PETROTECH TECHNICAL SERVICES PETROLEUM CO.

, LTD
No. #5 Road, Dong Xuyen Industrial Park, Rach Dua ward, Vung Tau City, BR-VT
Province, S.R. of Vietnam.
Tel. : +84 254 3839 661 Fax: +84 254 3839 661
Email: [email protected] Website: www. petrotechheatment.com

PROJECT : SHIPLIFT PLATFORM

DOCUMENT TITLE : METHOD STATEMENT – STRESS RELIEF HEAT
TREATMENT
DOCUMENT NO. : PTS - SRHT - 001

Prepared by Reviewed by Approved by

Revision
Rev. Step Date Name & Name & Name &
description
Signature Signature Signature
06-May-
A0 IFR Issue For Review N.M. Thiện N.V. Luân H. V. Hà
2024
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TABLE OF CONTENTS
1. PURPOSE.......................................................................................................................3
2. REFERENCES DOCUMENT..........................................................................................3
3. MANPOWER...................................................................................................................3
4. EQUIPMENT & MATERIAL.............................................................................................3
4.1 Equipment.................................................................................................................3
4.2 Material & Consumable............................................................................................ 3
5. STRESS RELIEF HEAT TREATMENT METHOD..........................................................5
5.1 General..................................................................................................................... 5
5.2 Preparation............................................................................................................... 5
5.3 Thermocouples placement........................................................................................5
5.4 Arrangement of heating elements & insulation blanket.............................................6
5.5 Stress relief heat treatment Process.........................................................................8
5.6 Temperature Recording............................................................................................9
6. INTERRUPTION OF HEAT TREATMENT......................................................................9
6.1 Thermocouple Failure...............................................................................................9
6.2 Heat Source Failure..................................................................................................9
6.3 Interruption During Heating.......................................................................................9
6.4 Interruption During Hold Period................................................................................9
6.5 Interruption During Cooling.......................................................................................9
7. SAFETY CONSIDERATIONS.......................................................................................10
8. REPORT AND RECORD.............................................................................................. 10
APPENXDICES................................................................................................................... 10
APPENDIX 1: LIST OF OPERATORS.............................................................................11
APPENDIX 2: STRESS RELIEF TREATMENT REPORT TEMPLATE...........................12
APPENDIX 3: STRESS RELIEF TREATMENT CHART SAMPLE..................................13
APPENDIX 4: LIST OF EQUIPMENT & MATERIAL........................................................13
APPENDIX 5: RECODER CALIBRATION CERTIFICAT.................................................16
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1. PURPOSE
This method statement is intended for the execution of Stress relief heat treatment using the electrical
resistance and/or furnace method at the vendor's yards.
By incorporating the information provided in this method statement, the Stress relief heat treatment activities
will be conducted using the appropriate equipment, methods, thermocouple placement, temperature
measurement techniques, and the prescribed Stress relief heat treatment cycle. This ensures the proper
execution of the heat treatment process and facilitates the desired outcomes for the welded piping joints.
2. REFERENCES DOCUMENT
Unless otherwise specified, all Codes and Standards referenced in this method statement shall be of latest
issue and the following documents shall be referred to along with this method statement.
- AWS D1.1, Edition 2020: Structural Welding Code Steel;
- AWS D10.10, Edition 2021: Recommended practices for local heating of welds in piping and tubing;
3. MANPOWER
All personnel involved in heat treatment shall undergo specific training in heat treatment work provided by
Stress relief treatment vendor. They should possess field experience and be well-versed and knowledgeable
in heat treatment techniques, procedures, and the equipment provided by Stress relief treatment vendor for
the heat treatment process.
Refer to Appendix 1 – List of Operator for manpower proposed to be mobilized for this project.
4. EQUIPMENT & MATERIAL
4.1 Equipment
Equipment used for heat treatment work will be mobilized by HEAT TREATMENT vendor, consisting of:
a. Heat treatment equipment/ transformer:
- Manufacturer: Petrotech, Globe Heat Treatment (England), ETL, Manning
- Transformer: 6 channel/ 50 KVA, 65 KVA, 75KVA
- Power: 3 phase, 380/ 415 Vol, 50-60 Hz;
- Single phase secondary output: 65 V;
Equipment shall be inspected by Third party every one year for electrical safety purpose.
b. High velocity gas equipment:
- Manufacturer: Globe - UK
- Main accessories included: gas control train, high velocity burner, combustion fan
Equipment shall be inspected by Third party every one year for electrical safety purpose.
c. LPG supply system
- Manufacturer: Gastech – VN
- Main accessories included: LPG vaporizer, LPG regulator, LPG supply station
d. Temperature recorder:
- Manufacturer: Chino (Japan)
- Chart recorder with 12 temperature channels.
Chart Recorder shall be calibrated by Third party every one year. Refer to Appendix 5 – Recorder calibration
certificate
e. Programming:
- 6 channels, operated manually or operated automatically
f. Thermocouple attachment unit
- Manufacturer: Globe Heat Treatment (England)
- Output energy: 25 Joules.
- Output voltage maximum: 60 volts
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4.2 Material & Consumable

