Operating Instructions

Designation of machine: Brine Injector

Designation of type: HPI 350

Ferdinand Henneken GmbH

Hedderhagen 10
33181 Bad Wünnenberg
Fon: +49 2953 8553
Fax: +49 2953 8409
Mail: [email protected]

Page 1 of 81
 TABLE OF CONTENTS

1. Hand-over protocol p. 04

2. Important information for the operating instructions

2.1. General information p. 05
2.2. Copyright p. 05
2.3. Qualification and training of skilled personnel p. 05

3. Brine injector HPI 350

3.1. General concerning the brine injector p. 06
3.2. Intended use p. 07
3.3. Machine information
3.3.1. Type plate p. 08
3.3.2. Machine dimensions & layouts p. 08-09
3.3.3. Technical data p. 10-12
3.3.4. Machine equipment p. 13-20
3.3.5. Options p. 21-24
3.3.6. Safety p. 25
3.3.7. Needle change p. 26

4. Transport, storage and installation

4.1. General p. 27
4.2. Transport, storage
4.2.1. Transporting capability p. 28
4.2.2. Packaging p. 29
4.2.3. Transport damages p. 30
4.2.4. Storage p. 30
4.2.5. Disposal p. 30

5. Installation
5.1. Space requirement p. 31
5.2. Installation p. 32
5.3. Connection to the electric mains p. 32

6. Operation
6.1. Settings of machine p. 33-34
6.2. Readiness for operation p. 35-36
6.3. Machine control
6.3.1. Manual control p. 37

Page 2 of 81
7. Cleaning
7.1. Cleaning instructions
7.1.1. General p. 38
7.1.2. Coarse cleaning with water p. 38-40
7.1.3. Cleaning Brine system p. 40
7.1.4. Cleaning Injector and component parts p. 40
7.1.5. Assembly Coarse filter and filter net p. 41
7.1.6. Disinfection p. 41
7.1.7. Check and cleaning of the brine needles
7.1.7.1 Needle check p. 42
7.1.7.2 Needle exchange p. 42-43
7.1.7.3 Option Cleaning gun p. 43
7.2. Cleaning plan p. 44-46

8. Maintenance
8.1. General p. 47
8.2. Maintenance intervals p. 47-48

9. Spare parts lists p. 49

9.1. Machine assembly p. 50
9.2. Injection head p. 51-53
9.3. Cover p. 54-55
9.4. Lifting system p. 56-57
9.5. Gear p. 58-59
9.6. Filter and filling station p. 60-61
9.7. Doors p. 62-63
9.8. Beam walk p. 64-65
9.9. Column guide p. 66-68
9.10. Pump p. 69-70
9.11. Siemens Control p. 71-72
9.12. Poultry guide bars p. 73-74
9.13. Splash guard p. 75-76
9.14. ordering spare parts p. 77-79

10. Labour safety p. 80

11. Warranty and liability p. 81

Page 3 of 81
 1. Hand-over protocol
Customer: Representative:

Street/No.: Country:

Postcode/Place: Phone:

Contact:

Type of machine: No. of machine:

On the basis of the operating instructions, following topics were explained to

the customer's staff when demonstrating/putting into operation the machine.
All protective devices and safety regulations: Persons:

The operation and demonstration of the Persons:

machine with product:

Maintenance of the machine: Persons:

Cleaning of the machine: Persons:

The operating instructions for the machine Person:

have been delivered to:

Signature/stamp Customer Authorized person Signature of the assembler/demonstration

At the commissioning of the machine, this machine hand-over protocol is to be filled out,
where applicable, and to be sent to the enterprise Ferdinand Henneken GmbH.
Fax 0049 2953 8409, Mail [email protected].
Otherwise expires every warranty claim.

Page 4 of 81
2. IMPORTANT INFORMATION CONCERNING THE OPERATING INSTRUCTIONS
2.1. GENERAL INFORMATION
The operating instructions are intended for the buyer of a brine injector HPI 350 as well as for the
operating, cleaning and maintenance personnel.
Assembly, commissioning, operation, cleaning, servicing and maintenance of the machine must only
be done by qualified personnel observing exactly the operating instructions.
The operating instructions are to be kept near to the machine.
In view of instructions and specifications in the operating instructions, technical modifications for
improving the machine are reserved.
We refer to our machine hand-over protocol which you will fill out, sign and return to us, otherwise
expires every warranty.
Before every commissioning, al safety functions are to be checked.
In case of trouble, the injector is to be put out of operation.
Generally applicable regulations concerning the prevention of accidents etc. are not excluded by the
operating instructions.
All symbols, pointing to imminent endangering or to hazards from electric shock, are to be kept in
highly readable state and to be renewed when being necessary.
The legal minimum age of the persons, working with the machine, amounts to 18 years.

2.2. COPYRIGHT

The operating instructions remain property of the enterprise Ferdinand Henneken GmbH and they are
entrusted to the buyer for the agreed purpose.
The operating instructions must never be copied or stored electronically without our permission.
The transmission to third persons is expressly forbidden.
Contraventions may result in consequences of criminal law.

2.3. QUALIFICATION AND TRAINING OF SKILLED PERSONNEL

The buyer or user has to ensure that the content of these operating instructions will be understood by
the personnel for operation, maintenance, servicing and cleaning completely.
The personnel must have respective qualifications for realizing this work.
Furthermore, the buyer or user has to regulate exactly the responsibilities, competences and the
monitoring of the personnel.
The organization and execution of inspection and maintenance work are to be prescribed and
documented.

Page 5 of 81
 3. BRINE INJECTOR HPI 350

3.1. GENERAL CONCERNING THE BRINE INJECTOR

By means of hollow needles, the brine injector HPI 350 injects liquid brines into the injection material.
Before starting the production, the brine needles should be checked for perfect state for preventing
that the needles will break off.
Furthermore, the brine pump must HPI 350 be provided with sufficient brine.
The injection material will be fed on the inlet side. With the transport beam walk system, the product is
transported in switching mode to the injection head.
If the brine needles are coming out of the holding-down device, the brine flows out of the brine
needles. Brine will be injected into the underlying injection material.
The injection material must never be moved manually towards the injection head. There exists danger
of injury for the hand!
After the injection, the product will be transported continuously towards the outlet side.
At the injection outlet, the injected product will be received in a suitable basin, being made available
by the user, or the same could be forwarded alternatively by means of existing handling technology.
During the operation, the machine must never be left unattended.

Page 6 of 81
 3.2. INTENDED USE

According to the GPSG [German Device and Product Safety Act] §2(2), the brine injector HPI 350 is a
work equipment only being suitable for the industrial area of the automatic pickling.
The injection material is provided for producing pickled meat products and for marinating meat
products for the meat-processing industry.
The initial material must never be processed in frozen or slightly frozen state.
The dimensions of the initial material must never exceed the basin width and the passage height of
the holding-down device. Furthermore, a sufficient free-space is to be considered concerning the
weight and the increase in volume of the initial material resulting from this. Otherwise there is danger
to accumulation, resulting in heavy technical damages as well as product damages and insufficient
distribution of brine.
The brine injector can only be operated in completely mounted state.
Modifications of the brine injector must never be carried out.
Any other application of the brine injector is considered to be non-intended use.
The enterprise Ferdinand Henneken GmbH gives no guarantee for direct or indirect damages
arising from non-intended use of the brine injector HPI 350 as well as for consequential damages
arising from non-observance of the operating instructions.

Page 7 of 81
 3.3. MACHINE INFORMATION

3.3.1. TYPE PLATE

example type plate with contact data

Machine designation: Injector
Type of machine: HPI 350
Year of construction: 2015
Machine No.: HPI-350-7075
Volt: 400
cps: 50
kW: 6,2
Bar: 6,0
Volumetric flow rate: 20l/min
Weight: 460 kg
CE sign: CE

3.3.2. MACHINE DIMENSIONS & LAYOUTS

Dimension of machine Length 1650mm

with drain field chute

Length 1920mm
with norm wagon

Width 750mm
without Touch Panel control

Height 1920mm
Setting range Feet +/- 30mm

Page 8 of 81
3.3.2. MACHINE DIMENSIONS & LAYOUTS

Layout Drawing, side view

Layout Drawing, top view

Page 9 of 81
 3.3.3. TECHNICAL DATA

1. Driving motor p. 10
2. Brine pump p. 10
3. Compressed air p. 11
connection
4. Electric connection p. 11
5. Weight p. 12
6. Injector capacity p. 12

Technical operating data Data Representations

1. Driving motor SEW gear

Function Drive for the transport rake and the
injection head
Capacity 2,2 kW 50 cps
Speed range 15 to 55 cycles/min.
Speed adjustment progressively adjustable
Material Casting, multiple coat of lacquer
Type of gear Spur gear

2. Brine pump EBARA impeller pump

Function The pump delivers the brine from the
brine basin through pipe connections
towards the brine needles into the
injection material
Capacity 2,2 kW, 50 cps
Pressure range 0,5 to 4,0 bar
Pressure adjustment progressively adjustable
Material completely of stainless steel
Seal Ceramic
Type of pump Centrifugal pump with impeller
Attention! The pump is not self-priming

The pump should never run dry!

