ELEKTROMATEN® SI
Safedrive®
Series SG50F
For driving: SI 8.20
Non-balanced sectional doors, roller shutters and rolling grilles SI 14.15
which require an anti-fallback device SI 14.20
SG50F
“Safedrive®” ELEKTROMATEN SI are special drives for industrial doors-
which require an anti-fallback device. The patented safety brake is built
into the gear. The drive unit is fitted directly to the door shaft.
Safedrive® ELEKTROMATEN comprises of:
Worm gear with safety brake and hollow shaft, emergency manual operator,
integrated limit switches and electrical motor.
Patented built-in safety brake
Safety against failure of worm or wheel
Independent of speed / direction
Maintenance free, self-monitoring
Excellent damping characteristics in operation
Approvals and certificates
ELEKTROMATEN Built-in safety brake
Type test according to: Certificate of conformity according to:
DIN EN 12453 DIN EN 12604 / 12605
DIN EN 60335-1 ift Rosenheim GmbH
DIN EN 60335-2-103
TÜV NORD CERT GmbH
1 Emergency manual operation Special versions
Hand crank NHK 1 Increase of cycles per hour
Rapid hand chain operator SK (SI 8.20) 2 Higher protection class
Hand chain operator KNH (SI 14.15 / 14.20) 3 Other voltages and frequencies
2 Explosion-proof according to ATEX (page 6.011)
Limit switches
Mechanical limit NES 4 Door controls
2 operating, 2 emergency- and 2 auxiliary Simple connection by means of non-
3 limit switches interchangeable plug connections allowing
Digital limit DES 5 simple exchange with other GfA control
Absolute encoder, after a power failure, panels
re-adjustment is not required Control voltage: 24 V
Frequency: 50 Hz / 60 Hz
4 Mounting Mains supply:
1N~230 V, 3~230 V, 3N~400 V, 3~400 V
Fitting thread 8xM8 (standard fitting)
Torque bracket
Details of all GfA door controls can be
Flange bracket found in Section 8.
5
Subject to alterations. (23_Ic) 1.011
1. Technical data
ELEKTROMATEN SI 8.20 SI 14.15 SI 14.20
Series SG50F SG50F SG50F
Output torque Nm 80 140 140
Output speed rpm 20 15 20
Output shaft / hollow shaft (Ø) mm 25 / 25,4 / 30 25 / 25,4 / 30 25 / 25,4 / 30
Locking torque 1) Nm 310 310 310
Safety brake (approval number) 14-003612-PR01 14-003612-PR01 14-003612-PR01
Max. holding torque 2) Nm 80 140 140
Max. output speed OPEN / CLOSE
rpm 35 / 20 26 / 20 35 / 20
for frequency inverter operation 3)
Motor power kW 0,30 0,35 0,45
Supply voltage V 3~230 / 400 3~230 / 400 3~230 / 400
Operating frequency Hz 50 50 50
Operating current 4)
A 2,6 / 1,5 3,3 / 1,9 3,4 / 2,0
Max. cyles per hour 5) 9 (2,7) 10 (5,2) 11 (5,6)
Limit switch range 6)
20 (14) 7)
20 (14) 7)
20 (14)7)
Max. hand force NHK / SK and / or KNH 8) N 72 / 191 127 / 102 127 / 102
Weight kg 13 17 14
Spare parts: Catalogue page 9.051 9.051 9.051
Part no. installation drawing (dxf, dwg) 50001216 50000674 50000674
10003369 (Ø 25,0) 10002375 (Ø 25,0) 10002226 (Ø 25,0)
Part no. ELEKTROMATEN 10003252 (Ø 25,4) 10002451 (Ø 25,4) 10002227 (Ø 25,4)
10003370 (Ø 30,0) 10002464 (Ø 30,0) 10002461 (Ø 30,0)
Generally applies: Degree of protection IP65 (combined with WS 900: IP54), permissible temperature range -10 °C...+40 °C (+60 °C), operating sound pressure level SPL ‹70 dB(A)
1) See 3.5 · 2) Maximum torque that may act on the output shaft of the drive unit when the door is stationary · 3) We recommend the selection of GfA ELEKTROMATEN-FI
for use with frequency inverter, OPEN drive speed at 87 Hz, see 3.7 · 4) The operating current in door drives can reach up to 4x the rated current for limited periods, see 3.6 and 3.7 ·
5) One cycle consists of a complete opening and closing movement of the door. The value according to EN 60335-2-103 is given in brackets. If the limit switch range is not fully
used, the number of possible cycles can be increased in relation to the reduced number of revolutions of the output shaft, see also 3.2 · 6) Maximum revolutions of hollow shaft ·
7) Applies to hollow shaft Ø 30 mm · 8) See 3.4
2. Selection chart
2.1 Roller shutters SI 8.20 SI 14.15 SI 14.20
Tube EN 10220 [mm] F [N] va [cm/s] F [N] va [cm/s] F [N] va [cm/s]
101,6 x 3,6 1053 12,7 1842 9,6 1842 12,7
108,0 x 3,6 1000 13,4 1750 10,1 1750 13,4
133,0 x 4,0 837 16,0 1464 12,0 1464 16,0
159,0 x 4,5 715 18,7 1251 14,1 1251 18,7
F = Lift [N] Includes 20 % friction for single-wall profiles (profile thickness 20 mm)
va = Initial speed [cm/s] Read note in 3.2
2.2 Sectional doors SI 8.20 SI 14.15 SI 14.20
Cable drum [mm] F [N] v [cm/s] F [N] v [cm/s] F [N] v [cm/s]
Ø 160 900 16,8 1575 12,6 1575 16,8
Ø 200 720 20,9 1260 15,7 1260 20,9
F = Lift [N] Includes 10 % friction Suitable cable drums are available as
v = Door speed [cm/s] Read notes in 3.2 and 3.8 accessories in Chapter 9
1.012 Subject to alterations. (23_Ic)
3. Notes
3.1 European directive 3.6 Motor overload protection
In accordance with the product standard EN 13241 Doors- and Motor overload protection must be able to withstand 4x the
EN 12453 Safety in use of power operated doors-Requirements. operating motor current because the starting current of the
drive unit can reach these levels for short periods.
