8D - D38999 Aluminium Series

MIL-DTL 38999
MIL-DTL 38999 Series
Serie III
III
Aluminium Series

13
8D - D38999 Aluminium Series

Connector part numbers

Basic Series 8D 0 - 11 W 35 P N **
Shell style:
0: Square flange receptacle
1: In line receptacle
7: Jam nut receptacle
5: Plug with RFI shielding.
Type:
-: Connectors with standard crimp contacts.
L: Receptacle with long spill (male and female size #22D, #20).
C: Receptacle with short spill (male and female #22D, #20, #16).
S: Receptacle with specific spill (male et female #22D)
W: Receptacle with male contacts #22D for wire wrap (3 wraps)
T: Receptacle with male contacts #20 for wire wrap (2 wraps)
Shell size: 09 - 11 - 13 - 15 - 17 - 19 - 21 - 23 - 25
Plating:
W: Olive drab cadmium
F: Nickel
Z: Green zinc cobalt
L: Black zinc nickel
Contact layout: See page 8 to 11
Contact type:
P: Pin. A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation).
S: Socket. B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation).
Orientation: N, A, B, C, D & E (see page 58)
Spécification:
046: Tinned straight spills
251: Connector provided with power contacts (layouts with contact #8)
022: Fuel tank
L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation.

MIL-DTL 38999 part numbers*

Basic Series D38999 20 W B 35 P N L
Shell style:
20: Square flange receptacle
24: Jam nut receptacle
26: Plug with RFI shielding.
Plating:
W: Olive drab cadmium
F: Nickel
Shell size: A - B - C - D - E - F - G - H - J
Contact layout: See page 11 for layout according to MIL-DTL-38999
Contact type:
P: Pin. A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation).
S: Socket. B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation).
Orientation: N, A, B, C, D & E (see page 58)
L: For P or S contact type only, connector delevired without contacts, connector marking P or S (without L)

* Note: To place an order of MIL connectors delivered without MIL removable crimp contacts and keep P or S plus orientation marking,
it must be specify clearly on the order (by adding a suffix L at the end of the P/N or specified in comment).

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8D - D38999 Aluminium Series

Dimensions
Receptacle type 0

Shell A B C D E H J
F G
size Max. Max. Max. thread ± 0,30 ± 0,20 ± 0,20
09 (A) 20.90 10.60 2.50 M12 x 1-6g 23.80 18.26 15.09 3.25 5.49
11 (B) 20.90 10.60 2.50 M15 x 1-6g 26.20 20.62 18.26 3.25 4.93
13 (C) 20.90 10.60 2.50 M18 x 1-6g 28.60 23.01 20.62 3.25 4.93
15 (D) 20.90 10.60 2.50 M22 x 1-6g 31.00 24.61 23.01 3.25 4.93
17 (E) 20.90 10.60 2.50 M25 x 1-6g 33.30 26.97 24.61 3.25 4.93
19 (F) 20.90 10.60 2.50 M28 x 1-6g 36.50 29.36 26.97 3.25 4.93
21 (G) 20.10 11.40 3.20 M31 x 1-6g 39.70 31.75 29.36 3.25 4.93
23 (H) 20.10 11.40 3.20 M34 x 1-6g 42.90 34.93 31.75 3.91 6.15
25 (J) 20.10 11.40 3.20 M37 x 1-6g 46.00 38.10 34.93 3.91 6.15

Receptacle type 7

Shell A + 0,10 B C D E F G
size - 0,15 Max. Max. Max. Max. ± 0,40 thread
09 (A) 16.53 9.90 3.20 30.50 23.00 27.00 M12 x 1-6g
11 (B) 19.07 9.90 3.20 35.20 26.00 31.80 M15 x 1-6g
13 (C) 23.82 9.90 3.20 38.40 31.00 34.90 M18 x 1-6g
15 (D) 26.97 9.90 3.20 41.60 34.00 38.10 M22 x 1-6g
17 (E) 30.15 9.90 3.20 44.80 37.00 41.30 M25 x 1-6g
19 (F) 33.32 9.90 3.50 49.50 41.00 46.00 M28 x 1-6g
21 (G) 36.50 9.90 3.50 52.70 46.00 49.20 M31 x 1-6g
23 (H) 39.67 9.90 3.50 55.90 47.00 52.40 M34 x 1-6g
25 (J) 42.85 9.90 3.50 59.00 52.00 55.60 M37 x 1-6g

