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Mix Design PDF

Mix design of concrete

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Vipul Bavaliya
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233 views46 pages

Mix Design PDF

Mix design of concrete

Uploaded by

Vipul Bavaliya
Copyright
© © All Rights Reserved
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Institute of Infrastructure, Technology, Research And Management (An Autonomous University estabtished by Government of Gularat) Department of C Enginecring Date: 17-05-2023 CEMITRAM/2023-24/Mix Design (Material from Shreeji Quarry Report No : i Ankodia)/T-37-1/05 | er Date 4 BEI a ae : RKejaz 3-005/Execution/047 dated 12.05.2023 i nedabad Municipal ati neda Contractor RRC tnteoaetmicipal Corporation, Ahmedabad Name of Road New sai Re-grade and Re-surface at different roads of Ahmedabad ee Municipal Corporation (Tender 1D : 544979) Material Description 30 mm, 20 mm, 10 mm, 6 mm, Stone dust and Filler (BC- | mix design) Source + Shreeji Quarry Ankodia Sample brought in by: Contractor a) _ Physical Requirements of Coarse Aggregates: (For BC-1 Mix) - i T aul | tem a eS | Specification Requirement Test Name Test Test : No. Method | Result | AS peektes Table 500- Max 30% (For Wearing Aggregate Impact 2386: act) 1S 2386: | 7 59% | Surface) Max 45% (For Other 1 Value a inn than Wearing) 1S 2386: P 2 | Combined Ft and Ef | 'S586°P° | 96.18% | Max 35% (As per MORTH) 3 | Stripping Test ise2nn | 96% | Minium Retained Coating | 15.2386: P- . a 7 1 Maximum Allowable 2% SD 4 Filler in case aggregates have specific gravity more than 2.7, the As per Clause 505.2.5, ¢ reduced proportionately or adopted as per the mix minimum bitumen content can be un 9023-24/BC-1 Mix Design/1=57-1/05 Ra Eee Cncle Nie OS (asl), Anmedabad-380026, Gujarat, Indfa>>- 7 | Website: wha litram.ac.in Tel: 491-79.6777 5488/5499 | Fax: +91-79-6777 5475 | E-mail: [email protected] Specific Marshall Mix Properti ons as per s Sr. Marshall Results of Mixes at Test No. "Property different Binder Content M a gy | MoRT SIT (Average Values) * Method | Table 500- 55% 5.0% Te u |__| Bulk specific gravity 5% 55% regate (Gsh) 2.849 Specific 2 of | 2.869 iuienae (Gi) 2.893 2.845 ve Bulk Density of Mix z 3 | (m/c) 2.517 2.543 2.489 a Specific gravity of 4 | void-less volume of | 2.653 | 2.650 | 2590 | ~ : paving mix (Gmm) 5 | Compaction level ach face of the a ‘ Stability, KN (at AASHTO 6 | 60°C) 5 11.22 245 a8 7 | Flow, mm 3.54 3.70 Ses AS as Marshall Quotient z 8 | (Stability/ Flow) 4.24 3.96 2.92 fe ae % Voids in Mineral 9 | Negrégates (VMA) | 1543 15.0 17.25 - : 10 | Air voids. % 3.13 4.03 3.002 aes % Voids filled with 11 | Bitumen (VFB) 66.79 | 73.16 | 77.38 - Coating of aggregate 95% 12 | particle. % 100 100 100 | 18:6241 | vginimum Results and other mix properties the OBC was determined 3.14 of MS-2. The results Based on the above Marshall at the median of percent air voids fimits, which is 4% as per clause ofthe mix properties at OBC are given in following table Sr. Proj Specifications as per No. eee __|_ MoRT&H Table 500-11 Optimum Binder Conient 1_| OBC, %) at 4% air voids = _| [|____ Minimum 5.2% 2_| Va (%) = [isi 35% 3_| Stability (EN) = min 9 4_| Flow (mm) 24 mm 3_|VMA (%) 2 © | VEB (%) 65-75 7_| Bulk Density of Mix (gm/cc) = With above proporti are as under: ieve Designation -—— (mm) Combined Graduation on (as specified), Yo on Achieved, % passing _| passing MoRT&H Table 500-17 —ts 100.00 100 be = 99.91 te ‘90-100 9.3 7249 59-79 es oe z 54.30 z 52: 7apeaaas $2 43.47 35-55 Tis 36.92 28-44 25.38 20-34 jee 0.6. 