Efficiency Overview For KUDGI

MOU Parameters
Sl.No Parameter Pro Rata Target For The Month Actual For The Month Pro Rata Target Till Date Cumulative Remarks
1 [Generation(MU)] 1127.57 12092.36
2 [AVF(%)] 100.00 87.39
3 [DC Peak Hour High Demand Season (%)] 100.00 101.35
4 [DC Off Peak Hour High Demand Season (%)] 100.00 101.39
5 [DC Peak Hour Low Demand Season (%)] 0.00 89.39
6 [DC Off Peak Hour Low Demand Season (%)] 0.00 89.37
7 [PLF(%)] 63.15 57.36
8 [APC(%)] 6.32 6.19
9 [Heat Rate (KCal/KWH)] 0.00 1978.00
10 [Sp.Oil Cons (ML/KWH)] 0.00 0.54
11 [Planed Outage %] 0.00 2.01
12 [Forced Outage] 0.00 3.12

MOU Parameters

Station Highlights
NTPC KUDGI WON HEATRATE CHAMPION AWARD FOR EFFICIENT COAL STATION IN IPS 2024
NTPC kudgi has surpassed the height ever rakes received in a FY with 1890 rakes, breaking past record of 1832 rakes in FY 2022-23
Mandatory Energry Audit and LMI EXTERNAL AUDIT successfully completed
Paper presented at IPS 2024 on “ Wagon tippler side clamp rod seal guard retrofitting
Chiller automatic cleaning system commissioned and chiller performance improvement observed
Gravity flow system commissioned for unit 3 CPU pit water drainage
All three units boiler ZLD pumps auto changeover implemented to improve availability of ZLD pumps
All three units coal pipes temperature provided
900nb pipe line extention to SACW forebay for diverting the clarified water to maintain the once thorugh system in SACW wayer system Improvement in chemistry parameters observed
Modification done at WT-2 to avoid falling of coal into cradle pit from heaped wagon
Part sealing of WT-4&5 hoppers to minimise coal dust emission by cyclonic effect
Modification done for belt sway & coal spillage control: 6A/B self aligning frames modified and for 7A vertical idler installed
Unit#2 buffer hopper vent line connection to ESP pass-A completed
In all units canopies provided over the anubar CW flow meter pits
Training on Safe & defensive driving conducted for employees & associates through Road Safety Foundation, Mumbai
CCTV’s at BBPS School, Kudgi Township installed

Station Highlights

Monthly Water Consmption

Month Description Year Monthly Water Monthly Actual Monthly Actual Monthly Actual SWC SWC Action Plan Responsibility Target
Withdrawal Industrial Township Water Gross Withdrawal m3 Consumptio
from Natural Water Consumption m3 Generation MU MWh n Industrial
Source River Consumption m3 MWh
lake m3 m3
Monthly water 2023 4367486.00 2652319.66 52561.00 1127.56 3.87 2.35 Operation
consumption
Monthly Water Consmption

Mandatory Licenses
DESCRIPTION Status of Licences Validity Date Exception Remarks Responsiblity Target Date
Boiler Unit 1 Active 25-07-2024 NO
Boiler Unit 2 Active 03-01-2025 NO
Boiler Unit 3 Active 14-12-2024 NO
Aux.Boiler Active 14-12-2024 NO
Fuel Oil Storage Active 31-12-2024 NO
Hydrogen Storage Active 30-09-2028 NO
Factory License Active 31-12-2024 NO
Air & Water Consent Active 30-06-2026 NO
Hazardous Waste Active 30-06-2026 NO
Biomedical Waste Active 31-12-2999 NO

Mandatory Licenses

1.Efficiency Overview
Description Unit Design Expected Tested Value Corrected Value Gap (%) Normative Exception Action Plan Responsiblity Target
Value Value Heat Rate
BOILER EFFICIENCY (%) U-1 85.00 85.00 86.54 85.21 -0.22 85.00 NO Nil EEMG
BOILER EFFICIENCY (%) U-2 85.00 85.00 85.48 85.18 -0.19 85.00 NO Nil EEMG
BOILER EFFICIENCY (%) U-3 85.00 85.00 86.50 85.20 -0.21 85.00 NO Nil EEMG
GROSS TURBINE CYCLE HEAT RATE U-1 1819.30 1819.30 1855.26 1858.56 39.26 NO Nil EEMG
(kcal/kWh)
 1.Efficiency Overview
Description Unit Design Expected Tested Value Corrected Value Gap (%) Normative Exception Action Plan Responsiblity Target
Value Value Heat Rate
GROSS TURBINE CYCLE HEAT RATE U-2 1819.30 1819.30 1849.10 1854.70 35.40 NO Nil EEMG
(kcal/kWh)
GROSS TURBINE CYCLE HEAT RATE U-3 1819.30 1819.30 1863.54 1876.04 56.74 NO Nil EEMG
(kcal/kWh)
UNIT HEAT RATE (kcal/kWh) U-1 2140.60 2140.60 2143.82 2181.15 -39.85 NO Nil EEMG
UNIT HEAT RATE (kcal/kWh) U-2 2140.60 2140.60 2163.20 2177.39 -43.61 NO Nil EEMG
UNIT HEAT RATE (kcal/kWh) U-3 2140.60 2140.60 2154.38 2201.92 -19.08 NO Nil EEMG

Efficiency Overview

2.HR DEVN
Description Unit Design Value Current Month Value Exception Action Plan Responsiblity Target
MS pressure before ESV kcal/kWh U-1 -1.20 NO
MS pressure before ESV kcal/kWh U-2 0.30 NO
MS pressure before ESV kcal/kWh U-3 -2.70 NO
MS Temperature before ESV kcal/kWh U-1 -2.50 NO
MS Temperature before ESV kcal/kWh U-2 1.10 NO
MS Temperature before ESV kcal/kWh U-3 0.30 NO
HRH Temperature before IV kcal/kWh U-1 4.10 NO
HRH Temperature before IV kcal/kWh U-2 -5.60 NO
HRH Temperature before IV kcal/kWh U-3 6.30 NO
Deviation due to CW Inlet Temp kcal/kWh U-1 -3.30 NO
Deviation due to CW Inlet Temp kcal/kWh U-2 -5.60 NO
Deviation due to CW Inlet Temp kcal/kWh U-3 -12.50 NO
Deviation due to Dirty tubes / Air Ingress U-1 5.05 NO
kcal/kWh
Deviation due to Dirty tubes / Air Ingress U-2 -5.30 NO
kcal/kWh
Deviation due to Dirty tubes / Air Ingress U-3 -5.70 NO
kcal/kWh
Deviation due to CW Flow / Heat Load U-1 -2.40 NO
kcal/kWh
 2.HR DEVN
Description Unit Design Value Current Month Value Exception Action Plan Responsiblity Target
Deviation due to CW Flow / Heat Load U-2 2.60 NO
kcal/kWh
Deviation due to CW Flow / Heat Load U-3 4.90 NO
kcal/kWh
FW temp at HPH outlet kcal/kWh U-1 0.00 NO
FW temp at HPH outlet kcal/kWh U-2 0.00 NO
FW temp at HPH outlet kcal/kWh U-3 0.00 NO
SH Spray kcal/kWh U-1 0.00 NO
SH Spray kcal/kWh U-2 0.00 NO
SH Spray kcal/kWh U-3 0.00 NO
RH Spray kcal/kWh U-1 10.40 NO
RH Spray kcal/kWh U-2 5.50 NO
RH Spray kcal/kWh U-3 9.40 NO
HP Turbine efficiency (VWO) kcal/kWh U-1 -1.08 NO
HP Turbine efficiency (VWO) kcal/kWh U-2 1.44 NO
HP Turbine efficiency (VWO) kcal/kWh U-3 0.36 NO
IP Turbine efficiency (VWO) kcal/kWh U-1 2.40 NO
IP Turbine efficiency (VWO) kcal/kWh U-2 4.80 NO
IP Turbine efficiency (VWO) kcal/kWh U-3 3.20 NO
Make up water kcal/kWh U-1 0.00 NO
Make up water kcal/kWh U-2 0.00 NO
Make up water kcal/kWh U-3 0.00 NO
System Water loss kcal/kWh U-1 0.00 NO
System Water loss kcal/kWh U-2 0.00 NO
System Water loss kcal/kWh U-3 0.00 NO
TD BFP Loss kcal/kWh U-1 0.00 NO
TD BFP Loss kcal/kWh U-2 0.00 NO
TD BFP Loss kcal/kWh U-3 0.00 NO
Total Accountable GTCHR Loss kcal/kWh U-1 12.67 NO
Total Accountable GTCHR Loss kcal/kWh U-2 -1.06 NO
 2.HR DEVN
Description Unit Design Value Current Month Value Exception Action Plan Responsiblity Target
Total Accountable GTCHR Loss kcal/kWh U-3 6.26 NO
Unaccountable Loss kcal/kWh Corrected U-1 26.59 NO
GTCHR
Unaccountable Loss kcal/kWh Corrected U-2 36.46 NO
GTCHR
Unaccountable Loss kcal/kWh Corrected U-3 50.48 NO
GTCHR
Total Loss kcal/kWh U-1 39.26 NO
Total Loss kcal/kWh U-2 35.40 NO
Total Loss kcal/kWh U-3 56.74 NO
Accountable Heat Rate dev incl CW inlet temp U-1 12.67 NO
kcal/kWh
Accountable Heat Rate dev incl CW inlet temp U-2 -1.06 NO
kcal/kWh
Accountable Heat Rate dev incl CW inlet temp U-3 6.26 NO
kcal/kWh

