 2488.4 kgf

Saddle Reaction Force due to Transport Load [Fwl]:

= Fl * B / Ls
= 5388 * 1685/3500
= 2594.0 kgf

Saddle Reaction Force due to Vertical Transportation Acceleration [Fsl]:

= Saddle Load * gy
= 8650 * 2
= 17299.818 kgf

Load Combination Results due to Transport Loading [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl )
= 8650 + max( 2594, 2488, 17300 )
= 25949.7 kgf

Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 26715.87 kgf
Transverse Shear Load 2488.43 kgf
Longitudinal Shear Load 5388.19 kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:

= Baseplate Length
= 2050.000 mm

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0434

The suffix 'p' denotes the values for a wear plate if it exists.

Note: Dimension a is greater than or equal to Rm/2.

Project: 666745/ IOCL Panipat EPCM2 101
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Saddle Calcs: Road Transport: Step: 25 4:27pm May 12,2024

Moment per Equation 4.15.1 [M1]:

= -Q*a [1 - (1- a/L + (Rm²-hm²)/(2a*L))/(1+(4hm²)/3L)]
= -25950*155[1-(1-155/750+(133²-67.1²)/
(2*155*750))/(1+(4*67.1)/(3*750))]
= -9661.8 kgf-m.

Moment per Equation 4.15.2 [M2]:

= Q*L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 25950*750/4(1+2(133²-67.1²)/(750²))/(1+(4*67.1)/
(3*750))-4*155/750
= 5299.7 kgf-m.

Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 0 * 1333/(2*16.5 ) - 5300/(pi*1333²*16.5 )
= -5.75 kgf/cm²

Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 0 * 1333/(2 * 16.5 ) + 5300/(pi * 1333² * 16.5 )
= 5.75 kgf/cm²

Longitudinal Stress at Top of Shell at Support (4.15.8) [sigma✱3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 0*1333/(2*16.5)--9662/(0.11*pi*1333²*16.5)
= 98.36 kgf/cm²

Longitudinal Stress at Bottom of Shell at Support (4.15.9) [sigma✱4]:

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= 0*1333/(2*16.5)+-9662/(0.19*pi*1333²*16.5)
= -54.51 kgf/cm²

Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4*hm/3))
= 25950 ( 750 - 2 * 155 )/(750 + ( 4 * 67.1/3))
= 13601.3 kgf

Shear Stress in the shell no rings, not stiffened (4.15.12) [tau2]:

= K2 * T / ( Rm * t )
= 1.17 * 13601/( 1333 * 16.5 )
= 72.38 kgf/cm²

Decay Length (4.15.20) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1333 * 16.5 )
= 115.689 mm

Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 280 + 1.56 * sqrt( 1333 * 16.5 ), 2 * 155 )
= 511.38 mm

Wear Plate/Shell Stress ratio (4.15.26) [eta]:

= min( Sr/S, 1 )
= min( 1406/1406, 1 )
= 1.0000

Circumferential Stress at Saddle Base with Wear Plate (4.15.25) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.76 * 25950 * 0.1/( 511 ( 16.5 + 1 * 18 ) )
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Saddle Calcs: Road Transport: Step: 25 4:27pm May 12,2024

= -11.18 kgf/cm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.29) [sigma7,r✱]:

= -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)²)
= -25950/(4(16.5 + 1 * 18 )511 ) -
12*0.053*25950*1333/(750(16.5+1*18)²)
= -282.57 kgf/cm²

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 2050.0000 mm
Baseplate Thickness Bpthk 30.0000 mm
Baseplate Width Bpwid 500.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 14.0000 mm
Web Thickness Webtk 12.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 2291.2 kgf
Height of Web at Center Hw,c 286.0 mm
Friction Coefficient mu 0.000

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:

= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 1325 * 18 ) + 522 )183 )/12
= 37.078 cm^4

Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )2
= 37.1 + 137 ( 149 - 9 )2
= 26870.566 cm^4

B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm² | mm³ | cm^4 |
----------------------------------------------------------------------------------------------
Shell 762.9 | 18.0 | 9.0 | 137.3 | 123592.7 | 0.269E+05 |
Wearplate 522.0 | 18.0 | 27.0 | 94.0 | 253692.0 | 0.140E+05 |
Web 12.0 | 294.0 | 183.0 | 35.3 | 645623.6 | 0.295E+04 |
BasePlate 500.0 | 30.0 | 345.0 | 150.0 | 5174998.0 | 0.579E+05 |
Totals ... | ... | ... | 416.6 | 6197906.5 | 0.102E+06 |

Distance to Centroid [C1]:

= AY / A
= 6197906/417
= 148.786 mm

Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 120/2
= 120.0

Saddle Splitting Coefficient [K1]:

= ( 1 + cos(beta) - 0.5*sin(beta)² )/(pi - beta + sin(beta)cos(beta) )
= ( 1 + cos(120 ) - 0.5*sin(120 )² )/(pi - 2.09 + sin(120 )cos(120 ) )
= 0.2035

Saddle Splitting Force [Fh]:

= K1 * Q
= 0.2 * 25950
= 5281.3320 kgf
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FileName : 405=V-1002 MCE------------------------------------
Saddle Calcs: Road Transport: Step: 25 4:27pm May 12,2024

Tension Stress, St = ( Fh/As ) = 18.9133 kgf/cm²

Allowed Stress, Sa = 0.6 * Yield Str = 1374.7134 kgf/cm²

Saddle Splitting Dimension [d]:

= B - R * sin(theta/2)/(theta/2 in radians)
= 1685 - 1325 * sin(120/2)/1.05
= 589.234 mm

Bending Moment, M = Fh * d = 3111.9429 kgf-m.

Bending Stress, Sb = ( M * C1 / I ) = 45.5505 kgf/cm²

Allowed Stress, Sa = 2/3 * Yield Str = 1527.4591 kgf/cm²

Minimum Thickness of Baseplate per Moss:

= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))
= sqrt( 3(25950 + 766 )500/( 4 * 2050 * 1527 ))
= 17.887 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:

= 2 * cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 - 120/2 )( 1325 + 18 + 18 )
= 2357.321 mm

Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 2357/( 4 - 1 )
= 785.774 mm

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 786 * 500/2
= 1964.434 cm²

Bearing Pressure [Bp]:

= Q / ( BasePlateLength * BasePlateWidth )
= 25950/( 2050 * 500 )
= 2.532 kgf/cm²

Axial Load [P]:

= Ap * Bp
= 1964 * 2.53
= 4973.320 kgf

Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 37.5 + 47.1
= 84.666 cm²

Compressive Stress [Sc]:

= P/Ar
= 4973/84.7
= 58.740 kgf/cm²

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
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Rib+Web 14.0 | 280.0 | ... | 39.2 | ... | 0.256E+04 |

Rib dimension [D]:

= Saddle Width - Web Thickness
= 280 - 12
= 268.000 mm

Distance to Centroid from Datum [ytot]:

= AY / A
= 0/84.7
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 280/2
= 140.000 mm

Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 2561/84.7 )
= 54.999 mm

Length of Outer Rib, step 1, [Lw]:

= 2 * sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 * sin( 120/2 )( 1325 + 18 + 18 )
= 2357.321 mm

Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 2050 - 50.8
= 1999.200 mm

Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 2357 - 1999 )/2
= 179.060 mm

Length of Outer Rib [L]:

= sqrt( Rl2 + Dd2 )
= sqrt( 9912 + 1792 )
= 990.814 mm

Intermediate Term [Cc]:

= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 2038900/2291 )
= 132.536

Slenderness ratio [KL/r]:

= KL/r
= 1 * 991/55
= 18.015

Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * L / 2
= 5388/( 2 * 2050 ) * 786 * 991/2
= 511.587 kgf-m.

Compressive Allowable, KL/r < Cc ( 18 < 133 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 18 )²/(2 * 133² ))2291/
( 5/3+3*(18 )/(8* 133 )-( 18³)/(8*133³)
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= 1322 kgf/cm²

AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * C1 / I )/Sba
= 58.7/1322 + ( 512 * 140/25610678 )/1527
= 0.228

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 14.0 | 268.0 | 0.0 | 37.5 | 0.0 | 0.256E+04 |
Web 785.8 | 12.0 | 0.0 | 94.3 | 0.0 | 11.3 |
Totals ... | ... | ... | 131.8 | ... | 0.257E+04 |

Distance to Centroid from Datum [ytot]:

= AY / A
= 0/132
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 280/2
= 140.000 mm

Length of Inner Rib [L]:

= Saddle Height - sqrt( (Ro + Wpdthk)^2 - (Pitch/2)^2 ) - Bpthk
= 1685 - sqrt( (1361 + 18 )^2 - (786/2)^2 ) - 30
= 351.942 mm

Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 2572/132 )
= 44.175 mm

Slenderness ratio [KL/r]:

= KL/r
= 1 * 352/44.2
= 7.967

Unit Force [Force,u]:

= Fl / ( 2 * Baseplate Length )
= 5388/( 2 * 2050 )
= 1.314 kgf/mm

Moment at base of inner Rib [Mbase,c]:

= Unit Force * e * L
= 1.31 * 786 * 352
= 363.436 kgf-m.

Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:

= Bending Moment / Section Modulus
= 363/183727
= 197.813 kgf/cm²

Compressive Allowable, KL/r < Cc ( 7.97 < 133 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 7.97 )²/(2 * 133² ))2291/
( 5/3+3*(7.97 )/(8* 133 )-( 7.97³)/(8*133³)
= 1354 kgf/cm²
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AISC Unity Check of Inside Ribs ( must be <= 1 )

= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 62.5/1354 + ( 363 * 140/2572 )/1527
= 0.176

ASME VIII Division 2 Horizontal Vessel Analysis, Right Saddle:

Input and Calculated Values:

Vessel Mean Radius Rm 1333.25 mm

Shell Thickness used in this Case t 18.000 mm
Stiffened Vessel Length per 4.15.6 L 750.00 cm
Distance from Saddle to Vessel tangent a1 or a 714.00 mm

Saddle Width b1 or b 280.00 mm

Saddle Bearing Angle delta or theta 120.00 degrees

Wear Plate Width b2 or b1 522.00 mm

Wear Plate Bearing Angle delta2 or theta1 132.00 degrees
Wear Plate Thickness e2 or tr 18.0 mm
Wear Plate Allowable Stress fw or Sr 1406.00 kgf/cm²

Inside or Mean Depth of Head Hi or hm 67.10 cm

Shell Allowable Stress used in Calculation 1406.00 kgf/cm²

Head Allowable Stress used in Calculation 1406.14 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Distance from Saddle Base to Centerline B 1650.00 mm

Coefficient of Friction mu 0.40

Saddle Force Q for this Transportation Case 73210.42 kgf

Shipping Longitudinal Acceleration gx 0.50 g
Shipping Transverse Acceleration gz 0.70 g
Shipping Vertical Acceleration gy 2.00 g
Vertical Acceleration Acting with Transverse gw 1.00 g
Internal Pressure during Transport 0.00 kgf/cm²
Transportation Wind Load Scalar Factor wlsf 1.00
Transportation Wind Velocity wv 180.0 km/hr

Horizontal Vessel Analysis Results: Actual | Allowable |

kgf/cm² | kgf/cm² |
------------------------------------------------------------------
Long. Stress at Top of Midspan -82.65 | -2538.08 |
Long. Stress at Top of Midspan 82.65 | 1406.00 |
Long. Stress at Bottom of Midspan 82.65 | 1406.00 |
Long. Stress at Top of Saddles 43.05 | 1406.00 |
Long. Stress at Bottom of Saddles -23.86 | -2538.08 |
Long. Stress at Bottom of Saddles 23.86 | 1406.00 |
----------------------------------------------------------------
Tangential Shear in Shell 281.81 | 1124.80 |
Circ. Stress at Horn of Saddle 314.07 | 2109.00 |
Circ. Compressive Stress in Shell 31.55 | 1406.00 |
----------------------------------------------------------------

Intermediate Results: Saddle Reaction Q due to Road Transport Load:

Transverse Force due to Wind during Transport [Ft_w]:

= Transverse Area * 0.00256 * wv^2 * wlsf
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= 0 * 0.00256 * 112^2 * 1
= 0.0 lbf
= 0.000 kgf

Longitudinal Force due to Wind during Transport [Fl_w]:

= pi * D^2/4 * 0.00256 * wv^2 * wlsf * Wind Dia. Mult
= pi * 8.81^2/4 * 0.00256 * 112^2 * 1 * 1.2
= 2344.0 lbf
= 1063.2 kgf

Transverse Force due to Lateral Acceleration [Ft]:

= gz * saddle Load * gw + Ft_w
= 0.7 * 24403 * 1 + 0
= 17082.4 kgf

Longitudinal Force due to Axial Acceleration [Fl]:

= gx * saddle Load * gw + Fl_w
= 0.5 * 24403 * 1 + 1063
= 13265.0 kgf

Saddle Reaction Force due to Lateral Acceleration [Fwt]:

= Ft/Num of Saddles * B / E
= 17082/2 * 1650/2050
= 6874.6 kgf

Saddle Reaction Force due to Transport Load [Fwl]:

= Fl * B / Ls
= 13265 * 1650/3500
= 6253.5 kgf

Saddle Reaction Force due to Vertical Transportation Acceleration [Fsl]:

= Saddle Load * gy
= 24403 * 2
= 48806.949 kgf

Load Combination Results due to Transport Loading [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl )
= 24403 + max( 6253, 6875, 48807 )
= 73210.4 kgf

Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 74027.91 kgf
Transverse Shear Load 6874.64 kgf
Longitudinal Shear Load 13264.97 kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:

= Baseplate Length
= 2050.000 mm

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0160 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0132

The suffix 'p' denotes the values for a wear plate if it exists.
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Note: Dimension a is greater than or equal to Rm/2.

Moment per Equation 4.15.1 [M1]:

= -Q*a [1 - (1- a/L + (Rm²-hm²)/(2a*L))/(1+(4hm²)/3L)]
= -73210*71.4[1-(1-71.4/750+(133²-67.1²)/
(2*71.4*750))/(1+(4*67.1)/(3*750))]
= -4229.1 kgf-m.

Moment per Equation 4.15.2 [M2]:

= Q*L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 73210*750/4(1+2(133²-67.1²)/(750²))/(1+(4*67.1)/
(3*750))-4*71.4/750
= 76155.6 kgf-m.

Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 0 * 1333/(2*16.5 ) - 76156/(pi*1333²*16.5 )
= -82.65 kgf/cm²

Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 0 * 1333/(2 * 16.5 ) + 76156/(pi * 1333² * 16.5 )
= 82.65 kgf/cm²

Longitudinal Stress at Top of Shell at Support (4.15.8) [sigma✱3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 0*1333/(2*16.5)--4229/(0.11*pi*1333²*16.5)
= 43.05 kgf/cm²

Longitudinal Stress at Bottom of Shell at Support (4.15.9) [sigma✱4]:

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= 0*1333/(2*16.5)+-4229/(0.19*pi*1333²*16.5)
= -23.86 kgf/cm²

Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4*hm/3))
= 73210 ( 750 - 2 * 71.4 )/(750 + ( 4 * 67.1/3))
= 52954.3 kgf

Shear Stress in the shell no rings, not stiffened (4.15.12) [tau2]:

= K2 * T / ( Rm * t )
= 1.17 * 52954/( 1333 * 16.5 )
= 281.81 kgf/cm²

Decay Length (4.15.20) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1333 * 16.5 )
= 115.689 mm

Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 280 + 1.56 * sqrt( 1333 * 16.5 ), 2 * 71.4 )
= 511.38 mm

Wear Plate/Shell Stress ratio (4.15.26) [eta]:

= min( Sr/S, 1 )
= min( 1406/1406, 1 )
= 1.0000

Circumferential Stress at Saddle Base with Wear Plate (4.15.25) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
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= -0.76 * 73210 * 0.1/( 511 ( 16.5 + 1 * 18 ) )

= -31.55 kgf/cm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.29) [sigma7,r✱]:

= -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)²)
= -73210/(4(16.5 + 1 * 18 )511 ) -
12*0.016*73210*1333/(750(16.5+1*18)²)
= -314.07 kgf/cm²

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 2050.0000 mm

Baseplate Thickness Bpthk 38.0000 mm
Baseplate Width Bpwid 500.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 14.0000 mm
Web Thickness Webtk 12.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 2291.0 kgf
Height of Web at Center Hw,c 251.0 mm
Friction Coefficient mu 0.400

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:

= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 1325 * 18 ) + 522 )183 )/12
= 37.078 cm^4

Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )2
= 37.1 + 137 ( 148 - 9 )2
= 26543.658 cm^4

B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm² | mm³ | cm^4 |
----------------------------------------------------------------------------------------------
Shell 762.9 | 18.0 | 9.0 | 137.3 | 123592.7 | 0.265E+05 |
Wearplate 522.0 | 18.0 | 27.0 | 94.0 | 253692.0 | 0.138E+05 |
Web 12.0 | 251.0 | 161.5 | 30.1 | 486437.9 | 0.164E+04 |
BasePlate 500.0 | 38.0 | 306.0 | 190.0 | 5813999.5 | 0.477E+05 |
Totals ... | ... | ... | 451.4 | 6677722.0 | 0.896E+05 |

Distance to Centroid [C1]:

= AY / A
= 6677722/451
= 147.932 mm

Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 120/2
= 120.0

Saddle Splitting Coefficient [K1]:

= ( 1 + cos(beta) - 0.5*sin(beta)² )/(pi - beta + sin(beta)cos(beta) )
= ( 1 + cos(120 ) - 0.5*sin(120 )² )/(pi - 2.09 + sin(120 )cos(120 ) )
= 0.2035

Saddle Splitting Force [Fh]:

= K1 * Q
= 0.2 * 73210
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= 14899.9092 kgf

Tension Stress, St = ( Fh/As ) = 47.4399 kgf/cm²

Allowed Stress, Sa = 0.6 * Yield Str = 1374.6001 kgf/cm²

Saddle Splitting Dimension [d]:

= B - R * sin(theta/2)/(theta/2 in radians)
= 1650 - 1325 * sin(120/2)/1.05
= 554.234 mm

Bending Moment, M = Fh * d = 8258.0420 kgf-m.

Bending Stress, Sb = ( M * C1 / I ) = 136.2691 kgf/cm²

Allowed Stress, Sa = 2/3 * Yield Str = 1527.3334 kgf/cm²

Minimum Thickness of Baseplate per Moss:

= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))
= sqrt( 3(73210 + 817 )500/( 4 * 2050 * 1527 ))
= 29.776 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:

= 2 * cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 - 120/2 )( 1325 + 18 + 18 )
= 2357.321 mm

Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 2357/( 4 - 1 )
= 785.774 mm

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 786 * 500/2
= 1964.434 cm²

Bearing Pressure [Bp]:

= Q / ( BasePlateLength * BasePlateWidth )
= 73210/( 2050 * 500 )
= 7.142 kgf/cm²

Axial Load [P]:

= Ap * Bp
= 1964 * 7.14
= 14030.933 kgf

Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 37.5 + 47.1
= 84.666 cm²

Compressive Stress [Sc]:

= P/Ar
= 14031/84.7
= 165.720 kgf/cm²

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

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B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 14.0 | 280.0 | ... | 39.2 | ... | 0.256E+04 |

Rib dimension [D]:

= Saddle Width - Web Thickness
= 280 - 12
= 268.000 mm

Distance to Centroid from Datum [ytot]:

= AY / A
= 0/84.7
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 280/2
= 140.000 mm

Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 2561/84.7 )
= 54.999 mm

Length of Outer Rib, step 1, [Lw]:

= 2 * sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 * sin( 120/2 )( 1325 + 18 + 18 )
= 2357.321 mm

Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 2050 - 50.8
= 1999.200 mm

Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 2357 - 1999 )/2
= 179.060 mm

Length of Outer Rib [L]:

= sqrt( Rl2 + Dd2 )
= sqrt( 9492 + 1792 )
= 948.554 mm

Intermediate Term [Cc]:

= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 2038900/2291 )
= 132.541

Slenderness ratio [KL/r]:

= KL/r
= 1 * 949/55
= 17.247

Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * L / 2
= 13265/( 2 * 2050 ) * 786 * 949/2
= 1205.737 kgf-m.

Compressive Allowable, KL/r < Cc ( 17.2 < 133 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
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= ( 1-( 17.2 )²/(2 * 133² ))2291/

( 5/3+3*(17.2 )/(8* 133 )-( 17.2³)/(8*133³)
= 1324 kgf/cm²

AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * C1 / I )/Sba
= 166/1324 + ( 1206 * 140/25610678 )/1527
= 0.557

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 14.0 | 268.0 | 0.0 | 37.5 | 0.0 | 0.256E+04 |
Web 785.8 | 12.0 | 0.0 | 94.3 | 0.0 | 11.3 |
Totals ... | ... | ... | 131.8 | ... | 0.257E+04 |

Distance to Centroid from Datum [ytot]:

= AY / A
= 0/132
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 280/2
= 140.000 mm

Length of Inner Rib [L]:

= Saddle Height - sqrt( (Ro + Wpdthk)^2 - (Pitch/2)^2 ) - Bpthk
= 1650 - sqrt( (1361 + 18 )^2 - (786/2)^2 ) - 38
= 308.942 mm

Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 2572/132 )
= 44.175 mm

Slenderness ratio [KL/r]:

= KL/r
= 1 * 309/44.2
= 6.994

Unit Force [Force,u]:

= Fl / ( 2 * Baseplate Length )
= 13265/( 2 * 2050 )
= 3.235 kgf/mm

Moment at base of inner Rib [Mbase,c]:

= Unit Force * e * L
= 3.24 * 786 * 309
= 785.411 kgf-m.

Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:

= Bending Moment / Section Modulus
= 785/183727
= 427.488 kgf/cm²

Compressive Allowable, KL/r < Cc ( 6.99 < 133 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 6.99 )²/(2 * 133² ))2291/
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( 5/3+3*(6.99 )/(8* 133 )-( 6.99³)/(8*133³)

= 1357 kgf/cm²

AISC Unity Check of Inside Ribs ( must be <= 1 )

= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 176/1357 + ( 785 * 140/2572 )/1527
= 0.410

Review notes about nozzle loadings and supports in the Warnings report.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

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ASME VIII Division 2 Horizontal Vessel Analysis, Left Saddle:

Horizontal Vessel Stress Calculations : Operating Case

Input and Calculated Values:

Vessel Mean Radius Rm 1334.75 mm

Shell Thickness used in this Case t 18.000 mm
Stiffened Vessel Length per 4.15.6 L 750.00 cm
Distance from Saddle to Vessel tangent a1 or a 1550.00 mm

Saddle Width b1 or b 280.00 mm

Saddle Bearing Angle delta or theta 120.00 degrees

Wear Plate Width b2 or b1 522.00 mm

Wear Plate Bearing Angle delta2 or theta1 132.00 degrees
Wear Plate Thickness e2 or tr 18.0 mm
Wear Plate Allowable Stress fw or Sr 1406.14 kgf/cm²

Inside or Mean Depth of Head Hi or hm 67.10 cm

Shell Allowable Stress used in Calculation 1406.00 kgf/cm²

Head Allowable Stress used in Calculation 1406.00 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Distance from Saddle Base to Centerline B 1685.00 mm

Coefficient of Friction mu 0.00

Saddle Force Q, Operating Case 7694.57 kgf

Pressure used in Analysis P 3.500 kgf/cm²

Horizontal Vessel Analysis Results: Actual | Allowable |

kgf/cm² | kgf/cm² |
------------------------------------------------------------------
Long. Stress at Top of Midspan 170.94 | 1406.00 |
Long. Stress at Bottom of Midspan 175.11 | 1406.00 |
Long. Stress at Top of Saddles 208.57 | 1406.00 |
Long. Stress at Bottom of Saddles 153.32 | 1406.00 |
----------------------------------------------------------------
Tangential Shear in Shell 26.20 | 1124.80 |
Circ. Stress at Horn of Saddle 100.01 | 1757.50 |
Circ. Compressive Stress in Shell 3.79 | 1406.00 |
----------------------------------------------------------------

Intermediate Results: Saddle Reaction Q due to Wind or Seismic:

Saddle Reaction Force due to Earthquake Fl [Fsl]:

= max( Fl, Sum of X Forces ) * B / Ls
= max( 1539, 0 ) * 1685/3500
= 740.9 kgf

Saddle Reaction Force due to Earthquake Ft [Fst]:

= Ftr( Ft + Z Force Load ) * B / E
= 3 ( 0.17534E-04 + 0 ) * 1685/2050
= 0.0 kgf

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
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= 6954 + max( 0, 0, 741, 0.43237E-04 )

= 7694.6 kgf

Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 8460.71 kgf
Transverse Shear Load 0.00 kgf
Longitudinal Shear Load 1538.87 kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:

= Baseplate Length
= 2050.000 mm

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0434

The suffix 'p' denotes the values for a wear plate if it exists.

Note: Dimension a is greater than or equal to Rm/2.

Moment per Equation 4.15.1 [M1]:

= -Q*a [1 - (1- a/L + (Rm²-hm²)/(2a*L))/(1+(4hm²)/3L)]
= -7695*155[1-(1-155/750+(133²-67.1²)/
(2*155*750))/(1+(4*67.1)/(3*750))]
= -2863.1 kgf-m.

Moment per Equation 4.15.2 [M2]:

= Q*L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 7695*750/4(1+2(133²-67.1²)/(750²))/(1+(4*67.1)/
(3*750))-4*155/750
= 1573.3 kgf-m.

Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 3.5 * 1335/(2*13.5 ) - 1573/(pi*1335²*13.5 )
= 170.94 kgf/cm²

Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 3.5 * 1335/(2 * 13.5 ) + 1573/(pi * 1335² * 13.5 )
= 175.11 kgf/cm²

Longitudinal Stress at Top of Shell at Support (4.15.8) [sigma✱3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 3.5*1335/(2*13.5)--2863/(0.11*pi*1335²*13.5)
= 208.57 kgf/cm²

Longitudinal Stress at Bottom of Shell at Support (4.15.9) [sigma✱4]:

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= 3.5*1335/(2*13.5)+-2863/(0.19*pi*1335²*13.5)
= 153.32 kgf/cm²

Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4*hm/3))
= 7695 ( 750 - 2 * 155 )/(750 + ( 4 * 67.1/3))
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= 4033.0 kgf

Shear Stress in the shell no rings, not stiffened (4.15.12) [tau2]:

= K2 * T / ( Rm * t )
= 1.17 * 4033/( 1335 * 13.5 )
= 26.20 kgf/cm²

Decay Length (4.15.20) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1335 * 13.5 )
= 104.704 mm

Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 280 + 1.56 * sqrt( 1335 * 13.5 ), 2 * 155 )
= 489.41 mm

Wear Plate/Shell Stress ratio (4.15.26) [eta]:

= min( Sr/S, 1 )
= min( 1406/1406, 1 )
= 1.0000

Circumferential Stress at Saddle Base with Wear Plate (4.15.25) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.76 * 7695 * 0.1/( 489 ( 13.5 + 1 * 18 ) )
= -3.79 kgf/cm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.29) [sigma7,r✱]:

= -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)²)
= -7695/(4(13.5 + 1 * 18 )489 ) -
12*0.053*7695*1335/(750(13.5+1*18)²)
= -100.01 kgf/cm²

Distance between Saddle Supports [Ls]:

= 3500.0 mm

Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls( Design Temperature - Ambient Temperature )
= 0.12750E-04 * 3500 ( 200 - 21.1 )
= 7.983 mm

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 2050.0000 mm
Baseplate Thickness Bpthk 30.0000 mm
Baseplate Width Bpwid 500.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 14.0000 mm
Web Thickness Webtk 12.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 2291.2 kgf
Height of Web at Center Hw,c 286.0 mm
Friction Coefficient mu 0.000

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:

= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 1328 * 15 ) + 522 )153 )/12
= 20.874 cm^4

Resolved Inertia for the Shell [I,shell]:

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= ShellInertia + AShell( C1 - Y )2
= 20.9 + 111 ( 156 - 7.5 )2
= 24411.930 cm^4

B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm² | mm³ | cm^4 |
----------------------------------------------------------------------------------------------
Shell 742.2 | 15.0 | 7.5 | 111.3 | 83494.8 | 0.244E+05 |
Wearplate 522.0 | 18.0 | 24.0 | 94.0 | 225504.0 | 0.163E+05 |
Web 12.0 | 294.0 | 180.0 | 35.3 | 635039.5 | 0.275E+04 |
BasePlate 500.0 | 30.0 | 342.0 | 150.0 | 5129998.0 | 0.523E+05 |
Totals ... | ... | ... | 390.6 | 6074036.5 | 0.957E+05 |

Distance to Centroid [C1]:

= AY / A
= 6074036/391
= 155.519 mm

Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 120/2
= 120.0

Saddle Splitting Coefficient [K1]:

= ( 1 + cos(beta) - 0.5*sin(beta)² )/(pi - beta + sin(beta)cos(beta) )
= ( 1 + cos(120 ) - 0.5*sin(120 )² )/(pi - 2.09 + sin(120 )cos(120 ) )
= 0.2035

Saddle Splitting Force [Fh]:

= K1 * Q
= 0.2 * 7695
= 1566.0111 kgf

Tension Stress, St = ( Fh/As ) = 5.6081 kgf/cm²

Allowed Stress, Sa = 0.6 * Yield Str = 1374.7134 kgf/cm²

Saddle Splitting Dimension [d]:

= B - R * sin(theta/2)/(theta/2 in radians)
= 1685 - 1328 * sin(120/2)/1.05
= 586.753 mm

Bending Moment, M = Fh * d = 918.8625 kgf-m.