19.51 15-27 0.3 14.57 10-20 0.15. 10.71 5-13, 8.075. 7.85 2-8 The Figure | shows the gradation curve of aggregates for mix design of BC-1. 120) gp 100 | Z 80 4 es —eLower limits = 404 =a Upper limits x 20 4 i= Mid-limits oO —| (gnvec) 2.510 2.550 2.545 - Specific gravity of 4 | void-less volume of _ ‘ paving Mix (Grn) 651 2.649 2.530 5 | Compaction level 75 blows on each face of the . _ Stability, KN Specimen 5 6 | sore) 16.19 | 2003 | 1967 | AASHTO 9.0 7 | Flow, mm 3.89 3.93 3.95 oT 24 | Marshall Quotient (Stability/ Flow) aad 5.19 5.00 : ae 9 | % Voids in Mineral Aggregates (VMA) 14,98 13.88 14.31 - - 10 Air ois. a it 5.33 374 3.22 = 3-5 % Voids filled wit Ml pian (VER) Oe 73.07 77.48 : 65-75 Coating of aggregate 35% 2 : 12 particle. % 100 100 100 IS: 6241 Minimum Based on the above Marshall Test Results and other mix properties the OBC was determined att jan of percent air voids limits, which is 4% as per clause 5.14 of MS-2. The results oft Sr. ea Specifications as per No. Pieter |__ MoRT&H Table 500-11 Optimum Binder Content feca| as 3 eee aos | Minimum 4.0% 2_ [Va (%)= 3_| Stability (EN) = 4_| Flow(mm) 5_|VMA (% 6_ [VFB %) = 7_| Bulk Density of Mix (gm/es) Page 4 of 5 — Fah above proportions of aggregi will Berewates, the combined gradation achieved for different mixes are as under! fase Designation |—-———__DBM=1 (mm) Seal < i ‘adation (as specified), % _ ved, % passing _| passing MoRT&H Table 500-10 365 100,00 95-100 28 78.50 63-93 2 59.38 4.75 336 40.46 i 30.76 E 13.46 [esame.075 2.22 ‘The Figure | shows the gradation curve of aggregates for mix design of DBM-1. 120 7 100 B90 -—____—__, 2 60 + =e Lower limit = 407 =< Upper limit x» + =a Mid-limit =e Job Mix ot 0.075 03 236 4.75 13.2 26.5 37.5 Sieve Size, mm Figure 1: Gradation Curves for Aggregates for DBM-1 Mix Design ©) Tests on Bituminous Mix for DBM-i: s and YG 40 bitumen, Marshall Mix design was nt (OBC). The Marshall specimens $.0% and 4.3% for DBM-1. The With above proportions of agi carried out to determine ain, Binder Ci were prepared at three bi ents ie, 3.7%, procedure as suggested in Asphalt Jastitute Manual MS-2 as per clause 505.3.2 of MoRT&H was adopted for testing. parameters of mix are given below: A ITRAM/CED/2023-24/DBM-1 Mix Design/T-57-2/05 The results of various volumetric and strength Material Sample Details: [same Sent by M/s RKC Infrabuilt Pvt. Ltd. [a [vide letter No. RKC/2223-003/Execution/048s, Dated: 12/05/2023 |—igentification Mark BC-02 |‘ enditions of sample Satisfactory pate of sampling 12.05.2023 |—Tpate of Submission of Sample 12.05.2023 |} sample Collected and Submitted M/s RKC Infrabuilt Pvt. Ltd. by fg, [laboratory No. z | ab-01 [9 _| Date of Start of Testing 13.05.2023 10 | Date of Completion 13.05.2023 18.05.2023 [11 [Date of Issue l12 | Material Type 19-13.2, 13.2-4.75,4.75-2.36, Below 2.36, Filler,Bitumen VG-40 SOILMATE LABORATORIES & CONSULTANCY NADL Accrodttoa eredltod Laboratory | An 160 9001-2015 Cartifiad Company 77a 175 Nidhi Shopping Centre, Git Mobile: 90999 5. 