AF-2000

INJECTION MACHINE CONTROLLER

O P E R ATO R M A N U A L
V E R S I O N 1 . 0 0

M a d e i n Ta i wa n
 AF-2000 INJECTION MACHINE CONTROLLER
O P E R ATO R M A N U A L VERSION 1.00

SYSTEM CONSTRUCTION
1-1 OPERATOR PANEL A-1
1-2 Operation keys description A-2

OPERATOR SCREEN
2-1 POWER-UP SCREEN B-1
2-2 MACHINE STATUS MONITOR SCREEN B-2
2-3 FAST SETTING SCREEN B-3
2-4 MOULD CLOSE/OPEN SCREEN B-4
2-5 INJECTION SETTING SCREEN B-5
2-6 SCREW ROTATE/SUCK BACK/INJ.UNIT SCREEN B-6
2-7 EJECTOR/AIR BLAST/ROBOT SCREEN B-7
2-8 CORE SETTING SCREEN B-8
2-9 TEMPERATURE/PRE-HEATING SCREEN B-9
2-10 TIME SETTING SCREEN B-10
2-11 FUNCTION SETTING SCREEN B-10
2-12 PRODUCT SCREEN B-11
2-13 MOULD MEMORY SCREEN B-12
2-14 SPC RECORD SCREEN B-13
2-15 SPC RECOR PICTURE SCREEN B-14
2-16 MODIFY RECORD SCREEN B-14
2-17 INJECTION CURVE SCREEN B-15
2-18 ALARM LOG SCREEN B-15
2-19 PROGRAM VERSION SCREEN B-16
2-20 INPUT MONITOR SCREEN B-17
2-21 OUTPUT MONITOR SCREEN B-17
2-22 MACHINE SERVICE SCREEN B-18
 OPERATOR PANEL

SYSTEM CO N ST RU C T I O N

1-1 OPERATOR PANEL

HMI panel can be divided into display screen, function keys, numeric keypad, operation mode and manual operation
keys, provides all the machine operations, set and dynamic value display.

B
A. LCD display screen: The information
B. F1-F7: Select page
C. Fast Switching screen, lubrication and alarm keys
D. Cursor key: Move the cursor
C E
D E. Numeric keypad: Enter the value, English
F. Operating modes: manual, semi-auto, auto, die-
height mode
G. Manual Key
F
H. Data lock
I. USB Interface
J. Emergency Stop

H J
I

A-1
Operation keys description

1-2 Operation keys description

 F1~F7 screen select keys

Option corresponds to the bottom of the screen, select the corresponding function keys F1-F7 and press, that is
converted to the selected function screen.

 Subsidiary function key

INDEX key: The option to return the first level, only update the content of F1-F7.

 Fast Switching screen keys

Press this key to show "MONITOR" Press this key to show "SCW/SUCK INJ.
screen. UNIT" screen.

P r e s s t h i s k e y t o s h o w " FA S T Press this key to show "FUNCTION

SETTING" screen. SETTING" screen.

Press this key to show "CLOSE OPEN" Press this key to show "TIME SETTING"
screen. screen.

Press this key to show "EJE/BLAST Press this key to show "PRODUCT"
ROBOT" screen. screen.

P r e s s t h i s ke y t o s h o w " C O R E 1 Press this key to show "SPC RECORD"

CORE2" screen. screen.

Press this key to show "INJECT" Press this key to show "MOULD
screen. MEMORY" screen.

Press this key to show "TEMP PRE- Press this key to show "PROGRAM
HEAT" screen. VERSION" screen.

A-2
 Operation keys description

 Cursor keys

Move the cursor position. Click to move a position, if it has been holding down button
to move a 0.5 second per position.
If there is input prior to setting and not press the Enter key, press the cursor key to
move the input value is automatically recognized and began to move the cursor.

 Numeric key

Column in pure numbers, according to the number keys enter numeric, and then
press ENTER key to confirm. If the column can be mixed English and numbers, input
the same number again to pause one second and then enter. If input in English, press
the corresponding number key replacement: Number  English  English lowercase.
For example, take input 1Ae, then press 1  1 second  Continuous press 1 twice 
Six consecutive press 2.
Number changes: [ 1 ] + [ 1  A ] + [ 2  D  E  F  d  e ] .

 : Clear key, when the input value of any mistake, click this key restore the
previous vlaue.
 : Enter key to confirm input values, changing function (option), and execution.

 Lubrication and alarm keys

When any alarm arises, press this

P r e s s t h i s k e y, t h a t i s f o r
key stop alert. If causing alarm
lubrication action.
reasons yet obviate will again
output alarm within a period of
time. (Can be set or according to
pre-determined time)

 Operation mode keys

Manual : When the manual button

is pressed, the lamp in the button Semi auto : When the semi auto
is on and you can use all manual button is pressed, the lamp in the
buttons. However, Die height can button is ON and the machine is
be selected at the mould setup run semi automatically.
mode only.