Bending Stress, Sb = ( M * C1 / I ) = 14.9293 kgf/cm²

Allowed Stress, Sa = 2/3 * Yield Str = 1527.4591 kgf/cm²

Minimum Thickness of Baseplate per Moss:

= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))
= sqrt( 3(7695 + 766 )500/( 4 * 2050 * 1527 ))
= 10.066 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:

= 2 * cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 - 120/2 )( 1325 + 18 + 18 )
= 2357.321 mm

Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 2357/( 4 - 1 )
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= 785.774 mm

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 786 * 500/2
= 1964.434 cm²

Bearing Pressure [Bp]:

= Q / ( BasePlateLength * BasePlateWidth )
= 7695/( 2050 * 500 )
= 0.751 kgf/cm²

Axial Load [P]:

= Ap * Bp
= 1964 * 0.75
= 1474.680 kgf

Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 37.5 + 47.1
= 84.666 cm²

Compressive Stress [Sc]:

= P/Ar
= 1475/84.7
= 17.418 kgf/cm²

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 14.0 | 280.0 | ... | 39.2 | ... | 0.256E+04 |

Rib dimension [D]:

= Saddle Width - Web Thickness
= 280 - 12
= 268.000 mm

Distance to Centroid from Datum [ytot]:

= AY / A
= 0/84.7
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 280/2
= 140.000 mm

Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 2561/84.7 )
= 54.999 mm

Length of Outer Rib, step 1, [Lw]:

= 2 * sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 * sin( 120/2 )( 1325 + 18 + 18 )
= 2357.321 mm

Length of Outer Rib, step 2, [Bd]:

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= Baseplate length - clearance

= 2050 - 50.8
= 1999.200 mm

Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 2357 - 1999 )/2
= 179.060 mm

Length of Outer Rib [L]:

= sqrt( Rl2 + Dd2 )
= sqrt( 9912 + 1792 )
= 990.814 mm

Intermediate Term [Cc]:

= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 2038900/2291 )
= 132.536

Slenderness ratio [KL/r]:

= KL/r
= 1 * 991/55
= 18.015

Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * L / 2
= 1539/( 2 * 2050 ) * 786 * 991/2
= 146.109 kgf-m.

Compressive Allowable, KL/r < Cc ( 18 < 133 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 18 )²/(2 * 133² ))2291/
( 5/3+3*(18 )/(8* 133 )-( 18³)/(8*133³)
= 1322 kgf/cm²

AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * C1 / I )/Sba
= 17.4/1322 + ( 146 * 140/25610678 )/1527
= 0.065

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 14.0 | 268.0 | 0.0 | 37.5 | 0.0 | 0.256E+04 |
Web 785.8 | 12.0 | 0.0 | 94.3 | 0.0 | 11.3 |
Totals ... | ... | ... | 131.8 | ... | 0.257E+04 |

Distance to Centroid from Datum [ytot]:

= AY / A
= 0/132
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 280/2
= 140.000 mm

Length of Inner Rib [L]:

= Saddle Height - sqrt( (Ro + Wpdthk)^2 - (Pitch/2)^2 ) - Bpthk
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= 1685 - sqrt( (1361 + 18 )^2 - (786/2)^2 ) - 30

= 351.942 mm

Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 2572/132 )
= 44.175 mm

Slenderness ratio [KL/r]:

= KL/r
= 1 * 352/44.2
= 7.967

Unit Force [Force,u]:

= Fl / ( 2 * Baseplate Length )
= 1539/( 2 * 2050 )
= 0.375 kgf/mm

Moment at base of inner Rib [Mbase,c]:

= Unit Force * e * L
= 0.38 * 786 * 352
= 103.797 kgf-m.

Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:

= Bending Moment / Section Modulus
= 104/183727
= 56.495 kgf/cm²

Compressive Allowable, KL/r < Cc ( 7.97 < 133 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 7.97 )²/(2 * 133² ))2291/
( 5/3+3*(7.97 )/(8* 133 )-( 7.97³)/(8*133³)
= 1354 kgf/cm²

AISC Unity Check of Inside Ribs ( must be <= 1 )

= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 18.5/1354 + ( 104 * 140/2572 )/1527
= 0.051

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 4

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-193 B7
Bolt Allowable Stress Stba 1757.68 kgf/cm²
Bolt Corrosion Allowance Bca 3.0 mm
Distance from Bolts to Edge Edgedis 50.0 mm
Nominal Bolt Diameter Bnd 48.0000 mm
Thread Series Series TEMA Metric
BasePlate Allowable Stress S 1406.14 kgf/cm²
Area Available in a Single Bolt BltArea 9.8151 cm²
Saddle Load QO (Weight) QO 7719.9 kgf
Saddle Load QL (Wind/Seismic contribution) QL 740.9 kgf
Maximum Transverse Force Ft 0.0 kgf
Maximum Longitudinal Force Fl 1538.9 kgf
Saddle Bolted to Steel Foundation No

Shear Stress in a Single Bolt, Longitudinal Direction [taub,l]:

= Fl / ( Bolt Area * Number of Bolts )
= 1539/( 9.82 * 4 )
= 39.2 kgf/cm². Must be less than 1054.6 kgf/cm².
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Shear Stress in a Single Bolt, Transverse Direction [taub,t]:

= Ft / ( Bolt Area * Number of Bolts )
= 0.17534E-04/( 9.82 * 4 )
= 0.0 kgf/cm². Must be less than 1054.6 kgf/cm².

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:

= Fl / ( BoltShearAllowable * Nbolts )
= 1539/(1055 * 4 )
= 0.3648 cm²

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 1685 * 0.17534E-04 + 0
= 0.00 kgf-m.

Eccentricity (e):
= Rmom / QO
= 0.29545E-04/7720
= 0.00 mm < Bplen/6 --> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0, 0.36, 0 ]
= 0.3648 cm²

MDMT Calculations for: Sliding Saddle, Saddle to Wearplate Junction, Curve: D

----------------------------------------------------------------------
Govrn. thk, tg = 18, tr = 7.17, c = 4.5 mm, E✱ = 1
Thickness Ratio = tr * E✱/(tg - c) = 0.53, Temp. Reduction = 29 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -43 °C

Min Metal Temp. at Required thickness (UCS 66.1) -48 °C

ASME VIII Division 2 Horizontal Vessel Analysis, Right Saddle:

Input and Calculated Values:

Vessel Mean Radius Rm 1334.75 mm

Shell Thickness used in this Case t 18.000 mm
Stiffened Vessel Length per 4.15.6 L 750.00 cm
Distance from Saddle to Vessel tangent a1 or a 714.00 mm

Saddle Width b1 or b 280.00 mm

Saddle Bearing Angle delta or theta 120.00 degrees

Wear Plate Width b2 or b1 522.00 mm

Wear Plate Bearing Angle delta2 or theta1 132.00 degrees
Wear Plate Thickness e2 or tr 18.0 mm
Wear Plate Allowable Stress fw or Sr 1406.00 kgf/cm²
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Inside or Mean Depth of Head Hi or hm 67.10 cm

Shell Allowable Stress used in Calculation 1406.00 kgf/cm²

Head Allowable Stress used in Calculation 1406.14 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Distance from Saddle Base to Centerline B 1650.00 mm

Coefficient of Friction mu 0.40

Saddle Force Q, Operating Case 45330.60 kgf

Pressure used in Analysis P 3.503 kgf/cm²

Horizontal Vessel Analysis Results: Actual | Allowable |

kgf/cm² | kgf/cm² |
------------------------------------------------------------------
Long. Stress at Top of Midspan 110.74 | 1406.00 |
Long. Stress at Bottom of Midspan 235.58 | 1406.00 |
Long. Stress at Top of Saddles 205.53 | 1406.00 |
Long. Stress at Bottom of Saddles 155.22 | 1406.00 |
----------------------------------------------------------------
Tangential Shear in Shell 213.02 | 1124.80 |
Circ. Stress at Horn of Saddle 229.44 | 1757.50 |
Circ. Compressive Stress in Shell 22.35 | 1406.00 |
----------------------------------------------------------------

Intermediate Results: Saddle Reaction Q due to Wind or Seismic:

Saddle Reaction Force due to Earthquake Fl [Fsl]:

= max( Fl, Sum of X Forces ) * B / Ls
= max( 2821, 0 ) * 1650/3500
= 1329.8 kgf

Saddle Reaction Force due to Earthquake Ft [Fst]:

= Ftr( Ft + Z Force Load ) * B / E
= 3 ( 0.59232E-05 + 0 ) * 1650/2050
= 0.0 kgf

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 44001 + max( 0, 0, 1330, 0.14302E-04 )
= 45330.6 kgf

Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 46148.09 kgf
Transverse Shear Load 0.00 kgf
Longitudinal Shear Load 2820.69 kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:

= Baseplate Length
= 2050.000 mm

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0160 K8 = 0.3405
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K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434

K7p = 0.0131

The suffix 'p' denotes the values for a wear plate if it exists.

Note: Dimension a is greater than or equal to Rm/2.

Moment per Equation 4.15.1 [M1]:

= -Q*a [1 - (1- a/L + (Rm²-hm²)/(2a*L))/(1+(4hm²)/3L)]
= -45331*71.4[1-(1-71.4/750+(133²-67.1²)/
(2*71.4*750))/(1+(4*67.1)/(3*750))]
= -2607.8 kgf-m.

Moment per Equation 4.15.2 [M2]:

= Q*L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 45331*750/4(1+2(133²-67.1²)/(750²))/(1+(4*67.1)/
(3*750))-4*71.4/750
= 47165.0 kgf-m.

Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 3.5 * 1335/(2*13.5 ) - 47165/(pi*1335²*13.5 )
= 110.74 kgf/cm²

Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 3.5 * 1335/(2 * 13.5 ) + 47165/(pi * 1335² * 13.5 )
= 235.58 kgf/cm²

Longitudinal Stress at Top of Shell at Support (4.15.8) [sigma✱3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 3.5*1335/(2*13.5)--2608/(0.11*pi*1335²*13.5)
= 205.53 kgf/cm²

Longitudinal Stress at Bottom of Shell at Support (4.15.9) [sigma✱4]:

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= 3.5*1335/(2*13.5)+-2608/(0.19*pi*1335²*13.5)
= 155.22 kgf/cm²

Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4*hm/3))
= 45331 ( 750 - 2 * 71.4 )/(750 + ( 4 * 67.1/3))
= 32788.4 kgf

Shear Stress in the shell no rings, not stiffened (4.15.12) [tau2]:

= K2 * T / ( Rm * t )
= 1.17 * 32788/( 1335 * 13.5 )
= 213.02 kgf/cm²

Decay Length (4.15.20) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1335 * 13.5 )
= 104.704 mm

Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 280 + 1.56 * sqrt( 1335 * 13.5 ), 2 * 71.4 )
= 489.41 mm

Wear Plate/Shell Stress ratio (4.15.26) [eta]:

= min( Sr/S, 1 )
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= min( 1406/1406, 1 )
= 1.0000

Circumferential Stress at Saddle Base with Wear Plate (4.15.25) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.76 * 45331 * 0.1/( 489 ( 13.5 + 1 * 18 ) )
= -22.35 kgf/cm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.29) [sigma7,r✱]:

= -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)²)
= -45331/(4(13.5 + 1 * 18 )489 ) -
12*0.016*45331*1335/(750(13.5+1*18)²)
= -229.44 kgf/cm²

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 2050.0000 mm

Baseplate Thickness Bpthk 38.0000 mm
Baseplate Width Bpwid 500.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 14.0000 mm
Web Thickness Webtk 12.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 2291.0 kgf
Height of Web at Center Hw,c 251.0 mm
Friction Coefficient mu 0.400

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:

= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 1328 * 15 ) + 522 )153 )/12
= 20.874 cm^4

Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )2
= 20.9 + 111 ( 154 - 7.5 )2
= 23853.779 cm^4

B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm² | mm³ | cm^4 |
----------------------------------------------------------------------------------------------
Shell 742.2 | 15.0 | 7.5 | 111.3 | 83494.8 | 0.239E+05 |
Wearplate 522.0 | 18.0 | 24.0 | 94.0 | 225504.0 | 0.159E+05 |
Web 12.0 | 251.0 | 158.5 | 30.1 | 477401.9 | 0.159E+04 |
BasePlate 500.0 | 38.0 | 303.0 | 190.0 | 5756999.5 | 0.425E+05 |
Totals ... | ... | ... | 425.4 | 6543400.0 | 0.838E+05 |

Distance to Centroid [C1]:

= AY / A
= 6543400/425
= 153.815 mm

Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 120/2
= 120.0

Saddle Splitting Coefficient [K1]:

= ( 1 + cos(beta) - 0.5*sin(beta)² )/(pi - beta + sin(beta)cos(beta) )
= ( 1 + cos(120 ) - 0.5*sin(120 )² )/(pi - 2.09 + sin(120 )cos(120 ) )
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= 0.2035

Saddle Splitting Force [Fh]:

= K1 * Q
= 0.2 * 45331
= 9225.7598 kgf

Tension Stress, St = ( Fh/As ) = 29.3740 kgf/cm²

Allowed Stress, Sa = 0.6 * Yield Str = 1374.6001 kgf/cm²

Saddle Splitting Dimension [d]:

= B - R * sin(theta/2)/(theta/2 in radians)
= 1650 - 1328 * sin(120/2)/1.05
= 551.753 mm

Bending Moment, M = Fh * d = 5090.3457 kgf-m.

Bending Stress, Sb = ( M * C1 / I ) = 93.4152 kgf/cm²

Allowed Stress, Sa = 2/3 * Yield Str = 1527.3334 kgf/cm²

Minimum Thickness of Baseplate per Moss:

= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))
= sqrt( 3(45331 + 817 )500/( 4 * 2050 * 1527 ))
= 23.510 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:

= 2 * cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 - 120/2 )( 1325 + 18 + 18 )
= 2357.321 mm

Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 2357/( 4 - 1 )
= 785.774 mm

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 786 * 500/2
= 1964.434 cm²

Bearing Pressure [Bp]:

= Q / ( BasePlateLength * BasePlateWidth )
= 45331/( 2050 * 500 )
= 4.422 kgf/cm²

Axial Load [P]:

= Ap * Bp
= 1964 * 4.42
= 8687.704 kgf

Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 37.5 + 47.1
= 84.666 cm²

Compressive Stress [Sc]:

= P/Ar
= 8688/84.7
= 102.611 kgf/cm²
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Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 14.0 | 280.0 | ... | 39.2 | ... | 0.256E+04 |

Rib dimension [D]:

= Saddle Width - Web Thickness
= 280 - 12
= 268.000 mm

Distance to Centroid from Datum [ytot]:

= AY / A
= 0/84.7
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 280/2
= 140.000 mm

Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 2561/84.7 )
= 54.999 mm

Length of Outer Rib, step 1, [Lw]:

= 2 * sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 * sin( 120/2 )( 1325 + 18 + 18 )
= 2357.321 mm

Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 2050 - 50.8
= 1999.200 mm

Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 2357 - 1999 )/2
= 179.060 mm

Length of Outer Rib [L]:

= sqrt( Rl2 + Dd2 )
= sqrt( 9492 + 1792 )
= 948.554 mm

Intermediate Term [Cc]:

= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 2038900/2291 )
= 132.541

Slenderness ratio [KL/r]:

= KL/r
= 1 * 949/55
= 17.247

Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * L / 2
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= 2821/( 2 * 2050 ) * 786 * 949/2

= 256.390 kgf-m.

Compressive Allowable, KL/r < Cc ( 17.2 < 133 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 17.2 )²/(2 * 133² ))2291/
( 5/3+3*(17.2 )/(8* 133 )-( 17.2³)/(8*133³)
= 1324 kgf/cm²

AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * C1 / I )/Sba
= 103/1324 + ( 256 * 140/25610678 )/1527
= 0.169

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 14.0 | 268.0 | 0.0 | 37.5 | 0.0 | 0.256E+04 |
Web 785.8 | 12.0 | 0.0 | 94.3 | 0.0 | 11.3 |
Totals ... | ... | ... | 131.8 | ... | 0.257E+04 |

Distance to Centroid from Datum [ytot]:

= AY / A
= 0/132
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 280/2
= 140.000 mm

Length of Inner Rib [L]:

= Saddle Height - sqrt( (Ro + Wpdthk)^2 - (Pitch/2)^2 ) - Bpthk
= 1650 - sqrt( (1361 + 18 )^2 - (786/2)^2 ) - 38
= 308.942 mm

Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 2572/132 )
= 44.175 mm

Slenderness ratio [KL/r]:

= KL/r
= 1 * 309/44.2
= 6.994

Unit Force [Force,u]:

= Fl / ( 2 * Baseplate Length )
= 2821/( 2 * 2050 )
= 0.688 kgf/mm

Moment at base of inner Rib [Mbase,c]:

= Unit Force * e * L
= 0.69 * 786 * 309
= 167.011 kgf-m.

Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:

= Bending Moment / Section Modulus
= 167/183727
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= 90.902 kgf/cm²

Compressive Allowable, KL/r < Cc ( 6.99 < 133 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 6.99 )²/(2 * 133² ))2291/
( 5/3+3*(6.99 )/(8* 133 )-( 6.99³)/(8*133³)
= 1357 kgf/cm²

AISC Unity Check of Inside Ribs ( must be <= 1 )

= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 109/1357 + ( 167 * 140/2572 )/1527
= 0.140

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 4

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-193 B7
Bolt Allowable Stress Stba 1757.68 kgf/cm²
Bolt Corrosion Allowance Bca 3.0 mm
Distance from Bolts to Edge Edgedis 50.0 mm
Nominal Bolt Diameter Bnd 48.0000 mm
Thread Series Series TEMA Metric
BasePlate Allowable Stress S 1406.00 kgf/cm²
Area Available in a Single Bolt BltArea 9.8151 cm²
Saddle Load QO (Weight) QO 44818.3 kgf
Saddle Load QL (Wind/Seismic contribution) QL 1329.8 kgf
Maximum Transverse Force Ft 0.0 kgf
Maximum Longitudinal Force Fl 2820.7 kgf
Saddle Bolted to Steel Foundation No

Shear Stress in a Single Bolt, Longitudinal Direction [taub,l]:

= Fl / ( Bolt Area * Number of Bolts )
= 2821/( 9.82 * 4 )
= 71.8 kgf/cm². Must be less than 1054.6 kgf/cm².

Shear Stress in a Single Bolt, Transverse Direction [taub,t]:

= Ft / ( Bolt Area * Number of Bolts )
= 0.59232E-05/( 9.82 * 4 )
= 0.0 kgf/cm². Must be less than 1054.6 kgf/cm².

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:

= Fl / ( BoltShearAllowable * Nbolts )
= 2821/(1055 * 4 )
= 0.6687 cm²

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 1650 * 0.59232E-05 + 0
= 0.00 kgf-m.

Eccentricity (e):
= Rmom / QO
= 0.97734E-05/44818
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= 0.00 mm < Bplen/6 --> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0, 0.67, 0 ]
= 0.6687 cm²

MDMT Calculations for: Sliding Saddle, Saddle to Wearplate Junction, Curve: D

----------------------------------------------------------------------
Govrn. thk, tg = 18, tr = 7.17, c = 4.5 mm, E✱ = 1
Thickness Ratio = tr * E✱/(tg - c) = 0.53, Temp. Reduction = 29 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -43 °C

Min Metal Temp. at Required thickness (UCS 66.1) -48 °C

Review notes about nozzle loadings and supports in the Warnings report.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

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ASME VIII Division 2 Horizontal Vessel Analysis, Left Saddle:

Horizontal Vessel Stress Calculations : Test Case

Input and Calculated Values:

Vessel Mean Radius Rm 1334.00 mm

Shell Thickness used in this Case t 18.000 mm
Stiffened Vessel Length per 4.15.6 L 750.00 cm
Distance from Saddle to Vessel tangent a1 or a 1550.00 mm

Saddle Width b1 or b 280.00 mm

Saddle Bearing Angle delta or theta 120.00 degrees

Wear Plate Width b2 or b1 522.00 mm

Wear Plate Bearing Angle delta2 or theta1 132.00 degrees
Wear Plate Thickness e2 or tr 18.0 mm
Wear Plate Allowable Stress fw or Sr 1406.14 kgf/cm²

Inside or Mean Depth of Head Hi or hm 66.95 cm

Shell Allowable Stress used in Calculation 2538.08 kgf/cm²

Head Allowable Stress used in Calculation 2538.08 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Distance from Saddle Base to Centerline B 1685.00 mm

Coefficient of Friction mu 0.00

Saddle Force Q, Test Case, no Ext. Forces 25720.49 kgf

Pressure used in Analysis P 4.682 kgf/cm²

Horizontal Vessel Analysis Results: Actual | Allowable |

kgf/cm² | kgf/cm² |
------------------------------------------------------------------
Long. Stress at Top of Midspan 168.27 | 2538.08 |
Long. Stress at Bottom of Midspan 178.75 | 2538.08 |
Long. Stress at Top of Saddles 262.65 | 2538.08 |
Long. Stress at Bottom of Saddles 124.10 | 2538.08 |
----------------------------------------------------------------
Tangential Shear in Shell 65.74 | 1424.00 |
Circ. Stress at Horn of Saddle 414.88 | 3807.12 |
Circ. Compressive Stress in Shell 13.40 | 2538.08 |
----------------------------------------------------------------

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 25720 + max( 0, 0, 0, 0 )
= 25720.5 kgf

Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 26486.63 kgf
Transverse Shear Load 0.00 kgf
Longitudinal Shear Load 0.00 kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

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Saddle Dimension [E]:

= Baseplate Length
= 2050.000 mm

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0434

The suffix 'p' denotes the values for a wear plate if it exists.

Note: Dimension a is greater than or equal to Rm/2.

Moment per Equation 4.15.1 [M1]:

= -Q*a [1 - (1- a/L + (Rm²-hm²)/(2a*L))/(1+(4hm²)/3L)]
= -25720*155[1-(1-155/750+(133²-67²)/
(2*155*750))/(1+(4*67)/(3*750))]
= -9563.1 kgf-m.

Moment per Equation 4.15.2 [M2]:

= Q*L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 25720*750/4(1+2(133²-67²)/(750²))/(1+(4*67)/
(3*750))-4*155/750
= 5269.7 kgf-m.

Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 4.68 * 1334/(2*18 ) - 5270/(pi*1334²*18 )
= 168.27 kgf/cm²

Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 4.68 * 1334/(2 * 18 ) + 5270/(pi * 1334² * 18 )
= 178.75 kgf/cm²

Longitudinal Stress at Top of Shell at Support (4.15.8) [sigma✱3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 4.68*1334/(2*18)--9563/(0.11*pi*1334²*18)
= 262.65 kgf/cm²

Longitudinal Stress at Bottom of Shell at Support (4.15.9) [sigma✱4]:

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= 4.68*1334/(2*18)+-9563/(0.19*pi*1334²*18)
= 124.10 kgf/cm²

Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4*hm/3))
= 25720 ( 750 - 2 * 155 )/(750 + ( 4 * 67/3))
= 13484.4 kgf

Shear Stress in the shell no rings, not stiffened (4.15.12) [tau2]:

= K2 * T / ( Rm * t )
= 1.17 * 13484/( 1334 * 18 )
= 65.74 kgf/cm²

Decay Length (4.15.20) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1334 * 18 )
= 120.867 mm
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Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 280 + 1.56 * sqrt( 1334 * 18 ), 2 * 155 )
= 521.73 mm

Wear Plate/Shell Stress ratio (4.15.26) [eta]:

= min( Sr/S, 1 )
= min( 1406/2538, 1 )
= 0.5540

Circumferential Stress at Saddle Base with Wear Plate (4.15.25) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.76 * 25720 * 0.1/( 522 ( 18 + 0.55 * 18 ) )
= -13.40 kgf/cm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.29) [sigma7,r✱]:

= -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)²)
= -25720/(4(18 + 0.55 * 18 )522 ) -
12*0.053*25720*1334/(750(18+0.55*18)²)
= -414.88 kgf/cm²

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 2050.0000 mm
Baseplate Thickness Bpthk 30.0000 mm
Baseplate Width Bpwid 500.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 14.0000 mm
Web Thickness Webtk 12.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 2291.2 kgf
Height of Web at Center Hw,c 286.0 mm
Friction Coefficient mu 0.000

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:

= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 1325 * 18 ) + 522 )183 )/12
= 37.078 cm^4

Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )2
= 37.1 + 137 ( 149 - 9 )2
= 26870.566 cm^4

B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm² | mm³ | cm^4 |
----------------------------------------------------------------------------------------------
Shell 762.9 | 18.0 | 9.0 | 137.3 | 123592.7 | 0.269E+05 |
Wearplate 522.0 | 18.0 | 27.0 | 94.0 | 253692.0 | 0.140E+05 |
Web 12.0 | 294.0 | 183.0 | 35.3 | 645623.6 | 0.295E+04 |
BasePlate 500.0 | 30.0 | 345.0 | 150.0 | 5174998.0 | 0.579E+05 |
Totals ... | ... | ... | 416.6 | 6197906.5 | 0.102E+06 |

Distance to Centroid [C1]:

= AY / A
= 6197906/417
= 148.786 mm

Angle [beta]:
= 180 - Saddle Angle/2
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= 180 - 120/2
= 120.0

Saddle Splitting Coefficient [K1]:

= ( 1 + cos(beta) - 0.5*sin(beta)² )/(pi - beta + sin(beta)cos(beta) )
= ( 1 + cos(120 ) - 0.5*sin(120 )² )/(pi - 2.09 + sin(120 )cos(120 ) )
= 0.2035

Saddle Splitting Force [Fh]:

= K1 * Q
= 0.2 * 25720
= 5234.6777 kgf

Tension Stress, St = ( Fh/As ) = 18.7462 kgf/cm²

Allowed Stress, Sa = 0.6 * Yield Str = 1374.7134 kgf/cm²

Saddle Splitting Dimension [d]:

= B - R * sin(theta/2)/(theta/2 in radians)
= 1685 - 1325 * sin(120/2)/1.05
= 589.234 mm

Bending Moment, M = Fh * d = 3084.4526 kgf-m.

Bending Stress, Sb = ( M * C1 / I ) = 45.1481 kgf/cm²

Allowed Stress, Sa = 2/3 * Yield Str = 1527.4591 kgf/cm²

Minimum Thickness of Baseplate per Moss:

= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))
= sqrt( 3(25720 + 766 )500/( 4 * 2050 * 1527 ))
= 17.810 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:

= 2 * cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 - 120/2 )( 1325 + 18 + 18 )
= 2357.321 mm

Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 2357/( 4 - 1 )
= 785.774 mm

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 786 * 500/2
= 1964.434 cm²

Bearing Pressure [Bp]:

= Q / ( BasePlateLength * BasePlateWidth )
= 25720/( 2050 * 500 )
= 2.509 kgf/cm²

Axial Load [P]:

= Ap * Bp
= 1964 * 2.51
= 4929.386 kgf

Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 37.5 + 47.1
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= 84.666 cm²

Compressive Stress [Sc]:

= P/Ar
= 4929/84.7
= 58.221 kgf/cm²

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 14.0 | 280.0 | ... | 39.2 | ... | 0.256E+04 |

Rib dimension [D]:

= Saddle Width - Web Thickness
= 280 - 12
= 268.000 mm

Distance to Centroid from Datum [ytot]:

= AY / A
= 0/84.7
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 280/2
= 140.000 mm

Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 2561/84.7 )
= 54.999 mm

Length of Outer Rib, step 1, [Lw]:

= 2 * sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 * sin( 120/2 )( 1325 + 18 + 18 )
= 2357.321 mm

Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 2050 - 50.8
= 1999.200 mm

Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 2357 - 1999 )/2
= 179.060 mm

Length of Outer Rib [L]:

= sqrt( Rl2 + Dd2 )
= sqrt( 9912 + 1792 )
= 990.814 mm

Intermediate Term [Cc]:

= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 2038900/2291 )
= 132.536

Slenderness ratio [KL/r]:

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= KL/r
= 1 * 991/55
= 18.015

Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * L / 2
= 0/( 2 * 2050 ) * 786 * 991/2
= 0.000 kgf-m.

Compressive Allowable, KL/r < Cc ( 18 < 133 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 18 )²/(2 * 133² ))2291/
( 5/3+3*(18 )/(8* 133 )-( 18³)/(8*133³)
= 1322 kgf/cm²

AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * C1 / I )/Sba
= 58.2/1322 + ( 0 * 140/25610678 )/1527
= 0.044

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 14.0 | 268.0 | 0.0 | 37.5 | 0.0 | 0.256E+04 |
Web 785.8 | 12.0 | 0.0 | 94.3 | 0.0 | 11.3 |
Totals ... | ... | ... | 131.8 | ... | 0.257E+04 |

Distance to Centroid from Datum [ytot]:

= AY / A
= 0/132
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 280/2
= 140.000 mm

Length of Inner Rib [L]:

= Saddle Height - sqrt( (Ro + Wpdthk)^2 - (Pitch/2)^2 ) - Bpthk
= 1685 - sqrt( (1361 + 18 )^2 - (786/2)^2 ) - 30
= 351.942 mm

Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 2572/132 )
= 44.175 mm

Slenderness ratio [KL/r]:

= KL/r
= 1 * 352/44.2
= 7.967

Unit Force [Force,u]:

= Fl / ( 2 * Baseplate Length )
= 0/( 2 * 2050 )
= 0.000 kgf/mm

Moment at base of inner Rib [Mbase,c]:

= Unit Force * e * L
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= 0 * 786 * 352
= 0.000 kgf-m.

Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:

= Bending Moment / Section Modulus
= 0/183727
= 0.000 kgf/cm²

Compressive Allowable, KL/r < Cc ( 7.97 < 133 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 7.97 )²/(2 * 133² ))2291/
( 5/3+3*(7.97 )/(8* 133 )-( 7.97³)/(8*133³)
= 1354 kgf/cm²

AISC Unity Check of Inside Ribs ( must be <= 1 )

= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 62/1354 + ( 0 * 140/2572 )/1527
= 0.046

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 4

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-193 B7
Bolt Allowable Stress Stba 1757.68 kgf/cm²
Bolt Corrosion Allowance Bca 3.0 mm
Distance from Bolts to Edge Edgedis 50.0 mm
Nominal Bolt Diameter Bnd 48.0000 mm
Thread Series Series TEMA Metric
BasePlate Allowable Stress S 1406.14 kgf/cm²
Area Available in a Single Bolt BltArea 9.8151 cm²
Saddle Load QO (Weight) QO 26486.6 kgf
Saddle Load QL (Wind/Seismic contribution) QL 0.0 kgf
Maximum Transverse Force Ft 0.0 kgf
Maximum Longitudinal Force Fl 0.0 kgf
Saddle Bolted to Steel Foundation No

Shear Stress in a Single Bolt, Longitudinal Direction [taub,l]:

= Fl / ( Bolt Area * Number of Bolts )
= 0/( 9.82 * 4 )
= 0.0 kgf/cm². Must be less than 1054.6 kgf/cm².