8 ¥ \ Opp. Pragatinagar Garden, : jatinagar Garden, Off. 132 Ring Road, Naranpura, Ahmedabad 380063. 14235, 99985 55784 « Emall: [email protected] Ahmedabad Municipal Corporation Mix Design Of BITUMINOUS CONCRETE GRADE-2 Name of work construction of New Road, Re-grade and Re-surface work at different roads of Ahmedabad , Municipal Corporation" Name of Contractor M/s. RKC Infrabuilt Pvt. Ltd. REPORT BY: SOILMATE LABORATORIES & CONSULTANCY Address:- 7/173,174/,175, Nidhi Shopping Centre, Opp. Pragatinagar, off.132 ft. Road, Naranpura, Ahmadabad-380026 Mob No. — 9099: [email protected] "te: The results reported in the test report are not valid, unless signed by The Authorised Signatory Mr. Deepak Mehta SOILMATE LABORATORIES & CONSULT) ¥ : Physical Properties of Aggregates (20mm) Specific Gravity 2.880 += Vater Absorption 0.53 Max 2% Flakiness & Elongation tadex y [Combined si 22.50 % Max. 40 % Physical Properties of Aggregates (40mm) 7 [Specific Gravity 2.871 ae ie 77 [Water Absorption 0.67 % Max 2% Flakiness & Elongation Index % 62 leonminen tent 24.65 % Max. 40% J [impact Value 6.10 % Max. 30 % Physical Properties of Aggregates (6mm) 7 [Specific Gravity 2851 7 [Water Absorption 0.79 % 7 [akiness & Elongation index % Perea a % Max. 40 % 7_[lmmpact Value a % Max. 30 % Physical Properties of Aggregates (Stonedust) T [Specific Gravity 2.828 wee : 7 [Water Absorption 1.04 % Max 2 % 7 [tiquid Limit 19.22 % Max.25% 4 Plastic Lit NP Yo 3 Plasticity Index NP %o Page tot end of Repost pe EEE ta Final Res ults deri " 7 samen Grade erived fromJob Mix Design : wean Required Limit As per Tender proportion (19-13.2, 132-69, | a20:30:aas4 Specification ¢.0-3.12, Below 3.12, c filler,Bitumen VG-40) gitumen % by wt. of Mix. 5.10 Min. —5.40% No of blow on each side of 75 ss specification. Stability 1692 a Flow(mm) 3.43 2-4 ‘Voids in mix (VIM) 4.0 3=5 Voids in mineral Aggregate 15.85 Min.-12 (vMA) voids in Field by Bitumen 74.50 65-75 (vFB) Density (gm/cc) 2.515 - Refusal Density (gm/cc) : Sp. Gr. of Bitumen Min.0.99 Sp. Gr. OF Mix sos Bitumin i prof Samp ous mix design: Observation and results iy Weight of Sample mix batch taken for each test specimen ~ 1200 gms 2) Specimen to be tested immersed in water in control water bath at 60°C 3) Specific gravity of aggregates — (a) For Crushed Stone-A 37.5 - 19 mm nominal 2.920 (b) For Crushed Stone-8 19 - 13.2 mm nominal 2.880 (c) For Crushed Stone-C 13.2 - 4.75 mm nominal 2.874 (a) For Crushed Stone-D 4.75 ~ 2.36 mm nominal2.851 (c) For Crushed Stone-€ Below 2.36 mm nominal 2.828 (f) For Crushed Stone-p Filler Material nominal 2.634 (g) For Bitumen is 1.024 py mix ormula is Worked out with representative samples of the materials that will actually be used in the lork and its different ingredients satisfy the physical and strength requirement the specification and to produce piform mi The outline procedure for the marshal method is a: ‘ecimen are prepared using each trial bitumen content and tested to s mention below: (A) 5 test sp Determine Marshal Stability values. (8) Bulk density, % air voids, voids in mineral aggregates and voids filled with Bitumen are calculated. (0) Average value of each are found for each mix with different bitumen content and Graphs are plotted with the bitumen content on X-axis and other values on Y-axis. (D) Optimum bitumen content j | by taking the average value of the following 3- Bitumen content from 1 anding to 138 1) Bitumen content corresp: ding to maximum unit weight. 