INSTALLATION

MANUAL

Installation manual English

Chilled Water Fan Coil Units

Models
FWC02AAFNMV1
FWC03AAFNMV1
FWC04AAFNMV1
FWC05AAFNMV1
FWC06AAFNMV1
 OUTLINE AND DIMENSIONS

English
Indoor Unit: FWC02AAFNMV1 / FWC03AAFNMV1 / FWC04AAFNMV1 / FWC05AAFNMV1 /
FWC06AAFNMV1

B C F
D E H

G
J
A

I
K

All dimensions are in (mm)

Model A B C D E F G H I J K
FWC02AAFNMV1 820 820 363 335 28 930 930 642 622 555 555
FWC03AAFNMV1 820 820 363 335 28 930 930 642 622 555 555
FWC04AAFNMV1 820 820 363 335 28 930 930 642 622 555 555
FWC05AAFNMV1 820 820 363 335 28 930 930 642 622 555 555
FWC06AAFNMV1 820 820 363 335 28 930 930 642 622 555 555

ACCESS VALVE 1
ACCESS VALVE 2

WATER OUTLET 2

WATER INLET 2
WATER INLET 1

WATER OUTLET 1

Note:
• Water Inlet 1* must couple with Water Outlet 1 and Access Valve 1. (*1 connection to chiller)
• Water Inlet 2* must couple with Water Outlet 2 and Access Valve 2. (*2 connection to Boiler)
• Valve cap of Access Valve 1 is painted red for indentification.
• All union joints are to be screwed in together with an “O” -ring. Apply Teflon white tape on the screw threads to ensure
leak proof joints.
• Secure all screw connection tightly to prevent leakage.

1
 SAFETY PRECAUTIONS

! WARNING ! CAUTION
• Installation and maintenance should be performed by Please take note of the following important points when
qualified persons who are familiar with local code and installing.
regulation, and experienced with this type of appliance. • Ensure that te drainage piping is connected properly.
• All field wiring must be installed in accordance with the If the drainage piping is not connected properly, it may
national wiring regulation. cause water leakage which will dampen the furniture.
• Ensure that the rated voltage of the unit corresponds to • Ensure that the unit’s panel is closed after service or
that of the name plate before commencing wiring work
installation.
according to the wiring diagram.
• The unit must be GROUNDED to prevent possible hazard Unsecured panels will cause the unit to operate noisily.
due to insulation failure. • Air swing connector and LED wire connector shall be
• All electrical wiring must not touch the water piping or inside the control box.
any moving parts of the fan motors.
• Confirm that the unit has been switched OFF before • Sharp edges and coil surfaces are potential locations which
installing or servicing the unit. may cause injury hazards. Avoid from being in contact
• Risk of electric shock, can cause injury or death. with these places.
Disconnect all remain electric power supplies before
• Before turning off the power supply set the remote
servicing.
• DO NOT pull out the power cord when the power is ON. controller’s ON/OFF switch to the “OFF” position to
This may cause serious electrical shocks which may result prevent the nuisance tripping of the unit. If this is not done,
in the fire hazards. the unit’s fans will start turning automatically when power
• Keep the indoor and outdoor units, power cable and resumes, posing a hazard to service personnel or the user.
transmission wiring, at least 1m from TVs and radios, to • Do not operate any heating apparatus too close to the air
prevent distorted pictures and static. {Depending on the conditioner unit. This may cause the plastic panel to melt or
type and source of the electrical waves, static may be heard deform as a result of the excessive heat.
even when more than 1m away}. • Ensure the color of wires of the outdoor unit and the
terminal markings are same to the indoors respectively.
• IMPORTANT : DO NOT INSTALL OR USE THE AIR
CONDITIONER UNIT IN A LAUNDRY ROOM.

NOTICE
Disposal requirements
Your air conditioning product is marked with this symbol. This means that electrical and electronic products shall not
be mixed with unsorted household waste.
Do not try to dismantle the system yourself: the dismantling of the air conditioning system, treatment of the refrigerant,
of oil and of other parts must be done by a qualified installer in accordance with relevant local and national legislation.
Air conditioners must be treated at a specialized treatment facility for re-use, recycling and recovery. By ensuring this
product is disposed of correctly, you will help to prevent potential negative consequences for the environment and
human health. Please contact the installer or local authority for more information.
Batteries must be removed from the remote controller and disposed of separately in accordance with relevant local
and national legislation.

