MANY0701A.

GB – Metacentre EX Box Technical Manual

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TM

EX Box
 Metacentre EX Box

Index

1.0 Safety Precautions

1.1 Installation
1.2 Operational
1.3 Maintenance and Repair

2.0 Introduction
2.1 Metacentre Connectivity
2.2 Basic Function

3.0 Installation
3.1 Guidelines
3.2 Location
3.3 Power Supply
3.4 RS485 Connection
3.5 Compressor Interface PCB
3.6 Pressure Sensor (Option)
3.7 Auxiliary Fault Inputs (Option)
3.8 Remote Output (Option)

4.0 Commissioning
4.1 Commissioning Procedure
4.2 Metacentre Management System
4.3 Menu Navigation
4.4 Menu Items and Settings
4.5 Diagnostics

5.0 Operation
5.1 User Interface
5.2 Display
5.3 Status Symbols
5.4 Indications
5.5 Compressor Identification
5.6 Operation
5.7 Power Failure Auto-Restart
5.8 Failure Modes
5.9 Compressor Fault
5.10 EX Box Fault
5.11 Pressure Sensor Fault

6.0 Parts List

7.0 Technical Data

8.0 Wiring Connection Diagram

Page 1
Technical Manual

1. Safety Precautions The product must only be operated at the supply

voltage and frequency for which it is designed.
ALWAYS EMPLOY SAFE WORKING When mains power is switched on, lethal voltages
PRACTISE AND PROCEDURES are present in the electrical circuits and extreme
caution must be exercised whenever it is necessary
to carry out any work on the unit.
WARNING: Risk of Danger Do not open access panels or touch electrical
components while voltage is applied unless it is
necessary for measurements, tests or adjustments.
WARNING: Risk of Electric Shock This work must only be carried out by a qualified
electrician or technician equipped with the correct
tools and appropriate protection against electrical
WARNING: Risk of High Pressure hazards.
All air compressors and/or other machine equipment
connected too, and controlled by, the product should
WARNING: Consult Manual have a warning sign attached stating ‘THIS UNIT
MAY START WITHOUT WARNING' next to the
When installing, commissioning, operating or display panel.
carrying out service or maintenance on a product,
If an air compressor and/or other machine
personnel must use safe working practise and
equipment connected too, and controlled by, the
observe all relevant local health and safety
product is to be started remotely, attach warning
requirements and regulations. Attention of users in
signs to the machine stating ‘THIS UNIT CAN BE
the UK is drawn to the Health and Safety at Work
STARTED REMOTELY’ in a prominent location,
Act, 1974, and to the Regulations and
one on the outside of the machine, the other inside
Recommendations of the Institution of Electrical
the machine control compartment.
Engineers (IEE).
Lethal voltages are used within the product. Use 1.3 Service Maintenance and Repair
extreme caution when carrying out electrical checks.
Service, maintenance, repairs or modifications must
Isolate the power supply before starting any
only be carried out by competent personnel under
maintenance work.
qualified supervision.
It is not possible to anticipate every circumstance
If replacement parts are required use only genuine
that might represent a potential hazard. If the user
parts from the original equipment manufacturer, or
employs an operating procedure, an item of
an alternative approved source.
equipment or a method of working which is not
specifically recommended the user must ensure the Carry out the following operations before opening or
product will not be damaged or made unsafe and removing any access panels or carrying out any
that there is no risk to persons or property. Failure to work on the product :-
observe safety precautions or implement safe
• Isolate from the main electrical power supply.
working practises may be considered dangerous
Lock the isolator in the 'OFF' position and
practice or misuse of the product.
remove the fuses.
• Attach a label to the isolator switch and to the
1.2 Installation
product stating ‘WORK IN PROGRESS - DO
Installation work must only be carried out by a NOT APPLY VOLTAGE'. Do not switch on
competent person under qualified supervision. electrical power or attempt to start the unit if
A fused isolation switch must be fitted between the such a warning label is attached.
main power supply and the product. Ensure that all instructions concerning operation
The product should be mounted in such a location and maintenance are strictly followed and that the
as to allow operational and maintenance access complete product, with all accessories and safety
without obstruction or hazard and to allow clear devices, is kept in good working order.
visibility of indicators at all times. The accuracy of sensor devices must be checked
If raised platforms are required to provide access to on a regular basis. They must be renewed when
the product they must not interfere with normal acceptable tolerances are exceeded. Always ensure
operation or obstruct access. Platforms and stairs any pressure within a compressed air system is
should be of grid or plate construction with safety safely vented to atmosphere before attempting to
rails on all open sides. remove or install a sensor device.
The product must only be cleaned with a damp
1.3 Operation cloth, using mild detergents if necessary. Avoid the
The product must only be operated by competent use of any substances containing corrosive acids or
personnel under qualified supervision. alkalis.

Never remove or tamper with safety devices, guards Do not paint the control facial or obscure any
or insulation materials fitted to the unit. indications, controls, instructions or warnings.

Page 2
 Metacentre EX Box

2. INTRODUCTION 2.1 Metacentre Connectivity

The EX Box is designed to connect to a

Metacentre management system unit, using a EX Box
2-wire RS485 data cable up to 500m (1650ft)
in length.

One or two single pressure switch control type

air compressors can be connected to the EX
Box using a 6-wire cable and a compressor The EX Box connects to a Metacentre
interface PCB (i-PCB). The ‘i-PCB’ management system using an industrial two
connections are identical to a Metacentre wire RS485 data network (Multi485).
management system unit.
2.2 Basic Function
The EX Box also provides optional ‘local
pressure sensor’ connections. The The EX Box is an ‘EXtension’ to a Metacentre
compressor delivery pressure, local system management system unit providing additional
pressure and air treatment differential ‘i-PCB’ connectivity.
pressure can be displayed. The monitored
local pressure is available on the Metacentre The EX Box can also be used to provide ‘i-
system network and can be utilised by a PCB’ connectivity at a remote location beyond
Metacentre management system for advanced the maximum distance specification of direct
pressure related functions. Metacentre management system connection.

Any number of EX Boxes can be connected to

a Metacentre management system as long as
the total number of compressors does not
exceed the total number of compressors for
the management system model.

Page 3
Technical Manual

3. Installation
28 L1
3.1 Guidelines X07
27 L2
26 RS485
It is recommended that installation and 25
commissioning be carried out by an authorised
and trained product supplier. Note: Polarity is important.

