.Bombas SAUER Danfoss.
.Bombas SAUER Danfoss.
Technical
Information
H1 Axial Piston Pump, Size 078, Single
Technical Information
Revisions
Technical Specifications For definitions of the following specifications, see Basic Information 11062168, Operating
parameters.
General specifications
Design Axial piston pump of cradle swashplate design with variable displacement
Direction of rotation Clockwise, counterclockwise
Main pressure ports: ISO split flange boss
Pipe connections
Remaining ports: SAE straight thread O-ring boss
Pump installation position is discretionary, however the recommended control
position is on the top or at the side, with the top position preferred. If the pump
is installed with the control at the bottom, flushing flow must be provided
through port M14 located on the EDC, FNR and NFPE control. Vertical input
Recommended shaft installation is acceptable. If input shaft is at the top 1 bar case pressure
installation position must be maintained during operation.
The housing must always be filled with hydraulic fluid.
Recommended mounting for a multiple pump stack is to arrange the highest
power flow towards the input source.
Consult Sauer-Danfoss for nonconformance to these guidelines.
Will be inlet pressure with internal charge pump. For reference see operating
Auxiliary cavity pressure parameter on next page. Will be case pressure with external charge supply.
Please verify mating pump shaft seal capability.
T000 126E
Technical data
Feature Unit Size 078
Displacement cm3 [in3] 78.1 [4.77]
Flow at rated (continuous) speed l/min [US gal/min] 273 [72]
Torque at maximum displace- [lbf•in/
N•m/bar 1.24 [758]
ment (theoretical) 1000psi]
Mass moment of inertia of rota-
kg•m2 [slug•ft2] 0.0094 [0.00693]
ting components
Mass [weight] dry (without auxi-
kg [lb] 56 [123]
liary mounting flange and filter)
Oil volume liter [US gal] 2.00 [0.5]
Mounting flange ISO 3019-1 flange 127-4 (SAE C)
ISO 3019-1, outer dia 32 mm - 4 (SAE C, 14 teeth)
Input shaft outer diameter, ISO 3019-1, outer dia 35 mm - 4 (SAE C, 21 teeth)
splines and tapered shafts ISO 3019-1, outer dia 38 mm - 4 (SAE C-C, 23 teeth)
Conical keyed shaft end similar to ISO 3019-1 code 38-3, taper 1:8
ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth)
Auxiliary mounting flange with metric ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth)
fasteners, ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth)
shaft outer diameter and splines ISO 3019-1, flange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth)
ISO 3019-1, flange 127 - 4, outer dia 32 mm - 4 (SAE C, 14 teeth)
Suction port Port ISO 11926-1 – 1 5/8 -12 (SAE O-ring boss)
Main port configuration ∅25.4 - 450 bar split flange boss per ISO 6162, M12x1.75
Case drain ports L2, L4
Port ISO 11926-1 – 1 1/16 -12 (SAE O-ring boss)
(SAE O-ring boss)
Other ports SAE O-ring boss. See installation drawings at the back of this manual.
Customer interface threads Metric fasteners
T000 127E
Technical Specifications For definitions of the following specifications, see Basic Information 11062168, Operating
(continued) parameters.
Operating parameters
Feature Unit Size 078
Minimum for internal charge supply at
minimum charge pressure. Performance
500
(pressure and displacement) may be limited
due to limited control pressure
Minimum for external charge supply at
minimum charge pressure. Full performance
500
Input speed (pressure and displacement) possible at mi- min-1 (rpm)
nimum charge and control pressure supply.
Minimum for full performance (pressure and
displacement) for internal charge supply at 1200
minimum charge and control pressure
Rated 3500
Maximum 4000
Maximum working pressure 420 [6090]
Maximum pressure 450 [6525]
System pressure bar [psi]
Maximum low loop 45 [650]
Minimum low loop pressure 10 [145]
Minimum 16 [232]
Charge pressure bar [psi]
Maximum 35 [508]
Minimum (at corner power for EDC and
14 [203]
FNR)
Control pressure bar [psi]
Minimum (at corner power for NFPE) 22 [319]
Maximum 40 [580]
Rated 0.7 [9]
Charge pump bar (absolute) [in Hg vacuum]
Minimum (cold start) 0.2 [24]
inlet pressure
Maximum bar [psi] 4.0 [58]
Rated 3.0 [44]
Case pressure bar [psi]
Maximum 5.0 [73]
Lip seal external pressure Maximum bar [psi] 0.4 [5.8}
T000 128E
Fluid specifications
Feature Unit
Intermittent 1) 5 [42]
Minimum 7 [49]
Viscosity mm2/s [SUS]
Recommended range 12-80 [66-370]
Maximum 1600 [7500]
Minimum (cold start) 3) -40 [-40]
Temperature Recommended range 60-85 [140-185]
°C [°F]
range 2) Rated 104 [220]
Maximum intermittent 1) 115 [240]
Cleanliness per ISO 4406 22/18/13
Filtration Efficiency (charge pressure filtration) β15-20 = 75 (β10 ≥ 10)
(recommended β-ratio
Efficiency (suction and return line filtration) β35-45 = 75 (β10 ≥ 2)
minimum)
Recommended inlet screen mesh size µm 100 – 125
1)
Intermittent = Short term t < 1min per incident and not exceeding 2 % of duty cycle based load-life
2)
At the hottest point, normally case drain port
3)
Cold start = Short term t < 3min, p ≤ 50 bar [725 psi], n ≤ 1000 min-1(rpm) T000 129E
The maximum allowable radial load (Re) is based on the maximum external moment
(Me) and the distance (L) from the mounting flange to the load. It may be determined
using the following table and formula.
