0 ratings0% found this document useful (0 votes) 81 views43 pagesPneumatic Operated Valve (ME FO Line, GE FO Line)
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FINAL DRAWING
OWNER
mh =
SHIPYARD NANTONG NIKKA
6S BF SHIPBUILDING CO.,LTD
SHIP No,
eS NK-007
SHIP NAME
m
PNEUMATIC OPERATED VALVE
FOR M/E F.O. LINE
FOR G/E F.O. LINE
REV DESCRIPTION DATE.
AMCO/Amco Engineering Corporation
AA| AMco xy PUT KASH
TEL:082(264)5691 /FAX:082(264)5600
TIS RABING Oe DOC 1 THE PROPERTY OF THE ANCO
3E REPRODUCED , COPIED . OR USED FOR
Fiat SHRG THeORIATION TO OTHERS OR FOR ANY OTHER
PURPOSE DETRIMENTAL TO THE INTERESTS OF THE AMCO
EXCEPT BY WRITTEN PERMISSION OF THE AMCO.
DATE
B ft
DRAWING
eR T.SAKAMOTO
(REFERENCE [SECTION: CHECKED
[PRELIMINARY z KYAMANE
I) SPEC FOR DELIVERY _|NOTE: APPROVED
[CONSTRUCTION KB KYAMANE
(FINAL |MANAGEMENT No. DRAWING No.
o e288 Amesit
EQUIPMENT
Ea
DIAGRAM AND SPECIFICATIONS
& OB RU FR @
PNEUMATIC OPERATED VALVE
(FOR M/E & G/E F.0 D.O EMERGENCY SHUT VALVE )
‘YARO SUPPLY CONTROL ROOM
(a4ax 0-766)
60M.
158
ante cose Ov-a4 ov-114 Ov-113 Ov-115
% WAWe MODEL No, AND SPEC. wrke) Jo [owawe | Pac
es a % EEA UH # ge [*8|naas | a9
TYPE: S-K800S-DAM-H 3 | 800S-DAM-H 1
1 | CYLINDER VALVE ieee oan owe :
TYPE: S-K800S-DAM-H 4 | 8008-DAM-H 2
2 | CYLINDER VALVE 16K-50A ~DAFSOB 4
3
Tis drawing oy dosnt Ue the prop of the ANGO ond i po to be wpodice, copied or cand
AMGO [EERIE SAGE cr teres atid DERE A leo
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“GA-HNOR.OWGSPECIFICATIONS
APR. No,
07D00343.00
(4 8)
use (a)
TAG No. Ge) OV-113,114,115,
TPE (2 3) $-K800S-DAM-H
QUANTITY Ck ®) 3
size (nh ®) 25A
CONNECTION D 25A JIS 16K-FP
Fup sete) DIESEL OIL & H.F.O
TEMP, (a) 140 c
PRESSURE INLET (288) 0.98 MPa
(ea) fourier (=a)
FLOW RATE at ®)
MATERIAL BODY (IE) FCD400
© TRIM (is) SUS304
WATER TEST PRESS. (HEERIREEZD) 2 MPa
‘OPERATING PRESS. RED) 0.69 MPa (MAX 0.18 MPa)
‘ACTION te AIR TO CLOSE
ALLOWABLE LEAKAGE (SHA8H2U2) JIS B 2007 CLASSIV
‘ACCESSORIES (ram)
PAINTING COLOR (ame) SILVER
SPARS Hea)
DRAWING No. (ames) 800S-DAM-H-DAF25B
28SPECIFICATIONS
APR. No.
07D00343.00
(tt BR)
A i)
TAG We Rw) O-44
Tye (a ®) ‘$-K800S-DAM-H_
QUANTITY eB) 1
swe (nh ®) 50A,
‘CONNECTION (ew) 50A JIS 16K-FF
FLUID (ea) D.O.&H.F.O.
