BS IV BS IV

Spare Parts Catalogue

Bajaj Auto Limited
Akurdi Pune 411 035 India
Tel +91 20 27472851
Fax +91 20 27407385
www.bajajauto.com
 BS IV
Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto Limited
accepts no liability for any inaccuracies or omissions in this
publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without prior
notice and without incurring an obligation to make such changes
to product manufactured previously. Contact your authorized
Bajaj Dealer for the latest information on product improvements
incorporated after this manual was issued.

REV. FEB 17

Copy rights : All rights reserved. No part of this publicatin may

be reproduced, stored in a retrival system, Or transmitted in any
form or by any means, electromic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.
 BS IV BS IV
Foreword Instructions
We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar NS 1. How to Read the Catalogue : Open the catalogue and from the pictorial
200 BSIV & AS 200 BSIII’ Motorcycle. This catalogue has been specially index locate the group in which the part you want to find is present. Turn
over to the concerned page number (as given by pictorial index). Now
designed to assist you in selecting the correct parts for procurement to
find out the figure of the part you wish to order. Write down the part
maintain 100% availability. number against that particular figure number from the text.
In case, if you have the part number and you need the other details, the
The Bajaj spares are subjected to the stringent quality control standards to part index can be used. The part index (at the end of the catalogue) will
ensure longer life of the vehicle. It is therefore necessary that only the give you the figure and page number of the part you wish to order.
Genuine Bajaj Spares are used.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
In a continual effort to improve Performance and Efficiency of the vehicles, catalogue text.
Specifications, Diagrams, Illustrations and Part Numbers can change without
The latest part number as conveyed through our service circulars should
notice. Consequently, the description in this Spare Parts Catalogue cannot only appear on the order. In case of ordering painted components, colour
therefore be final and binding on us. shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for
The modifications / alterations which are carried out after the issue of this that group so that particular quantity should be multiplied by the number
catalogue, will be conveyed to you through our Service Circulars. You are of sets required.
requested to make necessary corrections in the Parts Catalogue as per the 3. Part Number System : We have used 8 digit system for part numbers.
circulars so as to keep your catalogue up-to-date. This will ensure the The model or hardware item is indicated by first two digits or
appropriate and speedy delivery of the Spare Parts as the order placed will alphanumeric, the next two or four digits indicate main group and the last
bear the latest part numbers. four or two digits indicate serial number in main group or serial number or
subgroup of fastener respectively. Thus the part numbers will be indicated
by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you
In case, if you need any technical assistance contact the concerned Regional to identify the spare parts easily.
Office or write to us on the following address :
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly Assembly V Volts
Bajaj Auto Limited
N.I. Not illustrated W Watts
Service Department
C'case Crankcase Accl. Accelerator
Akurdi, Pune 411 035 India Cyl Cylinder Comp. Complete
Phone : 020-27406557 O/s Over size Fr. Front
Fax : 020-27407385 Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
 BS IV BS IV
Index Index
Plate No. Description Page No. Plate No. Description Page No.

1 Cover Cylinder Head 2 32 Stand Assembly 64

2 SAI System 4 33 Tube / Tyre / Rim 66
3 Cylinder Head 6 34 Front Hub 68
4 Cylinder Head New Casting Circulars IB : 303 8 35 Front Master Cylinder 70
5 Valve 10 36 Front Disc Brake 72
6 Camshaft / Tensioner 12 37 Rear Hub 74
7 Cylinder and Piston 14 38 Rear Disc Brake System 76
8 Crankshaft 16 39 Rear Brake Pedal 78
9 Transmission 18 40 Anti Lock Brake System 80
10 Change Drum / Shift Fork 20 41 Handle Bar Assly 82
11 Gear Change Mechanism 22 42 Front Fork 84,86
12 Engine Assembly / Crankcase RH 24 43 Radiator Covers 88
13 Crankcase LH 26 44 Petrol Tank, Cap Tank and Gauge Fuel 90
14 Balancer Idler Gear / Water Pump 28 45 Fittings - Petrol Tank Cover,
15 Oil Pump 30 Side Covers & Cover Seat 92
16 Radiator 32 46 Fittings - Cover Seat Pulsar 200 NS 94
17 Cover Clutch 34 47 Fittings - Fairing & Petrol Tank Cover -
18 Cover Magneto 36 Pulsar 200 AS 96
19 Clutch Assly 38 48 Fittings - Side Covers & Cover Seat
20 Carburettor 40 Pulsar 200 AS 98
21 Air Cleaner Complete 42 49 Meter Assembly 100
22 EVAP Mechanism 44 50 Control Cables 102
23 Silencer Assembly 46 51 Chain Case and Hugger Assly 104
24 Starter Assembly 48 52 Belly Pan Mounting BS IV 106
25 Magneto, CDI & H.T. Coil 50 53 Head Lamp & Fairing - Pulsar 200 NS 108
26 Seat Assembly / Seat Lock 52 54 Head Lamp & Fairing - Pulsar 200 AS 110
27 Engine Mountings 54 55 Indicator Light Assembly 112
28 Frame and Frame Fittings 56 56 Tail Lamp Assly / Front Number Plate -
29 Swing Arm / Rear Shock Absorber 58 Pulsar 200 NS 114
30 Pillion Foot Rest / Holder 60 57 Tail Lamp Assly / Front Number Plate -
31 Mudguard - Front & Rear 62 Pulsar 200 AS 116
 BS IV BS IV
Index Index
Plate No. Description Page No. Plate No. Description Page No.

58 Electrical Equipments 118,120 Amendment Sheet 159 TO 162

59 Tool Kit 122
60 Accessories / Grab Handle 124 Parts Index 161 TO 182
61 Painted Parts and Decals BS IV 126
61A Painted Parts and Decals BS IV 128
62 Painted Parts 130
62A Painted Parts 132
63 Painted Parts and Decals 134,136
64 Painted Parts and Decals
(New Decal Scheme As Per Cir IB-166) 138
65 Painted Parts and Decals
(Old Decal Scheme Before Cir IB-166) 140
66 Painted Parts and Decals
(Old- up tp Oct. 2013_Refer Circular IB-82) 142,144
67 Painted Parts and Decals 146,148

Exclusive Part List - Iran 149

Exclusive Part List - Argentina 150

Kit List 151 TO 158

 BS IV BS IV
Pictorial Index Pictorial Index

PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 SAI System 3 VALVE 9 CAMSHAFT / TENSIONER 11

PLATE NO. : 4
PLATE NO. : 3 PAGE NO. PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
CYLINDER HEAD NEW CASTING
CYLINDER HEAD 5 7 CYLINDER & PISTON 13 CRANKSHAFT 15
CIRCULARS IB : 303
 BS IV BS IV
Pictorial Index Pictorial Index

PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
TRANSMISSION 17 CHANGE DRUM / SHIFT FORK 19 CRANKCASE LH 25 BALANCER IDLER GEAR / WATER PUMP 27

PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 16 PAGE NO.
PLATE NO. : 15 PAGE NO.
GEAR CHANGE MECHANISM 21 ENGINE ASSLY & CRANKCASE RH 23 RADIATOR 31
OIL PUMP 29
 BS IV BS IV
Pictorial Index Pictorial Index

PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
COVER CLUTCH 33 COVER MAGNETO 35 AIR CLEANER COMPLETE 41 EVAP MECHANISM 43

11

PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
CLUTCH ASSEMBLY 37 CARBURETTOR 39 SILENCER ASSEMBLY 45 STARTER ASSEMBLY 47
 BS IV BS IV
Pictorial Index Pictorial Index
PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29
PAGE NO. PLATE NO. : 30 PAGE NO.
MAGNETO CDI & H.T. COIL 49 SEAT ASSEMBLY / SEAT LOCK 51 SWING ARM / REAR SHOCK
57 PILLION FOOT REST / HOLDER 59
ABSORBER

PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO.

PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
ENGINE MOUNTINGS 53 FRAME & FRAME FITTINGS 55
MUD GUARD - FRONT & REAR 61 STAND ASSEMBLY 63
 BS IV BS IV
Pictorial Index Pictorial Index
PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
TUBE / TYRE / RIM 65 FRONT HUB 67 REAR HUB 73 REAR DISC BRAKE SYSTEM 75

PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO.
FRONT MASTER CYLINDER 69 FRONT DISC BRAKE 71 REAR BRAKE PEDAL 77 ANTI LOCK BRAKE SYSTEM 79

E
: US -4
x
ING T3
RN DO FROM
WA LY ID ER
ON FLU AIN
E NT P
AK G
BR ED CO CA VIN
AL LER
SE N FIL REMO
A EA
CL FORE
BE
Pictorial Index BS IV
Pictorial Index BS IV

PLATE NO. : 45
PLATE NO. : 41 PAGE NO. PLATE NO. : 42 PAGE NO. PAGE NO. PLATE NO. : 46 PAGE NO.
FITTING PETROL TANK COVER,
HANDLE BAR ASSEMBLY 81 FRONT FORK 83,85 91 FITTING SEAT COVER - NS 200 93
SIDE COVERS & SEAT COVER

PLATE NO. : 44 PLATE NO. : 47 PLATE NO. : 48

PLATE NO. : 43 PAGE NO. PAGE NO. PAGE NO. PAGE NO.
PETROL TANK, CAP TANK & FAIRING & PETROL TANK COVER FITTING - SIDE COVERS & SEAT
RADIATOR COVERS 87 89 95 97
FUEL GAUGE PULSAR AS 200 COVER - PULSAR AS 200
 BS IV BS IV
Pictorial Index Pictorial Index

PLATE NO. : 49 PAGE NO. PLATE NO. : 50 PAGE NO. PLATE NO. : 53 PAGE NO. PLATE NO. : 54 PAGE NO.
METER ASSEMBLY 99 CONTROL CABLES 101 HEAD LAMP FAIRING - NS 200 107 HEAD LAMP FAIRING - AS 200 109

5
6

22

17

PLATE NO. : 56
PLATE NO. : 51 PAGE NO. PLATE NO. : 52 PAGE NO. PLATE NO. : 55 PAGE NO. PAGE NO.
TAIL LAMP ASSLY & FRONT
CHAIN COVER & MUD GUARD 103 BELLY PAN MOUNTING 105 INDICATOR LIGHT ASSEMBLY 111 113
NUMBER PULSAR NS 200

TILL OCT 2014

AFTER OCT 2014

 BS IV BS IV
Pictorial Index Pictorial Index
PLATE NO. : 57
PAGE NO. PLATE NO. : 58 PAGE NO. PLATE NO. : 61 PAGE NO. PLATE NO. : 61 A PAGE NO.
TAIL LAMP ASSEMBLY FRONT
115 ELECTRICAL EQUIPMENTS 117,119 PAINTED PARTS AND DECALS 125 PAINTED PARTS AND DECALS 127
NUMBER PLATE - PULSAR AS 200

PLATE NO. : 59 PAGE NO. PLATE NO. : 60 PAGE NO. PLATE NO. : 62 PAGE NO. PLATE NO. : 62 A PAGE NO.
TOOL KIT 122 ACCESSORIES / GRAB HANDLE 123 PAINTED PARTS & DECALS BSIV 129 PAINTED PARTS & DECALS BSIV 131
 BS IV BS IV
Pictorial Index Pictorial Index
PLATE NO. : 63 PLATE NO. : 64 PAGE NO. PLATE NO. : 67 PAGE NO.
PAGE NO.
PAINTED PARTS AND DECALS PAINTED PARTS AND DECALS 137 PAINTED PARTS AND DECALS 145,147
133,135
New Decal Scheme As Per Cir IB-166

PLATE NO. : 65 PLATE NO. : 66

PAGE NO. PAGE NO.
PAINTED PARTS AND DECALS PAINTED PARTS AND DECALS
139 141,143
Old Decal Scheme Before Cir IB-166 (Old- up tp Oct. 2013_Refer Circular IB-82)
 Plate No.: 1
BS IV
Cover Cylinder Head
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 5110 02 Cover Cylinder Head 1 1

2 JL 5110 01 Gasket Head Cover(Rubber) 1 1
5 3 JG 5110 21 Washer 4 4
4 JG 5110 22 Bolt Special 4 4
5 LA D001 29 Bolt Flange 1 - BS IV
4

1 2
Front Wheel Direction
 Plate No.: 2
SAI System
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 5110 59 Assly SaI Pipe With Hose & Clamp 1 - BS IV

2 LA D000 77 Bolt Flanged M6 x 16 1 - BS IV
18 3 JL 5110 61 Bracket For SAI Pipe 1 - BS IV
4 KA DM05 08 Bolt Flanged 1 - BS IV
5 PA 5810 38 Unit SAI 1 - BS IV
19 6 JL 5824 02 Hose SAI Unit To Intake Manifold 1 - BS IV
16
7 33 1410 08 Clamp 1 - BS IV
8 AA 1410 67 Clip Swivel Spacer 1 - BS IV
15
9 JL 5810 66 Clamp SAI Pipe 1 - BS IV
14
10 JL 5110 58 Hose Sai Unit To Exhaust Port 1 - BS IV
17 6 11 JL 5824 00 Hose SAI Unit To Airfilter 1 - BS IV
7 12 JE 5810 39 Band Clip Sai Hose Outlet Tube 1 - BS IV
4 13 JL 5810 65 Clamp Hose SAI 1 - BS IV
3 10 14 JD 1138 14 Grommet Sai Unit 1 - BS IV
12
8 15 JD 1138 15 Sleeve Sai Unit 1 - BS IV
9
5 16 KA DF06 30 Bolt Flanged 1 - BS IV
17 KC GF06 06 Nut Hex Flanged 1 - BS IV
1 7 18 KA DD06 35 Bolt Flanged 1 - BS IV
13 19 JL 1138 27 Bracket SAI Unit Mtg - Loose 1 - BS IV
20 JL 5110 56 Gasket Copper For Sai 1 - BS IV
11
2

3 Front Wheel Direction 4

 Plate No.: 3
BS IV
Cylinder Head
Qty.
No. Part No. Description 200 200 Remarks
NS AS
11
1 JG 5410 68 Hex Flange Head Bolt M10 4 4
10 2 LD A000 08 Washer 11.2*20*2T 4 4
7 3 JL 5110 09 M6 Stud Bolt 2 2
4 36 JL00 10 Cylinder Head 1 1
36 Jl01 44 Kit Cyl Head(new Casting) 1 – BS III - Cir IB:303
12 8 JL 5110 53 Assly Cylinder Head 1 - BS IV
3
1 36 JL01 45 Kit Cyl Head(new Casting) 1 – BS IV - Cir IB:303
9
4a 52 JL12 66 Cyl Head (new Casting) 1 – BS III - Cir IB:303
4b JL 5110 80 Cyl Head (new Casting) 1 – BS IV - Cir IB:303
5 JG 5110 46 Stud (M8*1.25) 2 2
2
6 JL 5110 22 Gasket Cylinder Head 1 1
14 7 JL 5112 19 Sleeve Spark Plug 1 1
4a/b
16 JL 5111 12 Sleeve Spark Plug 1 – BS III / IV - Cir IB:303
8 39 1283 21 ‘O’ Ring Sleeve 1 1
17 5 9 39 2629 21 ‘O’ Ring Sleeve 1 1
KJ AC18 24 O-RING 1 – BS III / IV - Cir IB:303
10 39 1673 04 Bolt - Flange :- M6 2 –
KA EQ06 20 Bolt – 2
13
11 JL 5110 29 Cover Thermostat 1 1
12 JL 6012 37 Thermostat Assembly 1 1
12A JL 6012 25 Seal Thermostat 1 1 N.I
15 13 JG 3514 00 Coolant Water Temp Sensor 1 1
14 DK 1012 25 Switch Oil Pressure 1 1
15 39 2608 01 Grub Screw 1 1
16 39 2699 20 Ó’Ring 1 1
6
17 LC G000 06 Nut Hex Flanged 2 2

5 6
Front Wheel Direction
 Plate No.: 4
BS IV
Cylinder Head New Casting Circulars IB:303
Qty.
No. Part No. Description 200 200 Remarks
NS AS
1
1 36 Jl01 44 Kit Cyl Head(new Casting) 1 –
2 52 Jl12 66 Cyl Head (new Casting) 1 –
2
3 36 JL01 45 Kit Cyl Head(new Casting) 1 –
9
4 JL 5110 80 Cyl Head (new Casting) 1 –
5 5 JL 5112 41 Camshaft Assembly 1 –
10
6 JL 5112 49 Shaft Rocker Arm 2 –
6 7 JL 5112 54 Plate Stopper Rocker Shaft 1 –
11 8 JL 5111 12 Sleeve Spark Plug 1 –
9 KJ AC18 24 O-ring 1 –
7
12 10 JL 5112 50 Spacer Camshaft 1 –
11 39 0594 17 Internal Circlip 1 –
13 12 LA E000 14 Bolt Flanged 1 –
8
13 JG 5112 69 Bolt Flange 1 –

4
9
5
10

6
11

7
12

13
8

7 8
Front Wheel Direction
 Plate No.: 5
BS IV
Valve
Qty.
8 No. Part No. Description Remarks
200 200
NS AS

7 1 39 2017 19 Seal - Oil 4 4

11 12 2 JL 5110 10 Valve Intake 2 2
12
3 JL 5110 11 Valve Exhaust 2 2
6
4 DT 5112 61 Assembly Rocker Arm Intake 1 1
5 DT 5112 62 Assembly Rocker Arm Exhaust 1 1
5 12
12 11 6 JL 5112 05 Rocker Arm Shaft 2 2
JL 5112 49 Shaft Rocker Arm 2 – BS III / IV - Cir IB:303
9 7 JF 5112 07 Plate Stopper Rocker Arm 1 1
6 JL 5112 54 Plate Stopper Rocker Shaft 1 – BS III / IV - Cir IB:303
8 LA E000 16 Bolt Flanged M5X0.8X6L-Precoated 1 1
9 DG 1010 29 Cotter Valve 8 8
4 10 36 JL00 11 Valve Repair Kit 4 4
11 DH 1012 95 Wave Washer 2 2
12 39 2440 11 Plain Washer 4 4
1

10

3
3

9 10
Front Wheel Direction
 Plate No.: 6
BS IV
Camshaft / Tensioner
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JF 5112 28 Assembly Camshaft 1 1

DT 5112 39 Assembly Camshaft 1 - BS IV
JL 5112 41 Camshaft Assembly 1 – BS III / IV - Cir IB:303
1 2 2 JG 5312 20 Bearing - Ball 6202/HN3 1 1
3 6
4 3 AP 1012 36 Bearing - Ball :- 12 X 28 X 8 1 1
5 7 4 LE B000 01 Circlip - Internal 1 1
5 JL 5112 21 Spacer Camshaft 1 1
JL 5112 50 Spacer Camshaft 1 – BS III / IV - Cir IB:303
6 JL 5112 20 Sprocket Camshaft 1 1
12 JL 5112 31 Sprocket Camshaft 1 - BS IV
9 7 DU 1012 25 Bolt Special Flanged (Camshaft) 1 –
8
JG 5112 69 Bolt Special Flanged – 1
11 8 JL 5112 22 Timing Chain 1 1
9 JC 1010 34 Tensioner Assembly 1 1
10 39 2669 21 Ring - O (Tensioner Bolt) 1 1 N.I.
11 KA DQ06 20 Bolt Hexagonal 2 –
14 KA EQ06 20 Bolt Hexagonal – 2
12 CS 1011 28 Gasket 1 1
13
13 JG 5112 70 Bolt Flanged M6X1X6L-Special 1 1
14 DH 1013 92 Chain Guide Pivot Bolt 1 1
15 36 JL00 01 Kit Cam Chain Guide 1 1

15

11 12
Front Wheel Direction
 Plate No.: 7
BS IV
Cylinder and Piston
Qty.
No. Part No. Description 200
Qty.
200 Remarks
NS AS

1 36 JL00 07 Kit Asly Block Piston 1 1

2 36 JU00 01 Kit Piston Ring 1 1
3 39 2181 06 Pin - Hollow Dowel :- 14 X 20 2 2
4 JL 5210 02 Gasket Cylinder Block 1 1
3 5 39 2132 17 Ring - Snap 2 2
1

4 5

13 14
Front Wheel Direction
 Plate No.: 8
BS IV
Crankshaft
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 36 JU00 36 Kit Crankshaft Assembly 1 1 Kit consists 1 qty of 39193120

2 JF 5310 07 Conrod Assly Compl 1 1
1 3 JF 5310 14 Bolt (Jf Con Rod) 2 2
4 JU 5310 21 Bush Big End 2 2
5 39 2203 07 Pin - Parallel 2 2
6 39 1931 20 Bearing - Ball : 28 X 68 X 18 2 2
7 31 1011 73 Key-Woodruff for Crankshaft Cl. Side 3 3 Not part of assly.
2
8 JG 5310 27 Sprocket Crankshaft 1 1
5 5 9 JG 5310 31 Spacer Crankshaft 1 1
4 10 LC D000 01 Nut Sprocket Drive Lock 1 1
11 JG 5310 41 Balancer Drive Gear 1 1
6 6
12 JG 5310 39 Beleville Washer 1 –
LD H000 02 Beleville Washer – 1
13 JG 5310 40 Nut Balancer Drive Lock 1 1
10 14 JG 5512 16 Gear Drive 1 1
14 8
12 9
13
11 4
7
7 7

15 16
Front Wheel Direction
 Plate No.: 9
BS IV
Transmission
26 Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JG 5510 28 Shaft Input T/M Assly 1 1 N.I

2 JG 5510 27 Shaft Input T/M Comp 1 1
3 39 2158 11 Washer - Plain 1 1
17 25 4 JG 5510 13 Bush 6th Drive / Bush 2nd Driven 2 2
24 5 JG 5512 13 Gear 6th Drive 1 1
6 JG 5510 20 Washer Splined 2 2
23
2 7 BF 5510 37 Ring - Snap 2 2
19
8 JG 5512 14 Gear Drive Multiple 3&4 1 1
3 9 JG 5512 20 Gear 5th Drive 1 1
22
5 21 10 JG 5512 27 Gear 2nd Drive 1 1
11 JG 5510 22 Washer - Plain 2ng Gear I/P Shaft 1 1
4 20 12 JG 5510 26 Output Shaft Assy 1 1 N.I
6 17 19
13 JG 5510 25 Output Shaft Assy With Plug 1 1
8 14 DH 1012 35 Circlip 1 1
18
17 15 39 2159 11 Washer Special 1 1
7 3 16 JG 5512 28 Gear 2nd Driven 1 1
6
9 17 BF 5510 37 Ring - Snap 2 2
16
18 JG 5512 22 Gear 5th Driven 1 1
10 5
141 19 JG 5510 20 Washer - Plain 2ng Gear I/P Shaft 2 2
7
11 20 JG 5512 23 Gear 3rd Driven 1 1
21 JG 5510 21 Washer Plain O/P Shaft 1 1
22 JG 5512 15 Gear 4th Driven 1 1
13
23 JG 5512 24 Gear 6th Driven 1 1
27 24 JG 5510 00 Bush 1st Driven 1 1
25 JG 5512 25 Gear 1st Driven 1 1
26 JG 5510 21 Washer Plain O/P Shaft 1 1
27 DK 1013 52 O-Ring Sprocket Collar(17.5*1.5) 1 1
28 28 JG 5510 10 Collar Sprocket 1 1
JG 5510 31 Collar Sprocket 1 - BS IV
29 DV 1010 48 Sprocket Output (14T) 1 1
29 30 DJ 1013 12 Plate Drive Sprocket 1 1
30
31 LA E000 17 Bolt Flanged M6X1X10L-Precoated 2 2
31

