Reliability Indicators and Condition Monitoring of Power Transformers - Case Study
Reliability Indicators and Condition Monitoring of Power Transformers - Case Study
1, 2018
Abstract – Transformers are sophisticated equipment the failures of specific equipment and their related
in the power system compared to other elements, and features needed for the proper operation of the equipment
as such, they require a continuous monitoring and [3].
diagnosis for safe and reliable operation. Their Condition monitoring focuses mainly on the
importance in the functionality of the power system is detection of incipient faults inside the transformer that
multiple. Monitoring techniques are used to follow are caused by the gradual deterioration. Some of these
their operational work and consistency. There should incipient faults may be detected during routine
be listed monitoring and testing methods, collection maintenance; however other faults may cause numerous
data, parameters, failures and outage statistics, problems before the regular maintenance cycle.
electrical and thermal parameter status, and Operating conditions and continuous monitoring of the
diagnosis for determining their operating status of electrical, thermal and mechanical parameters is
performance. Based on case analysis according to one of the fundamental elements for determining the
loads of the power system, a load of transformers and operational continuity safer transformers [4].
network topology are discussed regarding the results. The faults which can appear in power transformers
In this case, are taken into account the network can interrupt the distribution of electricity leading to
topology of the Kosovo Transmission System, failure important losses [5].
statistics, failure effects and reliability indices. The The issue of sustainability and safety in operation of
model and simulation cases are performed with the electrical insulating fluids is of a great theoretical
NEPLAN software. These models also illustrate the complexity and practical importance [6].
cost of a failure modes in the power transformers in The Management of maintenance, testing on-line
the different scenarios. and off-line, as well as the proper functioning of
measures and protection, is among the most important
Keywords: reliability indicators, power transformer, factors that define the safety and prevention of power
monitoring and diagnosis, failure modes. transformers of possible defects. Modern and smart
devices also significantly increase security and facilitate
the control and diagnosis of transformers.
1. INTRODUCTION
One of the first and significant questions is the 2. SECURITY CRITERIA ASSESSMENT OF
definition of the reliability of the power system itself [1]. THE POWER TRANSFORMERS
The importance of this definition is so high mainly
because the reliability is a technical field, which is Transformers except that they are on consumer
relatively new and which is used in many technical areas. supply services have an effect on the electrical power
Experts are not of a unique opinion about the definition system configuration and topology his influence. Having
of reliability and application of its definition in a in mind the placement of their respective nodes starting
common way. In some cases, the term reliability can be from the node where generators are located, and busbars
related to a product or a process. Also, in the power for the transformation of network transmission levels
systems, where the term of reliability is divided into 400/220/110 kV. Well, except for the effect of
adequacy and security. The adequacy is related to the transformer power system security is also reflected in the
existence of sufficient generation of the electric power optimization of the electrical network [7].
system to satisfy the consumer demand. The security is Transmission limits – for each of the transmission
related to the ability of the electric power system to components (lines and transformers), power transfer
respond to transients and disturbances that occur in the should not violate its rating during both normal and
system [2]. contingency (N-1), so:
A system is a group of components, which are
associated or connected to perform a specific function or
more functions. A failure is an inability of a part or
equipment to carry out its specified function. A fault is
an event of broader meaning than the failure and includes
′ + jQia
Pi + jQi = Pia ′
(2)
P j + jQ j = P ′jβ + jQ ′jβ
Estimation of transformer status due to failures, Models that evaluate the operational status of the
planned and unplanned outages, ageing, voltage levels transformers include some parameters that are primary in
and maintenance are illustrated in Fig. 3. The flow chart assessing their work. Among others, the performance of
that is in the discussion for analysis describes the factors transformers' work is entered in several time periods. The
involved and should be considered into account in model in Fig.4 shows the estimation of the level of
reliability and status of transformer parameters. • Determine severe risk and their impact,
Regarding functionality and reliability, cases are dealt • Identify available detection methods,
with according to the maximum and minimum loads
• Identify recommended actions for reducing the
scenario regimes of operation of the power system. Thus,
the evaluation of transformer parameters and their severity of each failure [18].
prioritization, comparison and assessment of the
probability of risk and possible disruption constitutes a The analyzing includes causes and types of failures
necessary approach to achieving the objectives for an of the power transformers in the Kosovo Power System,
adequate modeling of transformer parameters. for a period of nine years from 110 kV, 220 kV to 400
kV voltage levels with 20 MVA - 400 MVA power
rating. Failures are calculated according to the following
• Failure types expression:
• Outages • Results
• Failure models
• Guidelines and rules from
• Comparison results n1 + n2 + ........+ ni
• Fault location
• IEC and IEEE procedures.