TEM, (a) 140 c
PRESSURE DET (— RB) 1 MPa
UE A) OUTLET ( 2)
FLOW RATE “= ®
MATERIAL BoDy GRR) FCD400
om Te) $US304
WATER TEST PRESS. (ESRREA) 2.4 MPa
OPERATING PRESS. nti) 0.69 MPa (max. 0.18 MPa
‘ACTION em AIR TO CLOSE
‘ALLOWABLE LEAKAGE (EFS) JIS B 2007 CLASSIV
ACCESSORIES: CHB )
PAINTING COLOR (aa) SILVER
SPARE a)
DRAWING No. GEES)
800S-DAM-H-DAF50B
a8SE
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OV~113,114,115
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MATERIALNo, 8008-DAM-002E
INSTRUCTION MANUAL
FOR
CYLINDER VALVE
S-K800S-DAM
S-K800S-DAM-H
S-K800S-DAM-HF
* Read this manual carefully before using the valve.
+ Keep this manual always at hand for ready reference whenever it is
required.
© Contents of this manual are subject to change in future without prior
notice.
SANKYO SEISAKUSHO CO., LTD.
Issue Date: September 25, 2001Instructions for safety
General nnn
Operation
Selecting the nominal diameter.
4.1 How to select a nominal diameter
4.2. Flow rate calculating equation...
43. Pressure loss calculating equation ..
5. Maintenance and inspection.
bi a bob
5.1. Cautions before starting use.
5.2 Waming and cautions during operation.
53. Troubleshooting...
5.4 Waming at disassembly and inspection...
5.5 Disassembly and assembly ..
5.5.1 Disassembly.
5.5.2 Assembly
5.6 Inspection procedures .
Sowa aau
5.7 Cautions at assembly.
5.7.1 Assembling the gland packing,
5.7.2 Adjusting the stem.
5.7.3 Adjusting the spring.
Storage...
7. Assembly drawing.
SANKYO SEISAKUSHO CO., LTD,
=
Head Office: ‘Yorsubashi Shinkyosan Bldg. 702, 1-5-2, Kitahorie, Nishi-ku, Osaka 550-0014, Japan.
‘Tel. 06-6541-9081 Fax. 06-6541-9098
Factory: 3.4.8, Wakamatsucho Higashi, Tondabayashi City, Osaka 584-0023, Japan
‘Tel, O721-24-1107 Fax. 0721-24-1108
‘Tokyo Sankyo Seisakusbo Co., Lid.:
‘Daitoh Bldg. 9-4, Nihonbashi 2-chome, Chuo-ku, Tokyo, 103-0027, Japan
‘Tel. 03-3276-5471 Fax. 03-3276-5930
Hiroshima Sankyo Seisalssho Co., Ltd.:
7-6, Kougo kita 1-chome, Nishi-ku, Horoshima, 733-0821, Japan
Tel, 082-271-1161 _ Fax. 082-272-2509.Instructions for safety
Instructions indicated here are given to ensure safe and proper use of the product and to
protect operators and personnel working around from injury or damage. Possible risks
and damages resulting from improper handling of the product are classified to three
categories of "Danger", "Waming” and "Caution", Categories of the safety standard and
symbols used in the text stand for the following meaning.
DANGER: | Improper handling could lead to an accident that cowid result in fatal
or severe injury of the operator.
Z\warnine: | Improper handling could result in fatal or severe injury of the operator
LX caution: | improper handling could result in light or moderate injury of the
operator, or damage or destruction of equipment.
General
'S-K800S-DAM ‘Type is a remote control valve equipped with a cylinder type drive unit,
and operated with compressed air,
Operation (See page 2.)
‘This cylinder valve consists largely of the drive unit, joints and valve body. The driving
‘unit composed of a piston, cylinder, spring, and others, is a mechanism to inform changes
in the operating air pressure to the valve. The joints are the mechanism to support the
valve body and the drive unit.
1) As operating air is introduced into the top of piston, a downward force works
against the effective area of piston.
2) Ifthe force overcomes the spring load, the valve body comes down via the rod and
the stem so that the fluid flow is shut down.