3.2 Location
RS485 data communications and other
The EX Box is wall mounting using low voltage signals can be subject to electrical
conventional screw fixings. The EX Box can interference. This potential can result in
be located remote from the compressor unit(s) intermittent malfunction or anomaly that is
but within 100m (330ft) cable length from each difficult to diagnose. To avoid this possibility
compressor (as applicable) and within 100m always use earth shielded cables, securely
(330ft) cable length from any pressure sensor bonded to a known good earth at one end. In
option (if applicable). addition, give careful consideration to cable
routing during installation.
3.3 Power Supply
1) Never route an RS485 data
A fused switching isolator must be installed to communications or low voltage signal cable
the main incoming power supply, external to alongside a high voltage 3-phase power
the EX Box. The isolator must be fitted with a supply cable. If it is necessary to cross the
fuse of the correct rating to provide adequate path of a power supply cable(s), always cross
protection to the power supply cable used (in at a right angle.
accordance with local electrical and safety
regulations). 2) If it is necessary to follow the route of power
supply cables for a short distance (for
example: from a compressor unit to a wall
XPM-TAC24
1 2 3 4 1 2 3 4
along a suspended cable tray) attach the
X04 RS485 or signal cable on the outside of an
earthed cable tray such that the cable tray
N L E E VOLTAGE SELECT
forms an earthed electrical interference shield.
X01 230Vac

N L E 1 2 3 4
3) Where possible, never route an RS485 or
X04
signal cable near to equipment or devices that
VOLTAGE SELECT may be a source of electrical interference (for
115Vac
example: 3-phase power supply transformer,
high voltage switchgear unit, frequency
inverter drive module, radio communications
Check the input voltage select link wires on antenna).
the EX Box power supply PCB, adjust if
necessary.

3.4 RS485 Connection

The EX Box is intended to operate as part of a

Metacentre management system. Connection
to the Metacentre management unit is two-
wire, twisted pair, earth shielded, RS485 data
link. Connect the RS485 data cable wires to
terminal X07.

Page 4
 Metacentre EX Box

3.5 Compressor Interface PCB A second compressor must be connected to

the six terminals dedicated for compressor
An ‘i-PCB’ is designed for connection to an EX reference #2.
Box controller using a six-wire (earth shielded)
cable no greater than 100m (330ft) in length.

Each compressor in the system must be

assigned an identification number from 1 up to C01 C02 C04
the number of compressors in the system. The
identification number should be clearly
indicated on each compressor for operational i-PCB #2
reference.
C03
1 2 3 4 5 6
The EX Box can be connected to any
compressor, or any two compressors, in a
Metacentre management system network. The LED 1 LED 2

compressor identification numbers do not

need to be sequential.

If one compressor is to be connected to the

EX Box the compressor ‘i-PCB’ must be X02

connected to the six terminals dedicated for EX Box

compressor reference #1. 7 8 9 10 11 12

Interface PCB (i-PCB):

The ‘i-PCB’ is a DIN rail mountable unit

C01 C02 C04 designed to be installed within the compressor
control or switchgear area and connected to
the EX Box using a six-wire cable.
i-PCB #1
C03 Each air compressor must be equipped with a
1 2 3 4 5 6
load/unload regulation system and, if not
regulated with a single electro-mechanical
pressure switch, have a facility for a remote
LED 1 LED 2

load/unload control with the ability to accept a

volt-free switching contact input for remote
load/unload.

Note: consult the air compressor manual or

X01
your air compressor supplier/specialist for
EX Box details before installing the EX Box unit.
1 2 3 4 5 6

The ‘i-PCB’ uses a 12V to 250V ac/dc input

voltage detection system and universal relay
contact control outputs (250Vac/dc @ 5A
maximum). Integrated directly into the circuits
of an air compressor, the ‘i-PCB’ avoids the
need for additional relays or remote inputs.
The ‘i-PCB’ also acts as an electrical barrier
between the compressor and the EX Box
providing protection and voltage isolation.

Page 5
Technical Manual

3.5.1 Input Functions Ready Input, Alternative Connection Method:

The ‘i-PCB’ is fitted with a six-pin terminal C04 In instances where a convenient voltage signal
for compressor monitoring. The ‘i-PCB’ uses for a compressor ready condition is not
two inputs (Ready and Run) to determine available the ‘Ready’ input can be connected
compressor status. An Alarm input can be directly to a constant compressor control
used if compressor alarm indication is system power supply voltage (12V to 250Vac
available and required. The Alarm input is or dc). This will signal the EX Box that the
optional and is not necessary for system compressor is ready and available at all times
control. when power is applied to the compressor. The
EX has a built-in function to determine when a
Ready Input: compressor is not responding, or is in a
shutdown condition, regardless of a constant
The ‘Ready’ connection is intended to indicate ready signal. If the EX Box requests a
that the compressor is in a ‘started’ state, has compressor to run/load, but fails to detect a
no operational inhibiting fault condition and is RUN signal within 60 seconds, the EX Box will
ready to respond to EX Box regulation without regard the compressor as ‘not ready’ and
manual intervention. indicate the compressor as not available. If a
RUN signal is detected at any time, the EX
READY LAMP 0V
Box will automatically reset the compressor
+V ‘not ready’ condition and re-establish control.

+Vac

F1

ALARM RUN READY

C04
0Vac

The READY input will accept 12V to 250V ac

(50/60Hz) or dc.
READY
Caution: Do not connect a voltage greater
than 250Vac/dc to this input. Safety: Never connect the READY input
positive connection directly to the output of a
This input must be connected to the terminals control system transformer, always connect
of a ‘ready’ or ‘operational’ lamp, or other after a fuse or circuit breaker.
circuit of the compressor control system, that
will be energised when the compressor is in If a normally closed contact of an Emergency
started (standby or running) condition. Stop button is included in the compressor
power supply circuit, connect after the
The voltage to this input must de-energise Emergency Stop button contacts. This will
when the compressor is stopped and instantly indicate a compressor ‘not ready’
unavailable to produce air upon a load signal, condition if the Emergency Stop button is
or the Emergency Stop button is pressed, or activated.
when the compressor experiences a fault that
prevents the compressor from running.

When the compressor ready lamp, or other

control circuit, is energised the ‘i-PCB’ will
detect the voltage and signal the EX Box that
the compressor is ready and available to load
and produce air when a load request signal is
given.

Note: The ‘i-PCB’ input common terminal must

always be connected to the neutral, common
or 0V line of the applied input

Page 6
 Metacentre EX Box

Run Input: Note: The ‘i-PCB’ input common terminal

must always be connected to the neutral,
MAIN (LINE) CONTACTOR
common or 0V line of the applied input
0V
voltage.
+V
Alarm Input:

The ‘i-PCB’ is equipped with an alarm (or

warning) input that can be used to detect
alarm or warning conditions.

Note: A fault, that stops the compressor,

and/or prevents the compressor from running,
ALARM RUN READY
C04
is determined from the ‘Run’ and ‘Ready’
inputs; Alarm detection is optional and is not a
The RUN input will accept 12V to 250V ac requirement.
(50/60Hz) only (DC cannot be used).
Alarm Lamp
0V
+V
Caution: Do not connect a voltage greater
than 250V to this input.

12V to 250Vac must be applied to the ‘Run’

terminals when the compressor motor is
running.