Die height : Pressed the die

height button when it is required Auto : When this button is pressed,
to replace or install any mold. It the lamp in the button is ON and all
is possible to adjust zero point of operations of the machine are run
a new mould and mould. Cycle is full automatically.
run in slow speed to protect mold.

A-3
Operation keys description

 Heater & Pump Star Key

Pump : Control pump motor start Heater : Control the on and off of
and stop. themperature heating .

 Manual keys

Mould Open key : This is a Mould Close key : This is a

momentary contact key to be momentary contact key to be
operated while being pressed. operated while being pressed.

Eject Backward key :

Eject Forward key : This is a
This is a momentary contact
momentary contact key to be
key to be operated while being
operated while being pressed.
pressed.

Air Blast Move key : This is a Air Blast Fixed key : This is a
momentary contact key to be momentary contact key to be
operated while being pressed. operated while being pressed.

Die Height Backward key :

Die Height Forward key : This is
This is a momentary contact
a momentary contact key to be
key to be operated while being
operated while being pressed.
pressed. However, it can be
However, it can be selected only in
selected only in then die height
then die height mode.
mode.

Injection key : This is a Suck Back key: This is a momentary

momentary contact key to be contact key to be operated while
operated while being pressed. being pressed.

Screw Rotate key : This is an

alternate key. When the button is
Au t o P u rg e ke y : T h i s i s a n
pressed, on/off functions of the
alternate key. When the button is
cycle are alternately performed.
pressed, on/off functions of the
However, if sensor position at screw
cycle are alternately performed.
setting posits the key always can't
operate.

Injection Unit Forward key : This Injection Unit Backward key : This
is a momentary contact key to be is a momentary contact key to be
operated while being pressed. operated while being pressed.

Door open key : This is a Door colse key : This is a

momentary contact key to be momentary contact key to be
operated while being pressed. operated while being pressed.

Core 1-4 Out key : This is a Core 1-4 In key : This is a

momentary contact key to be momentary contact key to be
operated while being pressed. operated while being pressed.

A-4
 Operate index of screen function key, POWER-UP SCREEN

OP E RATO R SC RE E N
 Operate index of Screen function key
F1 F2 F3 F4 F5 F6 F7
MONITOR FAST ACTION TEMP PRODUCT RECORD IN / OUT
SETTING SETTING TIME / FUNC MEMORY MONITOR VERSION

F1 F2 F3 F4
PROGRAM INPUT OUTPUT WARM UP
VERSION MONITOR MONITOR SERVICE

F1 F2 F3 F4 F5
SPC SPC RECOR MODIFY CURVE ALARM
RECORD PICTURE RECORD LOG

F1 F2
PRODUCT MOULD
MEMORY

F1 F2 F3
TEMP TIME FUNCTION
PRE-HEAT SETTING SETTING

F1 F2 F3 F4 F5
CLOSE INJECT SCW / SUCK EJE / BLAST CORE1
OPEN INJ.UNIT ROBAT CORE2

2-1 POWER-UP SCREEN

The LCD screen is displayed when the power of the

system is turned ON, after self-diagnosing of the system.

§ When there is no fault in the system, the LCD is

displayed as below.
SYSTEM DIAGNOSTIC IS GOOD
PLEASE PUSH ANY KEY TO COUNTINUE
§ When there is have fault in the system, the LCD is
displayed which PCB problem.
POSITION COMMUNICATION TEST ----- ERROR
PLEASE POWER OFF

B-1
MACHINE STATUS MONITOR SCREEN

2-2 MACHINE STATUS MONITOR SCREEN

A. The machine acts process currently. A

E
kg/cm2 : The machine action outputs pressure. First B
piece of pressure output is the left kg/cm2. Second
C
piece of pressure output is the right kg/cm2.

% : The machine action outputs speed. F

B. Temperature actual value of all zones. The N is nozzle

temperature, 1 -6 is each temperature of barrel.
§ If temperature number N, 1-6 show for the green D G
word of the red bottom, then indicate or heat the
appearance.
§ If temperature number N, 1-6 show block for the
black bottom incorrect character, then indicate for convenient to operate the machine with different
didn't heat. status.
All initial password is 0 of level 4. First use level 1,
last use level 4. For example, key in 0 at password
C. Drawing dynamic graphic of the clamp and injection
input under didn't modify password, login status is
unit. (linear scale 1:1)
level 1. If change level 1 password for 111, when
MOULD : Mould position. key in 0 at password input again, login status is
level 2, and so forth.
EJECT : Eject position.
# Level 5 : Special password. Mould Memory save
SCREW : Screw position. and lock .
# Level 6 : All screen can show and setting (include
M.PRE : Pressure value of mould.
engineer screen).
INJ.P : Pressure value of injection.