2) Bitumen content correspon 3) Bitumen content corresponding to % air void in total mx ) SOILMATE LABORATORIES & CONSULTANCY feos Government Approved Laborntoy | NADL Acrdtud Laboratory | An 180 800-2015 Carted COMPENY Tani Shopping Convo, Opp, Pragninagar OT 132 Rowd, Naranpura, Anmedabad-200009 Fits, 174 17S (M) 9099954235, 9998555784 + Email : [email protected] Ahmedabad Municipal Corporation Mix Design of DENSE BITUMINOUS MACADA) GRADE - 2 Name of work struction of New Road, Re-grade and Re-surface work at different roads of Ahmedabad Con! Municipal Corporation" Name of Contractor M/s. RKC Infrabuilt Pvt. Ltd. REPORT BY: SOILMATE LABORATORIES & CONSULTANCY hopping Centre, Opp. Pragatinagar, madabad-380026 1 - [email protected] Address:- 7/173,174/,175, Nidhi off.132 ft. Road, Naranpur Mob No. ~ 9099954235, Bm Material Sample Details: notes? 4) The test report/certificate issued by SMLC is a record of tl he test conducted on sample therwise specified in the ested, do not apply to ote ) jubmitted to us for testing and the results thereof. Unless o ‘sults are applicable to only to those samples, which have been t other sample even though declared to be identical. al or otherwise test report/certificate if reproduced for any purpose commerci n abstract thereof 2) The should be reproduced in full. Reproduction of a part of the report or a! rust be specifically approved from the Chief Executive -SMLC 3) SMLC shall not be liable for any changes in reported data to any cause related to sample tested after the report/certificate has been issued in respect of it. ate shall not be regarded in any way diminishing the normal lity / obligations between the customer and SMLC. 4) Test report/certific he time of and contractual responsibil 5) The result reported in the test report / certificates are valid only at tl under the stated conditions of the testing. rories & Consultancy, SORES 7 Sh {elaean For,Soilmate Labs 0) Mr. Deepak Mehta Quality Manager Authorized Signatory ‘SOILMATE LABORATORIES & CONSULTANCY. cipal Corporation [Ahmedabad Mi RKC tnfrabuilt Private imited pee te ‘Shreeji Quaary Ankodiya ae asourecorbitumen:- __ VG-40,0CL i Mix Properties at OBC Tro _JPesertptionortest er cone | Bermenast : Joptimum Binder Content by wt. Of mix (OBC) 5.10 % eins Ame a [Laboratory Density of Mix (Gmb) 2515 m/e [ specific Gravity of the Total Mix (Gmm) 2.621 ‘gm/ce 3 Voids in the Compacted Mix (VA) 4.00 % 3toS : Voids in Mineral Aggregate (VMA) 15.85 % Min 13.89% 7 Voids filled with Bitumen (VFB) 74.50 % 65t0 75% 7 [Marshall Stability of the Mix 1692 ke > 900 kg 9 Flow of the Mix 3.43 mm 2704 10 [Marshall Quotient (Marshall/flow) 493 200-500 ut Icompaction Level 75 Blows | 7° peor cd C SOILMATE LABORATORIES & CONSULTANCY sam [Aimedsbad Wantcipat Copan ontraciors [RKC tofeabulle Private Limited TESTEROL ra Bp NE EONS cam Deas Geomen [Density [Sebi [Ae wots | vata [ve [Fw DH 3 San [ae Past eee | at | ac com al