Re = Me / L
Re
270° Re 90° Re
Me
180° Re P003 318E
Me = Shaft moment
L = Flange distance
Re = External force to the shaft
Thrust loads should be avoided. Contact factory in the event thrust loads are anticipated.
All external shaft loads affect the before mentioned bearing life. In applications with
external shaft loads, minimize the impact by positioning the load at 0° or 180° as shown
in the figure.
For calculation details refer to H1 Pump Basic Information Manual 11062168, section
Mounting Flange Loads.
MR
MS
P003 519
Model Code A B D F E G H J K M N S T V W X Y
H1 P A H
Displacement
078 78.1 cm³ [4.77 in³]
A Rotation
L Left hand (counter clockwise)
R Right hand (clockwise)
B Product version
A Revision code
D Control
A2 Electric Displacement Control (EDC) 12V, Deutsch connector
A3 Electric Displacement Control (EDC) 24V, Deutsch connector
A4 Electric Displacement Control (EDC) 12V, Deutsch connector, Manual override
A5 Electric Displacement Control (EDC) 24V, Deutsch connector, Manual override
A9 Forward-Neutral-Reverse (FNR) 12V, Deutsch connector, Manual override
B1 Forward-Neutral-Reverse (FNR) 24V, Deutsch connector, Manual override
Non Feedback Proportional Electric (NFPE) 12V, Deutsch connector, Manual override
A8
(align with option E: Displacement Limiters & option W: Special Hardware)
Non Feedback Proportional Electric (NFPE) 24V, Deutsch connector, Manual override
B8
(align with option E: Displacement Limiters & option W: Special Hardware)
F Orifices
C1 Orifices, 0.8 mm in servo supply 1 and 2, recommended for propel applications
C2 Orifices, 1.3 mm in servo supply 1 and 2 (Standard), recommended for propel applications
C3 No orifice, recommended for non-propel applications
E Displacement limiters
N None
C No limiters, with nested springs (required for NFPE)
B Adjustable externally (align with option Y: Settings for adjustment, if applicable)
Adjustable externally with nested springs, required for NFPE (align with option Y: Settings for
D
adjustment, if applicable)
G Endcap options
Twin port, ISO 6162 Split flange ports
Auxiliary mounting pad
Match None,
Auxiliary mounting pad
with below ISO 3019-1, flange 82 - 2 (SAE A, 9 and 11 teeth)
ISO 3019-1, flange 127 - 4 (SAE C, 14 teeth)
options (K) ISO 3019-1, flange 101 - 2 (SAE B, 13 teeth)
ISO 3019-1, flange 101 - 2 (SAE B-B, 15 teeth)
Match Integral full Remote and external Integral full Remote and external
Suction Suction
with below charge flow charge supply for full charge flow charge supply for full
filtration filtration
options (T) filtration charge flow filtration filtration charge flow filtration
D3 X
F4 X
D6 X
F5 X
D8 X
F6 X
Model Code A B D F E G H J K M N S T V W X Y
(continued) H1 P NNN NNN
H Mounting
H ISO 3019-1, flange 127 - 4 (SAE C)
J Input shaft
G1 ISO 3019-1, outer dia 32 mm - 4 (SAE C, 14 teeth splined shaft 12/24 pitch)
F1 ISO 3019-1, outer dia 35 mm - 4 (SAE C, 21 teeth splined shaft 16/32 pitch)
G9 ISO 3019-1, outer dia 38 mm - 4 (SAE C-C, 23 teeth splined shaft 16/32 pitch
F4 Conical keyed shaft end similar to ISO 3019-1 code 38-3, taper 1:8 (key not supplied with pump)
Model Code A B D F E G H J K M N S T V W X Y
(continued) H1 P NNN NNN
S Charge pump
F 14 cm³/rev [0.85 in³/rev]
C 17 cm³/rev [1.03 in³/rev]
N No charge pump, external charge supply, (align with Option T: Filtration Options, option E)
Y Special settings
NNN None
Notes
C1 C2
Pump displacement vs. control current
F00B F00A T P
100 % Feedback from
Swash plate P003 478E
Displacement
Control current
a* b Pin
Voltage
mA mA connections
-b -a Current mA 12 V 640 1640
"0" any order
24 V 330 820
a b
* Factory test current, for vehicle movement or
application actuation expect higher or lower value.