This input can be connected to the control

terminals A1 and A2 (coil) of the main starter
contactor of the compressor. When the Alarm Run Ready
compressor control system energises the main
contactor, the ‘i-PCB’ will detect the voltage C04
across the contactor coil terminals and signal
the EX Box that the compressor is running. The Alarm input will accept 12V to 250V ac
(50/60Hz) or dc.
Alternatively, if the main contactor coil voltage
is greater than 250Vac, a contactor auxiliary Caution: Do not connect a voltage greater
switch can be used to apply a suitable voltage than 250Vac/dc to this input.
to the ‘Run’ input terminals.
This input can be connected to the terminals of
MAIN (LINE) CONTACTOR an alarm lamp or other accessible part of the
control circuit that is energised when the
+V compressor is in an alarm condition.
0V
+V
0V
If an alarm condition is experienced the
AUXILIARY SWITCH
compressor alarm lamp, or alarm circuit, will
energise. The ‘i-PCB’ will detect the voltage
and signal the EX Box that an alarm has
occurred. If the compressor has no accessible
alarm circuit, or this function is not required,
the ‘i-PCB’ alarm terminals can be ignored.
ALARM RUN READY
C04 Note: The ‘i-PCB’ input common terminal must
always be connected to the neutral, common
In instances where a motor starter contactor is or 0V line of the applied input voltage.
not available or accessible, any part of a
compressor control circuit that is energised
when the compressor is running can be
monitored. For example: fan contactor or
voltage signal to a remote starter.

Page 7
Technical Manual

3.5.2 Output Functions Note: The local pressure settings of all

compressors in the system should be set in a
The EX Box will control the ‘i-PCB’ load/unload cascaded manner such that the system will
relay outputs in accordance with the set operate normally in the event of Metacentre
system load and unload pressure set points. inoperability.
The ‘i-PCB’ load/unload relay contacts can be
used for compressor controllers that have Note: The NC (normally closed) and NO
‘pressure switch’ load/unload regulation. (normally open) terminal references of the ‘i-
PCB’ are related to internal connection
‘i-PCB’ Internal Output Circuits functions and should not be referenced to the
connections of a compressor pressure switch
(which will generally be in reverse order).
C
OUT
1
NO Load Lethal voltages may be present on the
C terminals of the air compressor pressure
Seq switch. Isolate the air compressor power
supply before starting any work.
IN
OUT NO
C Two Wire Pressure Switch Connections:
IN
3
C
OUT 0V
2 IN
NC
NC +V

LOAD
SEQ LOAD Contacts :- SOLENOID
Relay Relay 250Vac/dc @ 5A
1&2 3 maximum

C03

SEQ LOAD GND DI1 DI2 +20V

CONT UNL
C

NC
NO
C

NC
NO

OUT IN
24Vac
C02

The C01 and C02 terminal functions of the ‘i-

PCB’ are intended to control load and unload
regulation of the compressor. Three Wire Pressure Switch Connections:
Pressure Switch Regulation: LOAD
SOLENOID

For air compressors fitted with an electro- 0V

+V
mechanical pressure switch a six-pin terminal
C02 has been provided to enable connection
to a pressure switch that has a two wire or RUN-ON
TIMER
three-wire connection.

When connected the pressure switch remains

in circuit. If the EX Box is stopped or
experiences a failure or loss of power,
pressure control will automatically revert back
to the pressure switch and the compressor will
continue to operate in ‘Local’ mode.
C

NC
NO
C

NC
NO

OUT IN
C02

Page 8
 Metacentre EX Box

Remote Load/Unload Regulation: For Example:

If the compressor controller ‘Local/Remote
For air compressors controllers fitted with Pressure Control’ input is a normally open
‘Remote/Local Pressure Regulation’ digital type; Remote when closed, but the ‘Remote
inputs, a 4-pin connector C01 has been Load’ input is a normally closed type; load
provided. when open, the ‘i-PCB’ pressure switch
terminal contacts can be used to achieve the
This terminal provides volt free contact closure correct switching logic.
for load control and also provides volt free
contact closure for remote pressure control C02
enable.
NO Local/Remote
OUT C common
A remote load enable input provides the facility
to change the compressor load regulation from NC
Remote Load
internal control to a remote switching source. NO
common
IN C
Note: Compressors that use electronic NC
pressure detection but are not equipped with a
remote pressure control enable feature will not
automatically revert to local control if the EX
Box is stopped or experiences a fault or loss of Examine the ‘i-PCB’ internal output circuit
power. diagram to establish any desired switching
logic that may differ from normal practise.
Load and Sequence Connection:

COMPRESSOR CONTROLLER
INPUTS
Do not attempt to utilise the Load/Seq
‘Electronic Pressure Control’ (terminal C01)
and the ‘Pressure Switch Control’ (terminal
Remote Load Local/Remote C02) output connections at the same time.
or These two output functions are internally
Remote Load Enable connected and a short circuit condition and/or
Inputs Common
malfunction may result.

Note:
The ‘i-PCB’ connection examples shown in
this manual are intended to provide a guide for
the majority of compressor control systems in
C01
use. Some compressors have variations in
operation and/or function; consult your
SEQ
LOAD
C

compressor supplier/specialist for advice.

Note: Compressor controller inputs common

voltage may be 0V or +V.

The local/remote pressure regulation input

and/or remote load input logic of some
electronic pressure sensor type controllers are
reversed, in this instance the ‘pressure switch’
outputs (terminal C02) can be used to
establish alternative logic control connections.

Page 9
Technical Manual

3.5.2 Service Maintenance Switch:

(Optional - dependant on Metacentre

management system controller model)

The ‘i-PCB’ is equipped with a volt-free input

(terminal C05) that can be used to remove the
compressor from Metacentre management
system control, without generating a fault
condition, during maintenance or servicing
periods.
1
2
C05

When the ‘Service Maintenance Switch’ input

terminal pins are connected together, using a
volt-free switching contact, the Metacentre
management system will indicate that the
compressor is not available but will not
generate an Alarm, Trip or Shutdown
condition. The Metacentre management
system will also remove the compressor from
the sequence strategy and substitute with an
alternative available compressor if necessary.
When the ‘Service Maintenance Switch’ inputs
are open circuit again the compressor will
automatically be accepted back in to the
sequence strategy and will be utilised as and
when next required.

The use of a ‘key switch’ is recommended for

this purpose in order to prevent the switch
contacts being inadvertently left in the closed
circuit condition after service maintenance is
complete.

DO NOT connect any external voltage

source to the pins of terminal C05.

Note: This function is only available with

Metacentre models equipped with ‘Service
Maintenance Switch’ functionality. For
Metacentre units that do not provide this
function the pins of terminal C05 must not be
utilised. Activating the ‘Service Maintenance
Switch’ function with a Metacentre
management system that is not equipped for
the function will disrupt the ‘Compressor
Alarm’ detection facility.

Page 10
 Metacentre EX Box

3.6 Pressure Sensor (Options)

The ‘Compressor Delivery’ and ‘System’ System Pressure:

pressure options can provide local over-
pressure protection, air treatment differential A pressure sensor input is available for
monitoring and advanced Metacentre monitoring local ‘system’ or ‘dry-side’ pressure
management system pressure control options; downstream of local air treatment or other
see Menu Items and Settings. potential restrictions to air flow. This input is
intended for a 4-20mA type pressure sensor.
P1
The pressure sensor should be installed in
Ps such a manner as to be able to sample
#1 atmospheric pressure during routine
calibration procedures. It is recommended that
DP#1 a valve be used that will allow the sensor to be
P2 removed without de-pressurisation of the air
system.