HR DEVN

3.Boiler Effeciency Test Result

Description Unit Design Value Expected Value Tested Value Corrected Value Exception Action Responsiblility Target Date
Dry Flue Gas Loss % U-1 3.74 3.73 3.98 YES BMD
Dry Flue Gas Loss % U-2 3.74 3.77 3.97 YES BMD
Dry Flue Gas Loss % U-3 3.74 3.98 3.91 YES BMD
Wet Flue Gas Loss % U-1 8.71 7.96 8.67 YES BMD
Wet Flue Gas Loss % U-2 8.71 8.73 8.68 YES BMD
Wet Flue Gas Loss % U-3 8.71 7.62 8.69 YES BMD
Unburnt carbon Loss % U-1 1.00 0.24 0.60 NO Operation
Unburnt carbon Loss % U-2 1.00 0.47 0.62 NO Operation
Unburnt carbon Loss % U-3 1.00 0.35 0.64 NO Operation
Air moisture Loss % U-1 0.11 0.09 0.10 NO
Air moisture Loss % U-2 0.11 0.10 0.11 NO
Air moisture Loss % U-3 0.11 0.11 0.11 NO
 3.Boiler Effeciency Test Result
Description Unit Design Value Expected Value Tested Value Corrected Value Exception Action Responsiblility Target Date
Unaccounted & Radiation Loss U-1 0.20 1.44 NO
Unaccounted & Radiation Loss U-2 0.20 1.44 NO
Unaccounted & Radiation Loss U-3 0.20 1.44 NO
Total Losses U-1 13.76 13.46 14.79 YES
Total Losses U-2 13.76 14.51 14.82 YES
Total Losses U-3 13.76 13.50 14.79 YES