3) When the operating air pressure decreases and, as a result, the (Spring load + Force
to push the valve body upward by the fluid] overcomes the force working over the
effective arca of piston, the fluid is allowed to flow.CYLINDER VALVE
TYPE: S-K800S-DAM-H
HANDLE
ADJUST BOLT
CYLINDER COVER
PISTON
O RING
CYLINDER
sparing
NS ADJUST HANDLE
ROD
INDICATOR
INDEX
YOKE
GLAND
GLAND PACKING
BONNET.
N GASKET
STEM.
é 7
= \I] VALVE
VALVE SEAT
2
BODY
io
BOTTOM COVER4 Selecting the nominal diameter
4,1 How to select a nominal diameter
‘Substitute respective fluid conditions in the equation (A) through (EB) to caleulate the Cv
value,
Cv Value Calculating Equations
Fluid s
Equation Unit
Type
“Ties
Ma (abs)
P,= Secondary side pressure,
_VVEGT273 B® ‘MPa (abs)
For gas
2428Pi AP.
= Pz MPa
P. V= Gas flow tate,
jap< PL love Wi lO) mf (Normal)
Ta8VAP Pits) G= Specific gravity of gas
: (aic= 1)
Gas temperature, °C
Steam flow rate, ke
Heated steam correction
factor, 1 + 0.00138
w(B) | $= Degree of superheat, °C
Q= Liguid flow rate, "zh
GL=Specific gravity’ of liquid
(water at 4°C = 1)
For steam P
ape PL Wk @)
2 |°Y"Te0P:
For liquid
‘Nominal diameter is selected referring to the following rated Cv value table according to
the calculated Cv value.
‘Add up 10% or more to the calculated Cv value and select a nominal diameter that has the
rated Cv value larger than the calculated value after the addition.
Rated Cy Value Table _ =
‘Nominal |
[amin Tysaczon | 25a | saavsoa | soa | ota | eon | 00a | 1250 ] 150q
mcr) y | a | = [# | |w | a |= |
(Caution) If you select a nominal diameter of which rated Cv value is smaller than the
calculated Cv value, it could cause a shortage in the required flow rate or
pressure,4.2. Flow rate calculating equation
‘After changing the calculating equation in 4.1 to equations (A-1) through (E-1), if rated
Cy value corresponding to a Cv is substituted in such new equations, flow rates under
various fluid conditions can be calculated.
He Cy Value Calculating Equations ste
Differential
Fluid
Pressure Equation Usit
Type
Condition : .
= Flow coefficient
ap< 2 (A) | P,= Primary side pressure,
2 ‘MPa (abs)
For gas P2= Secondary side pressure,
ap= PL} yn 2428CVP1_—.(B)| MPa tabs)
2 ¥G G@+273) AP=P,-P2 MPa
7 V= Gas flow rate,
ap< =4— | __ 13ecv¥AP (PitPa) ...(C) mfh (Normal)
2 Sao aL G= Specific gravity of gas
For steam P, : ore (Air=)
ae 2! 120CvP1 _.(p)| t= Gas temperamre,°C |
| 2 k WE Steam flow rate, kg/h
| - Heated. steam cocrection
factor, 1+ 0.00138
cv VAP (BE) | S= Degree of superheat, °C
For liquid 0. 865¥GL Q= Liquid flow rate, m’/a
e (ater at C= 1)
43 Pressure loss calculating equation
Pressure loss can be calculated by changing the Cv calculating equations in 4.1 to
‘equations (A-2) through (E-2).
Cy Value Calculating Equations
~ Fiuid Type Z Equation :
For ges fea 2).
8 AP=Pi— Pit-6 (14279) (Saaees] (AD) |
For steam (C-2)
For liguid (B-2)sa
52
Maintenance and inspection
Cautions before starting use
© Before installing the valve, clean the pipe inside completely free from dust, welding
spatters, or others.
© Covers attached to the inlet and outlet sides of the valve must be removed.