17 18
Front Wheel Direction
 Plate No.: 10
BS IV
Change Drum / Shift Fork
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JG 5610 11 Drum Complete Gear Shift 1 1

2 EC 5610 23 Spring Gear Switch Indicator 1 1
3 39 2606 07 Pin - Parallel 1 1
8 4 JG 5610 10 Spacer-Guide Gear Shift 1 1
5 JG 5612 22 Guide Gear Shift 1 1
8 6 LA C000 24 Bolt Socket Head M6X1X20L 1 1
7 JG 5610 12 Fork Gear Shift Input 1 1
12 8 JG 5610 13 Fork Gear Shift Output 2 2
2 9 JG 5610 16 Shaft Gear Shift Fork 1 1
10 JG 5612 25 Shaft Gear Shift Fork Output 1 1
1 11 JG 5612 15 Compression Spring 2 2
10 12 JG 5610 08 Gear Indicator Pin 1 1
3

4 7

5
9
6

19 20
Front Wheel Direction
 Plate No.: 11
BS IV
Gear Change Mechanism
Qty.
No. Part No. Description 200 200 Remarks
NS AS
15 12
11 1 JL 5614 01 Assembly Lever Complete Change 1 1
10
JL 5612 05 Assembly Shift Lever- Ball Joint 1 1 From Dec’15
2 JL 5614 04 Assembly Lever Change Arm 1 1
JL 5612 06 Assembly Arm Change Ball Joint 1 1 From Dec’15
13
3 DH 1015 09 Damper 1 1
4 JL 5614 05 Rod Tie 1 1
52 JF00 62 Tie Rod With Nut Assly 1 1 From Dec’15
5 JD 5614 16 Washer - Nylon (Dia6.5Xd15X2.0) 2 2 Till Nov’ 15
6 39 0808 08 Pin - Split 2 2 Till Nov’ 15
7 JL 5614 07 Boot -Change Arm 1 1 Till Nov’ 15
8 JL 5614 08 Boot -Change Lever 1 1 Till Nov’ 15
9 39 1902 04 Bolt - Flange :- M6 1 1
Till Nov15 From Dec 15
9 10 JG 5612 00 Lever Gear Shift Assy Comp. 1 –
DT 5612 06 Lever Gear Shift Assy Comp. – 1
3 2 2a 11 JG 5612 15 Compression Spring 1 1
1
12 JG 5612 18 Torsion Spring 1 –
6
JG 5612 32 Torsion Spring – 1
13 JG 5612 17 Bush-Torsion Spring 1 1
5 14 JL 5614 09 Bolt Gear Change Lever 1 1
4 7 1a 4a 15 JL 5614 10 Washer - Steel 1 1
16 16 01 1009 05 ‘O’ Ring 2 2
14

5
8

21 22
Front Wheel Direction
 Plate No.: 12
BS IV
Engine Assembly / Crankcase RH
Qty.
3 No. Part No. Description Remarks
200 200
NS AS
2 1 JL 5010 03 Assembly Engine 1 – N.I.
JL 5010 14 Assembly Engine 1 – for Argentina
JL 5010 40 Assembly Engine – 1
JL 5010 63 Assembly Engine 1 – BS IV (Nepal / B’Desh)
5 4 2 36 JL00 95 Kit Assly Cr. Case RH-New 1 1
6 3 39 1931 20 Ball Bearing 28 X 68 X 18 1 1
4 JG 5410 46 Balancer Bearing Stopper 1 1
JY 5410 47 Stopper I/P Shaft Bearing 1 – BS IV
5 LA D000 77 Bolt Flanged M6x16 1 1
6 36 Jl00 39 Special Shaft Seal Ring (oil) 2 2
8 7 LE B000 01 Circlip Internal 1 1
8 39 2602 20 Bearing - Ball 6202/HN3 1 1
9 AA 1014 37 Screw : Pre-coated 1 1
11 10 JG 5410 59 Plate Stopper Bearing Drum 1 1
11 39 2601 20 Bearing - Ball :- 61905 (25 X 42 X 9) 1 1
9 10 12 LB B000 06 Screw Pan head 3 3
13 JU 5410 05 Breather Plate 1 1
13 14 59 2000 28 Bearing Ball RH 1 1
15 JG 5612 04 Bolt Drum Stopper 1 1
16 JG 5612 05 Washer 1 1
12 17 JG 5610 09 Stopper Drum Complete 1 1
18 39 2005 11 Washer 1 1
19 JG 5612 26 Spring 1 1
20 39 2562 20 Bearing - Needle Roller :- 13X19X12 1 1
21 39 0746 01 Screw Pan Cross - M6 1 1
LB B000 07 Screw Pan Cross - M6 1 – BS IV
14 22 JG 5410 45 Input Shaft Bearing Stopper 1 1
23 DP 1011 91 Bolt Shifter 1 1
22 24 JG 5710 14 Oil Filter 1 1
21
25 JG 5710 16 O-Ring 1 1
26 JE 5412 18 Cap Oil Filter (MAGD3) 1 – Ref. Cir. IB-82
17 JL 5412 37 Cap Oil Filter – 1
18 56 JL1X 3V Cap Oil Filter (JL571001) “slate Grey” 1 – BS IV
15 6 27 KA DP05 16 Hexagonal Flange Bolt 2 2
7 KA EQ06 16 Bolt Flange Small 2 – BS IV
20
28 39 0594 17 Internal Circlip 1 –
19 29 JL 6010 10 Water Seal Double Lip 1 – BS IV
23 27
16

24 25 26

23 24
Front Wheel Direction
 Plate No.: 13
BS IV
Crankcase LH
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 1 36 JL00 94 Kit Assly. Crankcase LH 1 1

36 DT00 80 Assly. Crankcase LH 1 – BS IV
2 LA E000 14 Bolt Flanged 2 2
3 DH 1013 81 Pre Coated pan Screw 1 1
4 4 JG 5410 63 Bracket Harness Upper 1 1
2 JU 5410 18 Bracket Harness Upper 1 - BS IV
5 JG 5410 44 Bracket Harness Lower 1 1
6 39 1773 04 Bolt M-5 x 16 2 2
7 JL 3518 00 Neutral Indicator Switch 1 1
8 39 1043 19 Seal Oil 1 1 Gear Change lever
9 KE BA37 15 Circlip Internal (O/P Shaft) 1 1
10 DG 1014 56 Seal Oil (O/P Shaft) 1 1
3 JY 5410 58 Oil Seal Output Shaft 1 - BS IV
2 5 11 59 2000 06 Bearing Ball (O/P Shaft) 1 1
7 12 JG 5410 15 Needle Bearing (Drum) 1 1
6 10
8 9 13 39 2562 20 Needle Bearing 1 1
BF 5610 20 Bearing Plain 1 - BS IV
15 14 14 JG 5710 24 Mesh Oil Filter Assly. 1 –
20 JY 5710 30 Mesh Stainer Assly – 1
14a LJ A000 04 ‘O’ ring Strainer 1 1 N.I.
11 15 JA 5410 48 Strainer Cap with ‘O’ Ring 1 1
16 16 JG 5410 41 Gasket Crankcase 1 1
17 36 JL00 14 Kit Engine Gasket 1 1 N.I.
18 JG 5410 58 Chain Guard 1 1
19 KB BG06 12 Pan Screw Head 3 3 N.I.
12
20 JG 5410 74 Oil Nozzle 1 1 N.I.
21 KA EQ06 40 Bolt Flange 10 10
22 LA D000 81 Bolt Flange Pre coated 4 4
13 BF 5610 20 Bearing Plain 1 - BS IV
23 39 2181 06 Hollow Pin Dowel 4 4 N.I

18

25 26
Front Wheel Direction
 Plate No.: 14
BS IV
Balancer Idler Gear / Water Pump
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JU 5312 13 Balancer Assy 1 – N.S

JL 5312 05 Balancer Assy – 1
JL 5312 05 Assembly Balancer Integral 1 – Ref. Cir. IB-214
14 12 2 59 2000 36 Balancer Bearing (6203/HN3C3D8) 2 2
3 JG 5312 11 Sleeve Balancer Driven 1 –
JG 5312 28 Sleeve Balancer Driven – 1 w.e.f. Apr. 2013
JL 5312 03 Sleeve Balancer Driven 1 1 Ref. Cir. IB-214
7
13 1 4 JG 5312 12 O Ring Balancer Driven 1 –
5 9 10 JG 5312 29 O Ring Balancer Driven – 1 w.e.f. Apr. 2013
4 3 5 JG 5312 15 Washer (2.5MM) 1 1
5 6 JG 6010 05 Dome Nut 1 1
7 JG 5312 07 Gear Balancer Driven 1 1
8 DS 1011 54 Key 1 1
6 8
9 DH 1010 48 Washer - Special :- Camshaft 1 1
2
11 LD B000 51 Washer Plain 1 – BS IV
10 DK 1013 86 Pre-coated Soc Hd Cap Bolt M8X40 1 1
LA C000 86 Bolt Socket 1 - BS IV
15 11 JG 6010 13 Water Pump Rotor 1 1
17 12 JL 6010 05 Cover Water Pump 1 1
13 JG 6010 12 O-Ring (Water Pump Cover) 1 1
14 KA EQ06 20 Bolt Hexagonal 5 –
KA EQ06 20 Bolt Hexagonal – 5
15 39 1665 11 Washer - Seal :- 6 1 1
16 39 2606 07 Pin - Parallel 2 2 N.I
17 KA DQ06 06 Hex Bolt Flange Pre-coated 1 1

27 28
Front Wheel Direction
 Plate No.: 15
BS IV
Oil Pump
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JU 5710 00 Oil Pump Assy Comp 1 1

2 KE AA10 10 Circlip 1 –
KE AB10 10 Circlip – 1
3 39 0999 06 Pin - Hollow Dowel 2 2
4 LA E000 18 Bolt Flanged M6X1X30L-Precoated 3 3

3
4

29 30
Front Wheel Direction
 Plate No.: 16
BS IV

Radiator
Qty.
No. Part No. Description 200 200 Remarks
NS AS
25
1 JL 6012 10 Cowl Radiator 1 1
18 2 DJ 1810 65 Nut - Clip :- M6 3 3
1
5 4 3 3 JL 1812 56 Grommet For Radiator Cowl 3 3
4 JL 6012 31 Sleeve Cowl Mounting 3 3
2730 17 5 39 1944 04 Bolt-Flange Dia-06 L-12 3 3
31
15 29 20 6 JL 6010 00 Hose Thermostat To Radiator 1 1
7 JG 6012 34 Clamp Radiator Pipe 2 2
8 JG 6012 09 Clamp Radiator Pipe Dia 19.8 2 2
9 JL 6012 20 Coolant Hose Radiator To T 1 1
23
10 JL 6012 19 Hose By Pass To Pump 1 1
11 JL 6012 12 Clamp Radiator Dia 19 1 1
12 JL 6012 28 Coolant Pipe T Assembly 1 1
16 24
13 LJ A000 05 O-Ring Coolant Pipe 1 1
14 DJ 1013 02 Bolt - Hexagon Head 2 2 alternate
LA E000 41 Bolt Flange 2 - BS IV
15 JL 6012 00 Radiator Assly 1 1
19 16 JG 6012 37 Radiator Fan 1 1
6
22 17 JG 6012 35 Pressure Cap Radiator (Metallic) 1 1
18 JG 6012 11 Cap Expansion Tank 1 1
7 19 JL 6012 15 Clamp -Expansion Tank 2 2
11
21 20 JG 1710 29 Spring Band Clip 10 Mm 3 3
32 21 JL 6012 35 Expansion Tank Assly. 1 1
28 9 22 DJ 1810 65 Nut - Clip :- M6 2 2
23 KA DF06 16 Bolt - Flanged 2 2
26
24 JL 6012 27 Hose -Expansion Tank 1 1
8 25 JL 6012 14 Hose -Expansion Tank Top 1 1
26 LA D000 40 Bolt Flange M6 - 6L 3 3
27 39 2704 11 Washer Spring 4 4
11 28 JG 5810 14 Silent Block 4 4
10 12
14 29 JG 6012 30 O Ring Expansion Tank 1 1
30 39 2704 11 Plain Washer 4 4
31 JL 6012 16 Rubber Damper Radiator Mtg, 2 2
13 32 JL 6012 34 Radiator Core 1 1

31 32
Front Wheel Direction
 Plate No.: 17
BS IV
Cover Clutch
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 52 JL00 73 Kit Asly Clutch Cover 1 – With Nozzle, NRB, Jet

52 JL01 43 Clutch Cover Assly (Semi Finished MAGD3) 1 – Ref. Cir. IB-82
DT 5412 12 Assly Cl Cover – 1
52 JL08 92 Assly Cl Cover 1 – BS IV
13 2 39 1990 20 Bearing - Needle 1 1
3 LD B000 20 Washer 12.5X24X0.8T 1 1
7 4 JG 5510 17 Spring 1 1
5 JG 5510 15 Shaft Clutch Release Assy 1 –
18 14 5
7A
DT 5410 19 Shaft Clutch Release Assy – 1
6 JU 5514 01 Rod Push 1 1
11 4 7 JG 5412 30 Cap Oil Filling 1 1
3 7A 39 1537 21 Ring ‘O’ 1 1
10
20 2 8 DG 1014 18 Gauge 1 –
19 JL 5412 27 Window Oil Gauge – 1
16 15
1 9 DS 1012 15 Clip - Wire 1 1
9
10 39 1041 19 Seal - Oil 1 1
11 39 0999 06 Pin - Hollow Dowel 2 2
12 JL 5412 07 Gasket Clutch Cover 1 1
13 JL 5412 10 Bracket Clutch Cable 1 –
17 8 JL 5412 46 Bracket Clutch Cable – 1
6 14 KA DQ06 30 Bolt Flanged 11 –
KA EQ06 30 Bolt Flanged – 11
11 15 39 1046 19 Seal - Oil 1 1
16 JG 5412 31 Plate -position 1 1
17 AA 1014 37 Bolt M6 2 2
21 12 18 JL 5412 22 Decal Triple Spark 1 1
19 JL 5412 30 Damper Clutch Cover 1 1
20 JL 5412 31 Plate Damper Clutch Cover 1 1
21 DH 1013 88 Bolt M5 X 10 5 5
22 JL 5412 18 Jet 1 1

33 34
Front Wheel Direction
 Plate No.: 18
BS IV
Cover Magneto
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 5412 20 Cover Magneto 1 –

5 52 JL02 07 Cover Magneto (Semi Finished MAGD3) 1 1 Ref. Cir. IB-82
JL 5412 44 Cover Magneto 1 – For Argentina
56 JL1W 3V Magneto Cover Assly (JL541243) 1 1
2 JL 5412 45 Cap TDC Finder 1 1
3 30 1011 95 Ring - O 1 1
4 39 0999 06 Pin - Hollow Dowel 2 2
5 JL 5412 08 Gasket Magneto Cover 1 1
2
6 KA DQ06 30 Bolt Flanged 9 –
4 KA EQ06 30 Bolt Flanged – 9
7 JL 5412 03 Cover LH RR 1 1
6
8 KA DQ06 45 Hex Headed Bolt Flange 3 3
3 KA EQ06 45 Bolt Flange Small 3 - BS IV
1
9 JL 2330 15 Gear Shift Label-6 Speed 1 1
6 7
10 JL 5412 23 Decal ‘Bajaj logo’ 1 1
8

6
8

9
10
6
6

35 36
Front Wheel Direction
 Plate No.: 19
BS IV
Clutch Assly
Qty.
No. Part No. Description 200 200 Remarks
NS AS
14 1 JU 5514 04 Clutch Assy Comp 1 1
DT 5514 00 Clutch Assy Comp 1 – BS IV
13
DT 5514 09 Clutch Assy Comp 1 – From July 2017
12 2 JG 5514 27 Collared Bush 1 1
11 DT 5514 12 Collar 1 1 From July 2017
8 3 36 JL00 05 Kit Set Primary Drive & Driven Gear 1 1 N.I
10
9 36 DT00 33 Kit Gear Primary Drive & Driven 1 1
16 15 36 DT00 55 Kit Cl Housing & Primary Gear 1 1 From July 2017
17 4 JG 5514 28 Washer Clutch 1 1
5 JG 5514 49 Plate (Wheel Clutch) 1 –
DT 5514 02 Clutch Pressure Plate 1 1 BS IV
6 6 36 JU00 02 Kit Friction Plate 1 1 FOR Ju551404
36 DT00 84 Kit Friction Plate 1 – FOR DT551400 & Dt551409
7 JG 5514 47 Pressure Plate 5 5
DT 5514 08 Pressure Plate 5 5 BS IV
8 JG 5514 43 Clutch Holder 1 –
DT 5514 01 Clutch Center 1 1 BS IV
5 9 JU 5514 06 Clutch Center_G2 1 1
10 JU 5514 02 Spring -Clutch 4 –
7
DT 5514 03 Spring -Clutch 4 4 BS IV
3 4
11 JG 5514 51 Bolt Sh 6*22 4 4
12 39 2200 11 Washer - Plain (Primary Drive Gear) 1 1
13 DH 1016 48 Nut Clutch Center Lock (Pre-coated) 1 1
14 JG 5514 23 Clutch Lifter Bearing 1 1
2 15 DP 1012 43 Plate Judder Spring 1 –
16 DP 1011 14 Spring Anti Judder 1 –
1 17 DP 1011 09 Plate Friction Reduced 1 –

37 38
Front Wheel Direction
 BS IV
Plate No.: 20
Carburettor
Qty.
No. Part No. Description 200 200 Remarks
13 9 NS AS

1 JL 5812 01 Carburetor 1 1
5 JL 5812 15 Carburetor Assly EVAP Non TPS 1 - BS IV ( Nepal / B’Desh)
JL 5812 17 Carburetor Assly W/O EVAP & TPS 1 - BS IV
2 JL 5813 00 Clamp (Duct Carburetor) 1 1
3 JL 5110 16 Insulator Rubber 1 1
8 4 JL 5810 27 Clamp 1 1
5 36 JL00 19 Kit Jet P200 1 1
6 36 JL00 20 Kit VC Screw P200 1 1
7 36 JL00 21 Kit Idling Screw 1 1
18
6 8 36 JL00 22 Kit Piston Valve P200 1 1
9 36 JL00 24 Kit Jet Needle Hardware P200 1 1
10 36 JL00 23 Kit Gasket / O-ring P200 1 1
20 11 JA 5813 14 Drain Screw 1 1
16
12 CB 1210 42 Float Chamber Screw 2 2
13 DH 1210 64 Screw Needle Shaft 3 3
17 14 DH 1210 63 Float Needle 1 1
15 DK 1210 47 Needle Assly. 1 1
15 16 39 1780 01 Screw Pan - M5 2 2
2
3 4 17 JD 3518 00 TPS Assly. 1 1
5
18 JL 5812 04 Choke Lever 1 1
7
19 JL 5812 05 Tube Drain Carb. 1 1
14 20 JL 5812 06 Tube Breather 1 1
21 DK 1210 45 Float Assembly 1 1
21
22 22 36 JE00 22 Kit O Ring & Gasket 1 1
13

12 11

19

39 40
Front Wheel Direction
 Plate No.: 21
BS IV
Air Cleaner Complete
Qty.
No. Part No. Description 200 200 Remarks
5
NS AS

1 JL 5810 00 Air Filter Assembly 1 1

JL 5810 50 Air Filter Assembly SAI 1 - BS IV
2 JL 5810 23 Assembly Top Cover 1 1
3 LB B000 04 Screw Cross Pan Hd Bt6*11L 6 6
4 JL 5810 25 Seal Top Cover 1 1
2 5 JL 5810 07 Entry Duct 1 1
4 6 JL 5810 24 Assembly Bottom Cover 1 1
9 7 KB QA35 06 Screw Tapping Pan Slotted 3 3
8 JL 5810 09 Filter Element 1 1
1 3 9 KA ED06 22 Bolt-Flange 4 4
8 10 JL 5810 16 Tube Breather Assly 1 1
11 JL 5810 15 Tube Drain Assembly 1 1
7 12 DG 1210 02 Clamp 2 2
16
13 DS 1211 26 Plug 1 1
14 JL 5810 10 Tube Connecting 1 1
15 AP 1210 64 Clamp 1 1
16 JL 5810 04 Flame Arrester 1 1
17 17 KA DM06 10 Bolt Flange M6-L10mm 1 1 RH Mounting
6 18 KA DA06 30 Bolt Flange M6-L33mm 1 1 RH Mounting
15

18

14
10

12
12
13 11

41 42
Front Wheel Direction
 Plate No.: 22
BS IV
EVAP Mechanism
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JY 1710 77 Canister 1 – BS IV
2 JZ 1710 55 Strap Canister 1 – BS IV
20 21 3 JL 1138 30 Bracket Canister Mounting 1 – BS IV
4 KA EA06 12 Bolt - Flanged - Small 1 – BS IV
5 JY 1710 70 Spring Band Clamp 9 x 8.4 2 – BS IV
13 6 JL 1718 37 Tube Y Connector To Canister 1 – BS IV
14 7 7 JY 1710 90 Spring Band Clamp 13 x 12 5 – BS IV
12
2 8 JY 1138 42 Connector Y Shape 1 – BS IV
15
11 9 JF 1716 07 Tube Connector To Plug 1 – BS IV
7
19 10 JY 1718 25 Plug Fuel Drain 1 – BS IV
11 JY 1710 69 Spring Band Clamp 15 x 10 1 – BS IV
7 12 JF 1718 04 Tube Canister To Connector 1 – BS IV
6
8 3 5 13 JF 1138 38 Bracket Purge Valve Mounting 1 – BS IV
1
17 14 JH 1710 48 Grommet Purge Valve 1 – BS IV
4 15 PD 1716 16 Valve Purge 1 – BS IV
7
16 JF 1718 07 Tube Canister Drain 1 – BS IV
2
18 16 17 JG 1710 29 Spring Band Clamp 11.5 x 8.4 2 – BS IV
18 JL 1716 07 Tube Purge Valve To Carb. 1 – BS IV
17 9
19 JF 1718 06 Tube Tank To Y Connector 1 – BS IV
20 JD 1710 59 Evap Cap Rubber Bush Sealing 1 – BS IV
21 DT 1138 49 Strap 1 -- BS IV

7
10

43 44
Front Wheel Direction
 Plate No.: 23
BS IV
Silencer Assembly
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 5910 52 Assembly Muffler 1 1

JL 5911 96 Assembly Muffler 1 - BS IV (Nepal / B’Desh)
2 JL 5910 48 Pipe Exhaust A Assly 1 1
10
JL 5912 26 Pipe Exhaust A Assly 1 - BS IV
3 JG 5910 38 Band Clip 1 1
8 4 JL 5911 44 Shield Catalytic Converter 1 1
7 5 DH 1016 07 Truss Screw 4 4
13 6 JG 5910 39 Gasket Muffler Pipe-A 1 1
2 1 7 JG 5910 96 Bush Silencer Mounting 4 4
8 JG 5910 97 Damper Silencer Mounting 4 –
JL 5911 65 Damper Silencer Mounting – 4
11 9 9 JL 5910 75 Heat Shield 1 1
10 JG 5910 70 Gasket Exhaust 1 1
11 KA DA05 10 Bolt Hex 1 1
12 JL 5910 86 Bolt Stepped 2 2
13 JL 5911 48 Bolt Hex Flange 2 –
KA DA 06 30 Bolt Flanged – 2
14 39 2304 04 Bolt 2 2 N.I.
15 JL 5911 57 Sleeve Bottom 2 2 N.I.

