HV Bank of Capacitor Capacitores ALSTOM
HV Bank of Capacitor Capacitores ALSTOM
High voltage reactive power compensation and harmonic filtering products help to improve performance of end user’s installations
through energy savings and better power quality. With Alstom Grid products and solutions, end users save money and reduce the
environmental impact of their operations.
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High Voltage Compensation and harmonic Filtering products Product guide
Contents
Why do we need reactive power compensation and harmonic filtering? 3 Electronic products for high voltage applications 10
•Power factor controllers 10
- NC-12 10
• Product features
High voltage capacitor units 4
• Improved user-friendliness and condition monitoring
•
HV power capacitor units 4 • Applications
• Advantages • Typical customers
• Applications • Advantages
• Available accessories
- HV 3-phase capacitor units 5
• Product features
•Capacitor bank protections relays 11
- NPR-series 11
- HV 1-phase capacitor units 6 • Types
• Product features • Product features
• Available accessories
•HV special capacitor units 7
- HV surge protection capacitor units 7 - NUR-series 12
• Applications • Product features
• HV 1-phase surge protection capacitor units
•Digital capacitance meters 13
- HV induction heating installation capacitor units 7 - NCM-20 13
• Advantages • Product features
• Applications • Advantages
• HV 1-phase induction heating installation capacitor units • Typical customers
• Accessories
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High Voltage Compensation and harmonic Filtering products Product guide
= =
Apparent Power
<
<
Apparent Power
Dephasing between current
Solution
••The power factor of a facility can be improved by installing capacitor banks.
and voltage decreases the
Power factor = active power (only the active
Active power / power is converted into
Apparent power useful mechanical power).
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High Voltage Compensation and harmonic Filtering products Product guide
Advantages
•• Improving power factor
•• Reducing installation’s losses
•• Decreasing voltage drop
Applications
•• Shunt capacitor banks
- Open rack capacitor banks
- Enclosed capacitor banks
- Pole mounted capacitor banks
•• Series capacitor banks
•• SVCs
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High Voltage Compensation and harmonic Filtering products Product guide
All high voltage power capacitor units are light-weight and have low
losses. They comply with most national and international capacitor unit
standards.
The dielectric liquid is specially made for capacitor units and has been
Detail 1
chosen by Alstom Grid for its excellent electrical properties and heat
45
M 16
stability at both low and high temperatures. It is non-pcb, non-chlorine
220
and biodegradable.
Ø 10
•• The capacitor units are equipped with weld-type porcelain bushings.
•• Capacitor unit containers are made of stainless steel.
a
90
d
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High Voltage Compensation and harmonic Filtering products Product guide
1 All high voltage power capacitor units are light-weight and have low
45
losses. They comply with most national and international capacitor unit
standards.
a
Ø 10
b
The dielectric liquid is specially made for capacitor units and has been
c
chosen by Alstom Grid for its excellent electrical properties and heat
stability at both low and high temperatures. It is non-pcb, non-chlorine
and biodegradable.
86
d
11x16
350
400
430
•• The capacitor units are equipped with weld-type porcelain bushings.
•• Capacitor unit containers are made of stainless steel.
•• Capacitor units for specific purposes can be designed
Technical data and manufactured to meet customer requirements.
Type impregnated all-film dielectric •• Fuseless/External fuse designs on request.
Rated voltage 1000...13800 V (with internal fuses) Dimensions (8000 V) (internally fused)
above 13800 V (without internal fuses)
Power Power Dimensions Weight
Rated frequency 50 Hz or 60 Hz Type
kvar kvar mm kg
Rated power Up to 1000 kvar
50 Hz 60 Hz a b c d
Average losses < 0.15 W/kvar
Dielectric liquid non-pcb PSLP/PILP 100 120 620 400 300 145 31
All-film dielectric polypropylene PSLP/PILP 200 240 760 540 440 145 40
Temperature category -50° C to + 55° C (D)
PSLP/PILP 300 360 860 640 540 145 47
Standards BS
IEC 60871-1 PSLP/PILP 400 480 940 740 640 145 53
ANSI/IEEE, CSA TSLP/TILP 500 600 840 620 520 200 63
Standard colour Light grey (RAL 7035)
TSLP/TILP 600 720 940 720 620 200 71
Standard bushings 125 kV BIL
Creep 380 mm TSLP/TILP 700 840 1060 840 740 200 81
150 kV BIL
TSLP/TILP 800 960 1160 940 840 200 89
Creep 620 mm
200 kV BIL In line with our policy of on-going product development,
Creep 820 mm we reserve the right to alter specifications.