© Install the valve perpendicularly relative to the horizontal pipe.
‘* Install the valve properly in relation with the flow direction. (Refer to the casing
saris or the drawing to confirm the flow direction.)
«Where flanges are used for installation, make sure to apply torque homogeneously
to respective bolts. Should the fluid leak even after tightening bolts to the equal
torque, refrain to tighten bolts forcibly because such « problem as distorted piping
or other is suspected. (Remove the distortion from the piping first and then install
the valve.) -
© Where accessories (terminal box, limit switch, or the like) are mounted on the valve,
care must be taken not to contact them with other objects during pipe connection
Accessories must be protected from any undue stresses.
© Select and install the valve at a place where it will not be splashed with water, oil or
others. (Excluding waterproof type models)
* Donot pull lead wires.
© Make sure wires are connected correctly.
© Install the valve where there are ample spaces around it. Provision of bypass
valves will be helpful for convenience of disassembly and repair operations.
© When installing, care must be taken not to exert the stress by piping onto the valve.
‘Any large stress could distort the valve body so that valve will not sit properly on
the seat, which could cause leakage from valve.
‘Warning and cantions during operation
© Donot operate the valve under nay conditions other than the order specifications.
© When starting operations after the initial installation or suspending operations for an
extended period of time (one month or more), operate the valve two to three times
without load to see if it operates smoothly or not.
© Where a manual handle is provided on the valve, make sure to retum the lever to
the original position before starting automatic operations.disassembly.
LX Caution
+ Never touch the valve for any purposes other than the adjustment, inspection and
5,3. Troubleshooting
Saxe of Tabe
Cause
Remedy
‘Valve fails to close after
introducing operating
pressure.
Solenoid valve does not operate.
Operating pressure is low.
‘Leakage on the pressure reducing
valve, or other, inthe upstream is
‘causing a higher inlet pressure
than the specification.
‘Spring load is too large.
specified.
|. Tum the adjusting handle to right
Check the solenoid valve.
‘Adjust the operating pressure as
specified.
Adjust the inlet pressure as
to reduce the spring load alittle.
Damaged 0 ring on the cylinder | 5, Replace the damaged O ring with
a now one.
Valve fails to open. Manual bandie is not etarmedto | 1. Retum the manual handle to the
completely after the proper position. proper position,
introducing operating Gland is tightened so strongly Slacken the gland and supply oil.
pressure. that the pland resistance has If the gland leaks, replace the
increased. land packing, .
es ‘Spring is damaged. Replace with a new spring.
[Waive teas. Foreign substance is pinched by | 1. Remove the foreign substance
the valve or valve seat, or they ‘and make lapping if there are
are damaged. damages. Roplace if unable to
Z remove damages.
| Fluid ieaks from the gland, Gland is not tightened Retighten the slaad. Replace if
sufficiently, the gland resistance increases,
causing a malfunction, or
re-tightening fails to stop the
leakage.
5.4 Waming at disassembly and inspection
L\ Waming
Only the personnel well versed in the equipment or a professional maintenance shop
‘must make disassembly and inspection.
@ _ Before starting disassembly or inspection, confirm that pressures in the pipes at the
inlet side and outlet side of the safety valve are at the same level as the atmospheric
pressure.
When handling toxic or inflammable fluid, make sure no fluid remains in the pipes‘and the valve. Power supply must be shut down before the work.
® Where equipment, product, or other are highly heated, wait till they cool down.
‘There are risks of bum.
“When the temperature is too low, warm it up to the ordinary temperature.
5.5 Disassembly and assembly
5.5 1 Disassembly (Refer to the assembly drawing.) (page 12)
L\ Waring
Before starting disassembly, confirm that pressures in the pipes at the inlet side and
outlet side of the safety valve are at the same level as the atmospheric pressure and also
at the ordinary temperature.
(@ Remove the operating air pipe and remove the cylinder valve from the pipe. Also
remove all accessories.
Gi) Loosen the adjusting handle (47) to put the spring in the free condition.