EFS gio] 251 | 1692 [03 ts gs] en a Sis Tio us| 17. [727053 “aa om Sally] 5.02 = = ra Stab Bitumen Vs Air voids Bitumen va StoBINty | CUTE Ale voids, ‘ua 460 480 500 520 540 S60 580 600 Bitumen % ‘Bitumen Vs VFB "Wo 460 400 <500 «520° S40 Bitumen % ‘uo 460 400 500 520 Bitumen % es] ver ore wore] sure Sea oes | coor [ooo | tom [se wave 0s acer os | on | om | om | ste = ors Ca a ere | coor re ey ccc [ose [vor | sen | oe oe [ase | ot |_ ost | ore ors ose [vor | vot | amr | ste rz [ ss 18a ea oz |_ost_| or | ost | se oz | _sst_| oot | ost | ove os ‘ore | s6st_ | 960_| voor ove e 2 x i 7 ¥ a es rots co eu ie THEA osee aveaasaFe onjsodwios jo AAC og oads anna von ape19 -9pe19 9a teusrey Jone UsSeC MW POU TeUsTeH Topodieg jedorun peaepaRy] ‘SOILMATE LABORATORIES & CONSULTANCY. [Abmedabad Municipal Corporation” RKC Infrabuilt PVT LTD sr.No. Descriptio ibe ption weightage | Bunt 1 __|[19 mm to 13.2 mm Crushed Aggregates 4% 2.931 2 __]132 mm to4.75 mm Crushed Aggregates 20% 2.910 3_ [#75 mm to 2.36 mm down Crushed Ageregates 30% 2.896 4 [236 below 42% 2.884 3 [Mineral Filer 49% 2641 100 Gsa= “Wi, wz wa, wa ws, Wo Gat "Gaz *~ Gas * Gat *Gas * Ga6 Gsb=_ Bulk Specific Specific Gravity of Aggregates Wy. Percentage of 37.5 - 19mm Aggregates by weight of Total Aggregates We. Percentage of 19 - 13.2 mm Aggregates by weight of Total Aggregates Wy. Percentage of 13.2 -4.75 mm Aggregates by weight of Total Aggregates Was Percentage of 4.75 -2.36 mm & down Aggregates by weight of Total Aggregates We. Percentage of 2.36 mm below. by weight of Total Aggregates Wee Percentage of Minaral Filler. by weight of Total Aggregates Ga,. Apparent Specific Specific Gravity of 37.5- 19 mm Aggregates Ga, Apparent Specific Specific Gravity of 19 - 13.2 mm Aggregates Gay. Apparent Specific Specific Gravity of 13.2 - 4.75 mm Aggregates Gay. Apparent Specific Specific Gravity of 4.75 -2.36 mm Aggregates Gaz. Apparent Specific Specific Gravity of 2.36 mm below Augregates Gag. Apparent Specific Specific Gravity of Minarsi Filter : CS asf — /soumexe\EN oY sag) a [Ahmedabad Municipal Corporation [RKC Infrabuilt PVT LTD Bulk Sp. Description Welghtage | Gravity A% 2.880 19 mm to 13.2 mm Crushed Aggregates 2.871 13.2 mm to 4.75 mm Crushed Aggregates 2.051 4.75 mm to 2.36 mm down Crushed Aggregates 2.828 2.36 below 2.634 Mineral Filler 100 Gsb= _Wi_, W2,_w3_, wa ws, W6 Gbr *-Gb2 *~Gb3_*~Gb4 *~Gbs * Gb6 Gsb= Bulk Specific Specific Gravity of Aggregates Wre Percentage of 37.5-19 mm Aggregates by weight of Total Aggregates Wee Percentage of 19 - 13.2 mm Aggregates by weight of Total Aggregates grogates Wa Percentage of 13.2 - 4.75 mm Aggregates by weight of Total Ag Woe. Percentage of 4.75 -2.36 mm & down Aggregates by weight of Total Aggregates Wee Percentage of 2.36 mm below. by weight of Total Aggregates Wee Percentage of Minaral Filler. by weight of Total Aggregates Gaye Bulk Specific Specific Gravity of 37.5 -19 mm Aggregates Gaze Bulk Specific Specific Gravity of 19 - 13.2 mm Aggregates Gas Bulk Specific Specific Gravity of 13.2 4.75 mm Aggregates Gage Bulk Specific Specific Gravity of $.75 -2.56 mm Ausregates Gag. Bulk Specific Specific Gravity of 2.36 nurs below Aggrenates Gyee Bulk Specific Specific Gravity of Minarai Filler ‘SOILMATE LABORATORIES & CONSULTANCY. [Ahmedabad Municipal Corporation RKC tnfrabuilt Private Limited Effective Specific Gravity Gmm = Maximum Specific gravity of paving mixture (on air voids) Pmm = Percent by weight of total loose mixture =100 Ps= Aggregate content, percent by total weight of mixture Pb= Bitumen content, percent by total weight of mixture Gse = Effective specific gravity of aggregate Gb = Specific gravity of Bitumen Calculated As per MS 2) mremensomen | cae | series | ose | averate ore 5.10 2.630 1.024 2.872 igi aa - (100 / Gmm )- (Pb / Gb) (ww) 821g enaig oF Buissed % 3 or + 00% 99 bERS Bo 000 oz a 00°91 ever 00°00T sole 000 8z ar 00'ez ard oo'oot egth 000 8 9% ooze | zoe | ovoor | eros ovo Br +e 00'lr SESE oo'ooT Wee 000 85 a ores | zeer | ovoor | S008 Sue if es 00°79 w79 oot 0196 6019 88 7 aves | 2x62 | ovoor | ovoor | ov0or oor 06 00's6 E06 oo'00T 00'001 00'00T oor oor o0'00T 00°00T o0'00T 00'00T 00'00T oor oor 00'00T 00°00T 00°00T 00°00T 00'00T sa Suu a9M0" si TOE jedénirezyen] wauaon | pavoyoy | ut | meg | Shu szp %00'00T 00% ‘wo0z %O00E "WW 97 07 UR Sp ou uw Sry ON TET KOO wuz ET OF GT Buypuaya % saqedaiaay Jo ozs ToREAD| TaD Garis SOILMATE LABORATORIES & CONSULTANCY [Atedabad Nunieipal Corporation [RKC Inrabuile PUT LT vidual @ Minerale Tat Taiz Te ata | aveen 100.00 100.00 100.001 100.00 100.00 100.00 100.00 100.001 100.00 400.00 100.00 100.00 100.00 100.00 oO 100.00 100.00 100.00 100.00 100,00 100.00 100.00 100.00 100.00 10068 236 100.00 100.00 100.00 100.00 eo 7 re 100.00 100.00 100.00 100.00 100.00 00 100.00 100.00 100.00 100.00 30080 150] 100.00 100.00 100.00 28.62 07.59 e941 = — SOULMATE LABORATORIES & CONSULTANCY lena Corporation [RKC Infrabulle PVT LTD. few SS ‘Size (mm) mle —| Trail Teal eee 76S 100.00 Teale Trail Teas [rare [7190 100.00 100.00 100.00 700.00 10009 [2-1 “432 100.00 100.00 ana a (90.00 Bs toa ea0 100.00 100.00 00.08 a san tonne 100.00 100.00 x [s 1-336 | 33.63 : 58 a $1.08 [s | 418 0.00 a ae a6 a fe 00 ‘a0 ao 1.90 E 0.00 [> ) oer a 0.00 0.00 0.00 0.00) [xo [082 = o.00 0.00 00 om [1e_| oars 9.00 0.00 70. 2.0 0.00 Individual Gradation of 2.36 below Aggregates Tsieve size (mm) 7 % Passing. No. [iret Trail Trail 3 Trial + ‘Average = 100.00 100.00 100.00 100.00 100.00 ree 100.00 100.00 100.00 100.00, 100.00 132 100.00 100,00 100.00 100.00 100.00 +950 1100.00 100.00 100.00 700.00 100.00 7 475 95.85 9652, 95.61 96.42 96.10 z 236 32.62 80.15 7954 a15t 80.95 Po 77.12 75.62 73.4 72.66 7474 32.600 59:32 5921 6125 S782 59.33 1000 43.65 42.61 41.05 43:22, 42.63 a 850 22.11 2254 7351 19.15 21.83 a 0.075: B12 a2 751 6.68 7.68 ‘SOLLMATE LABORATORIES & CONSULTANCY [ahmedatad Municipal Corporation RKC Intrabuite PVT LTD Andividual Gradation of 19.0 to 13.2 MM Aggregates aren Toa roa — salle = — a [ses Ton00 Too 700.00 100.0 0.08 pat 50 100.00 ‘00.00 ‘on00 7100.00 eo [2 sa 30.5 76 2950 29.10 as eo ta oa Gor 0.00 ; . 