#2 Connect the pressure sensor to the ‘System’

pressure sensor input terminals of the EX Box.
DP#2

The pressure sensor must be connected to the

Compressor Delivery Pressure: EX box using a 2-wire, earth shielded, cable
that is no longer than 100m (330ft) in length.
A pressure sensor input is available for each
compressor connected to the EX Box. This
input is intended for a 4-20mA type pressure
sensor that is installed to monitor the ‘delivery’ - -
26
pressure of the applicable compressor. +
25
+
It is recommended the pressure sensor should
be installed up-stream of (before) any isolation
valve and in such a manner as to be able to
X05
sample atmospheric pressure during routine
calibration procedures.

Connect the pressure sensor to the correct EX

Box terminals for the applicable compressor.
Polarity is important.
The pressure sensor must be connected to the
EX box using a 2-wire, earth shielded, cable Some types of pressure sensor are not
that is no longer than 100m (330ft) in length. suitable for direct exposure to water (e.g. rain,
condensate, steam or excess moisture) or
- direct sunlight. In this instance the sensor
X05 must be protected from the environment if it is
+ to be mounted in a location exposed to
-
24 #2 climatic or adverse conditions.
#2 +
23
- -
22
#1 +
21
+

#1

Polarity is important.

Page 11
Technical Manual

3.7 Auxiliary Fault Inputs (Option) 3.8 Remote Output (Option)

The EX Box is equipped with two auxiliary Remote Output R2

‘Fault’ inputs, one dedicated to each
compressor. The input(s) can be used to The EX Box is equipped with a remote relay
detect a compressor ‘Alarm’ or ‘Shutdown contact output; terminal X03. The function of
Trip’ condition. The input(s) can also be used the output can be defined in the EX Box menu.
to detect a ‘Fault’ condition of auxiliary The contacts of the remote relay output can be
equipment associated with the compressor. used to switch an external devise or signal a
remote condition or fault condition.
The function of each ‘Fault’ input can be
selected in the EX Box menu: The remote relay contacts are rated for
24Vac/dc @ 5A maximum.
1: Alarm
The Metacentre management system unit will Alarm Beacon:
display the fault as a compressor ‘Alarm’
condition; the compressor will continue to run An Alarm Beacon kit is available that can be
and be utilised as required. connected to the EX Box remote output to
provide a highly visible fault indication from a
2: Trip distance.
The Metacentre management system unit will
display the fault as a compressor ‘Shutdown XPM-TAC24 X03
Trip’ condition; the compressor will be 24Vac 2
removed from sequence and will not be 1
utilised.
X03
X04 14 - 24Vac
R2 Beacon
18
13 +
#2 Fault Comp #1
17
16
#1 Fault Comp #2 The unused 24Vac @ 1A power supply output
15
of the XPM-TAC24 power supply PCB
(terminal X03) can be used to provide the
As default the auxiliary ‘Fault’ input(s) are beacon 24Vac supply.
normally open, Fault on closed circuit Note: Pin ‘1’ of X03 (0vac) is bonded to earth
condition. If required this can be reversed in on the XPM-TAC24 module PCB.
the EX Box menu to be normally closed, Fault
on open circuit.

Note: The maximum cable length for an

Auxiliary ‘Fault’ input is 100m (330ft).

Page 12
 Metacentre EX Box

4. COMMISSIONING
4.1 Commissioning Procedure 4.2 Metacentre Management System

Carry out the following procedures before For each compressor connected to the
attempting to apply power and start. Metacentre management unit using an EX
Box, ensure the connection type for the
It is recommended that an authorised and compressor is defined as “I-485” (RS485
trained product supplier carry out network communication) in the Metacentre
commissioning. management system configuration.

4.1.1 Power Supply Voltage Selector: Each compressor connected to a Metacentre

management system must be assigned a
Before applying power to the EX Box ensure unique compressor identification number (1 to
that the power supply connections are correct 12). This number will be the ‘network address’
and secure and that the operating voltage number for the compressor. The number
selector is set correctly for the power supply should be clearly marked on the compressor
voltage in use; 115Vac or 230Vac (+-10%), for identification purposes.
50/60Hz; see ‘Installation’.
When connecting a compressor(s) to the EX
Box always use the Metacentre management
XPM-TAC24
system unique identification number as the
1 2 3 4 1 2 3 4
X04
compressor ‘network address’ number.

L N E E VOLTAGE SELECT

X01 230Vac EX Box

1 2 3 4
L N E X04
1 2 3 4
VOLTAGE SELECT

115Vac
Example:
Compressor #1 = network address 3
General Checks: Compressor #2 = network address 4
Check and ensure all pressure sensor, ‘i-PCB’
and other connections are correctly installed The local EX Box reference numbers (#1 and
and secure. #2) have no meaning for Metacentre
management system identification and
Close the front panel of the EX Box and apply referencing; it is not important for compressors
power. to be connected to the EX Box in numerical
order or sequentially.

Page 13
Technical Manual

4.3 Menu Navigation Access Code:

Display Item Structure: Access to page list displays higher than page
‘P00’ is restricted by access code. To access
All value, parameter or option selection menu mode pages press UP and DOWN
displays are grouped into menu lists. Items are together, an access code entry display is
assigned to a list according to type and shown and the first code character will flash.
classification. Items that can be used to select Use PLUS or MINUS to adjust the value of the
options or modify functions are assigned to first code character then press ENTER. The
‘menu mode’ lists. Items that a User may next code character will flash; use UP or
require to view during routine operation, DOWN to adjust then press ENTER. Repeat
detected pressure for example, are assigned for all four code characters.
to the normal operational mode list. Lists are
identified by page number; the normal User
display list is page ‘P00’. All parameters and
options are assigned to menu mode pages If the code number is less than 1000 then the
‘P01’ or higher. All Page ‘P00’ items are view first code character will be 0(zero). To return
only and cannot be adjusted. to a previous code character press ESCAPE.
When all four code characters have been set
Normal Operational Mode (Page P00): to an authorized code number press ENTER.
An invalid code will return the display to
At controller initialisation, all display elements normal operational mode; page ‘P00’.
and LED indicators are switched on for three
seconds, the display will then show the Access Code Timeouts:
software version code for a further 3 seconds
before initialisation is complete and the normal When in menu mode, if no key activity is
operating display (Page P0) is shown. In page detected for a period of time the display will
P00 ‘normal operational display mode’ the automatically reset to the normal operational
main display will continuously show the display; Page ‘P00’.
detected delivery pressure and the Item
display will show the first item of the ‘User’ Menu Mode Navigation:
menu. User menu ‘Items’ can be selected
using the Up or Down buttons at any time. In menu mode the main value display will flash
Pressing the Enter button will lock any and show the Page number. To select a page
selected Item display and inhibit return to the press UP or DOWN. For each page the
default display. When an Item display is locked display will show the first Item of the page list.
the lock key symbol will slow flash. To unlock To view a page list press ENTER, the Page
an Item display press Up or Down to view an number will stop flashing and the Item display
alternative Item display or press Reset or will flash. Press UP or DOWN to view the
Escape. No Item values, options or selected page list items. To select an Item
parameters can be adjusted in page ‘P00’. If a value for modification press ENTER, the Item
fault condition occurs the fault code becomes display will stop flashing and the Value display
the first list item and the display will will flash. The value or option can now be
automatically jump to display the fault code. modified by pressing UP(Plus) or
More than one active fault code item can exist DOWN(Minus). To enter a modified value or
at any one time. option in memory press ENTER; alternatively
the modification can be abandoned, and the
original setting maintained, by pressing
Page 0 Page 1
ESCAPE.