The buyer bears all costs which are
caused by dry running of the pump!

Page 10 of 81
 3.3.3. TECHNICAL DATA
Technical operating data Data Representations

3. Compressed air RIEGLER pressure manometer

connection with maintenance unit.
Function Regulating the counter pressure
in the springing block for
springing the needles and for
actuating the 1-way function.

Consumption 20 l/min.
Standard pressure 2,5 bar
adjustment
Maintenance Daily inspection of the
maintenance unit / water
separator and oiler
Air hose 1/4 " fixed plug for the connection
to a fixed coupling
Attention! Only use dry and clean
compressed air!

4. Electric connection
Installed values are to be taken from the wiring diagram of the
operating instructions. The data in the door of the switch cabinet
are to be observed. Euro standard plug

Page 11 of 81
 3.3.3 Technical data

Technical operating data Data Representations

5. Weight Injector HPI 350

Complete weight approx. 460kg
Weight with OSB pallet approx. 510kg
(Oriented Strand Board)
Weight with box On request

6. Capacity HPI 350 2.425,50 kg/h

The capacity of the machine Capacity exemplary Formula:
depends on the surface to be calculation:
Transported surface (m²)
transported every hour and on
Max. transported surface every hour (h) =
the weight of the injection
69,3m²/h X Basin width in cm: 35 *
material
Compl. feed in cm: 6 *
Weight of the ham, sheer
Max. cycles every minute
35,0kg/m²
55 * 60 minutes 10000

Page 12 of 81
 3.3.4. MACHINE EQUIPMENT
28.
1. Standard needle number p. 13 16. Feed adjustment p. 17
2. Standard needle p. 13 17. Coarse filter p. 18
3. Stitch pattern 50 needles p. 13 18. Filter net p. 18
4. Needle springing p. 14 19. Suction filter p. 18
5. Product passage height p. 14 20. Discharge cock brine p. 18
6. Beam walk Transport system p. 14 pump
7. Transport supports p. 15 21. Tool holder p. 19
8. Hoisting speed p. 15 22. Brine valve p. 19
9. Control p. 15 23. Needle register p. 19
10. Switch cabinet p. 15 24. Machinery room p. 19
11. Splash guard p. 16 25. Maintenance unit p. 20
12. Protection rail for basin p. 16 26. Observation window p. 20
13. Tilt able cover p. 16 27. Additional package p. 20
14. Brine filling station p. 17
15. Holding-down device height p. 17
adjustment

1. Standard needle number 50 x brine needles Register

2. Standard needle Pipe of stainless steel with 4mm of

outside diameter
Hollow needle with head and
3 inlet holes and 3 outlet holes

3. Stitch pattern 50 needles

Page 13 of 81
 3.3.4. MACHINE EQUIPMENT

4. Needle springing Pneumatic springing block

Function Over every needle has been
placed a piston. The same has,
corresponding to the length of
needle, a piston skirt being
pressurized with a standard
pressure of 2,5 bar. If a needle hits
against a bone, the needle moves
into the springing block, so being
protected against break.

Brine stop function By modifying the position of

needle, the brine flow will be
interrupted.

5. Product passage height 160 mm

Attention!
The product passage height will
be determined through the
height of the initial material plus
the quantity of brine.
Hoisting height Injection head
200mm

6. Beam walk transport system The beam walk is lifted through two
lateral rolls, the feed of beam walk
will be realized through the beam
walk drive carrier.
Through only one drive, the beam
walk is synchronized with the
injection head.
The beam walks will be inserted
manually.
In this connection, the beam walk
drive carrier is to be placed on the
feeding hook.

Page 14 of 81
 3.3.4. MACHINE EQUIPMENT

7. Transport supports The transport support will be pushed into the injector and hooked
to the frame of the injector basin

8. Hoisting speed 15 to 55 cycles/min.

Function The hoisting speed has an effect The slower the machine
on the dwell time of the needle in cycles, the longer the needle
the product. will dwell in the product, the
more brine can flow into the
product.

9. Control Pump pressure and driving speed

are to be adjusted progressively
with the manual control.

1-way / 2-way switch

Pump button ON-OFF
Drive button ON-OFF
Controller pump pressure
Controller driving speed
Pressure manometer
(The pressure manometer indicates
the brine pressure in the pipe system)

Execution with arm Execution integrated in the

machine column
10. Switch cabinet closed of stainless steel

placed behind a separate door at

the outlet side of the injector

To be opened by means of the

attached cabinet key

Page 15 of 81
 3.3.4. MACHINE EQUIPMENT
11. Splash guard
Inlet and outlet chords Food-safe plastic chords at the
inlet and outlet side.
The same are engaged manually
into the respectively provided bore
hole.
Lateral splash guards Splash guards of stainless steel
on the left and on the right for
being hanged up at the injector
basin.
Function The splash guard ensures that the
brine remains in the injection area,
reducing so losses of brine.

12. Protection rail for norm Plastic strip in front and at the
wagon and basin back, height 600mm
Function For longer life

13. Tilt able hood with inspection window

easy cleaning, everything in sight
Function At the outlet side of the hood, on
the right and on the left, has been
placed one handle for tilting the
hood upwards.
When tilting downwards, a fixing
point indicates the right position of
hood.
When having activated the same, a
reset is to be realized.
Attention! The hood has been provided
with a safety magnet.
Danger of bruising when closing
the hood

Page 16 of 81
 3.3.4. MACHINE EQUIPMENT
14. Brine filling station Before every commissioning, the
brine filling station is to be filled
with water or brine on the priming
side of the pump.
For that, the upper dairy screw
coupling is to be opened and to be
filled until the water is flowing over.
Then hand-close again. A dairy key
is part of the scope of delivery.

Attention! The brine pump is non-self-

priming!

15. Holding-down device Height To be adjusted by hand,

adjustment directional scale in 10mm rings
A hexagon spanner is part of the
scope of delivery.
Functions 1. When moving upwards the
machine, the holding-down device
scrapes the meat off from the
needles.
2. When the needles are coming
out of the holding-down device, the
brine is flowing.
3. Through the position of the
holding-down device, pressure can
be applied onto the product.
4. Or free-space can be ensured
for making easier the extension of
the injection material.

16. Feed adjustment

Manual feed adjustment 60 or 30mm
Compl. feed - marking outside The manufacturer's setting is a
feed of 60mm. That means, the
needles are pricking 1x into
Half-feed – marking inside
product.
Compl. feed 60mm
By halving the feed, the needles
are pricking 2x into the product.
A hexagon spanner for adjusting
the feed is part of the scope of
delivery.

Half-feed

Page 17 of 81
 3.3.4. MACHINE EQUIPMENT
17. Coarse filter Sliding tray below the injector basin
Filter plate of perforated sheet with
holes of 1,5 mm.
Placed onto the filter frame.

18. Filter net Is hanged up below the coarse

filter
Food-safe filter net with woven
structure and a passage of 1,5mm

Attention! The net must be placed over the

suction tank so that the brine
can circulate.

19. Suction filter with non-return valve

Perforated sheet with holes of 2mm
can be dismounted
The filter can be opened and
closed with a thumb screw

The suction filter, being filled mounted

Attention! with brine, must always stay in a
suction tank!

dismounted
20. Discharge cock
Function serves for discharging the brine
pump after the cleaning process for
preventing water accumulation
(microbial risk)
Attention! During the injection, the cock
must always be closed.

Page 18 of 81
 3.3.4. MACHINE EQUIPMENT

21. Tool holder is within the brine filling station

- Cabinet key
- Hook type spanner
- Hexagon socket spanner
- Eccentric key

22. Brine valve

Function The brine valve opens and closes
the flow of brine. That will be
controlled through the fixing point
of the holding-down plate.