INJ.U : Pressure value of injection unit. F. GOOD : Currently fine goods quantity.

LOT : Currently a package of quantity.

D. Monitors operate way, real time display error message
REJECT : Currently inferior goods quantity.
for operator.
CYCLE TM : Currently a mould produces time.
E. Password : Key in password to login at ****** of CLS. TOTAL : Total time of close mould.
PASSWORD. Number is password level in front of
******, key in password to display level from 1 to OPN. TOTAL : Total time of open mould.
6. If want to change password, please peruse 2-22 INJ. TOTAL : Total time of injection.
PROGRAM INFORMATION SCREEN.
SCW MONIT : Time of screw rotate.
Want to log out after login, don't key in any number
and press ENTER key at password input, then to HOLD PT. : Hold position.
restore level 0 status.
CUSHION : Injection the end position of this cycle.
§ Password level total design is 6 levels. LAST-1 : Injection the end position of minus one
# Level 0 : Don't need key in any password. cycle.
Only for operate with monitoring screen but can't LAST-2 : Injection the end position of minus two
set. cycle.
# Level 1-4 : For operate monitor with setting screen
and can set value.
The limits of authority is equa of level 1-4, only
different level save the setting separately,

B-2
 FAST SETTING SCREEN

OIL : The actual temperature of the oil temperature

state, the explanation is the same with B-2 "B".
HEAT & PUMP : Heater and pump status.

G. Show the position of the cursor where you can enter

the value, the upper and lower limit of the setting
range.

2-3 FAST SETTING SCREEN

This page can be set vaule of pressure, speed and time
etc., not need to change for the corresponding screen

B-3
MOULD CLOSE/OPEN SCREEN

2-4 MOULD CLOSE/OPEN SCREEN

A. MOULD CLOSE reference : HS  LS  LP  HP

# HS is high speed close. A C
# LS is low speed close.
# LP is mould protection close.
# HP is high pressure close.

§ MOULD PROTECTION TIME B

D
It is control low pressure started until into high
pressure. If machine low-pressure action over this
time then occurs alarm and then automatic mould
open to end position.
§ HIGH PRESSURE CLOSE TIME
It is detected HP started until close end. If HP
action over this time then occurs mould close does
not fully alarm.

B. MOULD OPEN reference : LS1  HS  MS  LS2

# LS1 is first low speed open.
# HS is high speed open.
# MS is middle speed open.
# LS2 is last low speed open.

C. ADJ. : The pressure and the speed of the manual die-

height.

CLOSE : Mould close slowly.

OPEN : Mould open slowly.

DIE-HEIGHT : Control active only at MOULD SETUP

status.
§ MANUAL : Use key button control action.
(momentary style)
§ COUNT : Use key button control action (latch
style), until thickness-counting reach set value and
then automatic stop.
§ AUTO ADJUST : Use forward key or backward
key button control action (latch style). The way is
repeat mould close, mould open, die height, until
finished Mould adjust and then stop.

OPEN END PT. : Mould open end posit, use at auto

die height.

D. FAST CLOSE : It is control overload sol for high-

speed mould close action.

B-4
 INJECTION SETTING SCREEN

2-5 INJECTION SETTING SCREEN

A. Injecting the action has 1st-5th, act the route of travel

A
according to each one to should a pressure/speed
value, and use the time or posit established to stop
over, then enter to the next route of travel. D

B
B. USE : Inject use. Design by 3 kind mode.
§ TIME : From speed change to holding stage is by E
time. If not use all stage, you can setting 0.00sec C
at this stage.
§ POSIT : From speed change to holding stage is
by posit. If not use all stage, you can set posit is
0.0mm at this stage then system display OFF on
the screen.When the position arrives, converting to
go to next route. COOLING : Have two kinds of enactments.
INJECTION END or SCREW ROTATE END starts cool
§ PRESSURE : From speed change to holding stage
time.
is by pressure sensor. From 1st to 5th speed stage
is by position control. If not use all stage, you can
set posit is 0.0mm at this stage then system display E. CUSHION : Injection the end position of this cycle.
OFF on the screen. Inject 5th pressures to convert
HIGH POSIT : Injection end position is higher than
in to HOLDing., inject 1st pressure as fixed 1st to
set by the high position values, then occur alarm "
5th pressures.
CUSHION HIGH".

LOW POSIT : Injection end position is lower than

C. After injecting, keep the pressure. set by the low position values, then occur alarm
"CUSHION LOW".
HOLD PT. : When the screw enters to the position
set to order, entering to HOLDing the action.