T000133E
Connector
100 % 1 2
P003 479E
P003 480
Flow table
Shaft rotation CW CCW
Coil energized* C2 C1 C2 C1
Port A in out out in
Port B out in in out
Servo port pressurized M5 M4 M5 M4
* For coil location see installation drawings. T000 136E
Control response
H1 controls are available with optional control passage orifices to assist in matching
the rate of swashplate response to the application requirements (e.g. in the event of
electrical failure). Software ramp or rate limiting should be used to control vehicle
response in normal operation. The time required for the pump output flow to change
from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of
spool porting, orifices, and charge pressure. A swashplate response table is available
for each frame indicating available swashplate response times. Testing should be
conducted to verify the proper software and orifice selection for the desired response.
Response times
Stroking direction 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice No orifice
Neutral to full flow 1.9 s 0.9 s 0.6 s
Full flow to neutral 1.6 s 0.9 s 0.5 s
T000 137E
P003 193
C1 C2
Displacement
F00B F00A T P
P003 189
“0“
Voltage VDC Control current
Min. current to
Pin
Voltage stroke pump
connections
mA
12 V 750
any order
24 V 380
T000 138E
100 %
P003 190E Solenoid connector
1 2
P003 480
Control response
H1 controls are available with optional control passage orifices to assist in matching
the rate of swashplate response to the application requirements (e.g. in the event of
electrical failure). Software ramp or rate limiting should be used to control vehicle
response in normal operation. The time required for the pump output flow to change
from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of
spool porting, orifices, and charge pressure. A swashplate response table is available
for each frame indicating available swashplate response times. Testing should be
conducted to verify the proper software and orifice selection for the desired response.
Response times
Stroking direction 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice No orifice
Neutral to full flow 2.2 s 1.0 s 1.1 s
Full flow to neutral 2.0 s 0.9 s 0.8 s
T000 141E
Control current
= 30
=0
a* b c Pin
∆p
Voltage
∆p
Displacement
T000 142E
0 ba
Connector
0 ba
= 30
=
∆p
∆p
1 2
Control response
H1 controls are available with optional control passage orifices to assist in matching
the rate of swashplate response to the application requirements (e.g. in the event of
electrical failure). Software ramp or rate limiting should be used to control vehicle
response in normal operation. The time required for the pump output flow to change
from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of
spool porting, orifices, and charge pressure. A swashplate response table is available
for each frame indicating available swashplate response times. Testing should be
conducted to verify the proper software and orifice selection for the desired response.
Response times
Stroking direction 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice No orifice
Neutral to full flow 3.1 s 1.4 s 0.8 s
Full flow to neutral 2.0 s 0.9 s 0.4 s
T000 144E
Manual Over Ride (MOR) All controls are available with a Manual Over Ride (MOR) either standard or as an option
for temporary actuation of the control to aid in diagnostics.
Forward-Neutral-Reverse (FNR) and Non Feedback Proportional Electric (NFPE) controls
are always supplied with MOR functionality.
Unintended MOR operation will cause the pump to go into stroke. The vehicle or device
must always be in a „safe“ condition (i.e. vehicle lifted off the ground) when using the
MOR function. The MOR plunger has a 4 mm diameter and must be manually depressed
to be engaged. Depressing the plunger mechanically moves the control spool which
allows the pump to go on stroke. The MOR should be engaged anticipating a full stroke
response from the pump.
Warning
An o-ring seal is used to seal the MOR plunger where initial actuation of the function will
require a force of 45 N to engage the plunger. Additional actuations typically require
less force to engage the MOR plunger. Proportional control of the pump using the MOR
should not be expected.
P003 204
C1 C2
F00B F00A T P
Feedback from
Swash plate P003 205E
Displacement Limiter H1 pumps are designed with optional mechanical displacement (stroke) limiters
factory set to max. displacement.
The maximum displacement of the pump can be set independently for forward and
reverse using the two adjustment screws to mechanically limit the travel of the servo
piston down to 50 % displacement. Adjustment procedures are found in the H1 pumps
Service Manual.