4
5

3 12

45 46
Front Wheel Direction
 Plate No.: 24
BS IV
Starter Assembly
1 Qty.
No. Part No. Description 200 200 Remarks
NS AS

3 1 JL 3516 00 Starter Motor Assly 1 1

2 JA 3516 27 ‘O’ Ring Starter motor 1 1
3 KA Dq06 25 Bolt M6 Moto Mtg. 1 1
4 JG 6214 13 Gear Starter Counter 2 Assly 1 1
5 JG 6214 12 Gear Starter Counter 1 1 1
4 6 JG 6214 17 Assly Gear Starter Cutch 1 1
2
7 JG 5410 43 Retainer Gear Starter 1 1
5
8 39 1672 04 Bolt Flanged 1 1
9 JG 3510 19 Body Complete Starter Clutch 1 1
10 JL 3510 09 Rotor Assly W/O Clutch 1 1
9 6 11 39 0849 14 Washer - Lock :0 Toothed 4 4
12 DH 1013 89 Pre-coated Screw 4 4
13 39 2165 11 Plain Washer 1 –
7 LD B000 10 Plain Washer – 1
14 DH 1013 96 Bolt Flanged 1 1
8 15 LA E000 16 Bolt Flanged M5 X 13L 1 1
16 DH 1011 99 Plate Stopper( Wiring Harness) 1 1
18 16 15
14 17 DK 1012 84 Hex Socket Head Screw 3 3
10 18 LA E000 10 Bolt Flanged M5 X 13 L 2 2
19 JL 3510 38 Stator Assly Compl. 1 1
11
JL 3510 32 Stator Assly Compl. 1 – For Argentina
13
12
17

19

47 48
Front Wheel Direction
 Plate No.: 25
BS IV
Magneto, CDI & H.T. Coil
Qty.
No. Part No. Description 200 200 Remarks
7
4 NS AS
13 13
14 1 DK 1110 28 Spark Plug RG6HC 2 2
8 2 JG 3512 09 Ignition Spark Plug 1 1
JL 3512 18 Plug Spark 1 - BS IV
3 JL 3512 00 DC CDI With Sealed Coupler 1 –
JL 3512 41 DC CDI With Sealed Coupler – 1
13 JL 3512 46 CID Non Tps Assly 1 – BSIV EVAP & NON EVAP
13 4 DD 1110 12 Grommet For H. T. Cable 2 2
5 JD 3512 07 Spark Plug Cap 1 1
12 6 AN 1110 15 Spark Plug Cap 1 1
10 6 7 JL 3512 01 Ignition Coil with Cable LH 1 – Twin Output
9 JL 3512 32 Coil HT 1 1 BSIV EVAP & NON EVAP
5 9 8 JL 3512 02 Ignition Coil with Cable RH 1 –
JL 3512 30 Coil HT 1 1 BSIV EVAP & NON EVAP
9 DH 1110 13 Grommet - Spark Plug 2 2
11
2 10 DH 1110 16 Grommet - Sleeve Spark Plug 1 1
11 DD 1110 11 Grommet - Spark Plug Cap 1 1
1
1 12 DK 1110 11 Cap Spark Plug 1 1
13 39 1944 04 Bolt - Flanged 4 4
3 KA DF06 10 Bolt - Flanged 4 - BS IV
14 JL 4020 01 Regulator Assly 1 1
15 JL 4020 07 Regulator Assly 1 - BS IV
JL 4020 02 Regulator Assly 1 – For Argentina
15 JL 1138 36 Bracket Cdi Mtg Loose 1 1
16 JL 3512 19 Kit Ht Coil 1 - Model BS IV

49 50
Front Wheel Direction
 Plate No.: 26
BS IV
Seat Assembly / Seat Lock
Qty.
No. Part No. Description 200 200 Remarks
3 NS AS

1 JL 1910 01 Seat Assy Comp Front 1 1

2 36 JL00 13 Kit Damper For Seat 1 1 Refer Page No.107
3 DK 2110 07 Damper Seat Front 1 1
1
4 JG 1910 08 Collar -Seat 2 2
6 6
5 FD 2110 06 Grommet - Seat 2 2
6 DS 1612 87 Flange Bolt - M6 2 2
7 JL 1910 04 Seat Assy Comp Rear 1 1
8 JD 1910 06 Damper Round 2 2
5
9 JG 2326 01 Lock Assy Seat Rear 1 1
10 JG 2326 06 Seat Lock Cable 1 1
11 39 1913 04 Bolt - Flanged 2 –
2 4 KA DE06 20 Bolt Flanged 2 – Ref. Cir IB-82

4 KA DF06 22 Bolt Flanged – 2

8 11

10
9

51 52
Front Wheel Direction
 Plate No.: 27
BS IV
Engine Mountings
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 56 JL06 01 Engine Stay LH 1 1

2 56 JL07 01 Engine Stay RH 1 1
3 39 1956 04 Bolt - Flanged Small 4 4
4 JL 1110 54 Engine Mtg Bolt Front 1 1
LA J000 18 Bolt Stud - M10 X 1.25XL144 1 – For ABS Model
5 JA 1134 03 Flanged Bolt M10X110 2 2
6 39 2723 15 Nut Flanged M10 2 2
3
7 JL 1110 92 Bkt. Radiator Lower LH 1 1
6 8 JL 1110 93 Bkt. Radiator Lower RH 1 1
2
8 9 39 1062 04 Bolt Flanged 4 4
6

9
5

5
6 3
9
7
1

53 54
Front Wheel Direction
 Plate No.: 28
BS IV
Frame and Frame Fittings
Qty.
No. Part No. Description 200 Remarks
10 200
NS AS
11 2 1 JL 1111 06 Frame Assly Complete 1 –
JL 1112 01 Frame Assly 1 – Ref. Cir. IB-140
5 JL 1111 83 Frame Assly – 1
JL 1112 33 Assly Frame EVAP 1 - BSIV EVAP & NON EVAP
2 JL 1111 03 Cap Tube End 2 2
4 1 3 JL 1110 81 Bracket Loose H.T. Coil 1 1 1
3 4 JL 1110 82 Bracket Loose H.T. Coil 2 1 1
7 5 39 1944 04 Bolt - Flanged 4 1
6 JL 1110 78 Bracket Horn Mtg LH 1 –
JL 1138 29 Bracket Horn Mtg LH – 1
7 36 JG00 11 Kit Steering head bearing 1 1
8 JG 5810 14 Silent Block 4 4
9 LA D000 40 Bolt Flange 2 2
10 PD 1510 06 Cup Steering 1 1
9 11 DK 1810 75 Nut Steering 1 1
6
12 DT 1813 22 Plug -1 1 - BS IV
13 DT 1138 55 Clamp 2 - BS IV

55 56
Front Wheel Direction
 Plate No.: 29
BS IV
Swing Arm / Rear Shock Absorber
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 1220 06 Shockabsorber Mono 1 1

2 LA C000 19 Bolt Socket M10 X 1.25 X 55 2 2
2 3 JL 1220 13 Assembly Swing Arm Comp 1 -
4 DG 1710 16 Sleeve 2 2
1 5 DG 1710 18 Bearing - Needle 2 2
6 DG 1710 19 Seal - Oil 4 4 N.I
1918 7 JL 1220 02 Cap Swing Arm Tube 2 2
4
5
8 JL 1220 01 Adjuster Chain Lh 1 1
14 20
10 2 9 JL 1220 09 Adjuster Chain Rh 1 1
5 3
4 12
11
10 JL 1220 03 Slider Chain 1 1
9 11 39 0454 11 Washer - Plain 2 2
17
18 15 12 39 0553 02 Screw - Self Tapping 2 2
16 13 JL 1220 04 Spacer Chain Adjuster 2 2
13
14 JL 1220 08 Spacer Central Swing Arm 2 2
7
15 JL 1812 24 Grommet I 1 1
16 JL 1812 25 Grommet II 1 1
13 17 DG 1710 15 Shaft - Swing Arm 1 1
8 7
JL 1220 26 Shaft - Swing Arm 1 1 Ref. Cir. IB -173
18 DT 1138 48 Cap -Swing Arm Pivot 2 2
DT 1138 48 Cap -Swing Arm Pivot 2 2 Ref. Cir. IB -173
19 39 1053 15 Nut 1 1
20 JL 1220 32 Anti Abrasive Tape 1 – For ABS Model

57 58
Front Wheel Direction
 Plate No.: 30
BS IV
Pillion Foot Rest / Holder
8 Qty.
7 No. Part No. Description Remarks
200 200
NS AS
6
1
1 JL 1130 02 Holder Step RH 1 1
56 JL3Y 1Y Holder Step RH Slate Grey 1 – BSIV
56 JL5F 1Y Holder Step RH Sl Gray 1 – For ABS Model
2 52 JL01 59 Step Assy Main RH (MTL Color) 1 1
52 JL10 35 Step Assly Main RH Slate Grey 1 – BSIV
4 3 JL 1130 12 Spring Torsion 1 1
20 3 4 36 Jl00 41 Kit Main Step Hardware 2 2
5 JL 1130 36 Rubber Main Step Pillion 2 2
6 KA CA08 20 Bolt-Socket Dia-08 L-20 4 4
23 7 JL 1130 15 Step Holder - Pillion RH 1 1
12 2 56 JL4K 1Y Step Holder Pillion Rh Slate Grey 1 – BSIV
JL 1130 60 Step Holder RH 1 – Model ABS
8 LA C000 16 Bolt Socket M8X35 4 4
5 9 LA C000 46 Bolt Socket 4 – BS IV
9 36 JL00 15 Kit Pillion Hardware 2 2
10 JL 1130 16 Step Pillion Assy Complete RH 1 1
56 JL02 01 Step Pillion Assy RH (Moon light silver) 1 1
13
10 56 JF19 1Y Step Pillion Rh Slate Grey 1 – BSIV
11
11 JL 1130 27 Flap Pillion Holder RH 1 1
56 JL4M 1Y Flap Holder Rh Slate Grey 1 – BSIV
8 16 12 KA DE06 10 Bolt - Flanged :- Small 4 4
13 DT 1130 15 Lock Plate RH 1 1
14 52 JL01 58 Step Assly Main LH(MTL Color) 1 1
52 JL10 24 Step Assly Main Lh Slate Grey 1 – BSIV
15 JL 1130 34 Holder Step LH 1 1
56 JL3X 1Y Holder Step Lh Slate Grey 1 – BSIV
16 JL 1130 13 Step Holder Pillion LH 1 1
15 56 JL4J 1Y Step Holder Pillion Slate Grey 1 – BSIV
4 6
17 56 JL01 01 Step Pillion Assy LH (moon light silver) 1 1 Ref. Cir IB-82
56 JF18 1Y Step Pillion Lh K10 Slate Grey 1 – BSIV
14 18 DT 1130 14 Lock Plate LH 1 1
22 19 JL 1130 26 Flap Pillion Holder LH 1 1
3 4 56 JL4L 1Y Flap Holder Lh Slate Grey 1 – BSIV
9 20 JL 1130 33 Bracket Rear Brake Switch 1 1
23
21 JL 1130 38 Step bolt 1 1
5 22 39 1055 15 Nut Hex. with flange- M10 1 1
23 JZ 1130 61 Rubber Pad Step 2 2
21 18 19
17

59 60
Front Wheel Direction
 Plate No.: 31
BS IV
Mudguard - Front & Rear
11A Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 1138 34 Bracket Hose Clamp 1 1

2 JL 1814 05 Mud Flap Front 1 1
1
3 KB BA05 12 Screw Pan Cross 6 6
4 39 0326 15 Nut Nyloc 6 6
5 DS 1611 25 Cable Guide 1 1
6 DS 1610 69 Nail Cable Guide 1 1
11 7 JL 1814 02 Bracket Brace Fender 1 1
JL 1814 64 Fender Brace 1 -
9 JL 1814 64 Bracket Brace Fender 1 – Ref.Cir.IB-266
10
5 6 8 39 1946 04 Bolt Flanged 4 –
KA DF08 20 Bolt Flanged – 4
7 4 9 JL 1814 11 Cup Washer Front Fender Mtg 2 2
3
DT 1814 34 Cup Washer Front Fender Mtg 2 – Ref. Cir. IB-266
10 KA CH06 16 Bolt Socket Head 2 2
2 KA CA05 20 Bolt Socket Head 2 – Ref. Cir. IB-266
11 JL 131812 Clamp Brake Hose 1 –
11A DT 1318 32 Clamp Brake Hose – 1
12 39 0242 11 Washer Plain 6 – N.I
14 KD Aa05 10 Washer Plain – 6 N.I
13
8 13 JL 1814 68 Collar Fr Fender 2 – Ref. Cir. IB-266
14 DJ 1610 91 Grommet Front Fender 4 – Ref. Cir. IB-266
15 DT 1814 35 Grommet Front Fender 2 – N.I Ref. Cir. IB-266

61 62
Front Wheel Direction
 Plate No.: 32
BS IV
Stand Assembly
Qty.
No. Part No. Description 200 200 Remarks
4 NS AS

1 36 JL00 25 Kit Center Stand 1 – As an accessories

2 DG 1611 24 Damper 1 –
7 3 3 JL 1132 10 Bush Main Stand LH 2 –
4 39 1941 04 Bolt - Flanged M8 1 –
8
5 39 1946 04 Bolt - Hexagon M8 X 1.25 1 1
39 1689 04 Bolt - Hexagon M8 – 1
6 39 2469 04 Bolt Flanged 1 –
1
LA D001 35 Bolt Flanged – 1
7 JL 1132 07 Spring Main Stand 1 –
8 JL 1132 12 Cover Spring Main Stand 1 –
2 9 JL 1132 01 Assembly Side Stand 1 1
10 JL 4014 02 Switch Side Stand 1 1
11 39 0422 15 Nut - Nyloc M10 1 1
12 DF 1611 02 Bolt For Side Stand Mounting 1 1
6 17 13 39 2060 04 Bolt - Flanged 1 –
5 10 KA DB05 16 Bolt Flanged – 1
12
14 JL 4036 00 Magnet Assembly 1 1
15 JL 1132 09 Spring Side Stand 1 1
16 DH 1611 46 Cover - Spring Side Stand 1 1
11 17 52 JL00 72 Bracket Side Stand Mtg 1 1

9
14
15

16

63 64
Front Wheel Direction
 Plate No.: 33
BS IV
Tube / Tyre / Rim
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 DT 1310 18 Tyre Tubeless (Size 100/80-17) 1 1

1 2 DK 1510 26 Valve Tubeless Tyre 2 2
3
3 JL 1310 04 Wheel Rim 2.5X17 1 1
4 JL 1312 09 Wheel Rim 3.5X17 1 1
5 DT 1312 22 Tyre 130/70-17 1 1

4 5
2

65 66
Front Wheel Direction
 Plate No.: 34
BS IV
Front Hub
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 1310 04 Wheel Front 1 1

2 JG 1310 01 Spacer 1 1
6 2A DT 1310 17 Collar Front Wheel 1 – For ABS Model
1 5
3 39 2241 20 Bearing - Ball 2 –
KP BC 62 02 Bearing - Ball – 2
4 DG 1510 05 Seal - Oil 1 1
4 5 JL 1310 05 Disc Front 1 –
3
52 JL01 41 Disc Front (Black) 1 1 Ref. Cir. IB-82
DT 1318 02 Disc 300 mm 1 – For ABS Model
6 JD 1318 11 Special Bolt M8 6 6
7 JL 1310 00 Collar 1 1
8 JC 1510 20 Case Meter Housing(W/O Sensor) 1 1
10 JC 2010 46 Stopper (Sensor Mtg) 1 1 N.I.
11 59 2100 19 ‘O’ Ring (Sensor) 1 1 N.I.
12 39 0900 12 Washer - Spring (Sensor Mtg) 1 1 N.I.
14 KD DB04 08 Washer Spring Thin 1 - BS IV
7
13 39 0840 01 Screw Pan Cross-M4(Sensor Mtg) 1 1 N.I.
3 KB BA04 08 Screw Pan Cross 1 - BS IV
14 JL 1310 01 Axle 1 1
15 LD B000 29 Washer 1 1
16 DT 1318 78 Clamp W ABS Hose 1 – For ABS Model
2
17 JU 1318 01 Sensor Disc Front 1 – For ABS Model
18 DT 4024 04 Wheel Speed Sensor 1 – For ABS Model
19 39 1943 04 Bolt 1 – For ABS Model
20 LC J000 02 Nut - U M14 1 1
8
15
20

67 68
Front Wheel Direction
 Plate No.: 35
BS IV

Front Master Cylinder

Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 DJ 1910 57 Lever Front Brake 1 –

2 1
JG 1610 10 Lever Front Brake – 1
2 DJ 1910 29 Bolt Front Bracket l 1 1
3 DJ 1910 30 Nut 1 1
4 36 Dh19 02 Oil Window Kit 1 1
5 DJ 1910 31 Screw 2 2
3 6 DE 1910 29 Cover - Reservoir 1 1
5 7 DE 1910 28 Diaphragm 1 1
5
AR
US
E
G: 3-4
NIN DOT ROM
LY ID F ER 6
8 DJ 1910 56 Master Cylinder with lever 1 –
W
ON FLU AIN

JL 1319 18 Master Cylinder with lever – 1

E T
AK ON AP G
BR D C R C VIN
ALE IL LE O
SE N F REM
A A E
CLE FOR
BE

4 JF 1318 16 Master Cylinder with Lever 1 – For ABS model

9 DJ 2011 09 Front Brake Switch 1 1
10
36 DT00 36 Kit Switch Front M Cylinder 1 – For ABS model
10 10 DE 1910 10 Washer - Copper 4 4
11 11 DK 1510 69 Bolt - Banjo 2 2
14
7 12 JL 1318 02 Hose Assembly 1 1
36 JL01 41 Hose M Cylinder to ABS Unit 1 – For ABS model
13 LA D000 37 Bolt Flanged M8X1X50 2 2
13
13 14 DJ 1910 23 Major Kit M-1 1 1
12
36 DT00 34 Major Kit M Cylinder 1 – For ABS model
8 15 15 DE 1910 33 Clamp - Holder : RH 1 1
9 36 JF00 81 Kit Clamp RH 1 – For ABS model

10

10
11

69 70
Front Wheel Direction
 Plate No.: 36
BS IV
Front Disc Brake
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 1318 04 Caliper Assy Brake Front 1 1

1 DT 1318 53 Caliper Assy Brake Front 1 – For ABS Model
2
2 JL 1318 06 Screw Bleeder 1 1
3
DE 1510 46 Screw Bleeder 1 – For ABS Model
3 DE 1510 47 Bleeder Cap 1 1
4 4 JL 1318 07 Boot 1 1
5 JL 1318 25 Spring Pad 1 1
6 JL 1318 05 Pad 1 1
x
5 JL 1318 32 Pad Set Brake Front 1 - Model BS IV
7 JL 1318 05 Disc Pad 1 – For ABS Model
7 DJ 1510 74 Minor Kit 1 1
JL 1318 31 Minor Kit 1 – For ABS Model
PISTON SEAL 8 DJ 1510 75 Major Kit 1 1
6 2
JL 1318 30 Major Kit 1 – For ABS Model
DUST SEAL

BLEEDER CAP

PROTECTION BOOT

INSULATOR

CALIPER PISTON

71 72
Front Wheel Direction
 Plate No.: 37
BS IV
Rear Hub
Qty.
No. Part No. Description 200 200 Remarks
NS AS
1 3
1 DK 1510 36 Lock Set 1 1
2 36 JL00 09 Kit Chain Sprocket 1 1
5
16 3 39 2241 20 Bearing - Ball 1 –
17
4 KP BC62 02 Bearing - Ball – 1
4 39 2242 20 Bearing - Ball 1 –
KP BC63 02 Bearing - Ball – 1
5 JL 1312 16 Collar Bearing Assy 1 1
6 JL 1312 32 Coupling Rubber 1 1
2 7 JL 1312 25 Coupling 1 1
8 DK 1510 13 Bearing Coupling 1 1
KP AC60 05 Bearing Ball 1 – For ABS Model
9 DK 1510 12 Oil Seal 2 2
30 1510 82 Oil Seal 2 - BS IV
6 10 LA A000 19 D Bolt 6 6
7 11 JL 1312 26 Washer 6 Rubber 3 3
8
12 LC A000 09 Nut 6 6
9
LC L000 04 Nut U Flange 6 – For ABS Model
19 13 JL 1312 03 Axle 1 1
18 14 DK 1510 15 Sleeve 1 1
10
15 JL 1312 11 Spacer for Coupling 1 1
15 16 JL 1312 18 Disc Rear 1 –
52 JL01 42 Disc Rear (Black) 1 1 Ref. Cir. IB-82
11 JL 1319 30 Disc Rear 1 1 From JUL'16
12 17 39 2038 04 Bolt Hex 6 6
18 LD B000 29 Washer 2 2
19 LC J000 02 Nut - U 1 1
13 20 DK 1510 81 Spacer I 1 1
21 DK 1510 82 Spacer II 1 1
22 JU 1318 02 Sensor Disc Rear 1 – For ABS Model
23 39 0746 01 Screw 3 – For ABS Model
24 DT 4024 04 Wheel Speed Sensor (ABS) 1 – For ABS Model