23. Needle register 50 brine needles

24. Machinery room The doors are to be opened with

the attached cabinet key.

Page 19 of 81
 3.3.4. MACHINE EQUIPMENT

25. Maintenance unit with water separator and oiler

Pressure adjustment for the
counter pressure for the brine
needles in the springing block
Inlet pressure 6 bar

26. Inspection window

Window on the right and left Window inlet side

27. Additional package - Operating manual

- Hook key with 36 mm open-end
wrench integrated
- Hook key
- Hexagon key
- Cabinet key

Page 20 of 81
 3.3.5. OPTIONS

1. Needle register with 102 brine 10. Dry-running protection p. 23

needles p. 21 11. Low stroke height p. 24
2. 3mm needles p. 21 12. Higher stroke height p. 24
3. Reduced needles p. 21 13. Movable execution p. 24
from 3 to 2,5 mm p. 21 14. Emergency-Stop p. 24
4. Cleaning gun p. 21 15. Special pumps p. 24
5. Separate filter unit 16. Lengthening of the inlet and
6. Siemens control with p. 22 outlet chutes p. 24
programs p. 22 17. Loading table p. 24
7. 1-way function p. 22
8. Poultry guide bars p. 23
9. Brine temperature p. 23
interrogation

1. Needle register 102 Needle register

with 102 needles

2. 3 mm needle Stainless steel pipe with

3mm outside diameter
Hollow needle with head
and
3 inlet holes and
3 outlet holes

3. Swaged needles Stainless steel pipe from 3mm

outside diameter reduced to
2,5 mm, 100mm at the point

4. Cleaning gun For 3 or 4mm needles

With fixed compressed air
connection

Page 21 of 81
 3.3.5. OPTIONS
5. Separate filter unit Edge rotary filter
with two sliding filters
and solid matter tanks

6. Siemens control with Up to 48 programs

programs Temperature check!
1-way injection
Dry-running protection

7. 1-way function
Function By halving the injection way, the
brine can be distributed optimally,
with low injection rates.
The injection will be executed
when moving the needles into the
product.
With the selector switch at the
control, the 1-way function will be
activated in position 1.
(lamp lights up )
Position 2 is the standard 2-way
injection.
(lamp OFF)

Through the cam disc, a delay or

prolongation of the stop pulse can
be adjusted.

Page 22 of 81
 3.3.5. OPTIONS

8. Poultry guide bars with 1 to max. 2 guide bars

holding devices

Blind needles for the area of the poultry guide

bars

Blind and standard needles

9. Brine temperature indicator Brine temperature indicator at the

display
Attention! Can only be supplied in
connection with a Siemens
control!

10. Dry running protection

Function The machine stops in case of
missing brine.
Attention! Can only be supplied in
connection with a Siemens
control!

Page 23 of 81
 3.3.5. OPTIONS

11. Low stroke 120mm

Product passage height 100mm
Function By reducing the stroke, the dwell
time of needles in the product will
be prolonged.

Attention ! So, the product passage height

will be reduced to 100mm!

12. High stroke 250mm

Product passage height 210mm
Function A higher stroke will be used for
larger products which cannot be
moved by the standard stroke.

For that, the machine column,

Attention!
the protection hood, the
column guide and the injection
needles must be altered or
modified!

13. Movable execution Combined fixing feet with rolls

Attention! The injector should always be
placed on the ground rigidly.
During the production, the
injector must stand on the
adjusting feet. The rolls serve
only for the movement if the
injector doesn't be in
operation.

14. Emergency-Stop Stop key on the control box

15. Special pumps for viscose brines

On request!

16. Lengthening inlet and On request!

outlet chutes

17. Loading table On request!

Page 24 of 81
 3.3.6. SAFETY

Safety chain
Contact protection Safety rail at the hood of the
injector inlet side

Hood closed
Injector hood Magnet interrogation at the
hoods

Indication of the safety chains in

the control Hood opened

Page 25 of 81
 3.3.7. NEEDLE CHANGE

1. Switch off the machine

Separate the compressed air
supply

2. Open the hood

3. Separate the compressed air

coupling

4. Unscrew and remove the

knurled screws on the right
and on the left

5. Tilt off the springing block

6. Pull out the needles

separately

Page 26 of 81
 4. TRANSPORT, STORAGE AND INSTALLATION

4.1. GENERAL

In standard version, the machine has been equipped with a CEE plug for the power supply and with a
compressed air connection for the compressed air supply. The same are to be connected to the
customer CEE socket outlet and to the compressed air connections of the company-owned
apparatuses.
The used compressed air must be dry and cleaned.
The supply lines must be in perfect state which is to be checked in regular intervals.
The plug and socket connections must be protected against splash water and positioned within reach
of the operating personnel for being uncoupled quickly.
For hygienic reasons, the machine should only be operated in a closed room. The same must be
cleaned and disinfected regularly. For this purpose, detergents, cleaning devices, cold and hot water
as well as a waste water system should be available nearby.
The preset installed values are to be observed and must never be exceeded.
All work on electrical supply devices can only be executed by part of an electrical specialist.
The switch cabinet must be closed. Access is only permitted to authorized personnel.
Electrical connections are only to be opened and closed in dead state.

Page 27 of 81
 4.2. TRANSPORT, STORAGE

4.2.1. TRANSPORTING CAPABILITY

The following is to be observed The hood/doors is/are to be protected in such a

for the transport: manner that they never can be opened by swinging
them.
The inlet and outlet chutes, the coarse filter, the filter
net and the suction filter are to be dismounted and to
be transported separately.

Cleaning Before placing the machine in the production rooms,

the same should be cleaned, incl. the component
parts, carefully so that contaminations can never be
introduced.

Attention  Use only proved and permitted lifting tools.

 Observe the center of gravity of the machine.
 Only transport at the longitudinal side with a
lift truck, fork stacker or pallet jack.
 For realizing all activities, the transport
devices, ramps, transport routes and the
deposit place must be suitable for the
dimensions and the weight of the delivered
machine.
 The underground must be dry, free from
grease and slip-resistant.
 When necessary, the machine is to be
safeguarded by part of customer.

Page 28 of 81
 4.2.2. PACKAGING

Remove packaging The boxes consisting of wood with slides or pallets

should be removed before being transported into the
production facility.
Concerning that, a screw driver with Torque Bits will be
necessary.
In case of box, first will be removed the cover and then
the lateral parts.
Afterwards are loosened the cross braces and other
attachments. The machine can be lifted by means of a
fork lift truck and placed on the ground, considering the
boundary parameters (5.2.1).
Then the machine can be transported by means of lift
truck, pallet jack or fork stacker.
The foils can be removed at the site of the machine.
The accessory package can be located on a place
provided for that.

Interim storage of packaging When being possible that the machine will leave the
enterprise in foreseeable future and that the same must
be transported, we recommend to store the pallets or
transport boxes in a dry and protected place.
So, transport damages can be prevented.

Remove packaging Considering national regulations, the packaging materials

are to be removed properly and environmental-friendly.

Page 29 of 81
 4.2.3. TRANSPORT DAMAGES

Transport check When delivering a machine, the same is to be checked for

transport damages.

Information In case of transport damage, the manufacturer is to be

informed immediately.

Documentation A detected transport damage is to be noted in the transport

documents and to be signed by the outside supplier/driver.
A documentation by means of photos is always helpful but not
a replacement of the written fixing and the signatures of the
outside supplier

4.2.4. STORAGE

Precondition The machine must be completely cleaned and dry state. The
brine piping should be kept open.
The discharge cock of the pump must be opened.
The needle register should be dismounted and blown dry.
Attention! Non-perfect cleaning and water accumulation in the
machine cause strong unpleasant odors and massive
microbiological stress in and at the machine.

Preparations Main switch on "0"

Feed lines are to be uncoupled and rolled up
Bearing points are to be degreased
Provide the machine with a protection foil
Air circulation should be provided for preventing condensation
water

Storage conditions In frost-protected area

Strong insolation can have a negative effect for the machine

4.2.5. DISPOSAL

Dispose machine parts, separated according to materials, and in

accordance with the valid environmental protection rules.
Observe national regulations!

Page 30 of 81
 5. INSTALLATION

5.1. SPACE REQUIREMENT

Dimensions and layout of the machine are part of chapter 3.3.2.