Adjustments under operating conditions may cause leakage. The adjustment screw can
be completely removed from the threaded bore if backed out to far.
Displacement limiter
P003 266
For more information refer to H1 pumps Service Manual 520L0848, section Displacement
Limiter Adjustment.
Input Shafts Option G1, ISO 3019-1, outer dia 32 mm-4 (SAE C, 14 teeth)
[1.024 ±0.010]
[1.226 ±0.004]
Ø31.14 ±0.09
Ø26 ±0.25
48 ±1
[1.890 ±0.039]
Specifications
Min active spline Torque rating1
Option Spline length2 Rated torque Maximum torque
mm [in] Nm [lbf•in] Nm [lbf•in]
G1 14 teeth, 12/24 pitch 31.45 [1.238] 534 [4720] 816 [7220]
1)
For definitions of maximum and rated torque values, refer to:
Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.
2)
Minimum active spline length for the specified torque ratings. T000 146E
Option G9, ISO 3019-1, outer dia 38 mm-4 (SAE C-C, 23 teeth)
SPLINE DATA
NUMBER OF TEETH : 23
PITCH FRACTION : 16/32
PRESSURE ANGLE : 30°
40.5 ±1 PITCH-Ø : Ø36.513 [Ø1.438]
[1.594 ±0.039] TYP OF FIT : FLAT ROOT, SIDE FIT
PER : ANSI B92.1-1996 CLASS 5
[1.323 ±0.010]
[1.480 ±0.004]
Ø33.6 ±0.25
Ø37.59 ±0.09
54 ±1
[2.126 ±0.039]
COUPLING MUST NOT
PROTRUDE BEYOND
8.05 ±0.8 THIS SURFACE
[0.317 ±0.031]
P003 264E
Specifications
Min active spline Torque rating1
Option Spline length2 Rated torque Maximum torque
mm [in] Nm [lbf•in] Nm [lbf•in]
G9 23 teeth, 16/32 pitch 40.33 [1.588] 999 [8840] 1818 [16 090]
1)
For definitions of maximum and rated torque values, refer to:
Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.
2)
Minimum active spline length for the specified torque ratings. T000 147E
Input Shafts Option F1, ISO 3019-1, outer dia 35 mm-4 (SAE C, 21 teeth)
(continued)
[1.197 ±.010]
Ø34.42 ±0.09
[1,355 ±,004]
Ø30.4 ±0.25
48 ±1
[1.890 ±0.039]
COUPLING MUST NOT
PROTRUDE BEYOND
8.05 ±0.8 THIS SURFACE P003 263E
[0.317 ±0.031]
Specifications
Min active spline Torque rating1
Option Spline length2 Rated torque Maximum torque
mm [in] Nm [lbf•in] Nm [lbf•in]
F1 21 teeth, 16/32 pitch 34.5 [1.358] 760 [6730] 1137 [10 060]
1)
For definitions of maximum and rated torque values, refer to:
Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.
2)
Minimum active spline length for the specified torque ratings. T000 148E
Input Shafts Option F4, ISO 3019-1, Code 38-3, Diameter 38.1 taper 1:8, without key and no
(continued) through-hole in the end of the shaft
[1.500]
SHAFTS
(38,1)
TO BE PAINT FREE
1 1/8-12UNF
(47) 34.9 ±1
[1.850] [1.374 ±0.039]
81.9 ±1
[3.224 ±0.039]
COUPLING MUST NOT
7.88 ±0.8 OVERLAP TILL THIS POINT
[0.310 ±0.031] P003 518E
Specifications
Torque rating1)
Option Tapered shaft Rated torque* Maximum torque
Nm [lfb•in] Nm [lfb•in]
F4 38.1 taper without key 2) 1116 [9880] 1488 [13 170]
1)
For definitions of maximum and rated torque values, refer to:
Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.
2)
Mating part must maintain a minimum gap width of 1.0 mm with the shaft shoulder after installation of the
part. Transmittable torque will be reduced if the minimum gap requirement is not met.
* Rated torque includes just the capability of the press-fit in accordance with an assumed fastener grade 5.
T000 149E
The specified torque rating of the tapered shaft documented above is based on the
cross-sectional diameter of the shaft, through the keyway, and assumes the proper
clamp and fit between shaft and coupling. Sauer-Danfoss guarantees the design and
manufactured quality of the tapered shaft. The customer is responsible for the design
and manufactured quality of the mating female coupling and key and applied torque on
the nut.
Sauer-Danfoss has made provisions for the key in accordance to the ISO specification
with the understanding that the key is solely to assist in the installation of the mating
coupling.
CCaution
Torque must be transmitted by the taper fit between the shaft and it’s mating coupling,
not the key. Torque or loading inadvertently transmitted by the customer supplied key
may lead to premature shaft failure.