ZX Caution
tis very dangerous to attempt the disassembly while the spring is under load. Make sure
to relieve load from the spring.
Gil) Loosen the lock nut
Loosen the lock mut (13), tum the yoke (6) to left together with the drive unit
and separate the stem (5) and the rod (23). If the stem tums simultaneously,
lock the four machined sections on the stem with a spanner, or the like
iv) Loosen gland (9) ,bott G8) and remove the bonnet (0)
ull out the valve (4) together with the stem(15) and remove the gland packing
@
‘Loosen bolt (8) and reiove the bottom cover 2).
(©) Loosen the bolt nut @3) and remove the oylindercover G4)
Remove next the cylinder (28) and pull out the piston (27) together with the rod(Note) Do not disassemble the valve (4) and stem. ({3) , and the rod (23) and
piston
5.5.2. Assembly (Refer to the assembly drawing.) Page 12)
Read 5.7 Cautions at assembly without fail before starting assembly.
(@ Install the bottom cover (2) on the body © ana tighten bolt
Insert the valve () and the stem (5) from the top of body (1). Install the
ponnet (16) and tighten bolt (8)
(Note) Tighten bolts (S) and G8) onderiy those disposed on the diagonal line.
Iithese bolts are tightened one-sidedly, it could cause leakage of Muid.
Regarding the final tightening torque, refer to Table 1.
Gi) Insert the gland packing (12).
Refer to 5.7.1 for details of insertion of gland packing,
Gi) From top of the yoke (19) insert in the order of the beating GQ), spring seat @2)
and spring 2). Insert next the od (3) and piston (27), and install the
cylinder (6). Securenext the eylinder cover (34) with the bolt mut @
iv) Install the drive unit assembled in the step it) above on the bonnet (0). At this
time, serew the rod (23) in the stem QB) and secure the yoke G8) witb the
lock mat
(v) Adjust the stem and the spring, (Refer to 5.7.2 and 5.7.3 for the adjusting methods)
‘Table 1 Bolt Tightening Torque
Fe (Unit: N.CM)
ae M2 Mis M20
Asbestos/non-asbestos 4000-8000 16000-12000 ___ 9000-13000
‘Teflon 4000-8000 {6000-12000 go00-18000 |
Metal gasket 6000-12000 9000-18000 12000-20000
| Spiral gasket {6000-12000 :9000~18000 12000-200005.6 Inspection procedures
+ Inspection procedures in
inspection | Inspection a : Came | Revco
Point Cycle Z Maintenance Procedure fosiatait
Bing nse eveny | Chas for soratches. | Replace Fany soratces or [Once every
| year ‘Check for degradation. degradation are discovered. | two-year
Sprig Onae ery | Check for damages aplace ew ae ;
oe Tsthereaience normal? | harmful damages
Replace itis permanenty
ia
Gland ‘Every month | Check for leakage. ‘Retighten lightly if it leaks. | Every year 7
pecting Replace if valve doesnot
spove oath duet
if [resistance
Fiver vey year | Chase damages onto) Reploe if any damages ae |
Siem, valve and valve seat. | discovered | |
Gasket ‘Every year | Check for leakage. ‘Replace if it leaks. Replace if it
ae
L ass disassembled.
7 Lubrication procedures
Taamiataa [tacit yee | Motes | upton
| oxing [ito 2-year Applied wih fingers. | 03 kg
= Recommended oil list,
;
[ caticaon Point |___Lobrican Maker | Standaeis
Oring [aOLD No.2 | Japan Grease __| 18 2220, Chass 1, No.25.7 Cautions at assembly
5.7.1 Assembling the gland packing
Insert the gland packing (1) one by one so carefully that it will settle tightly in the
packing case and be fitted homogeneously around the stem periphery.
If possible, use a bushing, or the like, and tighten each ring with the gland
If the gland packing has a cut, insert glands properly with care to change the position of
‘cut each time as shown below. Tighten the packing finally with the gland.