Biolier Effeciency Test

Result

3.1. Boiler Effeciency Test Result Air Heater

Descriptio Unit Equip No of Design last Q1 Date Q1 Q1 Q2 Date Q2 Q2 Q3 Date Q3 Q3 Q4 Date Q4 Q4 Remarks/D Excep Actio Respo Target
n ment test OH Onlin Offlin Online Offlin Online Offlin Onlin Offlin escription tion n nsiblili Date
Ports e e e e e e ty
At AH
Inlet
Outle
t
AH SEAL U-1 SAPH- 4.29 16.05.20 4.18 14.09.20 4.13 12.03.202 4.10 NO
LEAKAGE 1A 23 23 4
(%)
AH SEAL U-1 SAPH- 4.29 16.05.20 5.22 14.09.20 3.62 12.03.202 5.21 NO
LEAKAGE 1B 23 23 4
(%)
AH SEAL U-1 PAPH- 10.10 16.05.20 7.74 14.09.20 3.31 12.03.202 7.74 NO
LEAKAGE 1A 23 23 4
(%)
AH SEAL U-1 PAPH- 10.10 16.05.20 8.92 14.09.20 6.72 12.03.202 8.62 NO
LEAKAGE 1B 23 23 4
(%)
AH SEAL U-2 SAPH- 4.29 16.05.20 3.30 15.09.20 3.40 13.03.202 3.30 NO
LEAKAGE 1A 23 23 4
(%)
AH SEAL U-2 SAPH- 4.29 16.05.20 2.70 15.09.20 3.50 13.03.202 2.70 NO
LEAKAGE 1B 23 23 4
(%)
 3.1. Boiler Effeciency Test Result Air Heater
Descriptio Unit Equip No of Design last Q1 Date Q1 Q1 Q2 Date Q2 Q2 Q3 Date Q3 Q3 Q4 Date Q4 Q4 Remarks/D Excep Actio Respo Target
n ment test OH Onlin Offlin Online Offlin Online Offlin Onlin Offlin escription tion n nsiblili Date
Ports e e e e e e ty
At AH
Inlet
Outle
t
AH SEAL U-2 PAPH- 10.10 16.05.20 4.30 15.09.20 5.40 13.03.202 4.33 NO
LEAKAGE 1A 23 23 4
(%)
AH SEAL U-2 PAPH- 10.10 16.05.20 2.80 15.09.20 5.20 13.03.202 2.80 NO
LEAKAGE 1B 23 23 4
(%)
AH SEAL U-3 SAPH- 4.29 16.05.20 5.20 08.09.20 2.30 14.03.202 5.27 NO
LEAKAGE 1A 23 23 4
(%)
AH SEAL U-3 SAPH- 4.29 16.05.20 4.60 08.09.20 2.30 14.03.202 4.65 NO
LEAKAGE 1B 23 23 4
(%)
AH SEAL U-3 PAPH- 10.10 16.05.20 5.90 08.09.20 4.80 14.03.202 5.90 NO
LEAKAGE 1A 23 23 4
(%)
AH SEAL U-3 PAPH- 10.10 16.05.20 9.30 08.09.20 9.60 14.03.202 5.30 NO
LEAKAGE 1B 23 23 4
(%)
AH GAS U-1 SAPH- 67.84 16.05.20 61.64 14.09.20 66.60 12.03.202 60.64 NO
SIDE 1A 23 23 4
EFFICIENC
Y%
AH GAS U-1 SAPH- 67.84 16.05.20 66.13 14.09.20 60.57 12.03.202 64.14 NO
SIDE 1B 23 23 4
EFFICIENC
Y%
AH GAS U-1 PAPH- 66.47 16.05.20 68.89 14.09.20 67.71 12.03.202 68.81 NO
SIDE 1A 23 23 4
EFFICIENC
Y%
AH GAS U-1 PAPH- 66.47 16.05.20 62.30 14.09.20 69.54 12.03.202 64.36 NO
SIDE 1B 23 23 4
EFFICIENC
Y%
 3.1. Boiler Effeciency Test Result Air Heater
Descriptio Unit Equip No of Design last Q1 Date Q1 Q1 Q2 Date Q2 Q2 Q3 Date Q3 Q3 Q4 Date Q4 Q4 Remarks/D Excep Actio Respo Target
n ment test OH Onlin Offlin Online Offlin Online Offlin Onlin Offlin escription tion n nsiblili Date
Ports e e e e e e ty
At AH
Inlet
Outle
t
AH GAS U-2 SAPH- 67.84 16.05.20 61.09 15.09.20 67.36 13.03.202 62.09 NO
SIDE 1A 23 23 4
EFFICIENC
Y%
AH GAS U-2 SAPH- 67.84 16.05.20 66.44 15.09.20 61.54 13.03.202 66.44 NO
SIDE 1B 23 23 4
EFFICIENC
Y%
AH GAS U-2 PAPH- 66.47 16.05.20 68.44 15.09.20 69.38 13.03.202 67.41 NO
SIDE 1A 23 23 4
EFFICIENC
Y%
AH GAS U-2 PAPH- 66.47 16.05.20 66.78 15.09.20 66.70 13.03.202 66.78 NO
SIDE 1B 23 23 4
EFFICIENC
Y%
AH GAS U-3 SAPH- 67.84 16.05.20 67.90 08.09.20 68.19 14.03.202 67.90 NO
SIDE 1A 23 23 4
EFFICIENC
Y%
AH GAS U-3 SAPH- 67.84 16.05.20 63.19 08.09.20 64.87 14.03.202 65.11 NO
SIDE 1B 23 23 4
EFFICIENC
Y%
AH GAS U-3 PAPH- 66.47 16.05.20 68.89 08.09.20 70.30 14.03.202 67.87 NO
SIDE 1A 23 23 4
EFFICIENC
Y%
AH GAS U-3 PAPH- 66.47 16.05.20 62.30 08.09.20 65.14 14.03.202 62.37 NO
SIDE 1B 23 23 4
EFFICIENC
Y%
X-ratio of U-1 SAPH- 0.72 16.05.20 0.73 14.09.20 0.74 12.03.202 0.72 NO
AH 1A 23 23 4
 3.1. Boiler Effeciency Test Result Air Heater
Descriptio Unit Equip No of Design last Q1 Date Q1 Q1 Q2 Date Q2 Q2 Q3 Date Q3 Q3 Q4 Date Q4 Q4 Remarks/D Excep Actio Respo Target
n ment test OH Onlin Offlin Online Offlin Online Offlin Onlin Offlin escription tion n nsiblili Date
Ports e e e e e e ty
At AH
Inlet
Outle
t
X-ratio of U-1 SAPH- 0.72 16.05.20 0.62 14.09.20 0.62 12.03.202 0.64 NO
AH 1B 23 23 4
X-ratio of U-1 PAPH- 0.73 16.05.20 0.82 14.09.20 0.79 12.03.202 0.82 NO
AH 1A 23 23 4
X-ratio of U-1 PAPH- 0.73 16.05.20 0.78 14.09.20 0.81 12.03.202 0.72 NO
AH 1B 23 23 4
X-ratio of U-2 SAPH- 0.72 16.05.20 0.71 15.09.20 0.73 13.03.202 0.61 NO
AH 1A 23 23 4
X-ratio of U-2 SAPH- 0.72 16.05.20 0.62 15.09.20 0.63 13.03.202 0.62 NO
AH 1B 23 23 4
X-ratio of U-2 PAPH- 0.73 16.05.20 0.79 15.09.20 0.81 13.03.202 0.73 NO
AH 1A 23 23 4
X-ratio of U-2 PAPH- 0.73 16.05.20 0.74 15.09.20 0.74 13.03.202 0.70 NO
AH 1B 23 23 4
X-ratio of U-3 SAPH- 0.72 16.05.20 0.84 08.09.20 0.71 14.03.202 0.85 NO
AH 1A 23 23 4
X-ratio of U-3 SAPH- 0.72 16.05.20 0.64 08.09.20 0.67 14.03.202 0.64 NO
AH 1B 23 23 4
X-ratio of U-3 PAPH- 0.73 16.05.20 0.78 08.09.20 0.81 14.03.202 0.73 NO
AH 1A 23 23 4
X-ratio of U-3 PAPH- 0.73 16.05.20 0.66 08.09.20 0.70 14.03.202 0.65 NO
AH 1B 23 23 4
Flue Gas U-1 SAPH- 132.40 16.05.20 149.2 14.09.20 142.6 12.03.202 140.9 NO
Temp at 1A 23 0 23 0 4 8
AH Outlet
(Corr) 0C
Corr to
Design AH
Inlet air
temperatu
re
 3.1. Boiler Effeciency Test Result Air Heater
Descriptio Unit Equip No of Design last Q1 Date Q1 Q1 Q2 Date Q2 Q2 Q3 Date Q3 Q3 Q4 Date Q4 Q4 Remarks/D Excep Actio Respo Target
n ment test OH Onlin Offlin Online Offlin Online Offlin Onlin Offlin escription tion n nsiblili Date
Ports e e e e e e ty
At AH
Inlet
Outle
t
Flue Gas U-1 SAPH- 132.40 16.05.20 158.3 14.09.20 158.8 12.03.202 157.2 NO
Temp at 1B 23 0 23 0 4 2
AH Outlet
(Corr) 0C
Corr to
Design AH
Inlet air
temperatu
re
Flue Gas U-1 PAPH- 141.40 16.05.20 147.2 14.09.20 143.7 12.03.202 146.8 NO
Temp at 1A 23 0 23 0 4 7
AH Outlet
(Corr) 0C
Corr to
Design AH
Inlet air
temperatu
re
Flue Gas U-1 PAPH- 141.40 16.05.20 143.5 14.09.20 131.6 12.03.202 140.8 NO
Temp at 1B 23 0 23 0 4 7
AH Outlet
(Corr) 0C
Corr to
Design AH
Inlet air
temperatu
re
Flue Gas U-2 SAPH- 132.40 16.05.20 146.6 15.09.20 140.2 13.03.202 137.3 NO
Temp at 1A 23 0 23 0 4 9
AH Outlet
(Corr) 0C
Corr to
Design AH
Inlet air
temperatu
re
 3.1. Boiler Effeciency Test Result Air Heater
Descriptio Unit Equip No of Design last Q1 Date Q1 Q1 Q2 Date Q2 Q2 Q3 Date Q3 Q3 Q4 Date Q4 Q4 Remarks/D Excep Actio Respo Target
n ment test OH Onlin Offlin Online Offlin Online Offlin Onlin Offlin escription tion n nsiblili Date
Ports e e e e e e ty
At AH
Inlet
Outle
t
Flue Gas U-2 SAPH- 132.40 16.05.20 161.3 15.09.20 156.8 13.03.202 159.6 NO
Temp at 1B 23 0 23 0 4 4
AH Outlet
(Corr) 0C
Corr to
Design AH
Inlet air
temperatu
re
Flue Gas U-2 PAPH- 141.40 16.05.20 145.5 15.09.20 138.7 13.03.202 127.5 NO
Temp at 1A 23 0 23 0 4 7
AH Outlet
(Corr) 0C
Corr to
Design AH
Inlet air
temperatu
re
Flue Gas U-2 PAPH- 141.40 16.05.20 145.5 15.09.20 142.5 13.03.202 153.8 NO
Temp at 1B 23 0 23 0 4 3
AH Outlet
(Corr) 0C
Corr to
Design AH
Inlet air
temperatu
re
Flue Gas U-3 SAPH- 132.40 16.05.20 146.8 08.09.20 137.3 14.03.202 143.2 NO
Temp at 1A 23 0 23 0 4 4
AH Outlet
(Corr) 0C
Corr to
Design AH
Inlet air
temperatu
re
 3.1. Boiler Effeciency Test Result Air Heater
Descriptio Unit Equip No of Design last Q1 Date Q1 Q1 Q2 Date Q2 Q2 Q3 Date Q3 Q3 Q4 Date Q4 Q4 Remarks/D Excep Actio Respo Target
n ment test OH Onlin Offlin Online Offlin Online Offlin Onlin Offlin escription tion n nsiblili Date
Ports e e e e e e ty
At AH
Inlet
Outle
t
Flue Gas U-3 SAPH- 132.40 16.05.20 157.5 08.09.20 145.7 14.03.202 155.6 NO
Temp at 1B 23 0 23 0 4 3
AH Outlet
(Corr) 0C
Corr to
Design AH
Inlet air
temperatu
re
Flue Gas U-3 PAPH- 141.40 16.05.20 147.4 08.09.20 133.9 14.03.202 140.1 NO
Temp at 1A 23 0 23 0 4 3
AH Outlet
(Corr) 0C
Corr to
Design AH
Inlet air
temperatu
re
Flue Gas U-3 PAPH- 141.40 16.05.20 166.5 08.09.20 149.7 14.03.202 153.9 NO
Temp at 1B 23 0 23 0 4 9
AH Outlet
(Corr) 0C
Corr to
Design AH
Inlet air
temperatu
re
Air Heater
 4. Equipment Test Results Turbine
Description Unit Design PG Test Value last First half Test First Half Remarks Online Second Half Second Exceptio Action Responsib Target
Value Value OH date Result or off line test Test date Half n lility Date
Result
HP Turbine U-1 92.20 4/18/2023 92.50 01/24/2024 90.10 NO
efficiency
(VWO) %
HP Turbine U-2 92.20 4/19/2023 91.80 01/24/2024 93.20 NO
efficiency
(VWO) %
HP Turbine U-3 92.20 4/20/2023 92.10 8/28/2023 91.56 NO
efficiency
(VWO) %
IP Turbine U-1 94.40 4/18/2023 93.80 01/24/2024 93.20 NO
efficiency
(VWO) %
IP Turbine U-2 94.40 4/19/2023 93.20 01/24/2024 90.10 NO
efficiency
(VWO) %
IP Turbine U-3 94.40 4/20/2023 93.60 8/28/2023 93.66 NO
efficiency
(VWO) %
Eqpt Test Result Turbine