Shear Stress in a Single Bolt, Transverse Direction [taub,t]:

= Ft / ( Bolt Area * Number of Bolts )
= 0/( 9.82 * 4 )
= 0.0 kgf/cm². Must be less than 1054.6 kgf/cm².

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:

= Fl / ( BoltShearAllowable * Nbolts )
= 0/(1055 * 4 )
= 0.0000 cm²

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
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= 1685 * 0 + 0
= 0.00 kgf-m.

Eccentricity (e):
= Rmom / QO
= 0/26487
= 0.00 mm < Bplen/6 --> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0, 0, 0 ]
= 0.0000 cm²

ASME VIII Division 2 Horizontal Vessel Analysis, Right Saddle:

Input and Calculated Values:

Vessel Mean Radius Rm 1334.00 mm

Shell Thickness used in this Case t 18.000 mm
Stiffened Vessel Length per 4.15.6 L 750.00 cm
Distance from Saddle to Vessel tangent a1 or a 714.00 mm

Saddle Width b1 or b 280.00 mm

Saddle Bearing Angle delta or theta 120.00 degrees

Wear Plate Width b2 or b1 522.00 mm

Wear Plate Bearing Angle delta2 or theta1 132.00 degrees
Wear Plate Thickness e2 or tr 18.0 mm
Wear Plate Allowable Stress fw or Sr 1406.00 kgf/cm²

Inside or Mean Depth of Head Hi or hm 66.95 cm

Shell Allowable Stress used in Calculation 2538.08 kgf/cm²

Head Allowable Stress used in Calculation 2538.08 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Distance from Saddle Base to Centerline B 1650.00 mm

Coefficient of Friction mu 0.40

Saddle Force Q, Test Case, no Ext. Forces 53678.29 kgf

Pressure used in Analysis P 4.682 kgf/cm²

Horizontal Vessel Analysis Results: Actual | Allowable |

kgf/cm² | kgf/cm² |
------------------------------------------------------------------
Long. Stress at Top of Midspan 117.99 | 2538.08 |
Long. Stress at Bottom of Midspan 229.03 | 2538.08 |
Long. Stress at Top of Saddles 202.21 | 2538.08 |
Long. Stress at Bottom of Saddles 157.60 | 2538.08 |
----------------------------------------------------------------
Tangential Shear in Shell 189.34 | 1424.00 |
Circ. Stress at Horn of Saddle 326.34 | 3807.12 |
Circ. Compressive Stress in Shell 27.96 | 2538.08 |
----------------------------------------------------------------
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Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 53678 + max( 0, 0, 0, 0 )
= 53678.3 kgf

Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 54495.77 kgf
Transverse Shear Load 0.00 kgf
Longitudinal Shear Load 0.00 kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:

= Baseplate Length
= 2050.000 mm

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0160 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0132

The suffix 'p' denotes the values for a wear plate if it exists.

Note: Dimension a is greater than or equal to Rm/2.

Moment per Equation 4.15.1 [M1]:

= -Q*a [1 - (1- a/L + (Rm²-hm²)/(2a*L))/(1+(4hm²)/3L)]
= -53678*71.4[1-(1-71.4/750+(133²-67²)/
(2*71.4*750))/(1+(4*67)/(3*750))]
= -3079.6 kgf-m.

Moment per Equation 4.15.2 [M2]:

= Q*L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 53678*750/4(1+2(133²-67²)/(750²))/(1+(4*67)/
(3*750))-4*71.4/750
= 55873.0 kgf-m.

Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 4.68 * 1334/(2*18 ) - 55873/(pi*1334²*18 )
= 117.99 kgf/cm²

Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 4.68 * 1334/(2 * 18 ) + 55873/(pi * 1334² * 18 )
= 229.03 kgf/cm²

Longitudinal Stress at Top of Shell at Support (4.15.8) [sigma✱3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 4.68*1334/(2*18)--3080/(0.11*pi*1334²*18)
= 202.21 kgf/cm²

Longitudinal Stress at Bottom of Shell at Support (4.15.9) [sigma✱4]:

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= 4.68*1334/(2*18)+-3080/(0.19*pi*1334²*18)
= 157.60 kgf/cm²

Maximum Shear Force in the Saddle (4.15.3) [T]:

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= Q(L-2a)/(L+(4*hm/3))
= 53678 ( 750 - 2 * 71.4 )/(750 + ( 4 * 67/3))
= 38835.6 kgf

Shear Stress in the shell no rings, not stiffened (4.15.12) [tau2]:

= K2 * T / ( Rm * t )
= 1.17 * 38836/( 1334 * 18 )
= 189.34 kgf/cm²

Decay Length (4.15.20) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1334 * 18 )
= 120.867 mm

Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 280 + 1.56 * sqrt( 1334 * 18 ), 2 * 71.4 )
= 521.73 mm

Wear Plate/Shell Stress ratio (4.15.26) [eta]:

= min( Sr/S, 1 )
= min( 1406/2538, 1 )
= 0.5540

Circumferential Stress at Saddle Base with Wear Plate (4.15.25) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.76 * 53678 * 0.1/( 522 ( 18 + 0.55 * 18 ) )
= -27.96 kgf/cm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.29) [sigma7,r✱]:

= -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)²)
= -53678/(4(18 + 0.55 * 18 )522 ) -
12*0.016*53678*1334/(750(18+0.55*18)²)
= -326.34 kgf/cm²

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 2050.0000 mm

Baseplate Thickness Bpthk 38.0000 mm
Baseplate Width Bpwid 500.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 14.0000 mm
Web Thickness Webtk 12.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 2291.0 kgf
Height of Web at Center Hw,c 251.0 mm
Friction Coefficient mu 0.400

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:

= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 1325 * 18 ) + 522 )183 )/12
= 37.078 cm^4

Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )2
= 37.1 + 137 ( 148 - 9 )2
= 26543.658 cm^4

B | D | Y | A | AY | I + AD2 |
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mm | mm | mm | cm² | mm³ | cm^4 |

----------------------------------------------------------------------------------------------
Shell 762.9 | 18.0 | 9.0 | 137.3 | 123592.7 | 0.265E+05 |
Wearplate 522.0 | 18.0 | 27.0 | 94.0 | 253692.0 | 0.138E+05 |
Web 12.0 | 251.0 | 161.5 | 30.1 | 486437.9 | 0.164E+04 |
BasePlate 500.0 | 38.0 | 306.0 | 190.0 | 5813999.5 | 0.477E+05 |
Totals ... | ... | ... | 451.4 | 6677722.0 | 0.896E+05 |

Distance to Centroid [C1]:

= AY / A
= 6677722/451
= 147.932 mm

Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 120/2
= 120.0

Saddle Splitting Coefficient [K1]:

= ( 1 + cos(beta) - 0.5*sin(beta)² )/(pi - beta + sin(beta)cos(beta) )
= ( 1 + cos(120 ) - 0.5*sin(120 )² )/(pi - 2.09 + sin(120 )cos(120 ) )
= 0.2035

Saddle Splitting Force [Fh]:

= K1 * Q
= 0.2 * 53678
= 10924.6953 kgf

Tension Stress, St = ( Fh/As ) = 34.7832 kgf/cm²

Allowed Stress, Sa = 0.6 * Yield Str = 1374.6001 kgf/cm²

Saddle Splitting Dimension [d]:

= B - R * sin(theta/2)/(theta/2 in radians)
= 1650 - 1325 * sin(120/2)/1.05
= 554.234 mm

Bending Moment, M = Fh * d = 6054.8428 kgf-m.

Bending Stress, Sb = ( M * C1 / I ) = 99.9133 kgf/cm²

Allowed Stress, Sa = 2/3 * Yield Str = 1527.3334 kgf/cm²

Minimum Thickness of Baseplate per Moss:

= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))
= sqrt( 3(53678 + 817 )500/( 4 * 2050 * 1527 ))
= 25.548 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:

= 2 * cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 - 120/2 )( 1325 + 18 + 18 )
= 2357.321 mm

Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 2357/( 4 - 1 )
= 785.774 mm

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 786 * 500/2
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= 1964.434 cm²

Bearing Pressure [Bp]:

= Q / ( BasePlateLength * BasePlateWidth )
= 53678/( 2050 * 500 )
= 5.237 kgf/cm²

Axial Load [P]:

= Ap * Bp
= 1964 * 5.24
= 10287.557 kgf

Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 37.5 + 47.1
= 84.666 cm²

Compressive Stress [Sc]:

= P/Ar
= 10288/84.7
= 121.507 kgf/cm²

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 14.0 | 280.0 | ... | 39.2 | ... | 0.256E+04 |

Rib dimension [D]:

= Saddle Width - Web Thickness
= 280 - 12
= 268.000 mm

Distance to Centroid from Datum [ytot]:

= AY / A
= 0/84.7
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 280/2
= 140.000 mm

Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 2561/84.7 )
= 54.999 mm

Length of Outer Rib, step 1, [Lw]:

= 2 * sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 * sin( 120/2 )( 1325 + 18 + 18 )
= 2357.321 mm

Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 2050 - 50.8
= 1999.200 mm

Length of Outer Rib, step 3, [Dd]:

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= ( Lw - Bd )/2
= ( 2357 - 1999 )/2
= 179.060 mm

Length of Outer Rib [L]:

= sqrt( Rl2 + Dd2 )
= sqrt( 9492 + 1792 )
= 948.554 mm

Intermediate Term [Cc]:

= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 2038900/2291 )
= 132.541

Slenderness ratio [KL/r]:

= KL/r
= 1 * 949/55
= 17.247

Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * L / 2
= 0/( 2 * 2050 ) * 786 * 949/2
= 0.000 kgf-m.

Compressive Allowable, KL/r < Cc ( 17.2 < 133 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 17.2 )²/(2 * 133² ))2291/
( 5/3+3*(17.2 )/(8* 133 )-( 17.2³)/(8*133³)
= 1324 kgf/cm²

AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * C1 / I )/Sba
= 122/1324 + ( 0 * 140/25610678 )/1527
= 0.092

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 14.0 | 268.0 | 0.0 | 37.5 | 0.0 | 0.256E+04 |
Web 785.8 | 12.0 | 0.0 | 94.3 | 0.0 | 11.3 |
Totals ... | ... | ... | 131.8 | ... | 0.257E+04 |

Distance to Centroid from Datum [ytot]:

= AY / A
= 0/132
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 280/2
= 140.000 mm

Length of Inner Rib [L]:

= Saddle Height - sqrt( (Ro + Wpdthk)^2 - (Pitch/2)^2 ) - Bpthk
= 1650 - sqrt( (1361 + 18 )^2 - (786/2)^2 ) - 38
= 308.942 mm

Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
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= sqrt( 2572/132 )
= 44.175 mm

Slenderness ratio [KL/r]:

= KL/r
= 1 * 309/44.2
= 6.994

Unit Force [Force,u]:

= Fl / ( 2 * Baseplate Length )
= 0/( 2 * 2050 )
= 0.000 kgf/mm

Moment at base of inner Rib [Mbase,c]:

= Unit Force * e * L
= 0 * 786 * 309
= 0.000 kgf-m.

Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:

= Bending Moment / Section Modulus
= 0/183727
= 0.000 kgf/cm²

Compressive Allowable, KL/r < Cc ( 6.99 < 133 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 6.99 )²/(2 * 133² ))2291/
( 5/3+3*(6.99 )/(8* 133 )-( 6.99³)/(8*133³)
= 1357 kgf/cm²

AISC Unity Check of Inside Ribs ( must be <= 1 )

= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 129/1357 + ( 0 * 140/2572 )/1527
= 0.095

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 4

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-193 B7
Bolt Allowable Stress Stba 1757.68 kgf/cm²
Bolt Corrosion Allowance Bca 3.0 mm
Distance from Bolts to Edge Edgedis 50.0 mm
Nominal Bolt Diameter Bnd 48.0000 mm
Thread Series Series TEMA Metric
BasePlate Allowable Stress S 1406.00 kgf/cm²
Area Available in a Single Bolt BltArea 9.8151 cm²
Saddle Load QO (Weight) QO 54495.8 kgf
Saddle Load QL (Wind/Seismic contribution) QL 0.0 kgf
Maximum Transverse Force Ft 0.0 kgf
Maximum Longitudinal Force Fl 0.0 kgf
Saddle Bolted to Steel Foundation No

Shear Stress in a Single Bolt, Longitudinal Direction [taub,l]:

= Fl / ( Bolt Area * Number of Bolts )
= 0/( 9.82 * 4 )
= 0.0 kgf/cm². Must be less than 1054.6 kgf/cm².

Shear Stress in a Single Bolt, Transverse Direction [taub,t]:

= Ft / ( Bolt Area * Number of Bolts )
= 0/( 9.82 * 4 )
= 0.0 kgf/cm². Must be less than 1054.6 kgf/cm².
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Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:

= Fl / ( BoltShearAllowable * Nbolts )
= 0/(1055 * 4 )
= 0.0000 cm²

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 1650 * 0 + 0
= 0.00 kgf-m.

Eccentricity (e):
= Rmom / QO
= 0/54496
= 0.00 mm < Bplen/6 --> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0, 0, 0 ]
= 0.0000 cm²

Review notes about nozzle loadings and supports in the Warnings report.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

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ASME VIII Division 2 Horizontal Vessel Analysis, Left Saddle:

Horizontal Vessel Stress Calculations : External Pressure

Input and Calculated Values:

Vessel Mean Radius Rm 1334.75 mm

Shell Thickness used in this Case t 18.000 mm
Stiffened Vessel Length per 4.15.6 L 750.00 cm
Distance from Saddle to Vessel tangent a1 or a 1550.00 mm

Saddle Width b1 or b 280.00 mm

Saddle Bearing Angle delta or theta 120.00 degrees

Wear Plate Width b2 or b1 522.00 mm

Wear Plate Bearing Angle delta2 or theta1 132.00 degrees
Wear Plate Thickness e2 or tr 18.0 mm
Wear Plate Allowable Stress fw or Sr 1406.14 kgf/cm²

Inside or Mean Depth of Head Hi or hm 67.10 cm

Shell Allowable Stress used in Calculation 1406.00 kgf/cm²

Head Allowable Stress used in Calculation 1406.00 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Distance from Saddle Base to Centerline B 1685.00 mm

Coefficient of Friction mu 0.00

Saddle Force Q, External Pressure Case 7694.57 kgf

Pressure used in Analysis P -1.622 kgf/cm²

Horizontal Vessel Analysis Results: Actual | Allowable |

kgf/cm² | kgf/cm² |
------------------------------------------------------------------
Long. Stress at Top of Midspan -82.27 | -1493.54 |
Long. Stress at Top of Midspan 82.27 | 1406.00 |
Long. Stress at Bottom of Midspan -78.10 | -1493.54 |
Long. Stress at Bottom of Midspan 78.10 | 1406.00 |
Long. Stress at Top of Saddles -44.64 | -1493.54 |
Long. Stress at Top of Saddles 44.64 | 1406.00 |
Long. Stress at Bottom of Saddles -99.88 | -1493.54 |
Long. Stress at Bottom of Saddles 99.88 | 1406.00 |
----------------------------------------------------------------
Tangential Shear in Shell 26.20 | 1124.80 |
Circ. Stress at Horn of Saddle 100.01 | 1757.50 |
Circ. Compressive Stress in Shell 3.79 | 1406.00 |
----------------------------------------------------------------

Intermediate Results: Saddle Reaction Q due to Wind or Seismic:

Saddle Reaction Force due to Earthquake Fl [Fsl]:

= max( Fl, Sum of X Forces ) * B / Ls
= max( 1539, 0 ) * 1685/3500
= 740.9 kgf

Saddle Reaction Force due to Earthquake Ft [Fst]:

= Ftr( Ft + Z Force Load ) * B / E
= 3 ( 0.17534E-04 + 0 ) * 1685/2050
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= 0.0 kgf

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 6954 + max( 0, 0, 741, 0.43237E-04 )
= 7694.6 kgf

Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 8460.71 kgf
Transverse Shear Load 0.00 kgf
Longitudinal Shear Load 1538.87 kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:

= Baseplate Length
= 2050.000 mm

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0434

The suffix 'p' denotes the values for a wear plate if it exists.

Note: Dimension a is greater than or equal to Rm/2.

Moment per Equation 4.15.1 [M1]:

= -Q*a [1 - (1- a/L + (Rm²-hm²)/(2a*L))/(1+(4hm²)/3L)]
= -7695*155[1-(1-155/750+(133²-67.1²)/
(2*155*750))/(1+(4*67.1)/(3*750))]
= -2863.1 kgf-m.

Moment per Equation 4.15.2 [M2]:

= Q*L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 7695*750/4(1+2(133²-67.1²)/(750²))/(1+(4*67.1)/
(3*750))-4*155/750
= 1573.3 kgf-m.

Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= -1.62 * 1335/(2*13.5 ) - 1573/(pi*1335²*13.5 )
= -82.27 kgf/cm²

Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= -1.62 * 1335/(2 * 13.5 ) + 1573/(pi * 1335² * 13.5 )
= -78.10 kgf/cm²

Longitudinal Stress at Top of Shell at Support (4.15.8) [sigma✱3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= -1.62*1335/(2*13.5)--2863/(0.11*pi*1335²*13.5)
= -44.64 kgf/cm²

Longitudinal Stress at Bottom of Shell at Support (4.15.9) [sigma✱4]:

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= -1.62*1335/(2*13.5)+-2863/(0.19*pi*1335²*13.5)
= -99.88 kgf/cm²
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Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4*hm/3))
= 7695 ( 750 - 2 * 155 )/(750 + ( 4 * 67.1/3))
= 4033.0 kgf

Shear Stress in the shell no rings, not stiffened (4.15.12) [tau2]:

= K2 * T / ( Rm * t )
= 1.17 * 4033/( 1335 * 13.5 )
= 26.20 kgf/cm²

Decay Length (4.15.20) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1335 * 13.5 )
= 104.704 mm

Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 280 + 1.56 * sqrt( 1335 * 13.5 ), 2 * 155 )
= 489.41 mm

Wear Plate/Shell Stress ratio (4.15.26) [eta]:

= min( Sr/S, 1 )
= min( 1406/1406, 1 )
= 1.0000

Circumferential Stress at Saddle Base with Wear Plate (4.15.25) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.76 * 7695 * 0.1/( 489 ( 13.5 + 1 * 18 ) )
= -3.79 kgf/cm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.29) [sigma7,r✱]:

= -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)²)
= -7695/(4(13.5 + 1 * 18 )489 ) -
12*0.053*7695*1335/(750(13.5+1*18)²)
= -100.01 kgf/cm²

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 2050.0000 mm
Baseplate Thickness Bpthk 30.0000 mm
Baseplate Width Bpwid 500.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 14.0000 mm
Web Thickness Webtk 12.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 2291.2 kgf
Height of Web at Center Hw,c 286.0 mm
Friction Coefficient mu 0.000

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:

= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 1328 * 15 ) + 522 )153 )/12
= 20.874 cm^4

Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )2
= 20.9 + 111 ( 156 - 7.5 )2
= 24411.930 cm^4
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B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm² | mm³ | cm^4 |
----------------------------------------------------------------------------------------------
Shell 742.2 | 15.0 | 7.5 | 111.3 | 83494.8 | 0.244E+05 |
Wearplate 522.0 | 18.0 | 24.0 | 94.0 | 225504.0 | 0.163E+05 |
Web 12.0 | 294.0 | 180.0 | 35.3 | 635039.5 | 0.275E+04 |
BasePlate 500.0 | 30.0 | 342.0 | 150.0 | 5129998.0 | 0.523E+05 |
Totals ... | ... | ... | 390.6 | 6074036.5 | 0.957E+05 |

Distance to Centroid [C1]:

= AY / A
= 6074036/391
= 155.519 mm

Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 120/2
= 120.0

Saddle Splitting Coefficient [K1]:

= ( 1 + cos(beta) - 0.5*sin(beta)² )/(pi - beta + sin(beta)cos(beta) )
= ( 1 + cos(120 ) - 0.5*sin(120 )² )/(pi - 2.09 + sin(120 )cos(120 ) )
= 0.2035

Saddle Splitting Force [Fh]:

= K1 * Q
= 0.2 * 7695
= 1566.0111 kgf

Tension Stress, St = ( Fh/As ) = 5.6081 kgf/cm²

Allowed Stress, Sa = 0.6 * Yield Str = 1374.7134 kgf/cm²

Saddle Splitting Dimension [d]:

= B - R * sin(theta/2)/(theta/2 in radians)
= 1685 - 1328 * sin(120/2)/1.05
= 586.753 mm

Bending Moment, M = Fh * d = 918.8625 kgf-m.

Bending Stress, Sb = ( M * C1 / I ) = 14.9293 kgf/cm²

Allowed Stress, Sa = 2/3 * Yield Str = 1527.4591 kgf/cm²

Minimum Thickness of Baseplate per Moss:

= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))
= sqrt( 3(7695 + 766 )500/( 4 * 2050 * 1527 ))
= 10.066 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:

= 2 * cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 - 120/2 )( 1325 + 18 + 18 )
= 2357.321 mm

Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 2357/( 4 - 1 )
= 785.774 mm

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
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= 786 * 500/2
= 1964.434 cm²

Bearing Pressure [Bp]:

= Q / ( BasePlateLength * BasePlateWidth )
= 7695/( 2050 * 500 )
= 0.751 kgf/cm²

Axial Load [P]:

= Ap * Bp
= 1964 * 0.75
= 1474.680 kgf

Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 37.5 + 47.1
= 84.666 cm²

Compressive Stress [Sc]:

= P/Ar
= 1475/84.7
= 17.418 kgf/cm²

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 14.0 | 280.0 | ... | 39.2 | ... | 0.256E+04 |

Rib dimension [D]:

= Saddle Width - Web Thickness
= 280 - 12
= 268.000 mm

Distance to Centroid from Datum [ytot]:

= AY / A
= 0/84.7
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 280/2
= 140.000 mm

Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 2561/84.7 )
= 54.999 mm

Length of Outer Rib, step 1, [Lw]:

= 2 * sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 * sin( 120/2 )( 1325 + 18 + 18 )
= 2357.321 mm

Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 2050 - 50.8
= 1999.200 mm
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Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 2357 - 1999 )/2
= 179.060 mm

Length of Outer Rib [L]:

= sqrt( Rl2 + Dd2 )
= sqrt( 9912 + 1792 )
= 990.814 mm

Intermediate Term [Cc]:

= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 2038900/2291 )
= 132.536

Slenderness ratio [KL/r]:

= KL/r
= 1 * 991/55
= 18.015

Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * L / 2
= 1539/( 2 * 2050 ) * 786 * 991/2
= 146.109 kgf-m.

Compressive Allowable, KL/r < Cc ( 18 < 133 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 18 )²/(2 * 133² ))2291/
( 5/3+3*(18 )/(8* 133 )-( 18³)/(8*133³)
= 1322 kgf/cm²

AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * C1 / I )/Sba
= 17.4/1322 + ( 146 * 140/25610678 )/1527
= 0.065

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 14.0 | 268.0 | 0.0 | 37.5 | 0.0 | 0.256E+04 |
Web 785.8 | 12.0 | 0.0 | 94.3 | 0.0 | 11.3 |
Totals ... | ... | ... | 131.8 | ... | 0.257E+04 |

Distance to Centroid from Datum [ytot]:

= AY / A
= 0/132
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 280/2
= 140.000 mm

Length of Inner Rib [L]:

= Saddle Height - sqrt( (Ro + Wpdthk)^2 - (Pitch/2)^2 ) - Bpthk
= 1685 - sqrt( (1361 + 18 )^2 - (786/2)^2 ) - 30
= 351.942 mm

Radius of Gyration [r]:

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= sqrt( Total Inertia / Total Area )

= sqrt( 2572/132 )
= 44.175 mm

Slenderness ratio [KL/r]:

= KL/r
= 1 * 352/44.2
= 7.967

Unit Force [Force,u]:

= Fl / ( 2 * Baseplate Length )
= 1539/( 2 * 2050 )
= 0.375 kgf/mm

Moment at base of inner Rib [Mbase,c]:

= Unit Force * e * L
= 0.38 * 786 * 352
= 103.797 kgf-m.

Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:

= Bending Moment / Section Modulus
= 104/183727
= 56.495 kgf/cm²

Compressive Allowable, KL/r < Cc ( 7.97 < 133 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 7.97 )²/(2 * 133² ))2291/
( 5/3+3*(7.97 )/(8* 133 )-( 7.97³)/(8*133³)
= 1354 kgf/cm²

AISC Unity Check of Inside Ribs ( must be <= 1 )

= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 18.5/1354 + ( 104 * 140/2572 )/1527
= 0.051

ASME VIII Division 2 Horizontal Vessel Analysis, Right Saddle:

Input and Calculated Values:

Vessel Mean Radius Rm 1334.75 mm

Shell Thickness used in this Case t 18.000 mm
Stiffened Vessel Length per 4.15.6 L 750.00 cm
Distance from Saddle to Vessel tangent a1 or a 714.00 mm

Saddle Width b1 or b 280.00 mm

Saddle Bearing Angle delta or theta 120.00 degrees

Wear Plate Width b2 or b1 522.00 mm

Wear Plate Bearing Angle delta2 or theta1 132.00 degrees
Wear Plate Thickness e2 or tr 18.0 mm
Wear Plate Allowable Stress fw or Sr 1406.00 kgf/cm²

Inside or Mean Depth of Head Hi or hm 67.10 cm

Shell Allowable Stress used in Calculation 1406.00 kgf/cm²

Head Allowable Stress used in Calculation 1406.14 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Distance from Saddle Base to Centerline B 1650.00 mm

Coefficient of Friction mu 0.40
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Saddle Force Q, External Pressure Case 45330.60 kgf

Pressure used in Analysis P -1.622 kgf/cm²

Horizontal Vessel Analysis Results: Actual | Allowable |

kgf/cm² | kgf/cm² |
------------------------------------------------------------------
Long. Stress at Top of Midspan -142.61 | -1493.54 |
Long. Stress at Top of Midspan 142.61 | 1406.00 |
Long. Stress at Bottom of Midspan -17.76 | -1493.54 |
Long. Stress at Bottom of Midspan 17.76 | 1406.00 |
Long. Stress at Top of Saddles -47.81 | -1493.54 |
Long. Stress at Top of Saddles 47.81 | 1406.00 |
Long. Stress at Bottom of Saddles -98.13 | -1493.54 |
Long. Stress at Bottom of Saddles 98.13 | 1406.00 |
----------------------------------------------------------------
Tangential Shear in Shell 213.02 | 1124.80 |
Circ. Stress at Horn of Saddle 229.44 | 1757.50 |
Circ. Compressive Stress in Shell 22.35 | 1406.00 |
----------------------------------------------------------------

Intermediate Results: Saddle Reaction Q due to Wind or Seismic:

Saddle Reaction Force due to Earthquake Fl [Fsl]:

= max( Fl, Sum of X Forces ) * B / Ls
= max( 2821, 0 ) * 1650/3500
= 1329.8 kgf

Saddle Reaction Force due to Earthquake Ft [Fst]:

= Ftr( Ft + Z Force Load ) * B / E
= 3 ( 0.59232E-05 + 0 ) * 1650/2050
= 0.0 kgf

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 44001 + max( 0, 0, 1330, 0.14302E-04 )
= 45330.6 kgf

Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 46148.09 kgf
Transverse Shear Load 0.00 kgf
Longitudinal Shear Load 2820.69 kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:

= Baseplate Length
= 2050.000 mm

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0160 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0131

The suffix 'p' denotes the values for a wear plate if it exists.

Note: Dimension a is greater than or equal to Rm/2.

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Moment per Equation 4.15.1 [M1]:

= -Q*a [1 - (1- a/L + (Rm²-hm²)/(2a*L))/(1+(4hm²)/3L)]
= -45331*71.4[1-(1-71.4/750+(133²-67.1²)/
(2*71.4*750))/(1+(4*67.1)/(3*750))]
= -2607.8 kgf-m.

Moment per Equation 4.15.2 [M2]:

= Q*L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 45331*750/4(1+2(133²-67.1²)/(750²))/(1+(4*67.1)/
(3*750))-4*71.4/750
= 47165.0 kgf-m.

Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= -1.62 * 1335/(2*13.5 ) - 47165/(pi*1335²*13.5 )
= -142.61 kgf/cm²

Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= -1.62 * 1335/(2 * 13.5 ) + 47165/(pi * 1335² * 13.5 )
= -17.76 kgf/cm²

Longitudinal Stress at Top of Shell at Support (4.15.8) [sigma✱3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= -1.62*1335/(2*13.5)--2608/(0.11*pi*1335²*13.5)
= -47.81 kgf/cm²

Longitudinal Stress at Bottom of Shell at Support (4.15.9) [sigma✱4]:

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= -1.62*1335/(2*13.5)+-2608/(0.19*pi*1335²*13.5)
= -98.13 kgf/cm²

Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4*hm/3))
= 45331 ( 750 - 2 * 71.4 )/(750 + ( 4 * 67.1/3))
= 32788.4 kgf

Shear Stress in the shell no rings, not stiffened (4.15.12) [tau2]:

= K2 * T / ( Rm * t )
= 1.17 * 32788/( 1335 * 13.5 )
= 213.02 kgf/cm²

Decay Length (4.15.20) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1335 * 13.5 )
= 104.704 mm

Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 280 + 1.56 * sqrt( 1335 * 13.5 ), 2 * 71.4 )
= 489.41 mm

Wear Plate/Shell Stress ratio (4.15.26) [eta]:

= min( Sr/S, 1 )
= min( 1406/1406, 1 )
= 1.0000

Circumferential Stress at Saddle Base with Wear Plate (4.15.25) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.76 * 45331 * 0.1/( 489 ( 13.5 + 1 * 18 ) )
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= -22.35 kgf/cm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.29) [sigma7,r✱]:

= -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)²)
= -45331/(4(13.5 + 1 * 18 )489 ) -
12*0.016*45331*1335/(750(13.5+1*18)²)
= -229.44 kgf/cm²

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 2050.0000 mm

Baseplate Thickness Bpthk 38.0000 mm
Baseplate Width Bpwid 500.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 14.0000 mm
Web Thickness Webtk 12.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 2291.0 kgf
Height of Web at Center Hw,c 251.0 mm
Friction Coefficient mu 0.400

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:

= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 1328 * 15 ) + 522 )153 )/12
= 20.874 cm^4

Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )2
= 20.9 + 111 ( 154 - 7.5 )2
= 23853.779 cm^4

B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm² | mm³ | cm^4 |
----------------------------------------------------------------------------------------------
Shell 742.2 | 15.0 | 7.5 | 111.3 | 83494.8 | 0.239E+05 |
Wearplate 522.0 | 18.0 | 24.0 | 94.0 | 225504.0 | 0.159E+05 |
Web 12.0 | 251.0 | 158.5 | 30.1 | 477401.9 | 0.159E+04 |
BasePlate 500.0 | 38.0 | 303.0 | 190.0 | 5756999.5 | 0.425E+05 |
Totals ... | ... | ... | 425.4 | 6543400.0 | 0.838E+05 |

Distance to Centroid [C1]:

= AY / A
= 6543400/425
= 153.815 mm

Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 120/2
= 120.0

Saddle Splitting Coefficient [K1]:

= ( 1 + cos(beta) - 0.5*sin(beta)² )/(pi - beta + sin(beta)cos(beta) )
= ( 1 + cos(120 ) - 0.5*sin(120 )² )/(pi - 2.09 + sin(120 )cos(120 ) )
= 0.2035

Saddle Splitting Force [Fh]:

= K1 * Q
= 0.2 * 45331
= 9225.7598 kgf
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Saddle Calcs: Ext. Pressure: Step: 28 4:27pm May 12,2024

Tension Stress, St = ( Fh/As ) = 29.3740 kgf/cm²

Allowed Stress, Sa = 0.6 * Yield Str = 1374.6001 kgf/cm²

Saddle Splitting Dimension [d]:

= B - R * sin(theta/2)/(theta/2 in radians)
= 1650 - 1328 * sin(120/2)/1.05
= 551.753 mm

Bending Moment, M = Fh * d = 5090.3457 kgf-m.

Bending Stress, Sb = ( M * C1 / I ) = 93.4152 kgf/cm²

Allowed Stress, Sa = 2/3 * Yield Str = 1527.3334 kgf/cm²

Minimum Thickness of Baseplate per Moss:

= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))
= sqrt( 3(45331 + 817 )500/( 4 * 2050 * 1527 ))
= 23.510 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:

= 2 * cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 - 120/2 )( 1325 + 18 + 18 )
= 2357.321 mm

Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 2357/( 4 - 1 )
= 785.774 mm

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 786 * 500/2
= 1964.434 cm²

Bearing Pressure [Bp]:

= Q / ( BasePlateLength * BasePlateWidth )
= 45331/( 2050 * 500 )
= 4.422 kgf/cm²

Axial Load [P]:

= Ap * Bp
= 1964 * 4.42
= 8687.704 kgf

Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 37.5 + 47.1
= 84.666 cm²

Compressive Stress [Sc]:

= P/Ar
= 8688/84.7
= 102.611 kgf/cm²

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B | D | Y | A | AY | Io |
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-------------------------------------------------------------------------------------------
Rib+Web 14.0 | 280.0 | ... | 39.2 | ... | 0.256E+04 |

Rib dimension [D]:

= Saddle Width - Web Thickness
= 280 - 12
= 268.000 mm

Distance to Centroid from Datum [ytot]:

= AY / A
= 0/84.7
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 280/2
= 140.000 mm

Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 2561/84.7 )
= 54.999 mm

Length of Outer Rib, step 1, [Lw]:

= 2 * sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 * sin( 120/2 )( 1325 + 18 + 18 )
= 2357.321 mm

Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 2050 - 50.8
= 1999.200 mm

Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 2357 - 1999 )/2
= 179.060 mm

Length of Outer Rib [L]:

= sqrt( Rl2 + Dd2 )
= sqrt( 9492 + 1792 )
= 948.554 mm

Intermediate Term [Cc]:

= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 2038900/2291 )
= 132.541

Slenderness ratio [KL/r]:

= KL/r
= 1 * 949/55
= 17.247

Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * L / 2
= 2821/( 2 * 2050 ) * 786 * 949/2
= 256.390 kgf-m.

Compressive Allowable, KL/r < Cc ( 17.2 < 133 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 17.2 )²/(2 * 133² ))2291/
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( 5/3+3*(17.2 )/(8* 133 )-( 17.2³)/(8*133³)

= 1324 kgf/cm²

AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * C1 / I )/Sba
= 103/1324 + ( 256 * 140/25610678 )/1527
= 0.169

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 14.0 | 268.0 | 0.0 | 37.5 | 0.0 | 0.256E+04 |
Web 785.8 | 12.0 | 0.0 | 94.3 | 0.0 | 11.3 |
Totals ... | ... | ... | 131.8 | ... | 0.257E+04 |

Distance to Centroid from Datum [ytot]:

= AY / A
= 0/132
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 280/2
= 140.000 mm

Length of Inner Rib [L]:

= Saddle Height - sqrt( (Ro + Wpdthk)^2 - (Pitch/2)^2 ) - Bpthk
= 1650 - sqrt( (1361 + 18 )^2 - (786/2)^2 ) - 38
= 308.942 mm

Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 2572/132 )
= 44.175 mm

Slenderness ratio [KL/r]:

= KL/r
= 1 * 309/44.2
= 6.994

Unit Force [Force,u]:

= Fl / ( 2 * Baseplate Length )
= 2821/( 2 * 2050 )
= 0.688 kgf/mm

Moment at base of inner Rib [Mbase,c]:

= Unit Force * e * L
= 0.69 * 786 * 309
= 167.011 kgf-m.

Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:

= Bending Moment / Section Modulus
= 167/183727
= 90.902 kgf/cm²

Compressive Allowable, KL/r < Cc ( 6.99 < 133 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 6.99 )²/(2 * 133² ))2291/
( 5/3+3*(6.99 )/(8* 133 )-( 6.99³)/(8*133³)
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= 1357 kgf/cm²

AISC Unity Check of Inside Ribs ( must be <= 1 )

= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 109/1357 + ( 167 * 140/2572 )/1527
= 0.140

Review notes about nozzle loadings and supports in the Warnings report.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

 Table of Contents
Center of Gravity Calculation:.................................................................................................................................. 2
Element and Detail Weights: ......................................................................................................................................... 3
External Pressure Calculations: ............................................................................................................................... 5
Internal Pressure Calculations: ............................................................................................................................... 6
Pressure Test Results: Shop Test ............................................................................................................................. 7
Input Echo: ............................................................................................................................................................................... 8
XY Coordinate Calculations: ....................................................................................................................................... 11
Warnings and Errors: ....................................................................................................................................................... 12
MDMT Summary: ........................................................................................................................................................................ 13
Bill of Material: .............................................................................................................................................................. 14
Vessel Design Summary:................................................................................................................................................... 15
Cover Sheet ............................................................................................................................................................................. 17
Element: Internal Coil................................................................................................................................................... 18
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Center of Gravity Calculation: Step: 9 4:14pm May 12,2024

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of the Liquid 5000.000 cm

Center of Gravity of Bare Shell New and Cold 5000.000 cm

Center of Gravity of Bare Shell Corroded 5000.000 cm

Vessel CG in the Operating Condition 5000.000 cm

Vessel CG in the Fabricated (Shop/Empty) Condition 5000.000 cm

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Element and Detail Weights: Step: 8 4:14pm May 12,2024

Element and Detail Weights:

| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg | cm³ | kg | cm³ | kg |
---------------------------------------------------------------------------
10| 20| 556.465 | 216490 | 556.465 | 216490 | 27.8233 |
---------------------------------------------------------------------------
Total | 556 | 216490.20 | 556 | 216490.20 | 27 |

Weight of Details:

| | Weight of | X Offset, | Y Offset, | Z Offset |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Dtl. Cent. | Description
| | kg | cm | cm | cm |
---------------------------------------------------------------
10|Liqd| 238.033 | 5000 | -6.12491 | ... | Liquid 20
---------------------------------------------------------------

Total Weight of Each Detail Type:

Liquid 238.0
-------------------------------------------
Sum of the Detail Weights 238.0 kg

Weight Summation Results: (kg)

| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 584.3 | 584.3 | 584.3 | 584.3 | 584.3 | 584.3 |
Ope. Liquid | ... | ... | ... | ... | ... | 238.0 |
Test Liquid | ... | 216.4 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 584.3 | 800.7 | 584.3 | 584.3 | 584.3 | 822.3 |

Miscellaneous Weight Percent: 5.0 %

Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.

Weight Summary:

Fabricated Wt. - Bare Weight without Removable Internals 584.3 kg

Shop Test Wt. - Fabricated Weight + Water ( Full ) 800.7 kg
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 584.3 kg
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 584.3 kg
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 584.3 kg
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 822.3 kg
Oper. Wt. + CA - Corr Wt. + Operating Liquid 822.3 kg
Field Test Wt. - Empty Weight + Water (Full) 800.7 kg

The Corroded Weight and thickness are used in the Horizontal

Vessel Analysis (Ope Case) and Earthquake Load Calculations.

Surface Areas of Elements:

| | Outside Surface | Inside Surface |

From| To | Area | Area |
| | cm² | cm² |
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----------------------------------------------
10| 20| 189517 | 164939 |
----------------------------------------------
Total 189516.6 164939.3 cm²
Total 204.0 177.5 ft²

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External Pressure Results Summary:

External Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2021

External Pressure Calculations:

| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | cm | mm | mm | | kgf/cm² |
-----------------------------------------------------------------------------
10| 20| 10000 | 59.3471 | 3.42265 | 0.0036586 | 592.078 |
-----------------------------------------------------------------------------

External Pressure Calculations:

| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm | mm | kgf/cm² | kgf/cm² |
-----------------------------------------------------------------------
10| 20| 3.42265 | 0.62919 | 1.622 | 45.5 |
-----------------------------------------------------------------------
Minimum 45.5

External Pressure Calculations:

| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | cm | cm | cm^4 | cm^4 |
--------------------------------------------------------------------------------
10| 20| 10000 | 280692 | No Calc | No Calc |
--------------------------------------------------------------------------------

Elements Suitable for External Pressure.

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Internal Pressure Results Summary:

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | kgf/cm² | mm | mm | mm | kgf/cm² |
----------------------------------------------------------------------------------
Internal Coil| 3.5192 | 3.9116 | ... | 52.502 | 1109 |
----------------------------------------------------------------------------------

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kgf/cm² | kgf/cm² | kgf/cm² | mm | mm |
----------------------------------------------------------------------------------
Internal Coil| 3.5 | 134 | 142 | 3.42265 | 1.5 |
----------------------------------------------------------------------------------
Minimum 7.57 1.55

MAWP: 7.57 kgf/cm², limited by: DESIGN (user specified)

Elements Suitable for Design Internal Pressure.

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Pressure Test Results: Shop Test Step: 5 4:14pm May 12,2024

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 10.418 kgf/cm²

Pressure per UG99b[35] = 1.30 * Design Pres * Sa/S 4.817 kgf/cm²
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 2.010 kgf/cm²
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 8.815 kgf/cm²
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 5.005 kgf/cm²
Pressure per PED&UG99b = max(1.43*DP, 1.3*DP*ratio) 5.005 kgf/cm²
Pressure per App 27-4 = M.A.W.P. 7.570 kgf/cm²

User Defined Hydrostatic Test Pressure at High Point 14.687 kgf/cm²

Warning: A user specified test pressure was set, but the Hydrotest Test Type was not 'User
Defined'.

Horizontal Test performed per: UG-99c

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (kgf/cm²):

From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
Internal Coil | 121.5 | 1526.0 | 0.080 | 14.69 |
------------------------------------------------------------------------

Stress ratios for Pressurized Vessel Elements (kgf/cm²):

Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
Internal Coil | 1174.00 | 1109.00 | 1.059 |
------------------------------------------------------------------------
Minimum 1.059

Elements Suitable for Test Pressure.

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Units used in this Analysis (Kgf_cm2):

Name System Unit Constant User Unit

-------------------------------------------------------------
Length Feet 30.4800 cm
Force Pounds 0.4536 kgf
Mass Pounds 0.4536 kg
Area sq. inches 6.4516 cm²
Moment ft. lbs. 0.1383 kgf-m.
Stress lbs./sq.in. 0.0703 kgf/cm²
Temperature Degrees F 0.5556 °C
Pressure psig 0.0703 kgf/cm²
Elast. Modulus lbs./sq.in. 0.0703 kgf/cm²
Pipe Density lbs./cu.in. 0.0277 kg/cm³
Ins. Density lbs./cu.ft. 0.1600E-04 kg/cm³
Fluid Density lbs./cu.ft. 16.0183 kg/m³
Wind Speed miles/hr 1.6093 km/hr
Tray Weight lbs./sq.ft. 0.0005 kgf/cm²
Inertia in.^4 41.6231 cm^4
G Load G's 1.0000 g's
Wind Load lbs./sq.ft. 4.8824 kgf/m²
Elevation Feet 0.3048 m
Volume in.^3 16.3871 cm³
Diameter inches 25.4000 mm
Thickness inches 25.4000 mm

PV Elite Vessel Analysis Program: Input Data

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Design Internal Pressure (for Hydrotest) 3.5 kgf/cm²

Design Internal Temperature 200.0 °C
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature -0.7 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N

Shop Pressure Test:

Type of Pressure Test UG-99(c)
Pressure Test Position Horizontal
Test Performed in Corroded Condition No

Field Pressure Test:

Type of Pressure Test UG-99(c)
Pressure Test Position Horizontal
Test Performed in Corroded Condition Yes

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
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Load Case 3 NP+OW+WI+FW+BW

Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Load Case 20 BL+IP+OW

Wind Design Code No Wind Loads

Seismic Design Code Spectrum

Range Type Period
Ordinate Type Acceleration
Include Missing Mass Components No
Shock Scale Factor X Direction 1.0000
Shock Scale Factor Y Direction 0.6670
Combination Method SRSS
Spectrum Name User Defined

User Defined Spectrum Data Points:

Acceleration Period
0.2400 0.0100
0.6600 0.1000
0.6600 0.2000
0.6600 0.3000
0.6600 0.4000
0.6600 0.5000
0.6050 0.6000
0.4540 0.8000
0.3630 1.0000
0.3030 1.2000
0.2590 1.4000
0.2270 1.6000
0.2020 1.8000
0.1820 2.0000
0.1510 2.4000
0.1210 3.0000
0.0910 4.0000
0.0730 5.0000
0.0610 6.0000
0.0520 7.0000

Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design Y
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Perform Blast Load Analysis No

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Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No

Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT Calculations Yes

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element To Node 20
Element Type Cylinder
Description Internal Coil
Distance "FROM" to "TO" 10000 cm
Inside Diameter 52.502 mm
Element Thickness 3.4227 mm
Internal Corrosion Allowance 0 mm
Nominal Thickness 3.9116 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 3.5 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.622 kgf/cm²
Design Temperature External Pressure 190 °C
Effective Diameter Multiplier 1.2
Material Name SA-312 TP316L
Allowable Stress, Ambient 1174 kgf/cm²
Allowable Stress, Operating 1109 kgf/cm²
Allowable Stress, Hydrotest 1526 kgf/cm²
Material Density 0.008027 kg/cm³
P Number Thickness 0 mm
Yield Stress, Operating 1239 kgf/cm²
External Pressure Chart Name HA-4
UNS Number S31603
Product Form Smls. & wld. pipe
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Weld is pre-Heated No

Element From Node 10

Detail Type Liquid
Detail ID Liquid 20
Dist. from "FROM" Node / Offset dist 0 cm
Height/Length of Liquid 17.5 cm
Liquid Density 1099.5 kg/m³

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XY Coordinate Calculations: Step: 2 4:14pm May 12,2024

XY Coordinate Calculations:

| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | cm | cm | cm | cm |
----------------------------------------------------------------------
Internal Coil| 10000 | ... | 10000 | ... |
----------------------------------------------------------------------

PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.

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Warnings and Errors: Step: 0 4:14pm May 12,2024

Class From To : Basic Element Checks.

--------------------------------------------------------------------------

Class From To: Check of Additional Element Data

--------------------------------------------------------------------------

There were no geometry errors or warnings.

PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.

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MDMT Summary: Step: 11 4:14pm May 12,2024

Minimum Design Metal Temperature Results Summary (°C):

Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes mm
-----------------------------------------------------------------------------------
Internal Coil[16] -196
-----------------------------------------------------------------------------------
Warmest MDMT: -196

Required Minimum Design Metal Temperature -0.7 °C

Warmest Computed Minimum Design Metal Temperature -196.0 °C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Body Flange Bolting Material
[22] - Nozzle Flange Bolting Material
[23] - Stiffening Ring to Shell Weld
[24] - Saddle to Shell Weld

UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 14
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 INTERNAL COIL--------------------------
Bill of Material: Step: 10 4:14pm May 12,2024

Bill of Materials:

QTY | DESCRIPTION | MATERIAL |

-------------------------------------------------------------------------------------------
1 | CYLINDRICAL SEGMENT 3.9mm THK X 155.1mm X 10000.0mm | SA-312 TP316L |
-------------------------------------------------------------------------------------------
1 | CYLINDRICAL SEGMENT 3.9mm THK X 9.8mm X 10000.0mm | SA-312 TP316L |
-------------------------------------------------------------------------------------------
1 | NAMEPLATE | ... |
-------------------------------------------------------------------------------------------

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Project: 666745/ IOCL Panipat EPCM2 15
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 INTERNAL COIL--------------------------
Vessel Design Summary: Step: 12 4:14pm May 12,2024

Vessel Design Summary:

ASME Code, Section VIII Division 1, 2021

Diameter Spec : 52.502 mm ID

Vessel Design Length, Tangent to Tangent 10000.00 cm

Specified Datum Line Distance 0.00 cm

Internal Design Temperature 200 °C

Internal Design Pressure 3.500 kgf/cm²

External Design Temperature 190 °C

External Design Pressure 1.622 kgf/cm²

Maximum Allowable Working Pressure 7.57 kgf/cm²

External Max. Allowable Working Pressure 45.5 kgf/cm²
Shop Test Pressure 14.687 kgf/cm²
Field Test Pressure 4.817 kgf/cm²

Required Minimum Design Metal Temperature -0.7 °C

Warmest Computed Minimum Design Metal Temperature -196.0 °C

Wind Design Code No Wind Loads

Earthquake Design Code Response Spectrum

Materials of Construction:

Component | | | | |Normal | Impact |

Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-312 TP316L | ... | ... | S31603 | No | No |

Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.

Element Pressures and MAWP (kgf/cm² & mm):

| Design | | | Total | Str. | In |

Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
Internal Coil | 3.519 | 1.62 | 134.000 | 0.0000 | N/A | N/S |

N/S in the Creep Range column specifies that the Creep Range Temperature was not specified in the
ASME Code Section II Part D for this material.

Liquid Level: 17.50 cm Dens.: 1099.500 kg/m³ Sp. Gr.: 1.100

Element Types and Properties:

Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | cm | cm | mm | mm | mm | mm | | |
------------------------------------------------------------------------------------------------
Cylinder | 10000.0 | 10000.0 | 3.9 | 3.4 | 1.5 | 0.6 | 1.00 | 1.00 |

Weights:
Project: 666745/ IOCL Panipat EPCM2 16
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 INTERNAL COIL--------------------------
Vessel Design Summary: Step: 12 4:14pm May 12,2024

Fabricated - Bare W/O Removable Internals 584.3 kg

Shop Test - Fabricated + Water ( Full ) 800.7 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 584.3 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 584.3 kg
Empty - Fab. + Intls. + Details + Wghts. 584.3 kg
Operating - Empty + Operating Liquid (No CA) 822.3 kg
Field Test - Empty Weight + Water (Full) 800.7 kg

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Cover Page 17

Project: 666745/ IOCL Panipat EPCM2

405-V-102 - CLOSED BLOWDOWN DRUM
REV.01

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2021

Analysis Performed by : #

Job File : D:\New folder\New folder\405=V-1002 INTERNAL COIL.pvdb

Date of Analysis : May 12,2024 4:14pm

PV Elite 25, January 2023

Project: 666745/ IOCL Panipat EPCM2 18
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 INTERNAL COIL--------------------------
Element: Internal Coil Step: 4 4:14pm May 12,2024

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2021

Internal Pressure Results for: Internal Coil

|
|
Cylindrical Shell Design Information: |
|
-------------------------------------------------------------------------------------------------
--
Design Pressure P 3.519 kgf/cm² | Int. Design Temperature 200 °C
|
Material SA-312 TP316L | Ext. Design Temperature 190 °C
|
Length 10000.000 cm | External Pressure Chart HA-4
|
| UNS Number S31603
|
Int. Corr. All. c 0.0000 mm | Allowable Stress (ope) S 1109.0 kgf/cm²
|
Ext. Corr. All. ce 0.0000 mm | Allowable Stress (amb) Sa 1174.0 kgf/cm²
|
Inside Diameter Di 52.502 mm | Actual Stress 29.1 kgf/cm²
|
Spec. Min. Thk t or e 3.4227 mm | Spec. Nominal Thk. 3.912 mm
|
Surface Area 189516.6 cm² | SG of Contents 1.100
|
Element Volume 216490.2 cm³ | Weight of Contents 238.0 kgf
|
Empty Weight 584.3 kgf | Operating Weight 822.3 kgf
|

|
|
Radiography Information: |
|
-------------------------------------------------------------------------------------------------
--
User Defined | User Defined
|
Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 %
|
-------------------------------------------------------------------------------------------------
--

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.52*26.3)/(1109*1-0.6*3.52)
= 0.0835 + 0.0000 = 0.0835 mm

Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.
Project: 666745/ IOCL Panipat EPCM2 19
405-V-102 - CLOSED BLOWDOWN DRUM
REV.01
PV Elite 25 Licensee: #
FileName : 405=V-1002 INTERNAL COIL--------------------------
Element: Internal Coil Step: 4 4:14pm May 12,2024

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.019 kgf/cm²
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1109*1*3.42)/(26.3+0.6*3.42)
= 134 - 0.019 = 134 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174*1*3.42)/(26.3+0.6*3.42)
= 142 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (3.52*(26.3+0.6*3.42))/(1*3.42)
= 29.103 kgf/cm²

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 °C

External Pressure Results for: Internal Coil

Elastic Modulus from Chart: HA-4 at 190 °C: 1856104 kgf/cm²

| |
Results for Maximum Allowable Ext. Pressure | MAEP |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
3.423 | 59.35 | 100000.00 | 17.34 | 50.0000 | 0.0036586 | 592.08 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*592 )/(3*17.3 ) = 45.5 kgf/cm²

| |
Results for Required Thickness | Tca |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
0.629 | 59.35 | 100000.00 | 94.32 | 50.0000 | 0.0001236 | 114.75 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*115 )/(3*94.3 ) = 1.62 kgf/cm²

| |
Results for Maximum Stiffened Length | Slen |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
3.423 | 59.35 | 2806917.75 | 17.34 | 50.0000 | 0.0036586 | 592.08 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*592 )/(3*17.3 ) = 45.5 kgf/cm²

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

 Table of Contents
Cover Sheet ............................................................................................................................................................................... 2
Title Page ................................................................................................................................................................................. 3
Leg & Lug Analysis 405-V-1002.................................................................................................................................. 4
Vessel Results Summary ......................................................................................................................................... 6
Cover Page 2

DESIGN CALCULATION

ASME Code Version : 2023

Analysis Performed by : Unknown Company

Job File : D:\New folder\New folder\405=V-1002 Lug.cc2

Date of Analysis : May 12,2024

PV Elite 26, January 2024

Title Page 3

Note:
PV Elite performs all calculations internally in U.S. Customary Units
to remain compliant with the ASME Code and any built in assumptions in
the ASME Code formulae. Finalized results are converted to the user set of
selected units using conversion constants with adequate significant digits.

PV Elite is a trademark of Hexagon AB, 2021, All rights reserved.

PV Elite 26 Licensee: Unknown Company 4
FileName : 405=V-1002 Lug------------------------------------
Leg & Lug Analysis 405-V-1002 Item: 1 3:52p May 12,2024

Input Echo, Leg & Lug Item 1, Description: 405-V-1002

Design Internal Pressure 0.00 kgf/cm^2

Design Temperature for Attachment TEMP 50.00 C
Vessel Outside Diameter OD 2686.000 mm.
Vessel Wall Thickness Ts 18.0000 mm.
Vessel Corrosion Allowance Cas 3.0000 mm.
Vessel Material SA-516 60
Vessel Material UNS Number K02100
Vessel Allowable Stress at Design S 1202.25 kgf/cm^2
Analysis Type: Lifting Lug

Empty Weight of Vessel Wemp 0.00 kgf

Operating Weight of Vessel (vertical load ) W 0.00 kgf

Lifting Lug Material SA-516 70

Lifting Lug Material UNS Number K02700
Lifting Lug Yield Stress YIELD 2600.55 kgf/cm^2

Lifting Lug Orientation to Vessel Perpendicular

Total Height of Lifting Lug w 385.0000 mm.
Thickness of Lifting Lug t 20.0000 mm.
Diameter of Hole in Lifting Lug dh 90.0000 mm.
Radius of Semi-Circular Arc of Lifting Lug r 165.0000 mm.
Height of Lug from bottom to Center of Hole h 220.0000 mm.
Offset from Vessel OD to Center of Hole off 250.0000 mm.
Minimum thickness of Fillet Weld around Lug tw 14.0000 mm.
Length of weld along side of Lifting Lug wl 385.0000 mm.
Length of Weld along Bottom of Lifting Lug wb 20.0000 mm.
Lift Orientation Horizontal
Force Along Vessel Axis Fax 5317.00 kgf
Force Normal to Vessel Fn 8367.00 kgf
Force Tangential to Vessel Ft 0.00 kgf
Impact Factor Impfac 2.00

Occasional Load Factor (AISC A5.2) Occfac 1.00

Results for lifting lugs, Description : 405-V-1002

Weld Group Inertia about the Circumferential Axis ILC 15545.260 cm^4
Weld Group Centroid distance in the Long. Direction YLL 206.500 mm.
Dist. of Weld Group Centroid from Lug bottom YLL_B 192.500 mm.
Weld Group Inertia about the Longitudinal Axis ILL 331.016 cm^4
Weld Group Centroid Distance in the Circ. Direction YLC 24.000 mm.

Applying the Impact factor to the loads:

Fax = 5317.00 * 2.00 = 10634.00 kgf
Fn = 8367.00 * 2.00 = 16734.00 kgf

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= Sqrt( Fax^2+Ft^2+Fn^2 ) / ( (2*(wl+wb)) * tw )
= Sqrt(10634^2+0^2+16734^2) / ( (2*(385.0 +20.0 )) * 14.0000 )
= 174.84 kgf/cm^2

Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-YLL_B)) *YLL/ILC + (Fax*off *YLL/ILC) + (Ft*off *YLC/ILL)
= (16734 *(220.000 -192.500 )) * 206.500 /15545.260 +
(10634 *250.000 * 206.500 /15545.260 ) +
(0 *250.000 * 24.000 /331.016 )
= 414.28 kgf/cm^2

Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 174.841 + 414.280
PV Elite 26 Licensee: Unknown Company 5
FileName : 405=V-1002 Lug------------------------------------
Leg & Lug Analysis 405-V-1002 Item: 1 3:52p May 12,2024

= 589.12 kgf/cm^2

Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear All.)
= 0.4 * 2600 * 1.00
= 1040.22 kgf/cm^2

Shear Stress in Lug above Hole [Shs]:

= Sqrt( Fax^2 + Fn^2 + Ft^2 ) / Sha
= Sqrt( 10634^2 + 16734^2 + 0^2 ) / 48.000
= 413.06 kgf/cm^2

Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 2600 * 1.00
= 1040.22 kgf/cm^2

Pin Hole Bearing Stress [Pbs]:

= Sqrt( Fax^2 + Fn^2 ) / ( t * dh )
= Sqrt( 10634^2 + 16734^2 ) / ( 20.000 * 90.000 )
= 1101.50 kgf/cm^2

Allowable Bearing Stress [Pba]:

= Min( 0.75 * Yield * Occfac, 0.9*Yield ) AISC Bearing All.
= Min( 0.75 * 2600 * 1.00 , 2340.5 )
= 1950.41 kgf/cm^2

Bending stress at the base of the lug [Fbs]:

= Ft*off / (w*t2 / 6) + Fax*off / (w2*t / 6)
= 0 * 250.000 / (385.000 * 20.0002 / 6) +
10634 * 250.000 / (385.0002 * 20.000 / 6)
= 538.07 kgf/cm^2

Tensile stress at the base of the lug [Fa]:

= Fn / (w * t) = 16734 / (385.000 * 20.000 )
= 217.32 kgf/cm^2

Total Combined Stress at the base of the lug:

= Fbs + Fa = 755.4 kgf/cm^2

Lug Allowable Stress for Bending and Tension:

= Min( 0.66 * Yield * Occfac, 0.75*Yield )
= Min( 0.66 * 2600 * 1.00 , 1950.4 ) = 1716.4 kgf/cm^2

Note: Check the Shell Stresses using method such as WRC-107.

Summary of Results

Stress (kgf/cm2 Actual Allowable P/F|

------------------------------------------------------------------------------
Primary Shear Stress of Weld : 589.12 1040.22 Ok |
Shear Stress above Hole : 413.06 1040.22 Ok |
Pin Hole Bearing Stress : 1101.50 1950.41 Ok |
Total Combined Stress at the lug base : 755.39 1716.36 Ok |

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: Unknown Company 6
FileName : 405=V-1002 Lug------------------------------------
Vessel Results Summary Item: 1 3:52p May 12,2024

Leg Lug Results Summary for Item 1 : 405-V-1002

The Vessel outside diameter is 2686.000 mm.