Materials/ Consumable used for heat treatment work will be mobilized by Stress relief heatment vendor,
consisting of:
a. Thermocouples
The thermocouples shall be of type ‘K’ i.e. nickel-chromium or nickel-aluminum type.
Conform with BS EN 60584-2:1993 & conforms with international thermocouple reference table BS EN
90584-1: 1996.
The general ‘K’ type thermocouple wire shall have dimension 1/0.711 mm Ni Cr/Ni Al. Yellow wire (+) and
Red (-) should be connected properly.

Thermocouple photo for reference

b. Compensating cable
The cable recommended shall be twin type wire PVC coated copper/constantan connection to thermocouple,
with proper plug & socket. Copper constantan compensating cable shall be used for connecting thermocouple
wires & the temperature recorder. Connect the copper lead (+ve white) to nickel-chromium conductor
(nonmagnetic yellow) and the constantan lead (-ve) to the nickel-aluminum conductor (magnetic red).

Compensating cable photo for reference

c. Heating elements
The heat treatment operation shall be performed by utilizing flexible ceramic pad (FCP), and damaged FCP
shall not be used.
Main part of FCP is Electric resistance heating shall be used to heat objects with wire that can withstand
9000C temperatures.
The heating element shall be attached to the objects in the manner that equal distribution of heat will be
achieved.

FCP photo for reference

d. Insulation blanket
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The area to be heat treated shall be insulated with ceramic fiber insulation, with density of 96-128 kg/m3,
capable of withstanding the maximum temperature 1200°C.
All heat bands shall be insulated, extending on either side to provide gradual thermal gradients.
Thermal insulation blanket shall not be use in wet condition.
Prior to heat treatment operations, all gaps in the insulation shall be sealed with loose insulation material.
The number of layers of insulation blanket to be applied and their extent is dependent on the object thickness,
object diameter and gradient requirement, and site conditions.

Insulation photo for reference.

Refer to Appendix 4 – List of Equipment & Material for further detail.
5. STRESS RELIEF HEAT TREATMENT METHOD
5.1 General
Stress relief heat treatment shall be qualified by the welding procedure qualification test and specified in the
approved WPS.
The electrical resistance method (localized heat treatment) shall be used. However, in case of it’s
impracticable due to narrow area, furnace method may be used.
NDT inspections shall be carried out after all Stress relief heat treatment.
5.2 Preparation
The welds that require heat treatment shall be thoroughly cleaned and prepared to ensure they are free from
greases, oil, paint, lubricants, dust, and coatings. This cleaning process is essential to prevent any potential
damage or short-circuiting of associated equipment and accessories.
Any sufficient supports required for the Stress relief treatment activity shall be provided to prevent any
distortion.
5.3 Thermocouples placement
The placement of thermocouples to the welds will be performed using a dedicated capacitor discharge
welding unit, ensuring secure placement at the weld centerline.

Care will be taken to ensure that the separation between the two thermocouple wires (yellow & red) does not
exceed 5mm when positioned.
Proper inspection will be conducted to verify the placement of the thermocouple wires, ensuring good contact
for accurate temperature measurement.
The arrangement of thermocouples for temperature measurement will be determined based on weld length
given in a table below:
Number of thermocouples:
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Weld length – L (mm) Number of thermocouple Position

L  530 One At the weld centerline

530 < L  1020 Two Symmetrically distributed

1020 < L  1600 Three Symmetrically distributed

5.4 Arrangement of heating elements & insulation blanket

Heating elements and insulation blankets shall be symmetrically arranged on both sides of the weld to ensure
complete coverage of the entire weld area. This balanced arrangement facilitates uniform heating and
temperature distribution during the heat treatment process, contributing to the effectiveness of the treatment.
The width of the heated band (heating element) should be a minimum of three times the wall thickness at the
weld of the thickest part being joined.
The insulation blanket should fully cover the heating elements and be securely fastened with a wire band to
prevent any loosening during the Stress relief treatment process. The width of the insulation blanket shall be
calculated using the following formula to ensure proper coverage.