In every case is to be considered the scope of delivery with the existing options.
See also options: Brine basin with rotary filter
Injector with Siemens control
Loading table etc.

Furthermore, there must be sufficient space for the movement of goods, for the operator, for cleaning,
servicing and maintenance work.

Movement of goods There are to be considered the shunting area for the supply of
goods and the floor space required for the product containers on
the injector inlet side.
In the same way, at the injector outlet side are to be calculated
the shunting areas and the floor space required for the
containers being necessary for the removal.

For the operator There is to be planned a floor space of 1m² required at the
injector outlet side for putting-on the injection material by hand.
The control at the right-hand inlet side of the injector must be
accessible.
The way up to the discharging side and towards the inspection
window of the hood must be free.

Cleaning work The ceiling height must be at least 2,5m for tilting up the hood.
A space of 2,5 m is required in front and /or at the back for
removing the beam walk.
Water connections and waste water systems must be
accessible.

Service and A free space of 1,0m at the doors (machinery room, right-hand
maintenance work and left-hand side) of the switch cabinet and on the injector
outlet side will be required

Page 31 of 81
 5.2. INSTALLATION

Positioning The injector can be moved to the place of destination by

means of lift truck or fork stacker.
Only place on a solid and even ground.
The injector must never be tilted!!
The inlet side is at the side with recess and filter units.
The machine should be aligned with a slight slope towards the
filtering.

Fixing adjusting feet The aligning is to be realized by adjusting the 4 machine feet,
afterwards the counter nuts are to be tightened.

Check Before the commissioning, the perfect execution of the

installation, connecting and mounting work is to be checked by
qualified skilled personnel.
The safety chains must be inspected.
There is to be ensured that the additional package and other
parts have been removed from the register and hood area.
5.3. ELECTRICAL CONNECTION
- The machine must be connected according to the electric circuit diagram.
- The operating-voltage, which is passed from us must be agree with your
power supply network.
- Note the protection of the electricity-power.
- Please pay attention on the right turning direction.

Installation, operation and maintenance must be done only by electric specialists or

under their construction and supervision.
It is presupposed, that the requirements of the relevant standards (e.g. DIN VDE 0100-
729, DIN VDE 0105-100, DIN EN 50274) and the BGV A3 are known to the electric
specialist and are not to be repeated here.
Before the connection the operating voltage, the frequency and the network
configuration of the supply network is to be proofed for agreement with the
information on the electro circuit diagram.
The control contains an electric power drive system with adjustable rotation speed.
PE-network connection is to be executed to DIN EN 61800-5-1 / VDE 0113T1 / DIN EN
60204-1
For the compliance of the DIN EN 61800-5-1 consider the following:
Into normal operation heat losses >= 3,5mA can occur.
Parallel to the feeder a 2. PE conductor in cross-section of the feeder up to the
connection point, where the PE conductor becomes >= 10mmm2 about separate
clamps or a copper protective conductor with a cross-section >= 10mm2 is to be
connected.
If a fault-current circuit breaker is used for protection before direct or indirect touch,
is at the power supply side of the control only a fault-current circuit breaker of the
model B allowed (EN 61800-5-1).

Current-operated A current-operated protection device should be made available by customer.

protection device

Page 32 of 81
 6. OPERATION
Attention! The manual is to be read, understood and followed!

6.1. SETTINGS OF MACHINE

Feed Complete feed is the standard setting,

adjustable to halved feed.

Position 1, equal to complete feed

Holding-down plate The ring position 3 is the standard setting

The holding-down device stops approx.
3 cm before the transport beam walk.
Setting range possible from ring 1 to
ring 10.

Attention! If the holding-down device is on the

transport beam walk, no brine or
cleaning solution is flowing in
operation mode.
When using poultry guide bars, the
holding-down device is to be fixed
above the guide bar. There must be no
contact with the guide bar.

Page 33 of 81
 6.1. SETTINGS OF MACHINE
Springing pressure Standard setting: 6,0 bar
The springing pressure for products with
bones
Adjustment range poultry: 1,0 to 2,0 bar
Adjustment range pork: 2,0 to 3,0 bar
Adjustment range cattle: 3,0 to 4,0 bar

1-way The initiator outputs a pulse for closing the

brine valve at the bottom dead center of
the needles.

Page 34 of 81
 6.2. READINESS FOR OPERATION

Hygiene The machine is in perfect and clean state.

(See chapter 6. Cleaning)

Safety chain All doors and the hood must be closed.

The contact protection must be in position.
Attention! Before every commissioning, the safety
chain is to be checked

Operating The power and compressed air supply has

materials been ensured.
At the three-phase monitor lightens the green
diode.
Up to the pressure manometer must exist a
pressure of 6 bar.

Compressed air No noises when escaping compressed air!

tightness

Springing pressure Standard pressure 3,0 bar

Needle register The needles are installed.

The springing block is completely mounted
and fixed.

Transport system The transport beam walk and the transport

supports are mounted.

Page 35 of 81
 6.2. READINESS FOR OPERATION

Inlet/outlet Fixing of the outlet chute

chute

Brine pipe The brine piping is mounted and screwed.

system
The ball valve is closed. The brine station is filled
with water or brine and it is closed.

Filtering The coarse filter, the filter bag and the suction filter
are in clean state and mounted.

Splash guard The splash guards are to be hanged up on the right

and on the left-hand side and the chords are to be
inserted in front and at the back and to be fixed with
star handle.

Page 36 of 81
 6.3. MACHINE CONTROL

6.3.1. MANUAL CONTROL

2 4

5
3

1. 1-way / 2-way switch

Pos. on the left 1-way function OFF (lamp in the switch doesn't lighten)
Pos. on the right 1-way function ON (lamp in the switch lightens)

2. Pump Start / Stop

3. Controller for pump pressure

4. Stroke Start / Stop

5. Controller for hoisting speed

Page 37 of 81
 7. CLEANING

7.1. CLEANING INSTRUCTIONS

7.1.1. General
When cleaning the injectors, there is to be observed in particular that the brine system in the machine
is cleaned optimally from the brine suction up to the needle point. In this connection is to be
considered that the brine contains proteins of the meat juice. These proteins may coagulate when
using too hot cleaning water. Because of that, the cleaning process would be very difficult.
Furthermore, the detergents and the cleaning procedures are to be observed for preventing that the
brine system may be contaminated.
Attention! A contamination of the injector and in particular of the brine system causes a
transmission of germs into the injection product! That may result in a risk and
danger for the product and finally in a health risk for the man/consumer.
After every production, the injector is to be cleaned completely. An additional coarse cleaning with
water should be realized after every product or brine change and in case of change of shift.

7.1.2. Coarse Cleaning with Water

- The beam walk support, the beam walk, the coarse filter and the filter net are to be removed
from the machine and to be washed off until obtaining visual cleanliness.
- By means of the taking-off tool, the beam walk is to be elevated at the discharging side and to
be pushed towards the inlet side. Then the same is to be removed from the outlet side by
pressing the beam walk slightly downwards and pushing it out of the machine.

Page 38 of 81
 7.1.2. Coarse cleaning with water
- Now, the splash guard plates and the splash guard chords can be removed.

- When taking off the beam walk, the hood is to be opened. Being at the side of the injector, you
can lift the beam walk left and right of the register and move the same a little towards the
outlet side. Then, the beam walk is to be taken out of the outlet side.

- Take the coarse filter and the filter net out of the holder and dismount them.

- The complete injector incl. the injector basin, the complete injection head and the suction filter
are to be cleansed with a water hose until obtaining visual cleanliness. In this connection, the
injector hood must be opened for guaranteeing a better accessibility.
- The holding-down plate is also to be washed off from below.
- For removing the brine/proteins from the brine system, the system is to be washed off by
means of clean drinking water. For that, a clean basin with at least 100 l of water with a max.
temperature of 40 °C is to be made available.
-

Page 39 of 81
 7.1.2. Coarse cleaning with water
- Insert the suction filter and position the basin so that no returned water may flow back from the
injector into the same. The returned water must never be used again.
- The holding-down position must allow that the needles move out of the holding-down device
because otherwise no flushing operation will be necessary. That will be realized from the
holding-down fixing, ring 2.
- The injector is to be started and, by means of a medium pump pressure if approx. 2,0 bar, to
be flushed until almost all the water has been used up. The dry run of the pump must be
prevented.
- Then, the coarse cleaning has been completed.