Auxiliary Mounting Pads Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth)
14.801 +1
-0
[0.583] +0.039
-0
R0.8 MAX
[0.031]
∅88.621+0.13
[3.489]+0.005
∅82.601+0.076
[3.252]+0.003
-0
-0
-0
-0
Specifications
Torque rating1
Option Spline maximum torque
Nm [lbf•in]
H2 9 teeth, 16/32 pitch 162 [1430]
1)
For definitions of maximum torque values, refer to:
Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. T000 150E
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate
pump without an auxiliary pump or running cover installed.
Auxiliary Mounting Pads Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth)
(continued)
R0.8 MAX
[0.031]
∅88.621 +0.13
[3.489] +0.005
∅82.601 +0.076
[3.252] +0.003
0
0
P003 321E
Specifications
Torque rating1
Option Spline maximum torque
Nm [lbf•in]
H1 11 teeth, 16/32 pitch 296 [2620]
1)
For definitions of maximum torque values, refer to:
Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. T000 151E
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate
pump without an auxiliary pump or running cover installed.
Auxiliary Mounting Pads Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth)
(continued)
R0.8 MAX
[0.031]
∅107.823 +0.13
[4.245] +0.005
-0
∅101.651 +0.076
[4.002] +0.003
-0
-0
-0
Specifications
Torque rating1
Option Spline maximum torque
Nm [lbf•in]
H3 13 teeth, 16/32 pitch 395 [3500]
1)
For definitions of maximum torque values, refer to:
Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. T000 152E
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate
pump without an auxiliary pump or running cover installed.
Auxiliary Mounting Pads Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth)
(continued)
295.486 ±2
2x 146 ±0.35 [11.633 ±0.079]
279.83 ±2
[5.748 ±0.014] [11.017 ±0.079]
4x 73 ±0.175 MOUNTING FLANGE SURFACE
[2.874 ±0.007] FLANGE 101 - 2 PER ISO 3019-1
TO BE PAINT FREE
19.8 +1
-0
[0.780] +0.039
-0
R0.8 MAX
[0.031]
∅107.823+0.13
[4.245] +0.005
∅101.651+0.076
[4.002] +0.003
-0
-0
-0
-0
Specifications
Torque rating1
Option Spline maximum torque
Nm [lbf•in]
H5 15 teeth, 16/32 pitch 693 [6130]
1)
For definitions of maximum torque values, refer to:
Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. T000 153E
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate
pump without an auxiliary pump or running cover installed.
Auxiliary Mounting Pads Option H6, ISO 3019-1, flange 127-4 (SAE C, 14 teeth)
(continued)
2x 114.5 ±0.35 297.907 ±2
[4.508 ±0.014] [11.729 ±0.079]
282.015 ±2
4x 57.25 ±0.18 MOUNTING FLANGE SURFACE [11.103 ±0.079]
[2.25 ±0.007] FLANGE 127 - 4 PER ISO 3019-1
TO BE PAINT FREE
21.98 +1
-0
[0.865] +0.039
-0
[7.126 ±0.014]
181 ±0.35
∅127.05+0.076
∅134.06 +0.13
[5.278] +0.005
[5.002] +0.003
-0
-0
-0
-0
2x 90.5 ±0.175
[3.563 ±0.007]
Specifications
Torque rating1
Option Spline maximum torque
Nm [lbf•in]
H6 14 teeth, 12/24 pitch 816 [7220]
1)
For definitions of maximum torque values, refer to:
Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. T000 154E
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate
pump without an auxiliary pump or running cover installed.
System features and conditions which may invalidate the 10 % guideline include (but are
not limited to):
• Continuous operation at low input speeds (< 1500 min-1 (rpm))
• High shock loading and/or long loop lines
• High flushing flow requirements
• Multiple Low Speed High Torque motors
• High input shaft speeds
60
9.0
15
8.0 6
50
12 7.0 5
40 6.0
v] 4
9 3 /re
in 5.0
30 .04
[1
US gal/min
l/min
3
m v]
c /re 4.0 3
17 v]
3
i n
.85 3 /re
6
kW
HP
[0 in
.04
3
20 cm 3.0 [1 v]
14 2 m
3 3 /re
c in
17 85
3 [0.
