Scribd
Upload
5 views4 pages

Lab Experiment Writeup28

Uploaded by

Shivaji Thube
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
5 views4 pages

Lab Experiment Writeup28

Uploaded by

Shivaji Thube
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 4

# Lab Experiment Write-Up: Calibration of Control Valve

## I. Practical Significance

Calibration of control valves is essential for ensuring accurate and reliable control of fluid flow in
various industrial processes. Proper calibration helps in maintaining the desired process conditions,
improving efficiency, and reducing operational costs.

## II. Industry / Employer Expected Outcome(s)

Employers expect calibrated control valves to:

- Provide precise control of flow rates, pressure, and temperature.

- Enhance process efficiency and product quality.

- Minimize downtime and maintenance costs.

- Ensure compliance with industry standards and safety regulations.

## III. Course Level Learning Outcome(s)

Students will:

- Understand the principles and operation of control valves.

- Learn the methods and procedures for calibrating control valves.

- Develop skills in using calibration equipment and interpreting calibration data.

## IV. Laboratory Learning Outcome(s)

Students will be able to:

- Set up and operate control valve calibration equipment.

- Perform calibration procedures accurately.

- Record and analyze calibration data.

- Understand the importance of calibration in industrial applications.

## V. Relevant Affective Domain Related Outcome(s)

Students will:

- Appreciate the significance of accurate control in industrial processes.

- Develop attention to detail and precision in laboratory work.

- Understand the ethical implications of accurate data reporting.


## VI. Relevant Theoretical Background

Control valves are used to regulate the flow of fluids in a process system. Calibration ensures that the
valve operates correctly within the desired range of flow rates and pressures.

**Types of Control Valves:**

1. Globe Valves

2. Butterfly Valves

3. Ball Valves

4. Diaphragm Valves

**Basic Principles:**

- Control valves operate based on a signal from a control system, adjusting the flow of fluid to
maintain process conditions.

- Calibration involves setting the valve to respond accurately to control signals, ensuring that the
actual flow matches the desired flow.

![Control Valve Diagram](https://example.com/control_valve_diagram.png)

## VII. Actual Circuit Diagram Used in Laboratory with Equipment Specifications

![Circuit Diagram](https://example.com/circuit_diagram_control_valve.png)

- **Control Valve Model:** CV456

- **Calibration Device:** Valve Calibrator 2000

- **Power Supply:** 24V DC

- **Signal Processor:** Valve Controller X100

## VIII. Required Resources/Apparatus/Equipment with Specifications

- **Control Valve:** CV456, accuracy ±0.5%

- **Calibration Device:** Valve Calibrator 2000, traceable to NIST

- **Fluid Source:** Air or Water, constant pressure

- **Data Logger:** Logger Pro

- **Piping:** 2-inch diameter, stainless steel


- **Tools:** Wrenches, screwdrivers, tubing

## IX. Precautions to be Followed

- Ensure all connections are secure to prevent leaks.

- Verify that the fluid used is compatible with the control valve.

- Handle calibration equipment with care to maintain accuracy.

- Follow safety guidelines to prevent accidents in the lab.

## X. Procedure

1. **Setup:**

- Connect the control valve to the piping system.

- Attach the calibration device to the control valve.

- Ensure all connections are tight and leak-free.

2. **Calibration:**

- Apply a control signal to the valve and record the valve position.

- Compare the valve position with the calibration device's standard.

- Adjust the control valve if necessary to match the standard.

3. **Recording Data:**

- Document the initial and adjusted positions.

- Repeat the procedure at different control signals to ensure accuracy across the range.

## XI. Observation Table

| Control Signal (%) | Valve Position (Initial) | Valve Position (Adjusted) | Deviation |

|--------------------|--------------------------|---------------------------|-----------|

| 10% | 12% | 10% | +2% |

| 50% | 48% | 50% | -2% |

## XII. Result(s)

The control valve was successfully calibrated, with the adjusted positions matching the control
signals within the acceptable deviation range.
## XIII. Interpretation of Results

The calibration process revealed that the control valve had a slight deviation at various control
signals, which was corrected to ensure accurate control.

## XIV. Conclusions and Recommendation

The calibration of the control valve is essential for accurate flow control. Regular calibration should
be conducted to maintain accuracy and reliability. Further studies could involve testing the control
valve under different fluid types and operating conditions.

## XV. Practical Related Questions

1. What are the potential sources of error in control valve calibration?

- (Provide space for answers)

2. Why is it important to use a calibration device traceable to national standards?

- (Provide space for answers)

3. How often should control valves be calibrated in an industrial setting?

- (Provide space for answers)

## XVI. References/Suggestions for Further Reading

1. [National Institute of Standards and Technology (NIST)](https://www.nist.gov)

2. [Control Valve Calibration Techniques](https://example.com/control_valve_calibration)

3. [Industrial Control Systems Handbook](https://example.com/industrial_control_handbook)

You might also like