0.00 }+—7 4.75 0.00 0.00 0.00 = 5 2 0.00 ll 236 0.00 0.00 0.00 on 7.00 [Ps 1 a6 2.00 000 200 000 saa | *§ +300 0.00 00 0.00 a CO [>| —sas0 2.00 00 0.00 ‘00 Bes pe} sors 0.00 0.00 0.00 200 x Individual Gradation of 132 to 4.75 MM Aggregates | Jreve Sze Camy % Passing . Tilt Trail Trail’3 ‘Average 7 765 100.00 700.00 100.00 100.00 7 19.0 100.00 100.00 100.00 100.00 = BZ 56.46 59.80 72.76 65.08 7 350 19.76 18.03 1050 18.86 3 475 0.00 0.05 0.18 0.12 6 236 0.00 0.00 0.00, 0.00 76 200 00 200 0.00 3600 000 00 000 0.00 30300 000 ‘00 a0 0.00 io —0as0 .00 200 0.00 0.00 ib 0075 200 0.00 00 0.00 Bitumen VG 40 Properties SOILMATE LABORATORIES & CONSULTANCY _| ‘Specification tem No. Test Name Result | Requirement (IS Test Method 73:2013) 1 Penetration at 25°C, CM 48.00 Minimum 35 mm 15 1203 2 Specific Gravity 1.02 : 15 1202 3 Duetilty at 25°C 35 ‘Minimum 25 mim 15 1208 4 ‘Absolute Viscosity at 60°C 3845 "3200-4800 poises 15 1206-2 5 ‘Softening Point °C 34.50 ‘Minimum 50°C 1S 1205 eS SOILMATE LABORATORIES & CONSULTANCY men VG 40 Properties Specifieation Item No. Test Name Result Requirement (IS “Test Method 73:2013) 1 Penetration at 25°C, CM 48.00 Minimum 33 mm 1S 1203 2 Specific Gravity 1.02 - 1 1202 3 Ductility at 25°C 35 Minimum 25 mm Is 1208 4 ‘Absolute Viscosity at 60°C 3845 3200-4800 poises 1S 1206-2 5 Softening Point °C 54.50 Minimum 50°C Is 1205 Final Results derived from Job Mix Design ——— Grade SSS erry i men Grai il Eee Te (va. “Required Limit As per Tender jpropotti n (37.5-19, 19-13.2, | - Specification | |13.2-4.75, 4.75-2.36, Below 17.36 filler, Bitumen VG-40) | “pitumen % by wt. of Mix. a aE fer Th eile 5 5% [No of blow on each side of 75 35 ‘specification. stability 1627 300 jee Flow(mm) 3.47 24 "Voids in mix (VIM) a2 a Voids in mineral Aggregate 14.20 Min.-12 | (vMa) Voids in Field by Bitumen 71.33 65-75 (ve) Density (gm/cc) 2.561 7 Refusal Density (gm/cc) - a Sp. Gr. of Bitumen __Min.0.99 Sp. Gr. Of Mix : pete 3) specific gravity of aggregates — (a) For Crushed Stone-A 37.5 - 19 mm nominal 2.910 (b) For Crushed Stone-B 19 - 13.2 mm nominal 2.860 (c) For Crushed Stone-C 13.2 - 4.75 mm nominal 2.871 (4) For Crushed Stone-D 4,75 ~ 2.36 mm nominal2.852 low 2.36 mm nominal 2.828 Fy Weight of Sample mix batch taken for each test ‘specimen — 1200 gms. 2) specimen to be tested immersed in water in control water bath at 60°C {e) For Crushed Stone-E Bel (f) For Crushed Stone-0 Filler Material nominal 2.634 (g) For Bitumen is 1.024 formula is worked out with representative samples of the materials that will actually be used in the Job mi work am uniform mix. The outline procedure for the marshal method is as mention below: «its different ingredients satisfy the physical and strength requirement the specification and to produce (A) 5 test specimen are prepared using each trial bitumen content and tested to Determine Marshal Stability values. (8) Bulk density, % air voids, voids in mineral aggregates and voids filled with Bitumen are calculated. (©) Average value of each are found for each mix with different bitumen content and Graphs are plotted with the bitumen content on X-axis and other values on Y-axis. (0) Optimum bitumen content is found by taking the average value of the following 3- Bitumen content from the graph of the test results. 1) Bitumen content corresponding to maximum stability. 2) Bitumen content corresponding to maximum unit weight. 