15
8D - D38999 Aluminium Series

In line receptacle type 1

Shell D ØF
size thread
09 (A) M12 x 1-6g 15.90
11 (B) M15 x 1-6g 19.05
13 (C) M18 x 1-6g 22.25
15 (D) M22 x 1-6g 25.40
17 (E) M25 x 1-6g 30.15
19 (F) M28 x 1-6g 31.75
21 (G) M31 x 1-6g 34.75
23 (H) M34 x 1-6g 37.10
25 (J) M37 x 1-6g 41.30

Plug type 5

Shell A B C
size Max. thread Max.
09 (A) 31.00 M12 x 1-6g 21.80
11 (B) 31.00 M15 x 1-6g 25.00
13 (C) 31.00 M18 x 1-6g 29.40
15 (D) 31.00 M22 x 1-6g 32.50
17 (E) 31.00 M25 x 1-6g 35.70
19 (F) 31.00 M28 x 1-6g 38.50
21 (G) 31.00 M31 x 1-6g 41.70
23 (H) 31.00 M34 x 1-6g 44.90
25 (J) 31.00 M37 x 1-6g 48.00

Maximum coupling torque on panel for jam nut receptacle (type 7)

Shell 09 11 13 15 17 19 21 23 25
(A) (B) (C) (D) (E) (F) (G) (H) (J)
Coupling
6 8 10 13 20 23 25 26 28
torque (N.m)

Mated connectors dimensions

Type 0 with plug Type 7 with plug Shell A B C D

size Max. Max. Max. Max.
09 (A) 37.00 52.30 38.30 53.60
11 (B) 37.00 52.30 38.30 53.60
13 (C) 37.00 52.30 38.50 53.80
15 (D) 37.00 52.30 38.50 53.80
17 (E) 37.00 52.30 38.50 53.80
19 (F) 37.00 52.30 38.50 53.80
21 (G) 36.00 51.30 38.50 53.80
23 (H) 36.00 51.30 38.50 53.80
25 (J) 36.00 51.30 38.50 53.80

Dimensions in millimeters
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8D - D38999 Aluminium Series

Receptacle with straight spill contacts

Shell size 09 11 13 15 17 19 21 23 25
Contact size Contact type Spill type (A) (B) (C) (D) (E) (F) (G) (H) (J)
# 22D M&F L&C 0.70
A # 22D M&F S 0.50
# 20 M&F C 0.70
# 16 M&F C 1.15
Min. # 22D M L&C 10.52 10.34
Max. # 22D M L&C 11.46 11.28
Min. # 22D F L&C 10.19 10.01
Max. # 22D F L&C 11.46 11.28
Min. # 22D M S 10.19 10.01
Max. # 22D M S 11.46 11.28
Min. # 22D F S 10.69 10.51
L2 Max. # 22D F S 11.63 11.45
Min. # 20 M C 10.36 10.18
Max. # 20 M C 11.63 11.45
Min. # 20 F C 10.69 10.51
Max. # 20 F C 11.63 11.45
Min. # 16 M C 10.69 10.51
Max. # 16 M C 11.63 11.45
Min. # 16 F C 10.69 10.51
Max. # 16 F C 11.63 11.45
# 22D M&F L 8.50
# 22D M&F C 4.00
L3 # 22D M&F S 5.10
# 20 M&F C 5.10
# 16 M&F C 5.10
Min. # 22D M L&C 9.48
Max. # 22D M L&C 10.58 10.69
Min. # 22D F L&C 9.15 9.26
Max. # 22D F L&C 10.58 10.69
Min. # 22D M S 9.65 9.76
Max. # 22D M S 10.75 10.86
Min. # 22D F S 9.15 9.26
L4 Max. # 22D F S 10.75 10.86
Min. # 20 M C 9.65 9.76
Max. # 20 M C 10.75 10.86
Min. # 20 F C 9.65 9.76
Max. # 20 F C 10.75 10.86
Min. # 16 M C 9.65 9.76
Max. # 16 M C 10.75 10.86
Min. # 16 F C 9.65 9.76
Max. # 16 F C 10.75 10.86
M : Male contact F: Female contact L: Long spill C : Short spill S: Specific spill Dimensions in millimeters