Page 2
Item 1 Value
Item 2 Value Page 3 Item 1 Value
Item 3 Value Item 2 Value
Page 4
Item 4 Value Item 3 Value
Item 5 Value Page 5 Item 4 Value
Item 6 Value Item 5 Value

Page 14
 Metacentre EX Box

Press ESCAPE at any time in menu mode to

step backwards one stage in the navigation
process. Pressing ESCAPE when the page
number is flashing will exit menu mode and
return the display to normal operational mode;
page ‘P00’.

Page 0 Page 1

Page 2
Item 1 Value
Item 2 Value Page 3
Item 1 Value
Item 3 Value Item 2 Value
Page 4
Item 4 Value Item 3 Value
Item 5 Value Page 5 Item 4 Value
Item 6 Value Item 5 Value

Press and hold RESET for two seconds at

any time to immediately exit menu mode and
return to the normal operational mode display.
Any value or option adjustment that has not
been confirmed and entered into memory will
be abandoned and the original setting
maintained.

A flashing Key symbol displayed with

any Item indicates the Item is locked and
cannot be modified. This will occur if the Item
is view only (non adjustable) or in instances
where the item cannot be adjusted while the
EX Box is in ‘Remote Mode’.

Page 15
Technical Manual

4.4 Menu Items and Settings 4.4.1 Menu 1 – Compressor #1

Menu 1 – Comp #1 Settings Menu 1 items must be set regardless of the

1 Ad Comp #1 Network Address number of compressors connected to the EX
2 D3 ‘i-PCB’ Alarm Input 0V/+V (Di3) Box.
3 D6 Auxiliary Input (Di6)
Ad: Network Address
Menu 2 – Comp #2 Settings
1 Ad Comp #2 Network Address Metacentre network address; must be set to
2 D5 ‘i-PCB’ Alarm Input 0V/+V (Di5) the compressor identification number used by
3 D7 Auxiliary Input (Di7) the Metacentre management system controller
for the compressor (1 to 12). Each compressor
Menu 3 - Configuration in a system must have a unique identification
1 C> Number of compressors number.
2 P> Pressure display units
3 R4 Auxiliary Output Function (R4) Note: The compressor network address
number must be unique; if two compressors
Menu 4 – Comp #1 Pressure Sensor are assigned the same network address
1 PE Enable number the Metacentre system will be
2 PL Pressure Limit disrupted.
3 Po Offset Calibration
4 Pr Range Calibration D3: ‘i-PCB’ Alarm Input NO/NC

Menu 5 – Comp #2 Pressure Sensor ‘i-PCB’ Alarm input configuration for

1 PE Enable compressor #1.
2 PL Pressure Limit
3 Po Offset Calibration As default the ‘i-PCB’ Alarm input (optional)
4 Pr Range Calibration will generate an Alarm condition when voltage
(12V to 250V) is applied to the Alarm input
Menu 6 – System Pressure Sensor (REF) terminals (‘no’).
1 PE Enable
2 SP Broadcast System Pressure This configuration can be changed so that a
3 Po Offset Calibration constant voltage can be applied to the Alarm
4 Pr Range Calibration input terminals and an Alarm generated when
the voltage is removed. (‘nc’).
Menu 7 - Diagnostics
See ‘Diagnostics’ ‘no’ (normally open) – default
Alarm when voltage applied.
‘nc’ (normally closed)
Access Code = 0021 Alarm when voltage removed.

Set to default ‘no’ if not used.

Compressor #2 menus and menu items
are not displayed if the EX Box is set for one
D6: Auxiliary Input
compressor only (Menu 3, item “C>”).
Selects the function and operation of the
‘Auxiliary Input’:

Ano Alarm: (normally open) – default

Alarm when closed
Anc Alarm: (normally closed)
Alarm when open
Tno Trip: (normally open)
Trip when closed
Tnc Trip: (normally closed)
Trip when open

Set to default ‘Ano’ if not used.

Page 16
 Metacentre EX Box

4.4.2 Menu 2 – Compressor #2 4.4.3 Menu 3 – Configuration

Menu 2 items only need to be set if two EX Box configuration items.

compressors are connected to the EX Box.
No: Number of Compressors
Ad: Network Address
The number of compressors connected to the
Metacentre network address; must be set to EX Box.
the compressor identification number used by
the Metacentre management system controller 1: 1 compressor only (default)
for the compressor (1 to 12). Each compressor 2: 2 compressors
in a system must have a unique identification
number. P>: Pressure Units

Note: The compressor network address Selects the display pressure units:
number must be unique; if two compressors
are assigned the same network address 0: bar (default)
number the Metacentre system will be 1: psi
disrupted. 2: kPa

D5: ‘i-PCB’ Alarm Input NO/NC R4: Auxiliary Output Function

‘i-PCB’ Alarm input configuration for Selects the function of the auxiliary relay
compressor #2. contact output R4.

As default the ‘i-PCB’ Alarm input (optional) Fno: Compressor Fault N/O
will generate an Alarm condition when voltage Energised if a compressor Alarm or
(12V to 250V) is applied to the Alarm input Trip fault is detected.
terminals (‘no’). Fnc: Compressor Fault N/C
De-energised if a compressor Alarm
This configuration can be changed so that a or Trip fault is detected.
constant voltage can be applied to the Alarm C1r: Compressor #1 Running
input terminals and an Alarm generated when Energised when compressor #1 is
the voltage is removed. (‘nc’). detected as running.
C2r: Compressor #2 Running
‘no’ (normally open) – default Energised when compressor #2 is
Alarm when voltage applied. detected as running.
‘nc’ (normally closed) Crr: Compressor Running
Alarm when voltage removed. Energised if compressor #1 and/or
compressor #2 is detected as running.
Set to default ‘no’ if not used. On: Metacentre ON
Energised when the Metacentre
management system is regulating to
D7: Auxiliary Input
achieve or maintain pressure (Off
when in standby or stopped).
Selects the function and operation of the
AC: Metacentre Active
‘Auxiliary Input’:
Energised when the Metacentre
management system is actively
Ano Alarm: (normally open) – default
maintaining control of compressors
Alarm when closed
inclusive of Standby (Off when
Anc Alarm: (normally closed)
stopped; unless management system
Alarm when open
set to force compressors offload when
Tno Trip: (normally open)
stopped)
Trip when closed
rPC: Remote Pressure Control
Tnc Trip: (normally closed)
Energised when in ‘Remote Mode’ –
Trip when open
Metacentre management system
control.
Set to default ‘Ano’ if not used.

