CH 1 Introduction OM
CH 1 Introduction OM
Random Fluctuations
[Unplanned or unexpected events as
strikes, machinery breakdown]
Feedback
[Comparison between standard
and actual outcomes]
Mainly, operations management has its three basic elements (i.e., Inputs,
Process and Outputs).
Inputs are the basic resources that are useful for effective processing
and quality production of goods and services.
Outputs are the end results from quality inputs and processing as either
goods or services or both.
Some definitions of Operations Management are mentioned below:
According to Lee J. Kraiewski, Larry P. Ritzman, "The term Operations
Management refers to the direction and control of the processes that
transform inputs into products and services."
According to Richard B. Chase, Nicholas J. Aquilano & F. Robert
Jacobs, "Operations Management may be defined as the design,
operation and improvement operations of the production systems
that create the firm's primary products or services."
According to Everett E. Adam Jr., Ronald J. Ebert, "The operations
manager's job is to manage the process of converting inputs into
desired outputs."
According to Jay Heizer and Barry Render, "Operations management
is the set of activities that creates value in the form of goods and
services by transforming inputs into outputs.”
From the above definitions, operations are purposeful actions or
activities which are methodically as part of a plan of work by a process
that is designed to achieve the pre-decided objectives. It indicates that
operations management consists of tactics such as scheduling work,
assigning resources including people, equipment, managing
inventories, assessing quality standards, process type decisions and
the sequence for making individual items is a product mix set to put it
simply. Operations management is understood as the process whereby
resources or inputs are converted into more useful products.
Operations management enables the systematic design, direction and control of
processes that transform inputs into services and product for internal, as well as
external, customers. Thus, the objectives of operations management are as
follows:
To produce quality goods and services as per the customer’s demands and
expectations.
To fulfillment of the interests of stakeholders (i.e., customers, suppliers,
employees, shareholders or investors, local community, government etc.).
To make optimum utilization of various inputs like manpower, machine,
materials, money.
To minimize costs and losses.
To improve profits and values.
To improve operation of production system in order to create value.
To increase efficiency in production capacity by reducing the labour turnover
rate.
To adapt the changing environment.
To introduce friendly environment products with minimum wastage and scrap.
To improve labour relation and energize the workers for higher production.
To increase organizational goodwill and employees’ morale.
To help managers develop the necessary skills in order to achieve numerous and
lucrative career opportunities.
Every manufacturing or service organization transforms certain inputs
into outputs.
For getting the desired output, the quality of the inputs has to be
monitored. The quality of the actual output obtained also has to be
continually compared with the desired outputs.
As shown in figure below, feedback mechanisms are required to
monitor the performance of transformation or conversion process.
In other words, the main part of production and operations
management system is transformation process.
There may be some random disturbances hampering the
transformation or conversion process of converting the inputs into
desired outputs.
These random disturbances are unexpected and sometimes not
planned for.
1. The Transformation/Conversion Process
Random Fluctuation
Adjustments Monitoring
Inputs
Conversion Outputs
Process
Feedback
• There are different factors or the elements which have great role in
transforming inputs into the desired outputs.
• Transformation process is the part of the system that adds value to
the inputs.
• Value can be added to an entity in a number of ways.
• In the transformation process, mainly manpower, machinery or
technology, management, schedule etc. play important role in
converting inputs into desired outputs.
• An example of transformation process is shown in figure below:
1. The Transactions Process for a Purely Manufacturing Organization (A Refrigerators
Manufacturer)
Inputs Outputs
Machines & Equipment Transformation process Good cooling
Components performance of
refrigerators
Parts, Sub-assemblies,
etc Random Disturbance Consumption of
electricity
Office Infrastructure High turnover of workers &
New Advance
(Computer, Furniture, managers
features
etc) Recession
Packing materials Govt. taxation policies
Capital Strikes by trade union and others
Land & building
Workers Feedback
Managers Rising sales volume
Lesser customer complains
Positive responses of
customers.
It is important to note that goods and services often occur jointly. For example,
having the oil changed in your car is a service, but the oil that is delivered is a
good. Similarly, house painting is a service, but the paint is a good.