• Probabilities λ = 100% (5)
• Contingencies
• Calculations and using
• Risk and severity N1 T1 + N2 T2 + .....+ Ni Ti
algorithms and comparison of
• Topology of network • Interruptions index
transformer condition
• •
•
Loading
Over voltages
• Calculations inputs
•
Cost of interruptions
Average availability
λ - the failure rate expressed in failures per unit of time
• Set points alarm
• Load shedding [failure/time], ni -the number of failures by i-th
Fig.4. Flowchart design of assessment the power population (failure/year), Ti -is the reference period of i-
transformer parameters and failures th population (in year), and N i -the number of the
Fig. 4 includes the structuring of detailed data that transformers of i-th population [19].
describes the status of transformers in achieving results Historical data, collection and processing constitute
related to operational performance and analysis of their an essential condition for each power system to increase
functioning. All parameters are included in the template efficiency in preventing defects in power transformers. It
foreseen by configuration and different load and is known that the ENTSO-e normative and obligations
topology scenarios. Such models are simulated and require this. Therefore, among other things, this is a
modeled through the NEPLAN software package. future objective for data focusing and processing for
The technical diagnosis of the energy-technology different analysis and diagnosis.
processes has been developed in recent years, the
consequence being the appearance of some diagnosis 20 - 63 MVA 150 MVA
350 317
method accepted in practice, the starting point of there is
the approach the model [16] 300
242
In the model are populated data regarding the types 250 210
222
of outages, failures, maintenance, the time to repair, and
Outage numbers
200 175
finally the cost calculations. Such parameters are
150
processed and compared to IEC and IEEE standards, as
well as other statistical methods. Whereas based on the 100
32 36
diagnosis of each transformer, the results compared to 50
4 11 23
0 0 0 0 0
different periods, loads, trends, alarms and events are 0
explained. 0-10 11-20 21-30 31-40 >41
Transformer ages
The reliability of transformers is a prime concern for Based on Fig. 5 summarized from the years 2007-
power systems. The analysis will predict the transformer 2016 at the 110 kV to 400 kV voltage levels, the number
reliability and costs based on relevant degradation of outages and failures is particularly highlighted in
mechanism. There are several ways in which transformer distributive transformers. Whereas, related to the
can fail. This failure can usually be attributed to the consequences and causes is summarized the data from
failure of a component, such as; a tap changer bushings, 2013 to 2016, the highest outages are at the level of
windings, core, tank and dielectric fluid [17]. distribution transformers, respectively 110 kV voltage
Moreover, the analysis of failure method is most level. According to the statistics, the short circuit’s fault
important to evaluate potential failure and their effects on (external short circuit) is the main issue due to
power transformers. The purpose of the failure distribution power system. Then another phenomenon is
assessment is to give ideas and ways to reduce and reveal the oil degradation that is reflected by the activation of
hidden failures. It takes into consideration some basic the relay protections (Buchholtz relay), due to the
steps: internal short circuit, bushing, VT / CT, bus bar, tap
changer and wrong operation (Table3).
• Identify failure modes associated with systems Regarding the failures occurred in the power
failures, transformers, statistics are also given according to their
• Identify potential effects of failure modes, age. Such data are shown in Table 2.
As shown in Table 2, outage/failure, are more and status of the operation to their parameters. It
pronounced to power transformers over 41 years old, by indicates that the respective standards are not appropriate
17.45%, from 31 to 40 MVA power capacity is 19.02%. towards the monitoring and diagnosis aspects, problems
While in transformers from 0 – 10 MVA power capacity and causes of the failures. Based on the statistical
is 16.5%, as well as the failures in transformers aged analysis, are analyzed transformers from 20 to 400 MVA
from the year 21 to 30, is 24.92%. (table 3). Based on table 3 it can be noted that the
number of outages is 541. From this number, it should be
Table 2. Failure occurred in the power transformer in concluded that the external short circuit from distribution
Transmission Operator System of Kosovo operator with 329 outages, are very high, with the
Forced outages of power transformers 2007 – 2016 consequences of interruptions also should be mentioned
Power Number of
Age – years
installation transformers
Outages Percent of outages the outages in the VT/CT/BB, with a significant effect on
20 – 63 MVA 26 210 16.5 the interruption of the power transformers’ work, three of
150 MVA 3 32 2.51 them having a high effect on damage and significant
0 – 10
300 MVA 2 0 0 economic costs.
400 MVA 1 4 0.314 In addition to the occurrences that have a negative
20 – 63 MVA 6 175 13.75
impact, a significant number of them have not been
identified, with a total number of 68 cases. This indicates
150 MVA 2 11 0.86
11 – 20 a deficiency that promotes research into finding the most
300 MVA 0 0 0
appropriate monitoring and diagnostic methods.