7.1.3. Cleaning Brine System

- A cleaning solution of approx. 100 l with a max. temperature of 55 °C is to be prepared in a
basin.
- When being possible, the cleaning solution must never or slightly foam.

Attention! Never use a foam cleaner because otherwise the pump will run dry
causing so a defect of pump.

- The suction filter is to be placed into the cleaning solution and the basin is to be positioned so
that the cleaning solution can flow back again.
- The injector is to be started and to be flushed for approx. 10 minutes with a medium pump
pressure of 2,0 bar. Then, the same is stopped.
- The cleaning solution can remain in the system until having lathered and cleaned the injector
in course of further cleaning procedure.
- Afterwards, the brine system is to be clear-rinsed with at least 100 l of drinking water. In this
connection, clean cold drinking water will be made available in a clean basin and positioned so
that no water may flow back into the basin.
- Finally discharge the water out of the brine system. For that, the ball valve will be opened and
the suction filter will be lifted so that the same can drain off.

7.1.4. Cleaning Injector and component parts

- When having rinsed the brine system, the lathering of the injector and of the component parts
can be started.
- The injector hood must be opened for better accessibility.
- At the end of the exposure period, the brine system can be clear-rinsed.
- Finally, the injector and the component parts are to be flushed with drinking water.
- The disinfection of the component parts can be executed.

Page 40 of 81
 7.1.5. Assembly Coarse filter and filter net, compl.

7.1.6. Disinfection
- The disinfection of the brine system should be realized in a small suction basin being adapted
to the size of the suction filter. So, small quantities of approx. 20 l of disinfection solutions are
to be prepared.
- The brine suction station is to be filled up.
- Then, the injector is to be started shortly until the disinfectant flows out of the needles.
- After the exposure period discharge the disinfectant out of the injector.
- As usual, the brine system is to be washed with plenty of drinking water and the water is to be
discharged out of the injector again.
- The complete cleaning has been executed.
Attention! Before starting the production, the component parts are to be mounted again
until operational readiness.

Page 41 of 81
 7.1.7. Check and cleaning of the brine needles
7.1.7.1 Needle check
The needles are cleaned when cleansing and rinsing the injector. Before the disinfection, the needles
are to be checked for damaging and obstruction.
Check of the brine needles for damages and
obstruction
- Stop the machine in the lower hoisting
position.
- The position of the holding-down device
must be elevated so that the needles
come out of the holding-down device.
See Illustration.
- Check the needles for damages from
the inlet and outlet side.
- If a needle should be damaged, the
same is to be exchanged immediately.
- When realizing the flushing function, the
needles can be checked for obstruction.
- For that, the pump can be started with
flushing water.
- The pressure of pump should stay
below 1 bar.
- In this connection, the hoisting function
remains deactivated.
- The brine, flowing out of the individual
needles, can be checked visually from
the inlet and outlet side.
- Obstructed needles are to be
exchanged.
7.1.7.2 Needle exchange
- For realizing that, the supply of compressed air is to be interrupted manually. (See Illustration.
1)
- The hood is to be opened and the fixed compressed air coupling at the springing block is to be
loosened (see Illustration. 2)

Illustration. 1 Illustration. 2
- After that, the large knurled screws are to be unscrewed from the springing block on both
sides.

Page 42 of 81
 7.1.7.2 Needle exchange
- The springing block is to be tilted off towards the product outlet side.
- The needles are exposed and must be removed separately.

- Every one needle can be taken out of the register for being exchanged.

7.1.7.3 Option Cleaning gun

In case of the cleaning gun, the brine needle can be blown out with compressed air.
- For that, the cleaning gun is connected to a compressed air system.
- The max. pressure should be 6 bar.

Attention!
o There is danger of injury, work only with safety goggles!
o At the point of needle, particles can be thrown out of the holes with high
speed.
o When having put needles in cleaning solutions, solutions may be squirted
out.
- The needle will be inserted, with the top first, into the cleaning head so that the inlet bore holes
of the needles are positioned in the range of pressure head.
- The supply of compressed air is opened and closed by means of the actuator.
- When sufficient air is flowing out of the needles, the same are free.

Page 43 of 81
 7.2. CLEANING PLAN

Drain brine Discharge brine system and brine

basin.
Dismounting Coarse filter, filter net, beam walk
Component parts support and beam walk.
Cleanse injector and Rinse with cold water until visual Water temperatures from
brine basin cleanliness. +15°C to max. +40°C
Flush with low pressure, otherwise Water pressure from 2 bar
unnecessary dirt distribution and to 5 bar
negative effects on the electronic
components.
Flush the brine system Make available a clean basin/brine Quantity of water at least
basin with cold drinking water. 100 l
Refill with water the brine suction Water temperatures from
station. +15°C to max. +40°C
Start the injector pump. Attention!
Never bring back the flushing water Never the pump may run
into the basin. dry!
The flushing water must flow off on
the ground.
Alkaline cleaning of the Preparation of a warm alkaline At least 100 l of the
brine system cleaning liquid in a clean suction cleaning solution with
tank for removing greases and 3-5% of caustic liquor.
proteins.
Temperature of the
The cleaning liquid is to be
cleaning solution: +30°C to
recirculated by pumping for 10
+55°C
minutes. For that, the returned
liquid must be fed again to the Detergent must never or
suction tank. slightly foam.
Alkaline cleaning of the Use manually an alkaline cleaning Cleaning liquid with 3-5% of
injector and component liquid with a brush or a cleaning caustic liquor. Allow to
parts device. react for 10 minutes.

Temperature of cleaning
solution: +30°C to +55°C

Rinse clear the injector All cleaned parts are to be rinsed Water temperatures from
and component parts clear with warm water. +30°C to max. +55°C
Attention!
Only work with low
pressure water from 2 bar
to 5 bar

Page 44 of 81
 7.2. CLEANING PLAN

Rinse clear the brine Make available a clean basin with Quantity of water at least
system cold drinking water. 100 l
Water temperatures from
Refill with water the brine suction
+30 °C to max. +55 °C
station.
Attention!
Start the injector pumps. Never the pump may run
Never bring back the flushing water dry!
into the basin.
The flushing water must flow off on
the ground.
Acid cleaning of the Preparation of an acid cleaning At least 100 l of the
brine system liquid in a clean suction tank for cleaning solution with
removing lime and other 1-2% of phosphoric acid.
contaminations.
Temperature of the
The cleaning liquid is to be
cleaning solution: +30°C to
recirculated by pumping for 10
+55°C
minutes. For that, the returned
Flush 10 minutes.
liquid must be fed again to the
Detergent must never or
suction tank.
slightly foam.
Acid cleaning of the Use manually an acid cleaning Cleaning liquid with 1-2%
injector and of liquid with a brush or a cleaning phosphoric acid.
component parts device. Allow to react for 10
minutes.
Rinse clear the injector All cleaned parts are to be rinsed Water temperatures from
and component parts clear with warm water. +30°C to max. +55°C
Attention!
Only work with low
pressure water from 2 bar
to 5 bar

Rinse clear the brine Make available a clean basin with Quantity of water at least
system cold drinking water. 100 l
Water temperatures from
Refill with water the brine suction
+30 °C to max. +55 °C
station.

Start the injector pump. Attention!

Never bring back the flushing water Never the pump may run
into the basin. dry!
The flushing water must flow off on
the ground.
Drain the brine system Open the pump ball valve and drain
the suction hose.

Page 45 of 81
 7.2. CLEANING PLAN

Disinfect the brine Preparation of a disinfection At least 20 l of disinfection

system solution in a small and clean basin. solution
(Acc. to size of the suction filter)
Fill the solution into the brine filling Allow to react for 10
station. minutes
The cleaning solution is to be
pumped until the same flows out of
the needles.

Disinfect the injector and Apply the disinfection solution and Disinfection solution.
component parts allow to react. Never use chloric agents

Rinse clear the injector All cleaned parts are to be rinsed Water temperatures from
and component parts clear with warm water. +30°C to max. +55°C
Attention!
Only work with low
pressure water from 2 bar
to 5 bar

Rinse clear the brine Make available a clean basin with Quantity of water at least
system cold drinking water. 100 l
Water temperatures from
Refill with water the brine suction
+30 °C to max. +55 °C
station.

Start the injector pumps. Attention!