4.1. Equipment Test Results Condenser

Description Unit Design Value Expect Q1 Date Q1 Q2 Date Q2 Q3 Date Q3 Q4 Date Q4 Excepti Action Responsiblil Target Date
Value last OH ed Result Result Result Resul on ity
value t
Condenser Back U-1 67.00 01.06.2023 61.8 9/1/2023 66.2 12/1/2023 58.8 3/1/2024 62.5 NO
pressure (Test) mmHg 12:00:00 12:00:00 12:00:00
(abs) AM AM AM
Condenser Back U-2 67.00 01.06.2023 58.8 9/1/2023 67.7 12/1/2023 0 3/1/2024 58.8 NO
pressure (Test) mmHg 12:00:00 12:00:00 12:00:00
(abs) AM AM AM
Condenser Back U-3 67.00 01.06.2023 58.8 9/1/2023 66.9 12/1/2023 62.5 3/1/2024 63.8 NO
pressure (Test) mmHg 12:00:00 12:00:00 12:00:00
(abs) AM AM AM
Condenser Back pr. U-1 01.06.2023 53 9/1/2023 55.9 12/1/2023 51.5 3/1/2024 51.5 NO
(Expected) mmHg 12:00:00 12:00:00 12:00:00
(abs) (Corrected for AM AM AM
test CW inlet Temp)
 4.1. Equipment Test Results Condenser
Description Unit Design Value Expect Q1 Date Q1 Q2 Date Q2 Q3 Date Q3 Q4 Date Q4 Excepti Action Responsiblil Target Date
Value last OH ed Result Result Result Resul on ity
value t
Condenser Back pr. U-2 01.06.2023 55.2 9/1/2023 59.6 12/1/2023 0 3/1/2024 56.5 NO
(Expected) mmHg 12:00:00 12:00:00 12:00:00
(abs) (Corrected for AM AM AM
test CW inlet Temp)
Condenser Back pr. U-3 01.06.2023 52.6 9/1/2023 54.4 12/1/2023 51.5 3/1/2024 54.1 NO
(Expected) mmHg 12:00:00 12:00:00 12:00:00
(abs) (Corrected for AM AM AM
test CW inlet Temp)
Condenser-Loss due U-1 01.06.2023 -8.8 9/1/2023 1.6 12/1/2023 -10.5 3/1/2024 -4.9 NO
to CW inlet Temp 12:00:00 12:00:00 12:00:00
mmHg AM AM AM
Condenser-Loss due U-2 01.06.2023 -2.6 9/1/2023 4.3 12/1/2023 0 3/1/2024 -3.6 NO
to CW inlet Temp 12:00:00 12:00:00 12:00:00
mmHg AM AM AM
Condenser-Loss due U-3 01.06.2023 1.2 9/1/2023 2.4 12/1/2023 -7.62 3/1/2024 0.1 NO
to CW inlet Temp 12:00:00 12:00:00 12:00:00
mmHg AM AM AM
Condenser-Loss due U-1 01.06.2023 2.7 9/1/2023 2.86 12/1/2023 12.7 3/1/2024 5.4 NO
to Dirty tubes / Air 12:00:00 12:00:00 12:00:00
Ingress mmHg AM AM AM
Condenser-Loss due U-2 01.06.2023 -5.4 9/1/2023 -4.3 12/1/2023 0 3/1/2024 -5.3 NO
to Dirty tubes / Air 12:00:00 12:00:00 12:00:00
Ingress mmHg AM AM AM
Condenser-Loss due U-3 01.06.2023 -8.8 9/1/2023 -3.5 12/1/2023 0.4 3/1/2024 -4.6 NO
to Dirty tubes / Air 12:00:00 12:00:00 12:00:00
Ingress mmHg AM AM AM
Condenser-Loss due U-1 01.06.2023 2.5 9/1/2023 1.4 12/1/2023 4.8 3/1/2024 -2.4 NO
to CW Flow / Heat 12:00:00 12:00:00 12:00:00
Load mmHg AM AM AM
Condenser-Loss due U-2 01.06.2023 0.9 9/1/2023 2.15 12/1/2023 0 3/1/2024 2.6 NO
to CW Flow / Heat 12:00:00 12:00:00 12:00:00
Load mmHg AM AM AM
Condenser-Loss due U-3 01.06.2023 2.4 9/1/2023 3.5 12/1/2023 16.6 3/1/2024 4.9 NO
to CW Flow / Heat 12:00:00 12:00:00 12:00:00
Load mmHg AM AM AM
 4.1. Equipment Test Results Condenser
Description Unit Design Value Expect Q1 Date Q1 Q2 Date Q2 Q3 Date Q3 Q4 Date Q4 Excepti Action Responsiblil Target Date
Value last OH ed Result Result Result Resul on ity
value t
Deaerator level drop U-1 1/24/2024 0.2 2/20/2024 0.13 NO
test (% Make Up) 12:00:00 12:00:00
AM AM
Deaerator level drop U-2 11/9/2023 0.13 1/24/2024 0.15 2/22/2024 0.16 NO
test (% Make Up) 12:00:00 12:00:00 12:00:00
AM AM AM
Deaerator level drop U-3 28.08.2023 0.16 2/24/2024 0.17 NO
test (% Make Up) 12:00:00
AM
Eqpt Test Result Condenser