Summary of Results

Stress (kgf/cm2) Actual Allowable P/F|

------------------------------------------------------------------------------
Primary Shear Stress of Weld : 589.12 1040.22 Ok |
Shear Stress above Hole : 413.06 1040.22 Ok |
Pin Hole Bearing Stress : 1101.50 1950.41 Ok |
Total Combined Stress at the lug base : 755.39 1716.36 Ok |

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

 BOLT TIGHTING CALCULATION

1
2 Bolt Torque Calculation for Nozzle M1
3
4 1 Gasket reaction diameter G = 844.55 mm
5 2 Internal design pressure P = 3.5 kg/cm²
6 3 Effective gasket seating width b = 19.05 mm
7 4 Gasket factor m = 3
8 5 Gasket unit seating load y = 703.07 kg/cm²
9 6 Cross section area of bolts Ab = 30967.68 mm²
10 7 Modulus of elasticity of bolting material at design temperature Eb = 2050260 kg/cm²
11 8 Thickness of gasket tg = 4.5 mm
12 9 Modulus of elasticity of gasket material at design temperature Eg = 7500 kg/cm²
13 10 Effective length of bolt, from mid nut to mid nut. lb = 380 mm
14 11 Friction Factor K = 0.25
15 12 Pitch diameter of threads dm = 32 mm
16 13 No of bolt n = 32 nos.
17
18
19
20 Hydrostatic end Force = 19606.8876 kg
21
22
23 Total joint contact surface compress load = 10614.2549 kg
24
25
26 Minimum required bolt load for gasket seating = 355360.2 kg
27
28
29 Actual joint area contact for gasket = 101088.142 mm²
30
31
32 Decrease compression force in gasket = 9844.24417 kg
33
34
35
36 Initail required tightening force = 20458.4991 kg
37
38
39 Total tightening force required to seal joint = 355360.2 kg
40
41
42 Required torque = 871.229 N m
43 = 88840.05 Kg mm
44
45
46
 BOLT TIGHTING CALCULATION

1
2 Bolt Torque Calculation for Nozzle M2,Z3,Z4,Z6
3
4 1 Gasket reaction diameter G = 657.25 mm
5 2 Internal design pressure P = 3.5 kg/cm²
6 3 Effective gasket seating width b = 28.55 mm
7 4 Gasket factor m = 3
8 5 Gasket unit seating load y = 703.07 kg/cm²
9 6 Cross section area of bolts Ab = 23225.76 mm²
10 7 Modulus of elasticity of bolting material at design temperature Eb = 2050260 kg/cm²
11 8 Thickness of gasket tg = 4.5 mm
12 9 Modulus of elasticity of gasket material at design temperature Eg = 7500 kg/cm²
13 10 Effective length of bolt, from mid nut to mid nut. lb = 240 mm
14 11 Friction Factor K = 0.25
15 12 Pitch diameter of threads dm = 32 mm
16 13 No of bolt n = 24 nos.
17
18
19
20 Hydrostatic end Force = 11874.6034 kg
21
22
23 Total joint contact surface compress load = 12379.579 kg
24
25
26 Minimum required bolt load for gasket seating = 414462.409 kg
27
28
29 Actual joint area contact for gasket = 117900.752 mm²
30
31
32 Decrease compression force in gasket = 5908.57679 kg
33
34
35
36 Initail required tightening force = 18288.1558 kg
37
38
39 Total tightening force required to seal joint = 414462.409 kg
40
41
42 Required torque = 1354.838 N m
43 = 138154.14 Kg mm
44
45
46
47
48
49
50
51
52
53
54
55
56
 Tabular Results
Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in accordance with the rules specified in ASME
Section III and ASME Section VIII, Division 2.

Analysis Time Stamp: Wed Sep 13 00:54:28 2023.

• Model Notes
• Load Case Report
• Solution Data

• ASME Code Stress Output Plots

• Stress Results - Notes
• ASME Overstressed Areas

• Highest Primary Stress Ratios

• Highest Secondary Stress Ratios
• Highest Fatigue Stress Ratios
• Stress Intensification Factors
• Allowable Loads
• Flexibilities
• Graphical Results

Model Notes
Model Notes

Input Echo:

Description:

A1 10 inch

Model Type : Elliptical Head

Parent Geometry
Parent Outside Diam. : 2682.000 mm.
Thickness : 10.000 mm.
Ellipse Ratio : 2.000
Fillet Along Shell : 10.000 mm.

Parent Properties:
Cold Allowable : 117.9 MPa
Hot Allowable : 117.9 MPa
Material DB # 1008622.
Ultimate Tensile (Amb) : 413.7 MPa
Yield Strength (Amb) : 220.6 MPa
Yield Strength (Hot) : 188.9 MPa
Elastic Modulus (Amb) : 202720.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)

Nozzle Geometry
Nozzle Reinforced OD : 386.000 mm.
Reinforced Thickness : 67.000 mm.
Reinforced Length : 50.000 mm.
Transition Length : 59.000 mm.
Neck OD : 273.200 mm.
Neck Thickness : 10.200 mm.
Neck Length : 100.000 mm.
Nozzle Weld Length : 10.000 mm.
Location perpendicular
to the head centerline : 875.000 mm.

Nozzle Tilt Angle : 0.000 deg.

Nozzle Properties
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015322.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
 Elastic Modulus (Amb) : 201341.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)

Design Operating Cycles : 7000.

Ambient Temperature (Deg.) : 21.10

Uniform thermal expansion produces no stress in this geometry.

Any thermal loads will come through operating forces and
moments applied through the nozzle.

Nozzle Inside Temperature : 200.00 deg.

Nozzle Outside Temperature : 200.00 deg.
Vessel Inside Temperature : 200.00 deg.
Vessel Outside Temperature : 200.00 deg.

Nozzle Pressure : 0.344 MPa

Vessel Pressure : 0.344 MPa

Operating Pressure : 0.2 MPa

The operating pressure is used for secondary and peak stress

cases. The design pressure is used for primary cases. The ratio
of the operating/design pressure = 0.494

User Defined Load Input Echo:

Loads are given at the Nozzle/Header Junction
Loads are defined in Local Coordinatesc

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 8000.0 11320.0 0.0 8400.0 9623.0 0.0

FEA Model Loads:

These are the actual loads applied to the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 11320.0 8000.0 0.0 9623.0 8400.0 2365.9

Stresses ARE nodally AVERAGED.

Vessel Centerline Vector: 0.000 1.000 0.000

Nozzle Centerline Vector: 0.000 1.000 0.000
Zero Degree Orientation Vector: 1.000 0.000 0.000

Adjusted the reinforced nozzle section because it wasn't

long enough to let a normal section clear upper surface of
the parent and the weld. The old length was 50.000 mm.,
and the new length is 124.332 mm. .

Table of Contents

Load Case Report

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 0:54am SEP 13,2023

Load Case Report $X

Inner and outer element temperatures are the same

throughout the model. No thermal ratcheting
calculations will be performed.

THE 9 LOAD CASES ANALYZED ARE:

1 WEIGHT ONLY (Wgt Only)

Weight ONLY case run to get the stress range

 between the installed and the operating states.

/-------- Loads in Case 1

Loads due to Weight

2 SUSTAINED (Wgt+Pr)

Sustained case run to satisfy local primary

membrane and bending stress limits.

/-------- Loads in Case 2

Loads due to Weight
Pressure Case 1

3 OPERATING

Case run to compute the operating stresses used in

secondary, peak and range calculations as needed.

/-------- Loads in Case 3

Pressure Case 1
Loads from (Operating)

4 RANGE (Fatigue Calc Performed)

Case run to get the RANGE of stresses.

as described in NB-3222.2, 5.5.3.2, 5.5.5.2 or 5.5.6.1.

/-------- Combinations in Range Case 4

Plus Stress Results from CASE 3
Minus Stress Results from CASE 1

5 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 5
Loads from (Axial)

6 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 6
Loads from (Inplane)

7 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 7
Loads from (Outplane)

8 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 8
Loads from (Torsion)

9 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 9
Pressure Case 1

Table of Contents

Solution Data
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 0:54am SEP 13,2023

Solution Data

Maximum Solution Row Size = 816

Number of Nodes = 2389
Number of Elements = 804
Number of Solution Cases = 8

Summation of Loads per Case

Case # FX FY FZ

1 11320. 8000. 0.
2 11320. 1936948. 0.
3 0. 1928948. 0.
4 0. 1162137. 0.
5 0. 0. 0.
6 0. 0. 0.
7 0. 0. 0.
8 0. 1928948. 0.

Table of Contents

ASME Code Stress Output Plots

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 0:54am SEP 13,2023

ASME Code Stress Output Plots $X

1) Pl < SPL (SUS,Membrane) Case 2

2) Qb < SPS (SUS,Bending) Case 2

3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2

6) Pl+Pb+Q < SPS (OPE,Inside) Case 3

7) Pl+Pb+Q < SPS (OPE,Outside) Case 3

8) Membrane < User (OPE,Membrane) Case 3

9) Bending < User (OPE,Bending) Case 3

10) S1+S2+S3 < 4S (OPE,S1+S2+S3) Case 3

11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5

12) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6

13) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

14) Pl+Pb+Q+F < Sa (SIF,Outside) Case 8

15) Pl+Pb+Q+F < Sa (SIF,Outside) Case 9

16) Pl+Pb+Q < SPS (EXP,Inside) Case 4

17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Results - Notes

FEPipe Version 14.0 Jobname: NOZZLE $P
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Stress Results - Notes

- Results in this analysis were generated using the finite
element solution method.

- Using 2013-2017 ASME Section VIII Division 2

- Use Polished Bar fatigue curve.

- Ratio between Operating and Design Pressure = 0.4941860

Range cases use operating pressure. Primary cases
use design pressure.

- Assume free end displacements of attached pipe

(e.g. thermal loads) are secondary loads.

- Use Equivalent Stress (Von Mises).

- TRIAXIAL Stress Guidelines:

Include S1+S2+S3 evaluation for operating stress.
Include S1+S2+S3 evaluation in primary case evaluation.
Bending stress NOT included for all S1+S2+S3 calculations.

- Use local tensor values for averaged and not averaged stresses.

Table of Contents

ASME Overstressed Areas

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ASME Overstressed Areas $X

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Table of Contents

Highest Primary Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
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Highest Primary Stress Ratios $X

Shell Next to Nozzle 1

Pl SPL Primary Membrane Load Case 2

67 189 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

35%

Nozzle 1 Next to Shell

Pl SPL Primary Membrane Load Case 2

20 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

9%

Shell In Nozzle 1 Vicinity

Pl SPL Primary Membrane Load Case 2

58 189 Plot Reference:
 MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

30%

Nozzle 1 Transition Area

Pl SPL Primary Membrane Load Case 2

23 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

10%

Nozzle 1

Pl SPL Primary Membrane Load Case 2

24 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

11%

Table of Contents

Highest Secondary Stress Ratios

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Highest Secondary Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

106 410 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

25%

Nozzle 1 Next to Shell

Pl+Pb+Q SPS Primary+Secondary (Inner) Load Case 2

26 461 Plot Reference:
MPa MPa 3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

5%

Shell In Nozzle 1 Vicinity

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

73 410 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

17%

Nozzle 1 Transition Area

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 4

32 461 Plot Reference:
MPa MPa 17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

6%

Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Inner) Load Case 4

27 461 Plot Reference:
MPa MPa 16) Pl+Pb+Q < SPS (EXP,Inside) Case 4

5%
 Table of Contents

Highest Fatigue Stress Ratios

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Highest Fatigue Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

50 0.000 Life Stress Concentration Factor = 1.350
MPa 0.173 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 3.3384E10
Allowable "B31" Fatigue Stress Allowable = 294.8
289.9 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 16,311,085.
WRC 474 99% Probability Cycles = 3,789,209.
17% WRC 474 95% Probability Cycles = 5,260,840.
BS5500 Allowed Cycles(Curve F) = 1,681,758.
Membrane-to-Bending Ratio = 0.782
Bending-to-PL+PB+Q Ratio = 0.561
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1 Next to Shell

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Inner) Load Case 4

10 0.000 Life Stress Concentration Factor = 1.350
MPa 0.034 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 6.5369E8
WRC 474 99% Probability Cycles = 1.5186E8
3% WRC 474 95% Probability Cycles = 2.1084E8
BS5500 Allowed Cycles(Curve F) = 4.9404E8
Membrane-to-Bending Ratio = 2.738
Bending-to-PL+PB+Q Ratio = 0.268
Plot Reference:
18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

Shell In Nozzle 1 Vicinity

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

26 0.000 Life Stress Concentration Factor = 1.000
MPa 0.088 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 294.8
289.9 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 49,548,860.
WRC 474 99% Probability Cycles = 11,510,651.
8% WRC 474 95% Probability Cycles = 15,981,090.
BS5500 Allowed Cycles(Curve F) = 5,140,726.
Membrane-to-Bending Ratio = 1.659
Bending-to-PL+PB+Q Ratio = 0.376
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1 Transition Area

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

16 0.000 Life Stress Concentration Factor = 1.000
MPa 0.056 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 1.9657E8
WRC 474 99% Probability Cycles = 45,666,132.
5% WRC 474 95% Probability Cycles = 63,401,680.
BS5500 Allowed Cycles(Curve F) = 35,933,968.
 Membrane-to-Bending Ratio = 3.007
Bending-to-PL+PB+Q Ratio = 0.250
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Inner) Load Case 4

14 0.000 Life Stress Concentration Factor = 1.000
MPa 0.047 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 3.2644E8
WRC 474 99% Probability Cycles = 75,835,904.
4% WRC 474 95% Probability Cycles = 1.0529E8
BS5500 Allowed Cycles(Curve F) = 82,763,912.
Membrane-to-Bending Ratio = 13.993
Bending-to-PL+PB+Q Ratio = 0.067
Plot Reference:
18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

Table of Contents

Stress Intensification Factors

FEPipe Version 14.0 Jobname: NOZZLE $P
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Stress Intensification Factors $X

Branch/Nozzle Sif Summary

Peak Primary Secondary SSI

Axial : 8.782 6.505 13.010 1.681
Inplane : 6.297 4.664 9.329 1.882
Outplane: 3.984 2.951 5.903 1.402
Torsion : 1.732 1.283 2.566 1.342
Pressure: 0.642 0.923 0.951 0.921

The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PDo/2T. B31 calculations use mean diameters and
Section VIII calculations use outside diameters. SSIs are
based on peak stress factors and correlated test results.

Pipe OD : 273.200 mm.

Pipe Thk: 10.200 mm.
Z approx: 554116.625 cu.mm.
Z exact : 534230.938 cu.mm.

(SSI = SIF^x) Axial Inpl Outpl Tors Pres

SIF/SSI Exponents: 0.862 0.837 0.783 0.454 0.181

SIF/SSI exponent based on relationship between primary and

peak stress factors from the finite element analysis.

B31.3 Branch Pressure i-factor = 13.357

Header Pressure i-factor = 1.289

The B31.3 pressure i-factors should be used with with

F/A, where F is the axial force due to pressure, and
A is the area of the pipe wall. This is equivalent to
finding the pressure stress from (ip)(PD/4T).

B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
18.248 Inplane
 23.991 Outplane
1.000 Torsional
B31.1 (Branch)
Peak Stress Sif .... 0.000 Axial
12.076 Inplane
12.076 Outplane
12.076 Torsional
WRC 330 (Branch)
Peak Stress Sif .... 0.000 Axial
8.151 Inplane
8.151 Outplane
1.000 Torsional

Table of Contents

Allowable Loads
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Allowable Loads $X

SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 265273. 78950. 118424.
Inplane Moment (mm. N ) 23450518. 4935084. 10468893.
Outplane Moment (mm. N ) 37063360. 7799861. 16546003.
Torsional Moment (mm. N ) 85253328. 25372800. 38059200.
Pressure (MPa ) 3.21 0.34 0.34

PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 244738. 63196. 94794.
Inplane Moment (mm. N ) 21635178. 3950322. 8379898.
Outplane Moment (mm. N ) 34194228. 6243452. 13244362.
Torsional Moment (mm. N ) 78653744. 20309834. 30464750.
Pressure (MPa ) 1.53 0.34 0.34

NOTES:

1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.

2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.

3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.

4) Secondary allowable loads are limits for expansion

and operating piping loads.

5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.

Table of Contents

Flexibilities
FEPipe Version 14.0 Jobname: NOZZLE $P
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 Flexibilities $X

The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:

Outside Diameter = 273.200 mm.

Wall Thickness = 10.200 mm.

Axial Translational Stiffness = 226243. N /mm.

Inplane Rotational Stiffness = 102597176. mm. N /deg
Outplane Rotational Stiffness = 154090464. mm. N /deg
Torsional Rotational Stiffness = 1380695680. mm. N /deg

Intersection Flexibility Factors for Branch/Nozzle

:

Find axial stiffness: K = 3EI/(kd)^3 N /mm.

Find bending and torsional stiffnesses: K = EI/(kd) mm. N per radian.
The EI product is 0.14814E+14 N mm.^2
The value of (d) to use is: 263.000 mm..
The resulting bending stiffness is in units of force x length per radian.

Axial Flexibility Factor (k) = 2.210

Inplane Flexibility Factor (k) = 9.582
Outplane Flexibility Factor (k) = 6.380
Torsional Flexibility Factor (k) = 0.712

Table of Contents

3d
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
3d(Small) 3d

3d(Small) 3d
3d(Small) 3d

3d(Small) 3d
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)
 Tabular Results
Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in accordance with the rules specified in ASME
Section III and ASME Section VIII, Division 2.

Analysis Time Stamp: Wed Sep 13 01:16:37 2023.

• Model Notes
• Load Case Report
• Solution Data
• ASME Code Stress Output Plots
• Stress Results - Notes
• ASME Overstressed Areas

• Highest Primary Stress Ratios

• Highest Secondary Stress Ratios

• Highest Fatigue Stress Ratios

• Stress Intensification Factors
• Allowable Loads

• Flexibilities
• Graphical Results

Model Notes
Model Notes

Input Echo:

Description:

A2 2 inch

Model Type : Flat Head

Parent Geometry
Parent Outside Diam. : 1054.100 mm.
Thickness : 98.600 mm.
Fillet Along Shell : 10.000 mm.

Parent Properties:
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015022.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
Elastic Modulus (Amb) : 201341.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)

Nozzle Geometry
Nozzle Outside Diam. : 60.300 mm.
Thickness : 6.690 mm.
Length : 200.000 mm.
Nozzle Weld Length : 10.000 mm.
Location perpendicular
to the head centerline : 200.000 mm.

Nozzle Tilt Angle : 0.000 deg.

Nozzle Properties
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015322.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
Elastic Modulus (Amb) : 201341.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)
 Design Operating Cycles : 7000.
Ambient Temperature (Deg.) : 21.10

Uniform thermal expansion produces no stress in this geometry.

Any thermal loads will come through operating forces and
moments applied through the nozzle.

Nozzle Inside Temperature : 200.00 deg.

Nozzle Outside Temperature : 200.00 deg.
Vessel Inside Temperature : 200.00 deg.
Vessel Outside Temperature : 200.00 deg.

Nozzle Pressure : 0.344 MPa

Vessel Pressure : 0.344 MPa

Operating Pressure : 0.2 MPa

The operating pressure is used for secondary and peak stress

cases. The design pressure is used for primary cases. The ratio
of the operating/design pressure = 0.494

User Defined Load Input Echo:

Loads are given at the Nozzle/Header Junction
Loads are defined in Local Coordinatesc

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 2000.0 2000.0 2000.0 525.0 425.0 425.0

FEA Model Loads:

These are the actual loads applied to the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 2000.0 2000.0 -2000.0 825.0 525.0 -25.0

Stresses ARE nodally AVERAGED.

Vessel Centerline Vector: 0.000 1.000 0.000

Nozzle Centerline Vector: 0.000 1.000 0.000
Zero Degree Orientation Vector: 1.000 0.000 0.000

Table of Contents

Load Case Report

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Load Case Report $X

Inner and outer element temperatures are the same

throughout the model. No thermal ratcheting
calculations will be performed.

THE 9 LOAD CASES ANALYZED ARE:

1 WEIGHT ONLY (Wgt Only)

Weight ONLY case run to get the stress range

between the installed and the operating states.

/-------- Loads in Case 1

Loads due to Weight

2 SUSTAINED (Wgt+Pr)

Sustained case run to satisfy local primary

membrane and bending stress limits.
 /-------- Loads in Case 2
Loads due to Weight
Pressure Case 1

3 OPERATING

Case run to compute the operating stresses used in

secondary, peak and range calculations as needed.

/-------- Loads in Case 3

Pressure Case 1
Loads from (Operating)

4 RANGE (Fatigue Calc Performed)

Case run to get the RANGE of stresses.

as described in NB-3222.2, 5.5.3.2, 5.5.5.2 or 5.5.6.1.

/-------- Combinations in Range Case 4

Plus Stress Results from CASE 3
Minus Stress Results from CASE 1

5 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 5
Loads from (Axial)

6 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 6
Loads from (Inplane)

7 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 7
Loads from (Outplane)

8 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 8
Loads from (Torsion)

9 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 9
Pressure Case 1

Table of Contents

Solution Data
FEPipe Version 14.0 Jobname: NOZZLE $P
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Solution Data

Maximum Solution Row Size = 456

Number of Nodes = 551
Number of Elements = 186
Number of Solution Cases = 8

Summation of Loads per Case

Case # FX FY FZ

1 2000. 2000. -2000.

2 2000. 248654. -2000.
3 0. 246654. 0.
4 0. 155372. 0.
 5 0. 0. 0.
6 0. 0. 0.
7 0. 0. 0.
8 0. 246654. 0.

Table of Contents

ASME Code Stress Output Plots

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

ASME Code Stress Output Plots $X

1) Pl < SPL (SUS,Membrane) Case 2

2) Qb < SPS (SUS,Bending) Case 2

3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2

6) Pl+Pb+Q < SPS (OPE,Inside) Case 3

7) Pl+Pb+Q < SPS (OPE,Outside) Case 3

8) Membrane < User (OPE,Membrane) Case 3

9) Bending < User (OPE,Bending) Case 3

10) S1+S2+S3 < 4S (OPE,S1+S2+S3) Case 3

11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5

12) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6

13) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

14) Pl+Pb+Q+F < Sa (SIF,Outside) Case 8

15) Pl+Pb+Q+F < Sa (SIF,Outside) Case 9

16) Pl+Pb+Q < SPS (EXP,Inside) Case 4

17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Results - Notes

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Stress Results - Notes

- Results in this analysis were generated using the finite

element solution method.

- Using 2013-2017 ASME Section VIII Division 2

- Use Polished Bar fatigue curve.

- Ratio between Operating and Design Pressure = 0.4941860

 Range cases use operating pressure. Primary cases
use design pressure.

- Assume free end displacements of attached pipe

(e.g. thermal loads) are secondary loads.

- Use Equivalent Stress (Von Mises).

- TRIAXIAL Stress Guidelines:

Include S1+S2+S3 evaluation for operating stress.
Include S1+S2+S3 evaluation in primary case evaluation.
Bending stress NOT included for all S1+S2+S3 calculations.

- Use local tensor values for averaged and not averaged stresses.

Table of Contents

ASME Overstressed Areas

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

ASME Overstressed Areas $X

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Table of Contents

Highest Primary Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Highest Primary Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

6 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

1%

Nozzle 1 Next to Shell

Pl SPL Primary Membrane Load Case 2

55 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

25%

Nozzle 1

Pl SPL Primary Membrane Load Case 2

64 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

30%

Table of Contents
Highest Secondary Stress Ratios
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Highest Secondary Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

6 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

1%

Nozzle 1 Next to Shell

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 4

60 461 Plot Reference:
MPa MPa 17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

13%

Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 4

72 461 Plot Reference:
MPa MPa 17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

15%

Table of Contents

Highest Fatigue Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Highest Fatigue Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

2 0.000 Life Stress Concentration Factor = 1.350
MPa 0.007 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 9.0671E10
WRC 474 99% Probability Cycles = 2.1064E10
0% WRC 474 95% Probability Cycles = 2.9244E10
BS5500 Allowed Cycles(Curve F) = 9.8786E11
Membrane-to-Bending Ratio = 0.505
Bending-to-PL+PB+Q Ratio = 0.665
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1 Next to Shell

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

41 0.000 Life Stress Concentration Factor = 1.350
MPa 0.141 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 36,909,556.
WRC 474 99% Probability Cycles = 8,574,417.
14% WRC 474 95% Probability Cycles = 11,904,510.
BS5500 Allowed Cycles(Curve F) = 3,271,420.
 Membrane-to-Bending Ratio = 7.197
Bending-to-PL+PB+Q Ratio = 0.122
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

36 0.000 Life Stress Concentration Factor = 1.000
MPa 0.126 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 20,616,780.
WRC 474 99% Probability Cycles = 4,789,460.
12% WRC 474 95% Probability Cycles = 6,649,563.
BS5500 Allowed Cycles(Curve F) = 1,868,655.
Membrane-to-Bending Ratio = 6.029
Bending-to-PL+PB+Q Ratio = 0.142
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Intensification Factors

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Stress Intensification Factors $X

Branch/Nozzle Sif Summary

Peak Primary Secondary SSI

Axial : 0.644 1.032 1.099 0.904
Inplane : 0.699 0.951 1.066 0.887
Outplane: 0.699 0.951 1.066 0.921
Torsion : 0.563 0.812 0.972 0.750
Pressure: 2.035 1.507 3.015 1.178

The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PDo/2T. B31 calculations use mean diameters and
Section VIII calculations use outside diameters. SSIs are
based on peak stress factors and correlated test results.

Pipe OD : 60.300 mm.

Pipe Thk: 6.690 mm.
Z approx: 15101.055 cu.mm.
Z exact : 13634.736 cu.mm.

(SSI = SIF^x) Axial Inpl Outpl Tors Pres

SIF/SSI Exponents: -0.071 0.140 0.140 0.362 0.578

SIF/SSI exponent based on relationship between primary and

peak stress factors from the finite element analysis.

B31.3 Branch Pressure i-factor = 5.430

Header Pressure i-factor = 4.490

The B31.3 pressure i-factors should be used with with

F/A, where F is the axial force due to pressure, and
A is the area of the pipe wall. This is equivalent to
finding the pressure stress from (ip)(PD/4T).

B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
 1.000 Outplane
1.000 Torsional
B31.1 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
1.000 Outplane
1.000 Torsional
WRC 330 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
1.500 Outplane
1.000 Torsional

Table of Contents

Allowable Loads
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Allowable Loads $X

SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 472887. 157052. 235577.
Inplane Moment (mm. N ) 5603556. 1315352. 2790282.
Outplane Moment (mm. N ) 5600045. 1314528. 2788534.
Torsional Moment (mm. N ) 6474196. 2151507. 3227260.
Pressure (MPa ) 26.39 0.34 0.34

PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 232754. 77031. 115547.
Inplane Moment (mm. N ) 3054982. 714929. 1516593.
Outplane Moment (mm. N ) 3055436. 715035. 1516818.
Torsional Moment (mm. N ) 3577314. 1183839. 1775758.
Pressure (MPa ) 26.45 0.34 0.34

NOTES:

1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.

2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.

3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.

4) Secondary allowable loads are limits for expansion

and operating piping loads.

5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.

Table of Contents

Flexibilities
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023
 Flexibilities $X

The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:

Outside Diameter = 60.300 mm.

Wall Thickness = 6.690 mm.

Axial Translational Stiffness = 8915008. N /mm.

The following stiffness(es) were not generated because

of errors in input or because the finite element model
is stiffer than the piping model.

Inplane Rotational Stiffness

Outplane Rotational Stiffness
Torsional Rotational Stiffness

Intersection Flexibility Factors for Branch/Nozzle

:

Find axial stiffness: K = 3EI/(kd)^3 N /mm.

Find bending and torsional stiffnesses: K = EI/(kd) mm. N per radian.
The EI product is 0.82629E+11 N mm.^2
The value of (d) to use is: 53.610 mm..
The resulting bending stiffness is in units of force x length per radian.

Axial Flexibility Factor (k) = 0.565

Table of Contents

3d
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
3d(Small) 3d

3d(Small) 3d
3d(Small) 3d

3d(Small) 3d
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)
 Tabular Results
Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in accordance with the rules specified in ASME
Section III and ASME Section VIII, Division 2.

Analysis Time Stamp: Wed Sep 13 01:32:49 2023.

• Model Notes
• Load Case Report
• Solution Data
• ASME Code Stress Output Plots
• Stress Results - Notes
• ASME Overstressed Areas

• Highest Primary Stress Ratios

• Highest Secondary Stress Ratios

• Highest Fatigue Stress Ratios

• Stress Intensification Factors
• Allowable Loads

• Flexibilities
• Graphical Results

Model Notes
Model Notes

Input Echo:

Description:

A3 2 inch

Model Type : Flat Head

Parent Geometry
Parent Outside Diam. : 914.400 mm.
Thickness : 83.000 mm.
Fillet Along Shell : 10.000 mm.

Parent Properties:
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015022.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
Elastic Modulus (Amb) : 201341.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)

Nozzle Geometry
Nozzle Outside Diam. : 60.300 mm.
Thickness : 6.690 mm.
Length : 200.000 mm.
Nozzle Weld Length : 10.000 mm.
Location perpendicular
to the head centerline : 200.000 mm.

Nozzle Tilt Angle : 0.000 deg.

Nozzle Properties
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015322.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
Elastic Modulus (Amb) : 201341.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)
 Design Operating Cycles : 7000.
Ambient Temperature (Deg.) : 21.10

Uniform thermal expansion produces no stress in this geometry.

Any thermal loads will come through operating forces and
moments applied through the nozzle.

Nozzle Inside Temperature : 200.00 deg.

Nozzle Outside Temperature : 200.00 deg.
Vessel Inside Temperature : 200.00 deg.
Vessel Outside Temperature : 200.00 deg.

Nozzle Pressure : 0.344 MPa

Vessel Pressure : 0.344 MPa

Operating Pressure : 0.2 MPa

The operating pressure is used for secondary and peak stress

cases. The design pressure is used for primary cases. The ratio
of the operating/design pressure = 0.494

User Defined Load Input Echo:

Loads are given at the Nozzle/Header Junction
Loads are defined in Local Coordinatesc

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 2000.0 2000.0 2000.0 525.0 425.0 425.0

FEA Model Loads:

These are the actual loads applied to the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 2000.0 2000.0 -2000.0 825.0 525.0 -25.0

Stresses ARE nodally AVERAGED.