Page 17
Technical Manual

4.4.4 Menu 4 – Comp#1 Pressure Sensor The compressor will be inhibited from loading
again until the detected pressure has reduced
P1 below the set limit, and remains below the set
limit, for longer than 10 seconds. If, after re-
loading, pressure exceeds the limit again, the
cycle is repeated.
#1 When pressure exceeds the set limit the
‘excess pressure symbol’ will flash in the
DP#1 appropriate compressor status display. This
indication will remain until manually reset.
The ‘Compressor #1’ pressure sensor (P1)
input is intended for monitoring the ‘delivery’ To deactivate adjust to 0(zero) – default.
pressure of compressor #1 prior to any
isolation valve and air treatment or other Po: Pressure Offset Calibration
potential air flow restriction that may cause a
pressure differential. The value can be adjusted between –1.5bar
(minus 1.5bar) and +1.5bar (-22 to +22psi).
PE: Pressure Sensor Option Enable Default = 0.0bar (0psi).

4-20mA auxiliary pressure sensor enable: The ‘offset’ value can be used for atmospheric
(0bar-g) calibration; expose the senor to
0: Disable (default) atmosphere and adjust until the display
1: Enable pressure shows 0(zero)bar. The main display
value will show the actual detected pressure
A compatible ‘4-20mA’ type pressure sensor when this menu item is selected.
must be connected to the EX Box compressor
#1 pressure sensor input. Note: For sensors with ‘minus’ offset values
any detected pressure below 0(zero)bar will
When enabled the pressure will be displayed be displayed, and transmitted on the network,
with compressor #1 status. as 0(zero)bar.

Network Pressure Transmission: Pr: Pressure Range Calibration

If the ‘System’ pressure sensor option is not
enabled the detected Comp #1 pressure will The value can be adjusted for any sensor
be transmitted on the network. If the ‘System’ range between 1.0bar (22psi) and 630bar
pressure sensor option is enabled, and the (9135psi). Default = 16.0bar (232psi).
‘broadcast system pressure’ (SP) option is set
to ‘1’, the detected ‘System’ pressure will be If the sensor does not have a 0(zero) bar
transmitted on the network instead of the offset, the range value must be the same as
individual compressor pressure(s). the ‘maximum’ pressure value of the sensor.

PL: Pressure Limit For example: if the sensor is a –1.0bar (minus

1.0bar) to 15bar type then:
When pressure detection is enabled, and the
pressure sensor used to detected compressor Offset = -1.0bar Range = 15.0bar
delivery, or ‘wet-side’ pressure, this function
can be implemented. The maximum pressure The ‘range’ value can be used for calibration:
limit function is intended to protect the expose the senor to a known accurate
compressor from local excess pressure pressure and adjust the ‘range’ value until the
conditions when pressure is being regulated display pressure matches the applied
remotely; for example, from the Metacentre pressure. The main display value will show the
management system that is using system, or actual detected pressure when this menu item
‘dry-side’ pressure for regulation control. is selected.

If the set ‘pressure limit’ is exceeded the

compressor will be unloaded, regardless of
remote load command.

Page 18
 Metacentre EX Box

4.4.5 Menu 5 – Comp#2 Pressure Sensor The compressor will be inhibited from loading
again until the detected pressure has reduced
P2 below the set limit, and remains below the set
limit, for longer than 10 seconds. If, after re-
loading, pressure exceeds the limit again, the
cycle is repeated.
#2
When pressure exceeds the set limit the
‘excess pressure symbol’ will flash in the
DP#2 appropriate compressor status display. This
indication will remain until manually reset.
The ‘Compressor #2’ pressure sensor (P2)
input is intended for monitoring the ‘delivery’ To deactivate adjust to 0(zero) – default.
pressure of compressor #2 prior to any
isolation valve and air treatment or other Po: Pressure Offset Calibration
potential air flow restriction that may cause a
pressure differential. The value can be adjusted between –1.5bar
(minus 1.5bar) and +1.5bar (-22 to +22psi).
PE: Pressure Sensor Option Enable Default = 0.0bar (0psi).

4-20mA auxiliary pressure sensor enable: The ‘offset’ value can be used for atmospheric
(0bar-g) calibration; expose the senor to
0: Disable (default) atmosphere and adjust until the display
1: Enable pressure shows 0(zero)bar. The main display
value will show the actual detected pressure
A compatible ‘4-20mA’ type pressure sensor when this menu item is selected.
must be connected to the EX Box compressor
#2 pressure sensor input. Note: For sensors with ‘minus’ offset values
any detected pressure below 0(zero)bar will
When enabled the pressure will be displayed be displayed, and transmitted on the network,
with compressor #2 status. as 0(zero)bar.

Network Pressure Transmission: Pr: Pressure Range Calibration

If the ‘System’ pressure sensor option is not
enabled the detected Comp #2 pressure will The value can be adjusted for any sensor
be transmitted on the network. If the ‘System’ range between 1.0bar (22psi) and 630bar
pressure sensor option is enabled, and the (9135psi). Default = 16.0bar (232psi).
‘broadcast system pressure’ (SP) option is set
to ‘1’, the detected ‘System’ pressure will be If the sensor does not have a 0(zero) bar
transmitted on the network instead of the offset, the range value must be the same as
individual compressor pressure(s). the ‘maximum’ pressure value of the sensor.

PL: Pressure Limit For example: if the sensor is a –1.0bar (minus

1.0bar) to 15bar type then:
When pressure detection is enabled, and the
pressure sensor used to detected compressor Offset = -1.0bar Range = 15.0bar
delivery, or ‘wet-side’ pressure, this function
can be implemented. The maximum pressure The ‘range’ value can be used for calibration:
limit function is intended to protect the expose the senor to a known accurate
compressor from local excess pressure pressure and adjust the ‘range’ value until the
conditions when pressure is being regulated display pressure matches the applied
remotely; for example, from the Metacentre pressure. The main display value will show the
management system that is using system, or actual detected pressure when this menu item
‘dry-side’ pressure for regulation control. is selected.

If the set ‘pressure limit’ is exceeded the

compressor will be unloaded, regardless of
remote load command.

Page 19
Technical Manual

4.4.6 Menu 6 – System Pressure Sensor BC: Network Pressure Option:

The ‘System’ pressure sensor (Ps) input is When the ‘System’ pressure sensor option is
intended for monitoring system, or ‘dry-side’ enabled, and the ‘broadcast system pressure’
pressure downstream of local air treatment or (SP) option is set to ‘1’, the EX Box will
other potential airflow restriction that may transmit the detected ‘System’ pressure on the
cause a pressure differential. network instead of the pressure from each
compressor; the individual compressor
P1 pressure(s), if enabled, will not be transmitted
on the network. This feature will enable the
Ps Metacentre management system to use the
system pressure value for advanced pressure
#1 control functions.
DP#1
0: Broadcast Comp. ‘Delivery’ pressure(s)
P2 1: Broadcast ‘System’ pressure (default)