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High Voltage Compensation and harmonic Filtering products Product guide
Applications
•• Large motors and generators
•• MV switchgear and motor control centers
•• Large transformers
•• Shunt reactors
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High Voltage Compensation and harmonic Filtering products Product guide
HV encapsulated reactors
•• HV encapsulated damping reactors
HV iron-core reactors
•• HV iron-core harmonic filter reactors
- HV iron-core detuned filter reactors
- HV iron-core tuned filter reactors
HV air-core reactors
•• HV air-core shunt reactors
•• HV air-core current-limiting reactors
•• HV air-core neutral-earthling reactors
•• HV air-core power flow control reactors
•• HV air-core motor starting reactors
•• HV air-core arc-furnace series reactors
•• HV air-core damping reactors
•• HV air-core harmonic filter reactors
- HV air-core detuned filter reactors
- HV air-core tuned filter reactors
•• HV air-core discharge reactors
•• HV air-core smoothing reactors
•• HV air-core reactors for special applications
- HV air-core SVC reactors (TSR and TCR)
- HV air-core test lab reactors
Advantages
•• Increase of switching equipment’s life
•• Increase of capacitor units’ life
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High Voltage Compensation and harmonic Filtering products Product guide
Advantages
••Reactive power compensation (power factor correction) in networks
with harmonics
••Reduction of inrush currents that flow from step to step of the
capacitor banks when switched
••Avoiding the risk of resonance as the LC circuit is having a resonance
frequency below the first existing harmonic
••Decrease the level of harmonic distortion as the circuit is also having
a certain tuning frequency at which the branch will offer a low
impedance path for harmonic currents
Applications
•• Capacitor banks formed by several steps
•• Several capacitor banks connected in the same busbar
•• Capacitor bank installations with risk of resonance
or with presence of harmonics
HV air-core reactors
Air-core dry-type reactors provide a linear response of impedance Applications
versus current that is essential to numerous applications. They are ••Power generation
mainly employed in electric power transmission and distribution ••T&D networks
systems as well as in electric power systems of electrical plants. ••Industrial sites
They are installed to protect these systems and to increase their ••Electrical test laboratories
efficiency. These reactors are also used in electrical test laboratories
and research institutions.
Advantages
••No ferromagnetic saturation
••Good linearity degree
••Minimum maintenance
••Safe operation
••Fire and explosion proof
••Environmentally friendly
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High Voltage Compensation and harmonic Filtering products Product guide
C
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
•• NC-12 power factor controllers
Power Factor Controller
400 V
230 V
- External temperature probes
110 V
0V
Ф1
Ф2
U1
U2
S1
S2
T1
T2
F1
F2
A
B
No connection
Alarm
20 kV
circuit
230 VAC
20 kV 50/60 Hz
L1
LOAD
- NPR-series protection relays
Example
L2
L3
PE
Capacitor >
Applications
•• Control and supervision of capacitor banks
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High Voltage Compensation and harmonic Filtering products Product guide
Advantages NC-12
••Optimized user interface for easy operation Control up to 12 capacitor steps
••Intelligent stepping algorithm for optimum step utilization Microprocessor-based technology
and fast response C/K auto search
••All traditional stepping sequences also available Measures / Alarms of THD(U)
••Quick and simple mounting and wiring
Separate C/K setting for inductive and capacitive side
••Monitoring and protection
Accuracy class 1.5%
••User-friendly
Ambient temperature 0 to + 60° C
••Several language versions
Protection class IP41 at panel and IP20 DIN-rail installation
••Robust constructions
Measurements: cos φ, P, Q, S, THD(U), Ip, Iq, Irms/I1,
harmonics and temperature
Available accessories
Communication RS485/modbus via optional auxiliary modules
•• Modbus communication systems
•• External temperature probes
Product features
••Measuring and supervision of electrical values
••Wide range of power supply voltages
••Wide graphical LCD screen with backlight
••Simple installation and commissioning
••Reliability in operation
••Calculated values are true RMS values Available accessories
••Up to 32 configurable alarms ••Data communication by RS-485 modbus
••Includes over-temperature protection ••Data recorder
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High Voltage Compensation and harmonic Filtering products Product guide
Product features
•• Memory storage for measured currents
- Values can be used for calibration purposes
••Current inputs: 1 A and 5 A
••Power supply: 40…265 V AC/DC (50/60 Hz)
••Power consumption: 3 W
••Ambient operating temperature: -10° C to +55° C
••User-friendly set-up and operation
••Simple installation and commissioning
••Separate settings for alarm and trip
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High Voltage Compensation and harmonic Filtering products Product guide
Advantages
••No need for power supply
- The display unit and the generator unit have rechargeable batteries
- The meter can be used in areas without readily available power supply
••Built-in calibration system
- Calibration capacitor located inside the generator unit
- Display unit and current clamp can be calibrated easily and fast
by putting the clamp around the handle of the generator unit
- Calibration is recommended before and after each measurement
••Small size and weight (approx. 9.5 kg)
••Rigid aluminum case
••Digital display
Specifications
Typical customers Ranges Range Display
••Electric utilities 2000μF 200μF 20μF 0…1999 μF
0…199.9 μF
••Companies providing maintenance 0…19.99 μF
••Companies providing measurements
Loading capacitance 2000 μF max.