73 74
Front Wheel Direction
 Plate No.: 38
BS IV
Rear Disc Brake System
Qty.
No. Part No. Description 200 200 Remarks
24 NS AS
5 23
20 1 DK 1510 83 Assembly Caliper 1 1
JL 1318 34 Assembly Caliper 1 - BS IV
DT 1318 26 Assembly Caliper 1 – For ABS Model
6 2 DK 1510 31 Assembly Master Cyl. Rear 1 1
4 JL 1319 31 Cyl. Assly Master Rr. 1 - BS IV
19
DT 1318 66 Assly Cylinder Master Brake Rr 1 – For ABS Model
3 JL 1318 03 Hose Disc Brake Rear 1 1
2 22 4 DK 1510 69 Banjo Bolt 2 2
5 JG 1318 21 Reservoir Rear Brake 1 1
6 JL 1312 20 Hose - Reservoir 1 1
3 7 DK 1510 63 Clip Reservoir 1 1 Cap Reservoir (N.I.)
9 8 DE 1910 10 Copper Washer 4 4 Banjo Bolt (N.I.)
10
9 DE 1510 47 Cap Bleeder Screw 1 1
14 12 4 10 DE 1510 46 Bleeder Screw 1 1
16 15
11 DK 1510 88 Caliper Piston Kit 1 1
1 YJ L040 05 Caliper Piston Kit 1 – For ABS Model
12 DK 1510 89 Caliper Piston Seal Kit 1 1
PISTON SEAL
YJ L040 06 Caliper Piston Seal Kit 1 – For ABS Model
13 DK 1510 85 Set Disc Pad 1 1
DUST SEAL
14 30 1910 38 Pin 1 1
15 39 0198 11 Washer Plain 1 1
LD B000 18 Washer Plain 1 - BS IV
16 39 0808 08 Split Pin 1 1
17 DK 1510 73 Master Cyl. Major kit 1 1 N.I.
CALIPER PISTON 36 DT00 39 Master Cyl. Major Kit 1 – For ABS Model
18 DK 1510 74 Master Cyl. Minor kit 1 1 N.I.
36 DT00 40 Master Cyl. Minor Kit 1 – For ABS model
19 JL 1318 77 Clamp 1 1
20 DK 1510 45 Cap Reservoir Rear Brake 1 1
21 36 JG00 18 Reservoir with Cap Rear Brake 1 1 N.I.
11 13
22 JL 1318 41 Bracket Reservoir mounting 1 1
23 JL 1318 78 Bracket Reservoir Cap 1 1
24 39 1698 01 Screw 1 1
KB BA05 12 Screw Pan Cross 1 - BS IV
25 DK 1510 90 Insulator Kit 1 1 N.I

75 76
Front Wheel Direction
 Plate No.: 39
BS IV
Rear Brake Pedal
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 1610 01 Brake Pedal 1 1

2 59 0400 48 Bolt - Flanged : M8 1 1
3 JL 1610 10 Shaft Assy Brake Lever 1 1
4 DH 1910 13 Spacer Brake Shaft assly. 1 1
5 31 2010 79 Switch - Rear Brake 1 –
1 JL 4014 06 Switch - Rear Brake – 1
6 39 2475 04 Hex. head bolt 1 –
KA EA06 08 Bolt flanged – 1
7 JL 1130 33 Bracket Rear brake switch 1 1
8 JL 1610 06 Spring Rear Brake Switch 1 1
2 9 DH 1910 06 Spring - Brake Pedal 1 1 N.I.
4

6
3
5
7

77 78
Front Wheel Direction
 Plate No.: 40
BS IV
Anti Lock Brake System
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 1319 26 ABS Unit - K16A (1CH ABS) 1 –

16 2 36 JL01 41 Hose M Cylinder to ABS Unit 1 –
3 36 JL01 42 Hose Caliper to ABS 1 –
14 4 DT 1138 50 Bracket Front ABS Mtg Loose 1 –
5 LA E000 21 Bolt Flanged 3 –
17 6 KA ED06 12 Bolt Flanged 1 –
13 7 KA ED06 08 Bolt Flanged 1 –
2 8 DT 1318 75 Clamp For ABS 4 –
15 9 DT 1318 37 Bracket Hose Clamp ABS 1 –
8 10 KA EA06 22 Flanged Bolt 1 –
10 11 DE 1910 10 Copper Washer 8 –
12 DK 1510 69 Benjo Bolt 4 –
13 39 1958 04 Bolt Flanged 2 –
1 14 DT 1318 32 Clamp Brake Hose 1 –
6
7 15 DT 1318 49 Clamp Brake Hose 3 –
16 KA AB08 20 Bolt M8 1 –
17 KA DA06 12 Flanged Bolt 2 –
11 4
3

12

79 80
Front Wheel Direction
 Plate No.: 41
BS IV
Handle Bar Assly
Qty.
No. Part No. Description 200 200 Remarks
NS AS
22 1 JL 1510 21 Handle Bar Tube LH assly. 1 1
2 JL 1510 26 Holder Handle LH 1 –
56 JL31 5X Holder Handle LH (Stoic Black) 1 1 Ref. Cir. IB-82
21 20 2A JL 1510 38 O ring 4 4
21 3 39 1180 11 Washer - Plain 2 –
KD BA08 18 Washer - Plain – 2
4 LA C000 20 Bolt Socket M8X1.25Px55L 2 2
19 5 JL 1510 28 Plug Handle Holder 2 2
6 JL 1510 30 Holder Handle RH 1 –
56 JL32 5X Holder Handle RH (Stoic Black) 1 1 Ref. Cir. IB-82
3 7 JL 1510 34 Handlebar Tube Assy RH 1 1
8 DG 1810 08 Bolt - Socket 4 4
7 LA C000 59 Bolt - Socket 4 – For ABS Model
11 4
2A 9 JL 1510 35 Handlebar Weight 2 2
12 10 39 2427 04 Bolt - Hexagon Socket Head Cap:M6 2 2
11 DJ 1910 82 Lever & Support Holder Assly LH 1 –
10 JL 1610 15 Lever & Support Holder Assly LH – 1
JL 1610 13 Lever & Support Holder Assly 1 - BS IV
5 9 12 DJ 1910 83 Lever LH For New Clutch Switch 1 –
1
6 JG 1610 08 Lever LH For New Clutch Switch – 1
3
13 DJ 2012 46 Clutch Switch (6Amp Diode) 1 – N.I.
15
JL 4014 11 Clutch Switch – 1
2A 2 14 JL 1610 03 Handle Grip LH 1 1
8 15 JL 1610 08 Grip Hand Assy RH 1 –
DT 1610 05 Grip Hand Assy RH – 1
16 DH 1910 17 Pipe - Throttle 1 1 N.I.
17 17 JL 1510 23 Lock Set 3 In 1 1 – N.I.
DT 2326 01 Lock Set 3 In 1 – 1
14 18 JL 2326 05 Lock Set 3 In 1 +Tank Cap 1 – BS IV
18 JL 4014 03 Switch Ignition 1 – For Jl151023
9 19 JL 4014 00 Switch Control LH 1 –
10 23
JL 4014 09 Switch Control LH – 1
20 JL 4014 01 Switch Control RH 1 –
JL 4014 10 Switch Control RH – 1
JL 4014 05 Switch Control RH AHO 1 – BS IV
21 JL 2316 01 Mirror Assly RH 1 1
22 JL 2316 00 Mirror Assly LH 1 1
23 DS 1910 52 Lever Boot LH 1 - BS IV

81 82
Front Wheel Direction
 Plate No.: 42
BS IV
Front Fork
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 1510 24 Fork Assly- Front 1 1

JL 1210 05 Fork Assly- Front 1 – Ref. Cir. IB-266
2 JL 1510 02 Tube Outer LH 1 1
1
JL 1510 02 Tube Outer LH 1 -
3 JL 1510 03 Tube Outer RH 1 1
26 DT 1210 40 Tube Outer RH 1 -
16 4 DK 1810 06 Socket Headed Bolt - M10 X1.5X35 2 2
14 17 5 DK 1810 07 Copper Washer 2 2
6 DK 1810 21 Inner Dust Seal 2 2
11
6 18 7 DK 1810 18 Washer Seal 2 2
7 12 25 8 DK 1810 19 Oil Seal 2 2
8 20 9 DK 1810 17 Guide Bush 2 2
9 10 DK 1810 20 Oil Seal Stopper 2 2
10 21
11 DK 1810 15 Washer 2 2
19 12 JL 1510 12 Spacer Tube 2 2
15 10 13 JL 1510 04 Fork Pipe Spinning 2 2
13
JL 1210 08 Fork Pipe Spinning 2 -
2/3
14 DK 1810 09 Cap Oil Lock 2 2
21
DK 1810 10 Seat Pipe 2 2
20 DK 1810 12 Piston Ring 2 2
5 DK 1810 13 Rebound Spring 2 2
4
22 DK 1810 11 Side Bush 2 2
15 JL 1210 01 Spring Main Spring 2 2
23
24 16 DK 1810 22 Fork Bolt 2 2
17 DK 1810 23 O' Ring 2 2
18 JL 1510 32 Upper Bracket 1 –
29 56 JL33 5X Upper Bracket (Stoic Black) 1 1 Ref. Cir. IB-82
19 JL 1812 35 Lamp Shade Assy 1 –
20 JC 1810 23 Cover Cushion 4 –

83 84
Front Wheel Direction
 Plate No.: 42
BS IV
Front Fork
Qty.
No. Part No. Description 200 200 Remarks
NS AS

21 JC 1810 22 Cove Trail B 4 –

22 JL 1510 37 Under Bkt Assy Complete 1 1
23 DK 1810 25 Spring Washer 2 2
1
24 DK 1810 28 Bolt 2 2
25 DG 1810 08 Bolt - Socket 2 2
26 26 JL 1510 36 Steering Top Bolt 1 –
16 JY 1510 11 Steering Top Bolt – 1
14 17 27 JL 1210 07 Assly Leg LH- K16A-ABS 1 - BS IV
28 JL 1210 06 Assly Leg RH- K16A-ABS 1 - BS IV
11
6 18 29 JL 1138 35 Clamp Brake Hose K16a 1 1
7 12 25

8 20
9
10 21

19
15 10
13
2/3
21

20
5
22
4
23
24

29

85 86
Front Wheel Direction
 Plate No.: 43
BS IV
Radiator Covers
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 1810 19 Shroud Assy RH 1 1

1 JL 1812 29 Shroud Assy RH 1 - BS IV
2 KB UB05 12 Screw Trus 4 4
5
3 JW 1812 36 Clip Nut M5 4 4
7 4 4 KB UA06 12 Screw - Truss 4 4
2 5 39 1672 04 Bolt - Flange : M6 X 16 2 2
6 JL 1812 32 Shroud Mtg Bkt RH 1 1
6 7 39 2141 24 Washer (Non Metallic Round Washer) 4 4
3 8 JL 1810 17 Shroud Assy LH 1 1
JL 1812 26 Shroud Assy LH 1 - BS IV
9 DJ 1810 65 Clip Nut M5 4 4
10 JB 1812 23 Beading Speedo Flap 2 2

4
3 7
8

87 88
Front Wheel Direction
 Plate No.: 44
BS IV
Petrol Tank, Cap Tank and Gauge Fuel
Qty.
3 No. Part No. Description Remarks
200 200
7 NS AS

1 52 JL00 47 Tank Assembly 1 –

6 JL 1710 81 Tank Assembly 1 1 from chs. D2A36FZ2DCD99502
JL 1718 10 Fuel Tank Assly Fuel Cock 1 – BS IV (Nepal / B’Desh)
2 JL 1716 00 Cap Tank 1 –
56 JL04 01 Cap Tank (Moon Light Silver) 1 1 Ref. Cir. IB-82
2 DT 2326 06 Cap Tank 1 – BS IV (Nepal / B’Desh)
3 39 2381 04 Bolt - Hexagon Socket Head Cap:M5 6 –
KA Cb05 16 Bolt Master – 6
4 4 JL 1710 49 Damper Ring Tank Cap 1 1
5 5 36 JL00 12 Kit Tank Damper 1 1
6 JL 4026 00 Sensor Fuel Level 1 –
JL 4026 02 Sensor Fuel Level 1 1 from chs MD2A36FZ2DCD99502
6A DK 1410 28 ‘O’ ring for Fuel Sensor 1 1
7 39 2484 15 Nut - Flange :- M5 4 –
22 KC GA05 05 Nut - Flange – 4
21 8 JL 1710 37 Breather Tube 1 1
9 JL 1710 63 Pipe - Drain 1 1
23 10 JL 1718 02 Filter Inline 1 1
11 JL 1710 36 Tube Fuel (Carburettor) 1 1
25 12 JL 1710 35 Tube Fuel (Tank) 1 1
18 13 JL 1718 00 Tap Fuel Assembly 1 1
19 14 JL 1710 60 O Ring-For Knob 1 1
14 15 JL 1718 03 Pin Snap For Knob 1 1
16 JL 1718 01 Knob Fuel Tap 1 1
16 17 DD 1412 27 Bolt - Flanged 2 2
17 18 39 1946 04 Bolt Tank mtg Front 1 1
19 JL 1710 19 Sleeve Tank Mtg Front 3 3
12 20 JL 1710 18 Grommet Tank Mtg Front 1 1 N.I
13 21 39 1943 04 Bolt 2 –
10 22 39 1054 11 Washer Plain 2 –
9 23 JL 1710 20 Grommet Tank Mtg Rear 2 2
JL 1138 09 Grommet Air Filter Resting 1 - BS IV
24 JL 1710 85 Spring Fuel Tube 1 1 w.e.f. Mar. 2013
25 JL 1710 96 Sealing Ring Fuel Cock 1 1
26 JL 1710 73 Damper Tank Cover Resting Cover 1 1 from chs.MD2A36FZ2DCD99502
27 39 0740 11 Washer (Non Metallic) 1 - BS IV
11 28 DG 1410 28 Clamp 1 - BS IV
29 KA DD06 12 Bolt Flanged 1 - BS IV
30 JL 1710 38 Beading Tank LH 2 - BS IV
31 BA 1220 03 Pipe Clip 6 - BS IV

89 90
Front Wheel Direction
 Plate No.: 45
BS IV
Fittings - Petrol Tank Cover, Side Covers & Cover Seat
Qty.
No. Part No. Description 200 200 Remarks
7 6 4 4 5 6
8 3 7 NS AS
6 12
5 1 JL 1710 99 Bracket Side Cover Mtg RH 1 –
3 9 2 JL 1710 22 Bracket Side Cover Mtg LH 1 –
12 6 10 10 3 JL 1710 57 Damper 4 –
4 4 JL 1710 71 Tank Cover Mtg Sleeve 8 –
5 JL 1710 24 Damper Structure Mtg 2 –
1 6 JL 1710 70 Rubber Grommet 8 –
2 ‘ 7 LA C000 63 Bolt - Socket :- M6 2 –
4 8 JL 1710 62 Cover Mesh Rh 1 –
9 JL 1710 61 Cover Mesh LH 1 –
10 KA DB05 16 Bolt Flanged 2 –
RH Mounting LH Mounting 11 DJ 1612 29 Clip Nut M5 16 –
12 LA C000 22 Bolt Socket-Special Head 4 –
13 KB UB05 16 Screw Truss 8 –
14 KA DA05 12 Screw - Truss Cross : M5 2 –
15 JL 1710 78 Pad Tank Cover 1 –
17 16 JL 1111 02 Bracket Side cover Mtg 1 –
13 12 17 JL 1710 48 Tank Cover Central 1 –
11 18 LA C000 34 Bolt M6 X 20 2 –

13

11

15
16 18
14

91 92
Front Wheel Direction
 Plate No.: 46
BS IV
Fittings - Cover Seat Pulsar 200 NS
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 DS 1410 12 Grommet Side Cover Front 2 –

2 39 1943 04 Bolt Flanged 4 –
3 39 0239 11 Washer - Plain 2 –
4 39 0722 11 Washer 2 –
5 KA DE06 14 Bolt Flange 2 –
8 6 39 1781 01 Screw Round Head 4 –
2 7 DH 1611 58 Grommet- Side cover Rear 2 –
3 8 LA C000 35 Bolt Socket 4 –
9 DJ 2011 73 Grommet for cables- RR Fender 2 –
1 10 JL 1812 14 Seat Cowl Central Inner 1 –
11 36 JL00 16 KIT S COWL GROMMET-P200 1 –
45 7 10

11

93 94
Front Wheel Direction
 Plate No.: 47
BS IV
Fittings - Fairing & Petrol Tank Cover - Pulsar 200 AS
Qty.
No. Part No. Description 200 200 Remarks
NS AS

4 15 14 1
1 JL 1814 49 Bracket Fairing Mounting LH – 1
2 JL 1814 47 Bracket Blinker Mounting LH – 1
3 JL 1814 48 Bracket Blinker Mounting RH – 1
4 JL 1814 50 Bracket Fairing Mounting RH – 1
5 39 1778 02 Screw – 12
6 KD AA04 08 Washer Plain – 12
7 LB R000 02 Screw Self Tapping – 6
8 KD BA05 12 Washer Plain – 6
12 9 JL 1814 56 Bracket Side Fairing Mtg LH – 1
12 11 10 JL 1814 57 Bracket Side Fairing Mtg RH – 1
11
6 11 LB U000 23 Screw Truss – 9
12 KD BA05 12 Washer Plain – 3
5 7 13 JL 1710 70 Tank Cover Grommet – 2
3 9 2 14 JL 1710 71 Tank Cover Mtg Sleeve – 2
10 6 15 JL 1710 24 Damper – 4 N.I
16 KA DA06 30 Bolt Flanged – 2
17 KA DA05 12 Bolt Flanged – 4
27 18 KD BB05 12 Washer – 2
26
19 LA C000 63 Bolt Socket – 2
20 LA C000 34 Bolt M6 – 2
5 6 21 LD B000 23 Washer Plain – 4 N.I
25 22 LA C000 22 Bolt Socket Head – 2
11 22 23 31 1610 78 Washer Nyloc – 2
19 24 JL 1710 78 Pad Tank Cover – 1
23 25 JL 1814 39 Cvr Tank Top Inner – 1
26 JL 1814 24 Sub Assly Side Fairing LH – 1
27 JL 1814 25 Sub Assly Side Fairing RH – 1

13

20
18 17
24

95 96
 Plate No.: 48
BS IV
Fittings - Side Covers & Cover Seat Pulsar 200 AS
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 1812 88 Step Screw – 2

2 KB UA06 12 Screw Truss – 2
3 DS 1410 12 Grommet Side Cover – 4
4 JL 1812 14 Seal Cowl Inner – 1
5 KA Df06 14 Bolt Flanged – 4
10 6 LD B000 23 Washer Plain – 2
5 7 39 0722 11 Washer Plain – 2
8 DJ 2011 73 Grommet For Cable RR fender – 2
6 9 DH 1611 58 Grommet Side Cove Rear – 2
10 LA C000 35 Bolt Socket – 4
3

1 75 9 4

97 98
Front Wheel Direction
 Plate No.: 49
BS IV
Meter Assembly
Qty.
No. Part No. Description 200 200 Remarks
NS AS

6 1 JL 4024 00 Speedometer Assembly 1 –

JL 4024 05 Speedometer Assembly 1 1 Ref. Cir. IB-74
1
4 JL 4024 12 Speedometer Assembly 1 - BS IV
JL 4024 09 Speedometer Assembly 1 – For ABS Model
2 2 JG 1812 38 Grommet Dashboard 3 3
7 3 39 0291 15 Nut - Hexagon :- M5 X 0.8 3 3
3 KC AA05 04 Nut Hex Thick 3 3
4 JL 1812 41 Assembly Speedo Flap 1 –
5 JB 1812 23 Beading Speedo Flap 2 2
DK 1612 09 TAPE I 2 - BS IV
5 6 KA CH05 14 Bolt-Socket-Kac St-B Dia-05 L-14 4 –
6a LA C000 54 Bolt Socket – 4
11
7 LD B000 07 Washer Plain 3 3
9
8 JL 4024 03 Speedometer Harness 1 – N.I. (For JL402400)
10
9 DT 1810 10 Bolt Socket – 4
10 KD AA05 10 Washer Plain – 4
13 6A
11 JL 1814 37 Speedo Flap – 1
12 JG 1812 59 Rivet Snap – 2
13 JL 1814 27 Speedo Flap – 1
14 YJ L020 03 Speedometer Mtr Top Cover 1 – N.I Ref. Cir. IB: 99
1 15 YJ L020 04 Sealing Ring Top Cover 1 – N.I. Ref. Cir. IB: 99
12

2
7

99 100
Front Wheel Direction
 Plate No.: 50
BS IV
Control Cables
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 1612 01 Cable Throttle 1 –

JL 1612 06 Cable Throttle – 1
1
2 JL 1612 00 Cable Clutch 1 –
JL 1612 07 Cable Clutch – 1
3 JC 1510 19 Speed Sensor Assly. 1 1
4 JC 2010 43 Cable Speed Sensor(Potted) 1 1

3
4

101 102
Front Wheel Direction
 Plate No.: 51
BS IV
Chain Case and Hugger Assly
Qty.
No. Part No. Description 200 200 Remarks
14 13
NS AS
1
1 JL 1812 05 Cover Assly Chain 1 1
3
2 JG 1220 28 Extruded Washer 2 2
3 39 1791 04 Bolt Flanged M6X8 2 2
2
4 JL 1814 09 Asly Hugger Rear 1 –
4a DT 1814 14 Asly Hugger Rear 1 –
5 JL 1810 06 Tube Rear Hugger Mtg 1 –
11 5a DT 1810 00 Tube Rear Hugger Mtg 1 –
9
10 6 JL 1814 07 Cover 1- Hugger Rear 1 –
6a DT 1814 15 Cover 1- Hugger Rear 1 –
8 5 7 JL 1814 08 Cover 2- Hugger Rear 1 –
4
7 8 KB UF04 08 Screw 6 –
TILL OCT 2014 9 LA C000 37 Bolt Soc-special Head 3 –
6
10 39 0265 12 Spring Washer 2 –
11 LA C000 54 Bolt Special Socket 2 –
12 JL1814 10 Collar Hugger Rear 2 –
13 JL 1812 53 Chain Cover RH Side 1 1
14 LA C000 08 Bolt Socket Head 2 –
LA C000 54 Bolt Socket Head 2 2
15 DS 1611 87 Collar 2 – For ABS Model
9 5a

4a 8
AFTER OCT 2014 6a
7

103 104
Front Wheel Direction
 Plate No.: 52
BS IV
Belly Pan Mounting BS IV
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 1813 07 Bracket Belly Pan 1 -

2 JY 1812 55 Washer End Cap 8 -
3 KB UA06 20 Screw Truss 4 -
4 KA DF06 12 Bolt Flanged 2 -
5 KA DF06 80 Bolt Flanged 1 -
2
2
5 3

2
2
3 3
2
1

2 4
2
3

105 106
Front Wheel Direction
 Plate No.: 53
BS IV
Head Lamp & Fairing - Pulsar 200 NS
1
Qty.
No. Part No. Description 200 200 Remarks
5
4 NS AS