4.2. Equipment Test Results Colling Tower

Description Unit Design Value Test Result Remarks CW flow CW CT cap Test Heat rate Excepti Action Responsib Target
Value last OH Date Online or Design flow Value capabi Loss Kcal k on lility Date
off line Value actual last OH lity Wh
test
Cooling Tower Range Deg U-1 10.50 12/28/2 11.6 NO EEMG
C 023
12:00:00
AM
Cooling Tower Range Deg U-1 10.50 12/28/2 11.6 NO EEMG
C 023
12:00:00
AM
Cooling Tower Range Deg U-2 10.50 1/19/20 13.15 NO EEMG
C 24
12:00:00
AM
Cooling Tower Range Deg U-2 10.50 1/19/20 12.04 NO EEMG
C 24
12:00:00
AM
Cooling Tower Range Deg U-3 10.50 8/11/20 10.5 NO EEMG
C 23
12:00:00
AM
 4.2. Equipment Test Results Colling Tower
Description Unit Design Value Test Result Remarks CW flow CW CT cap Test Heat rate Excepti Action Responsib Target
Value last OH Date Online or Design flow Value capabi Loss Kcal k on lility Date
off line Value actual last OH lity Wh
test
Cooling Tower Range Deg U-3 10.50 8/11/20 11.5 NO EEMG
C 23
12:00:00
AM
Cooling Tower Approach U-1 5.50 12/28/2 10.8 NO EEMG
Deg C 023
12:00:00
AM
Cooling Tower Approach U-1 5.50 12/28/2 10.3 NO EEMG
Deg C 023
12:00:00
AM
Cooling Tower Approach U-2 5.50 1/19/20 8.61 NO EEMG
Deg C 24
12:00:00
AM
Cooling Tower Approach U-2 5.50 1/19/20 8.71 NO EEMG
Deg C 24
12:00:00
AM
Cooling Tower Approach U-3 5.50 8/11/20 6.5 NO EEMG
Deg C 23
12:00:00
AM
Cooling Tower Approach U-3 5.50 8/11/20 6.7 NO EEMG
Deg C 23
12:00:00
AM
Cooling Tower Outlet U-1 32.50 12/28/2 29.9 NO EEMG
Cold Water Temperature 023
Deg C 12:00:00
AM
Cooling Tower Outlet U-1 32.50 12/28/2 29.23 NO EEMG
Cold Water Temperature 023
Deg C 12:00:00
AM
 4.2. Equipment Test Results Colling Tower
Description Unit Design Value Test Result Remarks CW flow CW CT cap Test Heat rate Excepti Action Responsib Target
Value last OH Date Online or Design flow Value capabi Loss Kcal k on lility Date
off line Value actual last OH lity Wh
test
Cooling Tower Outlet U-2 32.50 1/19/20 29.21 NO EEMG
Cold Water Temperature 24
Deg C 12:00:00
AM
Cooling Tower Outlet U-2 32.50 1/19/20 30.56 NO EEMG
Cold Water Temperature 24
Deg C 12:00:00
AM
Cooling Tower Outlet U-3 32.50 8/11/20 30.35 NO EEMG
Cold Water Temperature 23
Deg C 12:00:00
AM
Cooling Tower Outlet U-3 32.50 8/11/20 30.12 NO EEMG
Cold Water Temperature 23
Deg C 12:00:00
AM
Eqpt Test Result Colling
Tower