It can range from primarily goods, with little service, to primarily service, with few
goods.
The essence of the operations function is to add value during the transformation
process.
Value-added is the term used to describe the difference between the cost of inputs
and the value or prices of outputs.
In non-profit organizations, the value of outputs (e.g., highway construction, police
and fire protection) is their value to society; the greater the value-added, the
greater the effectiveness of these operations.
In the profit organizations, the value of output is measured by the prices that
customers are willing to pay for these goods or services.
There are many factors that affect the design and management of operations
systems.
Among them are the degree of involvement if customers in the process and the
degree to which technology issued to produce and/or deliver a product or service.
The greater the degree of customer involvement, the more challenging it can be to
design and manage the operation.
Technology choices can have a major impact on productivity, costs, flexibility, and
quality and customer satisfaction.
Outputs can be classified as: need based, expectation based and new creation
based.
Characteristics Manufacturing Services
/Goods
Customer contact Low High
Uniformity of inputs High Low
Labour Content Low High
Uniformity of outputs High Low
Outputs Tangible Intangible
Measurement of Productivity Easy Difficult
Opportunity to correct quality problems before High Low
delivery to customer
3. Controlling Functions
Costs and prices
Quality
Materials
manpower
Machinery and technology
System, process and procedures etc.
4. Behaviour Functions
As an operations manager, we have to control the behaviour of the
employees using following three management functions practically:
Effective Communication
Effective Motivation
Effective Leadership.
5. Modeling Functions
Modeling are the approaches or methods that are used to simplify the
complexities at the workplace. As an operations manager, following
operations models are to be understood and used as per requirement:
Linear Programing models
Queuing Models
Inventory models
Networking models
8. Maintenance Management
Maintenance management means updating plants/machineries in a workable form.
In other words, maintenance management involves keeping track of assets and
parts. The purpose is to ensure that production proceeds efficiently and the
minimum amount of resources are wasted. This is generally accomplished by a
tailored combination of software, practices, and personnel that focus on achieving
these goals.
The production system according to nature and the volume of production
(quantity of output) can be broadly classified into following two categories:
1. Intermittent Production System
Intermittent production is justified when the production rate exceeds demand
rate. The quantities in intermittent production are decided based on the
balancing of two costs i.e. setup cost and inventory carrying cost. Batch
production aims at satisfying the continuous customer demand for an item.
However, the plant is capable of production rate that exceeds demand rate.
Batch production plants include machine shops, furniture manufacturing
company, hospitals, plastic units and press shops.
2. Factor Productivity
Factor productivity measures total output on the one hand and labour,
capital, machine and material on the other hand. It can be measured as:
Productivity =𝑪𝒂𝒑𝒊𝒕𝒂𝒍+𝑳𝒂𝒃𝒐𝒖𝒓 > 1
𝑻𝒐𝒕𝒂𝒍 𝑶𝒖𝒕𝒑𝒖𝒕𝒔
3. Total Productivity
Total productivity is the ratio of total output to the sum of all inputs. Thus,
total productivity measures reflect the joint impact of all the inputs in
producing and generating of output. It can be measured as:
Productivity = 𝑻𝒐𝒕𝒂𝒍 𝑰𝒏𝒑𝒖𝒕𝒔 > 1
𝑻𝒐𝒕𝒂𝒍 𝑶𝒖𝒕𝒑𝒖𝒕𝒔
The factors affecting productivity can be classified into various groups. The following are
two main factors that affect productivity.
1. Internal Factors
Internal factors refer to those factors which are in the control of management or
individual enterprises. All internal factors are not under the control but somehow they
can be adjusted and managed with some ease in comparison to the external factors.
These internal factors play a vital role in improving productivity level of an organization.