17
8D - D38999 Aluminium Series

Souriau backshells part numbers

Basic series 8D 102 B 02
Shell style:

09 11 13 15 17 19 21 23 25
101 102 103 104 105 106 107 108 109

Plating:
B: Olive drab cadmium
F: Nickel

Backshell type:
02: Straight cable clamp
03: 90° cable clamp
13: Backshell for heat shrink boots

Cross reference table

Backshell type AS85049 Standard SOURIAU part numbers

Straight cable clamp M85049/38-**-x 8D101x02

90° cable clamp M85049/39-**-x 8D101x03
Backshell for heat shrink boots M85049/69-**-x 8D101x13
Backshell for screen termination
and cable clamp M85049/19**x** N/A

x: Plating **: Shell size (See page 19 to 21)

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8D - D38999 Aluminium Series

Standard backshells part numbers

Straight cable clamp (M85049/38)

Basic series M85049 38 - 11 W

Backshell type:
38: Straight cable clamp
Nut type:
-: Without self-locking
S: With self-locking
Shell size:
09 - 11 - 13 - 15 - 17 - 19 - 21 - 23 - 25
Plating (See table 3):
A and W for 38 type See table 1 for dimensions
W and N for 38S type

90° cable clamp (M85049/39)

Basic series M85049 39 - 11 W

Backshell type:
39: 90° cable clamp
Nut type:
-: Without self-locking
S: With self-locking
Shell size:
09 - 11 - 13 - 15 - 17 - 19 - 21 - 23 - 25
Plating (See table 3):
A and W for 39 type
See table 1 for dimensions
W and N for 39S type

Table 1

Shell size A ØB C D E G
Min Max. Max. Max. Max.
09 2.50 21.80 21.60 25.40
5.90 23.10 25.70
11 3.90 25.00 22.90
27.90
13 4.80 8.30 29.40 25.70 27.90 30.70
15 6.60 11.60 32.50 26.90 29.20 31.80 32.00
17 7.20 15.60 35.70 29.50 33.00 33.00 35.80
19 8.30 16.10 38.50 35.80 38.10 34.30 38.40
21 8.70 17.70 41.70 38.40 40.60 40.60 42.20
23 9.70 20.90 44.90 42.20 43.20 44.50 44.70
25 10.60 21.70 48.00 44.70 45.70 47.00 48.50
Dimensions in millimeters

19
8D - D38999 Aluminium Series

Backshell for heat shrink boots (M85049/69)

Basic series M85049 69 11 A D

Backshell type:
69: Straight backshell for heat shrink boot
Shell size:
09 - 11 - 13 - 15 - 17 - 19 - 21 - 23 - 25
Plating:
A: see table 3
Option:
Nothing: Without drain hole
See table 2 for dimensions
D: With drain hole

Table 2

Shell size ØB ØA ØC
Max. Max. Max.
09 19.10 6.35 13.55
11 21.60 9.50 15.40
13 25.40 12.70 19.70
15 29.20 15.90 21.30
17 31.80 19.00 24.50
19 35.60 20.60 26.50
21 39.40 23.80 30.90
23 41.90 27.00 34.40
25 47.00 30.20 36.65
Dimensions in millimeters

Table 3

Plating Description Salt spray

A Black anodise 500 Hrs

N, F Nickel 48 Hrs
W, B Olive drab cadmium over nickel 500 Hrs

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8D - D38999 Aluminium Series

Backshell for screen termination and cable clamp (M85049/19)