400 MVA 0 0 0
20 – 63 MVA 15 317 24.92
Table 3. Forced outage sources and probability of
150 MVA 0 0 0
21 -30
power transformers (2013-2016)
300 MVA 0 0 0 Outage Outage Outage Condition Condition Condition Condition
400 MVA 0 0 0 number sources probability 1 2 3 4
128
20 - 63 MVA
150 MVA
300 MVA
78 400 MVA The analysis of Kosovo Operator System is essential
55
to diagnose the power transformers. Hence, this study
50
34 38 36 uses the data for monitoring of the power transformers
28
17 17 14 16 15 21 status in many cases in normal operation, N-1 criterion
9 4 10 8 2 724
0 06 1 0 14 01 16 401 and emergency operation according to the loading
0
2007 2008 2009 2010 2011 2012 2013 2014 2015 conditions. In this case is described reliability analysis
Years
based on network model such as; System Average
Fig.6. Number of interventions and maintenance of Interruption Duration Index(SAIDI), System Average
power transformers per year Interruption Frequency Index (SAIFI), Customer
Average Interruption Duration Index (CAIDI), System
The number of interventions is considerable; from this, it Load Interruption Frequency (F), System Load
can be observed that there is a lack of proper Interruption Mean Duration (T), System Load
management of transformers according to the conditions Interruption Probability (Q), Total Interrupted Load
For the status analysis of the power transformer Fig.8. Monitoring of power transformer reliability
operation related to failures and reliability evaluation, indicators for peak load 1090 MW based on outages
NEPLAN software packages is utilized. The model with single mode failures
includes cases for the peak loads during the winter and
summer. 160
The study includes the cases; with load up to 1090 135.388
140
MW and 650 MW. In the model are included substations 120
(37), interconnection lines (4), 400 kV lines (4), 220 kV 100
lines (10), power transformers (76), power generation 74.324
SAIFI
80
units in TPP Kosovo B (2), (B1 = 265MW, B2 = 265 SAIDI
60
MW), TC Kosovo A (4), (A1 = 80 MW, A3 = 140 MW, 35.384
CAIDI
40 34.167
A4 = 140 MW, A5 = 140 MW), units in TC Ujmani (2),
(U1 = 16 MW, U2 = 16 MW) and TC Lumbardhi (L = 35 20
0.241 2.366 0.932 2.421 0.459 1.284 0.791 1.566
MW). The cases are discussed for analyzing of power 0
transformers impact on the power, distribution and 2013 2014 2015 2016
However, Average Availability Index (ASAI), is usefully Statistical and simulation methods are compiled, to
related to topology and security margin. describe the power transformer availability index during
the year 2013-2016.
∑Ni × 8760− ∑Ui Ni In Fig. 10 is presented ASAI as calculated by two
ASAI = 100% (6) methods (statistical and simulated) for the power
∑Ni ×8760 transformers from the years 203 up to 2016 that should
be concluded, both results are approximated, except of
Also, ASAI can be represented in relation to SAIDI as the year 2015. This means all statistical data and
below; simulated method are approximately each other.
Therefore, statistical data must be processed as precisely
SAIDI as possible, so that analysis will result as more accurate.
ASAI = 1 − (7)
8760
5.1. Parameter indices assessment
Ui - is the annual outage time (in hours) for substation-i
The evaluation of the indicative parameters
and Ni -is the number of customers [21]. regarding the status of transformers during their
From statistics analysis, it can be concluded that the operation is essential regarding continuity of operation
performance of indicators regarding values is more for different cases and loading regimes. These indications
pronounced in 2014 compared to other years. This of the mode operation are determined for a specified
implies that the level of reliability should be evaluated period. The monitoring and assessment of such
according to the time of interruption, unplanned outages, components like; P, Q, F, W, T and C are essential to
topology and customer supply. achieving better reliability of the power transformers.
By implementing correct methods and operational
99.5 99.995 strategies can be controlled and extended their lifespan
99.32
99.99 99.99 99.99 operation. Also, the performance of the power
99
99.985 transformer depends on the reliability indicators and their
98.5 98.43 99.98 99.98
management by condition assessment of parameters.
