Preliminary checks

LI-C36-J-S2
LI-C36-US-S2
LI-C30-US-S2
LI-C32-EU-G2
Rev. 5 – 2019 May

Required tools:

- Thinner flat screwdriver (0,6mm x 3,5mm)

- Digital voltmeter

BorgWarner Systems Lugo S.r.l Indirizzo: Via Mensa 3/2, 48022 S. Maria in Fabriago · Lugo (RA) · Italy
Tel +39 0545 995008 Fax +39 0545 995006 Website: www.bassi.eu E-mail: [email protected]
P.IVA/CF – 02512370392 N°REA: RA – 208575 Indirizzo PEC: [email protected]
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 1) Disable the charging station;
2) Open the frontal panel (Pic.1) or the charger door (Pic.2);

Pic. 1 Pic. 2

3) Check the electric continuity of fuses on auxiliary transformer outputs and fans supplies (if installed);

EU Series US Series

* In case the fuse FU6 installed on 230Vac output is continually blowing, replace both BA24 and power stage.

NOTE
How to open the fuse holder:

Lift it up Open the left side Loose the black Pull out the fuse
BorgWarner Systems Lugo S.r.l
holder holder
Indirizzo: Via Mensa 3/2, 48022 S. Maria in Fabriago · Lugo (RA) · Italy
Tel +39 0545 995008 Fax +39 0545 995006 Website: www.bassi.eu E-mail: [email protected]
P.IVA/CF – 02512370392 N°REA: RA – 208575 Indirizzo PEC: [email protected]
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4) Connect together the two grey wires shown on Pic.3 and Pic.4;

Pic. 3 Pic. 4

5) Press and hold the DW button until the display asks a password;

EDIT PASSWORD
*****

6) Insert UP UP UP DW DW as password;
7) Once logged in scroll the menu, using the UP button, until find “RELAY REL OFF” page;

RELAY
REL OFF

8) Press and hold ENTER until the value starts to flash;

9) Change value in REL1 ON+25% pressing UP button;

RELAY
REL1 ON + 25%

10) Press and hold ENTER until the value stop to flash, to confirm changes; Check if the fan on the heatsink runs
correctly (Pic.5);

Pic. 5

BorgWarner Systems Lugo S.r.l Indirizzo: Via Mensa 3/2, 48022 S. Maria in Fabriago · Lugo (RA) · Italy
Tel +39 0545 995008 Fax +39 0545 995006 Website: www.bassi.eu E-mail: [email protected]
P.IVA/CF – 02512370392 N°REA: RA – 208575 Indirizzo PEC: [email protected]
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11) DL 2 and DL 5 on the BA24 driver board (Pic. 6) must stay OFF, once that the power stage pre-charge is done;

DL2
RED

DL4
GREEN

DL3 YELLOW

DL5
RED

Pic. 6

• Startup sequence:
o DL3 ON + DL5 ON + DL2 ON → Maximum for 10 sec (power stage pre-charge phase);

then

o DL4 ON + DL5 OFF + DL2 OFF+DL3 OFF (System OK);

o If both DL4 and DL5 are ON is meaning that one AC input phase is missing;

o If DL4 + DL5 + DL2 are ON is meaning that the anti-arcing loop is interrupted:
▪ Connect together the two grey wires located on the main switch (Pic. 7)

Pic. 7

BorgWarner Systems Lugo S.r.l Indirizzo: Via Mensa 3/2, 48022 S. Maria in Fabriago · Lugo (RA) · Italy
Tel +39 0545 995008 Fax +39 0545 995006 Website: www.bassi.eu E-mail: [email protected]
P.IVA/CF – 02512370392 N°REA: RA – 208575 Indirizzo PEC: [email protected]
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 ▪ If DL5 and DL2 still to stay on, make a jumper between the two grey wires (position 10 and 11)
located on the 14 pins green connector on the BA24 driver board (Pic. 8);

Pic. 8

▪ If DL 5 and DL2 on BA24 still stay turned on, is meaning that the driver board needs to be
replaced. Check if the relay update has been applied (Pic.9) and if both anti arcing wires and
can-bus wires are insulated from the ground (in case some readings show you a connection to
the ground, check into the RS232 interface (Pic. 10) if the wiring is mashed between the two
aluminum parts);