5. Test Parameters
Year Details Unit Design Value Test Value Exception Action Plan Responsiblity Target Date
Load MW U-1 800.00 800.64 NO
FW Flow T/hr U-1 2278.79 2234.03 NO
MS Flow T/hr U-1 2278.79 2231.83 NO
Total Air flow T/hr U-1 2511.00 2847.73 NO
Oxygen - Eco outlet (L) % U-1 3.40 4.17 NO
Oxygen - Eco outlet (R) % U-1 3.40 3.88 NO
Oxygen - AH outlet (L) % U-1 3.40 4.34 NO
Oxygen - AH outlet (R) % U-1 3.40 5.38 NO
PA Header pressure U-1 945.00 915.71 NO
Avg. Mill Outlet Temp.o C U-1 85.00 70.43 NO
Avg. AH Out SA Temp o C U-1 329.30 365.50 NO
 5. Test Parameters
Year Details Unit Design Value Test Value Exception Action Plan Responsiblity Target Date
Avg. AH Out PA Temp o C U-1 322.00 359.10 NO
Avg. AH / SAPH air inlet U-1 30.00 39.50 NO
Temp o C
Avg. PAPH air inlet Temp o U-1 37.00 49.60 NO
C
Total Coal Flow T/hr U-1 533.00 407.51 NO
Coal GCV kcal/kg U-1 3200.00 4893.00 NO
Coal Moisture (%) U-1 15.00 18.59 NO
Fixed Carbon (%) U-1 24.00 24.98 NO
Volatile Matters (%) U-1 19.00 30.52 NO
Ash (%) U-1 42.00 25.91 NO
Unburnt Carbon in Bottom U-1 1.36 1.43 NO
ash (%)
Unburnt Carbon in Fly ash U-1 0.77 0.23 NO
(%)
MS Pr. before ESV Kg/cm2 U-1 246.03 248.92 NO
(L)
MS Pr. before ESV ( R ) U-1 246.03 248.13 NO
Kg/cm2
HPT Exhaust Pressure U-1 51.00 50.74 NO
(kg/cm2)
HPT Exhaust Temp o C U-1 320.60 326.54 NO
Main Steam temp. o C (L) at U-1 565.00 568.94 NO
ESV inlet
Main Steam temp. o C ® at U-1 565.00 568.56 NO
ESV inlet
PA Header pressure U-3 915.71 NO
CRH Steam Temp. o C (L) U-1 320.60 331.49 NO
CRH Steam temp. o C (R) U-1 320.60 328.26 NO
HRH steam temp. o C (L) at U-1 593.00 583.25 NO
IV inlet
HRH steam temp. o C (R) at U-1 593.00 584.75 NO
IV inlet
 5. Test Parameters
Year Details Unit Design Value Test Value Exception Action Plan Responsiblity Target Date
HRH Pr. Before IV Kg/cm2 U-1 44.93 46.20 NO
(L)
HRH Pr. before IV ( R ) U-1 44.93 47.18 NO
Kg/cm2
IP Exhaust Pr. Kg/cm2 U-1 5.80 6.08 NO
IPT exhaust Temp. o C U-1 304.00 310.52 NO
FW temp at HPH- 8 Outlet U-1 286.10 289.75 NO
oC
FW temp at HPH-7 Outlet o U-1 263.00 265.97 NO
C
FW temp at HPH-6 Outlet o U-1 216.00 221.61 NO
C
FW temp at HPH-6 Inlet o C U-1 187.30 191.55 NO
SH Spray,T/Hr (L) U-1 23.00 14.75 NO
SH Spray,T/Hr (R) U-1 23.00 25.62 NO
RH Spray,T/Hr (L) U-1 23.00 32.13 NO
RH Spray,T/Hr (R) U-1 23.00 41.14 NO
FG Temp at Eco outlet. o C U-1 348.40 365.45 NO
(L)
FG Temp at Eco outlet. o C U-1 348.40 359.10 NO
(R)
Avg. gas temp at APH U-1 348.40 367.89 NO
A/SAPH A inlet o C
Avg. gas temp at APH U-1 348.40 350.36 NO
B/SAPH B inlet o C
Avg. gas temp at PAPH A U-1 348.40 375.80 NO
inlet o C
Avg. gas temp at PAPH B U-1 348.40 355.11 NO
inlet o C
Avg. gas temp at APH U-1 128.40 140.98 NO
A/SAPH A outlet o C
Avg. gas temp at APH U-1 128.40 157.22 NO
B/SAPH B outlet o C
Avg. gas temp at PAPH A U-1 132.30 146.87 NO
outlet o C
 5. Test Parameters
Year Details Unit Design Value Test Value Exception Action Plan Responsiblity Target Date
Avg. gas temp at PAPH B U-1 132.30 140.87 NO
outlet o C
APH A / SAPH A Gas Side U-1 105.00 184.58 NO
DP
APH B / SAPH B Gas Side DP U-1 105.00 181.98 NO
PAPH A Gas Side DP U-1 75.00 205.13 NO
PAPH B Gas Side DP U-1 75.00 203.03 NO
O2 at ID fan inlet/outlet % U-1 5.20 5.45 NO
Condenser back pr. mmHg U-1 67.00 62.52 NO
(abs.)
Hotwell Condensate Temp. U-1 40.83 39.33 NO
oC
CW Inlet Temp. o C (Pass-A) U-1 33.00 36.20 NO
CW Inlet Temp. o C (Pass-B) U-1 33.00 32.20 NO
CW outlet Temp, o C (Pass- U-1 43.04 41.00 NO
A)
CW outlet Temp, o C (Pass- U-1 43.04 36.20 NO
B)
Cond. Water Box DP U-1 0.63 0.75 NO
(Kg/cm2) (Pass-A)
Cond. Water Box DP U-1 0.63 0.78 NO
(Kg/cm2) (Pass-B)
ID fan A power U-1 7080.00 3651.53 NO
Consumption (KW)
ID fan B power U-1 7080.00 3763.41 NO
Consumption (KW)
PA fan A power U-1 4702.00 2146.28 NO
Consumption (KW)
PA fan B power U-1 4702.00 1871.42 NO
Consumption (KW)
FD fan A power U-1 3121.00 982.12 NO
Consumption (KW)
FD fan B power U-1 3121.00 969.33 NO
Consumption (KW)
HPCV Position 1 % U-1 100.00 99.99 NO
 5. Test Parameters
Year Details Unit Design Value Test Value Exception Action Plan Responsiblity Target Date
HPCV Position 2 % U-1 100.00 99.99 NO
HPCV Position 3 % U-1 100.00 99.99 NO
HPCV Position 4 % U-1 100.00 99.99 NO
Load MW U-2 800.00 796.62 NO
FW Flow T/hr U-2 2278.79 2240.45 NO
MS Flow T/hr U-2 2278.79 2215.34 NO
Total Air flow T/hr U-2 2511.00 2746.35 NO
Oxygen - Eco outlet (L) % U-2 3.40 3.66 NO
Oxygen - Eco outlet (R) % U-2 3.40 4.48 NO
Oxygen - AH outlet (L) % U-2 3.40 3.56 NO
Oxygen - AH outlet (R) % U-2 3.40 4.15 NO
PA Header pressure U-2 945.00 908.33 NO
Avg. Mill Outlet Temp.o C U-2 85.00 71.11 NO
Avg. AH Out SA Temp o C U-2 329.30 358.40 NO
Avg. AH Out PA Temp o C U-2 322.00 358.30 NO
Avg. AH / SAPH air inlet U-2 30.00 39.10 NO
Temp o C
Avg. PAPH air inlet Temp o U-2 37.00 45.20 NO
C
Total Coal Flow T/hr U-2 533.00 475.32 NO
Coal GCV kcal/kg U-2 3200.00 3716.00 NO
Coal Moisture (%) U-2 15.00 17.43 NO
Fixed Carbon (%) U-2 24.00 22.28 NO
Volatile Matters (%) U-2 19.00 23.11 NO
Ash (%) U-2 42.00 37.18 NO
Unburnt Carbon in Bottom U-2 1.36 1.46 NO
ash (%)
Unburnt Carbon in Fly ash U-2 0.77 0.24 NO
(%)
MS Pr. before ESV Kg/cm2 U-2 246.03 245.32 NO
(L)
 5. Test Parameters
Year Details Unit Design Value Test Value Exception Action Plan Responsiblity Target Date
MS Pr. before ESV ( R ) U-2 246.03 244.85 NO
Kg/cm2
HPT Exhaust Pressure U-2 51.00 50.98 NO
(kg/cm2)
HPT Exhaust Temp o C U-2 320.60 329.84 NO
Main Steam temp. o C (L) at U-2 565.00 562.36 NO
ESV inlet
Main Steam temp. o C ® at U-2 565.00 564.25 NO
ESV inlet
PA Header pressure U-2 908.33 NO
CRH Steam Temp. o C (L) U-2 320.60 334.36 NO
CRH Steam temp. o C (R) U-2 320.60 330.55 NO
HRH steam temp. o C (L) at U-2 593.00 584.52 NO
IV inlet
HRH steam temp. o C (R) at U-2 593.00 583.56 NO
IV inlet
HRH Pr. Before IV Kg/cm2 U-2 44.93 46.83 NO
(L)
HRH Pr. before IV ( R ) U-2 44.93 46.89 NO
Kg/cm2
IP Exhaust Pr. Kg/cm2 U-2 5.80 6.07 NO
IPT exhaust Temp. o C U-2 304.00 304.76 NO
FW temp at HPH- 8 Outlet U-2 286.10 290.50 NO
oC
FW temp at HPH-7 Outlet o U-2 263.00 266.10 NO
C
FW temp at HPH-6 Outlet o U-2 216.00 222.60 NO
C
FW temp at HPH-6 Inlet o C U-2 187.30 191.40 NO