Never bring back the flushing water Never the pump may run
into the basin. dry!
The flushing water must flow off on
the ground.

Drain the brine system Open the pump ball valve and drain
the suction hose. Open the brine
connection at the brine valve.

Mounting before Mount the component parts, close

production start the hose connectors and the ball
valve.

Page 46 of 81
 8. MAINTENANCE

8.1. GENERAL

The data concerning the maintenance require an one-shift operation (8 hours).

For indirect and direct damages, arising by non-observance of these operating instructions, the
enterprise Ferdinand Henneken GmbH doesn't give any guarantee.
When detecting damages during maintenance work, the same are to be eliminated immediately.
When executing repair and maintenance work, the machine must be dead and free from compressed
air!
The displayed times of the intervals and the wear life in operating hours:

1x weekly = 40 operating hours

1x monthly = 165 operating hours
1x yearly = 2000 operating hours

8.2. MAINTENANCE INTERVALS

Range of Object Intervals Type of check

maintenance
Machine Screws and nuts 1x monthly Visual inspection,
check for interference lock
Supply lines 1x daily Visual inspection
concerning damages
Stability 1x weekly Check the equal contact
adhesion and adjustment
Attention!: of the adjusting feet.
During the operation,
the machine must never
vibrate or rock.
Machinery room Drive SEW See appendix Observe the
Article No. Chapter 12.1 manufacturer's data!

Pump See appendix Observe the

Chapter 12.2 manufacturer's data!

Maintenance unit 1x daily If necessary, drain

/water separator condensed water
Paraffin oil Check oil level
Article No. refill if necessary
Lift rod guide 1x weekly
Spring feed 1x weekly Visual inspection for
Ball valve 1x weekly dryness and damages
Switch cabinet 1x monthly

Page 47 of 81
 8.2. MAINTENANCE INTERVALS

Range of Object Intervals Type of check

maintenance
Register head Springing block 1x weekly Visual inspection for
Needle register 1x weekly damages
Brine needle 1x daily
Brine valve 1x weekly
Scraper guide bush 1x weekly
Scraper lift rod 1x weekly
Rubber buffer 1x weekly
Holding-down device 1x weekly

Injector basin Ball bearing beam walk 1x weekly Check for lubrication and
stroke mobility
Ball bearing 1x weekly
Beam walk feeding 1x weekly
Beam walk rolls 1x weekly
Plastic cap Visual inspection for
damages
Filtering Coarse filter 1x daily Visual inspection for
Filter net 1x daily damages
Suction filter 1x daily

Piping Hoses 1x weekly Check for tightness and

1x weekly porosity.
1x weekly
Return valve
1x weekly
1-way valve
1x weekly
Thermometer Temperature check 1x weekly Execute check
measurements
Separate filter unit 1x weekly Visual inspection for
damages

Column guide 1x weekly Settings are to be checked

and to be readjusted if
necessary
Check for mobility

Page 48 of 81
9. SPARE PARTS LISTS

9.1. Machine assembly

9.2. Injection head
9.3. Cover
9.4. Lifting system
9.5. Gear
9.6. Filter and filling station
9.7. Doors
9.8. Beam walk
9.9. Column guide
9.10. Pump
9.11. Siemens Control
9.12. Poultry guide bars
9.13. Splash guard
9.14. ordering spare parts

Page 49 of 81
9.1. MACHINE ASSEMBLY NO. Z 001

Page 50 of 81
9.2. INJECTION HEAD

Page 51 of 81
 SPARE PARTS LIST FOR INJECTION HEAD NO. Z 001

drawing position description Bezeichnung

No. No.
Z 001 1 pneumatic connection Ø 9 Pneumatik Anschluss Ø 9
¼‘‘ ¼‘‘
Z 001 2 pneumatic hose Ø9 Pneumatik Schlauch Ø9
Z 001 3 pneumatic quick fastener Ø Pneumatik
9 Schnellverschluss Ø 9
Z 001 4 spring head cover plate Federkopf Abdeckplatte
Z 001 5 o-ring O-Ring
Z 001 6 screw M8 Schraube M8
Z 001 7 snap ring M8 Federring M8
Z 001 8 piston seal Kolbendichtung
Z 001 9 piston Kolben
Z 001 10 spring head screw Federkopfschraube
Z 001 11 screw M6 Schraube M6
Z 001 12 snap ring M6 Federring M6
Z 001 13 swing intake Schwenkaufnahme
Z 001 14 spring head Federkopf
Z 001 15 needle Nadel
Z 001 16 spring head plate bottom Federkopfblech unten
Z 001 17 screw M6 Schraube M6
Z 001 18 bolt Ø 6 Stift Ø 6
Z 001 19 brine head plate Lakekopfblech
Z 001 20 brine head upper part Lakekopfoberteil
Z 001 21 brine head lower part Lakekopfunterteil
Z 001 22 o-ring O-Ring
Z 001 23 grooved ring Nutring
Z 001 24 screw M8 Schraube M8
Z 001 25 nut M8 Mutter M8
Z 001 26 snap ring M8 Federring M8
Z 001 27 nut M8 Mutter M8
Z 001 28 snap ring M6 Federring M6
Z 001 29 nut M6 Mutter M6
Z 001 30 brine valve buffer Lakeventil Dämpfer
Z 001 31 intake for brine valve buffer Aufnahme Lakeventil
Dämpfer
Z 001 32 nut M8 Mutter M8
Z 001 33 nut M16 Mutter M16
Z 001 34 spring bushing Federbuchse
Z 001 35 valve spring Ventilfeder
Z 001 36 valve rod Ventilstange
Z 001 37 valve upper part Ventiloberteil
Z 001 38 o-ring O-Ring
Z 001 39 valve seal 1 Ventildichtung 1
Z 001 40 valve piston Ventilkolben

Page 52 of 81
 SPARE PART LIST FOR INJECTION HEAD NO. Z 001
drawing position description Bezeichnung
No. No.
Z 001 41 valve seal 2 Ventildichtung 2
Z 001 42 o-Ring O-Ring
Z 001 43 valve lower part Ventilunterteil
Z 001 44 bend external thread Bogen Außengewinde
Z 001 45 bend cone Bogen Konus
Z 001 46 box nut Überwurfmutter
Z 001 47 hose clamp Schlauchschelle
Z 001 48 hose for head Schlauch zum Kopf

Page 53 of 81
9.3. COVER

Page 54 of 81
 SPARE PARTS LIST FOR COVER NO. Z 002

drawing position description Bezeichnung

No. No
Z 002 1 screw M10 Schraube M10
Z 002 2 connection pipe Verbindungsrohr
Z 002 3 hood Haube
Z 002 4 bump rubber Gummipuffer
Z 002 5 snap ring M8 Federring M8
Z 002 6 nut M8 Mutter M8
Z 002 8 handle Handgriff
Z 002 9 screw M8 Schraube M8
Z 002 10 pipe for safety Rohr für Sicherheit
Z 002 11 adjusting ring Stellring
Z 002 12 grub screw M8 Madenschraube M8
Z 002 13 connection for pipes Verbindung für Rohre
Z 002 14 screw M10 Schraube M10
Z 002 15 fastener safety sensor Halterung Sicherheitssensor
Z 002 16 safety sensor Sicherheitssensor
Z 002 17 nut M4 Mutter M4
Z 002 18 protection window big Schutzfenster groß
Z 002 19 seal for protection window Dichtung für Schutzfenster
Z 002 20 protection window small Schutzfenster klein
Z 002 21 safety shaft Sicherheitswelle