2 1 JL 1810 08 Windshield Assembly 1 –

10
11 3 2 JG 1812 36 Well Nut - M5 X 16 L 2 –
15 3 JG 1812 35 Washer Special 2 –
4 LB S000 02 Screw M5X20Lx4.8 2 –
5 JL 1812 47 Grommet Wind Screen Mounting 2 –
27 6 28
78
6 JL 1812 03 Fairing 1 –
7 KD BA05 12 Washer Plain Small 6 –
8 LB R000 02 Self Tapping Screw - Dia 5 6 –
9 JL 4010 12 Head Lamp Assy 1 –
3 JL 4010 18 Head Lamp Assy 1 – BSIV
10 KA DE06 14 Bolt - Flanged 2 –
12
11 KD AA06 11 Washer - Plain 3 –
13 12 KB UA05 16 Screw - Truss - M5 X 16L, 4.8 2 –
13 39 2141 24 Washer 2 –
14 JL 1812 36 Bracket Lower Mtg 1 –
15 JL 1812 49 Damper Head Lamp 1 –
16 JL 1812 37 Bracket Upper Mtg 1 –
16 25 24 23 18
9 17 JL 1812 35 Lamp Shade assly. 1 –
18 KA CH08 35 Bolt Pivot Mass Carrier 4 –
19 36 JL00 17 Kit Wind Shield Mtg 1 –
21 20 DH 1910 37 Bulb Pilot 12V 3W 2 –
DK 2010 44 Bulb Pilot 2 – BSIV
17
21 EC 4010 30 Head Lamp Bulb 60/55W (H4) 1 –
CL 2010 23 Lamp 12V-35/35W 1 – E Marked
22 JL 1812 83 Bracket Wind Shield 1 –
23 JL 1812 57 Collar Fairing 4 –
24 PA 1812 93 Collar Fairing Mtg. 4 –
25 PA 1812 92 Grommet Fairing Mtg. 4 –
14 26 JL 1812 63 Foam Strip 1 –
27 JL 1812 34 Side Mask RH 1 –
10 28 JL 1812 33 Side Mask LH 1 –
29 KB UA06 16 Screw Truss 1 –
11
20 29 26 22

107 108
Front Wheel Direction
 Plate No.: 54
BS IV
Head Lamp & Fairing - Pulsar 200 AS
Qty.
No. Part No. Description 200 200 Remarks
1 NS AS

1 JL 1814 26 Wind Shield – 1

2 2 LB U000 30 Screw Truss – 7
3
3 JL 1814 53 Collar Wind Shield – 7
4 JL 1814 17 Mask – 1
4
5 LB R000 02 Self Tapping Screw – 10
6 KD Ba05 12 Washer Plain – 10
7 KA DC06 16 Bolt Flanged – 1
8 KD Ba06 13 Washer Plain – 1
9 JL 4010 17 Headlamp Assly – 1
5
6 10 DK 2010 43 Headlamp Bulb 55 W – 2
11 JL 1812 45 Grommet – 6
12 JL 1814 16 Fairing Structure – 1
13 KA EG06 20 Bolt Flange – 3
14 39 0211 11 Washer Plain – 3
11
15 DJ 1810 64 Grommet Fairing Mtg – 3
16 DJ 1810 29 Collar Fairing Mtg – 3
17 JD 1718 01 Socket Head Bolt – 2
18 DT 1813 11 Spacer Fairing Structure Mtg – 4
12
7 8 19 DT 1813 10 Hex Thrust Washer – 4
18 20 LA D001 20 Bolt Flanged – 2
19 20
21 21 39 2535 15 Nut Dome Cap – 2

17

16
9 10 15 14
13

109 110
Front Wheel Direction
 Plate No.: 55
BS IV
Indicator Light Assembly
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 4010 05 Indicator Assy FR LH 1 1

2 JL 4010 06 Indicator Assy FR RH 1 1
3 JL 4010 04 Indicator Assy RR RH 1 1
4 JL 4010 03 Indicator Assy RR LH 1 1
5 39 1225 15 Nut - Hexagon With Flange : M10 4 –
KC GA10 10 Nut - Hexagon – 2 Front Indicator Mtg
2
KC GD10 10 Nut - Hexagon – 2 Rear Indicator Mtg

1 5
3
5

111 112
Front Wheel Direction
 Plate No.: 56
BS IV
Tail Lamp Assly / Front Number Plate - Pulsar 200 NS
15 16 Qty.
No. Part No. Description 200 200 Remarks
1 NS AS

1 JL 4010 02 Lamp Tail Assly 1 –

2 JL 1138 00 Bracket Rear Blinker Mtg 1 –
56 JL6F 1Y JL Bkt. RR Blinker Mounting Slate Gray 1 – BSIV
3 KB BA05 14 Screw Pan Cross 2 –
2 4 JD 4010 07 Rear Number Plate Lamp 1 –
5 KC GD06 06 Nut Hex Flanged 2 –
3
22 6 JL 1138 03 Bracket Reflector 1 –
4
7 JL 1138 10 Bracket Number Plate Illumination 1 –
8 JL 1138 10 Grommet Illumination Bracket 2 –
9 JL 11 3812 Sleeve 2 –
5
10 JL 2328 08 Bracket RR Number Plate Mtg. 1 –
10
11 DP 1611 45 Number Plate 1 –
12 KA DA05 10 Bolt Flanged 2 –
6 7
13 39 2484 15 Nut Hex Flanged 1 –
8 9 14 DD 2010 02 Reflector 1 –
13
15 39 1907 01 Screw Truss Cross 3 –
12 16 DJ 1612 29 Nut Clip 3 –
14 17 JU 2328 00 Front Number Plate 1 –
11 18 LB U000 09 Screw Mushroom Head 2 –
19 JL 2328 05 Bracket Number Plate 1 –
JL 2328 24 Bracket Number Plate Mtg 1 – For ABS Model
17
20
20 59 0400 48 Bolt - Flanged : M8 1 1
18 19
21 LC A000 08 Nut 2 –
22 JL 4010 16 Cover Illumination Lamp 1 –
21
23 JZ 1813 20 Foam Number Plage Front 2 – For ABS Model

23

113 114
Front Wheel Direction
 Plate No.: 57
BS IV
Tail Lamp Assly / Front Number Plate - Pulsar 200 AS
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 2328 10 Bracket No Plate Front – 1

2 JU 2328 00 No. Plate Front – 1
4 1 3 39 2141 24 Washer None Metallic – 2
3
7 4 KB Ba05 14 Screw Pan Cross – 2
5
5 KC Ga05 05 Nut Hex – 2
14
13 6 JY 1812 84 Washer Nylon – 2
2 7 KB Uc06 25 Screw Truss – 1
8 JL 2328 11 Bracket No. Plate Mtg. – 1
9 LC G000 08 Nut Flanged – 2
10 DP 1611 45 Nut Flanged Rear – 1
11 KA DD06 10 Bolt Flanged – 2
12
12 JL 4010 02 Tail Lamp – 1
13 39 1907 01 Screw – 3
18 21 14 DJ 1612 29 Clip Nut – 3
21 15 JF 4010 16 Lamp Rear Number Plate – 1
20 16 39 0211 11 Washer Plain – 2
19 17 KB Ua05 16 Screw Thrus – 2
18 JL 1814 33 Fender Rear – 1
17
19 KA DF06 16 Bolt Flange – 2
22 16 20 LD B000 23 Washer Plain – 2
24 15 21 KA DF06 08 Bolt Flange – 4
22 JL 1812 09 Fender Rear Front 1 1
9
23 39 0239 11 Washer Plain 4 –
LD B000 23 Washer Plain – 4
11
8 24 JL 1812 21 Foam Ream Fender Front 1 1
25 39 1943 04 Bolt Flanged 2 –
23 25 KA Df06 14 Bolt Flanged – 2
10

115 116
Front Wheel Direction
 Plate No.: 58
BS IV
Electrical Equipments
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 JL 4022 03 Harness Wiring 1 –

1 1A
JL 4022 29 Harness Wiring 1 – Ref. Cir. IB-194
JL 4022 10 Harness Wiring 1 – for Argentina
JL 4022 45 Wiring Harness AHO 1 - Model BS IV
JL 4022 35 Wiring Harness 1 – For ABS Model
1A JL 4022 20 Harness Wiring – 1
JL 4022 28 Harness Wiring – 1 From 13 Jan 2016
2 JL 4030 00 Relay Inter lock 1 1
3 30 1910 48 Band 5 5
3
4 30 2010 64 Band 3 3
7 5 JL 4022 01 Cable Assy Relay To Motor 1 1 N.I.
2 6 JL 4022 02 Cable Earth 1 1 N.I.
7 JZ 4010 13 Headlamp Control Unit (Ve Model) 1 –
4 DT 4020 06 Light Control Module – 1
13
8 JG 4016 01 Horn 1 –
8 JL 4016 02 Horn – 1
9 39 1507 11 Washer - Plain 1 1
10 39 2205 04 Hex Head Bolt - Flanged M8 1 –
15
39 1956 04 Bolt Flanged – 1
23 11 JL 1812 18 Battery Case 1 1
12A 14 12 JL 4018 03 Foam Bottom Battery 6 & 8Ah 1 1
9 20
JG 4018 08 Foam Bottom Battery 6 6
10 16 13 JL 4018 01 Battery Band 1 1
14 39 1944 04 Bolt - Flanged 4 4
12 11
17 18 15 JU 4018 03 12V 8Ah Vrla Battery W/o acid Bottle 1 1
15A 15a JU 4018 02 Acid Bottle 1 1
21
19 16 JN 3516 04 Starter Relay- With Grommet 1 1
17 JL 4022 08 Fuse - 20A (Blade Type) 2 2 N.I.
18 AP 2010 25 Fuse 15A (Blade Type) 2 2 N.I.
18A AK 2010 12 Fuse 10A (Blade Type) 2 2 BS IV

117 118
Front Wheel Direction
 Plate No.: 58
BS IV
Electrical Equipments
Qty.
No. Part No. Description 200 200 Remarks
NS AS

19 DS 2010 25 Flasher - D. C. :- Solid State 1 1

20 JL 1812 64 Sleeve Battery Box 3 3
1 1A
21 JL 4018 05 Battery Lid Cap 1 1
22 DJ 2010 52 Cable Assly Front Brake 1 – N.I. BS IV
23 JL 4018 04 Foam Side Battery 3 3
24 JD 4022 17 Band (Length 150 mm) 7 – N.I. For ABS Model
25 JK 4018 01 Foam battery band 1 – For ABS Model

7
2

4
25
13
8

15

23
12A 14
9 20

10 16

12 11
17 18 15A
21
19

119 120
Front Wheel Direction
 Plate No.: 59
BS IV
Tool Kit
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 DJ 2210 19 Tool Kit 1 1

2 DK 2210 24 Band Tool Kit 2 2

1 2

121 122
Front Wheel Direction
 Plate No.: 60
BS IV
Accessories / Grab Handle
Qty.
No. Part No. Description 200 200 Remarks
8 NS AS
9 9
1 2 8 1 JL 2312 01 Guard Leg LH 1 1
1a JL 2312 13 Guard Leg LH 1 - From Jan.2018
2 JL 2312 03 Guard Leg Guard Rh 1 1
2a JL 2312 14 Guard Leg RH 1 - From Jan.2018
2b LA C000 29 Bolt Socket Head 1 1
3 JL 2314 04 Grab Handle Assy Lh 1 1
4 JL 2314 05 Grab Handle Assy Rh 1 1
5 LA C000 17 Bolt Socket M8 X 1.25 4 4
11
12 6 JL 2312 02 Guard Saree 1 –
15 14
JL 2312 11 Guard Saree – 1
7 KA CB06 22 Bolt Socket L-22 3 2
5
6 7A 39 2038 04 Hex Socket Bolt – 1
8
10 6 8 KD BE06 13 Washer 4 4
7
9 KA CA06 35 Bolt Socket 2 –
LA C000 48 Bolt Socket – 2
3 LA C000 31 Bolt Socket 2 – For ABS Model
10 LA D000 40 Bolt Flanged M6-6L 1 –
LA C000 48 Bolt Socket – 1
11 JU 2312 07 Nut Nylock M8 x 1.25 1 –

2a
39 2723 15 Hex Nut – 1
1a
12 JU 2312 05 Nut Leg Guard Mounting 1 1
13 JL 2312 09 Plug Saree Guard 3 3
14 KD AA10 18 Washer Plain Small 1 - BS IV
15 LD C000 01 Washer Leg Guard 1 - BS IV

123 124
Front Wheel Direction
 Plate No.: 61
BS IV
Painted Parts and Decals BS IV
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 52 JL10 18 Assly Fr. Fender Red Dcal 1 -

52 JL10 20 Assly Fr. Fender + White Dcal 1 -
52 JL10 19 Assly Fr. Fender + Black Dcal 1 -
52 JL10 21 Assly Fr. Fender + Yellow Dcal 1 -
3 2
1 2 52 JL09 18 Side Mask LH S BlK + Red 1 -
52 JL09 36 Side Mask LH S BlK + White 1 -
52 JL09 27 Side Mask LH S Blk + Black 1 -
52 JL09 80 Side Mask LH S Blk + Yel 1 -

3 52 JL09 19 Side Mask RH S BlK + Red 1 -

52 JL09 37 Side Mask RH S BlK + White 1 -
52 JL09 28 Side Mask RH S BlK + Black 1 -
6 5 52 JL09 81 Side Mask RH S BlK + Yel 1 -

4 52 JL09 17 Tank Cover Top P Red 1 -

52 JL09 35 Tank Cover Top M White 1 -
4
52 JL09 26 Tank Cover Top S Black 1 -
52 JL09 79 Tank Cover Top B Yellow 1 -

5 56 JL20 45 JL Tank CVR LH P Red 1 -

56 JL20 42 JL Tank CVR LH M White 1 -
56 JL20 46 JL Tank CVR LH S Black 1 -
56 JL20 47 JL Tank CVR LH B Yellow 1 -

6 56 JL21 45 JL Tank Cover RH P Red 1 -

56 JL21 42 JL Tank Cover RH M White 1 -
56 JL21 46 JL Tank Cover RH S Black 1 -
56 JL21 47 JL Tank Cover RH B Yellow 1 -

125 126
Front Wheel Direction
 Plate No.: 61 A
BS IV
Painted Parts and Decals BS IV
Qty.
No. Part No. Description 200 200 Remarks
NS AS

8 7 52 JL09 92 CVR Side Assy LH Red Decal 1 –

7 52 JL09 94 CVR Side Assy LH White Decal 1 -
52 JL09 93 CVR Side Assy LH Black Decal 1 -
52 JL09 95 CVR Side Assy LH Yellow Decal 1 -

8 52 JL10 55 Asly Side Cover Rh Satin Blk + Re 1 -

52 JL10 63 Asly Side Cover Rh Satin Blk + Wh 1 -
52 JL10 59 Asly Side Cover Rh Satin Blk + Bl 1 -
52 JL10 67 Asly Side Cover Rh Satin Blk + Ye 1 -
9
9 52 JL09 20 Seat Cowl Assly Red Decal 1 -
52 JL09 38 Seat Cowl Assly White Decal 1 -
52 JL09 29 Seat Cowl Assly Black Deca 1 -
52 JL09 82 Seat Cowl Assly Yellow Decal 1 -

10 56 JL38 4R Belly Pan LH Passion Red 1 -

56 JL38 5Y JL Belly Pan LH Metallic White 1 -
56 JL38 31 JL Belly Pan LH Sparkle Black 1 -
56 JL39 6T Belly Pan Rh K4 Ug Bright Yellow 1 -

11 56 JL39 4R Belly Pan Rh K4 Ug Passion Red 1 -

11 10 56 JL39 5Y JL Belly Pan RH Metaalic White 1 -
56 JL39 31 JL Belly Pan RH Sparkle Black 1 -
56 JL38 6T Belly Pan LH K4 Ug Bright Yellow 1 -

127 128
 Plate No.: 62
BS IV
Painted Parts and Decals BS IV
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 36 JL01 14 Kit Dcl Fairing Red-Black BS IV 1 –

1
36 JL01 18 Kit Fairing Dcl W-Gray BS IV 1 –
36 JL01 22 Kit Fairing Dcl Bl-Gray 1 –
36 JL01 31 Kit Fairing Dcl Yl-Gray BS IV 1 –

2 36 JL01 15 Kit Dcl Covr Tank Red-blk BS IV 1 –

2 36 JL01 19 Kit Dcl Covr Tank Wht-blk BS IV 1 –
36 JL01 23 Kit Cover Tank Dcl Bl-gray 1 –
36 JL01 32 Kit Cvr Tank Dcl Yl-gray BS IV 1 –

3 36 JL01 08 Kit Dcl Side Cover Red-blk BS IV 1 –

36 JL01 10 Kit Dcl Side Covr Wht-blk BS IV 1 –
3 36 JL01 27 Kit Dcl Side Cvr Blk-gry BS IV 1 –
36 JL01 33 Kit Dcl Side Cvr Yl-gry BS IV 1 –

4 36 JL01 16 Kit Dcl Seat Cowl Red-blck BS IV 1 –

36 JL01 20 Kit Dcl Seat Cowl Wht-blk BS IV 1 –
4 36 JL01 24 Kit Dcl Seat Cowl Blk-gry BS IV 1 –
36 JL01 34 Kit Dcl Seat Cowl Yl-gry BS IV 1 –

5 36 JL01 17 Kit Dcl Fender Red-black BS IV 1 –

36 JL01 21 Kit Dcl Fender White-black BS IV 1 –
36 JL01 25 Kit Fender Front Dcl Bl-gray 1 –
5
36 JL01 30 Kit Fender Fr Dcl Yl-gry BS IV 1 –
6 JL 2332 55 Decal Wheel I Red-grey(front) 1 –
JL 2332 69 Decal Wheel I White-gray(front) 1 –
JL 2332 98 Decal Wheel I Black-gray(front) 1 –
JL 2333 10 Decal Wheel I Yellow-gray 1 –
6

129 130
 Plate No.: 62 A
BS IV
Painted Parts and Decals BS IV
Qty.
No. Part No. Description 200 200 Remarks
NS AS

7 7 JL 2332 56 Decal Wheel II Red-grey(rear) 1 –

JL 2332 70 Decal Wheel II White-gray(rear) 1 –
JL 2332 99 Decal Wheel II Black-gray(rear) 1 –
JL 2333 11 Decal Wheel II Yellow-gray 1 –

8 36 JL01 35 Kit Tank Cvr Dcl 1 –

9 JL 2333 16 Decal Tank 3d Pulsar-grey 2 – For Iran
10 JL 2330 02 B Logo Decal Front 1 –
11 JL 2333 14 Decal Tank 3d Pulse-grey 2 –
8 12 JL 2333 15 Decal Tank 3d Rouser-grey 2 –

10
11

12

131 132
 Plate No.: 63
BS IV
Painted Parts and Decals
10A Qty.
No. Part No. Description 200 200 Remarks
NS AS
13 10/11
1 56 JL22 X3 Tank Cover Top 1 – common for all
10B 56 JL22 5Y Tank Cover Top - Metallic White 1 – For Iran
12
2 52 JL02 18 Tank Cover Side LH - Saffire Blue 1 –
7 56 JL20 X3 Tank Cover Side LH - Black 1 –
52 JL02 20 Tank Cover Side LH - White 1 –
9
52 JL02 16 Tank Cover Side LH - Red 1 –
3 52 JL02 19 Tank Cover Side RH - Saffire Blue 1 –
56 JL21 X3 Tank Cover Side RH - Black 1 –
52 JL02 21 Tank Cover Side RH - White 1 –
1 52 JL02 17 Tank Cover Side RH - Red 1 –
17 4 52 JL01 96 Side Mask RH - Saffire Blue 1 –
8 52 JL01 92 Side Mask RH - Black 1 –
2
52 JL01 98 Side Mask RH - White 1 –
52 JL01 94 Side Mask RH - Red 1 –
5 52 JL01 95 Side Mask LH - Saffire Blue 1 –
3 52 JL01 91 Side Mask LH - Black 1 –
5
52 JL01 97 Side Mask LH - White 1 –
15 52 JL01 93 Side Mask LH - Red 1 –
6 52 JL01 89 Front Fender Blue 1 –
6 14 JL 7501 X3 Front Fender Black 1 –
52 JL01 90 Front Fender White 1 –
4 52 JL01 88 Front Fender Red 1 –
7 56 JL10 5N Seat Cowl Assy - Blue 1 –
56 JL10 X3 Seat Cowl Assy - Black 1 –
56 JL10 5Y Seat Cowl Assy - White 1 –
56 JL10 4R Seat Cowl Assy - Red 1 –
8 52 JL00 54 Cover Side LH Assly 1 –
9 52 JL00 55 Cover Side RH Assly 1 –

133 134
Front Wheel Direction
 Plate No.: 63
BS IV
Painted Parts and Decals
10A Qty.
No. Part No. Description 200 200 Remarks
NS AS
13 10/11
10 JL 2330 04 3D Decal Tank RH 1 –
10B 10A JL 2331 85 3D Decal Tank LH/RH 1 – For Iran
12
10B JL 2330 17 3D Tank Decal Set Rouser 1 – For Argentina
7
11 JL 2330 03 3D Decal Tank LH 1 –
9
JL 2332 39 3D Decal Silver 2 – w.e.f May’16
12 JL 2330 02 ‘B’ Logo 1 –
13 36 JL00 48 Fairing DCL Upper - Blue 1 –

1 36 JL00 26 Fairing DCL Upper - Black 1 –

15 36 JL00 63 Fairing DCL Upper - White 1 –
8 36 JL00 49 Fairing DCL Upper - Red 1 –
2
14 JL 2330 05 Decal Side Cover 4 Valve 2 –
15 JL 2330 06 Decal Seat Cowl 200 NS 2 –

3
5
15

6 14

135 136
Front Wheel Direction
 Plate No.: 64
BS IV
Painted Parts and Decals New Decal Scheme As Per Cir IB-166
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 36 JL00 78 Kit New Dcl Seat Cowl 1 – Passion Red

36 JL00 79 Kit New Dcl Seat Cowl 1 – Metallic White
1 36 JL00 80 Kit New Dcl Seat Cowl 1 – Saffire Blue
2 36 JL00 81 Kit New Dcl Spoiler 1 – Passion Red
36 JL00 82 Kit New Dcl Spoiler 1 – Metallic White
36 JL00 83 Kit New Dcl Spoiler 1 – Saffire Blue
36 JL00 92 Kit New Dcl Spoiler 1 – For Iran
3 36 JL00 84 Kit New Dcl Necked Sport 1 –
4 36 JL00 53 Kit Dcl Tank Lower P- Red 1 – N.I
36 JL00 52 Kit Dcl Tank Lower S Blue 1 – N.I
36 JL00 68 Kit Dcl Tank Lower M White 1 – N.I
36 JL00 93 Kit Dcl Tank Lower PM White 1 – For Iran

137 138
Front Wheel Direction
 Plate No.: 65
BS IV
Painted Parts and Decals Old Decal Scheme Before Cir IB-166
Qty.
No. Part No. Description 200 200 Remarks
NS AS

1 36 JL00 58 Kit Dcl Seat Cowl 1 – Passion Red

36 JL00 66 Kit Dcl Seat Cowl 1 – Metallic White
36 JL00 57 Kit Dcl Seat Cowl 1 – Saffire Blue
1 2 36 JL00 54 Kit Dcl Spoiler 1 – Passion Red
36 JL00 67 Kit Dcl Spoiler 1 – Metallic White
36 JL00 55 Kit Dcl Spoiler 1 – Saffire Blue
3 36 JL00 61 Kit Dcl Fender 1 – Passion Red
36 JL00 65 Kit Dcl Fender 1 – Metallic White
36 JL00 60 Kit Dcl Fender 1 – Saffire Blue
36 JL00 64 Kit Dcl Fender 1 – Ebony Black
4 36 JL00 53 Kit Dcl Tank Lower P- Red 1 – N.I
36 JL00 52 Kit Dcl Tank Lower S Blue 1 – N.I
36 JL00 68 Kit Dcl Tank Lower M White 1 – N.I