2.0 cm
3 14
10 1
1.0
1
0 0 0
0 500 1500 2500 3500 0 500 1500 2500 3500
1000 2000 3000 4000 1000 2000 3000 4000
Speed min-1(rpm) Speed min-1(rpm)
P003 334E P003 336E
Notes
Port Description
CCW CW
Rotation Rotation
M12 X 1,75
SYSTEM PORT "A"
∅25.4 - 450BAR
SPLIT FLANGE BOSS
PER ISO 6162
M12 X 1.75
20 MIN. CASE DRAIN PORT "L4"
FULL THREAD DEPTH PORT ISO 11926-1 -1 1/16-12
RECOMMENDED SCREW-IN DEPTH ∅48 MAX CLEARANCE DIA FOR FITTING
1.5 x THREAD DIA CHARGE INLET PORT "S"
PORT ISO 11926-1 -1 5/16-12
∅63 MAX CLEARANCE DIA FOR FITTING
Port description
Port Description Sizes
A System port “A” ∅25.4
B System port “B” ∅25.4
E Charge filtration port, from filter 7/8 -14
Port Description
(continued)
Dimensions
278.3 ±2
[10.958 ±0.079]
216.0 + 0.6
– 0.5
[8.505 + 0.024]
– 0.020
Servo gage port “M4”
+ 0.6
214.0 – 0.5 Mounting flange surface
Port ISO 11926-1 - 7/16 -20
∅21 max. clearance Flange 127 - 4 per ISO 3019-1
dia for fitting [8.426 + 0.024] to be paint free
– 0.020
System port “B” Connector : 154.2 ±1.0
∅25.4 – 450 bar Deutsch DT04-2P [6.07 ±0.04]
Split flange boss to be paint free 139.3 ±1.0
per ISO 6162 [5.48 ±0.04]
M12x1.75 45.2 ±1.0
20 min. full thread depth [1.78 ±0.04]
recommended screw-in
depth 1.5 x thread dia
B Case pressure port
Port ISO 11926-1 - 7/8 -14
∅42.0 max. clearance dia for fitting
12.45 ±0.25
[0.49 ±0.01]
1.5 ±0.5 x 45°±5°
[0.059 ±0.020 x 45°]
[6.02 ±0.04]
152.9 ±1.0
R 0.8 max.
[4.96 ±0.04]
126.1 ±1.0
[0.031]
[4.09 ±0.04]
104.0 ±1.0
31.5 ±1
0.1
– 0.2
C [1.24 ±0.04]
65.0 +
+
]
– 0.002
B
0.05
(8x)13.9 ±0.25
[0.55 ±0.01]
(4x)27.8 ±0.25
∅127.0– 0
[5.0 0
[1.09 ±0.01]
D
– 0.008
[2.74 ±0.04]
0.1
– 0.2
69.5 ±1.0
Z Shafts
65.0 +
to be paint free
C
48.0 ±1
Charge inlet port “S” [1.89 ±0.04]
Port ISO 11926-1 - 1 5/16 -12 15 ±0.2 Coupling must not
∅63.0 max. clearance [0.59 ±0.01] protrude beyond
dia for fitting Case drain port “L4” this surface
(8x)
System port “A” 28.6 ±0.25 Port ISO 11926-1 - 1 1/16 -12 8.05 ±0.8
∅25.4 – 450 bar [1.13 ±0.01] ∅48.0 max. clearance
(4x) dia for fitting [0.32 ±0.03]
Split flange boss
per ISO 6162 57.2 ±0.25
M12x1.75 [2.25 ±0.01] D
20 min. full thread depth 135.7 ±1.0
recommended screw-in [5.34 ±0.04]
depth 1.5 x thread dia
B-B (2x) C-C D-D
52.0 ±0.2 92.4 ±0.2 89.0 ±0.2
[2.05 ±0.01] [3.64 ±0.01] [3.50 ±0.01]
Shaft CL
Shaft CL Shaft CL
P003 326E
Dimensions
(continued) mm
Y [in]
[7.04 ±0.079]
178.9 ±2.0
[6.02 ±0.04]
152.9 ±1.0
[4.96 ±0.04]
126.1 ±1.0
[4.09 ±0.04]
104.0 ±1.0
G
[0.93]
X
23.7
[3.74 ±0.079]
95.0 ±2.0
Case drain port “L2” Charge gage port “M3” Approximate center
Port ISO 11926-1 - 1 1/16 -12 Approximate center Port ISO 11926-1 - 9/16 -18 of gravity
∅48.0 max. clearance of gravity ∅28 max. clearance
