Date Page

DA40 11.2012 G490-1

Lubrication system G490 Index

Description Page

Central lubrication, Groeneveld................................................................................................G490-4

Central lubrication, Groeneveld................................................................................................G490-6
Central lubrication, Groeneveld................................................................................................G490-8
Central lubrication, Groeneveld..............................................................................................G490-10
Central lubrication, Groeneveld..............................................................................................G490-12
Central lubrication, Groeneveld ,block 1.................................................................................G490-14
Central lubrication, Groeneveld ,block 2.................................................................................G490-16
Central lubrication, Groeneveld ,block 3.................................................................................G490-18
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G490-2 Lubrication system DA40

Lubrication system G490 Picture index

G490-4 G490-6 G490-8

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G490-4 Lubrication system DA40 G490-6 Lubrication system DA40 G490-8 Lubrication system DA40

Central lubrication, Groeneveld Central lubrication, Groeneveld Central lubrication, Groeneveld

Front view
Front view 8X0586 - Oscillation ring Articulation Steering cylinder Bearing house
seal LH joint bottom front RH drive shaft fornt
Metering unit No.9 Metering unit No.9 Metering unit No.4
Turning ring Turning ring Suspension leg,Rh
330 330
4 8 8 0
X 9 9 4
Sypply from Sypply hoses 4 8 8
the pump to the block 3
9 9 4
340 Oscillation ring Steering cylinder Articulation
Metering unit No.9 Metering unit No.9 Metering unit No.4 seal RH front LH joint top
Turning ring Turning ring Suspension leg,Lh 365 365
Rear view
Rear view Sypply hoses Steering cylinder Steering cylinder Sypply hoses
Metering unit No.2 Metering unit No.2 from block 1 rear RH rear LH to the block 3
Suspenssion cylinder down Lh Suspenssion cylinder down Rh

Suspension

Suspension
8 8

arm LH
2 2 790

arm RH
Metering unit 8 0 8
X 2 2 No.4
880
10 Sypply hoses Tilt cylinder Bearing house Tilt cylinder Sypply hoses
Metering unit No.2 Metering unit No.2 780 870 from block 1 bottom RH drive shaft rear bottom LH to the block 3
Suspenssion cylinder up Lh Suspenssion cylinder up Rh 340

360
340 View from rear
350 From
Block 1
30 300 5

860
20 830
10-10
860 820
10 290 800
320 850
10-500 10-950 310 840 810
770
10-100 10-1000
100 760
10-200 10-600 410 Metering unit
No.2
420 From
block 2 740
20
420 750
240 500 730
210 Supply hose from
230 220 the front frame
(Block 1) 640 650
250 410 650
20-10
200
110
250 630
210 120
20-20
220

210 1500

Block 1 220
front frame 221 1300
1310
710

230
30 390
400 270 250 720

620
200 280 610
370 621
From
260 600
block 2
Supply
To the Metering
unit No 9 680
block 2. 500 380
(Rear 690
frame) 670
240 700
680
280
280 660 Supply hose to
the block 3 at
rear frame
950

G490-10 G490-12 G490-14

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G490-10 Lubrication system DA40 G490-12 Lubrication system DA40 G490-14 Lubrication system DA40

Central lubrication, Groeneveld Central lubrication, Groeneveld Central lubrication, Groeneveld ,block 1
Front view
Supply Hoses Pressure Tilt Cylinder Tip hinge Tailgate Arm
Block 1
from block 2 switch Top RH LH LH
90 (Front frame,hydraulic tank)
Front view
190 Rear view
8,5 8 4 10

8,5 8 4 50
70 60
x99 80 2 22
9 9 4 x2
Supply Hoses Tilt Cylinder Tip hinge Tailgate Arm
X 4
from block 2 Top LH RH LH 70 60 60 70
Rear view
40 50 2
Tandem bearing Tandem bearing 70 9 X
RH LH 30
80
20 4
90 110,120,130,140
10 10 20

10 X 10

Tandem bearing Tandem bearing

RH LH
10 30
Hose to the 1220 Hose to the
Hose to the
tilting cyl. 1210 arm tailgate
1110
tilting cyl. Hose to the 120 140
upper RH RH If mounted upper LH 100
arm tailgate
LH If mounted 130
1170 1500 1100 150
1190 1120 1200
1120 1090
40
1140 1400
1050 1180 1150 1130 110
1080 1010 1220
1050 1000 1320
1070 1020 160
1021 50
1030
170
1500
1400 1180
1160

1500
1040 60
1190
1060
1080
1090 1030 180
1500

1050
950
1050

Supply hose
from the
block 2
1040

G490-16 G490-18

Page Page
G490-16 Lubrication system DA40 G490-18 Lubrication system DA40

Central lubrication, Groeneveld ,block 2 Central lubrication, Groeneveld ,block 3