Po: Pressure Offset Calibration

#2
The value can be adjusted between –1.5bar
DP#2 (minus 1.5bar) and +1.0bar (-15 to +22psi).
Default = 0.0bar (0psi).
P1
Ps The ‘offset’ value can be used for atmospheric
#1 (0bar-g) calibration; expose the senor to
atmosphere and adjust until the display
pressure shows 0(zero)bar. The main display
value will show the actual detected pressure
when this menu item is selected.
DP#1/2
Note: For sensors with ‘minus’ offset values
#2 any detected pressure below 0(zero)bar will
P2 be displayed, and transmitted on the network,
as 0(zero)bar.
PE: Pressure Sensor Option Enable Pr: Pressure Range Calibration
4-20mA auxiliary pressure sensor enable: The value can be adjusted for any sensor
range between 1.0bar (15psi) and 630bar
0: Disable (default) (9135psi). Default = 16.0bar (232psi).
1: Enable
If the sensor does not have a 0(zero) bar
A compatible ‘4-20mA’ type pressure sensor offset, the range value must be the same as
must be connected to the EX Box ‘System’ the ‘maximum’ pressure value of the sensor.
pressure sensor input.
For example: if the sensor is a –1.0bar (minus
When enabled the pressure will be displayed 1.0bar) to 15bar type then:
as a ‘User’ menu item (PS).
Offset = -1.0bar Range = 15.0bar
Differential Pressure Display:
The ‘range’ value can be used for calibration:
When the ‘System’ pressure sensor option expose the senor to a known accurate
AND ‘compressor’ pressure sensor option are pressure and adjust the ‘range’ value until the
both enabled the EX Box will also display the display pressure matches the applied
detected ‘Differential Pressure’ as a User pressure. The main display value will show the
menu item for the compressor (DP). actual detected pressure when this menu item
is selected.

Page 20
 Metacentre EX Box

4.5 Diagnostics Relay Outputs:

Each relay output can be energised and de-
The EX Box controller is equipped with energised manually by selecting the item. Use
comprehensive diagnostic functions. Each PLUS and MINUS to adjust ‘on’ (1) or ‘off (0)
input can be examined individually and each and then ENTER.
output can be manually activated or
manipulated individually. Analogue Inputs:
The item will alternate between the detected
EX Box Controller Diagnostics: value and the electrical measurement on the
input terminals. An independent measuring
Menu P06 - Diagnostics device can be used to check the displayed
D1 Digital Input 1 electrical measurement.
D2 Digital Input 2 ON
D3 Digital Input 3 A1: Comp #1 Pressure 4-20mA
D4 Digital Input 4 OFF A2: Comp #2 Pressure 4-20mA
D5 Digital Input 5 A3: System Pressure 4-20mA
D6 Digital Input 6 Pulsing
D7 Digital Input 7
D8 Digital Input 8
-------------------------------------------------------------
R1 Relay Output 1
R2 Relay Output 2 OFF
R3 Relay Output 3
R4 Relay Output 4
ON
R5 Relay Output 5
R6 Relay Output 6
-------------------------------------------------------------
A1 Analogue Input 1 bar <> mA
A2 Analogue Input 2 bar <> mA
A3 Analogue Input 3 bar <> mA

Digital Inputs:

D2, D3, D4 and D5 (connected to the ‘i-

PCB’s’) are the only digital inputs that will
detect a pulsing signal.

D2/4: i-PCB Compressor Ready/Run Status

OFF Not Ready
ON Ready
Pulsing Running

D3/5: i-PCB Compressor Load/Maintenance

OFF Alarm (unless
reversed in menu)
ON OK (unless reversed
in menu)
Pulsing Service Maintenance

The pulse signal is 24VDC at 50/60Hz. A DC

voltage meter will detect this as 12VDC +-4V.

Page 21
Technical Manual

5. OPERATION Compressor #2 menu items are not

displayed if the EX Box is set for one
5 9 2 compressor only.

5.3 Status Symbols

6
3
EX Box Status (always displayed):
7 Power Failure Auto Restart (always on)
Communicating with Metacentre System
4 Management Controller (Remote Mode)
8 1 10
Flashing - No Communications with
Metacentre System Management
Controller (Local Mode)
5.1 User Interface
Compressor Status:
1) LCD Display Compressor Running
2) No function (unit always ON) Compressor On Load
3) No function
4) No function Flashing - Not Responding, Compressor
5) ESCAPE Button Not Running When required to load.
6) UP, PLUS Button
Service Maintenance function active
7) DOWN, MINUS Button
8) ENTER Button
Pressure Limit Exceeded
9) EX Box Active Indicator
10) FAULT Indicator 1: Compressor Alarm
2: Auxiliary Alarm input active
5.2 Display 3: Pressure Sensor fault (display “- - -“)

The upper display will continuously show the 1: Compressor Not Available
‘network address’ number for the compressor 2: Auxiliary Trip input active
(Metacentre management system compressor
number); for example “C03” for compressor 3. 5.4 Indicators
The display symbols will show the status of the
compressor associated with the compressor Run Indicator (Green LED)
number. If the ‘’Compressor’ pressure function
is enabled the lower display value will show OFF No Compressor(s) Available
the detected ‘delivery’ pressure. ON Active

Press UP and DOWN to view System Fault Indicator (Red LED)

pressure and compressor Differential pressure
(if these options are enabled) and to view OFF – No fault
status and information for the second
Slow Flash:
compressor (if applicable). The display will
1: Compressor Alarm
remain on the selected item indefinitely until
2: Pressure Sensor fault (display “- - -“)
manually adjusted.
Fast Flash:
User Menu Iems: 1: Compressor Not Available

C#1-P>: ‘Delivery’ pressure #1

If there are two compressors connected to
C#1- P: ‘Differential’ Pressure #1
the EX Box examine the compressor status
C#1-SP: ‘System’ pressure displays to determine which compressor is
C#2-P>: ‘Delivery’ pressure #2 exhibiting the detected fault.
C#2- P: ‘Differential’ Pressure #2
C#2-SP: ‘System’ pressure
(repeat of C#1-SP)

Page 22
 Metacentre EX Box

5.5 Compressor Identification If a fault occurs with the EX Box, or power to

the EX Box is disrupted, pressure regulation
Each compressor connected to the EX Box will control is automatically transferred back to
have an assigned compressor identification each compressor. The compressor(s) will
number on the Metacentre management continue to operate using the pressure
system unit. settings programmed or set in the individual
compressor controller(s).