Vessel Centerline Vector: 0.000 1.000 0.000

Nozzle Centerline Vector: 0.000 1.000 0.000
Zero Degree Orientation Vector: 1.000 0.000 0.000

Table of Contents

Load Case Report

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

Load Case Report $X

Inner and outer element temperatures are the same

throughout the model. No thermal ratcheting
calculations will be performed.

THE 9 LOAD CASES ANALYZED ARE:

1 WEIGHT ONLY (Wgt Only)

Weight ONLY case run to get the stress range

between the installed and the operating states.

/-------- Loads in Case 1

Loads due to Weight

2 SUSTAINED (Wgt+Pr)

Sustained case run to satisfy local primary

membrane and bending stress limits.
 /-------- Loads in Case 2
Loads due to Weight
Pressure Case 1

3 OPERATING

Case run to compute the operating stresses used in

secondary, peak and range calculations as needed.

/-------- Loads in Case 3

Pressure Case 1
Loads from (Operating)

4 RANGE (Fatigue Calc Performed)

Case run to get the RANGE of stresses.

as described in NB-3222.2, 5.5.3.2, 5.5.5.2 or 5.5.6.1.

/-------- Combinations in Range Case 4

Plus Stress Results from CASE 3
Minus Stress Results from CASE 1

5 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 5
Loads from (Axial)

6 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 6
Loads from (Inplane)

7 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 7
Loads from (Outplane)

8 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 8
Loads from (Torsion)

9 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 9
Pressure Case 1

Table of Contents

Solution Data
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

Solution Data

Maximum Solution Row Size = 456

Number of Nodes = 551
Number of Elements = 186
Number of Solution Cases = 8

Summation of Loads per Case

Case # FX FY FZ

1 2000. 2000. -2000.

2 2000. 188748. -2000.
3 0. 186748. 0.
4 0. 155372. 0.
 5 0. 0. 0.
6 0. 0. 0.
7 0. 0. 0.
8 0. 186748. 0.

Table of Contents

ASME Code Stress Output Plots

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

ASME Code Stress Output Plots $X

1) Pl < SPL (SUS,Membrane) Case 2

2) Qb < SPS (SUS,Bending) Case 2

3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2

6) Pl+Pb+Q < SPS (OPE,Inside) Case 3

7) Pl+Pb+Q < SPS (OPE,Outside) Case 3

8) Membrane < User (OPE,Membrane) Case 3

9) Bending < User (OPE,Bending) Case 3

10) S1+S2+S3 < 4S (OPE,S1+S2+S3) Case 3

11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5

12) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6

13) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

14) Pl+Pb+Q+F < Sa (SIF,Outside) Case 8

15) Pl+Pb+Q+F < Sa (SIF,Outside) Case 9

16) Pl+Pb+Q < SPS (EXP,Inside) Case 4

17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Results - Notes

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

Stress Results - Notes

- Results in this analysis were generated using the finite

element solution method.

- Using 2013-2017 ASME Section VIII Division 2

- Use Polished Bar fatigue curve.

- Ratio between Operating and Design Pressure = 0.4941860

 Range cases use operating pressure. Primary cases
use design pressure.

- Assume free end displacements of attached pipe

(e.g. thermal loads) are secondary loads.

- Use Equivalent Stress (Von Mises).

- TRIAXIAL Stress Guidelines:

Include S1+S2+S3 evaluation for operating stress.
Include S1+S2+S3 evaluation in primary case evaluation.
Bending stress NOT included for all S1+S2+S3 calculations.

- Use local tensor values for averaged and not averaged stresses.

Table of Contents

ASME Overstressed Areas

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

ASME Overstressed Areas $X

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Table of Contents

Highest Primary Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

Highest Primary Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

7 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

1%

Nozzle 1 Next to Shell

Pl SPL Primary Membrane Load Case 2

55 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

25%

Nozzle 1

Pl SPL Primary Membrane Load Case 2

64 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

30%

Table of Contents
Highest Secondary Stress Ratios
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

Highest Secondary Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

7 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

1%

Nozzle 1 Next to Shell

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 4

61 461 Plot Reference:
MPa MPa 17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

13%

Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

79 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

17%

Table of Contents

Highest Fatigue Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

Highest Fatigue Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

2 0.000 Life Stress Concentration Factor = 1.350
MPa 0.008 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 6.7060E10
WRC 474 99% Probability Cycles = 1.5579E10
0% WRC 474 95% Probability Cycles = 2.1629E10
BS5500 Allowed Cycles(Curve F) = 6.1978E11
Membrane-to-Bending Ratio = 0.544
Bending-to-PL+PB+Q Ratio = 0.648
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1 Next to Shell

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

41 0.000 Life Stress Concentration Factor = 1.350
MPa 0.143 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 35,858,440.
WRC 474 99% Probability Cycles = 8,330,232.
14% WRC 474 95% Probability Cycles = 11,565,492.
BS5500 Allowed Cycles(Curve F) = 3,180,235.
 Membrane-to-Bending Ratio = 6.666
Bending-to-PL+PB+Q Ratio = 0.130
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

39 0.000 Life Stress Concentration Factor = 1.000
MPa 0.138 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 15,888,101.
WRC 474 99% Probability Cycles = 3,690,946.
13% WRC 474 95% Probability Cycles = 5,124,414.
BS5500 Allowed Cycles(Curve F) = 1,444,822.
Membrane-to-Bending Ratio = 3.248
Bending-to-PL+PB+Q Ratio = 0.235
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Intensification Factors

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

Stress Intensification Factors $X

Branch/Nozzle Sif Summary

Peak Primary Secondary SSI

Axial : 0.645 1.017 1.119 0.904
Inplane : 0.709 0.952 1.097 0.892
Outplane: 0.709 0.952 1.096 0.924
Torsion : 0.559 0.814 0.974 0.748
Pressure: 2.057 1.524 3.047 1.180

The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PDo/2T. B31 calculations use mean diameters and
Section VIII calculations use outside diameters. SSIs are
based on peak stress factors and correlated test results.

Pipe OD : 60.300 mm.

Pipe Thk: 6.690 mm.
Z approx: 15101.055 cu.mm.
Z exact : 13634.736 cu.mm.

(SSI = SIF^x) Axial Inpl Outpl Tors Pres

SIF/SSI Exponents: -0.038 0.143 0.142 0.355 0.584

SIF/SSI exponent based on relationship between primary and

peak stress factors from the finite element analysis.

B31.3 Branch Pressure i-factor = 5.655

Header Pressure i-factor = 4.524

The B31.3 pressure i-factors should be used with with

F/A, where F is the axial force due to pressure, and
A is the area of the pipe wall. This is equivalent to
finding the pressure stress from (ip)(PD/4T).

B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
 1.000 Outplane
1.000 Torsional
B31.1 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
1.000 Outplane
1.000 Torsional
WRC 330 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
1.500 Outplane
1.000 Torsional

Table of Contents

Allowable Loads
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

Allowable Loads $X

SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 464285. 154302. 231453.
Inplane Moment (mm. N ) 5521116. 1295025. 2747163.
Outplane Moment (mm. N ) 5522094. 1295254. 2747649.
Torsional Moment (mm. N ) 6456386. 2145732. 3218599.
Pressure (MPa ) 25.34 0.34 0.34

PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 236092. 78148. 117222.
Inplane Moment (mm. N ) 3052020. 714344. 1515353.
Outplane Moment (mm. N ) 3051318. 714180. 1515005.
Torsional Moment (mm. N ) 3570662. 1180815. 1771222.
Pressure (MPa ) 25.39 0.34 0.34

NOTES:

1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.

2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.

3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.

4) Secondary allowable loads are limits for expansion

and operating piping loads.

5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.

Table of Contents

Flexibilities
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023
 Flexibilities $X

The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:

Outside Diameter = 60.300 mm.

Wall Thickness = 6.690 mm.

Axial Translational Stiffness = 5349369. N /mm.

The following stiffness(es) were not generated because

of errors in input or because the finite element model
is stiffer than the piping model.

Inplane Rotational Stiffness

Outplane Rotational Stiffness
Torsional Rotational Stiffness

Intersection Flexibility Factors for Branch/Nozzle

:

Find axial stiffness: K = 3EI/(kd)^3 N /mm.

Find bending and torsional stiffnesses: K = EI/(kd) mm. N per radian.
The EI product is 0.82629E+11 N mm.^2
The value of (d) to use is: 53.610 mm..
The resulting bending stiffness is in units of force x length per radian.

Axial Flexibility Factor (k) = 0.670

Table of Contents

3d
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
3d(Small) 3d

3d(Small) 3d
3d(Small) 3d

3d(Small) 3d
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)
 Tabular Results
Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in accordance with the rules specified in ASME
Section III and ASME Section VIII, Division 2.

Analysis Time Stamp: Wed Sep 13 01:32:49 2023.

• Model Notes
• Load Case Report
• Solution Data
• ASME Code Stress Output Plots
• Stress Results - Notes
• ASME Overstressed Areas

• Highest Primary Stress Ratios

• Highest Secondary Stress Ratios

• Highest Fatigue Stress Ratios

• Stress Intensification Factors
• Allowable Loads

• Flexibilities
• Graphical Results

Model Notes
Model Notes

Input Echo:

Description:

B3 2 inch

Model Type : Flat Head

Parent Geometry
Parent Outside Diam. : 914.400 mm.
Thickness : 83.000 mm.
Fillet Along Shell : 10.000 mm.

Parent Properties:
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015022.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
Elastic Modulus (Amb) : 201341.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)

Nozzle Geometry
Nozzle Outside Diam. : 60.300 mm.
Thickness : 6.690 mm.
Length : 200.000 mm.
Nozzle Weld Length : 10.000 mm.
Location perpendicular
to the head centerline : 200.000 mm.

Nozzle Tilt Angle : 0.000 deg.

Nozzle Properties
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015322.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
Elastic Modulus (Amb) : 201341.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)
 Design Operating Cycles : 7000.
Ambient Temperature (Deg.) : 21.10

Uniform thermal expansion produces no stress in this geometry.

Any thermal loads will come through operating forces and
moments applied through the nozzle.

Nozzle Inside Temperature : 200.00 deg.

Nozzle Outside Temperature : 200.00 deg.
Vessel Inside Temperature : 200.00 deg.
Vessel Outside Temperature : 200.00 deg.

Nozzle Pressure : 0.344 MPa

Vessel Pressure : 0.344 MPa

Operating Pressure : 0.2 MPa

The operating pressure is used for secondary and peak stress

cases. The design pressure is used for primary cases. The ratio
of the operating/design pressure = 0.494

User Defined Load Input Echo:

Loads are given at the Nozzle/Header Junction
Loads are defined in Local Coordinatesc

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 2000.0 2000.0 2000.0 525.0 425.0 425.0

FEA Model Loads:

These are the actual loads applied to the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 2000.0 2000.0 -2000.0 825.0 525.0 -25.0

Stresses ARE nodally AVERAGED.

Vessel Centerline Vector: 0.000 1.000 0.000

Nozzle Centerline Vector: 0.000 1.000 0.000
Zero Degree Orientation Vector: 1.000 0.000 0.000

Table of Contents

Load Case Report

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

Load Case Report $X

Inner and outer element temperatures are the same

throughout the model. No thermal ratcheting
calculations will be performed.

THE 9 LOAD CASES ANALYZED ARE:

1 WEIGHT ONLY (Wgt Only)

Weight ONLY case run to get the stress range

between the installed and the operating states.

/-------- Loads in Case 1

Loads due to Weight

2 SUSTAINED (Wgt+Pr)

Sustained case run to satisfy local primary

membrane and bending stress limits.
 /-------- Loads in Case 2
Loads due to Weight
Pressure Case 1

3 OPERATING

Case run to compute the operating stresses used in

secondary, peak and range calculations as needed.

/-------- Loads in Case 3

Pressure Case 1
Loads from (Operating)

4 RANGE (Fatigue Calc Performed)

Case run to get the RANGE of stresses.

as described in NB-3222.2, 5.5.3.2, 5.5.5.2 or 5.5.6.1.

/-------- Combinations in Range Case 4

Plus Stress Results from CASE 3
Minus Stress Results from CASE 1

5 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 5
Loads from (Axial)

6 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 6
Loads from (Inplane)

7 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 7
Loads from (Outplane)

8 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 8
Loads from (Torsion)

9 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 9
Pressure Case 1

Table of Contents

Solution Data
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

Solution Data

Maximum Solution Row Size = 456

Number of Nodes = 551
Number of Elements = 186
Number of Solution Cases = 8

Summation of Loads per Case

Case # FX FY FZ

1 2000. 2000. -2000.

2 2000. 188748. -2000.
3 0. 186748. 0.
4 0. 155372. 0.
 5 0. 0. 0.
6 0. 0. 0.
7 0. 0. 0.
8 0. 186748. 0.

Table of Contents

ASME Code Stress Output Plots

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

ASME Code Stress Output Plots $X

1) Pl < SPL (SUS,Membrane) Case 2

2) Qb < SPS (SUS,Bending) Case 2

3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2

6) Pl+Pb+Q < SPS (OPE,Inside) Case 3

7) Pl+Pb+Q < SPS (OPE,Outside) Case 3

8) Membrane < User (OPE,Membrane) Case 3

9) Bending < User (OPE,Bending) Case 3

10) S1+S2+S3 < 4S (OPE,S1+S2+S3) Case 3

11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5

12) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6

13) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

14) Pl+Pb+Q+F < Sa (SIF,Outside) Case 8

15) Pl+Pb+Q+F < Sa (SIF,Outside) Case 9

16) Pl+Pb+Q < SPS (EXP,Inside) Case 4

17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Results - Notes

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

Stress Results - Notes

- Results in this analysis were generated using the finite

element solution method.

- Using 2013-2017 ASME Section VIII Division 2

- Use Polished Bar fatigue curve.

- Ratio between Operating and Design Pressure = 0.4941860

 Range cases use operating pressure. Primary cases
use design pressure.

- Assume free end displacements of attached pipe

(e.g. thermal loads) are secondary loads.

- Use Equivalent Stress (Von Mises).

- TRIAXIAL Stress Guidelines:

Include S1+S2+S3 evaluation for operating stress.
Include S1+S2+S3 evaluation in primary case evaluation.
Bending stress NOT included for all S1+S2+S3 calculations.

- Use local tensor values for averaged and not averaged stresses.

Table of Contents

ASME Overstressed Areas

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

ASME Overstressed Areas $X

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Table of Contents

Highest Primary Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

Highest Primary Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

7 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

1%

Nozzle 1 Next to Shell

Pl SPL Primary Membrane Load Case 2

55 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

25%

Nozzle 1

Pl SPL Primary Membrane Load Case 2

64 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

30%

Table of Contents
Highest Secondary Stress Ratios
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

Highest Secondary Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

7 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

1%

Nozzle 1 Next to Shell

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 4

61 461 Plot Reference:
MPa MPa 17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

13%

Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

79 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

17%

Table of Contents

Highest Fatigue Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

Highest Fatigue Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

2 0.000 Life Stress Concentration Factor = 1.350
MPa 0.008 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 6.7060E10
WRC 474 99% Probability Cycles = 1.5579E10
0% WRC 474 95% Probability Cycles = 2.1629E10
BS5500 Allowed Cycles(Curve F) = 6.1978E11
Membrane-to-Bending Ratio = 0.544
Bending-to-PL+PB+Q Ratio = 0.648
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1 Next to Shell

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

41 0.000 Life Stress Concentration Factor = 1.350
MPa 0.143 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 35,858,440.
WRC 474 99% Probability Cycles = 8,330,232.
14% WRC 474 95% Probability Cycles = 11,565,492.
BS5500 Allowed Cycles(Curve F) = 3,180,235.
 Membrane-to-Bending Ratio = 6.666
Bending-to-PL+PB+Q Ratio = 0.130
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

39 0.000 Life Stress Concentration Factor = 1.000
MPa 0.138 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 15,888,101.
WRC 474 99% Probability Cycles = 3,690,946.
13% WRC 474 95% Probability Cycles = 5,124,414.
BS5500 Allowed Cycles(Curve F) = 1,444,822.
Membrane-to-Bending Ratio = 3.248
Bending-to-PL+PB+Q Ratio = 0.235
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Intensification Factors

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

Stress Intensification Factors $X

Branch/Nozzle Sif Summary

Peak Primary Secondary SSI

Axial : 0.645 1.017 1.119 0.904
Inplane : 0.709 0.952 1.097 0.892
Outplane: 0.709 0.952 1.096 0.924
Torsion : 0.559 0.814 0.974 0.748
Pressure: 2.057 1.524 3.047 1.180

The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PDo/2T. B31 calculations use mean diameters and
Section VIII calculations use outside diameters. SSIs are
based on peak stress factors and correlated test results.

Pipe OD : 60.300 mm.

Pipe Thk: 6.690 mm.
Z approx: 15101.055 cu.mm.
Z exact : 13634.736 cu.mm.

(SSI = SIF^x) Axial Inpl Outpl Tors Pres

SIF/SSI Exponents: -0.038 0.143 0.142 0.355 0.584

SIF/SSI exponent based on relationship between primary and

peak stress factors from the finite element analysis.

B31.3 Branch Pressure i-factor = 5.655

Header Pressure i-factor = 4.524

The B31.3 pressure i-factors should be used with with

F/A, where F is the axial force due to pressure, and
A is the area of the pipe wall. This is equivalent to
finding the pressure stress from (ip)(PD/4T).

B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
 1.000 Outplane
1.000 Torsional
B31.1 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
1.000 Outplane
1.000 Torsional
WRC 330 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
1.500 Outplane
1.000 Torsional

Table of Contents

Allowable Loads
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023

Allowable Loads $X

SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 464285. 154302. 231453.
Inplane Moment (mm. N ) 5521116. 1295025. 2747163.
Outplane Moment (mm. N ) 5522094. 1295254. 2747649.
Torsional Moment (mm. N ) 6456386. 2145732. 3218599.
Pressure (MPa ) 25.34 0.34 0.34

PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 236092. 78148. 117222.
Inplane Moment (mm. N ) 3052020. 714344. 1515353.
Outplane Moment (mm. N ) 3051318. 714180. 1515005.
Torsional Moment (mm. N ) 3570662. 1180815. 1771222.
Pressure (MPa ) 25.39 0.34 0.34

NOTES:

1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.

2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.

3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.

4) Secondary allowable loads are limits for expansion

and operating piping loads.

5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.

Table of Contents

Flexibilities
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:32am SEP 13,2023
 Flexibilities $X

The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:

Outside Diameter = 60.300 mm.

Wall Thickness = 6.690 mm.

Axial Translational Stiffness = 5349369. N /mm.

The following stiffness(es) were not generated because

of errors in input or because the finite element model
is stiffer than the piping model.

Inplane Rotational Stiffness

Outplane Rotational Stiffness
Torsional Rotational Stiffness

Intersection Flexibility Factors for Branch/Nozzle

:

Find axial stiffness: K = 3EI/(kd)^3 N /mm.

Find bending and torsional stiffnesses: K = EI/(kd) mm. N per radian.
The EI product is 0.82629E+11 N mm.^2
The value of (d) to use is: 53.610 mm..
The resulting bending stiffness is in units of force x length per radian.

Axial Flexibility Factor (k) = 0.670

Table of Contents

3d
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
3d(Small) 3d

3d(Small) 3d
3d(Small) 3d

3d(Small) 3d
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)
 Tabular Results
Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in accordance with the rules specified in ASME
Section III and ASME Section VIII, Division 2.

Analysis Time Stamp: Wed Sep 13 01:10:29 2023.

• Model Notes
• Load Case Report
• Solution Data
• ASME Code Stress Output Plots
• Stress Results - Notes
• ASME Overstressed Areas

• Highest Primary Stress Ratios

• Highest Secondary Stress Ratios

• Highest Fatigue Stress Ratios

• Stress Intensification Factors
• Allowable Loads

• Flexibilities
• Graphical Results

Model Notes
Model Notes

Input Echo:

Description:

C 6 inch

Model Type : Flat Head

Parent Geometry
Parent Outside Diam. : 914.400 mm.
Thickness : 83.000 mm.
Fillet Along Shell : 10.000 mm.

Parent Properties:
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015022.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
Elastic Modulus (Amb) : 201341.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)

Nozzle Geometry
Nozzle Reinforced OD : 279.000 mm.
Reinforced Thickness : 62.000 mm.
Reinforced Length : 70.000 mm.
Transition Length : 54.000 mm.
Neck OD : 168.300 mm.
Neck Thickness : 6.600 mm.
Neck Length : 100.000 mm.
Nozzle Weld Length : 10.000 mm.
Location perpendicular
to the head centerline : 0.000 mm.

Nozzle Tilt Angle : 0.000 deg.

Nozzle Properties
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015322.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
Elastic Modulus (Amb) : 201341.0 MPa
 Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)

Design Operating Cycles : 7000.

Ambient Temperature (Deg.) : 21.10

Uniform thermal expansion produces no stress in this geometry.

Any thermal loads will come through operating forces and
moments applied through the nozzle.

Nozzle Inside Temperature : 200.00 deg.

Nozzle Outside Temperature : 200.00 deg.
Vessel Inside Temperature : 200.00 deg.
Vessel Outside Temperature : 200.00 deg.

Nozzle Pressure : 0.344 MPa

Vessel Pressure : 0.344 MPa

Operating Pressure : 0.2 MPa

The operating pressure is used for secondary and peak stress

cases. The design pressure is used for primary cases. The ratio
of the operating/design pressure = 0.494

User Defined Load Input Echo:

Loads are given at the Nozzle/Header Junction
Loads are defined in Local Coordinatesc

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 6000.0 6000.0 6000.0 4725.0 3825.0 3825.0

FEA Model Loads:

These are the actual loads applied to the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 6000.0 6000.0 -6000.0 5169.0 4725.0 -2481.0

Stresses ARE nodally AVERAGED.

Vessel Centerline Vector: 0.000 1.000 0.000

Nozzle Centerline Vector: 0.000 1.000 0.000
Zero Degree Orientation Vector: 1.000 0.000 0.000

Table of Contents

Load Case Report

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:10am SEP 13,2023

Load Case Report $X

Inner and outer element temperatures are the same

throughout the model. No thermal ratcheting
calculations will be performed.

THE 9 LOAD CASES ANALYZED ARE:

1 WEIGHT ONLY (Wgt Only)

Weight ONLY case run to get the stress range

between the installed and the operating states.

/-------- Loads in Case 1

Loads due to Weight

2 SUSTAINED (Wgt+Pr)
 Sustained case run to satisfy local primary
membrane and bending stress limits.

/-------- Loads in Case 2

Loads due to Weight
Pressure Case 1

3 OPERATING

Case run to compute the operating stresses used in

secondary, peak and range calculations as needed.

/-------- Loads in Case 3

Pressure Case 1
Loads from (Operating)

4 RANGE (Fatigue Calc Performed)

Case run to get the RANGE of stresses.

as described in NB-3222.2, 5.5.3.2, 5.5.5.2 or 5.5.6.1.

/-------- Combinations in Range Case 4

Plus Stress Results from CASE 3
Minus Stress Results from CASE 1

5 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 5
Loads from (Axial)

6 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 6
Loads from (Inplane)

7 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 7
Loads from (Outplane)

8 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 8
Loads from (Torsion)

9 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 9
Pressure Case 1

Table of Contents

Solution Data
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:10am SEP 13,2023

Solution Data

Maximum Solution Row Size = 408

Number of Nodes = 703
Number of Elements = 234
Number of Solution Cases = 8

Summation of Loads per Case

Case # FX FY FZ
 1 6000. 6000. -6000.
2 6000. 192747. -6000.
3 0. 186747. 0.
4 0. 462320. 0.
5 0. 0. 0.
6 0. 0. 0.
7 0. 0. 0.
8 0. 186747. 0.

Table of Contents

ASME Code Stress Output Plots

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:10am SEP 13,2023

ASME Code Stress Output Plots $X

1) Pl < SPL (SUS,Membrane) Case 2

2) Qb < SPS (SUS,Bending) Case 2

3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2

6) Pl+Pb+Q < SPS (OPE,Inside) Case 3

7) Pl+Pb+Q < SPS (OPE,Outside) Case 3

8) Membrane < User (OPE,Membrane) Case 3

9) Bending < User (OPE,Bending) Case 3

10) S1+S2+S3 < 4S (OPE,S1+S2+S3) Case 3

11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5

12) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6

13) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

14) Pl+Pb+Q+F < Sa (SIF,Outside) Case 8

15) Pl+Pb+Q+F < Sa (SIF,Outside) Case 9

16) Pl+Pb+Q < SPS (EXP,Inside) Case 4

17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Results - Notes

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:10am SEP 13,2023

Stress Results - Notes

- Results in this analysis were generated using the finite

element solution method.

- Using 2013-2017 ASME Section VIII Division 2

- Use Polished Bar fatigue curve.

- Ratio between Operating and Design Pressure = 0.4941860

Range cases use operating pressure. Primary cases
use design pressure.

- Assume free end displacements of attached pipe

(e.g. thermal loads) are secondary loads.

- Use Equivalent Stress (Von Mises).

- TRIAXIAL Stress Guidelines:

Include S1+S2+S3 evaluation for operating stress.
Include S1+S2+S3 evaluation in primary case evaluation.
Bending stress NOT included for all S1+S2+S3 calculations.

- Use local tensor values for averaged and not averaged stresses.

Table of Contents

ASME Overstressed Areas

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:10am SEP 13,2023

ASME Overstressed Areas $X

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Table of Contents

Highest Primary Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:10am SEP 13,2023

Highest Primary Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

9 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

1%

Nozzle 1 Next to Shell

Pl SPL Primary Membrane Load Case 2

4 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

2%

Nozzle 1 Transition Area

Pl SPL Primary Membrane Load Case 2

37 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

17%

Nozzle 1
 Pl SPL Primary Membrane Load Case 2
54 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

25%

Table of Contents

Highest Secondary Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:10am SEP 13,2023

Highest Secondary Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

9 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

1%

Nozzle 1 Next to Shell

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

8 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

1%

Nozzle 1 Transition Area

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 4

40 461 Plot Reference:
MPa MPa 17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

8%

Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

57 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

12%

Table of Contents

Highest Fatigue Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:10am SEP 13,2023

Highest Fatigue Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

4 0.000 Life Stress Concentration Factor = 1.350
MPa 0.012 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
 MPa WRC 474 Mean Cycles to Failure = 1.5639E10
WRC 474 99% Probability Cycles = 3.6331E9
1% WRC 474 95% Probability Cycles = 5.0441E9
BS5500 Allowed Cycles(Curve F) = 5.8937E10
Membrane-to-Bending Ratio = 0.347
Bending-to-PL+PB+Q Ratio = 0.743
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1 Next to Shell

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Inner) Load Case 4

5 0.000 Life Stress Concentration Factor = 1.350
MPa 0.019 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 4.8114E9
WRC 474 99% Probability Cycles = 1.1177E9
1% WRC 474 95% Probability Cycles = 1.5518E9
BS5500 Allowed Cycles(Curve F) = 1.0578E10
Membrane-to-Bending Ratio = 0.554
Bending-to-PL+PB+Q Ratio = 0.644
Plot Reference:
18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

Nozzle 1 Transition Area

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

20 0.000 Life Stress Concentration Factor = 1.000
MPa 0.070 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 27,704,924.
WRC 474 99% Probability Cycles = 6,436,098.
6% WRC 474 95% Probability Cycles = 8,935,713.
BS5500 Allowed Cycles(Curve F) = 5,045,577.
Membrane-to-Bending Ratio = 9.205
Bending-to-PL+PB+Q Ratio = 0.098
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

29 0.000 Life Stress Concentration Factor = 1.000
MPa 0.099 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 43,646,360.
WRC 474 99% Probability Cycles = 10,139,446.
9% WRC 474 95% Probability Cycles = 14,077,345.
BS5500 Allowed Cycles(Curve F) = 3,825,691.
Membrane-to-Bending Ratio = 34.014
Bending-to-PL+PB+Q Ratio = 0.029
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Intensification Factors

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:10am SEP 13,2023

Stress Intensification Factors $X

Branch/Nozzle Sif Summary

Peak Primary Secondary SSI

Axial : 0.482 0.955 0.965 0.846
Inplane : 0.456 0.910 0.913 0.770
Outplane: 0.463 0.923 0.926 0.838
Torsion : 0.437 0.840 0.874 0.661
Pressure: 1.866 1.968 2.764 1.154

The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PDo/2T. B31 calculations use mean diameters and
Section VIII calculations use outside diameters. SSIs are
based on peak stress factors and correlated test results.

Pipe OD : 168.300 mm.

Pipe Thk: 6.600 mm.
Z approx: 135535.625 cu.mm.
Z exact : 130437.461 cu.mm.

(SSI = SIF^x) Axial Inpl Outpl Tors Pres

SIF/SSI Exponents: 0.063 0.120 0.104 0.210 1.086

SIF/SSI exponent based on relationship between primary and

peak stress factors from the finite element analysis.

B31.3 Branch Pressure i-factor = 1.678

Header Pressure i-factor = 4.104

The B31.3 pressure i-factors should be used with with

F/A, where F is the axial force due to pressure, and
A is the area of the pipe wall. This is equivalent to
finding the pressure stress from (ip)(PD/4T).

B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
1.000 Outplane
1.000 Torsional
B31.1 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
1.000 Outplane
1.000 Torsional
WRC 330 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
1.500 Outplane
1.000 Torsional

Table of Contents

Allowable Loads
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:10am SEP 13,2023

Allowable Loads $X

SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 1603132. 530485. 795728.
Inplane Moment (mm. N ) 65931876. 15436709. 32746204.
Outplane Moment (mm. N ) 65005616. 15219844. 32286164.
Torsional Moment (mm. N ) 68882792. 22807886. 34211828.
Pressure (MPa ) 27.93 0.34 0.34

PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 748136. 245854. 368781.
 Inplane Moment (mm. N ) 30535796. 7095638. 15052119.
Outplane Moment (mm. N ) 30104898. 6995510. 14839716.
Torsional Moment (mm. N ) 33071242. 10867951. 16301926.
Pressure (MPa ) 19.65 0.34 0.34

NOTES:

1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.

2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.

3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.

4) Secondary allowable loads are limits for expansion

and operating piping loads.

5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.