••Consultant firms
Measuring frequency 111.86 Hz
Measuring voltage 1.41 Vrms
Accessories supplied with every capacitance meter
Error ±1% of reading
••Clamp-on current transformer (100 mm opening)
±2 digits
••Voltage clips with 1 m cable and connector
Resolution 0.05 % between 1 and 2000 μF
••1 pc carrying strap for display unit
Temperature range -10…+ 50° C
••1 pc suspension strap for generator unit
Dimensions 450 x 350 x 250 mm
••Instruction manual
••Battery charger 230VAC/18VDC 50/60 Hz Weight approx. 9.5 kg
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High Voltage Compensation and harmonic Filtering products Product guide
By bank construction
•• HV open rack capacitor banks
•• HV enclosed capacitor banks
By bank design
•• HV capacitor banks without reactors
•• HV capacitor banks with damping reactors
•• HV harmonic filter capacitor banks
- HV detuned filter capacitor banks
- HV tuned filter capacitor banks
- HV double-tuned filter capacitor banks
- HV triple-tuned filter capacitor banks
- HV C-type filter capacitor banks
- HV high-pass filter capacitor banks
They are inexpensive solutions and can be easily and quickly installed
anywhere on the network. Capacitor banks are formed by several
capacitor units connected in series and in parallel to obtain a certain
power rate at a given voltage.
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High Voltage Compensation and harmonic Filtering products Product guide
Installation
Installation of shunt capacitor banks can be made to any point of the
network. When measurements are done and harmonic distortion is known, LOAD 1
c)
the selection of the compensation method can be made (figure 1):
a) Individual compensation: bank connected directly to the terminals of
the consumer
b) Group compensation: bank connected to a distribution system that b) a)
LOAD 2 LOAD 3 LOAD 4
feeds a number of individual loads
c) Central compensation: bank connected to the main busbar in large
Figure 1: Installation of shunt capacitor banks
installations where many individual loads operate
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High Voltage Compensation and harmonic Filtering products Product guide
Enclosed capacitor banks designed by Alstom Grid are used for power
factor correction, voltage support, harmonic suppression and to maximize
network capacity in industrial applications and distribution systems.
They supply individual, group or central reactive power compensation of
fluctuating loads in three-phase networks up to 36 kV.
Product features
••Modular, compact and robust design optimised for easy future expansion
of the system, facilitating transport, storage and installation.
••Galvanised steel enclosures available for indoor and outdoor Fixed banks with switching device
installations, with different ventilation systems. Protection class ranges The construction of these banks is basically the same as the fixed banks,
from IP30 to IP44. but they are fitted with a switching device (contactor or circuit breaker),
••Design and testing complies with the requirements of the latest edition that allows them to be connected and disconnected from the network at
of relevant standards and the specific technical requirements set by the any time.
customers.
••Use of simplified design and proven components ensures high reliability Automatic banks
and low maintenance costs. Formed by different steps, each one composed of capacitor units, reactors
••Several communication protocols and the possibility of using arc sensors and switching devices, mounted in a common enclosure.
available in protection relays. They can improve the power factor by providing the required amount
••Optimised to give a low environmental load by using recyclable of reactive power under varying load conditions.
materials.