SH Spray,T/Hr (L) U-2 23.00 0.16 NO
SH Spray,T/Hr (R) U-2 23.00 0.67 NO
RH Spray,T/Hr (L) U-2 23.00 16.94 NO
RH Spray,T/Hr (R) U-2 23.00 22.14 NO
 5. Test Parameters
Year Details Unit Design Value Test Value Exception Action Plan Responsiblity Target Date
FG Temp at Eco outlet. o C U-2 348.40 358.40 NO
(L)
FG Temp at Eco outlet. o C U-2 348.40 358.30 NO
(R)
Avg. gas temp at APH U-2 348.40 363.02 NO
A/SAPH A inlet o C
Avg. gas temp at APH U-2 348.40 353.84 NO
B/SAPH B inlet o C
Avg. gas temp at PAPH A U-2 348.40 363.34 NO
inlet o C
Avg. gas temp at PAPH B U-2 348.40 353.31 NO
inlet o C
Avg. gas temp at APH U-2 128.40 137.39 NO
A/SAPH A outlet o C
Avg. gas temp at APH U-2 128.40 159.64 NO
B/SAPH B outlet o C
Avg. gas temp at PAPH A U-2 132.30 127.57 NO
outlet o C
Avg. gas temp at PAPH B U-2 132.30 153.83 NO
outlet o C
APH A / SAPH A Gas Side U-2 105.00 162.40 NO
DP
APH B / SAPH B Gas Side DP U-2 105.00 122.43 NO
PAPH A Gas Side DP U-2 75.00 115.09 NO
PAPH B Gas Side DP U-2 75.00 116.42 NO
O2 at ID fan inlet/outlet % U-2 5.20 5.24 NO
Condenser back pr. mmHg U-2 67.00 58.84 NO
(abs.)
Hotwell Condensate Temp. U-2 40.83 40.20 NO
oC
CW Inlet Temp. o C (Pass-A) U-2 33.00 31.80 NO
CW Inlet Temp. o C (Pass-B) U-2 33.00 37.20 NO
CW outlet Temp, o C (Pass- U-2 43.04 42.50 NO
A)
 5. Test Parameters
Year Details Unit Design Value Test Value Exception Action Plan Responsiblity Target Date
CW outlet Temp, o C (Pass- U-2 43.04 37.20 NO
B)
Cond. Water Box DP U-2 0.63 0.71 NO
(Kg/cm2) (Pass-A)
Cond. Water Box DP U-2 0.63 0.73 NO
(Kg/cm2) (Pass-B)
ID fan A power U-2 7080.00 3362.94 NO
Consumption (KW)
ID fan B power U-2 7080.00 2989.41 NO
Consumption (KW)
PA fan A power U-2 4702.00 1831.19 NO
Consumption (KW)
PA fan B power U-2 4702.00 1783.95 NO
Consumption (KW)
FD fan A power U-2 3121.00 962.98 NO
Consumption (KW)
FD fan B power U-2 3121.00 996.88 NO
Consumption (KW)
HPCV Position 1 % U-2 100.00 99.99 NO
HPCV Position 2 % U-2 100.00 99.99 NO
HPCV Position 3 % U-2 100.00 99.99 NO
HPCV Position 4 % U-2 100.00 99.99 NO
Load MW U-3 800.00 794.88 NO
FW Flow T/hr U-3 2278.79 2225.03 NO
MS Flow T/hr U-3 2278.79 2197.24 NO
Total Air flow T/hr U-3 2511.00 2990.02 NO
Oxygen - Eco outlet (L) % U-3 3.40 3.83 NO
Oxygen - Eco outlet (R) % U-3 3.40 4.88 NO
Oxygen - AH outlet (L) % U-3 3.40 4.07 NO
Oxygen - AH outlet (R) % U-3 3.40 3.79 NO
PA Header pressure U-3 945.00 926.32 NO
Avg. Mill Outlet Temp.o C U-3 85.00 7.26 NO
Avg. AH Out SA Temp o C U-3 329.30 335.74 NO
 5. Test Parameters
Year Details Unit Design Value Test Value Exception Action Plan Responsiblity Target Date
Avg. AH Out PA Temp o C U-3 322.00 349.51 NO
Avg. AH / SAPH air inlet U-3 30.00 322.42 NO
Temp o C
Avg. PAPH air inlet Temp o U-3 37.00 332.81 NO
C
Total Coal Flow T/hr U-3 533.00 485.26 NO
Coal GCV kcal/kg U-3 3200.00 4165.00 NO
Coal Moisture (%) U-3 15.00 14.71 NO
Fixed Carbon (%) U-3 24.00 30.10 NO
Volatile Matters (%) U-3 19.00 25.03 NO
Ash (%) U-3 42.00 30.16 NO
Unburnt Carbon in Bottom U-3 1.36 1.49 NO
ash (%)
Unburnt Carbon in Fly ash U-3 0.77 0.25 NO
(%)
MS Pr. before ESV Kg/cm2 U-3 246.03 252.35 NO
(L)
MS Pr. before ESV ( R ) U-3 246.03 252.10 NO
Kg/cm2
HPT Exhaust Pressure U-3 51.00 51.19 NO
(kg/cm2)
HPT Exhaust Temp o C U-3 320.60 325.33 NO
Main Steam temp. o C (L) at U-3 565.00 565.40 NO
ESV inlet
Main Steam temp. o C ® at U-3 565.00 563.79 NO
ESV inlet
PA Header pressure U-3 926.32 NO
CRH Steam Temp. o C (L) U-3 320.60 329.58 NO
CRH Steam temp. o C (R) U-3 320.60 327.38 NO
HRH steam temp. o C (L) at U-3 593.00 580.36 NO
IV inlet
HRH steam temp. o C (R) at U-3 593.00 579.12 NO
IV inlet
 5. Test Parameters
Year Details Unit Design Value Test Value Exception Action Plan Responsiblity Target Date
HRH Pr. Before IV Kg/cm2 U-3 44.93 45.21 NO
(L)
HRH Pr. before IV ( R ) U-3 44.93 45.13 NO
Kg/cm2
IP Exhaust Pr. Kg/cm2 U-3 5.80 6.08 NO
IPT exhaust Temp. o C U-3 304.00 302.78 NO
FW temp at HPH- 8 Outlet U-3 286.10 288.20 NO
oC
FW temp at HPH-7 Outlet o U-3 263.00 266.10 NO
C
FW temp at HPH-6 Outlet o U-3 216.00 221.90 NO
C
FW temp at HPH-6 Inlet o C U-3 187.30 190.20 NO
SH Spray,T/Hr (L) U-3 23.00 7.15 NO
SH Spray,T/Hr (R) U-3 23.00 11.95 NO
RH Spray,T/Hr (L) U-3 23.00 31.71 NO
RH Spray,T/Hr (R) U-3 23.00 46.26 NO
FG Temp at Eco outlet. o C U-3 348.40 368.07 NO
(L)
FG Temp at Eco outlet. o C U-3 348.40 358.70 NO
(R)
Avg. gas temp at APH U-3 348.40 363.19 NO
A/SAPH A inlet o C
Avg. gas temp at APH U-3 348.40 359.53 NO
B/SAPH B inlet o C
Avg. gas temp at PAPH A U-3 348.40 143.24 NO
inlet o C
Avg. gas temp at PAPH B U-3 348.40 155.63 NO
inlet o C
Avg. gas temp at APH U-3 128.40 140.13 NO
A/SAPH A outlet o C
Avg. gas temp at APH U-3 128.40 153.99 NO
B/SAPH B outlet o C
Avg. gas temp at PAPH A U-3 132.30 138.13 NO
outlet o C
 5. Test Parameters
Year Details Unit Design Value Test Value Exception Action Plan Responsiblity Target Date
Avg. gas temp at PAPH B U-3 132.30 150.99 NO
outlet o C
APH A / SAPH A Gas Side U-3 105.00 155.39 NO
DP
APH B / SAPH B Gas Side DP U-3 105.00 158.74 NO
PAPH A Gas Side DP U-3 75.00 115.71 NO
PAPH B Gas Side DP U-3 75.00 94.21 NO
O2 at ID fan inlet/outlet % U-3 5.20 5.30 NO
Condenser back pr. mmHg U-3 67.00 63.84 NO
(abs.)
Hotwell Condensate Temp. U-3 40.83 40.41 NO
oC
CW Inlet Temp. o C (Pass-A) U-3 33.00 37.80 NO
CW Inlet Temp. o C (Pass-B) U-3 33.00 31.50 NO
CW outlet Temp, o C (Pass- U-3 43.04 43.70 NO
A)
CW outlet Temp, o C (Pass- U-3 43.04 37.80 NO
B)
Cond. Water Box DP U-3 0.63 0.76 NO
(Kg/cm2) (Pass-A)
Cond. Water Box DP U-3 0.63 0.78 NO
(Kg/cm2) (Pass-B)
ID fan A power U-3 7080.00 3352.43 NO
Consumption (KW)
ID fan B power U-3 7080.00 3440.80 NO
Consumption (KW)
PA fan A power U-3 4702.00 1791.20 NO
Consumption (KW)
PA fan B power U-3 4702.00 1892.27 NO
Consumption (KW)
FD fan A power U-3 3121.00 936.98 NO
Consumption (KW)
FD fan B power U-3 3121.00 1069.74 NO
Consumption (KW)
HPCV Position 1 % U-3 100.00 99.99 NO
 5. Test Parameters
Year Details Unit Design Value Test Value Exception Action Plan Responsiblity Target Date
HPCV Position 2 % U-3 100.00 99.99 NO
HPCV Position 3 % U-3 100.00 99.99 NO
HPCV Position 4 % U-3 100.00 99.99 NO