Table of Contents

Flexibilities
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:10am SEP 13,2023

Flexibilities $X

The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:

Outside Diameter = 168.300 mm.

Wall Thickness = 6.600 mm.

Axial Translational Stiffness = 4200186. N /mm.

The following stiffness(es) were not generated because

of errors in input or because the finite element model
is stiffer than the piping model.

Inplane Rotational Stiffness

Outplane Rotational Stiffness
Torsional Rotational Stiffness

Intersection Flexibility Factors for Branch/Nozzle

:

Find axial stiffness: K = 3EI/(kd)^3 N /mm.

Find bending and torsional stiffnesses: K = EI/(kd) mm. N per radian.
The EI product is 0.22062E+13 N mm.^2
The value of (d) to use is: 161.700 mm..
The resulting bending stiffness is in units of force x length per radian.

Axial Flexibility Factor (k) = 0.720

Table of Contents
 3d

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d
3d(Small) 3d

3d(Small) 3d
 3d(Small) 3d

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 Tabular Results
Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in accordance with the rules specified in ASME
Section III and ASME Section VIII, Division 2.

Analysis Time Stamp: Wed Sep 13 01:16:37 2023.

• Model Notes
• Load Case Report
• Solution Data
• ASME Code Stress Output Plots
• Stress Results - Notes
• ASME Overstressed Areas

• Highest Primary Stress Ratios

• Highest Secondary Stress Ratios

• Highest Fatigue Stress Ratios

• Stress Intensification Factors
• Allowable Loads

• Flexibilities
• Graphical Results

Model Notes
Model Notes

Input Echo:

Description:

U 2 inch

Model Type : Flat Head

Parent Geometry
Parent Outside Diam. : 1054.100 mm.
Thickness : 98.600 mm.
Fillet Along Shell : 10.000 mm.

Parent Properties:
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015022.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
Elastic Modulus (Amb) : 201341.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)

Nozzle Geometry
Nozzle Outside Diam. : 60.300 mm.
Thickness : 6.690 mm.
Length : 200.000 mm.
Nozzle Weld Length : 10.000 mm.
Location perpendicular
to the head centerline : 200.000 mm.

Nozzle Tilt Angle : 0.000 deg.

Nozzle Properties
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015322.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
Elastic Modulus (Amb) : 201341.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)
 Design Operating Cycles : 7000.
Ambient Temperature (Deg.) : 21.10

Uniform thermal expansion produces no stress in this geometry.

Any thermal loads will come through operating forces and
moments applied through the nozzle.

Nozzle Inside Temperature : 200.00 deg.

Nozzle Outside Temperature : 200.00 deg.
Vessel Inside Temperature : 200.00 deg.
Vessel Outside Temperature : 200.00 deg.

Nozzle Pressure : 0.344 MPa

Vessel Pressure : 0.344 MPa

Operating Pressure : 0.2 MPa

The operating pressure is used for secondary and peak stress

cases. The design pressure is used for primary cases. The ratio
of the operating/design pressure = 0.494

User Defined Load Input Echo:

Loads are given at the Nozzle/Header Junction
Loads are defined in Local Coordinatesc

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 2000.0 2000.0 2000.0 525.0 425.0 425.0

FEA Model Loads:

These are the actual loads applied to the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 2000.0 2000.0 -2000.0 825.0 525.0 -25.0

Stresses ARE nodally AVERAGED.

Vessel Centerline Vector: 0.000 1.000 0.000

Nozzle Centerline Vector: 0.000 1.000 0.000
Zero Degree Orientation Vector: 1.000 0.000 0.000

Table of Contents

Load Case Report

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Load Case Report $X

Inner and outer element temperatures are the same

throughout the model. No thermal ratcheting
calculations will be performed.

THE 9 LOAD CASES ANALYZED ARE:

1 WEIGHT ONLY (Wgt Only)

Weight ONLY case run to get the stress range

between the installed and the operating states.

/-------- Loads in Case 1

Loads due to Weight

2 SUSTAINED (Wgt+Pr)

Sustained case run to satisfy local primary

membrane and bending stress limits.
 /-------- Loads in Case 2
Loads due to Weight
Pressure Case 1

3 OPERATING

Case run to compute the operating stresses used in

secondary, peak and range calculations as needed.

/-------- Loads in Case 3

Pressure Case 1
Loads from (Operating)

4 RANGE (Fatigue Calc Performed)

Case run to get the RANGE of stresses.

as described in NB-3222.2, 5.5.3.2, 5.5.5.2 or 5.5.6.1.

/-------- Combinations in Range Case 4

Plus Stress Results from CASE 3
Minus Stress Results from CASE 1

5 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 5
Loads from (Axial)

6 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 6
Loads from (Inplane)

7 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 7
Loads from (Outplane)

8 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 8
Loads from (Torsion)

9 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 9
Pressure Case 1

Table of Contents

Solution Data
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Solution Data

Maximum Solution Row Size = 456

Number of Nodes = 551
Number of Elements = 186
Number of Solution Cases = 8

Summation of Loads per Case

Case # FX FY FZ

1 2000. 2000. -2000.

2 2000. 248654. -2000.
3 0. 246654. 0.
4 0. 155372. 0.
 5 0. 0. 0.
6 0. 0. 0.
7 0. 0. 0.
8 0. 246654. 0.

Table of Contents

ASME Code Stress Output Plots

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

ASME Code Stress Output Plots $X

1) Pl < SPL (SUS,Membrane) Case 2

2) Qb < SPS (SUS,Bending) Case 2

3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2

6) Pl+Pb+Q < SPS (OPE,Inside) Case 3

7) Pl+Pb+Q < SPS (OPE,Outside) Case 3

8) Membrane < User (OPE,Membrane) Case 3

9) Bending < User (OPE,Bending) Case 3

10) S1+S2+S3 < 4S (OPE,S1+S2+S3) Case 3

11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5

12) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6

13) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

14) Pl+Pb+Q+F < Sa (SIF,Outside) Case 8

15) Pl+Pb+Q+F < Sa (SIF,Outside) Case 9

16) Pl+Pb+Q < SPS (EXP,Inside) Case 4

17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Results - Notes

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Stress Results - Notes

- Results in this analysis were generated using the finite

element solution method.

- Using 2013-2017 ASME Section VIII Division 2

- Use Polished Bar fatigue curve.

- Ratio between Operating and Design Pressure = 0.4941860

 Range cases use operating pressure. Primary cases
use design pressure.

- Assume free end displacements of attached pipe

(e.g. thermal loads) are secondary loads.

- Use Equivalent Stress (Von Mises).

- TRIAXIAL Stress Guidelines:

Include S1+S2+S3 evaluation for operating stress.
Include S1+S2+S3 evaluation in primary case evaluation.
Bending stress NOT included for all S1+S2+S3 calculations.

- Use local tensor values for averaged and not averaged stresses.

Table of Contents

ASME Overstressed Areas

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

ASME Overstressed Areas $X

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Table of Contents

Highest Primary Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Highest Primary Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

6 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

1%

Nozzle 1 Next to Shell

Pl SPL Primary Membrane Load Case 2

55 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

25%

Nozzle 1

Pl SPL Primary Membrane Load Case 2

64 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

30%

Table of Contents
Highest Secondary Stress Ratios
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Highest Secondary Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

6 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

1%

Nozzle 1 Next to Shell

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 4

60 461 Plot Reference:
MPa MPa 17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

13%

Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 4

72 461 Plot Reference:
MPa MPa 17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

15%

Table of Contents

Highest Fatigue Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Highest Fatigue Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

2 0.000 Life Stress Concentration Factor = 1.350
MPa 0.007 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 9.0671E10
WRC 474 99% Probability Cycles = 2.1064E10
0% WRC 474 95% Probability Cycles = 2.9244E10
BS5500 Allowed Cycles(Curve F) = 9.8786E11
Membrane-to-Bending Ratio = 0.505
Bending-to-PL+PB+Q Ratio = 0.665
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1 Next to Shell

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

41 0.000 Life Stress Concentration Factor = 1.350
MPa 0.141 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 36,909,556.
WRC 474 99% Probability Cycles = 8,574,417.
14% WRC 474 95% Probability Cycles = 11,904,510.
BS5500 Allowed Cycles(Curve F) = 3,271,420.
 Membrane-to-Bending Ratio = 7.197
Bending-to-PL+PB+Q Ratio = 0.122
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

36 0.000 Life Stress Concentration Factor = 1.000
MPa 0.126 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 20,616,780.
WRC 474 99% Probability Cycles = 4,789,460.
12% WRC 474 95% Probability Cycles = 6,649,563.
BS5500 Allowed Cycles(Curve F) = 1,868,655.
Membrane-to-Bending Ratio = 6.029
Bending-to-PL+PB+Q Ratio = 0.142
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Intensification Factors

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Stress Intensification Factors $X

Branch/Nozzle Sif Summary

Peak Primary Secondary SSI

Axial : 0.644 1.032 1.099 0.904
Inplane : 0.699 0.951 1.066 0.887
Outplane: 0.699 0.951 1.066 0.921
Torsion : 0.563 0.812 0.972 0.750
Pressure: 2.035 1.507 3.015 1.178

The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PDo/2T. B31 calculations use mean diameters and
Section VIII calculations use outside diameters. SSIs are
based on peak stress factors and correlated test results.

Pipe OD : 60.300 mm.

Pipe Thk: 6.690 mm.
Z approx: 15101.055 cu.mm.
Z exact : 13634.736 cu.mm.

(SSI = SIF^x) Axial Inpl Outpl Tors Pres

SIF/SSI Exponents: -0.071 0.140 0.140 0.362 0.578

SIF/SSI exponent based on relationship between primary and

peak stress factors from the finite element analysis.

B31.3 Branch Pressure i-factor = 5.430

Header Pressure i-factor = 4.490

The B31.3 pressure i-factors should be used with with

F/A, where F is the axial force due to pressure, and
A is the area of the pipe wall. This is equivalent to
finding the pressure stress from (ip)(PD/4T).

B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
 1.000 Outplane
1.000 Torsional
B31.1 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
1.000 Outplane
1.000 Torsional
WRC 330 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
1.500 Outplane
1.000 Torsional

Table of Contents

Allowable Loads
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Allowable Loads $X

SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 472887. 157052. 235577.
Inplane Moment (mm. N ) 5603556. 1315352. 2790282.
Outplane Moment (mm. N ) 5600045. 1314528. 2788534.
Torsional Moment (mm. N ) 6474196. 2151507. 3227260.
Pressure (MPa ) 26.39 0.34 0.34

PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 232754. 77031. 115547.
Inplane Moment (mm. N ) 3054982. 714929. 1516593.
Outplane Moment (mm. N ) 3055436. 715035. 1516818.
Torsional Moment (mm. N ) 3577314. 1183839. 1775758.
Pressure (MPa ) 26.45 0.34 0.34

NOTES:

1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.

2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.

3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.

4) Secondary allowable loads are limits for expansion

and operating piping loads.

5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.

Table of Contents

Flexibilities
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023
 Flexibilities $X

The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:

Outside Diameter = 60.300 mm.

Wall Thickness = 6.690 mm.

Axial Translational Stiffness = 8915008. N /mm.

The following stiffness(es) were not generated because

of errors in input or because the finite element model
is stiffer than the piping model.

Inplane Rotational Stiffness

Outplane Rotational Stiffness
Torsional Rotational Stiffness

Intersection Flexibility Factors for Branch/Nozzle

:

Find axial stiffness: K = 3EI/(kd)^3 N /mm.

Find bending and torsional stiffnesses: K = EI/(kd) mm. N per radian.
The EI product is 0.82629E+11 N mm.^2
The value of (d) to use is: 53.610 mm..
The resulting bending stiffness is in units of force x length per radian.

Axial Flexibility Factor (k) = 0.565

Table of Contents

3d
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
3d(Small) 3d

3d(Small) 3d
3d(Small) 3d

3d(Small) 3d
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)
 Tabular Results
Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in accordance with the rules specified in ASME
Section III and ASME Section VIII, Division 2.

Analysis Time Stamp: Wed Sep 13 01:16:37 2023.

• Model Notes
• Load Case Report
• Solution Data
• ASME Code Stress Output Plots
• Stress Results - Notes
• ASME Overstressed Areas

• Highest Primary Stress Ratios

• Highest Secondary Stress Ratios

• Highest Fatigue Stress Ratios

• Stress Intensification Factors
• Allowable Loads

• Flexibilities
• Graphical Results

Model Notes
Model Notes

Input Echo:

Description:

V 2 inch

Model Type : Flat Head

Parent Geometry
Parent Outside Diam. : 1054.100 mm.
Thickness : 98.600 mm.
Fillet Along Shell : 10.000 mm.

Parent Properties:
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015022.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
Elastic Modulus (Amb) : 201341.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)

Nozzle Geometry
Nozzle Outside Diam. : 60.300 mm.
Thickness : 6.690 mm.
Length : 200.000 mm.
Nozzle Weld Length : 10.000 mm.
Location perpendicular
to the head centerline : 200.000 mm.

Nozzle Tilt Angle : 0.000 deg.

Nozzle Properties
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015322.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
Elastic Modulus (Amb) : 201341.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)
 Design Operating Cycles : 7000.
Ambient Temperature (Deg.) : 21.10

Uniform thermal expansion produces no stress in this geometry.

Any thermal loads will come through operating forces and
moments applied through the nozzle.

Nozzle Inside Temperature : 200.00 deg.

Nozzle Outside Temperature : 200.00 deg.
Vessel Inside Temperature : 200.00 deg.
Vessel Outside Temperature : 200.00 deg.

Nozzle Pressure : 0.344 MPa

Vessel Pressure : 0.344 MPa

Operating Pressure : 0.2 MPa

The operating pressure is used for secondary and peak stress

cases. The design pressure is used for primary cases. The ratio
of the operating/design pressure = 0.494

User Defined Load Input Echo:

Loads are given at the Nozzle/Header Junction
Loads are defined in Local Coordinatesc

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 2000.0 2000.0 2000.0 525.0 425.0 425.0

FEA Model Loads:

These are the actual loads applied to the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 2000.0 2000.0 -2000.0 825.0 525.0 -25.0

Stresses ARE nodally AVERAGED.

Vessel Centerline Vector: 0.000 1.000 0.000

Nozzle Centerline Vector: 0.000 1.000 0.000
Zero Degree Orientation Vector: 1.000 0.000 0.000

Table of Contents

Load Case Report

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Load Case Report $X

Inner and outer element temperatures are the same

throughout the model. No thermal ratcheting
calculations will be performed.

THE 9 LOAD CASES ANALYZED ARE:

1 WEIGHT ONLY (Wgt Only)

Weight ONLY case run to get the stress range

between the installed and the operating states.

/-------- Loads in Case 1

Loads due to Weight

2 SUSTAINED (Wgt+Pr)

Sustained case run to satisfy local primary

membrane and bending stress limits.
 /-------- Loads in Case 2
Loads due to Weight
Pressure Case 1

3 OPERATING

Case run to compute the operating stresses used in

secondary, peak and range calculations as needed.

/-------- Loads in Case 3

Pressure Case 1
Loads from (Operating)

4 RANGE (Fatigue Calc Performed)

Case run to get the RANGE of stresses.

as described in NB-3222.2, 5.5.3.2, 5.5.5.2 or 5.5.6.1.

/-------- Combinations in Range Case 4

Plus Stress Results from CASE 3
Minus Stress Results from CASE 1

5 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 5
Loads from (Axial)

6 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 6
Loads from (Inplane)

7 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 7
Loads from (Outplane)

8 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 8
Loads from (Torsion)

9 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 9
Pressure Case 1

Table of Contents

Solution Data
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Solution Data

Maximum Solution Row Size = 456

Number of Nodes = 551
Number of Elements = 186
Number of Solution Cases = 8

Summation of Loads per Case

Case # FX FY FZ

1 2000. 2000. -2000.

2 2000. 248654. -2000.
3 0. 246654. 0.
4 0. 155372. 0.
 5 0. 0. 0.
6 0. 0. 0.
7 0. 0. 0.
8 0. 246654. 0.

Table of Contents

ASME Code Stress Output Plots

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

ASME Code Stress Output Plots $X

1) Pl < SPL (SUS,Membrane) Case 2

2) Qb < SPS (SUS,Bending) Case 2

3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2

6) Pl+Pb+Q < SPS (OPE,Inside) Case 3

7) Pl+Pb+Q < SPS (OPE,Outside) Case 3

8) Membrane < User (OPE,Membrane) Case 3

9) Bending < User (OPE,Bending) Case 3

10) S1+S2+S3 < 4S (OPE,S1+S2+S3) Case 3

11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5

12) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6

13) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

14) Pl+Pb+Q+F < Sa (SIF,Outside) Case 8

15) Pl+Pb+Q+F < Sa (SIF,Outside) Case 9

16) Pl+Pb+Q < SPS (EXP,Inside) Case 4

17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Results - Notes

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Stress Results - Notes

- Results in this analysis were generated using the finite

element solution method.

- Using 2013-2017 ASME Section VIII Division 2

- Use Polished Bar fatigue curve.

- Ratio between Operating and Design Pressure = 0.4941860

 Range cases use operating pressure. Primary cases
use design pressure.

- Assume free end displacements of attached pipe

(e.g. thermal loads) are secondary loads.

- Use Equivalent Stress (Von Mises).

- TRIAXIAL Stress Guidelines:

Include S1+S2+S3 evaluation for operating stress.
Include S1+S2+S3 evaluation in primary case evaluation.
Bending stress NOT included for all S1+S2+S3 calculations.

- Use local tensor values for averaged and not averaged stresses.

Table of Contents

ASME Overstressed Areas

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

ASME Overstressed Areas $X

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Table of Contents

Highest Primary Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Highest Primary Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

6 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

1%

Nozzle 1 Next to Shell

Pl SPL Primary Membrane Load Case 2

55 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

25%

Nozzle 1

Pl SPL Primary Membrane Load Case 2

64 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

30%

Table of Contents
Highest Secondary Stress Ratios
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Highest Secondary Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

6 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

1%

Nozzle 1 Next to Shell

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 4

60 461 Plot Reference:
MPa MPa 17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

13%

Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 4

72 461 Plot Reference:
MPa MPa 17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

15%

Table of Contents

Highest Fatigue Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Highest Fatigue Stress Ratios $X

Shell Next to Nozzle 1

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

2 0.000 Life Stress Concentration Factor = 1.350
MPa 0.007 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 9.0671E10
WRC 474 99% Probability Cycles = 2.1064E10
0% WRC 474 95% Probability Cycles = 2.9244E10
BS5500 Allowed Cycles(Curve F) = 9.8786E11
Membrane-to-Bending Ratio = 0.505
Bending-to-PL+PB+Q Ratio = 0.665
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1 Next to Shell

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

41 0.000 Life Stress Concentration Factor = 1.350
MPa 0.141 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 36,909,556.
WRC 474 99% Probability Cycles = 8,574,417.
14% WRC 474 95% Probability Cycles = 11,904,510.
BS5500 Allowed Cycles(Curve F) = 3,271,420.
 Membrane-to-Bending Ratio = 7.197
Bending-to-PL+PB+Q Ratio = 0.122
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

36 0.000 Life Stress Concentration Factor = 1.000
MPa 0.126 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 20,616,780.
WRC 474 99% Probability Cycles = 4,789,460.
12% WRC 474 95% Probability Cycles = 6,649,563.
BS5500 Allowed Cycles(Curve F) = 1,868,655.
Membrane-to-Bending Ratio = 6.029
Bending-to-PL+PB+Q Ratio = 0.142
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Intensification Factors

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Stress Intensification Factors $X

Branch/Nozzle Sif Summary

Peak Primary Secondary SSI

Axial : 0.644 1.032 1.099 0.904
Inplane : 0.699 0.951 1.066 0.887
Outplane: 0.699 0.951 1.066 0.921
Torsion : 0.563 0.812 0.972 0.750
Pressure: 2.035 1.507 3.015 1.178

The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PDo/2T. B31 calculations use mean diameters and
Section VIII calculations use outside diameters. SSIs are
based on peak stress factors and correlated test results.

Pipe OD : 60.300 mm.

Pipe Thk: 6.690 mm.
Z approx: 15101.055 cu.mm.
Z exact : 13634.736 cu.mm.

(SSI = SIF^x) Axial Inpl Outpl Tors Pres

SIF/SSI Exponents: -0.071 0.140 0.140 0.362 0.578

SIF/SSI exponent based on relationship between primary and

peak stress factors from the finite element analysis.

B31.3 Branch Pressure i-factor = 5.430

Header Pressure i-factor = 4.490

The B31.3 pressure i-factors should be used with with

F/A, where F is the axial force due to pressure, and
A is the area of the pipe wall. This is equivalent to
finding the pressure stress from (ip)(PD/4T).

B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
 1.000 Outplane
1.000 Torsional
B31.1 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
1.000 Outplane
1.000 Torsional
WRC 330 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
1.500 Outplane
1.000 Torsional

Table of Contents

Allowable Loads
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Allowable Loads $X

SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 472887. 157052. 235577.
Inplane Moment (mm. N ) 5603556. 1315352. 2790282.
Outplane Moment (mm. N ) 5600045. 1314528. 2788534.
Torsional Moment (mm. N ) 6474196. 2151507. 3227260.
Pressure (MPa ) 26.39 0.34 0.34

PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 232754. 77031. 115547.
Inplane Moment (mm. N ) 3054982. 714929. 1516593.
Outplane Moment (mm. N ) 3055436. 715035. 1516818.
Torsional Moment (mm. N ) 3577314. 1183839. 1775758.
Pressure (MPa ) 26.45 0.34 0.34

NOTES:

1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.

2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.

3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.

4) Secondary allowable loads are limits for expansion

and operating piping loads.

5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.

Table of Contents

Flexibilities
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023
 Flexibilities $X

The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:

Outside Diameter = 60.300 mm.

Wall Thickness = 6.690 mm.

Axial Translational Stiffness = 8915008. N /mm.

The following stiffness(es) were not generated because

of errors in input or because the finite element model
is stiffer than the piping model.

Inplane Rotational Stiffness

Outplane Rotational Stiffness
Torsional Rotational Stiffness

Intersection Flexibility Factors for Branch/Nozzle

:

Find axial stiffness: K = 3EI/(kd)^3 N /mm.

Find bending and torsional stiffnesses: K = EI/(kd) mm. N per radian.
The EI product is 0.82629E+11 N mm.^2
The value of (d) to use is: 53.610 mm..
The resulting bending stiffness is in units of force x length per radian.

Axial Flexibility Factor (k) = 0.565

Table of Contents

3d
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
3d(Small) 3d

3d(Small) 3d
3d(Small) 3d

3d(Small) 3d
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)
 Tabular Results
Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in accordance with the rules specified in ASME
Section III and ASME Section VIII, Division 2.

Analysis Time Stamp: Wed Sep 13 01:16:37 2023.

• Model Notes
• Load Case Report
• Solution Data
• ASME Code Stress Output Plots
• Stress Results - Notes
• ASME Overstressed Areas

• Highest Primary Stress Ratios

• Highest Secondary Stress Ratios

• Highest Fatigue Stress Ratios

• Stress Intensification Factors
• Allowable Loads

• Flexibilities
• Graphical Results

Model Notes
Model Notes

Input Echo:

Description:

Z1 2 inch

Model Type : Flat Head

Parent Geometry
Parent Outside Diam. : 1054.100 mm.
Thickness : 98.600 mm.
Fillet Along Shell : 10.000 mm.

Parent Properties:
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015022.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
Elastic Modulus (Amb) : 201341.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)

Nozzle Geometry
Nozzle Outside Diam. : 60.300 mm.
Thickness : 6.690 mm.
Length : 200.000 mm.
Nozzle Weld Length : 10.000 mm.
Location perpendicular
to the head centerline : 200.000 mm.

Nozzle Tilt Angle : 0.000 deg.

Nozzle Properties
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015322.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
Elastic Modulus (Amb) : 201341.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)
 Design Operating Cycles : 7000.
Ambient Temperature (Deg.) : 21.10

Uniform thermal expansion produces no stress in this geometry.

Any thermal loads will come through operating forces and
moments applied through the nozzle.

Nozzle Inside Temperature : 200.00 deg.

Nozzle Outside Temperature : 200.00 deg.
Vessel Inside Temperature : 200.00 deg.
Vessel Outside Temperature : 200.00 deg.

Nozzle Pressure : 0.344 MPa

Vessel Pressure : 0.344 MPa

Operating Pressure : 0.2 MPa

The operating pressure is used for secondary and peak stress

cases. The design pressure is used for primary cases. The ratio
of the operating/design pressure = 0.494

User Defined Load Input Echo:

Loads are given at the Nozzle/Header Junction
Loads are defined in Local Coordinatesc

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 2000.0 2000.0 2000.0 525.0 425.0 425.0

FEA Model Loads:

These are the actual loads applied to the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 2000.0 2000.0 -2000.0 825.0 525.0 -25.0

Stresses ARE nodally AVERAGED.

Vessel Centerline Vector: 0.000 1.000 0.000

Nozzle Centerline Vector: 0.000 1.000 0.000
Zero Degree Orientation Vector: 1.000 0.000 0.000

Table of Contents

Load Case Report

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Load Case Report $X

Inner and outer element temperatures are the same

throughout the model. No thermal ratcheting
calculations will be performed.

THE 9 LOAD CASES ANALYZED ARE:

1 WEIGHT ONLY (Wgt Only)

Weight ONLY case run to get the stress range

between the installed and the operating states.

/-------- Loads in Case 1

Loads due to Weight

2 SUSTAINED (Wgt+Pr)

Sustained case run to satisfy local primary

membrane and bending stress limits.
 /-------- Loads in Case 2
Loads due to Weight
Pressure Case 1

3 OPERATING

Case run to compute the operating stresses used in

secondary, peak and range calculations as needed.

/-------- Loads in Case 3

Pressure Case 1
Loads from (Operating)

4 RANGE (Fatigue Calc Performed)

Case run to get the RANGE of stresses.

as described in NB-3222.2, 5.5.3.2, 5.5.5.2 or 5.5.6.1.

/-------- Combinations in Range Case 4

Plus Stress Results from CASE 3
Minus Stress Results from CASE 1

5 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 5
Loads from (Axial)

6 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 6
Loads from (Inplane)

7 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 7
Loads from (Outplane)

8 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 8
Loads from (Torsion)

9 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 9
Pressure Case 1

Table of Contents

Solution Data
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Solution Data

Maximum Solution Row Size = 456

Number of Nodes = 551
Number of Elements = 186
Number of Solution Cases = 8

Summation of Loads per Case

Case # FX FY FZ

1 2000. 2000. -2000.

2 2000. 248654. -2000.
3 0. 246654. 0.
4 0. 155372. 0.
 5 0. 0. 0.
6 0. 0. 0.
7 0. 0. 0.
8 0. 246654. 0.

Table of Contents

ASME Code Stress Output Plots

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

ASME Code Stress Output Plots $X

1) Pl < SPL (SUS,Membrane) Case 2

2) Qb < SPS (SUS,Bending) Case 2

3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2

6) Pl+Pb+Q < SPS (OPE,Inside) Case 3

7) Pl+Pb+Q < SPS (OPE,Outside) Case 3

8) Membrane < User (OPE,Membrane) Case 3

9) Bending < User (OPE,Bending) Case 3

10) S1+S2+S3 < 4S (OPE,S1+S2+S3) Case 3

11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5

12) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6

13) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

14) Pl+Pb+Q+F < Sa (SIF,Outside) Case 8

15) Pl+Pb+Q+F < Sa (SIF,Outside) Case 9

16) Pl+Pb+Q < SPS (EXP,Inside) Case 4

17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Results - Notes

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:16am SEP 13,2023

Stress Results - Notes

- Results in this analysis were generated using the finite

element solution method.

- Using 2013-2017 ASME Section VIII Division 2

- Use Polished Bar fatigue curve.

- Ratio between Operating and Design Pressure = 0.4941860

 Range cases use operating pressure. Primary cases
use design pressure.

- Assume free end displacements of attached pipe

(e.g. thermal loads) are secondary loads.

- Use Equivalent Stress (Von Mises).

- TRIAXIAL Stress Guidelines:

Include S1+S2+S3 evaluation for operating stress.
Include S1+S2+S3 evaluation in primary case evaluation.
Bending stress NOT included for all S1+S2+S3 calculations.

- Use local tensor values for averaged and not averaged stresses.

Table of Contents

ASME Overstressed Areas

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ASME Overstressed Areas $X

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Table of Contents

Highest Primary Stress Ratios

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Shell Next to Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

6 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

1%

Nozzle 1 Next to Shell

Pl SPL Primary Membrane Load Case 2

55 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

25%

Nozzle 1

Pl SPL Primary Membrane Load Case 2

64 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

30%

Table of Contents
Highest Secondary Stress Ratios
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Shell Next to Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

6 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

1%

Nozzle 1 Next to Shell

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 4

60 461 Plot Reference:
MPa MPa 17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

13%

Nozzle 1

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 4

72 461 Plot Reference:
MPa MPa 17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

15%

Table of Contents

Highest Fatigue Stress Ratios

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Shell Next to Nozzle 1

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

2 0.000 Life Stress Concentration Factor = 1.350
MPa 0.007 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 9.0671E10
WRC 474 99% Probability Cycles = 2.1064E10
0% WRC 474 95% Probability Cycles = 2.9244E10
BS5500 Allowed Cycles(Curve F) = 9.8786E11
Membrane-to-Bending Ratio = 0.505
Bending-to-PL+PB+Q Ratio = 0.665
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1 Next to Shell

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

41 0.000 Life Stress Concentration Factor = 1.350
MPa 0.141 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 36,909,556.
WRC 474 99% Probability Cycles = 8,574,417.
14% WRC 474 95% Probability Cycles = 11,904,510.
BS5500 Allowed Cycles(Curve F) = 3,271,420.
 Membrane-to-Bending Ratio = 7.197
Bending-to-PL+PB+Q Ratio = 0.122
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Nozzle 1

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

36 0.000 Life Stress Concentration Factor = 1.000
MPa 0.126 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 20,616,780.
WRC 474 99% Probability Cycles = 4,789,460.
12% WRC 474 95% Probability Cycles = 6,649,563.
BS5500 Allowed Cycles(Curve F) = 1,868,655.
Membrane-to-Bending Ratio = 6.029
Bending-to-PL+PB+Q Ratio = 0.142
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Intensification Factors

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Branch/Nozzle Sif Summary

Peak Primary Secondary SSI

Axial : 0.644 1.032 1.099 0.904
Inplane : 0.699 0.951 1.066 0.887
Outplane: 0.699 0.951 1.066 0.921
Torsion : 0.563 0.812 0.972 0.750
Pressure: 2.035 1.507 3.015 1.178

The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PDo/2T. B31 calculations use mean diameters and
Section VIII calculations use outside diameters. SSIs are
based on peak stress factors and correlated test results.