••The banks are supplied as fully assembled units, factory tested and ready The operation, control and monitoring of the different steps is carried out
for connection. by a microprocessor based controller according to the need for reactive
power. The controller also provides network data and alarm conditions.
Types of banks
Fixed banks Configuration of banks
Formed by capacitor units and reactors mounted in a common enclosure A bank is usually formed by an incoming cubicle where the main circuit
with no stepping capability. The bank is connected on continuous mode breaker or disconnector, earthing switch and control and protection relays
directly to the loads and provides a fixed quantity of reactive power at all are placed. Next to it there are one or more step cubicles where capacitor
times. This method of correction is suitable for example for large machines units, reactors, fuses and the switching devices are located. Banks can be
operating at steady loads. manufactured with various options and configurations to meet virtually all
These banks can be permanently connected to the loads or they can be customer needs.
switched by means of devices located in customer’s switchgear.
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High Voltage Compensation and harmonic Filtering products Product guide
Protection devices
Typical system protection might include:
•• Capacitor units equipped with internal fuses and discharging
resistors
•• Unbalance current protection
•• Overcurrent and earth-fault protection
•• Over and undervoltage protection
•• Monitoring of internal enclosure temperature
•• HV-HRC fuses with failure indication
•• Earthing switches
•• Quick discharge transformers
Switching components
Switching devices with tested capacitive switching capability are used
like vacuum or SF6 contactors and circuit breakers.
Reactors
Depending on the harmonic level of the network to which the bank
is connected, and the number of steps needed, the banks can be
fitted with air-cored or iron cored damping reactors or harmonic filter
reactors.
Capacitor units
Depending on the capacitor unit’s connection configuration, the banks
are divided into two groups:
•• Banks with one-phase capacitor units connected in star
or double-star, up to 36 kV.
•• Banks with three-phase capacitor units connected in star, up to 8 kV.
Additional components
Voltage indicators, ventilation fans, cooling units, anticondensation
heaters, earthing terminals, arc containment relief vents, enclosure
illumination, key locks, electrical locks, key interlocking systems,
bottom or side wall cable entries, door contact switches.
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High Voltage Compensation and harmonic Filtering products Product guide
12 kV
12 kV
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High Voltage Compensation and harmonic Filtering products Product guide
For the best results, the capacitor units and reactors must be properly
matched. Alstom Grid is the only filter manufacturer in the world with
its own capacitor and air core reactor production. Alstom Grid filters
contain perfectly matched components for trouble-free operation.
Each filter is custom designed; the input data for the design process is
obtained from on-site measurements or from a computer model.
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High Voltage Compensation and harmonic Filtering products Product guide
Grid-Products-L3-HV-Compensation-products-72193-V2-2010 © - Alstom, the Alstom logo and any alternative version thereof are trademarks and service marks of Alstom. The other names mentioned, registered or not, are the property of their respective companies. The technical
or the achievements of any projected performance criteria where these are indicated. No liability is accepted for any reliance placed upon the information contained in this brochure. Alstom reserves the right to revise or change these data at any time without further notice. Printed on
and other data contained in this document are provided for information only. Neither Alstom, its officers nor employees accept responsibility for or should be taken as making any representation or warranty (whether express or implied) as to the accuracy or completeness of such data
Harmonic filtering in practice
Alstom Grid’s harmonic filter capacitor banks are most commonly used This problem could not have been solved by the use of capacitor
in cases where reactive power is required, but capacitor banks without banks without reactors or with damping reactors, because the
reactors or with damping reactors would tend to amplify existing resulting parallel resonance would have amplified the harmonics and
distortion to excessive levels. exacerbated the distortion problem.
31,5 MVA
paper made with pure ECF (Elemental Chlorine Free) ecological cellulose produced from trees grown in production forests under responsible management, and selected recycled three-layer fibres.
Harmonic
currents
5th
7th
M DC drive 11th
5th 7th HP
13th Filters
Loads
On-line diagram
INetwork I5 I7 I HP
Source of
harmonics
A total of three filters - two single tuned filters for 5th and 7th harmonics
plus a high-pass filter for higher order harmonics - were connected to
Network 5th 7th High pass
the busbar. Together the filters produced a total reactive power output
of 13 Mvar, while the harmonics entering the system were reduced by
Equivalent circuit
70%.
IZI / Ω
15
10
Z
Network
Z
Filter
20