Update system System NOT update

Pic. 9

Pic. 10

BorgWarner Systems Lugo S.r.l Indirizzo: Via Mensa 3/2, 48022 S. Maria in Fabriago · Lugo (RA) · Italy
Tel +39 0545 995008 Fax +39 0545 995006 Website: www.bassi.eu E-mail: [email protected]
P.IVA/CF – 02512370392 N°REA: RA – 208575 Indirizzo PEC: [email protected]
5
 12) If the system still doesn’t work properly, compile the following table with voltages requested and send the results to
[email protected]:

1) L1 – L2 _________________Vac Pic. 11

2) L1 – L3 _________________Vac Pic. 11

3) L2 – L3 _________________Vac Pic. 11

4) L1’ – L2’ _________________Vac Pic. 11

5) L1’ – L3’ _________________Vac Pic. 11

6) L2’ – L3’ _________________Vac Pic. 11

7) 0 - 21 _________________Vac Pic. 12 (Black mark) Expected reading: ~ 24 Vac

8) 0 – 230 _________________Vac Pic. 12 (Brown mark) Expected reading: ~ 240 Vac

9) 0 - 14 _________________Vac Pic. 12 (Violet mark) Expected reading: ~ 16 Vac

DL2 (Red) DL3 (Yellow) DL4 (Green) DL5 (Red)
11) LED’s status on BA24 Board ON OFF ON OFF ON OFF ON OFF Pic. 6

12) Red wire – Black wire _________________Vdc Pic. 13 – Wires 8 and 9 – Driver 14 pins green connector

13) Grey wire – Orange wire _________________Vdc Pic. 13 – Wires 6 and 7 – Driver 14 pins green connector

14) White wire – Black wire _________________Vdc Pic. 13 – Wires 7 and 8 – Driver 8 pins green connector

15) White wire – Grey wire _________________Vdc Pic. 13 – Wires 4 and 5 – Driver 10 pins green connector

16) White wire (CAN L) - Ground __________________ Ω Pic. 14

17) Brown wire (CAN H) - Ground ___________________Ω Pic. 14

18) Grey wire 1 (AntiArcing) - Ground

__________________ Ω Pic. 15

19) Grey wire 2 (AntiArcing) - Ground

__________________ Ω Pic. 15

20) Point 1 – Point 2 _________________Vdc Pic. 16

21) Point 1 – Point 3 _________________Vdc Pic. 16

22) Point 1 – Point 4 _________________Vdc Pic. 16

23) Anti Arcing System Pic. 9

System
Update NOT
System Update

* These readings have to be done with parameter RELAY set as REL1 ON +25% (point 4 to 9) and both grey wires connected
together (point 3)

BorgWarner Systems Lugo S.r.l Indirizzo: Via Mensa 3/2, 48022 S. Maria in Fabriago · Lugo (RA) · Italy
Tel +39 0545 995008 Fax +39 0545 995006 Website: www.bassi.eu E-mail: [email protected]
P.IVA/CF – 02512370392 N°REA: RA – 208575 Indirizzo PEC: [email protected]
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 L1 L1’

L2 L2’

L3 L3’

Pic. 11

Pic. 12

BorgWarner Systems Lugo S.r.l Indirizzo: Via Mensa 3/2, 48022 S. Maria in Fabriago · Lugo (RA) · Italy
Tel +39 0545 995008 Fax +39 0545 995006 Website: www.bassi.eu E-mail: [email protected]
P.IVA/CF – 02512370392 N°REA: RA – 208575 Indirizzo PEC: [email protected]
7
 Wire
9-14

Wire
8-14
Wire
8-8 14 pins
connector Wire
8 pins
connector 7-14
Wire
7-8 Wire Wire
4-10 5-10 Wire
6-14

10 pins connector

Pic. 13

Update system System NOT update

Pic. 14

BorgWarner Systems Lugo S.r.l Indirizzo: Via Mensa 3/2, 48022 S. Maria in Fabriago · Lugo (RA) · Italy
Tel +39 0545 995008 Fax +39 0545 995006 Website: www.bassi.eu E-mail: [email protected]
P.IVA/CF – 02512370392 N°REA: RA – 208575 Indirizzo PEC: [email protected]
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Update system System NOT update

Pic. 15

Point
4

Point
3

Point
1

Point
2

Pic. 16

BorgWarner Systems Lugo S.r.l Indirizzo: Via Mensa 3/2, 48022 S. Maria in Fabriago · Lugo (RA) · Italy
Tel +39 0545 995008 Fax +39 0545 995006 Website: www.bassi.eu E-mail: [email protected]
P.IVA/CF – 02512370392 N°REA: RA – 208575 Indirizzo PEC: [email protected]
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