Test Parameters

6. High Energy Drains

Description Unit Month Year Details Of Passing Valve Exception Action Plan Responsiblity Target Date
Tag No
MSV A before seat drain U-1 335.4 10LCM30CT011 NO
MSV B before seat drain U-1 387.2 10LCM30CT012 NO
MSV A after seat drain U-1 291.4 10LCM30CT014 NO
MSV B after seat drain U-1 206.2 10LCM30CT016 NO
HPT casing drain U-1 136.4 10LCM30CT088 NO
Diverting valve U-1 109.3 10MAW21CT040 NO
BFPT A gland steam drain U-1 166.5 10LCM40CT072 NO
BFPT B gland steam drain U-1 149.2 10LCM40CT076 NO
CRH after NRV RHS U-1 106.3 10LBC12CT105 NO
CRH before NRV RHS U-1 112.6 10LBC12CT104 NO
Superheater (Left) U-1 274.9 10LBA12CT115 NO
Superheater (Right) U-1 232.4 10LBA11CT115 NO
Desuperheater B U-1 184.4 10LCM30CT064 NO
HP Turbine EXT-1 (142) U-1 163.6 10LCM30CT042 NO
MSV A before seat drain U-2 413.2 20LCM30CT011 NO
MSV B before seat drain U-2 422.4 20LCM30CT012 NO
MSV A after seat drain U-2 137.3 20LCM30CT014 NO
HPT casing drain U-2 146.8 20LCM30CT088 NO
Diverting valve U-2 151.6 20MAW21CT040 NO
BFPT A gland steam drain U-2 113.7 20LCM40CT072 NO
BFPT B gland steam drain U-2 111.4 20LCM40CT076 NO
Superheater (Left) U-2 222.6 20LBA12CT115 NO
 6. High Energy Drains
Description Unit Month Year Details Of Passing Valve Exception Action Plan Responsiblity Target Date
Tag No
HP Turbine EXT-1 (144) U-2 159.3 20LCM30CT044 NO
MSV A lead pipe drain U-3 198.3 30LCM30CT018 NO
MSV B lead pipe drain U-3 183.7 30LCM30CT020 NO
MSV B before seat drain U-3 410.3 30LCM30CT012 NO
MSV A after seat drain U-3 244.1 30LCM30CT014 NO
MSV B after seat drain U-3 236.6 30LCM30CT016 NO
HPT evacuation line drain U-3 164.9 30LCM30CT096 NO
Diverting valve U-3 162.8 30MAW21CT040 NO
BFPT A gland steam drain U-3 178.3 30LCM40CT072 NO
BFPT B gland steam drain U-3 111.3 30LCM40CT076 NO
CRH before NRV RHS U-3 110.5 30LBC12CT104 NO
Superheater (Right) U-3 331.4 30LBA11CT115 NO
CRH after NRV LHS U-3 314.8 30LBC11CT105 NO
CRH before NRV LHS U-3 104.6 30LBC11CT104 NO
HRH (Left) U-3 110.4 30LBB42CT108 NO
Desuperheater A U-3 285.4 30LCM30CT062 NO
Desuperheater B U-3 131.2 30LCM30CT064 NO
HP Turbine EXT-1 (144) U-3 155.5 30LCM30CT044 NO
Boiler flash tank drain pipe U-3 125.3 - NO

High Energy Drains

7. Pre Post OH
Description Test Date Unit Design PG test Best Pre OH Post OH Major works Exception Action Plan Responsiblity Target Date
Expected carried out
Test Load U-2 800 799 811.4101785 NO EEMG
71429
105% Capacity Test load U-2 840 840 840 NO EEMG
(MW)
Unit Capability (%) U-2 - 80 80 NO EEMG
Boiler Efficiency Test (%) U-2 85 85.5 86.25 NO EEMG
 7. Pre Post OH
Description Test Date Unit Design PG test Best Pre OH Post OH Major works Exception Action Plan Responsiblity Target Date
Expected carried out
Boiler Efficiency U-2 85 85.28 85.04 NO EEMG
(Corrected) (%)
Blr eff loss ((kcal/kwh)) U-2 - 0 0 NO EEMG
DFG Loss (Corrected) ((%)) U-2 3.74 3.81 4.02 NO EEMG
Unburnt carbon loss U-2 1 0.56 0.64 NO EEMG
(Corrected) (%)
Avg Oxygen at ECO O/L U-2 3.59 3.28 3.49 NO EEMG
(%)
Avg O2 at AH outlet (%) U-2 4.69 5.13 4.72 NO EEMG
Avg O2 at ID fan inlet (%) U-2 - 5.16 5.18 NO EEMG
AH leakage (%) U-2 10.1 6.25 4.8 NO EEMG
FG AH Outlet Temp (Avg) U-2 0 0 0 NO EEMG
(0C)
FG AH Outlet Temp U-2 130 131.25 135.8 NO EEMG
corrected
No of Mills (No) U-2 9 7 7 NO EEMG
ID Fan power A+B (KW) U-2 7080 5206.9 5045.67 NO EEMG
FD Fan power A+B (KW) U-2 6242 1813.6 1712.12 NO EEMG
PA Fan power A+B (KW) U-2 4702 2579.5 2507 NO EEMG
Total Draft power (KW) U-2 29806 9600 9264.79 NO EEMG
Draft power ECI U-2 - - - NO EEMG
(KW/MW)
BFP power consumption U-2 14800 12150 11100 NO EEMG
(KW)
Other major drives (CW) U-2 - - - NO EEMG
(KW)
GTCHR Test (Kcal/kWhr) U-2 1819.3 1870.8 1867.482202 NO EEMG
2114
GTCHR (Corrected) U-2 1819.3 1873.2 1866.282202 NO EEMG
(Kcal/kWhr) 2114
HP Turbine Efficiency (%) U-2 92.2 88.62 90.22 NO EEMG
HP Turbine Efficiency loss U-2 709 712.146818 712.4158762 NO EEMG
kCal/kWhr 645593 82803
 7. Pre Post OH
Description Test Date Unit Design PG test Best Pre OH Post OH Major works Exception Action Plan Responsiblity Target Date
Expected carried out
IP Turbine Efficiency (%) U-2 94.4 92.28 93.21908336 NO EEMG
99487
IP Turbine Efficiency loss U-2 724 719.457756 719.7154564 NO EEMG
(Kcal/kWhr) 132712 24246
Loss due to FW temp at U-2 - - - NO EEMG
eco inlet (Kcal/kWhr)
Condenser CW flow/heat U-2 - 1.6 4.1 NO EEMG
load loss (Kcal/kWhr)
Condenser dirty tubes/air U-2 - 0.85 0 NO EEMG
ingress loss (Kcal/kWhr)
Cond. loss (excluding U-2 - 0.9 0 NO EEMG
temp) (Kcal/kWhr)
Condenser depression U-2 - 2.1 3 NO EEMG
(Deg C)
CT losses (Kcal/kWhr) U-2 - 0 0 NO EEMG
SH spray (T/hr) U-2 - 93.6 107.7 NO EEMG
RH Spray (T/hr) U-2 - 96 71.2 NO EEMG
RH Spray (Kcal/kWhr) U-2 - 13.5 10 NO EEMG
Unaccountable losses U-2 - 32.9 25.98220221 NO EEMG
(HR) (Kcal/kWhr) 14017
Major HR loss (Kcal/kWhr) U-2 - - - NO EEMG
Insulation survey carried U-2 - Yes Yes NO EEMG
out (Yes/No)
Pre Post OH

LMI Summary
Description LMI Identified LMI Made LMI Overview
LMIs 165 164 In Progress

LMI Summary

LMI Status
Department TC Document No LMI Name Status Remarks Target Date
Offsite LMI-Kudgi-OGN-OPS-MECH- Guidelines for CW Duct Inspection Inprogress 31.05.2024
048-123
 LMI Status
Department TC Document No LMI Name Status Remarks Target Date
Safety LMI-KUDGI-OD-OPS-SAFT-002- Implementation of Safety Rules (Electrical & Inprogress 31.05.2024
149 Mechanical)
Chemistry LMI-Kudgi-OGN-OPS-CHEM- The Examination and Maintenance of Inprogress 31.05.2024
009-035 Lubricating Oils of Turbine and Boiler Feed
Pumps
BMD LMI-KUDGI-OGN-OPS-SYST- Boiler Cooling cum Preservation Procedure Inprogress 31.05.2024
059-104
Safety LMI-Kudgi-OD-OPS-SAFT-005- Safety Objectives and Plans Inprogress 31.05.2024
155
Operation LMI-Kudgi-OGN-OPS-MECH- Choking of Pulverized Fuel Pipes Inprogress 31.05.2024
045-119
Safety LMI-Kudgi-OD-OPS-SAFT-006- SAFETY MONITORING MEASUREMENT AND Inprogress 31.05.2024
163 IMPROVEMENT
CHP LMI-Kudgi-OGN-OPS-SYST-037 Operating Procedures for Wagon Tipplers Inprogress 31.05.2024
-129
LMI Status

PG Test
Name of the PG Completed CCP 07 Issued Total LD Amount Pending Remarks Target
Amount Cr Released Cr Amount Cr

PG Test