Basic Series M85049/ 19 11 W 03

Shell style:
19: Backshell for screen termination and cable clamp
Shell size:
09 - 11 - 13 - 15 - 17 - 19 - 21 - 23 - 25
Plating:
W: Olive drab cadmium
N: Nickel
Clamp size indicator:
See table 4 and 5

Table 4 Table 5

B
A C Clamp indicator Clamp size indicator Min. Max. E
Shell size
Max. Max. base on shell size 01 1.60 3.20 20.30
09 19.10 01 - 02 02 3.20 6.35 25.40
11 21.60 01 - 0 2 - 03 03 6.35 9.50 27.90
13 25.40 02 - 03 - 04 04 7.90 12.70 30.50
15 27.90 02 - 03 - 04 - 05 05 11.10 15.90 31.80
17 38.10 31.80 02 - 03 - 04 - 05 - 06 06 14.30 19.00 35.60
19 35.60 03 - 04 - 05 - 06 - 07 07 17.45 22.20 38.10
21 38.10 03 - 04 - 05 - 06 - 07 - 08 08 20.60 24.40 41.90
23 41.90 03 - 04 - 05 - 06 - 07 - 09 09 23.80 28.60 44.50
25 44.50 04 - 05 - 06 - 07 - 08 - 10 10 27.00 31.75 48.30

See table 4 & 5 for dimensions

21
8D - D38999 Aluminium Series

Caps
Caps for receptacle (D38999/33 - S2453)
With stainless steel rope and eyelet With stainless steel rope and ring

Part numbers Part numbers

Shell size Plating ** Olive green plating Shell size Plating ** Olive green plating
9 S2453-09W-** D38999/33 W 09 R 9 S2453-09W-**-1 D38999/33 W 09 N
11 S2453-11W-** D38999/33 W 11 R 11 S2453-11W-**-1 D38999/33 W 11 N
13 S2453-13W-** D38999/33 W 13 R 13 S2453-13W-**-1 D38999/33 W 13 N
15 S2453-15W-** D38999/33 W 15 R 15 S2453-15W-**-1 D38999/33 W 15 N
17 S2453-17W-** D38999/33 W 17 R 17 S2453-17W-**-1 D38999/33 W 17 N
19 S2453-19W-** D38999/33 W 19 R 19 S2453-19W-**-1 D38999/33 W 19 N
21 S2453-21W-** D38999/33 W 21 R 21 S2453-21W-**-1 D38999/33 W 21 N
23 S2453-23W-** D38999/33 W 23 R 23 S2453-23W-**-1 D38999/33 W 23 N
25 S2453-25W-** D38999/33 W 25 R 25 S2453-25W-**-1 D38999/33 W 25 N

Caps for plug (D38999/32 - S2454)

With stainless steel rope and eyelet With stainless steel rope and ring

Part numbers Part numbers

Shell size Plating ** Olive green plating Shell size Plating ** Olive green plating
9 S2454-09F-** S D38999/32 W 09 R 9 S2454-09W-** S D38999/32 W 09 N
11 S2454-11F-** S D38999/32 W 11 R 11 S2454-11W-** S D38999/32 W 11 N
13 S2454-13F-** S D38999/32 W 13 R 13 S2454-13W-** S D38999/32 W 13 N
15 S2454-15F-** S D38999/32 W 15 R 15 S2454-15W-** S D38999/32 W 15 N
17 S2454-17F-** S D38999/32 W 17 R 17 S2454-17W-** S D38999/32 W 17 N
19 S2454-19F-** S D38999/32 W 19 R 19 S2454-19W-** S D38999/32 W 19 N
21 S2454-21F-** S D38999/32 W 21 R 21 S2454-21W-** S D38999/32 W 21 N
23 S2454-23F-** S D38999/32 W 23 R 23 S2454-23W-** S D38999/32 W 23 N
25 S2454-25F-** S D38999/32 W 25 R 25 S2454-25W-** S D38999/32 W 25 N

Plating - 34: Olive green cadmium - Plating - 12: Nickel. Note: caps available with nylon ropes. Consult us.
22
8D - D38999 Aluminium Series

