ELEKTROMATEN® SI Series SG63F

Safedrive ® SI 10.15 - SI 25.15

Series SG85F
For driving: SI 25.10 - SI 65.15
Roller shutters and rolling grilles Series SG115F
which require an anti-fallback device SI 75.10 - SI 180.6

“Safedrive®” ELEKTROMATEN SI are special drives for industrial doors

which require an anti-fallback device. The patented safety brake is built
into the gear. The drive unit is fitted directly to the door shaft. Safedrive®
ELEKTROMATEN comprises of:
Worm gear with safety brake and hollow shaft, emergency manual operator,
SG63F
integrated limit switches and electrical motor.

Patented built-in safety brake

Safety against failure of worm or wheel
Independent of speed / direction
Maintenance free, self-monitoring
Excellent damping characteristics in operation
SG85F
Approvals and certificates
ELEKTROMATEN
Type test according to:
DIN EN 12453
DIN EN 60335-1
DIN EN 60335-2-103
TÜV NORD CERT GmbH

Built-in safety brake

SG115F
Certificate of conformity according to:
DIN EN 12604 / 12605
ift Rosenheim GmbH

1 Emergency manual operation Door controls

Hand crank NHK 1 Simple connection by means of non-
Hand chain operator KNH 2 interchangeable plug connections allowing
simple exchange with other GfA control
2 Limit switches panels
Control voltage: 24 V
Mechanical limit NES 3
Frequency: 50 Hz / 60 Hz
2 operating, 2 emergency- and
Mains supply:
2 auxiliary limit switches
1N~230 V, 3~230 V, 3N~400 V, 3~400 V
3 Digital limit DES 4
Absolute encoder, after a power failure, Details of all GfA door controls can be
re-adjustment is not required found in Section 8.

Mounting
4
Floating foot (standard fitting)
Torque bracket
Moving-torque bracket

Special versions
Increase of cycles per hour
Higher protection class
Other voltages and frequencies
Explosion-proof according to ATEX (page 6.011)
ELEKTROMATEN SI with built-on
frequency inverter (page 1.101)

Subject to alterations. (23_Kf) 1.051

 1. Technical data

ELEKTROMATEN SI 10.15 SI 17.15 SI63 25.15 SI 25.10 SI 25.15 WS SI 40.10 SI 40.15 SI 45.7 WS
Series 1)
SG63F SG63F SG63F SG85F SG85F SG85F SG85F SG85F

Output torque Nm 100 170 250 250 250 400 400 450

Output speed rpm 15 15 15 10 15 10 15 7

Output shaft / hollow shaft (Ø) mm 30 30 / 40 30 / 40 30 / 40 30 / 40 40 40 40

Locking torque 2) Nm 420 420 510 635 635 760 760 1100

14-003612- 14-003612- 14-003612- 14-003612- 14-003612- 14-003612- 14-003612- 14-003612-

Safety brake (approval number)
PR02 PR02 PR02 PR03 PR03 PR03 PR03 PR03

Max. holding torque 3) Nm 170 170 250 250 250 400 400 450

Max. output speed OPEN / CLOSE for

rpm 26 / 15 26 / 15 26 / 15 18 / 15 -- 18 / 15 26 / 15 --
frequency inverter operation 4)

Motor power kW 0,30 0,40 0,55 0,55 0,75 0,75 0,85 0,75

Supply voltage V 3~230 / 400 3~230 / 400 3~230 / 400 3~230 / 400 1N~230 3~230 / 400 3~230 / 400 1N~230

Operating frequency Hz 50 50 50 50 50 50 50 50

Operating current 5)
A 2,6 / 1,5 3,7 / 2,2 4,0 / 2,3 3,1 / 1,8 8,0 5,1 / 3,0 4,4 / 2,6 8,0

Max. cycles per hour 6) 8 (2,1) 8 (1,7) 10 (4,2) 10 (4,2) 7 (1,6) 9 (2,7) 9 (3,5) 5 (0,7)