RAMP.: The stage control the pressure level

HIGH Fine goods scope LOW
exportation or RAMP exportation. INJECT 5th
press(80.0)  HOLD 1st press(70.0)  HOLD 2rd
press(60.0)  HOLD 3th press(50.0)  HOLD 4th CUSHION PT : Injection the end position of this
press(40.0) cycle.
RAMP OFF RAMP ON LAST-1 : Injection the end position of minus one
80 80 cycle.
70 70

60 60

50 50

40 HOLD 40 HOLD

HOLD PT. HOLD PT.

D. INJ. ALARM : While "ON", be 1st-5th act outrun

time of the enactment. If can not in enactment time
inside convert go to HOLDing, then occur inject time
too long alarm.

B-5
SCREW ROTATE/SUCK BACK/INJ.UNIT SCREEN

2-6 SCREW ROTATE/SUCK BACK/INJ.UNIT SCREEN

A. P-BACK : Pre-suckback.

SCW1-3 : SCREW ROTATE. (CHARGE) A

BACK : POST-suckback.
B
B.PRE : Back-press.

POSIT : Control the route of travel according to the

position.

B. RPM : Actual value of screw rpm.

BEF. CHARGE DL :
# Flowchart : pre-suckback  before charge delay 
SCREW ROTATE  POST-suckback

CHARGE MONITOR : The surveillance keeps to SCW1-

3 of action, be to exceed time set, then occur alarm
"CHARGE TIMER IS OVER".

POST-BACK SEL. : Have two kinds of enactments.

SCWER END or COOLING END starts action.

COOLING TIME : Have two kinds of enactments.

INJECTION END or SCREW ROTATE END starts cool
time.

INJ.U BWD : The function set for carriage move in

every cycle. At MANUAL state, it is control by push key
button. At auto state, it is control by function select.
§ OFF
§ SUCKBACK END start : After suckback end action ,
according to the set time to control range of inj.unit
bwd.

§ COOLING END start : After cooling end action ,

according to the set time to control range of inj.unit
bwd.

B-6
 EJECTOR/AIR BLAST/ROBOT SCREEN

2-7 EJECTOR/AIR BLAST/ROBOT SCREEN

A. Hold time is ejector with robot combine use. When
EJECTOR FORWARD END start HOLDING TIME, during
this time to pick up goods by ROBOT.
A
FUNC . :
B
REPEATED EJECT

SPEED CHANGE 1st FWD

L/S (80.0) L/S(130.0)
BWD L/S (0.0) FWD L/S(150.0) C
FWD SLOW FWD FAST

EJE BWD

FWD FAST

EJE BWD

mould open time ejector interval time

OSCILLATE EJECT
delay time
SPEED CHANGE 1st FWD Arrive the position
BWD L/S (0.0) L/S (80.0) L/S(130.0) FWD L/S(150.0) MOVE AIR BLAST
DELAY
FWD SLOW FWD FAST
FIXED AIR BLAST

EJE BWD

Act in the meantime

FWD FAST

EJE BWD MOVE AIR BLAST

FWD FAST
POSIT MOVE TP
FIXED AIR BLAST

FIXED PT
LAST COUNT
Act in the meantime

SINGLE EJECT C ROBOT USE : If function is OFF then system not

checking any robot connect signal.

FWD FAST ROBOT TIME : Monitor robot action time, when

robot cycle over this time then occur alarm.

DELAY EJE. : Use delay time at before ejector action

B. DELAY : Setting is "delay", after starting opening the for waiting ROBOT in correct position.
mould, the synchronous start delays time. When time
# Flowchart : mould open end  delay  ejector
arrives set of time, carry out to AIR BLAST the action
start
of the valve.

TIME : Action time of MOVE AIR BLAST and FIXED

AIR BLAST.

POSIT : When the function setting is "POSIT", after

mould open movement to set posit, carry out to AIR
BLAST the action of the value.

FUNC. : AIR BLAST function is three kinds of to set.

§ OFF : not use.
§ DELAY : active by delay time control.
§ EJECT : active with ejector at same time.
§ POSITION : active by clamping position control.

B-7
CORE SETTING SCREEN

2-8 CORE SETTING SCREEN

System design of 2-CORE function, action sequence is

IN-H  IN-L  OUT-H  OUT-L .
§ Core action sequence :
# IN : Core 1 in  Core 1 in slowly  Core 2 in 
Core 2 in slowly A B
# OUT : Core 2 out  Core 2 out slowly  Core 1 out
 Core 1 out slowly

A B
A. FUNCTION
CORE IN : Design 4 kind mode.
§ BEFORE CLOSE : Core in before mould close.
§ M-CLOSE END : Core in after mould close.
§ BY POSITION : Core sequence in mould stroke by
position setting value.
# When the mould close position is small in is
equal to the set position, the system will stop
to close the mould, the performance CORE-IN
action, until the action completes again continue
to close the mould.
§ OFF : Not use core in.

CORE OUT : Design 4 kind mode.