2
 INSTALLATION OF THE INDOOR UNIT

English
1. Preliminary Site Survey

Beam

Max. 0.3 m
Min. 1.0 m

Min 2.5m ~ Max 3.0m

Min. 0.5 m Min. 0.5 m Min. 0.5 m

Obstacle
Floor

• Electrical supply and installation is to conform to local authority’s (e.g. National Electrical Board) codes and regulations.
• Voltage supply fluctuation must not exceed ±10% of rated voltage. Electricity supply lines must be independent of welding
transformers which can cause high supply fluctuation.
• Ensure that the location is convenient for wiring, piping and drainage.
• The indoor unit must be installed in such that is free from any obstacles in path of cool air discharge and warm air return, and must
allow spreading of air throughout the room (near the center of the room)
• Provide clearance for the indoor unit from the wall and obstacles as shown in the figure.
• The installation place must be strong enough to support a load 4 times the indoor unit weight to avoid amplifying noise and
vibration.
• The installation place (hanging ceiling surface) must be levelled and the height in the ceiling is 350mm or more.
• The indoor unit must be away from heat and steam sources (avoid installing it near an entrance).

2. Unit Installation
890.0 mm (Ceiling Board Opening)
• Measure and mark the position for the hanging rod. Drill the hole for the
790.0 mm (Hanging Rod)
angle nut on the ceiling and fix the hanging rod.

890.0 mm (Ceiling Board Opening)

• The installation template is extended according to temperature and

620.5 mm (Hanging Rod)

humidity. Check on dimensions in use.
• The dimensions of the installation template are the same as those of the
ceiling opening dimensions.
• Before ceiling laminating work is completed, be sure to fit the installation
template to the indoor unit.
Note: Be sure to discuss the ceiling drilling work with the installers
concerned.

3. Unit Hanging
• Confirm the pitch of the hanging rod.
• Hold the unit and hang it on the hanging rod with the nut and washer.
• Adjust the unit height to 35.0mm between the indoor unit bottom surface
and the ceiling surface.
• Confirm with a level gauge that the unit is installed horizontally and Indoor Unit
tighten the nut and bolt to prevent unit failing and vibration. Ceiling
• Open the ceiling board along the outer edge of the paper installation Board
template. 35.0 mm

4. Drain Pump Work

• Drain pipe must be in downward gradient for smooth drainage.
• Avoid installing the drain pipe in up and down slope to prevent reversed
water flow.
• During the drain pipe connection, be careful not to exert extra force on Indoor Unit
the drain connector at indoor unit.
• The outside diameter of the drain connection at the flexible drain hose Pipe Clamp
is 20mm.
• Be sure to execute heat insulation (polyethylene foam with thickness
Good Bad
more than 8.0mm) on the drain piping to avoid the condensed water
dripping inside the room.

3
5. Drain Test Feed Water
• Connect the main drain pipe to the flexible drain.
• Feed water from flexible drain hose to check the piping for leakage. Main Drain Pipe
• When the test is completed, connect the flexible drain hose to the drain
connector on the indoor unit.
Note: This Indoor Unit uses a drain pump for condensed water drainage Flexible Drain Hose
Install the unit horizontally to prevent water leakage or condensation
around the air outlet.

6. Water Piping Connection

• The indoor unit is equipped with water outlet and inlet connection. There is an air-vent that is fitted along with the connection for
air purging.
• 3 ways valve is required for cycling off or bypass the chilled water.
• Black steel pipe, polyethrene pipe and copper tube are recommended in the field installation. All types of piping and connection
must be insulated with polyethrene (ARMAFLEX type or equivalent) to avoid condensation.
• Do not used contaminated or damaged pipe and fitting for installation.
• Some main fitting components are needed in the system to enhance the capacity and ease the service, such as gate valve, balancing
valve, 2 ways or 3 ways valve, filter, strainer and etc.