EX Box
The design of some air compressor control
systems may inhibit automatic transfer of
1 2 3 4 pressure regulation control to local operation
mode. In this instance the compressor will not
continue production of compressed air –
The identification number will be unique for the consult the air compressor manual or your air
Metacentre system and may not be sequential compressor supplier / specialist for details
or follow the EX Box local reference numbers before installing the Metacentre / EX Box unit.
#1 and #2. The ‘compressor number’ display
item shows the system number for each 5.9 Compressor Fault
connected compressor.
If a compressor fault condition is detected the
To establish which compressor status display ‘status’ display associated with the
is associated with the compressor connected compressor will indicate a fault condition (see
to the EX Box as compressor #1 – press UP. Status Symbols). The EX Box ‘Fault’ indicator
The status displays do not wrap-around; the (10) will flash to attract attention. Compressor
status display at the top of the item menu list is fault conditions will also be communicated to
always compressor #1. the Metacentre management system
controller.
5.6 Operation
5.10 EX Box Fault Code E:0821
The EX Box is always active (started) and
cannot be stopped. The EX Box will The EX Box has one shutdown fault condition:
automatically switch between ‘Remote’, when
under Metacentre management system
control, or ‘Local’ mode.
Short Circuit Condition Detected,
Check all EX Box controller inputs and
5.7 Power Failure Auto-Restart
outputs.
The EX Box will always automatically start
If this fault condition occurs the EX Box will
when power is re-applied after a power supply
switch ‘off’ to ‘Local’ mode. The display will not
disruption or failure.
show any compressor number, status or
pressure; only the ‘Alarm’ and ‘Short Circuit’
5.8 Failure Modes
symbols will be displayed. The condition can
be reset when the fault is resolved; check all
If communications with the Metacentre
input and output connections and devices.
management system is disrupted, the EX Box
will switch to ‘Local’ mode and pressure
5.11 Pressure Sensor Fault (Option)
regulation control is automatically transferred
back to each compressor. The compressor(s)
If a pressure sensor fault is detected (if the
will continue to operate using the pressure
pressure sensor option is enabled) the EX Box
settings programmed or set in the individual
will indicate a compressor ‘Alarm’ condition
compressor controller(s).
and the associated pressure display will show
“- - - -“ dashes.
The EX Box will automatically switch back to
‘Remote’ mode when communications with the
The pressure communications ‘broadcast’ on
Metacentre management system are re-
the system network will be 0(zero)bar.
established, or the EX Box fault is reset.
The EX Box will continue to operate normally
without interruption.

Page 23
Technical Manual

6.0 Parts List

Metacentre EX Box

Item Part No. Description

Y07ENER11.00 Unit, EX Box XPM

-TA
C24 2
- Y07ENER14.00 Manual, User CD
1 Y07CM19.00 Controller, S1 EX
2 Y05CM31.00 Unit, XPM-TAC24
3 KPY0617.00C PCB, Terminal EX
4 Y07CM49.00 Gland, Set - Pg13.5
3
Required For Each Compressor:
AirMaster S1

Item Part No. Description 1

4
5 Y04CM59.00 Unit, i-PCB
21 11

24 14

Optional Accessories: 5 i-PCB 6 7

22 12

Item Part No. Description A2 A1

6 Y04CM29.00 Sensor, Pressure

4-20mA, 0-16.0bar
7 Y01ENER35.00 Module, Relay 24Vac

7.0 Technical Data Installation and Mounting Dimensions

Metacentre EX Box 24mm 238mm

24mm
Dimensions 291mm x 241mm x 152mm
Weight 6.5kg (14lb)
Mounting wall, 4 x screw fixings
Enclosure IP54, NEMA 12
Supply 230Vac +/- 10%
188mm 236mm
115Vac +/- 10%
Power 50VA
Temperature 0°C to 45°C (32°F to 112°F)
Humidity 30% to 90% RH
8mm Ø
non-condensing

286mm

Page 24
 Metacentre EX Box

8.0 Wiring Diagram

EX Box

S1-10-R4-333 +VDC
C001

Controller C002

29 30 31 32
Ai1 C009 L1
C003
C010 L2

X07
X05
+VDC C004 Multi485
Ai2 C005
L1
+VDC C006 L2
Ai3

27 28
C007

X06
C007 not used
A-GND
X06

C008
C008
Ao

21 22 23 24 25 26
C009 C006 - Ai3 4-20mA
RS485

L1
X07

C005 + System Press.

C010
L2 C004 - Ai2 4-20mA

X05
C003 + Pressure #2
8 7 6 5 4 3 2 1 C+

C011
C012 C002 - Ai1 4-20mA
C013 C001 + Pressure #1
C014

15 16 17 18 19 20
C015 C011 +C
X04

C016 C017 Di6 Aux Fault #1

C017
+C

X04
C018
C018 Di7 Aux Fault #2
C019
not used
C019
C028

C029

C026

C027
13 14

C024 X03
C020
C025
R4 Aux Output
R3 R2 R1

C021
C011
X03

10k + 20VDC
8 9 10 11 12

C022 6

i-PCB 2
C015 Di4 Ready/Run 5
C023
C016 Di5 Alarm/Serv. 4
X02

C024 C031 - GND 3

24Vac

C023 R3 LOAD
R4

2
C025
X01

C021 R1 SEQ 1
V2 7
2

C029
1

C032

10k + 20VDC 6
2 3 4 5 6

i-PCB 1
24Vac

C013 Di2 Ready/Run 5

X02

XPM-TAC24

C014 Di3 Alarm/Serv.

X03

4
X01

C030
1

C031
- GND 3
N
E
E
L

C022 R2 LOAD 2
X01

0Vac

R1 SEQ 1
V1 1

C027
N
E
L

230Vac 10%
115Vac 10%

Page 25
Technical Manual

XPM-TAC24

BLUE BLACK

BROWN ORANGE

RED WHITE
GREEN VIOLET

1 2 3 4 X04
T3.15A T1.6A T1.6A T1.0A 1 2 3 4

FH5 FH4 FH3 FH2 VOLTAGE SELECT

230V +-10%
230V

115V
115V +-10%
IEC T1.0A FH1
5x20mm
1 2 3 4
X03 X02
2 1 2 X01

N L E E

24Vac/2 24Vac/1
earthed isolated NL E

Page 26
 Metacentre EX Box

EX Commissioning Form
Customer Contact Customer Ref:

Phone Internal Ref:

Installation/Site Commission Date

Software Ser No. Commission Engineer

Comp #1 Manufacturer
3
Comp #1 Model/Type
bar m /min Comp #1 Working Pressure bar/psi
#1 kW VA Hz
Comp #1 Full Load Capacity m3/min

Comp #2 Manufacturer
bar m3/min Comp #2 Model/Type
#2 kW VA Hz Comp #2 Working Pressure bar/psi
Comp #2 Full Load Capacity m3/min

P01 Ad Comp #1 Network Address 1 2 3 4 5 6 7 8 9 10 11 12

P01 D3 ‘i-PCB’ Alarm Input no nc
P01 D6 Auxiliary Input Ano Anc Tno Tnc

P02 Ad Comp #2 Network Address 1 2 3 4 5 6 7 8 9 10 11 12

P02 D5 ‘i-PCB’ Alarm Input no nc
P02 D7 Auxiliary Input Ano Anc Tno Tnc

P03 C> Number of Compressors 1 2

P03 P> Pressure Display Units bar psi
P03 R4 Auxiliary Output Function (R4) Fno Fnc C1r C2r Crr Eon Eac rPC

P04 PE Comp #1 Pressure Enable 0 1

P04 PL Comp #1 Pressure Limit bar /psi
P04 Po Comp #1 Pressure 'Offset' bar /psi
P04 Pr Comp #1 Pressure 'Range' bar /psi

P05 PE Comp #2 Pressure Enable 0 1

P05 PL Comp #2 Pressure Limit bar /psi
P05 Po Comp #2 Pressure 'Offset' bar /psi
P05 Pr Comp #2 Pressure 'Range' bar /psi

P06 PE System Pressure Enable 0 1

P06 SP Broadcast System Pressure 0 1
P06 Po System Pressure 'Offset' bar /psi
P06 Pr System Pressure 'Range' bar /psi

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