§ BEFORE OPEN : Core out after mould open.
§ M-OPEN END : Core out before mould open.
§ BY POSITION : Core sequence in mould stroke by
position setting value.
# When mould open position big in is equal to the
set position, the system will stop to open the
mould, the performance CORE-OUT goes into of
action, until the action completes again continue
to open the mould.
§ AFTER EJECT : After eject, core out.
§ OFF : Not use core out.

B. CORE STOP way: Design 3 kind mode.

§ Time control : After arriving time set, stop the
action of the CORE.
§ Limit switch control : The core enters to arrive near
connect the limit switch, stop the action of the core.
§ Count control (unscrew function) : Reaching what
core set after revolving the number of times stops
the action of the core.

B-8
 TEMPERATURE/PRE-HEATING SCREEN

2-9 TEMPERATURE/PRE-HEATING SCREEN

A. Temperature actual value of all zones and oil. The N is

nozzle temperature, 1-6 is each temperature of barrel.
# If temperature number N, 1-6 and OIL show for A
the green word of the red bottom, then indicate
for heat the appearance. C
# If temperature number N, 1-6 and OIL show
BLOCK for the black bottom incorrect character,
then indicate for didn't heat.
B
ACTUAL: Currently each actual value of temperature.

STATUS : Have six kinds of enactments.

§ OK : actual value is within high and low range.
§ LOW : actual value too low.
§ HIGH : actual value too high.
§ TBO : thermocouple broken out. 2. When the temperature set lower limit value of
§ OPEN : heater band wire is open. all zones and nozzle to be smaller than minus
§ INV : thermocouple TC+/TC- is invert connect. 5°C, take set lower limit value as ture. Ex: The
temperature set value of all zones and nozzle
SETTING : Set the value of each temperature. is 200°C, set lower limit value is 2°C, when
temperature actual value arrive at 198°C, start this
UPPER : The upper limit is worth the scope.
Initial value + upper limit value = the upper limit action.
temperature, when exceed this value occur alarm. 3. When heater key set ON to OFF or the temperature
under set lower limit value, act inject, screw rotate
LOWER : Descend the limit value scope.Initial value and suck back come back over time of action.
- descend the limit value = descend to limit the
temperature, be low hereat value occur alarm.
C. PRE-HEAT : "OFF" don't use to PRE-HEAT; "ON"
% : Certain heating time. Can set the scope 1-900,
then controls the temperature to for one week heat
each unit is 0.02s. For example 100 = 2s .
the total switch that the starts time.
# Flowchart :
B. MODE : Temperature control mode. Have "HEAT", 1. Set PRE-HEAD function is ON.
"HOLD" two kinds of optionses.When need to be left 2. Setting ON in which day.
temporarily, can start the HOLD status. 3. Set which day on time.
§ HEAT : Heat the appearance, the back(-value) has
COOLING : When the oil temperature reaches or
no function.
exceeds this setting, the system will open the cooler
§ HOLD : Keep the temperature function, according
and oil temperature starts to cool.
to the error margin coefficient of the enactment,
control temperature in of value. (The initial value - OVER : When the oil temperature reaches or exceeds
error margin value) this setting, the machine must stop running and an
alarm is generated.
SCREW WARM UP TIME :
1. When the temperature actual value of all zones
arrive at setting value minus 5°C, start this action.
(Default value : A minute) Act inject, screw
rotate and suck back over time of action. Ex: The
temperature set value of all zones and nozzle is
200°C, when temperature actual value arrive at
195°C, start this action.

B-9
TIME SETTING SCREEN, FUNCTION SETTING SCREEN

2-10 TIME SETTING SCREEN

A. CYCLE TIME : Sets time that one mould.

ALARM TIME : When the alarm generated, timer

start. If the alarm time over and not rule out the A
alarm, then stop the motor running.

PHOTOCELL USE : The photocell judgment finish

product fall off. When during this cycle finished
product drop check then start next cycle (don’t action
interval time). Otherwise product start interval time B
for waiting drop, during intervat time product same
not drop then alarm occur [product not drop].

INTERVAL TM : The INTERNAL time use for a cycle

completes wait.
# Flowchart : EJECTOR completes  INTERVAL time LUB. TIME : Set total time of the lubricates motor
 Next cycle beginning. action.

PHOTO. TIME : When photocell mask is cover light

for checking then start this time, if time reach and B. DATE & TIME : Current date, time.If mistake, can
light same cover then alarm occur [photocell cell change here.
mask].

LUB. COUNT : Set the mould open and close how

much time just start the lubrication motor.

2-11 FUNCTION SETTING SCREEN

AL STOP HEAT : "ON", the alarm time accounts arrive

after, heater stop; "OFF" then heater continue heating.