a. With But weld type

GCB

HB

SB

R
THERMOCOUPLE

Where: SB(soak band width) = 3t (minimum)

HB (heated band width) = 3t+50mm (minimum)
GCB (insulation band width) = HB + 500mm (minimum)
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b. With Tee weld type

GCB

HB

INSULATION

HEAT SOURCE
WELD
THERMOCOUPLE
Where:
HB(heated band width) = 3t + 50mm (minimum), t = pipe wall thickness
GCB (insulation band width) = 3t + 250mm (minimum), t = pipe wall thickness
c. Furnace method
THERMOCOUPLE

Burner

Inside

Stack with damper

Sheave housing

When the furnace used, at least one thermocouple shall be used at center of the Sheave housing and is
closest to the weld.
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5.5 Stress relief heat treatment Process

a. General:
 This Stress relief process shall be applied for both piping welds and saddle to pipe welds
b. Requirement: The stress relief treatment shall conform to the following requirements:

- The temperature of the furnace shall not exceed 600°F [315°C] at the time the welded assembly is
placed in it.
- Above 600°F [315°C], the rate of heating in °F [°C] per hour shall not exceed 400°F [204°C] divided
by the maximum metal thickness of the thicker part, in inches [centimeters], but in no case more
than 400°F [204°C] per hour. During the heating period, variations in temperature throughout the
portion of the part being heated shall be no greater than 250°F [140°C] within any 15 ft [5 m] interval
of length. The rates of heating and cooling need not be less than 100°F [55°C] per hour. However, in
all cases, consideration of closed chambers and complex structures may indicate reduced rates of
heating and cooling to avoid structural damage due to excessive thermal gradients.
- After a maximum temperature of between 1100°F and 1200°F [600°C and 650°C] is reached, the
temperature of the assembly shall be held within the specified limits for a time not less than
specified in Table 7.2, based on weld thickness. When the specified stress reliefis for dimensional
stability, the holding time shall be not less than specified in Table 1.2, based on the thickness ofthe
thicker part. During the holding period there shall be no difference greater than 150°F [65°C]
between the highest and lowest temperature throughout the portion of the assembly being heated.

- Above 600°F [315°C], cooling shall be done in a closed furnace or cooling chamber at a rate no
greater than 500°F [260°C] per hour divided by the maximum metal thickness of the thicker part in
inches [mm], but in no case more than 500°F [260°C] per hour. From 600°F [315°C], the assembly
may be cooled in still air.
- For the cooling period, the power can be switched off once the temperature has dropped below
315°C. However, it is important to keep the insulation blanket and heating elements in place until the
temperature reaches 150°C. This ensures that the proper cooling rate is maintained, allowing for
gradual cooling and minimizing the risk of thermal stress and distortion in the welded joint.
Typical Stress relief treatment cycle:
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5.6 Temperature Recording