Block 2 Block 3
Front view (Rear frame,front) 110 (Rear frame, rear)
Rear view 100 Rear view
100 10 Front view
48 88 10 10
4 88 0
100
10
808
10
P 85 130
120 10 x 20
8 50,60
90
,
,
85
8 4
P 8 4
70
80 8 10
4 80
90
0 ,
85
70
X
90
80
8 0 40
70 60
70 8
20 , 30 50 80
4 30
110,120,130,140,150, 40
160,170,180,190,200,210
200,210,220,
230,240,250
Page
G490-4 Lubrication system DA40

Central lubrication, Groeneveld

10

10-10

10-100 10-500 10-950

10-1000
10-200 10-600

20
240
210
230 220

250
20-10
200
250
210
20-20
220

30
 Date Page
DA40 11.2012 G490-5
Pos. Part.nr Qt'y Description Serial No. Notes

10 1 Groeneveld central lubrication kit* See page G490-7

10-10 1 •Pump* See page G490-13
10-100 505812 2 •Hose
10-200 1 •Lubricating block 1* See page G490-15
10-500 528400 2 •Hose
10-600 1 •Lubricating block 2* See page G490-17
10-950 528403 2 •Hose
10-1000 1 •Lubricating block 3* See page G490-19

20 527983 1 Kit Refil kit

20-10 527982 1 •Filling pump
20-20 527981 1 •Connector

30 529895 1 Cable

200 530531 1 Tool case

210 057724 2 Washer
220 502759 2 Nut
230 530437 2 Clip
240 513611 2 Screw
250 508833 2 Nut
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G490-6 Lubrication system DA40

Central lubrication, Groeneveld

Front view 8X0586 -

Metering unit No.9 Metering unit No.9 Metering unit No.4
Turning ring Turning ring Suspension leg,Rh
330 330

Sypply from X 9 9 4 Sypply hoses

the pump to the block 3
9 9 4
340
Metering unit No.9 Metering unit No.9 Metering unit No.4
Turning ring Turning ring Suspension leg,Lh 365 365
Rear view
Metering unit No.2 Metering unit No.2
Suspenssion cylinder down Lh Suspenssion cylinder down Rh

Suspension

Suspension
arm LH
2 2

arm RH
Metering unit
X 2 2 No.4

Metering unit No.2 Metering unit No.2

Suspenssion cylinder up Lh Suspenssion cylinder up Rh 340

360
340
350
30 300
20

10 290
320
310
100
410 Metering unit
No.2
420

420

410
110

120

210
Block 1 220
front frame 221 1300
1310

230
390
400 270 250

200 280

370 From
block 2 260
Supply
To the Metering
block 2. unit No 9
500 380
(Rear
frame)
240

280
280
 Date Page
DA40 11.2012 G490-7
Pos. Part.nr Qt'y Description Serial No. Notes

527874 1 Groeneveld central lubrication kit

10 1 •Pump* See page G490-13

20 161483 4 •Screw
30 504308 4 •Washer

100 2 •Hose* See page G490-5

110 505077 2 •Connector
120 066419 2 •Rubber plug

200 1 •Lubricating block* See page G490-15
210 053470 1 •Screw
220 504308 1 •Washer
221 504414 1 •Spacer

230 503480 1,1m •Hose Articulation bearing

240 503480 1,6m •Hose Articulation bearing
250 503480 1,75m •Hose Articulation bearing
260 503480 2,2m •Hose Articulation bearing
270 058280 1 •Connector
280 058279 3 •Connector
290 503480 3,67m •Hose Suspension cyl.down,Lh
300 503480 5,11m •Hose Suspension cyl.down,Rh
310 503480 3,08m •Hose Suspension cyl. up,Lh
320 503480 4,46m •Hose Suspension cyl. up,Rh
330 520900 2 •Elbow - 8X0585
058279 2 •Connector 8X0586 -
340 521140 2 •Straight connector - 8X0585
058279 2 •Connector 8X0586 -
350 511575 1 •Hose Suspension arm, Lh
360 511576 1 •Hose Suspension arm, Rh
365 526503 2 •Connector
370 059097 0.4m •Protection spiral
380 059097 0.4m •Protection spiral
390 059097 0.5m •Protection spiral
400 059097 0.5m •Protection spiral
410 065006 6 •Clamp
420 056771 2 •Screw
500 2 •Hose* See page G490-5
1300 059097 0,5m •Protection spiral Suspension arm Lh
1310 059097 0,5m •Protection spiral Suspension arm Rh
Page
G490-8 Lubrication system DA40

Central lubrication, Groeneveld

Front view
Oscillation ring Articulation Steering cylinder Bearing house
seal LH joint bottom front RH drive shaft fornt