139 140
Front Wheel Direction
 Plate No.: 66
BS IV
Painted Parts and Decals (Old- up tp Oct. 2013_Refer Circular IB-82)

10A Qty.
No. Part No. Description 200 200 Remarks
NS AS
13 10/11
1 JL 7401 5P Tank Cover Top - Saffire Blue 1 –
10B JL 7401 5N Tank Cover Top - Black 1 –
12 JL 7401 5Q Tank Cover Top - Yellow 1 –
JL 7401 5M Tank Cover Top - Red 1 –
7 2 JL 7301 5P Tank Cover Side LH - Saffire Blue 1 –
JL 1710 45 Tank Cover Side LH - Black 1 –
9 JL 1710 45 Tank Cover Side LH - Yellow 1 –
JL 7301 5M Tank Cover Side LH - Red 1 –
3 JL 7302 5P Tank Cover Side RH - Saffire Blue 1 –
JL 7302 5N Tank Cover Side RH - Black 1 –
JL 1710 46 Tank Cover Side RH - Yellow 1 –
JL 1710 46 Tank Cover Side RH - Red 1 –
1 4 JL 7602 5P Side Mask RH - Saffire Blue 1 –
16 JL 7602 5N Side Mask RH - Black 1 –
8 JL 1812 34 Side Mask RH - Yellow 1 –
2 JL 7602 5M Side Mask RH - Red 1 –
5 JL 7601 5P Side Mask LH - Saffire Blue 1 –
JL 7601 5N Side Mask LH - Black 1 –
JL 7602 5Q Side Mask LH - Yellow 1 –
JL 1812 33 Side Mask LH - Red 1 –
3 6 52 JL00 65 Front Fender - Blue 1 –
5
52 JL00 66 Front Fender - Black 1 –
15 52 JL00 67 Front Fender - Yellow 1 –
52 JL00 59 Front Fender - Red 1 –
7 JL 7801 5P Seat Cowl Assly - Blue 1 –
6 14 JL 7801 5N Seat Cowl Assly - Black 1 – N.S
JL 1810 05 Seat Cowl Assly - Yellow 1 –
4 JL 7801 5M Seat Cowl Assly - Red 1 –

141 142
Front Wheel Direction
 Plate No.: 66
BS IV
Painted Parts and Decals (Old- up tp Oct. 2013_Refer Circular IB-82)

10A Qty.
No. Part No. Description 200 200 Remarks
NS AS
13 10/11
8 52 JL00 54 Cover Side LH Assly 1 –
10B 9 52 JL00 55 Cover Side RH Assly 1 –
12 10 JL 2330 04 3D Decal Tank RH 1 –
10A JL 2331 85 3D Decal Tank LH/RH 1 – For Iran
7 10B JL 2330 17 3D Tank Decal Set Rouser 1 – For Argentina
11 JL 2330 03 3D Decal Tank LH 1 –
9 JL 2332 39 3D Decal Silver 2 – w.e.f May’16
12 JL 2330 02 ‘B’ Logo 1 –
13 36 JL00 26 Fairing Decal 1 –
14 36 JL00 27 Fender Decal - Red 1 –
36 JL00 28 Fender Decal - Blue 1 –
36 JL00 29 Fender Decal - Black 1 –
1
36 JL00 30 Fender Decal - Yellow 1 –
16 15 JL 2330 05 Decal Side Cover ‘4 Valve’ 2 –
8 16 JL 2330 06 Decal Seat Cowl ‘200 NS’ 2 –
2

3
5
15

6 14

143 144
Front Wheel Direction
 Plate No.: 67
BS IV
Painted Parts and Decals
Qty.
No. Part No. Description 200 200 Remarks
7 NS AS
6
1 56 JL22 4R Tank Cover Top – 1 Passion Red
3 56 JL22 5N Tank Cover Top – 1 Saffire Blue
56 JL22 X3 Tank Cover Top – 1 Ebony Black
2 2 52 JL03 52 Side Fairing Front LH Red – 1
15 52 JL03 53 Side Fairing Front LH Blue – 1
52 JL03 54 Side Fairing Front LH Black – 1
1
16 3 52 JL03 49 Side Fairing Front RH Red – 1
52 JL03 50 Side Fairing Front RH Blue – 1
52 JL03 51 Side Fairing Front RH Black – 1
4 4 JL 7501 5L Fender With Decal – 1 Passion Red
9
52 JL00 65 Fender With Decal – 1 Saffire Blue
JL 7501 X3 Fender With Decal – 1 Ebony Black
5 52 JL03 55 Seat Cowl – 1 Passion Red
52 JL03 56 Seat Cowl – 1 Saffire Blue
52 JL03 57 Seat Cowl – 1 Ebony Black
6 56 JL14 4R Side Mask LH – 1 Passion Red
56 JL14 5N Side Mask LH – 1 Saffire Blue
56 JL14 X3 Side Mask LH – 1 Ebony Black
5 7 56 JL15 4R Side Mask RH – 1 Passion Red
56 JL15 5N Side Mask RH – 1 Saffire Blue
8 56 JL15 X3 Side Mask RH – 1 Ebony Black
8 52 JL00 54 Cover Side LH Assly – 1
9 52 JL00 55 Cover Side RH Assly – 1
10A 10 JL 2330 03 3D Decal Tank – 2
10A JL 2331 85 3D Decal Tank – 2 For Iran
10 13 11 JL 2330 05 Decal Side Cover 4 Valve – 2
12 JL 2331 53 Decal Adventure – 2
12A 12A JL 2331 90 Decal Adventure – 2 For Iran

12 14 11

145 146
Front Wheel Direction
 Plate No.: 67
BS IV
Painted Parts and Decals
Qty.
No. Part No. Description 200 200 Remarks
7 NS AS
6
13 36 JL00 28 Kit Decal Fender – 1 Blue
3 36 JL00 61 Kit Decal Fender – 1 Red
36 JL00 60 Kit Decal Fender – 1 Black
2 36 JL00 90 Kit Decal Fender – 1 White For Iran
15 14 JL 2331 55 Seat Cowl Decal – 2
15 56 JL66 4X Side Fairing RR RH – 1
1 16 56 JL67 4X Side Fairing RR LH – 1
16

4
9

10A

10 13

12A

12 14 11

147 148
 BS IV BS IV

Exclusive Part List - Iran Exclusive Part List - Argentina

Page Fig. Part No. Description Model Page Fig. Part No.
no. no. no. no. Description Model
114 1 56JL225Y Tank Cover Top - Metallic White NS 200 20 1 JL501014 Assembly Engine
116 10A JL233185 3D Decal Tank LH/RH NS 200 32 1 JL541224 Cover Magneto
118 17 36JL0092 Kit New Dcl Spoiler NS 200 42 19 JL351032 Stator Assly Compl.
118 19 36JL0093 Kit Dcl Tank Lower PM White NS 200 44 14 JL402002 Regulator Assly
126 10A JL233185 3D Decal Tank NS/AS 200 108 1 JL402210 Harness Wiring
126 12A JL233190 Decal Adventure AS 200 116 10B JL233017 3D Tank Decal Set Rouser
128 13 36JL0090 Kit Decal Fender AS 200

149 150
 BS IV BS IV
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

1. 36JL0009 Kit Chain Sprocket-P200 DV101048 Sprocket Output (14T) 1 7. 36JL0004 Assly C' Case RH-P200 JL541010 Crankcase RH Black 1
JL141000 Chain 1 BA102003 Plug - Oil Hole 3
JL131228 Sprocket 39T 1 39256220 Bearing - Needle Roller 1
JL541008 Pipe Breather Crankcase 1
2. 36JL0011 Kit Valve Repaire-P200 39201719 Seal - Oil 1
JF511215 Seat Valve Spring 1 8. 36JL0007 Block & Piston-P200 JL521200 Piston Assly Compl 1
JF511217 Valve Spring 1 JL521004 Cylinder Block With Nipple 1
JF511214 Retainer Valve Spring 1
DG101029 Collet 2 9. 36JL0010 Assly Cyl Head-P200 JL511019 Cylinder Head 1
39128321 Ring - O 1
3. 36JL0012 Kit Tank Damper-P200 JL171028 Damper Tank Cover Fr LH 1 JG511046 Stud (M8*1.25) 2
JL171029 Damper Tank Cover Fr RH 1
JL171030 Damper Tank Cover Center LH 1 10. 36JL0001 Chain Guide-P200 JL531004 Guide Chain (Slack Side) 1
JL171031 Damper Tank Cover Center RH 1 JL531005 Guide Chain (Tight Side) 1
JL171032 Damper Tank Cover Rear 1
JL171038 Beading Tank LH 1 11. 36JL0002 Asly Cl Cover-P200 JL541206 Clutch Cover P2011 1
JC101077 Plug Taper 1
4. 36JL0013 Kit Seat Damper-P200 JL191007 Damper For Seat 6 JL541218 Jet Oil Cover Clutch 1
DK211007 Damper Seat Front 1 JG541021 Oil Nozzle 2
39199020 Bearing - Needle 1
5. 36JL0014 Kit Engine Gasket-P200 JL541207 Gasket Clutch Cover 1
JL541208 Gasket Magneto Cover 1 12. 36JU0001 Piston Ring-P200 JU521206 Ring Piston Top 1
JL521002 Gasket Cylinder Block 1 JU521207 Ring Piston Second 1
JL511022 Gasket Cylinder Head 1
JU521208 Ring Piston Oil 1
JG541041 Gasket Crankcase 1
CS101128 Gasket 1
13. 36JU0002 Friction Plate-P200 JG551448 Friction Disk A 5
JL511001 Gasket Head Cover(rubber) 1
JG551455 Disc C-Clutch Friction 1
JG591070 Gasket Exhaust 1
DP101109 Plate - Friction 1
6. 36JL0003 Kit Assly C'case LH-P200 JL541009 Crankcase LH Black 1
JC101077 Plug Taper 2
JG541021 Oil Nozzle 1 14. 36JL0015 Pillion Hardware-P200 JD113019 Pin Foot Step 1
JG541015 Needle Bearing HK 1514 RS 1 30141031 Ring - O 1
39256220 Bearing - Needle Roller 1 39104011 Washer - Plain 1
JG541020 Jet Oil Crankcase RH 1 39078408 Pin - Split 1

15. 36JL0016 S Cowl Grommet-P200 JL181219 Grommet -1 Seat Cowl 2

JL181220 Grommet -2 Seat Cowl 2
DL161015 Grommet 2

151 152
 BS IV BS IV
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

16. 36JL0017 Wind Shield MtG-P200 01160508 Washer Lock 3 23. 36JL0031 Kit Tank Mtg Hardware JL171070 Tank Cover Grommet 4
JG181236 Well Nut - M5 X 16 L 2 JL171071 Tank Coover Mtg Sleeve 4
JG181235 Washer Special 2 39023911 Washer - Plain 4
JL181247 Grommet Wind Screen Mounting 2 LAC00034 Bolt M6 X 20 2
JL171057 Damper -Tank Side cover 2
DS141012 Grommet Side Cover Front 4 24 36JL0021 Kit Idling Screw – ----- – Screw Idling Adjustment 1
DH121163 Plain Washer 1
17. 36JL0019 Jet P200 -- ---- -- Jet Needle 1 DH121077 Spring 1
-- ---- -- Needle Jet 1
-- ---- -- Je Holder 1 25 36JL0026 Kit Fairing Decal - Black Jl233000 Decal Fairing LH 1
-- ---- -- Main Jet 1 Jl233001 Decal Fairing RH 1
DK121063 Pilot Jet 1
26 36JL0049 Kit Dcl Fairing-P Red Jl233077 Fairing Upper Decal LH 1
18. 36JL0020 VC Screw P200 -- ---- -- Screw Adjuster VC 1 Jl233078 Fairing Upper Decal RH 1
DH121130 O- Ring Screw VC 1 Jl233079 Fairing Lower Decal LH 1
DH121086 Spring Screw VC 1 Jl233080 Fairing Lower Decal RH 1
DH121087 Plain Washer 1
DH121088 O- Ring Screw VC 1 27 36JL0063 Kit Dcl Fairing-M White Jl233093 Fairing Upper Decal LH 1
Jl233094 Fairing Upper Decal RH 1
19 36JL0021 Idling Screw P200 -- ---- -- Screw Idling Adjustment 1 Jl233095 Fairing Lower Decal LH 1
DH121163 Plain Washer 1 Jl233096 Fairing Lower Decal RH 1
DH121077 Spring 1
28 36JL0048 Kit Dcl Fairing-S Blue Jl233109 Fairing Upper Decal LH 1
20. 36JL0022 Piston Valve P200 -- ---- -- Vacuum Piston Compl. 1 Jl233110 Fairing Upper Decal RH 1
DK121055 Diapragm 1 Jl233111 Fairing Lower Decal LH 1
DK121054 Spring 1 Jl233112 Fairing Lower Decal RH 1

21. 36JL0023 Gasket / ‘O’ ring P200 DK121058 O-Ring / Gasket Float Chamber 1 29 36JL0064 Kit Dcl Fender-E Black Jl233035 Fender Decal LH 1
DH121118 O-Ring - Drain Screw 1 Jl233036 Fender Decal RH 1
DH121088 O-Ring - VC Screw 1
DH121130 O-Ring - VC Screw 1 30 36JL0061 Kit Dcl Fender-P Red Jl233091 Decal Fender LH 1
Jl233092 Decal Fender RH 1
22. 36JL0024 Jet Needle Hardware P200 DD121056 Holder For Jet Needle 1
DD121050 Spring-Jet Needle 1 31 36JL0065 Kit Dcl Fender-M White Jl233107 Decal Fender LH 1
DD121052 Washer-Jet Needle 1 Jl233108 Decal Fender RH 1
Dd121054 E-Clip 1

153 154
 BS IV BS IV
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

32 36JL0060 Kit Dcl Fender-S Blue Jl233123 Decal Fender LH 1 40 36JL0068 Kit Dcl Tank Lower-M White Jl233097 Tank Lower Decal LH 1
Jl233124 Decal Fender RH 1 Jl233098 Tank Lower Decal RH 1

33 36JL0058 Kit Dcl S Cowl-P Red Jl233087 Seat Cowl Upper Decal LH 1 41 36JL0052 Kit Dcl Tank Lower-S Blue Jl233113 Tank Lower Decal LH 1
Jl233088 Seat Cowl Upper Decal RH 1 Jl233114 Tank Lower Decal RH 1
Jl233089 Seat Cowl Lower Decal LH 1
Jl233090 Seat Cowl Lower Decal RH 1 42 36JL0078 Kit New Dcl S Cowl - P Red Jl233181 Seat Cowl Dcl Upper LH 1
Jl233182 Seat Cowl Dcl Upper RH 1
34 36JL0066 Kit Dcl S Cowl-M White Jl233103 Seat Cowl Upper Decal LH 1 Jl233183 Seat Cowl Dcl Lower LH 1
Jl233104 Seat Cowl Upper Decal RH 1 Jl233184 Seat Cowl Dcl Lower RH 1
Jl233105 Seat Cowl Lower Decal LH 1
Jl233106 Seat Cowl Lower Decal RH 1 43 36JL0079 Kit New Dcl S Cowl - M White Jl233167 Seat Cowl Dcl Upper LH 1
Jl233168 Seat Cowl Dcl Upper RH 1
35 36JL0057 Kit Dcl S Cowl-S Blue Jl233119 Seat Cowl Upper Decal LH 1 Jl233169 Seat Cowl Dcl Lower LH 1
Jl233120 Seat Cowl Upper Decal RH 1 Jl233170 Seat Cowl Dcl Lower RH 1
Jl233121 Seat Cowl Lower Decal LH 1
Jl233122 Seat Cowl Lower Decal RH 1 44 36JL0080 Kit New Dcl S Cowl - S Blue Jl233171 Seat Cowl Dcl Upper LH 1
Jl233172 Seat Cowl Dcl Upper RH 1
36 36JL0054 Kit Dcl Spoiler-P Red Jl233083 Spoiler Upper Decal LH 1 Jl233173 Seat Cowl Dcl Lower LH 1
Jl233084 Spoiler Upper Decal RH 1 Jl233174 Seat Cowl Dcl Lower RH 1
Jl233085 Spoiler Lower Decal LH 1
Jl233086 Spoiler Lower Decal RH 1 44 36JL0081 Kit New Dcl Spoiler - P Red Jl233083 Spoiler Dcl Upper LH 1
Jl233084 Spoiler Dcl Upper RH 1
37 36JL0067 Kit Dcl Spoiler-M White Jl233099 Spoiler Upper Decal LH 1 Jl233175 Spoiler Dcl Lower LH 1
Jl233100 Spoiler Upper Decal RH 1 Jl233176 Spoiler Dcl Lower RH 1
Jl233101 Spoiler Lower Decal LH 1
Jl233102 Spoiler Lower Decal RH 1 45 36JL0082 Kit New Dcl Spoiler - M White Jl233099 Spoiler Dcl Upper LH 1
Jl233100 Spoiler Dcl Upper RH 1
38 36JL0055 Kit Dcl Spoiler-S Blue Jl233115 Spoiler Upper Decal LH 1 Jl233177 Spoiler Dcl Lower LH 1
Jl233116 Spoiler Upper Decal RH 1 Jl233178 Spoiler Dcl Lower RH 1
Jl233117 Spoiler Lower Decal LH 1
Jl233118 Spoiler Lower Decal RH 1 46 36JL0083 Kit New Dcl Spoiler -S Blue Jl233115 Spoiler Dcl Upper LH 1
Jl233116 Spoiler Dcl Upper RH 1
39 36JL0053 Kit Dcl Tank Lower-P Red Jl233081 Tank Lower Decal LH 1 Jl233179 Spoiler Dcl Lower LH 1
Jl233082 Tank Lower Decal RH 1 Jl233180 Spoiler Dcl Lower RH 1
47 36JL0084 Kit Dcl Necked Sport Jl233165 Necked Sport Dcl LH 1
Jl233166 Necked Sport Dcl RH 1

155 156
 BS IV BS IV
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

48 36JL0117 Kit Dcl Fender Red-Blk BS IV JL233253 Decal Fender Front LH Red-Black 1 61 36JL0127 Kit Dcl Side CVR Blk-Gry BSIV JL233292 Decal Side Cover LH Black-Gray 1
JL233254 Decal Fender Front RH Red-Black 1 JL233293 Decal Side Cover RH Black-Gray 1

36JL0114 Kit Dcl Fairing Red-Blk BS IV JL233243 Decal Fairing LH Red-Black 1 36JL0124 Kit Dcl Seat Cowl Blk-Gry BSIV JL233294 Decal Cowl Seat LH Black-Gray 1
JL233244 Decal Fairing RH Red-Black 1 JL233295 Decal Cowl Seat RH Black-Gray 1

36JL0115 Kit Dcl CVR Tank Red-blk BSIV JL233245 Decal Cover Tank Up LH Red-Blk 1 36JL0130 Kit Fender Fr Dcl YL-Gry BSIV JL233308 Decal Fender Front LH Yellow-Gry 1
JL233246 Decal Cover Tank Up RH Red-Blk 1 Jl233309 Decal Fender Front RH Yellow-Gry 1
36JL0108 Kit Dcl Side CVR R-Blk BS IV JL233249 Decal Side Cover LH Red-Black 1 36JL0131 Kit Fairing Dcl YL-GRAY BSIV JL233300 Decal Fairing LH Yellow-Gray 1
JL233250 Decal Side Cover RH Red-Black 1 JL233301 Decal Fairing RH Yellow-Gray 1
36JL0116 Kit Dcl Seat Cowl R-Blk BSIV JL233251 Decal Cowl Seat LH Red-Black 1
36JL0132 Kit Cvr Tank Dcl YL-Gray BSIV JL233302 Decal CVR Tank Top LH Ylw-Gray 1
JL233252 Decal Cowl Seat RH Red-Black 1
JL233303 Decal CVR Tank Top RH Ylw-Gray 1
36JL0121 Kit Dcl Fender White-Blk BSIV JL233267 Decal Fender Front LH White-Gray 1
JL233268 Decal Fender Front RH White-Gray 1 36JL0133 Kit Dcl Side Cvr YL-GRY BSIV JL233304 Decal Side Cover LH Yellow-Gray 1
JL233305 Decal Side Cover RH Yellow-Gray 1
36JL0118 Kit Dcl Fairing Wht-blk BSIV JL233257 Decal Fairing LH White-Gray 1
JL233258 Decal Fairing RH White-Gray 1 36JL0134 Kit Dcl Seat Cowl YL-Gry BSIV JL233306 Decal Cowl Seat LH Yellow-Gray 1
JL233307 Decal Cowl Seat RH Yellow-Gray 1
36JL0119 Kit Dcl CVR Tank Wht-blk BSIV JL233259 Decal Tank Upper LH White-Gray 1
JL233260 Decal Tank Upper RH White-Gray 1 36JL0135 KIT TANK CVR DCL NS200 JL233327 Decal Cover Tank LH-200 1
JL233328 Decal Cover Tank RH-200 1
36JL0110 Kit Dcl Side CVR Wht-blk BSIV JL233263 Decal Side Cover LH White-Gray 1
JL233264 Decal Side Cover RH White-Gray 1 63 36DT0033 KIT GEAR PRIMARY DRIVE & DRIVEN JG551216 GEAR PRIMARY DRIVE 22T 1
DT551407 HOUSING CLUTCH ASSY COMP 1
36JL0120 Kit Dcl Seat Cowl Wht-blk BSIV Jl233265 Decal Cowl Seat LH White-Gray 1
JL233266 Decal Cowl Seat RH White-Gray 1

36JL0125 Kit Fender Front Dcl BL-Gray JL233296 Decal Fender Front LH Black-Gray 1
JL233297 Decal Fender Front RH Black-Gray 1

36JL0122 Kit Fairing Dcl BL-Gray JL233288 Decal Fairing LH Black-Gray 1

JL233289 Decal Fairing RH Black-Gray 1

36JL0123 Kit Cover Tank Dcl BL-Gray JL233290 Decal Cover Tank Top LH Blk-Gray 1
JL233291 Decal Cover Tank Top RH Blk-Gray 1

157 158
 BS IV BS IV
Amendment Sheet Amendment Sheet
Page Fig. Old part New part Description
Updation Remarks Page Fig. Old part New part Description
Updation Remarks
no. no. no. no. date no. no. no. no. date
54 24 N/A 36JL0041 KIT MAIN STEP` 16.08.13 CORRECTION (MAIL DATED:16.08.13) 53 3 JL122014 JL122013 SWING ARM 13.10.15 CHILD PART SERVICED

86 1 N/A JL171081 TANK ASSLY 03.10.13 REF. CIRULAR IB-73 32 1 52JL0145 JL541243 MAGNETO CVR ASSLY 05.11.15 CONFIRMATION FROM BUYERS