Page 55 of 81
9.4. LIFTING SYSTEM

Page 56 of 81
 SPARE PARTS LIST FOR LIFTING SYSTEM NO. Z 003

drawing position description Bezeichnung

No. No.
Z 003 1 grub screw M8 Madenschraube M8
Z 003 2 beam walk lever (lift) Kammhebel (Heben)
Z 003 3 articulated lug Gelenkauge
Z 003 4 screw M16 Schraube M16
Z 003 5 in feed slide (lift) Schlitten (Heben)
Z 003 6 nut M16 Mutter M16
Z 003 7 threaded bar M16 Gewindestange M16
Z 003 8 screw M16 Schraube M16
Z 003 9 nut M16 Mutter M16
Z 003 10 lever rod Hebelstange
Z 003 11 screw M10 Schraube M10
Z 003 13 bearing Lager
Z 003 14 roller Laufrolle
Z 003 15 wheel bolt Radbolzen
Z 003 16 short lever frame Hebelgestell kurz
Z 003 17 nut M10 Mutter M10
Z 003 18 screw M8 Schraube M8
Z 003 19 snap ring M8 Federring M8
Z 003 20 nut M8 Mutter M8
Z 003 21 clamping ring Spannring
Z 003 22 screw M8 Schraube M8
Z 003 23 spacer Distanzstück
Z 003 25 screw intake M8 Schraubenaufnahme M8
Z 003 27 screw M8 Schraube M8
Z 003 29 pull-spring Zugfeder
Z 003 30 screw M10 Schraube M10
Z 003 31 nut M10 Mutter M10
Z 003 32 lever guide Führung für Hebel
Z 003 33 screw M10 Schraube M10
Z 003 34 disk M10 Scheibe M10
Z003 35 beam walk lever (draw) Kammhebel (Vorzug)
Z003 36 in feed slide (draw) Schlitten (Vorzug)
Z003 37 bolt Bolzen
Z003 38 clamping ring Spannring

Page 57 of 81
9.5. GEAR

Page 58 of 81
 SPARE PARTS LIST FOR GEAR NO. Z 004

drawing position description Bezeichnung

No. No.
Z 004 1 grub screw M10 Madenschraube M10
Z 004 2 eccentric disk Exzenter Scheibe
Z 004 3 eccentric shaft Exzenter Welle
Z 004 5 disk Scheibe
Z 004 6 counter sunk screw M12 Senkkopfschraube M12
Z 004 7 gear Getriebe
Z 004 8 z-profile Z-Profil
Z 004 9 nut for maintenance unit Mutter für Wartungseinheit
Z 004 10 maintenance unit Wartungseinheit
Z 004 14 hose 9 mm Schlauch 9 mm
Z 004 15 cable fitting Kabelverschraubung
Z 004 16 cable fitting Kabelverschraubung
Z 004 17 air connection Luftanschluss
Z 004 18 screw M12 Schraube M12
Z 004 20 cam shaft Nockenwelle
Z 004 21 screw M12 Schraube M12
Z 004 22 snap ring M12 Federring M12
Z 004 23 disk Scheibe
Z 004 24 screw M8 Schraube M8
Z 004 25 air connection Luftanschluss
Z 004 26 hose 9 mm Schlauch 9 mm
Z 004 27 air connection Luftanschluss
Z 004 28 hose clamp Schlauchschelle
Z 004 29 hose 9 mm Schlauch 9 mm
Z 004 30 pressure reducer Druckminderer

Page 59 of 81
9.6. FILTER & FILLING STATION

Page 60 of 81
 SPARE PARTS LIST FOR FILTER & FILLING STATION NO. Z 005

drawing position description Bezeichnung

No. No.
Z 005 1 filter plate Filterblech
Z 005 2 filter drawer Filterschublade
Z 005 3 filter bag bar Filtersackgestänge
Z 005 4 spacer Distanzstück
Z 005 5 z-profile Z-Profil
Z 005 6 snap ring M8 Federring M8
Z 005 7 cap nut M8 Hutmutter M8
Z 005 8 lid Deckel
Z 005 9 seal Dichtring
Z 005 10 filling station Tankstelle
Z 005 11 seal blue Dichtring
Z 005 12 bend for hose Bogen für Schlauch
Z 005 13 box nut Überwurfmutter
Z 005 14 clamp Schelle
Z 005 15 hose Schlauch
Z 005 16 nut M10 Mutter M10
Z 005 17 suction filter upper part Ansaugfilter Oberteil
Z 005 18 non return valve Rückschlagventil
Z 005 19 suction filter lower part Ansaugfilter Unterteil
Z 005 20 suction filter sieve Ansaugfilter Filtersieb
Z 005 21 screw M6 Schraube M6
Z 005 22 snap ring M6 Federring M6
Z 005 23 nut M6 Mutter M6
Z 005 24 clamp Schelle
Z 005 25 hose Schlauch
Z 005 26 filter bag Filtersack

Page 61 of 81
9.7. DOORS

Page 62 of 81
 SPARE PARTS LIST FOR DOORS NO. Z 006

drawing position description Bezeichnung

No. No.
Z 006 1 protection rail short Rammschutz kurz
Z 006 2 door to control box Tür Schaltschrank
Z 006 3 sealing profile long Dichtprofil lang
Z 006 4 fastener Verschluss
Z 006 5 seal disk for fastener Dichtscheibe Verschluss
Z 006 6 nut for fastener Mutter für Verschluss
Z 006 7 door to engine compartment Tür zum Motorraum
Z 006 8 nut M8 Mutter M8
Z 006 9 door handle Griff für Tür
Z 006 10 screw M8 Schraube M8
Z 006 11 protection rail long Rammschutz lang
Z 006 12 sealing profile short Dichtprofil kurz

Page 63 of 81
9.8. BEAM WALK

Page 64 of 81
 SPARE PARTS LIST FOR BEAM WALK NO. Z 007

drawing position description Bezeichnung

No. No.
Z 007 1 beam walk Kamm
Z 007 2 beam walk scraper Kammabstreifer
Z 007 3 screw M6 Schraube M6
Z 007 4 snap ring M6 Federring M6
Z 007 5 seal for bush bearing Dichtung für Gleitlager
Z 007 6 bush bearing 1 (with Gleitlager 1 (mit Absatz)
platform)
Z 007 7 drive shaft for feed motion Welle Vorschub
Z 007 9 bush bearing 2 (without Gleitlager 2 (ohne Absatz)
platform)
Z 007 13 screw M16 Schraube M16
Z 007 14 roll for feed motion Vorzug Rolle
Z 007 15 nut M16 Mutter M16
Z 007 16 short beam walk lever shaft Kammhebelwelle kurz
Z 007 20 pull rod Zugstange
Z 007 28 long beam walk lever shaft Kammhebelwelle lang
Z 007 29 screw M10 Schraube M10
Z 007 30 disk Scheibe
Z 007 31 bolt Bolzen
Z 007 32 plastic ring Kunststoffring
Z 007 33 plastic bushing Kunststoffbuchse
Z 007 34 roll Rolle

Page 65 of 81
9.9. COLUMN GUIDE

Page 66 of 81
 SPARE PARTS LIST FOR COLUMN GUIDE NO. Z 008

drawing position description Bezeichnung

No. No.
Z 008 1 screw M12 Schraube M12
Z 008 2 snap ring M12 Federring M12
Z 008 3 cross beam Querbalken
Z 008 4 shaft for springing Wellen für Abfederung
Z 008 5 shaft for scraper Wellen für Abstreifer
Z 008 7 bone Knochen
Z 008 8 shaft for fixed scraper Welle für fixierten Abstreifer
Z 008 9 bump rubber Gummipuffer
Z 008 10 screw M12 Schraube M12
Z 008 11 scraper plate Abstreifer Blech
Z 008 12 scraper Abstreifer
Z 008 13 seal Dichtung
Z 008 14 guide tube mushroom Führungspilz
Z 008 15 nut M8 Mutter M8
Z 008 16 snap ring M8 Federring M8
Z 008 17 screw M8 Schraube M8
Z 008 18 tie bar pipe Säulenrohr
Z 008 19 grease nipple Schmiernippel
Z 008 20 seal for tie par pipe Dichtung Säulenrohr
Z 008 21 intake for Pos. 20 Aufnahme für Pos. 20
Z 008 22 seal Dichtung
Z 008 23 screw M6 Schraube M6
Z 008 24 nut M6 Mutter M6
Z 008 25 nut M10 Mutter M10
Z 008 26 snap ring M10 Federring M10
Z 008 27 screw M10 Schraube M10
Z 008 28 tie bar pipe intake short Säulenrohraufnahme kurz
Z 008 29 tie bar pipe intake long Säulenrohraufnahme lang
Z 008 30 con rod complete Pleuelstange komplett
Z 008 33 grub screw M10 Madenschraube M10
Z 008 36 snap ring M8 Federring M8
Z 008 37 screw M8 Schraube M8
Z 008 38 eccentric intake wheel Exzenteraufnahme Rad
Z 008 39 intake wheel Aufnahme Rad
Z 008 40 bearing Lager
Z 008 41 wheel Rad
Z 008 42 spacer wheel Distanzstück Rad
Z 008 44 adjusting ring Stellring
Z 008 45 connecting plate Verbindungsblech
Z 008 46 disk M10 Scheibe M10
Z 008 47 snap ring M10 Federring M10
Z 008 48 screw M10 Schraube M10
Z 008 50 set screw M8 Gewindestift M8