4 8 8 0
4 8 8

Oscillation ring Steering cylinder Articulation

seal RH front LH joint top

Rear view
Sypply hoses Steering cylinder Steering cylinder Sypply hoses
from block 1 rear RH rear LH to the block 3

8 8
790
8 0 8
880
Sypply hoses Tilt cylinder Bearing house Tilt cylinder Sypply hoses
780 870 from block 1 bottom RH drive shaft rear bottom LH to the block 3

View from rear

From
Block 1
5

860
830
860 820
800
850
840 810
770

760

From
block 2 740

750
Supply hose from 500 730
the front frame
(Block 1) 640 650
650
630

1500

710

720

620
610
621
600

680

690
670
700
680

660 Supply hose to

the block 3 at
rear frame
950
 Date Page
DA40 11.2012 G490-9
Pos. Part.nr Qt'y Description Serial No. Notes

500 2 •Hose* See page G490-5

600 1 •Lubricating block 2* See page G490- 17
610 161485 1 •Screw
620 504308 1 •Washer
621 510522 1 •Washer
630 503480 0,85m •Hose Steering cyl. rear, Lh
640 503480 1,8m •Hose Steering cyl. rear, Rh
650 058279 2 •Connector
660 503480 1,1m •Hose Tilt cylinder down, Lh
670 503480 1,95m •Hose Tilt cylinder down, Rh
680 058279 2 •Connector
690 503480 0,95m •Hose Bearing house, rear
700 058280 1 •Connector
710 503480 0,7m •Hose Bearing house, front
720 058279 1 •Connector
730 503480 1,95m •Hose Articulation bearing,Lh
740 503480 1,95m •Hose Articulation bearing,Rh
750 058279 2 •Connector
760 065006 2 •Clamp
770 061459 1 •Screw
780 503480 1,45m •Hose Articulation hinge, up
790 058279 1 •Connector
800 503480 1,45m •Hose Articulation hinge, down
810 058279 1 •Connector
820 065006 1 •Clamp
830 061459 1 •Screw
840 503480 1,95m •Hose Steering cyl. front, Lh
850 503480 1,95m •Hose Steering cyl. front, Rh
860 058279 2 •Connector
870 065006 2 •Clamp
880 061459 2 •Screw
950 2 •Hose* See page G490-5
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G490-10 Lubrication system DA40

Central lubrication, Groeneveld

Front view
Supply Hoses Pressure Tilt Cylinder Tip hinge Tailgate Arm
from block 2 switch Top RH LH LH

8,5 8 4
8,5 8 4

Supply Hoses Tilt Cylinder Tip hinge Tailgate Arm

from block 2 Top LH RH LH

Rear view
Tandem bearing Tandem bearing
RH LH

10 10
10 X 10

Tandem bearing Tandem bearing

RH LH

Hose to the 1220 Hose to the

Hose to the
tilting cyl. 1210 arm tailgate tilting cyl.
1110 RH If mounted Hose to the
upper RH upper LH arm tailgate
LH If mounted
1170 1500 1100
1190 1120 1200
1120 1090
1140 1400
1050 1180 1150 1130

1080 1010 1220

1050 1000 1320
1070 1020
1021
1030

1500
1400 1180
1160

1500
1040 1190
1060
1080
1090 1030
1500

1050
950
1050

Supply hose
from the
block 2
1040
 Date Page
DA40 11.2012 G490-11
Pos. Part.nr Qt'y Description Serial No. Notes

950 2 •Hose* See page G490-5

1000 1 •Lubricating block 3* See page G490-19
1010 161485 1 •Screw
1020 504308 1 •Washer
1021 510522 1 •Washer
1030 513268 2 •Hose Tandem bearing
1040 513267 2 •Hose Tandem bearing
1050 058279 4 •Connector
1060 503480 2,45m •Hose Tilt cylinder Lh 1/2
1070 503480 2m •Hose Tilt cylinder Rh 1/2
1080 058280 2 •Connector
1090 058279 2 •Connector
1100 503480 5,1m •Hose Tilt cylinder Lh 2/2
1110 503480 5,1m •Hose Tilt cylinder Rh 2/2
1120 058279 2 •Connector
1130 503480 1,4m •Hose Tilting bearing Lh
1140 503480 2m •Hose Tilting bearing Rh
1150 058279 2 •Connector
1160 503480 2,45m •Hose Tailgate arm Lh 1/2
1170 503480 2m •Hose Tailgate arm Rh 1/2
1180 058280 2 •Connector
1190 058279 2 •Connector
1200 503480 4m •Hose Tailgate arm Lh 2/2
1210 503480 4m •Hose Tailgate arm Rh 2/2
1220 058279 2 •Connector

1320 059097 0.5m •Protection spiral

1400 531076 1 •Cable

1500 066064 30 •Cable tie

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G490-12 Lubrication system DA40