86 6 N/A JL402602 SENSOR FUEL LEVEL 03.10.13 REF. CIRULAR IB-73 32 2 JA541233 JL541245 CAP TCD FINDER 05.11.15 CONFIRMATION FROM BUYERS

86 25 JL171096 30141039 SEALING RING 03.10.13 ALTERNATE 32 10 JL541238 JL541223 DECAL BAJAJ LOGO 05.11.15 CONFIRMATION FROM BUYERS

86 26 N/A JL171073 DAMPER TANK 03.10.13 REF. CIRULAR IB-73 108 1 JL402203 JL402229 HARNESS WIRING 10.12.15 REF. CIR. IB-194

42 8 LDB00010 39216511 PLAIN WASHER 25.10.13 CORRECTION 108 1A JL402220 JL402228 WIRIRNG HARNESS 21.01.16 ECR NO. N15JLELA0226

42 9 LAD00055 DH101396 BOL HEX 25.10.13 CORRECTION 108 7 DT402006 DS201025 FLASHER 21.01.16 ECR NO. N15JLELA0226

42 10 DK101595 JG351019 BODY COMP. ST. CLUTCH 25.10.13 CORRECTION 18 1A JL561401 JL561205 ASLY SHIFT LEVER- BALL JOINT 11.03.16 FROM DEC’15

42 11 DK101163 JY551402 CLUTCH ONE WAY ASSLY. 25.10.13 CORRECTION 18 2A JL561404 JL561206 ASSLY LEVER CHANGE ARM 11.03.16 FROM DEC’15

42 12 DK101596 N/A SPRING ST. CLUTCH 25.10.13 DELETED (CORRECTION) 18 4A JL561405 52JF0062 TIE ROD WITH NUT ASSLY 11.03.16 FROM DEC’15

42 12 N/A 39084914 TOOTHED LOCK WASHER 25.10.13 NEW PART ADDED (CORRECTION) 126 5 56JL224R 52JL0355 TANK CVR TOP PASSION RED 22.03.16 ALTERNATE

42 13 DK101605 N/A PLATE ROLLER CLUTCH 25.10.13 DELETED (CORRECTION) 126 5 56JL225N 52JL0356 TANK CVR TOP SAFFIRE BLUE 22.03.16 ALTERNATE

42 13 N/A DH101389 PRE-COATED SCREW 25.10.13 NEW PART ADDED (CORRECTION) 126 5 56JL22X3 52JL0357 TANK CVR TOP EBONY BLACK 22.03.16 ALTERNATE

42 13 DK101605 N/A PLATE ROLLER CLUTCH 25.10.13 DELETED (CORRECTION) 24 1A JU531214 JL531204 BALANCER INTEGRAL 23.03.16 REF. CIR. IB-214

42 13 N/A DH101389 PRE-COATED SCREW 25.10.13 NEW PART ADDED (CORRECTION) 24 3A JG531228 JL531203 SLEEVE BALANCER DRIVEN 23.03.16 REF. CIR. IB-214

42 14 DK101382 N/A PRE-COATED SCREW 25.10.13 DELETED (CORRECTION) 100 10 EC401030 DK201043 BULB- H7 CATEGORY 12V 55W 01.04.16 BULB CHANGED FOR 200 AS

42 15 SHIFTED TO SR. NO. 12 88 25 -------- JL181439 CVR TANK TOP INNER 14.04.16 ADDITION

42 16 59100002 N/A SPRING DOWEL 25.10.13 DELETED (CORRECTION) 32 1 JL541224 JL541244 MAGNETO COVER 20.05.16 UPDATION

42 17 SHIFTED TO SR. NO. 14 39 11 56JL083G -------- FLAP MOON LIGHT SILVER RH 20.05.16 DELETION

43 21 JL232808 BRACKET-RR NO. PLATE 12.03.14 ADDED NEW PART 39 19 56JL073G -------- FLAP MOON LIGHT SILVER LH 20.05.16 DELETION

90 1 JL402400 JL402405 SPEEDOMETER 19.03.14 DELETED (CORRECTION) 6 4 DT511242 DT511261 ASSLY ROCKER ARM INTAKE 27.07.16 ALTERNATE

4 72 N/A JL5110294 COVER THERMOSTAT 20.03.14 NEW PART ADDED (CORRECTION) 6 5 DT511243 DT511262 ASSLY ROCKER ARM EXHAUST 27.07.16 ALTERNATE

24 12 JG601011 JL601005 COVER WATER PUMP 27.03.14 DELETED (CORRECTION) 80 8 JL181226 JL181017 SHROUD ASSY LH 09.08.16 ALTERNATE

28 16 JG601400 JG601237 RADIATOR FAN 20.06.14 ALTERNATE ADDED 80 8 JL181451 JL181017 SHROUD ASSY LH 09.08.16 ALTERNATE

22 20 -------- JG541074 OIL NOZZLE 09.07.14 NEW PART ADDED (CORRECTION) 70 25 -------- DK151090 INSULATOR KIT 27.08.16 ADDITION

28 21 JL601209 JL601235 EXPANSION TANK ASSY 17.09.14 REF. CIR. IB-124 68 13 52JL0142 JL131930 DISC REAR 31.08.16 EC NO.-A16JLCHA1069

28 25 JL601214 – HOSE-EXP. TANK TOP 17.09.14 REF. CIR. IB-124 84 16 -------- JL111102 BRACKET SIDE COVER MTG 19.09.16 ADDITION

88 2 JL171023 JL171099 BRKT SIDE CVR MTG. RH 17.09.14 REF. CIR. IB-124 88 26 -------- JL181424 SUB ASSLY SIDE FAIRING LH 27.09.16 ADDITION

50 1 JL111106 JL111201 FRAME ASSLY 30.12.14 REF. CIR. IB-140 88 27 -------- JL181425 SUB ASSLY SIDE FAIRING RH 27.09.16 ADDITION

66 9 — JL131825 SPRING PAD 17.02.15 CORRECTION (MAIL DATED : 17.02.15) 6 4 JL511006 DT511261 ASSLY ROCKER ARM INTAKE 05.10.16 ALTERNATE

52 17 DG171015 JL122026 SHAFT SWING ARM 18.08.15 REF. CIR. IB-173 6 5 JL511007 DT511262 ASSLY ROCKER ARM EXHAUST 05.10.16 ALTERNATE

52 18 JL111109 DT113848 CAP 18.08.15 REF. CIR. IB-173 126 1 52JL0355 56JL224R TANK COVER TOP P RED 06.10.16 CORRECTION

28 32 -------- JL601234 RADIATOR CORE 24.08.15 ADDITION 126 1 52JL0356 56JL225N TANK COVER TOP S BLUE 06.10.16 CORRECTION

159 160
 BS IV BS IV
Amendment Sheet Amendment Sheet
Page Fig. Old part New part Description
Updation
Remarks Page Fig. Old part New part Description
Updation
Remarks
no. no. no. no. date no. no. no. no. date

126 1 52JL0357 56JL22X3 TANK COVER TOP E BLACK 06.10.16 CORRECTION 82 29 ----------- JL113835 Clamp Brake Hose 15.11.17 Addition

84 17 -------- JL171048 TANK COVER CENTRAL 10.11.16 ADDITION 6 4 -------- 36Jl0144 Kit Cyl Head(new Casting) 27.11.17 Ref. Cir IB:303
6 4 -------- 36JL0145 Kit Cyl Head(new Casting) 27.11.17 Ref. Cir IB:303
44 15 -------- JL113836 BRACKET CDI MTG LOOSE 15.11.16 ADDITION
6 4a -------- 52JL1266 Cyl Head (new Casting) 27.11.17 Ref. Cir IB:303
84 18 -------- LAC00034 BOLT M6 25.11.16 ADDITION
6 4b -------- JL511080 Cyl Head (new Casting) 27.11.17 Ref. Cir IB:303
108 21 -------- JL401805 BATTERY LID CAP 28.11.16 ADDITION 6 7 -------- JL511112 Sleeve Spark Plug 27.11.17 Ref. Cir IB:303
56 7 JL181402 JL181464 BRACKET BRACE FENDER 28.12.16 REF. CIR. IB-266 6 9 -------- KJAC1824 O-RING 27.11.17 Ref. Cir IB:303

56 9 JL181411 DT181434 CUP WASHER FRONT FENDER MTG 28.12.16 REF. CIR. IB-266 8 6 -------- JL511249 Shaft Rocker Arm 27.11.17 Ref. Cir IB:303
8 7 -------- JL511254 Plate Stopper Rocker Shaft 27.11.17 Ref. Cir IB:303
56 10 KACH0616 KACA0520 BOLT SOCKET HEAD 28.12.16 REF. CIR. IB-266
10 1 -------- JL511241 Camshaft Assembly 27.11.17 Ref. Cir IB:303
56 13 -------- JL181468 COLLAR FR FENDER 28.12.16 REF. CIR. IB-266
10 5 -------- JL511250 Spacer Camshaft 27.11.17 Ref. Cir IB:303
56 14 -------- DJ161091 GROMMET FRONT FENDER 28.12.16 REF. CIR. IB-266
110 2 -------- 56JL6F1Y JL Bkt. RR Blinker Mounting Slate Gray 12.12.17 Addition
56 15 -------- DT181435 GROMMET FRONT FENDER 28.12.16 REF. CIR. IB-266 4 20 –----- JL511056 Gasket Copper for Sai 04.01.18 Addition
76 1 JL151024 JL121005 FORK ASSLY- FRONT 28.12.16 REF. CIR. IB-266 4 1 JL511058 JL511059 Assly Sai Pipe with Hose & Clamp 11.01.18 Correction

124 8 52JL0996 52JL1055 Asly Side Cvr RH Satin Blk+Re 07.07.17 ALTERNATE 40 9 KAEM0622 KAED0622 Bolt-Flange 08.03.18 Alternate
100 8 KBUB0410 KBUF0408 Screw 08.03.18 Alternate
124 8 52JL0998 52JL1063 Asly Side Cvr RH Satin Blk + Wh 07.07.17 ALTERNATE
36 6 ‐‐‐‐‐‐‐ JG551448 Friction Plate 28.3.18 Addition
124 8 52JL0997 52JL1059 Asly Side Cvr RH Satin Blk + Bl 07.07.17 ALTERNATE
36 6 ‐‐‐‐‐‐‐ JG551455 Friction Plate 28.3.18 Addition
124 8 52JL0999 52JL1067 Asly Side Cvr RH Satin Blk + Ye 07.07.17 ALTERNATE
120 1a -------- JL231213 Guard Leg LH 17.07.18 ( Add)From Jan.2018
26 1 JU531215 JL531205 Balancer Assy 2.8.17 ALTERNATE
120 2a -------- JL231214 Guard Leg RH 17.07.18 (Add) From Jan.2018
56 18 JL111109 DT113848 Cap -Swing Arm Pivot 2.8.17 ALTERNATE 36 6 JG551448 36DT0084 Kit Friction Plate 28.11.18 Updation

86 17 DD141022 DD141227 Bolt - Flanged 2.8.17 ALTERNATE 36 6 JG551455 36DT0084 Kit Friction Plate 28.11.18 Updation

16 15 39216611 39215911 Washer Special 2.8.17 ALTERNATE .

4 1 JL511060 JL511058 Assly SAI Pipe With Hose & Clamp 2.8.17 ALTERNATE

80 2 DT121048 JL151002 Tube Outer LH 2.8.17 ALTERNATE

86 2 JL171604 DT232606 Cap Tank 2.8.17 ALTERNATE

58 17 JL113017 56JL0101 Step Pillion Assy Complete LH 2.8.17 ALTERNATE

24 1 36JL0003 36JL0094 Kit Assly. Crankcase LH 2.8.17 ALTERNATE

22 2 36JL0004 36JL0095 Kit Asly Crankcase RH 2.8.17 ALTERNATE

40 7 JL581018 ------- Plate Air Filter Mounting 2.8.17 DELETED

110 12 KADD0510 KADA0510 Bolt Flanged 2.9.17 ALTERNATE

36 1 DT551400 DT551409 Clutch Assy Comp 15.09.17 (ALT) From July 2017 (IB‐288)

36 2 JG551427 DT551412 Collar 15.09.17 (ALT) From July 2017 (IB‐288)

36 3 36DT0033 36DT0033 Kit Gear Primary Drive & Driven 15.09.17 (ALT) From July 2017 (IB‐288)

22 26 Jl571001 56JL1X3V CAP OIL FILTER (JL571001) “SLATE GREY” 30.10.17 UPDATION

96 14 ‐‐‐‐‐‐‐‐‐‐ YJL02003 Speedometer Mtr Top Cover 13.11.17 Ref. Cir. IB 99

96 15 ‐‐‐‐‐‐‐‐‐‐ YJL02004 Sealing Ring Top Cover 13.11.17 Ref. Cir. IB 99

161 162
 BS IV BS IV
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

01100905 16 22 39099906 3 30 39194304 21 90 39230404 14 46

30101195 3 36 39099906 11 34 39194304 2 94 39238104 3 90
30151082 9 74 39099906 4 36 39194304 25 116 39242704 10 82
30191038 14 76 39104119 10 34 39194404 5 32 39244011 12 10
30191048 3 118 39104319 8 26 39194404 13 50 39246904 6 64
30201064 4 118 39104619 15 34 39194404 5 56 39247504 6 78
31101173 7 16 39105315 19 58 39194404 14 118 39248415 7 90
31161078 23 96 39105411 22 90 39194604 8 62 39248415 13 114
31201079 5 78 39105515 22 60 39194604 5 64 39253515 21 110
33141008 7 4 39106204 9 54 39194604 18 90 39256220 20 24
39019811 15 76 39118011 3 82 39195604 3 54 39256220 13 26
39021111 14 110 39122515 5 112 39195604 10 118 39260120 11 24
39021111 16 116 39128321 8 6 39195804 13 80 39260220 8 24
39023911 3 94 39150711 9 118 39199020 2 34 39260607 3 20
39023911 23 116 39153721 7A 34 39200511 18 24 39260607 16 28
39024211 12 62 39166511 15 28 39201719 1 10 39260801 15 6
39026512 10 104 39167204 8 48 39203804 17 74 39262921 9 6
39029115 3 100 39167204 5 88 39203804 7A 124 39266921 10 12
39032615 4 62 39167304 10 6 39206004 13 64 39269920 16 6
39042215 11 64 39168904 5 64 39213217 5 14 39270411 27 32
39045411 11 58 39169801 24 76 39214124 7 88 39270411 30 32
39055302 12 58 39177304 6 26 39214124 13 108 39272315 6 54
39059417 11 8 39177802 5 96 39214124 3 116 39272315 11 124
39059417 28 24 39178001 16 40 39215811 3 18 59040048 2 78
39072211 4 94 39178101 6 94 39215911 15 18 59040048 20 114
39072211 7 98 39179104 3 104 39216511 13 48 59200006 11 26
39074011 27 90 39190204 9 22 39218106 3 14 59200028 14 24
39074601 21 24 39190701 15 114 39218106 23 26 59200036 2 28
39074601 23 74 39190701 13 116 39220011 12 38 59210019 11 68
39080808 6 22 39191304 11 52 39220307 5 16 36DH1902 4 70
39080808 16 76 39193120 6 16 39220504 10 118 36DT0033 3 38
39084001 13 68 39193120 3 24 39224120 3 68 36DT0034 14 70
39084914 11 48 39194104 4 64 39224120 3 74 36DT0036 9 70
39090012 12 68 39194304 19 68 39224220 4 74 36DT0039 17 76

161 162
 BS IV BS IV
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

36DT0040 18 76 36Jl0039 6 24 36JL0095 2 24 52JL0054 8 134

36DT0055 3 38 36Jl0041 4 60 36JL0108 3 130 52JL0054 8 144
36DT0080 1 26 36JL0048 13 136 36JL0110 3 130 52JL0054 8 146
36DT0084 6 38 36JL0049 13 136 36JL0114 1 130 52JL0055 9 134
36JE0022 22 40 36JL0052 4 138 36JL0115 2 130 52JL0055 9 144
36JF0081 15 70 36JL0052 4 140 36JL0116 4 130 52JL0055 9 146
36JG0011 7 56 36JL0053 4 138 36JL0117 5 130 52JL0059 6 142
36JG0018 21 76 36JL0053 4 140 36JL0118 1 130 52JL0065 6 142
36JL0001 15 12 36JL0054 2 140 36JL0119 2 130 52JL0065 4 146
36JL0005 3 38 36JL0055 2 140 36JL0120 4 130 52JL0066 6 142
36JL0007 1 14 36JL0057 1 140 36JL0121 5 130 52JL0067 6 142
36JL0009 2 74 36JL0058 1 140 36JL0122 1 130 52JL0072 17 64
36JL0010 4 6 36JL0060 3 140 36JL0123 2 130 52JL0073 1 34
36JL0011 10 10 36JL0060 13 148 36JL0124 4 130 52JL0141 5 68
36JL0012 5 90 36JL0061 3 140 36JL0125 5 130 52JL0142 16 74
36JL0013 2 52 36JL0061 13 148 36JL0127 3 130 52JL0143 1 34
36JL0014 17 26 36JL0063 13 136 36JL0130 5 130 52JL0158 14 60
36JL0015 9 60 36JL0064 3 140 36JL0131 1 130 52JL0159 2 60
36JL0016 11 94 36JL0065 3 140 36JL0132 2 130 52JL0188 6 134
36JL0017 19 108 36JL0066 1 140 36JL0133 3 130 52JL0189 6 134
36JL0019 5 40 36JL0067 2 140 36JL0134 4 130 52JL0190 6 134
36JL0020 6 40 36JL0068 4 138 36JL0135 8 132 52JL0191 5 134
36JL0021 7 40 36JL0068 4 140 36JL0141 12 70 52JL0192 4 134
36JL0022 8 40 36JL0078 1 138 36JL0141 2 80 52JL0193 5 134
36JL0023 10 40 36JL0079 1 138 36JL0142 3 80 52JL0194 4 134
36JL0024 9 40 36JL0080 1 138 36Jl0144 4 6 52JL0195 5 134
36JL0025 1 64 36JL0081 2 138 36Jl0144 1 8 52JL0196 4 134
36JL0026 13 136 36JL0082 2 138 36JL0145 4 6 52JL0197 5 134
36JL0026 13 144 36JL0083 2 138 36JL0145 3 8 52JL0198 4 134
36JL0027 14 144 36JL0084 3 138 36JU0001 2 14 52JL0207 1 36
36JL0028 14 144 36JL0090 13 148 36JU0002 6 38 52JL0216 2 134
36JL0028 13 148 36JL0092 2 138 36JU0036 1 16 52JL0217 3 134
36JL0029 14 144 36JL0093 4 138 52JF0062 4 22 52JL0218 2 134
36JL0030 14 144 36JL0094 1 26 52JL0047 1 90 52JL0219 3 134
 BS IV BS IV
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

52JL0220 2 134 52JL1020 1 126 56JL2142 6 126 AK201012 18A 118

52JL0221 3 134 52JL1021 1 126 56JL2145 6 126 AN111015 6 50
52JL0349 3 146 52JL1024 14 60 56JL2146 6 126 AP101236 3 12
52JL0350 3 146 52JL1035 2 60 56JL2147 6 126 AP121064 15 42
52JL0351 3 146 52JL1055 8 128 56JL21X3 3 134 AP201025 18 118
52JL0352 2 146 52JL1059 8 128 56JL224R 1 146 BA122003 31 90
52JL0353 2 146 52JL1063 8 128 56JL225N 1 146 BF551037 7 18
52JL0354 2 146 52JL1067 8 128 56JL225Y 1 134 BF551037 17 18
52JL0355 5 146 52JL1266 4a 6 56JL22X3 1 134 BF561020 13 26
52JL0356 5 146 52Jl1266 2 8 56JL22X3 1 146 BF561020 22 26
52JL0357 5 146 56JF181Y 17 60 56JL315X 2 82 CB121042 12 40
52JL0892 1 34 56JF191Y 10 60 56JL325X 6 82 CL201023 21 108
52JL0917 4 126 56JL0101 17 60 56JL335X 18 84 CS101128 12 12
52JL0918 2 126 56JL0201 10 60 56JL3831 10 128 DD111011 11 50
52JL0919 3 126 56JL0401 2 90 56JL384R 10 128 DD111012 4 50
52JL0920 9 128 56JL0601 1 54 56JL385Y 10 128 DD141227 17 90
52JL0926 4 126 56JL0701 2 54 56JL386T 11 128 DD201002 14 114
52JL0927 2 126 56JL104R 7 134 56JL3931 11 128 DE151046 2 72
52JL0928 3 126 56JL105N 7 134 56JL394R 11 128 DE151046 10 76
52JL0929 9 128 56JL105Y 7 134 56JL395Y 11 128 DE151047 3 72
52JL0935 4 126 56JL10X3 7 134 56JL396T 10 128 DE151047 9 76
52JL0936 2 126 56JL144R 6 146 56JL3X1Y 15 60 DE191010 10 70
52JL0937 3 126 56JL145N 6 146 56JL3Y1Y 1 60 DE191010 8 76
52JL0938 9 128 56JL14X3 6 146 56JL4J1Y 16 60 DE191010 11 80
52JL0979 4 126 56JL154R 7 146 56JL4K1Y 7 60 DE191028 7 70
52JL0980 2 126 56JL155N 7 146 56JL4L1Y 19 60 DE191029 6 70
52JL0981 3 126 56JL15X3 7 146 56JL4M1Y 11 60 DE191033 15 70
52JL0982 9 128 56JL1W3V 1 36 56JL5F1Y 1 60 DF161102 12 64
52JL0992 7 128 56JL1X3V 26 24 56JL664X 15 148 DG101029 9 10
52JL0993 7 128 56JL2042 5 126 56JL674X 16 148 DG101418 8 34
52JL0994 7 128 56JL2045 5 126 56JL6F1Y 2 114 DG101456 10 26
52JL0995 7 128 56JL2046 5 126 AA101437 9 24 DG121002 12 42
52JL1018 1 126 56JL2047 5 126 AA101437 17 34 DG141028 28 90
52JL1019 1 126 56JL20X3 2 134 AA141067 8 4 DG151005 4 68
 BS IV BS IV
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