AL STOP PUMP : "ON", the alarm time accounts arrive

after, pump stop; "OFF" the pump then continues to
revolve.

PLASTIC WT : Affect position of inject end.

PRODUCT WT : Affect position of charge end.

INTRUSION TM : It is by time control. when time set

zero is not use this function, if time set is not zero then
intrusion action then out pressure and speed of the 1st
screw rotate.
# Flowchart : inj.unit forward  intrusion 
# Flowchart :
injection.
1. Injection unit backward.
AUTO-PUR.USE : If set "ON", then push AUTO-PURGE 2. Injection action by injection page set value.
key to action. Machine would first backs to check INJ. 3. Screw rotate.
UNIT BWD, then depend on to set of AUTO-PUR.USE 4. Suck back.
times, circulation action. 5. Count actual value addition one and then check
again step 2-4 or stop.

B-10
 PRODUCT SCREEN

2-12 PRODUCT SCREEN

A. ACTUAL : The fine goods, REJECT goods and in the

package quantity that produce currently.
A
SETTING : Set the fine goods, REJECT goods and in
the package quantity that produce.
B
FUNCTION : Function of counter volume calculate
finished at AUTO mode.
§ HALT : occur the alarm and finished this cycle then
C
machine stop.
§ ALARM : occur the alarm and finished this cycle
then reset alarm and volume, machine continue
running.

RESET : Move cursor to COUNT RESET position (under

GOOD, REJECT and LOT set position) and then push
ENTER key button, it will reset volume to zero.

CAVITY : The product quantity that one mould cans

produce.For example diagram: cavity is 1.

B. PRODUCT RECORD : HOURLY OF ACTUAL

VALUE : 3600 (second) / Cycle time (the cycle time
of a mold)= The number of actual production in each
hour.

PRODUCT RECORD : TOTAL NUMBER OF

HOURS : [the qualified product count setting x cycle
time (average cycle time)]/3600s.

C. 24 hours capacity distribution in a day.

B-11
MOULD MEMORY SCREEN

2-13 MOULD MEMORY SCREEN

MEMO USE : Have "OFF" and "LOAD", "SAVE", "COPY",

"DELETE", "EDIT" six kinds of enactments.

§ OFF : Don't use mould memory function.

§ LOAD : Load mould data from memory to screen.
* Step by :
1. MEMO USE setup "LOAD".
2. Key in want to load memory number.
3. Cursor moves to the "ACTIVE", press the ENTER
key.
§ SAVE : Save mould data from screen to memory.
* Step by :
1. MEMO USE setup "SAVE".
2. Key in wants to save of mould name.
COPY No : Copy mould memory have to key in memo
3. Key in want to save memory number. No. Know well to see [MEMO USE] of "copy" Options.
4. Cursor moves to the "ACTIVE", press the ENTER
key. USB FILDER : USB can be create 1000 folders, one
folder records for 1000 groups, it supports up to 1 million
§ COPY : Copy mould data from memory to memory.
groups.
* Step by :
1. MEMO USE setup "COPY". § USB memory mould for use :
2. If want to copy A mould memory to B mould USB drive in each placement will check the file alive-
memory, key-in A mould No at "MEMO No", and \DZAF2 OPE \ PAGE000\AF2.IDX, if the file not exist
key-in B memo No at "SOPY SUB No". will create :
3. Cursor moves to the "ACTIVE", press the ENTER \DZAF2OPE
key. \DZAF2ENG
\DZAF2UPD
§ DELETE : Delete mould data from memory.
\DZAF2OPE\PAGE000
* Step by :
\DZAF2OPE\PAGE000\AF2.IDX
1. MEMO USE setup "DELETE".
Create the file takes about 1 second. If the file already
2. Key-in want to delete memory number.
exists, skip this step.
3. Cursor moves to the "ACTIVE", press the ENTER
key. DZAF2OPE filder save datas about mould memory.
§ EDIT : Edit mould name from memory Folder PAGE000 ~ PAGE999 = USB FILDER 000 ~ 999
* Step by : System default is PAGE000. Set up new USB filder
1. MEMO USE setup "EDIT". after Create the corresponding folder and index file
2. Key-in want to edit of memory number (AF2.IDX).

3. Cursor moves to the "ACTIVE", press the ENTER

Under each filders has index file (AF2.IDX), record
key.
MEMO No, MOLD NAME, save date etc. Memory
mould file name is AF2_000.DZH ~ AF2_999.DZH, the
MEMO No : The blue number in front of mould name is
corresponding memory mould 000 ~ 999.
MEMO No. No. 000-079 in left side of the screen is the
internal memory mould, a total of 80 groups. No.000- ACTIVE : When performance mould memory the
999 in the right side of the screen number is the USB function, the enactment complete and need and press
memory mould, a total of 1000 groups. ACTIVE, it would act.
One page displays 28 memory numbers, the internal
memory mould and exterior memory mould each 14. MOLD NAME : The name of the module, alphanumeric
Moves the cursor to memory number of under form, characters can be. Before no set, the default memory
input want to witch memory number, press down the modules are "000 TEST MOULD DATA".
ENTER key then to skip. For example input 50 at 00,
then memory number skip to 50-63.