Limit switch range 7) 20 (10, 40) 20 (10, 40) 20 (10, 40) 20 (10) 20 (10, 60) 20 (10) 20 (10, 60) 20

Max. hand force NHK / SK and / or KNH 8) N 65 / 172 80 / 89 118 / 132 85 / 95 85 / 95 136 / 151 136 / 151 78 / 87

Weight kg 15 16 19 24 27 26 23 33

Spare parts: Catalogue page 9.054 9.054 9.054 9.055 9.055 9.055 9.055 9.055

Part no. installation drawing (dxf, dwg) 50001039 50001039 50001039 50000580 50000751 50000580 50000580 50001571

Ø 30 Ø 30 Ø 30 Ø 30
Ø 30 10003055 10003166 10002363 10002514 Ø 40 Ø 40 Ø 40
Part no. ELEKTROMATEN
10003490 Ø 40 Ø 40 Ø 40 Ø 40 10002367 10002368 10003600
10003830 10003950 10004532 10002559

ELEKTROMATEN SI 55.10 SI 55.15 SI 65.10 SI 65.15 SI 75.10 SI 75.15 SI 100.10 SI 140.7 SI 180.6
Series SG85F SG85F SG85F SG85F SG115F SG115F SG115F SG115F SG115F

Output torque Nm 550 550 650 650 750 750 1000 1400 1800
Output speed rpm 10 15 10 15 10 15 10 7 6
Output shaft / hollow shaft (Ø) mm 40 40 40 40 55 55 55 55 60
Locking torque 2) Nm 1100 1100 1100 1100 2800 2800 2800 2800 3125

14-003612- 14-003612- 14-003612- 14-003612- 14-003305- 14-003305- 14-003305- 14-003305- 14-003305-

Safety brake (approval number)
PR03 PR03 PR03 PR03 PR01 PR01 PR01 PR01 PR01

Max. holding torque 3) Nm 550 550 650 650 750 750 1000 1400 1800
Max. output speed OPEN / CLOSE for
rpm 18 / 18 26 / 26 15 / 15 15 / 15 18 / 18 26 / 26 18 / 18 12 / 12 10 / 10
frequency inverter operation 4)

Motor power kW 0,75 1,10 0,75 1,10 1,10 1,10 1,30 1,10 1,30
Supply voltage V 3~230 / 400 3~230 / 400 3~230 / 400 3~230 / 400 3~230 / 400 3~230 / 400 3~230 / 400 3~230 / 400 3~230 / 400
Operating frequency Hz 50 50 50 50 50 50 50 50 50
Operating current 5) A 7,2 / 4,2 7,2 / 4,2 7,2 / 4,2 7,2 / 4,2 7,0 / 4,1 8,1 / 4,7 11,2 / 6,5 7,0 / 4,1 11,2 / 6,5
Max. cycles per hour 6) 8 (1,8) 9 (3,0) 8 (1,8) 9 (3,0) 7 (1,4) 9 (3,0) 7 (1,2) 7 (1,4) 7 (1,4)
Limit switch range 7) 20 (10, 60) 20 (10, 60) 20 (10) 20 (10) 20 (10, 60) 20 (10, 60) 20 (10, 60) 20 (10, 60) 10 (30, 55)

Max. hand force NHK / SK and / or KNH 8) N 320 / 158 320 / 158 233 / 188 233 / 188 290 / 234 290 / 234 349 / 282 263 / 212 348 / 281
Weight kg 30 30 33 33 44 42 46 51 54
Spare parts: Catalogue page 9.055 9.055 9.055 9.055 9.056 9.056 9.056 9.056 9.056
Part no. installation drawing (dxf, dwg) 50000734 50000734 50000734 50000734 50000794 50000794 50000794 50000795 50001524
Part no. ELEKTROMATEN 10002479 10002480 10005061 10005062 10002402 10002535 10002536 10002537 10003765