Page 67 of 81
 SPARE PARTS LIST FOR COLUMN GUIDE NO. Z 008

drawing position description Bezeichnung

No. No.
Z 008 51 spring Feder
Z 008 53 screw M8 Schraube M8
Z 008 54 disk Scheibe
Z 008 55 snap ring M8 Federring M8
Z 008 56 disk Scheibe
Z 008 57 protection pipe Schutzrohr
Z 008 58 splint Splint
Z 008 59 bump rubber Gummipuffer

Page 68 of 81
9.10. PUMP

Page 69 of 81
 SPARE PARTS LIST FOR PUMP NO. Z 009

drawing position description Bezeichnung

No. No.
Z 009 1 air connection Luftanschluss
Z 009 2 hose 9 mm Schlauch 9 mm
Z 009 3 air connection Luftanschluss
Z 009 4 bend Bogen
Z 009 5 hose clamp Schlauchschelle
Z 009 6 hose Schlauch
Z 009 7 hose Schlauch
Z 009 8 hose clamp Schlauchschelle
Z 009 9 bend Bogen
Z 009 10 pump Pumpe
Z 009 11 screw M8 Schraube M8
Z 009 12 snap ring M8 Federring M8
Z 009 13 nut M8 Mutter M8
Z 009 14 hose connection Schlauchanschluss
Z 009 15 hose 9 mm Schlauch 9 mm
Z 009 16 hose Schlauch
Z 009 17 ball valve Kugelhahn
Z 009 18 outlet pipe Auslaufrohr
Z 009 19 screw M8 Schraube M8
Z 009 20 snap ring M8 Federring M8
Z 009 21 frequency converter for Frequenzumrichter für
pump Pumpe
Z 009 22 spacer Distanzstück
Z 009 23 hose connection Schlauchanschluss
Z 009 24 bend Bogen
Z 009 25 angle valve Schrägsitzventil
Z 009 26 bend Bogen
Z 009 27 reducing piece Reduzierstück
Z 009 29 fitting Verschraubung
Z 009 31 bend Bogen
Z 009 32 temperature sensor Temperaturfühler
Z 009 33 dry operation protection Trockenlaufschutz
Z 009 34 bend Bogen

Page 70 of 81
9.11. SIEMENS CONTROL

Page 71 of 81
 SPARE PARTS LIST FOR SIEMENS CONTROL NO. Z 010

drawing position description Bezeichnung

No. No.
Z 010 1 protection window for Touch Schutzfenster für Touch
Panel Panel
Z 010 2 emergency switch Notausschalter
Z 010 3 touch Panel Touch Panel
Z 010 4 screw for control box with Schraube für Steuerkiste mit
seal Dichtung
Z 010 5 nut M6 Mutter M6
Z 010 6 screw M6 Schraube M6
Z 010 7 snap ring M8 Federring M8
Z 010 8 nut M8 Mutter M8
Z 010 9 bend Bogen
Z 010 10 control box for Touch Panel Steuerkiste für Touch Panel
Z 010 11 manometer Manometer
Z 010 12 bend Bogen
Z 010 13 hose connection 9 mm Schlauchanschluss 9 mm
Z 010 15 push button control on Druckknopf Steuerung Ein
Z 010 16 push button error Druckknopf Störung
Z 010 17 pump on/off Pumpe Ein/Aus
Z 010 18 switch 1-Way/2-Way Schalter 1-Weg/2-Weg
Z 010 19 hub on/off Hub ein/aus
Z 010 20 poti pump/hub Poti Pumpe/Hub
Z 010 21 protection window for Schutzfenster für Knöpfe
buttons
Z 010 22 control box for buttons Schaltkiste für Knöpfe

Page 72 of 81
9.12. POULTRY GUIDE BARS

Page 73 of 81
 SPARE PARTS LIST FOR PUMP NO. Z 011

drawing position description Bezeichnung

No. No.
Z 011 1 poultry guide bar Geflügelleitschiene
Z 011 2 grub screw M8 Madenschraube M8
Z 011 3 adjusting ring Stellring
Z 011 4 nut M8 Mutter M8
Z 011 5 bracket Winkel
Z 011 6 eccentric closure Exzenterverschluss
Z 011 7 screw M8 Schraube M8
Z 011 8 snap ring M8 Federring M8
Z 011 9 connecting shaft inlet Verbindungswelle Einlass
Z 011 10 connection shaft outlet Verbindungswelle Auslass

Page 74 of 81
9.13. SPLASH GUARD

Page 75 of 81
 SPARE PARTS LIST FOR SPLASH GUARD NO. Z 012

drawing position description Bezeichnung

No. No.
Z 012 1 splash protection plate Spritzschutzblech
Z 012 2 drain field chute Auslaufschütte
Z 012 3 splash protection holder 1 Spritzschutzhalter 1
Z 012 4 splash protection holder 2 Spritzschutzhalter 2
Z 012 5 nut M6 Mutter M6
Z 012 6 snap ring M6 Federring M6
Z 012 7 splash protection fins Spritzschutzlappen
Z 012 8 nut M20 Mutter M20
Z 012 9 stationary feed M20 Stellfuß M20

Page 76 of 81
9.14 Ordering spare parts

If you need spare parts for your machine, please fill out the form on the next
page and send it to Ferdinand Henneken GmbH:
via Fax 0049 (0) 2953 8409
or via mail to [email protected]

Please always state the type of machine (for example HBS) and the
number of machine (HBS-XXX)

Page 77 of 81
 SPARE PARTS ORDER
page 1 of 1

Invoice address:

street:
post code / town:
country:
Delivery address:
(if different)
street:
post code / town
country:

customer number:
date:

machine type:
machine no.:

way of transport: standard express:

quantity unit article number description:

Name of buyer:
Please write it in block letters!

Page 78 of 81
 SPARE PARTS ORDER
page of
quantity unit article number description:

Name of buyer:
Please write it in block letters!

Page 79 of 81
 10. LABOUR SAFETY
Interrupt the power supply before opening the side doors at the
machine.
The installed main switch of the system at the housing of the switch
cabinet has only be provided for purposes of service.

Repair work at the electrical equipment can only be executed by part of

qualified electricians who, because of their training, can recognize and
judge possible dangers!

ATTENTION!
o Never reach into the running machine!
o Never remove casings!
o Protective switches must never be modified or bridged!
o Damaged protective devices are to be exchanged or repaired immediately!
Until then, the system or machine must never be used!
o Switch cabinets must always be closed when the machine is running!
o Disconnect the main switch before all maintenance work!
o When having completed the maintenance work, the machine doors in the
basic frame are to be closed again because otherwise the squeeze points
between machine housing and moving components (lifting rod) are
accessible!
o Furthermore, all general regulations concerning labour safety are to be
observed.
o Modifications at the machine, such as the attachment of additional
devices, can only be executed if the same doesn't violate the applicable
regulations concerning the labour safety! The responsibility for such a
measure bears the user!

Page 80 of 81
 11. WARRANTY AND LIABILITY
In principle are valid our "General Sale and Delivery Conditions". The same are available to the user,
not later than since conclusion of the contract.
Excluded are warranty and liability claims in case of injuries to persons and material damages
if they are to be attributed to one or more of the following causes:
- non-intended use of the machine
- unprofessional mounting, commissioning, operation and maintenance of the machine
- use of the machine with defective safety devices or not properly mounted or non-operational
safety and protection devices
- non-observance of the information given in the operating instructions concerning transport,
storage, mounting, commissioning, operation, maintenance and preparation of the machine
- unauthorized alterations to the construction of the machine without consultation with the
manufacturer
- unsatisfactory monitoring of machine components being subject to a wear
- incorrectly executed repair work
- non-observance of the general Regulations for Prevention of Accidents
- cases of catastrophe through foreign particle action and force majeure.

The guarantee period is one year respectively 1760 working hours, depending on what happens first
(excluding wear parts). The period starts with delivery of the machine ex works.

basis for assessment of guarantee are 8 working hours per working day
1 shift work (220 working days with 8 working hours) = 1760 working hours
The guarantee excludes damaged caused by willful damage, not considering the user’s manual and
extreme climate conditions like extreme heat, extreme moisture etc.

Page 81 of 81