Gate Valve 3 Way Valve Gate Valve 2 Way Valve Gate Valve

FCU FCU FCU

Chiller

Gate Valve Gate Valve Gate Valve

Good Control Bad Control Worst Control

7. Panel Installation
• Be sure to remove the installation template before installing the front panel.
• Open the air intake grille by pulling back the catchers and removing it together with
filter from panel.
• Install the front frame panel onto the indoor unit by 4 screws and tighten it completely
to prevent cool air leakage. OPEN
• Connect the LED wire and air swing wire to the indoor unit.

Note:
Install the front panel firmly to prevent cool air leakage which will cause condensation
and water dripping

LED Wire

From From
Front Control
Panel Box

Screw

Air Swing Wire

4
 ELECTRICAL WIRING CONNECTION

English
This is a proposed wiring connection. It may change subject to the chiller unit and must comply with local and national code and
regulations.
PART NO: 70034071317-02
FCU 1 FCU 2 FCU 3

HVLV CVLV L/L1 N/L2 N/L2 HVLV CVLV L/L1 N/L2 N/L2 HVLV CVLV L/L1 N/L2 N/L2

3WV 3WV 3WV 3WV 3WV 3WV

R
S
T
N

X1 X2 X3

3WV = 3 WAY VALVE

CHILLER X1,X2,X3 = RELAY (220-240V,10A)

Model : FWC02AAFNMV1 / FWC03AAFNMV1 / FWC04AAFNMV1 / FWC05AAFNMV1 / FWC06AAFNMV1 (W2.0-4P)

HEAT COIL SENSOR PART NO: 08 02 4 091942
COLD COIL SENSOR
DRAIN
RETURN AIR SENSOR

G/Y
PUMP

WIRED
CONTROLLER

LED/IR RECEIVER

BLUE
LEVEL SWITCH
BLUE

POWER
SUPPLY

AUX.
CONTACT
BLACK

HTR
N

RED
BLACK
PURPLE
WHITE

ORANGE (FM)
PURPLE (FH)
BROWN (FL)

AIR SWING
G/Y

RED
MOTOR
BLACK

WHITE

RED BLACK
G/Y G/Y
RED

HVLV CVLV L/L1 N/L2 N/L2

FIELD SUPPLY WIRING
WITH JUMPER FOR HEAT PUMP A.C L.C
WITHOUT JUMPER FOR COOLING
G/Y

WITH JUMPER FOR VALVE APPLICATION L

WITHOUT JUMPER FOR VALVELESS APPLICATION TO 3 TO 3 N 220~240V M.C
WAY WAY E 1PHASE 50Hz
FAN MOTOR
VALVE VALVE

Note: Unit comes in standard heatpump and for valve application.

IMPORTANT: * These values are for information only. They should be checked and selected to comply with local and/or national
codes and regulations. They are also subject to the type of installation and size of conductors.
** The appropriate voltage range should be checked with label data on the unit.
A main switch or other means for disconnection, having a contact separation in all poles, must be incorporated
in the fixed wiring in accordance with relevant local and national legislation.
Model FWC02AAFNMV1 FWC03AAFNMV1 FWC04AAFNMV1 FWC05AAFNMV1 FWC06AAFNMV1
Voltage range** 220-240V/1Ph/50Hz + !
Recommended fuse* (A) 2 2 2 2 2
Power supply cable size* (mm2) 1.5 1.5 1.5 1.5 1.5
Number of conductors 3 3 3 3 3
• All wires must be firmly connected.
• All wires must not touch the water piping, or any moving parts of the fan motor.
• The power supply cord must be equivalent to H05VV-F (60227 IEC 52 or 60227 IEC 53) which is the minimum requirement,
and to be used in protective tube.

5
 OPERATING RANGE
Operating Limits:
Thermal carrier : Water
Water temperature : 5 ~65°C
Maximum water pressure : 16 bar
Air temperature : (as below)
Cooling Mode Heating Mode
Temperature Ts °C/°F Th °C/°F Temperature Ts °C/°F Th °C/°F
Minimum indoor Minimum indoor
temperature 16.0 / 60.8 11.0 / 51.8 temperature 16.0 / 60.8 -
Maximum indoor Maximum indoor
temperature 32.0 / 89.6 23.0 / 73.4 temperature 30.0 / 86.0 -
Minimum outdoor Minimum outdoor
temperature 16.0 / 60.8 - temperature -5.0 / 23.0 -6.0 / 21.2
Maximum outdoor Maximum outdoor
temperature 46.0 / 114.8 - temperature 24.0 / 75.2 18.0 / 64.4

Ts: Dry bulb temperature. Th: Wet bulb temperature.