Connectors weight
With contacts Without contact
Plug Receptacle Receptacle Plug Receptacle Receptacle
(type 5) (type 0) (type 7) (type 5) (type 0) (type 7)
Male Female Male Female Male Female Male Female Male Female Male Female
09 – 35 11.47 13.05 9.15 10.73 13.91 15.49 11.05 11.55 8.73 9.23 13.49 13.99
09 – 98 11.47 12.77 9.15 10.45 13.91 15.21 11.05 11.57 8.73 9.25 13.49 14.01
11 – 01 14.98 17.92 12.01 14.95 18.17 21.11 14.32 16.32 11.35 13.35 17.51 19.51
11 – 02 14.61 17.15 11.64 14.18 17.80 20.34 13.99 15.59 11.02 12.62 17.18 18.78
11 – 04 14.80 17.86 11.83 14.89 17.99 21.05 14.24 16.26 11.27 13.29 17.43 19.45
11 – 05 14.83 18.04 11.86 15.07 19.48 21.23 14.13 16.04 11.16 13.07 17.32 19.23
11 – 22 14.47 16.89 11.50 13.92 17.66 20.08 14.19 15.89 11.22 12.92 17.38 19.08
11 – 35 14.73 18.20 11.76 15.23 17.68 21.39 13.82 14.95 10.85 11.98 17.01 18.14
11 – 80 18.30 21.90 15.30 18.90 21.50 28.39 13.80 14.90 10.80 11.90 17.00 18.10
11 – 98 14.70 17.46 11.73 14.49 17.89 20.65 13.86 15.06 10.89 12.09 17.05 18.25
11 – 99 14.87 18.09 11.90 15.12 18.06 21.28 13.89 15.29 10.92 12.32 17.08 18.48
13 – 04 21.04 24.82 15.71 19.49 24.14 27.92 19.80 21.70 14.47 16.37 22.90 24.80
13 – 08 21.42 26.60 16.09 21.27 24.52 29.70 20.30 23.40 14.97 18.07 23.40 26.50
13 – 26 21.79 27.44 16.46 22.11 24.89 30.54 20.05 22.74 14.72 17.41 23.15 25.84
13 – 35 21.22 26.99 15.89 21.66 24.32 30.09 19.68 21.49 14.35 16.16 22.78 24.59
13 – 98 21.08 25.70 15.75 20.37 24.18 28.80 19.68 21.70 14.35 16.37 22.78 24.80
15 – 05 26.04 31.38 19.54 24.88 29.62 34.96 24.49 27.48 17.99 20.98 28.07 31.06
15 – 15 26.84 34.00 20.34 27.50 30.42 37.58 24.57 27.62 18.07 21.12 28.15 31.20
15 – 18 27.05 35.93 20.55 29.43 30.63 39.51 24.53 28.73 18.03 22.23 28.11 32.31
15 – 19 26.58 34.31 20.08 27.81 30.16 37.89 23.92 26.71 17.42 20.21 27.50 30.29
15 – 35 26.68 35.92 20.18 29.42 30.26 39.50 24.09 26.67 17.59 20.17 27.67 30.25
15 – 97 26.51 33.56 20.01 27.06 30.09 37.14 24.15 27.24 17.65 20.74 27.73 30.82
17 – 02 32.96 46.30 31.26 44.60 42.06 55.40 25.80 29.80 24.10 28.10 34.90 38.90
17 – 06 29.90 39.50 28.21 37.81 39.00 48.60 25.94 29.90 24.25 28.21 35.04 39.00
17 – 08 28.89 37.62 27.20 35.93 37.99 46.72 26.41 31.38 24.72 29.69 35.51 40.48
17 – 26 29.47 40.26 27.78 38.57 38.57 49.36 25.83 29.86 24.14 28.17 34.93 38.96
17 – 35 29.71 43.26 28.02 41.57 38.81 52.36 25.86 29.51 24.17 27.82 34.96 38.61