DG161124 2 64 DJ161091 14 62 DK151015 14 74 DK181025 23 86

DG171015 17 58 DJ161229 11 92 DK151026 2 66 DK181028 24 86
DG171016 4 58 DJ161229 16 114 DK151031 2 76 DK181075 11 56
DG171018 5 58 DJ161229 14 116 DK151036 1 74 DK201043 10 110
DG171019 6 58 DJ181029 16 110 DK151045 20 76 DK201044 20 108
DG181008 8 82 DJ181064 15 110 DK151063 7 76 DK211007 3 52
DG181008 25 86 DJ181065 2 32 DK151069 11 70 DK221024 2 122
DH101048 9 28 DJ181065 22 32 DK151069 4 76 DP101109 17 38
DH101199 16 48 DJ181065 9 88 DK151069 12 80 DP101114 16 38
DH101235 14 18 DJ191023 14 70 DK151073 17 76 DP101191 23 24
DH101295 11 10 DJ191029 2 70 DK151074 18 76 DP101243 15 38
DH101381 3 26 DJ191030 3 70 DK151081 20 74 DP161145 11 114
DH101388 21 34 DJ191031 5 70 DK151082 21 74 DP161145 10 116
DH101389 12 48 DJ191056 8 70 DK151083 1 76 DS101154 8 28
DH101392 14 12 DJ191057 1 70 DK151085 13 76 DS101215 9 34
DH101396 14 48 DJ191082 11 82 DK151088 11 76 DS121126 13 42
DH101509 3 22 DJ191083 12 82 DK151089 12 76 DS141012 1 94
DH101607 5 46 DJ201052 22 120 DK151090 25 76 DS141012 3 98
DH101648 13 38 DJ201109 9 70 DK161209 5 100 DS161069 6 62
DH111013 9 50 DJ201173 9 94 DK181006 4 84 DS161125 5 62
DH111016 10 50 DJ201173 8 98 DK181007 5 84 DS161187 15 104
DH121063 14 40 DJ201246 13 82 DK181009 14 84 DS161287 6 52
DH121064 13 40 DJ221019 1 122 DK181010 14 84 DS191052 23 82
DH161146 16 64 DK101225 14 6 DK181011 14 84 DS201025 19 120
DH161158 7 94 DK101284 17 48 DK181012 14 84 DT113014 18 60
DH161158 9 98 DK101352 27 18 DK181013 14 84 DT113015 13 60
DH191006 9 78 DK101386 10 28 DK181015 11 84 DT113848 18 58
DH191013 4 78 DK111011 12 50 DK181017 9 84 DT113848 18 58
DH191017 16 82 DK111028 1 50 DK181018 7 84 DT113849 21 44
DH191037 20 108 DK121045 21 40 DK181019 8 84 DT113850 4 80
DJ101302 14 32 DK121047 15 40 DK181020 10 84 DT113855 13 56
DJ101312 30 18 DK141028 6A 90 DK181021 6 84 DT121040 3 84
DJ151074 7 72 DK151012 9 74 DK181022 16 84 DT131017 2A 68
DJ151075 8 72 DK151013 8 74 DK181023 17 84 DT131018 1 66
 BS IV BS IV
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

DT131222 5 66 DT551403 10 38 JE541218 26 24 JG511046 5 6

DT131802 5 68 DT551408 7 38 JE581039 12 4 JG511269 13 8
DT131826 1 76 DT551409 1 38 JF113838 13 44 JG511269 7 12
DT131832 11A 62 DT551412 2 38 JF131816 8 70 JG511270 13 12
DT131832 14 80 DT561206 10 22 JF171607 9 44 JG531027 8 16
DT131837 9 80 DU101225 7 12 JF171804 12 44 JG531031 9 16
DT131849 15 80 DV101048 29 18 JF171806 19 44 JG531039 12 16
DT131853 1 72 EC401030 21 108 JF171807 16 44 JG531040 13 16
DT131866 2 76 EC561023 2 20 JF401016 15 116 JG531041 11 16
DT131875 8 80 FD211006 5 52 JF511207 7 10 JG531207 7 28
DT131878 16 68 JA113403 5 54 JF511228 1 12 JG531211 3 28
DT161005 15 82 JA351627 2 48 JF531007 2 16 JG531212 4 28
DT181000 5a 104 JA541048 15 26 JF531014 3 16 JG531215 5 28
DT181010 9 100 JA581314 11 40 JG122028 2 104 JG531220 2 12
DT181310 19 110 JB181223 10 88 JG131001 2 68 JG531228 3 28
DT181311 18 110 JB181223 5 100 JG131821 5 76 JG531229 4 28
DT181322 12 56 JC101034 9 12 JG161008 12 82 JG541015 12 26
DT181414 4a 104 JC151019 3 102 JG161010 1 70 JG541041 16 26
DT181415 6a 104 JC151020 8 68 JG171029 20 32 JG541043 7 48
DT181434 9 62 JC181022 21 86 JG171029 17 44 JG541044 5 26
DT181435 15 62 JC181023 20 84 JG181235 3 108 JG541045 22 24
DT232601 17 82 JC201043 4 102 JG181236 2 108 JG541046 4 24
DT232606 2 90 JC201046 10 68 JG181238 2 100 JG541058 18 26
DT402006 7 118 JD113814 14 4 JG181259 12 100 JG541059 10 24
DT402404 18 68 JD113815 15 4 JG191008 4 52 JG541063 4 26
DT402404 24 74 JD131811 6 68 JG232601 9 52 JG541068 1 6
DT511239 1 12 JD171059 20 44 JG232606 10 52 JG541074 20 26
DT511261 4 10 JD171801 17 110 JG351019 9 48 JG541230 7 34
DT511262 5 10 JD191006 8 52 JG351209 2 50 JG541231 16 34
DT541019 5 34 JD351207 5 50 JG351400 13 6 JG551000 24 18
DT541212 1 34 JD351800 17 40 JG401601 8 118 JG551010 28 18
DT551400 1 38 JD401007 4 114 JG401808 12 118 JG551013 4 18
DT551401 8 38 JD402217 24 120 JG511021 3 2 JG551015 5 34
DT551402 5 38 JD561416 5 22 JG511022 4 2 JG551017 4 34
 BS IV BS IV
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JG551020 6 18 JG561016 9 20 JH171048 14 44 JL113809 23 90

JG551020 19 18 JG561200 10 22 JK401801 25 120 JL113810 7 114
JG551021 21 18 JG561204 15 24 JL111054 4 54 JL113810 8 114
JG551021 26 18 JG561205 16 24 JL111078 6 56 JL113812 9 114
JG551022 11 18 JG561215 11 20 JL111081 3 56 JL113827 19 4
JG551025 13 18 JG561215 11 22 JL111082 4 56 JL113829 6 56
JG551026 12 18 JG561217 13 22 JL111092 7 54 JL113830 3 44
JG551027 2 18 JG561218 12 22 JL111093 8 54 JL113834 1 62
JG551028 1 18 JG561222 5 20 JL111102 16 92 JL113835 29 86
JG551031 28 18 JG561225 10 20 JL111103 2 56 JL113836 15 50
JG551213 5 18 JG561226 19 24 JL111106 1 56 JL121001 15 84
JG551214 8 18 JG561232 12 22 JL111183 1 56 JL121005 1 84
JG551215 22 18 JG571014 24 24 JL111201 1 56 JL121006 28 86
JG551216 14 16 JG571016 25 24 JL111233 1 56 JL121007 27 86
JG551220 9 18 JG571024 14 26 JL113002 1 60 JL121008 13 84
JG551222 18 18 JG581014 28 32 JL113012 3 60 JL122001 8 58
JG551223 20 18 JG581014 8 56 JL113013 16 60 JL122002 7 58
JG551224 23 18 JG591038 3 46 JL113015 7 60 JL122003 10 58
JG551225 25 18 JG591039 6 46 JL113016 10 60 JL122004 13 58
JG551227 10 18 JG591070 10 46 JL113026 19 60 JL122006 1 58
JG551228 16 18 JG591096 7 46 JL113027 11 60 JL122008 14 58
JG551423 14 38 JG591097 8 46 JL113033 20 60 JL122009 9 58
JG551427 2 38 JG601005 6 28 JL113033 7 78 JL122013 3 58
JG551428 4 38 JG601012 13 28 JL113034 15 60 JL122026 17 58
JG551443 8 38 JG601013 11 28 JL113036 5 60 JL122032 20 58
JG551447 7 38 JG601209 8 32 JL113038 21 60 JL131000 7 68
JG551449 5 38 JG601211 18 32 JL113060 7 60 JL131001 14 68
JG551451 11 38 JG601230 29 32 JL113201 9 64 JL131004 3 66
JG561008 12 20 JG601234 7 32 JL113207 7 64 JL131004 1 68
JG561009 17 24 JG601235 17 32 JL113209 15 64 JL131005 5 68
JG561010 4 20 JG601237 16 32 JL113210 3 64 JL131203 13 74
JG561011 1 20 JG621412 5 48 JL113212 8 64 JL131209 4 66
JG561012 7 20 JG621413 4 48 JL113800 2 114 JL131211 15 74
JG561013 8 20 JG621417 6 48 JL113803 6 114 JL131216 5 74
 BS IV BS IV
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JL131218 16 74 JL151028 5 82 JL171049 4 90 JL181214 4 98

JL131220 6 76 JL151030 6 82 JL171057 3 92 JL181218 11 118
JL131225 7 74 JL151032 18 84 JL171060 14 90 JL181221 24 116
JL131226 11 74 JL151034 7 82 JL171061 9 92 JL181224 15 58
JL131232 6 74 JL151035 9 82 JL171062 8 92 JL181225 16 58
JL131802 12 70 JL151036 26 86 JL171063 9 90 JL181226 8 88
JL131803 3 76 JL151037 22 86 JL171070 6 92 JL181229 1 88
JL131804 1 72 JL151038 2A 82 JL171070 13 96 JL181232 6 88
JL131805 6 72 JL161001 1 78 JL171071 4 92 JL181233 28 108
JL131805 6 72 JL161003 14 82 JL171071 14 96 JL181233 5 142
JL131806 2 72 JL161006 8 78 JL171073 26 90 JL181234 27 108
JL131807 4 72 JL161008 15 82 JL171078 15 92 JL181234 4 142
JL131812 11 62 JL161010 3 78 JL171078 24 96 JL181235 19 84
JL131825 5 72 JL161013 11 82 JL171081 1 90 JL181235 17 108
JL131830 8 72 JL161015 11 82 JL171085 24 90 JL181236 14 108
JL131831 7 72 JL161200 2 102 JL171096 25 90 JL181237 16 108
JL131832 6 72 JL161201 1 102 JL171099 1 92 JL181241 4 100
JL131834 1 76 JL161206 1 102 JL171600 2 90 JL181245 11 110
JL131841 22 76 JL161207 2 102 JL171607 18 44 JL181247 5 108
JL131877 19 76 JL171018 20 90 JL171800 13 90 JL181249 15 108
JL131878 23 76 JL171019 19 90 JL171801 16 90 JL181253 13 104
JL131918 8 70 JL171020 23 90 JL171802 10 90 JL181256 3 32
JL131926 1 80 JL171022 2 92 JL171803 15 90 JL181257 23 108
JL131930 16 74 JL171024 5 92 JL171810 1 90 JL181263 26 108
JL131931 2 76 JL171024 15 96 JL171837 6 44 JL181264 20 120
JL151002 2 84 JL171035 12 90 JL181005 7 142 JL181283 22 108
JL151002 2 84 JL171036 11 90 JL181006 5 104 JL181288 1 98
JL151003 3 84 JL171037 8 90 JL181008 1 108 JL181307 1 106
JL151004 13 84 JL171038 30 90 JL181017 8 88 JL181402 7 62
JL151012 12 84 JL171045 2 142 JL181019 1 88 JL181405 2 62
JL151021 1 82 JL171045 2 142 JL181203 6 108 JL181407 6 104
JL151023 17 82 JL171046 3 142 JL181205 1 104 JL181408 7 104
JL151024 1 84 JL171046 3 142 JL181209 22 116 JL181409 4 104
JL151026 2 82 JL171048 17 92 JL181214 10 94 JL181410 12 104
 BS IV BS IV
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JL181411 9 62 JL232805 19 114 JL233299 7 132 JL401405 20 82

JL181416 12 110 JL232808 10 114 JL233310 6 130 JL401406 5 78
JL181417 4 110 JL232810 1 116 JL233311 7 132 JL401409 19 82
JL181424 26 96 JL232811 8 116 JL233314 11 132 JL401410 20 82
JL181425 27 96 JL232824 19 114 JL233315 12 132 JL401411 13 82
JL181426 1 110 JL233002 10 132 JL233316 9 132 JL401602 8 118
JL181427 13 100 JL233002 12 136 JL351009 10 48 JL401801 13 118
JL181433 18 116 JL233002 12 144 JL351032 19 48 JL401803 12 118
JL181437 11 100 JL233003 11 136 JL351038 19 48 JL401804 23 120
JL181439 25 96 JL233003 11 144 JL351200 3 50 JL401805 21 120
JL181447 2 96 JL233003 10 146 JL351201 7 50 JL402001 14 50
JL181448 3 96 JL233004 10 136 JL351202 8 50 JL402002 14 50
JL181449 1 96 JL233004 10 144 JL351218 2 50 JL402007 14 50
JL181450 4 96 JL233005 14 136 JL351219 16 50 JL402201 5 118
JL181453 3 110 JL233005 15 144 JL351230 8 50 JL402202 6 118
JL181456 9 96 JL233005 11 146 JL351232 7 50 JL402203 1 118
JL181457 10 96 JL233006 15 136 JL351241 3 50 JL402208 17 118
JL181464 7 62 JL233006 16 144 JL351246 3 50 JL402210 1 118
JL181464 7 62 JL233015 9 36 JL351600 1 48 JL402220 1A 118
JL181468 13 62 JL233017 10B 136 JL351800 7 26 JL402228 1A 118
JL191001 1 52 JL233017 10B 144 JL401002 1 114 JL402229 1 118
JL191004 7 52 JL233153 12 146 JL401002 12 116 JL402235 1 118
JL231201 1 124 JL233155 14 148 JL401003 4 112 JL402245 1 118
JL231202 6 124 JL233185 10A 136 JL401004 3 112 JL402400 1 100
JL231203 2 124 JL233185 10A 144 JL401005 1 112 JL402403 8 100
JL231209 13 124 JL233185 10A 146 JL401006 2 112 JL402405 1 100
JL231211 6 124 JL233190 12A 146 JL401012 9 108 JL402409 1 100
JL231213 1a 124 JL233239 11 136 JL401016 22 114 JL402412 1 100
JL231214 2a 124 JL233239 11 144 JL401017 9 110 JL402600 6 90
JL231404 3 124 JL233255 6 130 JL401018 9 108 JL402602 6 90
JL231405 4 124 JL233256 7 132 JL401400 19 82 JL403000 2 118
JL231600 22 82 JL233269 6 130 JL401401 20 82 JL403600 14 64
JL231601 21 82 JL233270 7 132 JL401402 10 64 JL501003 1 24
JL232605 17 82 JL233298 6 130 JL401403 18 82 JL501014 1 24
 BS IV BS IV
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JL501040 1 24 JL531203 3 28 JL581023 2 42 JL601216 31 32

JL501063 1 24 JL531205 1 28 JL581024 6 42 JL601219 10 32
JL511001 2 2 JL531205 1 28 JL581025 4 42 JL601220 9 32
JL511002 1 2 JL541203 7 36 JL581027 4 40 JL601225 12A 6
JL511009 3 6 JL541207 12 34 JL581050 1 42 JL601227 24 32
JL511010 2 10 JL541208 5 36 JL581065 13 4 JL601228 12 32
JL511011 3 10 JL541210 13 34 JL581066 9 4 JL601231 4 32
JL511016 3 40 JL541218 22 34 JL581201 1 40 JL601234 32 32
JL511022 6 6 JL541220 1 36 JL581204 18 40 JL601235 21 32
JL511029 11 6 JL541222 18 34 JL581205 19 40 JL601237 12 6
JL511053 4 6 JL541223 10 36 JL581206 20 40 JL73015M 2 142
JL511056 20 4 JL541227 8 34 JL581215 1 40 JL73015P 2 142
JL511058 10 4 JL541230 19 34 JL581217 1 40 JL73025N 3 142
JL511059 1 4 JL541231 20 34 JL581300 2 40 JL73025P 3 142
JL511061 3 4 JL541237 26 24 JL582400 11 4 JL74015M 1 142
JL511080 4b 6 JL541244 1 36 JL582402 6 4 JL74015N 1 142
JL511080 4 8 JL541245 2 36 JL591048 2 46 JL74015P 1 142
JL511112 7 6 JL541246 13 34 JL591052 1 46 JL74015Q 1 142
JL511112 8 8 JL561205 1 22 JL591075 9 46 JL75015L 4 146
JL511205 6 10 JL561206 2 22 JL591086 12 46 JL7501X3 6 134
JL511219 7 6 JL561401 1 22 JL591144 4 46 JL7501X3 4 146
JL511220 6 12 JL561404 2 22 JL591148 13 46 JL76015N 5 142
JL511221 5 12 JL561405 4 22 JL591157 15 46 JL76015P 5 142
JL511222 8 12 JL561407 7 22 JL591165 8 46 JL76025M 4 142
JL511231 6 12 JL561408 8 22 JL591196 1 46 JL76025N 4 142
JL511241 5 8 JL561409 14 22 JL591226 2 46 JL76025P 4 142
JL511241 1 12 JL561410 15 22 JL601000 6 32 JL76025Q 5 142
JL511249 6 8 JL581000 1 42 JL601005 12 28 JL78015M 7 142
JL511249 6 10 JL581004 16 42 JL601010 29 24 JL78015N 7 142
JL511250 10 8 JL581007 5 42 JL601200 15 32 JL78015P 7 142
JL511250 5 12 JL581009 8 42 JL601210 1 32 JN351604 16 118
JL511254 7 8 JL581010 14 42 JL601212 11 32 JU131801 17 68
JL511254 7 10 JL581015 11 42 JL601214 25 32 JU131802 22 74
JL521002 4 14 JL581016 10 42 JL601215 19 32 JU231205 12 124
 BS IV BS IV
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JU231207 11 124 KACA0820 6 60 KADF0820 8 62 KBUa0516 17 116

JU232800 17 114 KACb0516 3 90 KADM0508 4 4 KBUA0612 4 88
JU232800 2 116 KACB0622 7 124 KADM0610 17 42 KBUA0612 2 98
JU401802 15a 118 KACH0514 6 100 KADP0516 27 24 KBUA0616 29 108
JU401803 15 118 KACH0616 10 62 KADQ0606 17 28 KBUA0620 3 106
JU531021 4 16 KACH0835 18 108 KADQ0620 11 12 KBUB0512 2 88
JU531213 1 28 KADA0510 11 46 KADq0625 3 48 KBUB0516 13 92
JU541005 13 24 KADA0510 12 114 KADQ0630 14 34 KBUc0625 7 116
JU541018 4 26 KADA0512 14 92 KADQ0630 6 36 KBUF0408 8 104
JU551401 6 34 KADA0512 17 96 KADQ0645 8 36 KCAA0504 3 100
JU551402 10 38 KADA0612 17 80 KAEA0608 6 78 KCGA0505 7 90
JU551404 1 38 KADA0630 18 42 KAEA0612 4 44 KCGa0505 5 116
JU551406 9 38 KADA0630 13 46 KAEA0622 10 80 KCGA1010 5 112
JU571000 1 30 KADA0630 16 96 KAED0608 7 80 KCGD0606 5 114
JW181236 3 88 KADB0516 13 64 KAED0612 6 80 KCGD1010 5 112
JY113842 8 44 KADB0516 10 92 KAED0622 9 42 KCGF0606 17 4
JY151011 26 86 KADC0616 7 110 KAEG0620 13 110 KDAA0408 6 96
JY171069 11 44 KADD0610 11 116 KAEQ0616 27 24 KDAa0510 12 62
JY171070 5 44 KADD0612 29 90 KAEQ0620 10 6 KDAA0510 10 100
JY171077 1 44 KADD0635 18 4 KAEQ0620 11 12 KDAA0611 11 108
JY171090 7 44 KADE0610 12 60 KAEQ0620 14 28 KDAA1018 14 124
JY171825 10 44 KADE0614 5 94 KAEQ0620 14 28 KDBA0512 8 96
JY181255 2 106 KADE0614 10 108 KAEQ0630 14 34 KDBA0512 12 96
JY181284 6 116 KADE0620 11 52 KAEQ0630 6 36 KDBA0512 7 108
JY541047 4 24 KADF0608 21 116 KAEQ0640 21 26 KDBa0512 6 110
JY541058 10 26 KADF0610 13 50 KAEQ0645 8 36 KDBA0613 8 110
JY571030 14 26 KADF0612 4 106 KBBA0408 13 68 KDBA0818 3 82
JZ113061 23 60 KADf0614 5 98 KBBA0512 3 62 KDBB0512 18 96
JZ171055 2 44 KADf0614 25 116 KBBA0512 24 76 KDBE0613 8 124
JZ181320 23 114 KADF0616 23 32 KBBA0514 3 114 KDDB0408 12 68
JZ401013 7 118 KADF0616 19 116 KBBa0514 4 116 KEAA1010 2 30
KAAB0820 16 80 KADF0622 11 52 KBBG0612 19 26 KEAB1010 2 30
KACA0520 10 62 KADF0630 16 4 KBQA3506 7 42 KEBA3715 9 26
KACA0635 9 124 KADF0680 5 106 KBUA0516 12 108 KJAC1824 9 6
 BS IV BS IV
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

KJAC1824 9 8 LAD00040 10 124 LCL00004 12 74

KPAC6005 8 74 LAD00077 2 4 LDA00008 2 6
KPBC6202 3 68 LAD00077 5 24 LDB00007 7 100
KPBC6202 3 74 LAD00081 22 26 LDB00010 13 48
KPBC6302 4 74 LAD00120 20 110 LDB00018 15 76
LAA00019 10 74 LAD00129 5 2 LDB00020 3 34
LAC00008 14 104 LAD00135 6 64 LDB00023 21 96
LAC00016 8 60 LAE00010 18 48 LDB00023 6 98
LAC00017 5 124 LAE00014 12 8 LDB00023 20 116
LAC00019 2 58 LAE00014 2 26 LDB00023 23 116
LAC00020 4 82 LAE00016 8 10 LDB00029 15 68
LAC00022 12 92 LAE00016 15 48 LDB00029 18 74
LAC00022 22 96 LAE00017 31 18 LDB00051 9 28
LAC00024 6 20 LAE00018 4 30 LDC00001 15 124
LAC00029 2b 124 LAE00021 5 80 LDH00002 12 16
LAC00031 9 124 LAE00041 14 32 LEB00001 4 12
LAC00034 18 92 LAJ00018 4 54 LEB00001 7 24
LAC00034 20 96 LBB00004 3 42 LJA00004 14a 26
LAC00035 8 94 LBB00006 12 24 LJA00005 13 32
LAC00035 10 98 LBB00007 21 24 PA181292 25 108
LAC00037 9 104 LBR00002 7 96 PA181293 24 108
LAC00046 8 60 LBR00002 8 108 PA581038 5 4
LAC00048 9 124 LBR00002 5 110 PD151006 10 56
LAC00048 10 124 LBS00002 4 108 PD171616 15 44
LAC00054 6a 100 LBU00009 18 114 YJL02003 14 100
LAC00054 11 104 LBU00023 11 96 YJL02004 15 100
LAC00054 14 104 LBU00030 2 110 YJL04005 11 76
LAC00059 8 82 LCA00008 21 114 YJL04006 12 76
LAC00063 7 92 LCA00009 12 74
LAC00063 19 96 LCD00001 10 16
LAC00086 10 28 LCG00006 17 6
LAD00037 13 70 LCG00008 9 116
LAD00040 26 32 LCJ00002 20 68
LAD00040 9 56 LCJ00002 19 74