dia for fitting dia for fitting
99.7 ±1.0
[3.93 ±0.04] after filtering G-G
142.7
[5.62]
Shaft CL
W 88.0 ±0.2
[3.46 ±0.01]
F-F
12°
Y Charg
e filtra
Port IS tion p
ort
231.415 ±1 ∅42.0 O 11926-1 7 “F” ∅20.47
[9.111 ±0.039] to filte max. cleara - /8 -14
SYSTEM B GAGE PORT "MB" r nce dia
77.2 ±1 PORT ISO 11926-1 -9/16-18 for fitt
ing
[3.039 ±0.039] ∅28 MAX CLEARANCE DIA FOR FITTING
[3.78 ±0.04]
CHARGE PRESSURE
96.6 ±1.0
CONSTRUCTION PORT
PORT ISO 11926-1 -5/16-24
[2.106 ±0.039] [2.638 ±0.039]
[0.276±0.039]
67 ±1
7 ±1
[5.055 ±0.079]
E-E
128.4 ±2
[8.118 ±0.079]
206.2 ±2
12°
53.5 ±1
F F
Charg
Port ISe filtration p
E E ∅42.0 O 11926-1 o7 rt “E”
from fi max. cleara - /8 -14
CHARGE FILTRATION PORT "F" lter nce dia
PORT ISO 11926-1 -7/8-14 fo r fittin
g
∅42 MAX CLEARANCE DIA
CASE GAGE PORT "M14" FOR FITTING TO FILTER
[3.80 ±0.04]
Dimensions
(continued) mm
[in]
View X
View W
SYSTEM A GAGE PORT "MA" 216.015 ±1
PORT ISO 11926-1 -9/16-18 [8.505 ±0.039]
∅28 MAX CLEARANCE
DIA FOR FITTING
[2.638 ±0.039]
4x 57.25 ±0.25
[2.254 ±0.010]
67 ±1
CCW CW
Rotation Rotation
4x w∅14.34 ±0.19
4x ∅30 ±0.25 4x 57.249 ±0.25 [0.565 ±0.007]
[1.181 ±0.010] [2.254 ±0.010]
OTHER SIDE SCREW
HEAD SPACE P003 328E
Dimensions Controls
(continued)
Electric Displacement Control (EDC),
option A2 (12 V)/A3 (24 V)
mm
[in]
CONNECTOR :
DEUTSCH DT04-2P
TO BE PAINT FREE
[2.528 ±0.039]
64.2 ±1
[5.055 ±0.079]
128.4 ±2
209 MAX
[8.228]
SHAFT
MOUNTING FLANGE
77.2 ±1
[3.039 ±0.039]
[7.042 ± 0.039]
178.86 ± 1
[6.018 ± 0.039]
2x 152.86 ± 1
SHAFT 2x 139.3 ± 1
[5.484 ± 0.039]
SHAFT
MOUNTING FLANGE
77.2 ± 1
[3.04 ± 0.039]
[7,042 ± 0.039]
178.86 ± 1
[6.018 ± 0.039]
2x 152.86 ± 1
CONNECTOR :
DEUTSCH DT04-2P P003 259E
TO BE PAINT FREE
SHAFT 2x139.3 ± 1
[5.484 ± 0.039]
Dimensions Controls
(continued)
Forward-Neutral-Reverse (FNR) with manual override,
option A9 (12 V)/B1 (24 V)
CONNECTOR : mm
DEUTSCH DT04-2P
TO BE PAINT FREE [in]
128.4 ± 2
[8.228]
SHAFT
MOU N TIN G FL AN G E
77.2 ± 1
CONNECTOR [3.04 ± 0.039]
DEUTSCH DT04-2P:
TO BE PAINT FREE
[7.042 ± 0.039]
178.86 ± 1
[6.018 ± 0.039]
2x 152.86 ± 1
P003 257E
SHAFT 2x 139.3 ± 1
[5.484 ± 0.039]
[5.055 ± 0.079]
128.4 ± 2
SHAFT
MOUNTING FLANGE
PLUG REMOVING CAN CAUSE 77.2 ± 1
CONTAMINATION ISSUES [3.04 ± 0.039]
[7.058 ± 0.039]
179.28 ± 1
[6.018 ± 0.039]
2x 152.86 ± 1
CONNECTOR:
DEUTSCH DT04-2P
TO BE PAINT FREE
2x WRENCH SIZE 13
P003 255E
Dimensions Filtration
(continued)
Suction filtration, option L
mm
[in]
[8.505]+0.024
-0.020
216.015 +0.6
-0.5
[1.126 ±0.010]
[2,252 ±0.010]
8x 28.6 ±0.25
4x 57.2 ±0.25
SYSTEM PORT "B"
Ø25.4 - 450BAR
SPLIT FLANGE BOSS
PER ISO 6162
M12 X 1.75
20 MIN. 8x 13.9 ±0.25
CHARGE PRESSURE CONSTRUCTION PORT FULL THREAD DEPTH SYSTEM PORT "A"