B-12
 SPC RECORD SCREEN

§ USB standard
§ If input in English, press the corresponding number
key replacement: Number  English  English ``USB v2.0 & v1.1 Compliant
lowercase. ``Support FAT32 & FAT16
For example, take input 1Ae, then press 1  1 second ``Overview 1.3 2008, follow www.usb.org Mass Storage
 Continuous press 1 twice  Six consecutive press 2. Class Specifi cation Overview 1.3 2008
Number changes: [ 1 ] + [ 1  A ] + [ 2  D  E 
Fde].

2-14 SPC RECORD SCREEN

SPC is Statistical Processing Control, the data keeps watch
on.

MACHINE No.: SPC data storage path. For example:

When set to 1, the USB data folder is created name for
the MC-001.

SPC SAVE TO USB :

1. Set the machine number from 1 to 250.
2. Dynamic storage to USB settings to use.
3. When the USB plugged into the machine, the SPC
records that will continue deposited.
4. When the USB is not plugged, storage the recent
15 document (s) within the controller, pending USB
into 15 data will be automatically deposited into
USB-DZAF2SPC data folder, path: \\DZAF2SPC\MC-
001\20120828.excel (MC-001 that is machine number
001 machine, 2012,08,28 is Year Month Day), the file
format is Excel format, can be check and see on the
computer.

DSP. PAGE : Can jump to turn the page in this

importation number of pages.Each page can show 7 sets
of record periods, altogether can record 300.
CLEAR RECORD : Clear all recording cycle.

CLEAR RECORD : Clear all recording cycle.

WAIT CYCLE : Stop to record various dynamic state of

machine the variety the value, for example : WAIT CYC
is 1, stop recording once.

REC. CYCLE : Continuously record various dynamic

state of machine the variety the value.As WAIT CYC is 1,
REC. CYC is 2, after then continuously recording 2 cycle,
stop the 1 cycle not record, continuous two cycle record,
thus circulating.

B-13
SPC RECOR PICTURE SCREEN, MODIFY RECORD SCREEN

2-15 SPC RECOR PICTURE SCREEN

SPC DATA : Can key-in the number 1-12, each

representative :
01 : V-P PRESSURE
02 :
03 : CYCLE TIME
04 : INJ. SPEED TIME
05 : V-P POSITION
06 : CUSHION POSITION
07 : CHARGE TIME
08 : CHARGE END POSIT
09 : SCREW RPM
10 : M.OPEN END POSIT
11 : NOZZLE TEMP.
12 : OIL TEMPERATURE

RANG % : Enlarge the sketch manifestation.The value is

more small, more can see the minute part sketch.

PRODUCT : Check the range of products.

2-16 MODIFY RECORD SCREEN

PASSWORD LEVEL : "OFF", Column is display

sequence of record No. "ON", Column is display
password level 1-5, indicate operator symbol.

PAGE SET : Key-in the number of pages to press the

ENTER key and can directly jump to turn here.This
system totally can record 99 sets of processes.Page 1,
NO.1 is the latest record process.

DATA RECORDING LIST : The code that "DATA

RECORDING LIST" in front of the item is :
§ P : pressure
§ S : speed
§ PT : position
§ T : timer
§ C : counter

OLD : Old value.

NEW : New value after resetting.

B-14
 INJECTION CURVE SCREEN, ALARM LOG SCREEN

2-17 INJECTION CURVE SCREEN

Drawing curve graphic is according to injection setting
value and pressure sensor detects actual value draw.
If machine does not fit the close loop sensor then only
display setting value curve graphic for user reference.

PRESS/SPEED SET : "ON", to inject the initial value

appearance of the pressure/speed manifestation curve
diagram.

PRESS/SPEED ACT : "ON", to inject the pressure/

speed of actual value appearance manifestation curve
diagram.

 : Vertical line move to backward 1 field record value.

 : Vertical line move to backward 10 field record

value.

PRESS : Current pressure value.

SPEED : Current speed value.

2-18 ALARM LOG SCREEN

ALARM RECORD MESSAGE PAGE SELECT : Key-in
the numeral, pressing the ENTER key can directly jump
to turn the page.This system totally can record 60 sets of
alarm records, the most 10 pages. page 1 record is the
latest alarm record.

# As the diagram :
"02. SAFETY GATE DOES NOT CLOSE" is alarm record
message.
First row "01.10.12 00:55" is alarm occur time.
Second row "01.10.12 00:56" is alarm relief time.
To should the unit is "month/day/year hour/minute".