Internal factors are also known as micro-productivity factors. These factors can be
divided into two following groups.
a. Hard Factors: Hard factors are those internal factors which are quite inflexible towards
organizational change in comparison to soft factors. These hard factors are as follows:
Product, Plant/Equipment, Technology, Material and Energy etc.
b. Soft Factors: Soft factors are those factors which are quite flexible towards
organizational changes, compared to hard factors. These factors can be changed according
to the requirement of organizational management. Some of the soft factors are as follows:
Labour, Organization and Systems, Work Methods, Management, Capital etc.
2. External Factors
External factors refer to those factors which are not in the control of management or any
individual enterprises. The external factors directly/indirectly affect the productivity of an
organization but also an organization has no control over them. These external factors are
also called macro-productivity factors. They can be listed as follows:
a. Structural Adjustment
b. Natural Resources,
C. Government and Infrastructure
The measurement of productivity can be quite direct. Such is the
case when productivity is measured by labour-hours per ton of a
specific type of steel.
Although labour-hours are a common measure of input, other
measures such as capital, materials, or energy can be used.
Measuring productivity can be a challenge so that a manager picks
several reasonable measures.
For example, a manager at an insurance firm might measure office
productivity as the number of insurance policies processed per
employees per week.
In the case of services, it can be difficult to measure inputs and
outputs as discrete units. As a result, productivity measured in
services is usually geared more towards the availability and
utilization of resources.
For example, the number of visits to the weight room per day can be
used as an indicator of the value generated by that facility.
In the similar way, a manager at a carpet company might measure
the productivity of installers as the number of square yards of carpet
installed per hour.
Following are the some measurements of productivity made at
various levels.
1. Productivity at International Level
Total Output of Country A
Country A’s Productivity = Total Input of Country A
Where,
GDP = Total goods and services produced by the nation
Active population = Total population Non-active population
3. Productivity at Industrial Level
Real Value Added Contribution by Industry Group
Industrial Productivity = Economically Active Population of Industry Group
c. Total Productivity
Total Output
Total Productivity = Total Input
Green Productivity was launched in 1994 in line with the 1992 Earth Summit
recommendations that both economic development and environmental
protection would be key strategies for sustainable development. With the
support from the government of Japan, The Asian productivity Organization
(APO), introduced green productivity (GP) as a practical way to answer the
challenge of sustainable development.
Green Productivity (GP) is a strategy for simultaneously enhancing
productivity and environmental performance for overall socio-economic
development. It is the techniques and technologies to reduce the
environmental impact of the organizations or enterprise’s activities, goods
and services. The main objective of green productivity program is to enhance
productivity and simultaneously reduce the negative impacts on the
environment.
Environment protection need to be accompanied by productivity and quality
improvement if it is to be more widely accepted by the industries. Even when
industries can meet environmental quality standards, environmental
protection alone is also seen as insufficient for sustainable development,
though it is a component of it.
Environmental protection does not concern itself with broader issues of
natural resource use, bio-diversity and the ecological impacts of pollution.
The sustainability of the environment is at risk through the over exploitation
of natural resources and ecological disruptions through pollution and
ecosystem destruction that usually result from development activities.
Objectives of Green Productivity
The following are the few enlisted objectives of green productivity
To enhance productivity and reduce negative impacts on the environment
To have efficient productive use of resources
To enhance sustainable development
To reduce the poverty
To greening the supply chain by leveraging the purchasing power in the private sector.
To have water resource management through innovative approaches.
Advantages of Green Productivity
There are many advantages of green productivity. Some of the advantages are as follows:
It helps in reducing utility costs.
It promotes sustainable development
It promotes environmental protection
It helps to increase capital outlays and rebates and tax benefits can be facilitated
It helps to increase business opportunities.
It improves health and safety
Disadvantages of Green Productivity
The disadvantages of green productivity are as follows:
It is difficult to regulate the air cooling feature which is required to maintain the
temperature of green buildings.
The location for green building must need a correct structured orientation. It influences
how natural light enters the building, how to shade some part of it.
The availability of materials is difficult in rural areas than in urban areas.
In some cases, it takes more time to build a green building than an ordinary one. Due to
which, the cline can delay the construction.
A supply chain is the sequence of organizations –their facilities,
functions and activities.
Supplier A Consumer A
Supplier C Consumer C