17 – 75 35.31 46.60 33.62 44.91 44.41 55.70 26.31 32.60 24.62 30.91 35.41 41.70
17 – 99 29.52 40.08 27.83 38.39 38.62 49.18 25.96 30.12 24.27 28.43 35.06 39.22
19 – 11 37.77 51.36 31.07 44.66 44.62 58.21 34.36 42.78 27.66 46.43 30.86 49.63
19 – 32 36.98 50.38 30.28 43.68 43.83 57.23 32.50 37.58 25.80 41.23 29.00 44.43
19 – 35 37.29 53.74 30.59 47.04 44.14 44.09 32.67 37.24 25.97 40.89 29.17 44.09
21 – 11 45.51 65.35 39.31 59.15 53.19 73.03 38.25 47.75 32.05 51.93 35.55 55.43
21 – 16 42.61 57.89 36.41 51.69 50.29 65.57 37.65 45.41 31.45 49.59 34.95 53.09
21 – 35 42.89 63.55 36.69 57.35 50.57 71.23 37.36 43.80 31.16 47.98 34.66 51.48
21 – 39 44.27 64.60 38.07 58.40 51.95 72.28 38.47 48.24 32.27 52.42 35.77 55.92
21 – 41 42.81 60.18 36.61 64.36 50.49 67.86 37.07 43.78 30.87 47.96 34.37 51.46
21 – 48 49.59 49.93 43.39 43.73 55.27 57.61 36.48 43.38 30.28 37.18 44.16 51.06
21 – 75 54.48 71.38 48.28 65.18 62.16 79.06 36.48 43.38 30.28 37.18 44.16 51.06
23 – 21 50.49 73.74 44.19 67.44 59.23 82.48 43.98 57.36 37.68 62.20 41.58 66.10
23 – 35 48.85 75.00 42.55 68.70 57.59 83.74 41.85 50.00 35.55 54.84 39.45 58.74
23 – 53 48.91 71.10 42.61 64.80 57.65 79.84 41.49 49.90 35.19 54.74 39.09 58.64
23 – 55 49.66 72.73 43.36 66.43 58.40 81.47 41.96 50.73 35.66 55.57 39.56 59.47
25 – 07 61.89 90.70 55.73 85.10 71.15 99.10 46.41 56.20 40.25 61.26 44.45 65.46
25 – 11 54.48 71.38 48.28 65.18 62.16 79.06 36.48 43.38 42.94 55.94 58.36 71.36
25 – 19 59.76 91.77 53.60 85.61 69.02 101.03 47.22 61.37 41.06 66.43 45.26 70.63
25 – 24 59.26 90.62 53.10 84.46 68.52 99.88 47.62 62.06 41.46 67.12 45.66 71.32
25 – 29 57.58 86.55 51.42 80.39 66.84 95.81 48.59 63.93 42.43 68.99 46.63 73.19
25 – 35 55.37 88.20 49.21 82.04 64.63 97.46 46.41 56.20 40.25 61.26 44.45 65.46
25 – 37 57.57 89.86 51.41 59.36 66.83 90.06 46.10 61.00 39.94 60.50 55.36 61.20
25 – 44 52.80 67.61 46.53 65.39 62.05 83.39 44.40 59.22 38.14 57.00 53.66 75.00
25 – 43 57.62 88.30 51.46 82.14 66.88 97.56 48.20 63.50 42.04 68.56 46.24 72.76
25 – 46 59.92 83.76 53.76 77.60 69.18 93.02 45.28 55.44 39.12 60.50 43.32 64.70
25 – 61 54.67 81.42 48.51 75.26 63.93 90.68 46.13 57.02 39.97 62.08 44.17 66.28
25 – 08 81.00 112.83 74.84 106.67 90.26 122.09 45.00 56.83 38.84 61.69 43.04 66.09
25 – 20 66.02 96.24 59.86 90.08 75.28 105.50 44.45 54.70 38.29 59.76 42.49 63.96
25 – 04 58.42 88.27 52.26 82.11 67.68 97.53 49.22 62.83 43.06 67.89 47.26 72.09
Weight in gram

23