Central lubrication, Groeneveld

190

70

20 80

90

10 30

120 140
100
130
150
40

110

160
50
170

60

180
 Date Page
DA40 11.2012 G490-13
Pos. Part.nr Qt'y Description Serial No. Notes

527873 1 Pump ( El pos. 230 )

10 1 •Reservoir guide rod 4L pump

20 1 •Reservoir cover incl. o-ring
30 1 •Reservoir kit 4L incl. o-ring
40 1 •O-ring reservoir bottom
50 1 •Follower plate 4L
60 1 •Support bracket
70 1 •Internal cable harness
80 1 •Twin pump body
90 2 •Grese outlet incl. o-ring
100 1 •Complete grease filter
110 1 •Pump unit 24V complete
120 1 •Test button kit
130 1 •Test button
140 1 •Low level switch kit
150 1 •Low level stich cable harness
160 1 •Print circuit board support pin
170 1 •Print circuit boars 12-24V
180 1 •Twin pum bottom cover and bolts
190 508573 1 •Gasket kit complete
 Page
G490-14 Lubrication system DA40

Central lubrication, Groeneveld ,block 1

Block 1
90 (Front frame,hydraulic tank)
Front view
Rear view
10

50
70 60
x99 80 2 22
9 9 4 x2
X 4
70 60 60 70
40 50 2
9 X
30
4
110,120,130,140
20
 Date Page
DA40 11.2012 G490-15
Pos. Part.nr Qt'y Description Serial No. Notes

530898 1 Lubricating block 1

10 514146 1 •Lubricating block
20 500132 2 •Metering unit no. 4
30 500131 4 •Metering unit no. 2
40 500135 4 •Metering unit no. 9
50 500141 2 •Plug
60 507527 12 •O-ring
70 507528 12 •O-ring
80 528424 2 •Connector
90 528425 2 •Connector

110 059097 1,51m •Protection spiral

120 059097 2,17m •Protection spiral
130 059097 2,38m •Protection spiral
140 059097 3,03m •Protection spiral
 Page
G490-16 Lubrication system DA40

Central lubrication, Groeneveld ,block 2

Block 2
Front view (Rear frame,front)
Rear view
100 10
48 8 88
4 88 0
100

8 80
50,60
70
80 8
4 80
90
0
90
8 0 40
70
20 , 30

110,120,130,140,150,
160,170,180,190,200,210
 Date Page
DA40 11.2012 G490-17
Pos. Part.nr Qt'y Description Serial No. Notes

530807 1 Lubricating block 2

10 514146 1 •Lubricating block 12 gates

20 500133 2 •Metering unit no. 8
30 500133 2 •Metering unit no. 8
40 530643 2 •Metering unit no. 0
50 500133 2 •Metering unit no. 8
60 500133 2 •Metering unit no. 8
70 500132 2 •Metering unit no. 4
80 507527 12 •O-ring
90 507528 12 •O-ring
100 528424 4 •Connector

110 059097 0,65m •Protection spiral

120 059097 0,65m •Protection spiral
130 059097 1,10m •Protection spiral
140 059097 0,42m •Protection spiral
150 059097 0,42m •Protection spiral
160 059097 0,28m •Protection spiral
170 059097 0,66m •Protection spiral
180 059097 1,00m •Protection spiral
190 059097 1,00m •Protection spiral
200 059097 1,43m •Protection spiral
210 059097 3,30m •Protection spiral
Page
G490-18 Lubrication system DA40

Central lubrication, Groeneveld ,block 3

Block 3
110 (Rear frame, rear)
100 Rear view
Front view
10 10
10 10
P 85
,
130
120 10 x 20
90 8 4
,
85
P 8 4
10
70
,
85 80
X
8 70 60
50 80
4 30
40
200,210,220,
230,240,250
 Date Page
DA40 11.2012 G490-19
Pos. Part.nr Qt'y Description Serial No. Notes

528404 1 Lubricating block 3

10 514146 1 •Lubricating block 12 gates
20 500136 4 •Metering unit no. 10
30 500132 2 •Metering unit no. 4
40 500133 2 •Metering unit no. 8
50 500134 2 •Metering unit no. 8,5
60 500141 1 •Plug
70 507527 12 •O-ring
80 507528 12 •O-ring
90 527189 1 •Pressure switch ( El pos. 400 )
100 528425 2 •Connector
110 528426 2 •Connector
120 504392 2 •Plug
130 528466 2 •Washer

200 059097 0,35m •Protection spiral

210 059097 1,19m •Protection spiral
220 059097 1,19m •Protection spiral
230 059097 1,19m •Protection spiral
240 059097 1,82m •Protection spiral
250 059097 1,82m •Protection spiral
Page
G490-20 Lubrication system DA40