In Fig.11 is depicted the performance of reliability
98 99.975
97.85 97.91 indicators. Data recording and processing include
99.97 99.97
97.5
methods to evaluate the power transformer parameters in
99.965 the different conditions and occurrences.
97 99.96
2013 2014 2015 2016
ASAI-statistical ASAI-simulated
100%
90%
Percentage of indicators performance
80%
70%
60% 3360
34560
74110 2880 1200
4800 3600 C
50% 1920 4000 1920 5250 5250 960 4410
W
40% P
Q
30% T
F
20% 59.52
1418.6 1212.48 33.6 24.96 23.472
10% 48 19.2 21.36 2.688 3.456 5.439
731.5 345.6 669.6 5.6 18.83 25.97 1.632 13.2
6447.72 5052 140.4 264.06 36 19.2 40 19.2 52.5 52.5 9.6 12 44.1
1.222 16.8 32.28 44.52
2.016 3.508 1.771 0.52 106.8 16.8 21.6 10.2 66 6.66
0% 53.3 24 6.3 4.5 3.6 0.593
3 0.14
2 0.14
2 0.18
2 0.359
1.5 0.495
1.5 0.17
1 1.1
1 0.123
0.9
According to the simulations, Fig.11 shows the time shown in the interruption of the load with the
performance indicators, unloaded P in (MW / yr), the indices Q [min/yr], the time in hour T (h), the maximum
W load (MWh /yr), and the cost of failures for each
transformer. It can be concluded that the cost of outages calculation of the cost of interruptions is also a good
for one year is 74110 €/yr. The higher cost is displayed in opportunity for economic evaluation.
SS Lypjani, about 34560 €/yr. It can be assumed that due
to non-fulfillment of the N-1 criterion, as well as load 6. FAILURE MODES AND EFFECTS
capacity is main factors that affect the risk of power ANALYSIS OF THE POWER
system operation. Also, the number of failures is very TRANSFORMERS AND ECONOMIC COST
high as a consequence mainly of the impact of the lines
at the distribution network side. Thus, the estimation of The assessment of the status of transformers during
the indicators for each transformer gives a more realistic their operation in the different failure mode plays a
picture of the power transformer operation, and the significant role in determining the security situation and
supplying of several nodes of the power systems.
Number of transformators = 76
Failure mode = 2
Events/Outages
No = 47 No = 11 No = 13 No = 13 No = 7 No = 5 No = 15
No = 5
No = 10
Generation Transmission Distribution
System System System/Load
Fig.12. Failure effect analyses of the power transformers in KOSTT during the year 2016, simulated by
NEPLAN
Table 4. Reliability indicators of power transformers
by NEPLAN
Total number of The assessing of the failures is useful and their
N - - 403 403
customers served impact on the respective nodes, as well as in the power
System average quality. However, the impact has also an effect on energy
SAIFI 1/yr interruption 1/yr 0.977 0.797
frequency index
balances.
System average The effect of transformers failure is shown through
SAIDI min/yr interruption min/yr 77.69 43.02 two cases-modes (single and multiple failures). Also, are
duration index
Customer described the number of power transformer outages, the
CAIDI h
average
h 1.326 0.9
number of outage combinations, failures, failed elements,
interruption
duration index
protection tripping, load shedding, overloads, influenced
loads, as shown in the Fig.12.
Average service
ASAI %
availability index
% 99.98 99.992 The Table 4 includes reliability indicators and
System load economic costs of electric power system due to
F 1/yr interruption 1/yr 53.3 44 transformer outages and their failures. In the first case are
frequency
System load
included all failures that occur in the power transformer,
T h interruption h 2.012 1.431 and in the other case are included single failures
mean duration (bushing, Buchholz relays, leakage oil and VT/CT/BB
System load
Q min/yr interruption min/yr 6435.4 3777.0 (Voltage transformer (VT), Current Transformer (CT)
probability and BusBar (BB).
P MW/yr
Total interrupted
MW/yr 731.5 614.5
Moreover, in Fig.13 are depicted results regarding
load power the foremost indicators such as; SAIFI, SAIDI and
MWh/ Total load energy CAIDI. The analyses are simulated by NEPLAN
W MWh/yr 1411.4 820.7
yr not supplied package, based on modeling of the power system, with
Total load
focus on the power transformers status.
C €/yr €/yr 74110 6217
interruption costs
ISSN 2067-5534 © 2018 JSE 13
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