Generally applies: Degree of protection IP65 (combined with WS 900: IP54), permissible temperature range -10 °C...+40 °C (+60 °C), operating sound pressure level SPL ‹70 dB(A)
1) Customised designs of the SI 25.15 (e.g. for other voltages) are realised, in part, with the SG85F gearbox series (please contact us, in case of queries) · 2) See 3.5 ·
3) Maximum torque that may act on the output shaft of the drive unit when the door is stationary · 4) We recommend the selection of GfA ELEKTROMATEN-FI for use
with frequency inverter, OPEN drive speed at 87 Hz, see 3.7 · 5) The operating current in door drives can reach up to 4x the rated current for limited periods, see 3.6 and 3.7 ·
6) One cycle consists of a complete opening and closing movement of the door. The value according to EN 60335-2-103 is given in brackets. If the limit switch range is not fully
used, the number of possible cycles can be increased in relation to the reduced number of revolutions of the output shaft, see also 3.2 · 7) Maximum revolutions of hollow shaft ·
7) Applies to hollow shaft Ø 30 mm · 8) See 3.4

1.052 Subject to alterations. (23_Kf)

2. Selection chart

Roller shutters SI 10.15 SI 17.15 SI63 25.15 SI 25.10 SI 25.15 WS SI 40.10 SI 40.15 SI 45.7 WS
Tube EN 10220 [mm] F [N] va [cm/s] F [N] va [cm/s] F [N] va [cm/s] F [N] va [cm/s] F [N] va [cm/s] F [N] va [cm/s] F [N] va [cm/s] F [N] va [cm/s]

101,6 x 3,6 1316 9,6 2237 9,6 3289 9,6 3289 6,4 3289 9,6 -- -- -- -- -- --

108,0 x 3,6 1250 10,1 2125 10,1 3125 10,1 3125 6,7 3125 10,1 5000 6,7 5000 10,1 5625 4,7

133,0 x 4,0 1046 12,0 1778 12,0 2614 12,0 2614 8,0 2614 12,0 4183 8,0 4183 12,0 4706 5,6

159,0 x 4,5 894 14,1 1520 14,1 2235 14,1 2235 9,4 2235 14,1 3575 9,4 3575 14,1 4022 6,6 SI
177,8 x 5,0 -- -- 1375 15,5 2022 15,5 2022 10,4 2022 15,5 3236 10,4 3236 15,5 3640 7,2

193,7 x 5,4 -- -- -- -- 1872 16,8 1872 11,2 1872 16,8 2995 11,2 2995 16,8 3336 7,8

219,1 x 5,9 -- -- -- -- -- -- -- -- -- -- 2677 12,5 2677 18,8 3011 8,8

Roller shutters SI 55.10 SI 55.15 SI 65.10 SI 65.15 SI 75.10 SI 75.15 SI 100.10 SI 140.7 SI 180.6
Tube EN 10220 [mm] F [N] va [cm/s] F [N] va [cm/s] F [N] va [cm/s] F [N] va [cm/s] F [N] va [cm/s] F [N] va [cm/s] F [N] va [cm/s] F [N] va [cm/s] F [N] va [cm/s]

159,0 x 4,5 4916 9,4 4916 14,1 5810 14,1 5810 14,1 6704 9,4 6704 14,1 -- -- -- -- -- --

177,8 x 5,0 4449 10,4 4449 15,5 5258 15,5 5258 15,5 6067 10,4 6067 15,5 8089 10,4 11325 7,2 -- --

193,7 x 5,4 4118 11,2 4118 16,8 4867 16,8 4867 16,8 5615 11,2 5615 16,8 7487 11,2 10482 7,8 13477 6,7

219,1 x 5,9 3680 12,5 3680 18,8 4350 18,8 4350 18,8 5019 12,5 5019 18,8 6692 12,5 9368 8,8 12045 7,5

244,5 x 6,3 3327 13,8 3327 20,8 3932 20,8 3932 20,8 4537 13,8 4537 20,8 6049 13,8 8469 9,7 10888 8,3