The temperature of the stress relief treatment will be accurately recorded continuously using a chart recorder
connected to the thermocouple wires during stress relief cycle, it's completely automatic and temperature
recorded is shown on the chart, it is possible to check, verify during stress relief execution.
The chart speed will be set at 25 mm/hour to ensure precise temperature monitoring throughout the process.
Each thermocouple will be assigned a specific color, which will be clearly indicated on the chart for easy
reference and analysis.
The temperature chart, along with the stress relief treatment report, shall be submitted for review and record.
Refer to Appendix 3 – Stress relief treatment chart sample
6. INTERRUPTION OF HEAT TREATMENT
Although various failure may occur during local heating operations, those listed below are most common. As a
result, the possibility of their occurrence should be considered and plans made to enable appropriate
response. It would be highly desirable to prepare corrective action method statements for these failures and
train all affected personnel in their use.
6.1 Thermocouple Failure
The ideal way to respond to a thermocouple failure is the use of a spare with its own extension wire. The
response under such circumstances can be made immediately without any impact.
In the less likely event of a double failure (¡.e., failure of both the primary and spare), adjacent thermocouples
may have to be used to estimate temperature.
6.2 Heat Source Failure
In general, it is desirable to have spare equipment for those cases where replacement is feasible.
Although it can't help after the fact, proper equipment maintenance and operational Check-out before use will
likely prevent many failures.
6.3 Interruption During Heating
An interruption during heating consists of either exceeding the maximum heating rate while above the
threshold temperature for control, or loss of temperature due to a heat source failure. The first response
should be to correct the cause of the interruption, then waiting for the temperature goes down below 315 0C
then restart heating
6.4 Interruption During Hold Period
An interruption during the hold period consists of the temperature either dropping below the minimum or
exceeding the maximum required hold temperature.
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When the temperature drops below the minimum for soak before the end of the required hold time, the first
response should be to correct the cause of the interruption, then waiting for the temperature goes down below
3150C then restart heating. Once at or above the minimum soak temperature, hold is resumed and
maintained for a period of time such that the summation of all time periods at or above the minimum soak
temperature should be equal to or greater 15 minutes than the minimum required.
When the temperature exceeds the maximum for the soak period, the first response should be to correct the
cause of the interruption.
- If it’s suspected that the lower critical temperature has been exceeded, the recommended practice is
reduced the temperature to the soak range at a cooling rate no greater than the maximum allowed
and hold for full required period.
- If the temperature does not exceed the lower critical temperature, reduce the temperature to the
soak range at a cooling rate no greater than the maximum allowed and hold for the remaining
required time. All time above the minimum temperature, including that above the maximum
temperature, can be used to determine the total time at temperature.
6.5 Interruption During Cooling
An interruption during cooling can consist of either exceeding the maximum cooling rate or falling to exceed
the minimum cooling rate while at or above the threshold temperature for control. The first response should
be to correct the cause of the interruption, then waiting for the temperature goes down below 315 0C then
restart heating.
7. SAFETY CONSIDERATIONS
Personnel Protection: Ensure that all personnel involved in the stress relief treatment work are equipped with
appropriate personal protective equipment (PPE) to protect them from potential hazards associated with high
temperatures.
Fire Safety: Implement fire prevention measures in the stress relief treatment area, including the availability
of fire extinguishers, proper storage of flammable materials.
Ventilation: Provide adequate ventilation in the stress relief treatment area to prevent the accumulation of
fumes or gases that may be generated during the process. Ensure that the work area is properly ventilated to
maintain a safe working environment for personnel.
Electrical Safety: Ensure that all electrical connections and equipment used in the stress relief treatment
process are in good working condition and meet the necessary safety standards. Avoid overloading electrical
circuits and use appropriate grounding techniques to prevent electrical hazards.
Hot Surfaces: Take precautions to prevent accidental contact with hot surfaces, equipment during and after
stress relief treatment process. Clearly mark and barricade areas that are at high temperatures to prevent
burns or injuries.
Training and Competency: Ensure that all personnel involved in the stress relief treatment work are
adequately trained, competent, and familiar with the specific procedures and safety measures associated with
the process. Provide ongoing training and refresher courses as necessary.
Emergency Response: Have an emergency response plan in place, including procedures for responding to
accidents, injuries, or other unforeseen events during STRESS RELIEF HEAT TREATMENT operations.
Ensure that all personnel are aware of the emergency procedures and know how to effectively respond to
emergencies.
8. REPORT AND RECORD
Stress relief treatment technicians will diligently fill out the record sheets of the Heat Treatment prior to
initiating any stress relief treatment activities.
The stress relief treatment temperature chart shall serve as the proof and record of the completed stress relief
treatment process. Upon completion of the stress relief treatment, a stress relief treatment report, along with
the temperature chart shall be compiled and submitted to relevant parties for review and record.
The stress relief treatment report will consist of following information as minimum:
- Client Identity
- Contract/ Job Identity
- Specification Details
- Spool number, diameter and weld numbers include ISO
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- Material specification
- Thermocouple locations
- Heating and Cooling Rate
- Soaking (holding) time
- Date and Chart speed.

APPENXDICES
Appendix 1 – List of Operators
Appendix 2 – Stress relief treatment Report Template
Appendix 3 – Stress relief treatment Chart Sample
Appendix 4 – List of Equipment & Material
Appendix 5 – Recorder Calibration Certificate

APPENDIX 1: LIST OF OPERATORS

Stt/ Họ và tên/ Chức vụ/ Ngày sinh/ Quê quán/ Hình/

No. Full name Position Số CCCD/ Ngày cấp/ Dob
Place of
Photo
CID No. Date of issue origin

Hoàng Văn Q.L.dự án

1 036083018246 17/02/2023 02/05/1983 Nam Định
Hà Project manager

Nguyễn Tấn Q.L. công trường 077084003832 Bà Rịa –

2 25/04/2021 06/01/1984
Tài Site manager Vũng Tàu

Nguyễn Văn Q.L. công trường 092094004834

3 04/01/2021 01/03/1994 Cần Thơ
Luân Site manager

Nguyễn Hồ Giám sát

4 066091015986 02/01/2023 16/08/1991 Nghệ An
Tính Supervisor

5 Trần Văn Nghi Giám sát 096082013558 25/12/2021 01/01/1982 Cà Mau

Supervisor

Nguyễn Duy Kỹ Thuật Viên Bà Rịa –

6 077092001923 09/08/2021 09/10/1992
Lâm Technician Vũng Tàu
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Stt/ Họ và tên/ Chức vụ/ Ngày sinh/ Quê quán/ Hình/