3) Bitumen content correspanding to % air void in total mix ramplesentby ——————«YL' = | _ M/s RKC Infrabuilt Pvt Ltd. | Material Type 2.36, Below 2.36, Filler, Bitumen Eero Ne | = | RKC/2223-003/Execution/048, Dated: 12/05/2023 3. | identification Mark DBM-02 iq [conditions of sample Satisfactory [s, | Date of sampling | 12/05/2023 [ate of Submission of Sample 12/05/2023 [7 | Sample Collected and Submitted M/s RKC Infrabuilt Pvt. Ltd. by [zg | Laboratory No. Lab-01 [3 | bate of Start of Testing 13/05/2023 10 | Date of Completion 13/05/2023 lia | Date of Issue 18/05/2023 |? 37.5-19, 19-13.2, 13.2-4.75, 4.75- VG-40 BN p SOLLMATE LABORATORIES & CONSULTANCY [akmnedabad Municipal Comporaion acc ntrabuite PUT LTD eh gr. tI (4 (4 [495 0.00 0.00 [&-+—o300 [249075 rs No Trail Trail Tas Tat, ‘Averane ri 37.5 100.00 100.00 100.00. 100.00 100.00 om 26.5. 100.00, 100.00 100.00 100.00 100.00 Hy 90 100.00 100.00 100.00 100.00 100.00 8 30.15 27.16 29.50 29.10 28.98 rs] 475 0.00 0.00 0.00 0.00 0.00 re [236 0.00 0.00 0.00 0.00 0.08 110.300 0.00 0.00 0.00 0.00 0.00 re | _0.075 0.00 0.00 0.00 0.00 0.00 it dation of 13.2 to 4.’ ites kane | [Sieve Size (mm) % Passing Sr.No. Trail 1 Trail 2 Trail 3 z 5 100.00 1100.00 100.00 2 265 100.00 700.00 3 19.0 100.00 100.00 ‘ 132 39.80 72.76 5 475 0.05. 0.18 [6 2.36 0.00 0.00 7 0.300 0.00 0.00 a] 0075 0.00 0.00 Bitumen VG 40 Properties ILTANCY. SOILMATE LABORATORIES & CONSU. 73:2013) 1 Penetration at 25°C, CM 48.00 imum 35 mm IS 1203, 2 ‘Specific Gravity 1.02 . 1s 1202 3 Ductility at 25°C 55 Minimum 25 mm Is 1208 {ea Absolute Viscosity at 60°C 3845 3200-4800 poises 1S 1206-2 5 Softening Point °C 54.50 Minirnurm 50°C Is 1205 _s OILMATE LABORATORIES & CONSULTANCY Physical Properties of Aggregates (301mm) ta] ic Gravity D910 | Water Absorption ee ae 2 i 0.45 % Max 2% <—]frakiness & Elongation index Combined 22.98 % Max. 40% ieee A Physical Properties of Aggregates (20mm) 1-7 [Specific Gravity 2880 = 7 [Water Absorption 0.53 % Max 2 % 5 ]Fiakiness & Elongation index ; ~ 7 combined 22.50 % Max. 40 % Physical Properties of Aggregates (10mm) T [Specific Gravity 2871 sees 7 [Water Absorption 0.67 7 Max 2% Flakiness & Elongation Index a : |Com ed 24.65 % Max. 40 % 7 impact Value 6.10 % Max. 30 % Physical Properties of Aggregates (6mm) T [Specific Gravity 2851 7 |Water Absorption 0.79 Max 2° 3] flakiness & Elongation Index = reas |Combined % Max. 40 % q [Impact Value % Max. 30 % Physical Properties of Aggregates (Stonedust Pp geres 1 [Specific Gravity 2.828 are 2 [Water Absorption’ 1.04 Max 2% 3 Liquid Limit %o Max.25% 4 Plastic Limit %o aunsaeees. 5 Plasticity Index I % Max.6% SOUMATELARORATORIES & consuLTANGY [armasati Municipal Gonporatior - RC tral Private Lived agente Shreeit Quarry Ankouiya ee a ix P; : << ]psserinion tes Sttles a @ Requirementsasper [optimum Binder Content by eet Units | gonrit Table S00-11 1 Y wt Of mix (OBC) 4 45% Ly _[taboratory Density of Mix (Gmb) = = he! = : 2.56 5m) Specific Gravity of the Total Mix (mm ~ a 2.68 5m 7 [Voids in the Compacted Mix (VA) _ - 4.02 % 300s 7 [Voids in Mineral Aggregate (vMA) can ase : % in 12% 7 Voids filled with Bitumen (VFB) 7133 510 75% % esto A Marshall Stability of the Mix ae 7 Soo = . ; Flow of the Mix a pro . mm ra Retained stability of BC mix 7 Min 80% a [Marshall Quotient | (Marshall/flow) 469 200-500 2 compaction Level 75 Blows | 7° oo een . \ a le [Anmnedabad MamneTpaT exc tatentT gusto Fer PROPERTY CURVES oh TT Private Lintted

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