273,0 x 6,3 -- -- -- -- 3549 23,0 3549 23,0s 4096 15,3 4096 23,0 5461 15,3 7645 10,7 9829 9,2

298,5 x 7,1 -- -- -- -- -- -- -- -- 3768 16,7 3768 25,0 5024 16,7 7033 11,7 9042 10,0

323,9 x 7,1 -- -- -- -- -- -- -- -- -- -- -- -- 4653 18,0 6514 12,6 8375 10,8

F = Lift [N] Includes 20 % friction for single-wall profiles (profile thickness 20 mm)
va = Initial speed [cm/s] Read note in 3.2

3. Notes

3.1 European directive 3.5 Locking torque / Holding torque

In accordance with the product standard EN 13241 Doors- and The permissible loads on walls, fastenings, mountings and
EN 12453 Safety in use of power operated doors-Requirements. transmission elements must not be exceeded, even for maxi-
mum holding torques or locking torques.
3.2 Selection chart / Cycles per hour
3.6 Motor overload protection
The specified cycles per hour (see technical data) apply to
even distribution and the limit switch range first mentioned. Motor overload protection must be able to withstand 4x the
When using the temperature range +40 °C to +60 °C, the spe- operating motor current because the starting current of the
cified value must be halved. For other limit switch ranges, the drive unit can reach these levels for short periods.
values must be converted accordingly.
The selection chart includes 20 % friction for roller shutters 3.7 Use with external frequency inverter
with single-wall profiles (profile thickness 20 mm) and 10 % We recommend ELEKTROMATEN FI with an integrated fre-
friction for sectional doors. quency inverter (page 1.101).
Reduce the weight by a further 20 % for vertical lifted doors For external frequency inverters applies:
and insulated shutters with double walled, thick and / or deep
sections. Do not calculate using the tube diameter. The high- A higher than recommended drive speed puts extra load onto
est torque will occur normally after 1-2 turns of the barrel the gear. This extra load must be taken into account when
from close. sizing a drive by reducing the available output torque.
Increasing the drive speed by 10 % reduces the admissible
3.3 Gear self-braking / Brake drive torque by 5 %. In the case of higher drive speeds reduce
the drive torque accordingly (enquire if necessary).
Drives without an electric brake have a self-sustaining worm
gear and stop automatically. The admissible drive speeds may not be exceeded (see
Technical data). The operating forces must comply with
On drives with an electric brake, stopping is achieved by the EN 12453, and the corresponding EMC directives must like-
external brake. Brake inspection must always be carried out wise be observed.
by qualified service engineers.
If selecting a frequency inverter, note that the starting current
3.4 Manual operation of the drive unit can reach 4x the operating motor current.

In accordance with EN 12453 and 12604 hand force up to 390 N

is permissible. For large, heavy doors, manual operation is
only used for closing the door. In the case of drive units with
an electric brake; emergency manual operation is carried out
against the closed brake (Read note in 3.3).

Subject to alterations. (23_Kf) 1.053

 4. Dimensions

4.1 SI 10.15 – SI63 25.15 SG63F

2 5

ØD H B
30 33,3 8
40 43,3 12

1 Worm gear 4 Optional: WS 900 control panel,

with safety brake removable, with 0,8 m cable ELEKTROMATEN L1 L2 L3
2 Motor 5 Hand crank NHK SI 10.15 387 245 115
3 Limit switch 6 Floating foot SI 17.15 427 245 115
SI63 25.15 445 254 131

Permitted installation: Horizontal (as shown) or vertical (motor at the bottom)

Customised designs of the SI 25.15 are realised, in part, with the SG85F gearbox series (see 4.2, please contact us, in case of queries)