ACCESSORY PARTS
• The indoor unit is provided with air discharge and air intake “knock-out” hole for duct connection. However the connection of the
short duct for air discharge is possible on one side only.
• The use of short duct for air discharge will improve airflow distribution if there is an obstruction (such as a lighting fixture) or in
a long, narrow room or an L-shaped room. It is also use for air conditioning of two rooms simultaneously.
Possible Direction For Air Discharge And Air Intake Possible Opening Dimension For Duct Connection
Air Discharge Air Discharge
PCD Ø140
10 50 50 50 50 50 10

20
Ø100
90

70
20
115 20 115
119

109

Air Discharge Knock Out Hole Air Intake

Air Intake Knock Out Hole
Air Discharge Air Discharge

Note:
• Avoid using the short duct on which the air discharge grille can be completely closed, to prevent evaporator freezing.
• In order to prevent condensation forming, be sure that there is sufficient thermal insulation and no leakage of cool air when
installing the short duct.
• Keep the introduction of fresh air intake within 20% of total air flow. Also provide a chamber and use a booster fan.
Sealing Material
• It is possible to seal one of the four air discharge outlet. (Sealing two or more air discharge outlet could cause a malfunction.)
• Remove the front panel and insert the sealing material into the air discharge outlet on the indoor unit to seal the air outlet.
• The sealing material is the same length as the longer air discharge outlet. If it is desired to seal the shorter air discharge outlet, cut
the sealing material to shorten it.
• Push the sealing material in about 10mm beyond the bottom surface of the indoor unit so that it does not touch the air louver.
• Be sure not to push the sealing material in any further than about 10mm.

AUTO RANDOM RE-START FUNCTION

If there is a power cut when the unit is operating, it will automatically resume the same operating mode when the power is restored.
(Applicable only to units with this feature.)

6
 INDICATOR LIGHTS

English
Remote Control
When there is infrared remote control operating signal, the signal receiver on indoor unit will made a <beep> for signal acceptance
confirmation.
Error Description Cool LED Error Indication
Room sensor error 1 blink E1
Pipe water sensor error 2 blinks E2
Water pump error 6 blinks E6
Pipe water temperature fault 5 blinks E5
*Window open activated 3 blinks -
*Antifreeze mode activated 7 blinks -
*Load shedding activated 8 blinks -
*Only applicable for 4-pipe system

FAN COIL UNIT CONTROLLER BOARD SETTING

A) MODEL SELECTION

COMP

TRANSFORMER
M3 Model 3
M4

Model 4

The standard controller board ( W 2.0 ) comes with a default setting for model selection :- Model 4. Please select the model accordingly
by using the jumper.
System Model Function
4 Pipe M3 - Cooling Only with Boiler

System Model 3 FCU Mini Chiller (Cooling Only)

FCU Boiler

M4 - Cooling or Heating with Boiler

Model 4 FCU Mini Chiller (Cooling / Heating)

FCU Boiler

7
B) VALVE, HEAT AND FAN PRIORITY SELECTION

HTR

TRANSFORMER

FAN_P VALVE HEAT

Fan Priority Jumper Valve Jumper Heat Jumper

With Jumper
Jumper Without Jumper
(Default)

Fan Priority Jumper User set speed or lower fan if auto Fan Stop when thermostat cut off
mode is selected
Heat Jumper For Heat pump For Cooling only
Valve Jumper For valve control For valveless control

C ) OTHERS

The controller board comes with other option.

L
UNOCP A_FRZ W_OPEN TFULL

Unoccupied Mode
HTR
Anti Freeze Mode

Windows Open Mode

Connect to Level Switch

TRANSFORMER
SHED

Load Shedding Mode

i) Unoccupied Mode

If the dry contact is closed , the Unoccupied mode is activated and vise versa. When Timer On is active, system goes back to Occupied
mode.
The dry contact connection points can be connected in parallel with other fan coil unit ( FCU ) boards. If the dry contact is closed,
Unoccupied mode will be activated on all the fan coil units which are connected in parallel as shown in figure above.