Pipe OD : 60.300 mm.

Pipe Thk: 6.690 mm.
Z approx: 15101.055 cu.mm.
Z exact : 13634.736 cu.mm.

(SSI = SIF^x) Axial Inpl Outpl Tors Pres

SIF/SSI Exponents: -0.071 0.140 0.140 0.362 0.578

SIF/SSI exponent based on relationship between primary and

peak stress factors from the finite element analysis.

B31.3 Branch Pressure i-factor = 5.430

Header Pressure i-factor = 4.490

The B31.3 pressure i-factors should be used with with

F/A, where F is the axial force due to pressure, and
A is the area of the pipe wall. This is equivalent to
finding the pressure stress from (ip)(PD/4T).

B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
 1.000 Outplane
1.000 Torsional
B31.1 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
1.000 Outplane
1.000 Torsional
WRC 330 (Branch)
Peak Stress Sif .... 0.000 Axial
1.000 Inplane
1.500 Outplane
1.000 Torsional

Table of Contents

Allowable Loads
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Allowable Loads $X

SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 472887. 157052. 235577.
Inplane Moment (mm. N ) 5603556. 1315352. 2790282.
Outplane Moment (mm. N ) 5600045. 1314528. 2788534.
Torsional Moment (mm. N ) 6474196. 2151507. 3227260.
Pressure (MPa ) 26.39 0.34 0.34

PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 232754. 77031. 115547.
Inplane Moment (mm. N ) 3054982. 714929. 1516593.
Outplane Moment (mm. N ) 3055436. 715035. 1516818.
Torsional Moment (mm. N ) 3577314. 1183839. 1775758.
Pressure (MPa ) 26.45 0.34 0.34

NOTES:

1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.

2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.

3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.

4) Secondary allowable loads are limits for expansion

and operating piping loads.

5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.

Table of Contents

Flexibilities
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 Flexibilities $X

The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:

Outside Diameter = 60.300 mm.

Wall Thickness = 6.690 mm.

Axial Translational Stiffness = 8915008. N /mm.

The following stiffness(es) were not generated because

of errors in input or because the finite element model
is stiffer than the piping model.

Inplane Rotational Stiffness

Outplane Rotational Stiffness
Torsional Rotational Stiffness

Intersection Flexibility Factors for Branch/Nozzle

:

Find axial stiffness: K = 3EI/(kd)^3 N /mm.

Find bending and torsional stiffnesses: K = EI/(kd) mm. N per radian.
The EI product is 0.82629E+11 N mm.^2
The value of (d) to use is: 53.610 mm..
The resulting bending stiffness is in units of force x length per radian.

Axial Flexibility Factor (k) = 0.565

Table of Contents

3d
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
3d(Small) 3d

3d(Small) 3d
3d(Small) 3d

3d(Small) 3d
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)
 Tabular Results
Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in accordance with the rules specified in ASME
Section III and ASME Section VIII, Division 2.

Analysis Time Stamp: Wed Sep 13 01:27:59 2023.

• Model Notes
• Load Case Report
• Solution Data
• ASME Code Stress Output Plots
• Stress Results - Notes
• ASME Overstressed Areas

• Highest Primary Stress Ratios

• Highest Secondary Stress Ratios

• Highest Fatigue Stress Ratios

• Stress Intensification Factors
• Allowable Loads

• Flexibilities
• Graphical Results

Model Notes
Model Notes

Input Echo:

Description:

Z2 24 inch

Model Type : Cylindrical Shell

Parent Geometry
Parent Outside Diam. : 2686.000 mm.
Thickness : 15.000 mm.
Fillet Along Shell : 10.000 mm.

Parent Properties:
Cold Allowable : 117.9 MPa
Hot Allowable : 117.9 MPa
Material DB # 1008622.
Ultimate Tensile (Amb) : 413.7 MPa
Yield Strength (Amb) : 220.6 MPa
Yield Strength (Hot) : 188.9 MPa
Elastic Modulus (Amb) : 202720.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)

Nozzle Geometry
Nozzle Reinforced OD : 759.500 mm.
Reinforced Thickness : 87.000 mm.
Reinforced Length : 60.000 mm.
Transition Length : 72.000 mm.
Neck OD : 609.600 mm.
Neck Thickness : 12.260 mm.
Neck Length : 100.000 mm.
Nozzle Weld Length : 10.000 mm.
Nozzle Tilt Angle : 0.000 deg.
Distance from Top : 0.000 mm.
Distance from Bottom : 0.000 mm.

Nozzle Properties
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015322.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
Elastic Modulus (Amb) : 201341.0 MPa
Poissons Ratio : 0.300
 Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)

Design Operating Cycles : 7000.

Ambient Temperature (Deg.) : 21.10

Uniform thermal expansion produces no stress in this geometry.

Any thermal loads will come through operating forces and
moments applied through the nozzle.

Nozzle Inside Temperature : 200.00 deg.

Nozzle Outside Temperature : 200.00 deg.
Vessel Inside Temperature : 200.00 deg.
Vessel Outside Temperature : 200.00 deg.

Nozzle Pressure : 0.344 MPa

Vessel Pressure : 0.344 MPa

Operating Pressure : 0.2 MPa

The operating pressure is used for secondary and peak stress

cases. The design pressure is used for primary cases. The ratio
of the operating/design pressure = 0.494

User Defined Load Input Echo:

Loads are given at the Nozzle/Header Junction
Loads are defined in Local Coordinatesc

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 20000.0 0.0 0.0 10000.0 0.0 0.0

FEA Model Loads:

These are the actual loads applied to the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 20000.0 0.0 0.0 10000.0 0.0 0.0

The "top" or "positive" end of this model is "free" in

the axial and translational directions.

Stresses ARE nodally AVERAGED.

The cylinder length or nozzle/branch location was adjusted

so that a better mesh could be generated at each end of the
cylinder. The nozzle is now located 2658.25 mm.
down the length of the cylinder and the total cylinder length
is 5316.50 mm.

Vessel Centerline Vector : 0.000 1.000 0.000

Nozzle Orientation Vector : 1.000 0.000 0.000

Table of Contents

Load Case Report

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Load Case Report $X

Inner and outer element temperatures are the same

throughout the model. No thermal ratcheting
calculations will be performed.

THE 9 LOAD CASES ANALYZED ARE:

1 WEIGHT ONLY (Wgt Only)

 Weight ONLY case run to get the stress range
between the installed and the operating states.

/-------- Loads in Case 1

Loads due to Weight

2 SUSTAINED (Wgt+Pr)

Sustained case run to satisfy local primary

membrane and bending stress limits.

/-------- Loads in Case 2

Loads due to Weight
Pressure Case 1

3 OPERATING

Case run to compute the operating stresses used in

secondary, peak and range calculations as needed.

/-------- Loads in Case 3

Pressure Case 1
Loads from (Operating)

4 RANGE (Fatigue Calc Performed)

Case run to get the RANGE of stresses.

as described in NB-3222.2, 5.5.3.2, 5.5.5.2 or 5.5.6.1.

/-------- Combinations in Range Case 4

Plus Stress Results from CASE 3
Minus Stress Results from CASE 1

5 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 5
Loads from (Axial)

6 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 6
Loads from (Inplane)

7 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 7
Loads from (Outplane)

8 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 8
Loads from (Torsion)

9 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 9
Pressure Case 1

Table of Contents

Solution Data
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Solution Data

Maximum Solution Row Size = 1044

Number of Nodes = 2208
Number of Elements = 728
Number of Solution Cases = 8

Summation of Loads per Case

Case # FX FY FZ

1 20000. 0. 0.
2 16084. 1927443. 0.
3 -3916. 1927443. 0.
4 3172588. 0. 0.
5 0. 9. 0.
6 0. 0. -7.
7 0. 0. 0.
8 -3916. 1927443. 0.

Table of Contents

ASME Code Stress Output Plots

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ASME Code Stress Output Plots $X

1) Pl < SPL (SUS,Membrane) Case 2

2) Qb < SPS (SUS,Bending) Case 2

3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2

6) Pl+Pb+Q < SPS (OPE,Inside) Case 3

7) Pl+Pb+Q < SPS (OPE,Outside) Case 3

8) Membrane < User (OPE,Membrane) Case 3

9) Bending < User (OPE,Bending) Case 3

10) S1+S2+S3 < 4S (OPE,S1+S2+S3) Case 3

11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5

12) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6

13) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

14) Pl+Pb+Q+F < Sa (SIF,Outside) Case 8

15) Pl+Pb+Q+F < Sa (SIF,Outside) Case 9

16) Pl+Pb+Q < SPS (EXP,Inside) Case 4

17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Results - Notes

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Stress Results - Notes

- Results in this analysis were generated using the finite

element solution method.

- Using 2013-2017 ASME Section VIII Division 2

- Use Polished Bar fatigue curve.

- Ratio between Operating and Design Pressure = 0.4941860

Range cases use operating pressure. Primary cases
use design pressure.

- Assume free end displacements of attached pipe

(e.g. thermal loads) are secondary loads.

- Use Equivalent Stress (Von Mises).

- TRIAXIAL Stress Guidelines:

Include S1+S2+S3 evaluation for operating stress.
Include S1+S2+S3 evaluation in primary case evaluation.
Bending stress NOT included for all S1+S2+S3 calculations.

- Use local tensor values for averaged and not averaged stresses.

Table of Contents

ASME Overstressed Areas

FEPipe Version 14.0 Jobname: NOZZLE $P
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ASME Overstressed Areas $X

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Table of Contents

Highest Primary Stress Ratios

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Highest Primary Stress Ratios $X

Header Next to Nozzle Weld

Pl SPL Primary Membrane Load Case 2

37 189 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

19%

Branch Next to Header Weld

Pl SPL Primary Membrane Load Case 2

20 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

9%

Branch Transition

Pl SPL Primary Membrane Load Case 2

 18 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

8%

Header away from Junction

Pl SPL Primary Membrane Load Case 2

32 189 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

16%

Table of Contents

Highest Secondary Stress Ratios

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Header Next to Nozzle Weld

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

52 410 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

12%

Branch Next to Header Weld

Pl+Pb+Q SPS Primary+Secondary (Inner) Load Case 2

28 461 Plot Reference:
MPa MPa 3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

6%

Branch Transition

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

29 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

6%

Header away from Junction

Pl+Pb+Q SPS Primary+Secondary (Inner) Load Case 2

37 410 Plot Reference:
MPa MPa 3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

9%

Table of Contents

Highest Fatigue Stress Ratios

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Highest Fatigue Stress Ratios $X

Header Next to Nozzle Weld

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Inner) Load Case 4
25 0.000 Life Stress Concentration Factor = 1.350
MPa 0.087 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 294.8
289.9 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 1.1211E8
WRC 474 99% Probability Cycles = 26,044,442.
8% WRC 474 95% Probability Cycles = 36,159,428.
BS5500 Allowed Cycles(Curve F) = 16,285,016.
Membrane-to-Bending Ratio = 0.304
Bending-to-PL+PB+Q Ratio = 0.767
Plot Reference:
18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

Branch Next to Header Weld

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Inner) Load Case 4

9 0.000 Life Stress Concentration Factor = 1.350
MPa 0.031 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 7.3548E8
WRC 474 99% Probability Cycles = 1.7086E8
3% WRC 474 95% Probability Cycles = 2.3722E8
BS5500 Allowed Cycles(Curve F) = 5.6961E8
Membrane-to-Bending Ratio = 2.086
Bending-to-PL+PB+Q Ratio = 0.324
Plot Reference:
18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

Branch Transition

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

8 0.000 Life Stress Concentration Factor = 1.000
MPa 0.029 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 1.5022E9
WRC 474 99% Probability Cycles = 3.4897E8
2% WRC 474 95% Probability Cycles = 4.8450E8
BS5500 Allowed Cycles(Curve F) = 1.0414E9
Membrane-to-Bending Ratio = 0.740
Bending-to-PL+PB+Q Ratio = 0.575
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Header away from Junction

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Inner) Load Case 4

12 0.000 Life Stress Concentration Factor = 1.000
MPa 0.042 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 294.8
289.9 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 3.8117E8
WRC 474 99% Probability Cycles = 88,550,192.
4% WRC 474 95% Probability Cycles = 1.2294E8
BS5500 Allowed Cycles(Curve F) = 1.3467E8
Membrane-to-Bending Ratio = 0.968
Bending-to-PL+PB+Q Ratio = 0.508
Plot Reference:
18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

Table of Contents

Stress Intensification Factors

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:27am SEP 13,2023
Stress Intensification Factors $X

Branch/Nozzle Sif Summary

Peak Primary Secondary SSI

Axial : 20.355 15.078 30.156 2.000
Inplane : 4.485 3.322 6.644 1.648
Outplane: 14.888 11.028 22.057 1.861
Torsion : 0.564 0.915 0.993 0.751
Pressure: 0.866 1.173 1.283 0.967

The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PDo/2T. B31 calculations use mean diameters and
Section VIII calculations use outside diameters. SSIs are
based on peak stress factors and correlated test results.

Pipe OD : 609.600 mm.

Pipe Thk: 12.260 mm.
Z approx: 3435762.750 cu.mm.
Z exact : 3368082.500 cu.mm.

(SSI = SIF^x) Axial Inpl Outpl Tors Pres

SIF/SSI Exponents: 0.900 0.800 0.889 0.156 -1.106

SIF/SSI exponent based on relationship between primary and

peak stress factors from the finite element analysis.

B31.3 Branch Pressure i-factor = 6.365

Header Pressure i-factor = 1.742

The B31.3 pressure i-factors should be used with with

F/A, where F is the axial force due to pressure, and
A is the area of the pipe wall. This is equivalent to
finding the pressure stress from (ip)(PD/4T).

B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
11.205 Inplane
14.667 Outplane
1.000 Torsional
B31.1 (Branch)
Peak Stress Sif .... 0.000 Axial
11.328 Inplane
11.328 Outplane
11.328 Torsional
WRC 330 (Branch)
Peak Stress Sif .... 0.000 Axial
7.646 Inplane
7.646 Outplane
1.710 Torsional

Table of Contents

Allowable Loads
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:27am SEP 13,2023

Allowable Loads $X

SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 312425. 94094. 141140.
Inplane Moment (mm. N ) 207592816. 44209060. 93781576.
Outplane Moment (mm. N ) 62531016. 13316633. 28248844.
Torsional Moment (mm. N ) 1565086208. 489279968. 733919936.
 Pressure (MPa ) 3.57 0.34 0.34

PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 288240. 77710. 116565.
Inplane Moment (mm. N ) 191522752. 36511320. 77452200.
Outplane Moment (mm. N ) 57690396. 10997923. 23330116.
Torsional Moment (mm. N ) 784842240. 220666768. 331000160.
Pressure (MPa ) 1.80 0.34 0.34

NOTES:

1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.

2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.

3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.

4) Secondary allowable loads are limits for expansion

and operating piping loads.

5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.

Table of Contents

Flexibilities
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:27am SEP 13,2023

Flexibilities $X

The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:

Outside Diameter = 609.600 mm.

Wall Thickness = 12.260 mm.

Axial Translational Stiffness = 106312. N /mm.

Inplane Rotational Stiffness = 746159936. mm. N /deg
Outplane Rotational Stiffness = 117146112. mm. N /deg
Torsional Rotational Stiffness = 64664907776. mm. N /deg

Intersection Flexibility Factors for Branch/Nozzle

:

Find axial stiffness: K = 3EI/(kd)^3 N /mm.

Find bending and torsional stiffnesses: K = EI/(kd) mm. N per radian.
The EI product is 0.20635E+15 N mm.^2
The value of (d) to use is: 597.340 mm..
The resulting bending stiffness is in units of force x length per radian.

Axial Flexibility Factor (k) = 3.012

Inplane Flexibility Factor (k) = 8.080
Outplane Flexibility Factor (k) = 51.466
Torsional Flexibility Factor (k) = 0.093
 Table of Contents

3d

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d
3d(Small) 3d

3d(Small) 3d
 3d(Small) 3d

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 Tabular Results
Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in accordance with the rules specified in ASME
Section III and ASME Section VIII, Division 2.

Analysis Time Stamp: Wed Sep 13 01:27:59 2023.

• Model Notes
• Load Case Report
• Solution Data
• ASME Code Stress Output Plots
• Stress Results - Notes
• ASME Overstressed Areas

• Highest Primary Stress Ratios

• Highest Secondary Stress Ratios

• Highest Fatigue Stress Ratios

• Stress Intensification Factors
• Allowable Loads

• Flexibilities
• Graphical Results

Model Notes
Model Notes

Input Echo:

Description:

Z7 24 inch

Model Type : Cylindrical Shell

Parent Geometry
Parent Outside Diam. : 2686.000 mm.
Thickness : 15.000 mm.
Fillet Along Shell : 10.000 mm.

Parent Properties:
Cold Allowable : 117.9 MPa
Hot Allowable : 117.9 MPa
Material DB # 1008622.
Ultimate Tensile (Amb) : 413.7 MPa
Yield Strength (Amb) : 220.6 MPa
Yield Strength (Hot) : 188.9 MPa
Elastic Modulus (Amb) : 202720.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)

Nozzle Geometry
Nozzle Reinforced OD : 759.500 mm.
Reinforced Thickness : 87.000 mm.
Reinforced Length : 60.000 mm.
Transition Length : 72.000 mm.
Neck OD : 609.600 mm.
Neck Thickness : 12.260 mm.
Neck Length : 100.000 mm.
Nozzle Weld Length : 10.000 mm.
Nozzle Tilt Angle : 0.000 deg.
Distance from Top : 0.000 mm.
Distance from Bottom : 0.000 mm.

Nozzle Properties
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1015322.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 213.1 MPa
Elastic Modulus (Amb) : 201341.0 MPa
Poissons Ratio : 0.300
 Expansion Coefficient : 0.1275E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)

Design Operating Cycles : 7000.

Ambient Temperature (Deg.) : 21.10

Uniform thermal expansion produces no stress in this geometry.

Any thermal loads will come through operating forces and
moments applied through the nozzle.

Nozzle Inside Temperature : 200.00 deg.

Nozzle Outside Temperature : 200.00 deg.
Vessel Inside Temperature : 200.00 deg.
Vessel Outside Temperature : 200.00 deg.

Nozzle Pressure : 0.344 MPa

Vessel Pressure : 0.344 MPa

Operating Pressure : 0.2 MPa

The operating pressure is used for secondary and peak stress

cases. The design pressure is used for primary cases. The ratio
of the operating/design pressure = 0.494

User Defined Load Input Echo:

Loads are given at the Nozzle/Header Junction
Loads are defined in Local Coordinatesc

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 20000.0 0.0 0.0 10000.0 0.0 0.0

FEA Model Loads:

These are the actual loads applied to the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 20000.0 0.0 0.0 10000.0 0.0 0.0

The "top" or "positive" end of this model is "free" in

the axial and translational directions.

Stresses ARE nodally AVERAGED.

The cylinder length or nozzle/branch location was adjusted

so that a better mesh could be generated at each end of the
cylinder. The nozzle is now located 2658.25 mm.
down the length of the cylinder and the total cylinder length
is 5316.50 mm.

Vessel Centerline Vector : 0.000 1.000 0.000

Nozzle Orientation Vector : 1.000 0.000 0.000

Table of Contents

Load Case Report

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:27am SEP 13,2023

Load Case Report $X

Inner and outer element temperatures are the same

throughout the model. No thermal ratcheting
calculations will be performed.

THE 9 LOAD CASES ANALYZED ARE:

1 WEIGHT ONLY (Wgt Only)

 Weight ONLY case run to get the stress range
between the installed and the operating states.

/-------- Loads in Case 1

Loads due to Weight

2 SUSTAINED (Wgt+Pr)

Sustained case run to satisfy local primary

membrane and bending stress limits.

/-------- Loads in Case 2

Loads due to Weight
Pressure Case 1

3 OPERATING

Case run to compute the operating stresses used in

secondary, peak and range calculations as needed.

/-------- Loads in Case 3

Pressure Case 1
Loads from (Operating)

4 RANGE (Fatigue Calc Performed)

Case run to get the RANGE of stresses.

as described in NB-3222.2, 5.5.3.2, 5.5.5.2 or 5.5.6.1.

/-------- Combinations in Range Case 4

Plus Stress Results from CASE 3
Minus Stress Results from CASE 1

5 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 5
Loads from (Axial)

6 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 6
Loads from (Inplane)

7 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 7
Loads from (Outplane)

8 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 8
Loads from (Torsion)

9 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

/-------- Loads in Case 9
Pressure Case 1

Table of Contents

Solution Data
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:27am SEP 13,2023

Solution Data

Maximum Solution Row Size = 1044

Number of Nodes = 2208
Number of Elements = 728
Number of Solution Cases = 8

Summation of Loads per Case

Case # FX FY FZ

1 20000. 0. 0.
2 16084. 1927443. 0.
3 -3916. 1927443. 0.
4 3172588. 0. 0.
5 0. 9. 0.
6 0. 0. -7.
7 0. 0. 0.
8 -3916. 1927443. 0.

Table of Contents

ASME Code Stress Output Plots

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:27am SEP 13,2023

ASME Code Stress Output Plots $X

1) Pl < SPL (SUS,Membrane) Case 2

2) Qb < SPS (SUS,Bending) Case 2

3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2

6) Pl+Pb+Q < SPS (OPE,Inside) Case 3

7) Pl+Pb+Q < SPS (OPE,Outside) Case 3

8) Membrane < User (OPE,Membrane) Case 3

9) Bending < User (OPE,Bending) Case 3

10) S1+S2+S3 < 4S (OPE,S1+S2+S3) Case 3

11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5

12) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6

13) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

14) Pl+Pb+Q+F < Sa (SIF,Outside) Case 8

15) Pl+Pb+Q+F < Sa (SIF,Outside) Case 9

16) Pl+Pb+Q < SPS (EXP,Inside) Case 4

17) Pl+Pb+Q < SPS (EXP,Outside) Case 4

18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Table of Contents

Stress Results - Notes

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:27am SEP 13,2023
Stress Results - Notes

- Results in this analysis were generated using the finite

element solution method.

- Using 2013-2017 ASME Section VIII Division 2

- Use Polished Bar fatigue curve.

- Ratio between Operating and Design Pressure = 0.4941860

Range cases use operating pressure. Primary cases
use design pressure.

- Assume free end displacements of attached pipe

(e.g. thermal loads) are secondary loads.

- Use Equivalent Stress (Von Mises).

- TRIAXIAL Stress Guidelines:

Include S1+S2+S3 evaluation for operating stress.
Include S1+S2+S3 evaluation in primary case evaluation.
Bending stress NOT included for all S1+S2+S3 calculations.

- Use local tensor values for averaged and not averaged stresses.

Table of Contents

ASME Overstressed Areas

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:27am SEP 13,2023

ASME Overstressed Areas $X

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Table of Contents

Highest Primary Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:27am SEP 13,2023

Highest Primary Stress Ratios $X

Header Next to Nozzle Weld

Pl SPL Primary Membrane Load Case 2

37 189 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

19%

Branch Next to Header Weld

Pl SPL Primary Membrane Load Case 2

20 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

9%

Branch Transition

Pl SPL Primary Membrane Load Case 2

 18 213 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

8%

Header away from Junction

Pl SPL Primary Membrane Load Case 2

32 189 Plot Reference:
MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2

16%

Table of Contents

Highest Secondary Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:27am SEP 13,2023

Highest Secondary Stress Ratios $X

Header Next to Nozzle Weld

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

52 410 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

12%

Branch Next to Header Weld

Pl+Pb+Q SPS Primary+Secondary (Inner) Load Case 2

28 461 Plot Reference:
MPa MPa 3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

6%

Branch Transition

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 2

29 461 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

6%

Header away from Junction

Pl+Pb+Q SPS Primary+Secondary (Inner) Load Case 2

37 410 Plot Reference:
MPa MPa 3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

9%

Table of Contents

Highest Fatigue Stress Ratios

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:27am SEP 13,2023

Highest Fatigue Stress Ratios $X

Header Next to Nozzle Weld

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Inner) Load Case 4
25 0.000 Life Stress Concentration Factor = 1.350
MPa 0.087 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 294.8
289.9 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 1.1211E8
WRC 474 99% Probability Cycles = 26,044,442.
8% WRC 474 95% Probability Cycles = 36,159,428.
BS5500 Allowed Cycles(Curve F) = 16,285,016.
Membrane-to-Bending Ratio = 0.304
Bending-to-PL+PB+Q Ratio = 0.767
Plot Reference:
18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

Branch Next to Header Weld

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Inner) Load Case 4

9 0.000 Life Stress Concentration Factor = 1.350
MPa 0.031 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 7.3548E8
WRC 474 99% Probability Cycles = 1.7086E8
3% WRC 474 95% Probability Cycles = 2.3722E8
BS5500 Allowed Cycles(Curve F) = 5.6961E8
Membrane-to-Bending Ratio = 2.086
Bending-to-PL+PB+Q Ratio = 0.324
Plot Reference:
18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

Branch Transition

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 4

8 0.000 Life Stress Concentration Factor = 1.000
MPa 0.029 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 344.8
287.1 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 1.5022E9
WRC 474 99% Probability Cycles = 3.4897E8
2% WRC 474 95% Probability Cycles = 4.8450E8
BS5500 Allowed Cycles(Curve F) = 1.0414E9
Membrane-to-Bending Ratio = 0.740
Bending-to-PL+PB+Q Ratio = 0.575
Plot Reference:
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4

Header away from Junction

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Inner) Load Case 4

12 0.000 Life Stress Concentration Factor = 1.000
MPa 0.042 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 294.8
289.9 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 3.8117E8
WRC 474 99% Probability Cycles = 88,550,192.
4% WRC 474 95% Probability Cycles = 1.2294E8
BS5500 Allowed Cycles(Curve F) = 1.3467E8
Membrane-to-Bending Ratio = 0.968
Bending-to-PL+PB+Q Ratio = 0.508
Plot Reference:
18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4

Table of Contents

Stress Intensification Factors

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:27am SEP 13,2023
Stress Intensification Factors $X

Branch/Nozzle Sif Summary

Peak Primary Secondary SSI

Axial : 20.355 15.078 30.156 2.000
Inplane : 4.485 3.322 6.644 1.648
Outplane: 14.888 11.028 22.057 1.861
Torsion : 0.564 0.915 0.993 0.751
Pressure: 0.866 1.173 1.283 0.967

The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PDo/2T. B31 calculations use mean diameters and
Section VIII calculations use outside diameters. SSIs are
based on peak stress factors and correlated test results.

Pipe OD : 609.600 mm.

Pipe Thk: 12.260 mm.
Z approx: 3435762.750 cu.mm.
Z exact : 3368082.500 cu.mm.

(SSI = SIF^x) Axial Inpl Outpl Tors Pres

SIF/SSI Exponents: 0.900 0.800 0.889 0.156 -1.106

SIF/SSI exponent based on relationship between primary and

peak stress factors from the finite element analysis.

B31.3 Branch Pressure i-factor = 6.365

Header Pressure i-factor = 1.742

The B31.3 pressure i-factors should be used with with

F/A, where F is the axial force due to pressure, and
A is the area of the pipe wall. This is equivalent to
finding the pressure stress from (ip)(PD/4T).

B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
11.205 Inplane
14.667 Outplane
1.000 Torsional
B31.1 (Branch)
Peak Stress Sif .... 0.000 Axial
11.328 Inplane
11.328 Outplane
11.328 Torsional
WRC 330 (Branch)
Peak Stress Sif .... 0.000 Axial
7.646 Inplane
7.646 Outplane
1.710 Torsional

Table of Contents

Allowable Loads
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:27am SEP 13,2023

Allowable Loads $X

SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 312425. 94094. 141140.
Inplane Moment (mm. N ) 207592816. 44209060. 93781576.
Outplane Moment (mm. N ) 62531016. 13316633. 28248844.
Torsional Moment (mm. N ) 1565086208. 489279968. 733919936.
 Pressure (MPa ) 3.57 0.34 0.34

PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 288240. 77710. 116565.
Inplane Moment (mm. N ) 191522752. 36511320. 77452200.
Outplane Moment (mm. N ) 57690396. 10997923. 23330116.
Torsional Moment (mm. N ) 784842240. 220666768. 331000160.
Pressure (MPa ) 1.80 0.34 0.34

NOTES:

1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.

2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.

3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.

4) Secondary allowable loads are limits for expansion

and operating piping loads.

5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.

Table of Contents

Flexibilities
FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 1:27am SEP 13,2023

Flexibilities $X

The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:

Outside Diameter = 609.600 mm.

Wall Thickness = 12.260 mm.

Axial Translational Stiffness = 106312. N /mm.

Inplane Rotational Stiffness = 746159936. mm. N /deg
Outplane Rotational Stiffness = 117146112. mm. N /deg
Torsional Rotational Stiffness = 64664907776. mm. N /deg

Intersection Flexibility Factors for Branch/Nozzle

:

Find axial stiffness: K = 3EI/(kd)^3 N /mm.

Find bending and torsional stiffnesses: K = EI/(kd) mm. N per radian.
The EI product is 0.20635E+15 N mm.^2
The value of (d) to use is: 597.340 mm..
The resulting bending stiffness is in units of force x length per radian.

Axial Flexibility Factor (k) = 3.012

Inplane Flexibility Factor (k) = 8.080
Outplane Flexibility Factor (k) = 51.466
Torsional Flexibility Factor (k) = 0.093
 Table of Contents

3d

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d
3d(Small) 3d

3d(Small) 3d
 3d(Small) 3d

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)
 3d(Small) 3d

3d(Deformed)

3d(Small) 3d

3d(Deformed)