4.2 SI 25.10 – SI 65.15 9

8 SG85F

4
9

7 2 5

1 Worm gear with safety brake

2 Motor
ELEKTROMATEN ØD H B L1 L2 L3 L4
3 Limit switch
SI 25.10 30 33,3 8 505 120 278 130
4 Optional: WS 900 control panel,
removable, with 0,8 m cable SI 25.15 WS 9 30 33,3 8 523 120 281 152
SI 40.10 40 43,3 12 533 120 278 130
5 Hand crank NHK
SI 40.15 40 43,3 12 505 120 278 130
6 Floating foot SI 45.7 WS 8 9 40 43,3 12 622 120 337 152
7 Brake SI 55.10 7 40 43,3 12 535 131 281 152
8 Intermediate gear SI 55.15 7 40 43,3 12 535 131 281 152
9 Capacitor SI 65.10 7 40 43,3 12 535 131 281 152
SI 65.15 7 40 43,3 12 535 131 281 152

Permitted installation: Horizontal (as shown) or vertical (motor at the bottom; SI 65.10/65.15 only with torque bracket (page 1.056 Section 6.3))

1.054 Subject to alterations. (23_Kf)

 4.3 SI 75.10 – SI 180.6 SG115F
9

4
SI
7

2 5

1 Worm gear with safety brake

2 Motor
3 Limit switch
4 Optional: WS 900 control panel,
removable, with 0,8 m cable
5 Hand crank NHK ELEKTROMATEN ØD H B L1 L2 L3
6 Floating foot SI 75.10 55 59,3 16 659 179 326
7 Brake SI 75.15 55 59,3 16 659 179 326
8 Intermediate gear SI 100.10 55 59,3 16 669 179 326
9 2nd brake SI 140.7 8 55 59,3 16 738 180 382
SI 180.6 8 9 60 64,4 18 805 180 382

Permitted installation: Horizontal (as shown), vertical (motor at the bottom) only with torque bracket (page 1.056 Section 6.3)

5. Emergency manual operation • for horizontal or vertical installation

1 5

2 3 4

For Series Part.-no. Ø L H

1 Manual hand crank operation NHK 4 Hand chain operator KNH
(Standard) (from SI 17.15) 1 SG63F (only for SI 10.15) 30002591 10 255 92
2 Manual hand crank operation with 1 SG63F / SG85F 30002749 12 235 122
knuckle joint NHKK 5 Flange in-use with: 1 SG115F 30003112 12 265 192
SI 180.6 2 SG63F (only for SI 10.15) 30002715 10 415 111
3 Rapid hand chain operator SK (SI 10.15)
2 SG63F / SG85F 30002750 12 425 152

Manual forces, see item 1 of technical data Read note in 3.4

Subject to alterations. (23_Kf) 1.055

 6. Attachments / Accessories

6.1 Bracket 6.2 Bracket (SI 180.6)

Series Part no. Max. load

SG63F / SG85F 1 40006488 5 kN Series Part no. Max. load
SG115F (≤ SI 140.7) 2 40012396 12 kN SG115F (SI 180.6) 40016189 29 kN

6.3 Torque bracket

Series ØD Part no. L1 L2 L3 L4 L5

SG63F / SG85F 30 30002930 42,9 5 127 260 135
SG85F 40 30002930 49,2 5 127 260 135
SG115F 55 30003162 63,5 6 174 350 148
SG115F 60 30003162 69,8 6 174 350 148

Right- or left-hand use For mounting with floating foot additional requirements:
ELEKTROMATEN vertical (as shown) or horizontal Bracket 6.1 or 6.2 and bearing

6.4 Moving-torque bracket

Series ØD Part no. L1 L2 L3

SG63F 1) 30 20002641.00004 70 72,5 95
SG85F 30 20002494.00024 80 70 105
SG85F 40 20002494.00025 80 70 105
SG115F 2) 55 20002495.00004 120 83 135

Right- or left-hand use 1) Special version of ELEKTROMATEN with side thread is required
ELEKTROMATEN horizontal (as shown) or vertikal 2) No use with SI 180.6

1.056 Subject to alterations. (23_Kf)