B-15
PROGRAM VERSION SCREEN

2-19 PROGRAM VERSION SCREEN

LANGUAGE SELECT : This system at most can

provide 10 kinds of languages. Inside key-in numeral in
LANGUAGE SELECT, then press ENTER key confirmation.

PASSWORD MODIFY : If want to change password,

key in level password at ****** of MONITOR page to
login, then key in new password at ****** of MODIFY.
Set the password exceed a maximum of six-digit number.

FILE UPDATE : Use USB flash drive to update files.

§ File update for use :

USB drive in each placement will check the file alive-
\DZAF2 OPE \ PAGE000\AF2.IDX, if the file not exist
will create :
5. Special Font
\DZAF2OPE
word-formation font. File update name : [AF2EXTF.
\DZAF2ENG
xxx].
\DZAF2UPD
xxx is version.
\DZAF2OPE\PAGE000
\DZAF2OPE\PAGE000\AF2.IDX 6. Machine Picture
Create the file takes about 1 second. If the file already Mechanical drawing. File update name : [Mxxx.
exists, skip this step. RLE].
xxx is version.
File update step : 7. PAGE 0: Chinese
1. Insert USB flash drive in die height mode, "FILE Chinese screen. File update name : [F1cccNN-C.
UPDATE" below press ENTER then select For xxx].
update files. (The updated files need to be placed ccc is company code, 2 to 3 characters.
DZAF2UPD folder, the file name of the updated NN is representative number, 00-99.
software reference notes below.) xxx is version.
2. Input update file name. Ex: F1DZ01-C.100.
3. Move cursor to "UPDATE EXE." press ENTER. 8. PAGE 1:English
English screen. File update name : [F1cccNN-E.
§ File update name : (Press ENTER key to change)
xxx].
1. PLC-OS ccc is company code, 2 to 3 characters.
OS 1. File update name : [AF2-PLC.xxx]. NN is representative number, 00-99.
xxx is version. xxx is version.
2. HMI-OS Ex: F1DZ01-E.100.
OS 2. File update name : [AF2-HMI.xxx]. 9. PAGE 2-9
xxx is version. Reserved.
3. HMI-FONT
Chinese font. File update name : [AF2STDF.xxx].
xxx is version. § USB standard
4. PLC Program ``USB v2.0 & v1.1 Compliant
User program. File update name : [UcccNNNt.xxx]. ``Support FAT32 & FAT16
ccc is company code, 2 to 3 characters.
``Overview 1.3 2008, follow www.usb.org Mass Storage
NNN is representative number, 000-999.
t is extra code, A-Z. Class Specifi cation Overview 1.3 2008
xxx is version.
Ex: UDZ01.100.

B-16
 INPUT MONITOR SCREEN, OUTPUT MONITOR SCREEN

2-20 INPUT MONITOR SCREEN

Monitor to input whether signal has the action or not.
If red bottom green word of the code is ON, normal
manifestation is OFF.

2-21 OUTPUT MONITOR SCREEN

Monitor to output whether signal has the action or not.
If red bottom green word of the code is ON, normal
manifestation is OFF.

B-17
MACHINE SERVICE SCREEN

2-22 MACHINE SERVICE SCREEN

A. WARM UP TIME RECORD : Record WATM UP

TIME setting.

A
B. Service date of each item is set according the factory
to setup. When the service time is due, it will warn
the operator for service. After each service is done,
please move cursor to service item and then press
ENTER button to switch status from OVERDUE return B
to SERVICE. Otherwise warning message will not
disappear.

B-18
 諦 洲 科 技 有 限 公 司
DIHZHOU Automation Technology Co., Ltd

No.209, Xinfang Rd., Dali Dist., Taichung City 412, Taiwan (R.O.C.)
TEL : 886-4-24834265
FAX : 886-4-24838034
VAT number : 86749011

寧 波 諦 洲 電 子 科 技 有 限 公 司
Ningbo DIHZHOU Electronic Technology Co., Ltd

No.506, MingZhou W. Rd., BeiLun District, NingBo City,

ZheJiang Prov., China
TEL : 86-574-86829688, 86835867
FAX : 86-574-86829581
P.C. : 315800

江 蘇 服 務 處
JiangSu Service

502, Unit One, Building 58, Guxiang Second Village, Chenghe Road,
Lumu, Xiangcheng District, Suzhou City, Jiangsu Prov., China
TEL : 86-18662359925
P.C. : 215131

廣 東 服 務 處
GuangDong Service

No.11, Block 3, JieKouHengGangTouXin Village,

ChangAn Town, DongGuan City, GuangDong Prov., China
TEL : 86-769-85315936
FAX : 86-769-85315935
P.C. : 523850

Site:www.dihzhou.com.tw Mail:[email protected]