Slit Section
C=
Stem
\ LS LY (4
OQO©C
1 2
3 4
(Note: When tightening the glands, retighten gradually with care not to leak fluid to the
outside, Excessive tightening will intensify the abrasion resistance on the stem and could
cause malfunctions.)
5.7.2 Adjusting the stem
Connect the sir pipes first ofall. Screw the stem ({3) im the rod @3) and Introducing
operating pressure. Repeat these steps with the introducing air pressure tll the indicator
Gi) necdte points at SHUT, Tighten then the lock nut firnaly.
Tntroduce the specified operating air pressure in the end and confirm that it cycles the full
stroke
(Note: Adjust while the valve is opened. Ifthe stem is tumed while the valve is closed,
it could damage the valve seat and cause leakage.)5.13
Adjusting the spring
While the fluid pressure is applied, adjust the valve to perform its full strokes, by
introducing and discharging the specified operating pressure,
If the valve lift fails to reach the lower limit with the operating pressure introduced, it
means that the spring is stuck. In such occasion, tur the adjusting handle @) wright
50 as to allow the lift reaching the lower limit.
If the valve lift fails to reach the upper limit with the operating pressure discharged, it
means the spring load is insufficient. If itis the case, tum the adjusting handle to left so
as to allow the lift xeaching the upper limit,
Storage
‘The valve must be stored at a place protected from rain. Seal any openings with covers
not to contaminate the inside of the valve and accessories with dust, dirt, or others,
‘When storing the valve for a long period of time, make sure to slacken the gland as
well, Bofore resuming operations after storing the valve, operate the valve several times
without load.
(Note: Over-tightened gland could increase the resistance so that the valve may not
operate properly. ‘Tighten the gland so much as it will not leak while fluid is actually fed
through the valve.)
u7. Assembly drawing
meas
(gases Lanes
poor ae
[ABTICUE NE
SANKYO SETSAKUSH
aie | 2aeoe
awe | Carat VAD
ee_[ S-xio0s Dae
2#BiNa 8 00 S—DAM—002A
S-K800S—DAM#!
$-K800S—DAM-F
$-K800S—-DAM-H
S—K800S—DAM-HF
VU YEH
Hee A
CAC SANIT CORRES ERAT SV,
(EIBACH OTE ON SBC LC ORBRABERE LTE TEAM.
+ LORBBABONS CHRP He LIARS SS LBSV ET.
woten — BEE (ERT
SEA 2007 SA23ARACES SRE: +
HMB ee
1.
2.
3.
4.
4.1
4.2
4.3
5. ARSE +
5. 1
5.2
5.38
5.4
5. 5
5. 6
5. 7
6. RE:
FRU O MEI: - +
PPUGLO BBE + +
PERH FSR: + +
EBHEA- +:
CHAM ORERSUR + +
CR ORE + RI -
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#% 1550-0014
TEL 06 (6541) 9081
Fss4-0028
TEL 082 (271) 1161
1
1
1
3
eraananarae
BES
AMA AMNMIAORIE LTH SES MMR 7 02
FAX 06 (6541) 9098
ARPS RRMA ST A AHS
TEL 0721 (24) 1107
F103-0027
FAX 0721 (24) 1108
HORDPRERAM2T ROB KAREN
TEL 08 (8276) 5471
:¥798-0821
FAX 03 (8276) 5930
RR TR OFA T BT
FAX 082 (272) 25091. RBICET SER
CORRLEBERMER, MASRSICEL< BERS, KHSROAWOALAO
BRRREWCEDOLOTH, CHEOWRIBRVEMORBACRER
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ANPICPHRRORSERED LSI FOES CROTHET.
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MMEANDBA, LEMMAS AROSAKMESNSBA.
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EMEMICCHMILET.
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AVIV AROS, ALTHO, BRBROPAEL DAMEN TVET.
BOM A RY, DIYS, ATV Y SEDER, BPBRENOBLE RIC
RET OWE CT. HEBAPAEL ROR TH.
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