3.2 Selection chart / Cycles per hour
3.7 Use with external frequency inverter
The specified cycles per hour (see technical data) apply to
even distribution and the limit switch range first mentioned. We recommend ELEKTROMATEN FI with an integrated fre-
When using the temperature range +40 °C to +60 °C, the spe- quency inverter (on request).
cified value must be halved. For other limit switch ranges, the For external frequency inverters applies:
values must be converted accordingly.
A higher than recommended drive speed puts extra load onto
The selection chart includes 20 % friction for roller shutters the gear. This extra load must be taken into account when
with single-wall profiles (profile thickness 20mm) and 10 % sizing a drive by reducing the available output torque.
friction for sectional doors.
Increasing the drive speed by 10 % reduces the admissible
Reduce the weight by a further 20 % for vertical lifted doors and drive torque by 5 %. In the case of higher drive speeds reduce
insulated shutters with double walled, thick and / or deep sec- the drive torque accordingly (enquire if necessary).
tions. Do not calculate using the tube diameter. The highest tor-
que will occur normally after 1-2 turns of the barrel from close. The admissible drive speeds may not be exceeded (see
Technical data). The operating forces must comply with
3.3 Gear self-braking / Brake EN 12453, and the corresponding EMC directives must like-
wise be observed.
Drives without an electric brake have a self-sustaining worm If selecting a frequency inverter, note that the starting current
gear and stop automatically. of the drive unit can reach 4x the operating motor current.
On drives with an electric brake, stopping is achieved by the
external brake. Brake inspection must always be carried out 3.8 Cable / Cable drums
by qualified service engineers.
When calculating the cable size the max. permitted door
3.4 Manual operation weight is required with a safety of 6x for the cables; require-
ment of EN 12604.
In accordance with EN 12453 and 12604 hand force up to 390 N
Cable drum selection – ensure that two turns of the cable
is permissible. For large, heavy doors, manual operation is
remain on the drum at all times. The diameter of the cable
only used for closing the door. In the case of drive units with
drum must be at least 20x the diameter of the cable.
an electric brake; emergency manual operation is carried out
against the closed brake (Read note in 3.3).
3.5 Locking torque / Holding torque
The permissible loads on walls, fastenings, mountings and
transmission elements must not be exceeded, even for maxi-
mum holding torques or locking torques.
4. Dimensions
SI 8.20 – SI 14.20 SG50F
5
1
2
ØD H B
25 28,3 8
25,4 28,4 6,35
30 33,3 8
1 Worm gear with 4 Optional:
safety brake WS 900 control panel,
removable, with 0,8 m cable ELEKTROMATEN L1 L2 L3 L4
2 Motor
5 Hand crank NHK SI 8.20 349 385 275 114
3 Limit switch
SI 14.15 430 392 280 126
SI 14.20 375 392 280 126
Permitted installation: Horizontal (as shown) or vertical (motor down or up)
Subject to alterations. (23_Ic) 1.013
5. Emergency manual operation • for horizontal or vertical installation
1
5
2 3 4
1 Manual hand crank operation NHK (Standard) 3 Rapid hand chain operator SK (SI 8.20) 5 Flange in-use
Part no. 30002591 (Ø 10 mm) with: SI 14.15
4 Hand chain operator KNH (SI 14.15 / SI 14.20)
2 Manual hand crank operation with knuckle joint NHKK
Part no. 30002715 (Ø 10 mm)
Manual forces, see item 1 of technical data Read note in 3.4
6. Attachments / Accessories
6.1 Torque bracket 6.2 Flange bracket H 107-125
Part no. 30002636 Part no. 30002685
All brackets can be mounted vertically or horizontally
1.014 Subject to alterations. (23_Ic)