No. Full name Position Số CCCD/ Ngày cấp/ Dob
Place of
Photo
CID No. Date of issue origin

7 Lê Xuân Kiên Kỹ Thuật Viên 038086003161 02/07/2021 16/06/1986 Thanh Hóa

Technician

Huỳnh Tấn Kỹ Thuật Viên

8 086066001556 01/05/2021 24/02/1966 Vĩnh Long
Tài Technician

9 Lưu Văn Tho Kỹ Thuật Viên 077066000847 28/09/2001 01/01/1966 Đồng Tháp
Technician

APPENDIX 2: STRESS RELIEF TREATMENT REPORT TEMPLATE

STRESS RELIEF HEAT TREATMENT Report No.:

REPORT Page:

Method statement No.: Client:

Project:
Code/specification: Request No.:
Item:
Material grade:
Method: Chart No.: Chart Speed:
Localized stress relief
treatment
Location: Date: Start time:
Finish time:
EQUIPMENTS
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Description:
Recorder: Expiry Date: T/C: Type”K”
RESULTS
O O
Unrestricted rate of rise to: C Rate of cooling: C/hour
O
Soaking temperature: C Soaking time: hour
O O
Rate of heating: C/hour Unrestricted rate fall from: C
No Drawing no./ Line No. Joint No. Dia x Thk
T/C No.:
(mm)

Note:

PETROTECH ACCEPTED BY DAI ACCEPTED BY CLIENT COMPANY

DUNG
Name: Name: Name: Name:

Sign: Sign: Sign: Sign:

Date: Date: Date: Date:

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APPENDIX 3: STRESS RELIEF TREATMENT CHART SAMPLE

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STT Tên vật tư, thiết bị Số hiệu Đơn vị S. Lượng Hình ảnh Chú thích
No. Equipment Serial No. Unit Q'ty photo Remarks

A. Equipment / Thiết bị
PS0100-H01
HTM_PS0100-H02
HTM_PTS0515-
Máy xử lý nhiệt H01
Cái Kèm cáp
1 Heat treatment HTM_PTS220716 08
Pcs nguồn
machine A3682
A3683
A3684
A3685
Bộ điều khiển đốt
Cái
2 Gas control train and AC 110V, 50/60Hz 03
Pcs
control box

380V/3
Máy hoá hơi Cái
3 phase/50/60Hz 02
Gas vaporizer Pcs
300 kg/hr

AC 415V, 50/60,
Quạt thổi Cái
4 11Kw, 2500m3 03
Combustion fan Pcs
air/hr

Đầu đốt
8 million BTU, Cái
5 High Velocity Gas 03
LNG, LPG Pcs
Burner

Trạm cấp khí 20 cylinders, 0,9 Bộ

6 02
LPG supply station tons Pcs

Máy đo khí cháy Detecting gas type:

Bộ
7 Flammable gas LNG, LPG, H2, 01
Pcs
detector Xylene

APPENDIX 4: LIST OF EQUIPMENT & MATERIAL

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Máy đo oxy Cái

8 0~ 30% O2 01
Oxygen detector Pcs

17-131
EH021A018
T107E-K003
EH021A017
Máy ghi nhiệt độ
17-133 Cái
9 Recorder 10
16-362 Pcs
Temperature
EH081A056
EH004A069
15-684
EH023C087

Máy hàn cặp nhiệt

Cái
10 Thermocouple
Pcs
Attachment Unit

Máy lập trình Cái

11
Auto Programmer Pcs

B. Consumable / Vật tư tiêu hao

Gồm 2 sợi cáp hàn
Cáp kênh ngõ ra Cuộn 22-25m/
12 25mm2 &1 sợi dây
Triple cable set Roll cuộn
bù

Cáp chia 4 Gồm 4 sợi cáp Bộ

13 1 mét
4 way splitter 16mm2 Set

Bộ cắm tín hiệu Bộ

14
Plugs Set

Tấm sứ gia nhiệt Tấm

15
Heating Pad Pad

Bông cách nhiệt

Cuộn
16 Insulation fiber
Roll
blanket

Dây cặp nhiệt Mét

17
Thermocouple wire m

Dây bù nhiệt Cuộn

18
Compesating cable Roll

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APPENDIX 5: RECODER CALIBRATION CERTIFICATE

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