8
ii) Anti Freeze Mode

English
Anti Freeze operation has the highest priority among all unit operation. Anti Freeze operation will be activated only if dry contact is
closed and vice versa.

iii) Window Open Mode

The dry contact connection points can be connected in parallel with other fan coil unit ( FCU ) boards. If the dry contact is closed,
Window open mode will be activated on all the fan coil units which are connected in parallel as shown in figure below.

iv) Load Shedding

The dry contact connection points can be connected in parallel with other fan coil unit ( FCU ) boards. If the dry contact is closed,
load shedding mode will be activated on all the fan coil units which are connected in parallel as shown in figure below.

FCU1 FCU2 FCU3

GLOBAL
SW SWITCH

Global Unoccupied, Global Window Open and Global Load Shedding operation could also be activated via the network communication
bus line by the master controller with or without the above connection. (Depends on availability for this feature.)

Note:
i) Auto Fan Mode is only applicable in model 3 only . ( Cooling only with Boiler ).
ii) Fan mode is not available in valveless control.
iii) Wired handset has an indoor room sensor. Avoid locating the wired handset at isolated places where room temperature reading
will be inaccurate.

OVERALL CHECKING

• Ensure the following, in particular:-

1. The unit is mounted solidly and rigid in position.
2. Piping and connections are leak proof.
3. Proper wiring has been done.
• Drainage check – pour some water into left side of drain pan (drainage is at the right side of the unit).

Note:
• The installation guide above covers only the fan coil unit. For installation of outdoor (mini chiller etc) please refer to the
installation guide for such unit.
• The installation of fan coil unit may vary according to the type of outdoor unit.
• Installation must be done by qualified personnel who is familiar with this type of product.

9
 SERVICE AND MAINTENANCE

Service parts Maintenance procedures Period

Indoor air filter 1. Remove any dust adhered on the filter by using a vacuum cleaner or At least once every
wash in lukewarm water (below 40ºC) with neutral cleaning detergent. 2 weeks.
2. Rinse the filter well and dry before placing it back into the unit. More frequently if necessary.
3. Do not use gasoline, volatile substances or chemical to clean the filter.

At least once every

Indoor unit 1. Clean any dirt or dust on the grille or panel by wiping it off with soft 2 weeks.
cloth soaked in lukewarm water (below 40ºC) with neutral detergent
solution.
2. Do not use gasoline, volatile substances or chemical to clean the indoor More frequently if necessary.
unit.

TROUBLESHOOTING

When any malfunction of the air conditioner unit is noted, immediately switch off the power supply to the unit.
Check the following fault conditions and causes for some simple troubleshooting tips.

Fault Causes / Action

1. The compressor does not start operate after 3 minutes from - Protection against frequent starting. Wait for 3 to 4 minutes
starting the air conditioner unit. for the compressor to start operating.
2. The air conditioner unit does not operate. - Power failure, or the fuse need to be replaced.

- The power plug is disconnected.

- It is possible that your delay timer has been set incorrectly.

- If the fault persist after all these verifications, please

contact the air conditioner unit installer.
3. The air flow is too low. - The air filter is dirty.

- The doors or windows are open.

- The air suction and discharge are clogged.

- The regulated temperature is not high enough.

4. Discharge air flow has bad odor. - Odors may be caused by cigarettes, smoke particles,
perfume etc. which might have adhered onto the coil.
5. Condensation on the front air grille of the indoor unit. - This is caused by air humidity after an extended long period
of operation.

- The set temperature is too low, increase the temperature

setting and operate the unit at high fan speed.
6. Water flowing out from the air conditioner unit. - Switch off unit and call dealer.

If the fault persists, please call your local dealer / serviceman.

10
MEMO
Head office: Zandvoordestraat 300, B-8400 Oostende, Belgium
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
Tokyo office:
JR Shinagawa East Bldg., 2-18-1, Konan,
Minato-ku, Tokyo, 108-0075 Japan
http://www.daikin.com/global/

Part No.: R08019029237