[0.547 ±0.010] Ø25.4 - 450BAR
PORT ISO 11926-1 -5/16-24 SYSTEM B GAGE PORT "MB" RECOMMENDED SCREW-IN DEPTH
1.5 x THREAD DIA 4x 27.8 ±0.25 SPLIT FLANGE BOSS
PORT ISO 11926-1 -9/16-18 [1.094 ±0.010] PER ISO 6162
Ø28 MAX CLEARANCE DIA FOR FITTING M12 X 1.75
20 MIN.
65 +0.1
-0.2 65 +0.1
-0.2 FULL THREAD DEPTH
CHARGE INLET PORT "S" [2.559]+0.004
-0.008 [2.559]+0.004
-0.008 RECOMMENDED SCREW-IN DEPTH
PORT ISO 11926-1 -1 5/16-12 1.5 x THREAD DIA
Ø63 MAX CLEARANCE DIA FOR FITTING
P003 329E
Dimensions Filtration
(continued)
Remote full charge pressure filtration, option P for end cap option F5 (SAE-C PTO)
mm
F-F [in]
12°
CHAR
PORT GE FILTRATIO
Ø42 MISO 11926-1 N PORT "F
TO FIL AX CLEARA -7/8-14 "
TER NCE D
IA FOR
FIT TIN
G
SYSTEM B GAGE PORT "MB"
PORT ISO 11926-1 -9/16-18
[4.197 ±0.039]
Ø28 MAX CLEARANCE DIA FOR FITTING
106.6 ±1
[2.185 ±0.039] [2. 638 ±0.039]
[0.335±0.039]
67 ±1
8.5 ±1
F F
55.5 ±1
12°
E-E
CHAR
E E PORT GE FILTRATIO
CHARGE FILTRATION PORT "F" Ø42 MISO 11926-1 N PORT "E
PORT ISO 11926-1 -7/8-14 FROM AX CLEARA -7/8-14 "
Ø42 MAX CLEARANCE DIA FOR FITTING FILTER NCE D
TO FILTER IA FOR
FIT TIN
G
CHARGE FILTRATION PORT "E"
PORT ISO 11926-1 -7/8-14
[3.799 ±0.039]
Ø42 MAX CLEARANCE DIA FOR FITTING
96.5 ±1
FROM FILTER
CHARGE PRESSURE CONSTRUCTION PORT
PORT ISO 11926-1 -5/16-24
P301 298
Dimensions Filtration
(continued)
Integral full flow charge pressure filtration with filter bypass sensor,
option M
mm
[in]
[4.853 ±0.039]
123.26 ±1
[8.215 ±0.039]
208.649 ±1
[7.333 ±0.039]
186.268 ±1
CONNECTOR:
DEUTSCH DTM04-2P
TO BE PAINT FREE
Dimensions Filtration
(continued)
Integral full flow charge pressure filtration with filter bypass sensor, option M, for end cap
option F4 (SAE-C PTO)
mm
[in]
[5.326 ±0.039]
135.268 ±1
[7.806 ±0.039]
[8.687 ±0.039]
198.267 ±1
220.7 ±1
CONNECTOR:
DEUTSCH DTM04-2P
TO BE PAINT FREE
53.58 ±1
[2.110 ±0.039]
CHARGE GAGE PORT "M6"
PORT ISO 11926-1 -9/16-18
Ø28 MAX CLEARANCE 40.6 ±1 276.405 ±1
DIA FOR FITTING [1.598 ±0.039] [10.882 ±0.039]
BEFORE FILTER 285.214 ±1
77.751 ±1 [11.229 ±0.039]
[3.061 ±0.039] P301 297
Dimensions Filtration
(continued)
External full flow charge pressure filtration, option S for end cap options D8 or F5
mm
231.415 ±1
[9.111 ±0.039] [in]
CHARGE INLET PORT "S" SYSTEM B GAGE PORT "MB"
PORT ISO 11926-1 -1 5/16-12 PORT ISO 11926-1 -9/16-18
CLOSED WITH PLUG ∅28 MAX CLEARANCE DIA FOR FITTING
CHARGE PRESSURE CONSTRUCTION PORT
PORT ISO 11926-1 -5/16-24
E-E
67 ±1 CHAR
PORT GE FILTRATIO
∅42 MISO 11926-1 N PORT "E
FROM AX CLEARA -7/8-14 "
FILTER NCE D
53.5 ±1
IA FOR
FITTIN
G
E E
[3.799 ± 0.039]
96.5 ±1
CHARGE FILTRATION PORT "E"
PORT ISO 11926-1 -7/8-14
∅42 MAX CLEARANCE DIA FOR FITTING
232.515 ±1 FROM FILTER
[9.154 ±0.039] P301 299
Notes
Local address:
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmueller-inverter.com
Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Ames, IA 50010, USA Phone: +45 7488 4444
Turolla
Phone: +1 515 239 6000 Fax: +45 7488 4400
www.turollaocg.com Fax: +1 515 239 6618