Owner’s Manual

XT8000E Series Portable Generator

* NOT INTENDED FOR USE IN CRITICAL

LIFE SUPPORT APPLICATIONS.

* DEADLY EXHAUST FUMES! USE

OUTSIDE, ONLY, FAR AWAY FROM
WINDOWS, DOORS AND VENTS!

* SAVE THIS MANUAL. Provide this

manual to any operator of the generator.

Reference all appropriate documentation.

This manual should remain with the unit.
 WARNING!
California Proposition 65
Engine exhaust and some of its constituents are known to the state of California to cause cancer,
birth defects, and other reproductive harm.

WARNING!
California Proposition 65
This product contains or emits chemicals known to the state of California to cause cancer,
birth defects, and other reproductive harm.

ii
Table of Contents Unit Information
Unit Information ..........................................................iii Use this page to record important information about your
generator set.
Frequently Asked Questions .................................... iv

Section 1 - Safety ........................................................ 1

1.1 Read This Manual Thoroughly ................................ 1
1.2 Safety Rules............................................................ 1

Section 2 - General Information................................. 5

MODEL
2.1 Unpacking ............................................................... 5 DATA
2.2 Assembly ................................................................ 5 DECAL
2.3 Emissions Information............................................. 6
2.4 Product Specifications ............................................ 7
2.5 Know The Generator............................................... 7
2.6 Before Starting the Generator ............................... 10

Section 3 - Operation ................................................ 13

3.1 How To Use The Generator .................................. 13
3.2 Generator Loads ................................................... 14
Record the information found on your unit data label on
3.3 Wattage Reference Guide .................................... 14
this page. The location of the unit data label is shown
3.4 Starting The Generator (Electric Start) ................. 14
here.
3.5 Starting The Generator (Manual/Recoil)
Starting .................................................................. 15
When contacting an Authorized Service Dealer about
3.6 Stopping The Generator ....................................... 15
parts and service, always supply the complete model
3.7 Low Oil Level Shutdown System .......................... 15
number and serial number of the unit.
Section 4 - Maintenance ........................................... 17
4.1 General Recommendations .................................. 17 MODEL NO:
4.2 Generator Cleaning............................................... 17
4.3 Service Intervals ................................................... 17 SERIAL NO:
4.4 Generator Storage ................................................ 22

Section 5 - Troubleshooting .................................... 23 Operation and Maintenance: Proper maintenance and

care of the generator ensures a minimum number of
5.1 Troubleshooting Guide.......................................... 23
problems and keep operating expenses at a minimum. It
5.2 Replacement Service Parts .................................. 24
is the operator’s responsibility to perform all safety
checks, to make sure that all maintenance for safe opera-
tion is performed promptly, and to have the equipment
checked periodically by an Authorized Service Dealer.
Normal maintenance, service and replacement of parts
are the responsibility of the owner/operator and, as such,
are not considered defects in materials or workmanship
within the terms of the warranty. Individual operating hab-
its and usage may contribute to the need for additional
maintenance or service.

When the generator requires servicing or repairs, contact

an Authorized LOWES Service Dealer for assistance.
Authorized service technicians are factory-trained and
are capable of handling all service needs.

iii
Frequently Asked Questions Q: What needs to be done to the fuel before
extended storage?
Q: What oil can I use if I am out of the recommended
A: First treat the remaining gasoline in the fuel tank with
oil and need to operate my generator?
a commercially available fuel stabilizer. Now the fuel
A: In an emergency, oil with an API rating of SH, SJ, SK,
can either be drained, or left in the tank after
CF-4, CG-4, ILSAC, GF-1, GF-2 or GF-4 can be
following proper treatment procedures. When
used. It can be mineral, semi-synthetic or synthetic.
working with flammable gasoline, exercise all
Any of the following viscosities are permissible: SAE
appropriate cautions and warnings contained in this
5W-30, 10W-30, 10W-40, 20W-50, 30 or 40 weight.
Owner’s Manual. The sections on Generator
Change the oil as soon as possible using genuine
Generac oil as per the Owner’s Manual Storage and Long Term Storage detail
recommendations. proper storage procedures, including fuel storage
treatment.
Q: How often do I have to charge the generator’s
battery? Q: Can I operate the generator in the rain?
A: Portable generators should never be run inside an
A: If the starter will not turn the engine over, charge the
enclosed space. However, portable generators are
battery using the charger provided with your
intended to be used during extreme weather and for
generator. The charger should be connected for no
the sensitive electronics on them, it is best if some
longer than 48 hours. Charging procedures are sort of open covering can be used to protect it from
covered in the Battery Charging section of this direct rain or snow. Great options would be a car port
Owner’s Manual. or boat canopy with 4 open sides or a tarp overhang
from a tree. It is very important to provide adequate
Q: What is the proper fuel to use? ventilation for the generator, so any sort of protection
A: Regular UNLEADED gasoline is the recommended should be at least 5 feet from any side including the
fuel. Do not use gasoline with an ethanol top of the unit, while in use. If protection is not
concentration greater than 10%. Do not use E85 available, the unit can be used in rain or snow,
gasoline or mix oil with gasoline. PREMIUM grade preferably with the muffler facing away from the
fuel can be used, but is not required. direction the wind/rain/snow is coming from.
Q: What do the “red” and “blue” colored dots on the Additionally, a portable generator should always be
extension cord receptacles mean? stored inside when not in use to prevent unnecessary
A: The extension cord outlets have red and blue colored wear and tear. BE ADVISED, the generator should
dots at the receptacle outlet ends. These indicate the NEVER be used in any enclosed space including,
need to balance the loads on the generator when without limitation, a shed, home, garage, trailer or
adding electrical devices. For example, if adding two vehicle, even if the doors are left open, as this can
electrical devices, plug one into a red outlet and the damage the engine and can be a serious fire hazard
other into a blue outlet rather than two red or two blue and carbon monoxide risk.
outlets. This will help balance the loads applied to the Q: How do I adjust the valve clearance?
generator. A: Valve clearance adjustment is critical to proper
engine operation and requires special tools and
training. Instructions are covered in the Valve
Clearance Adjustment section of this
publication. However, if you are uncomfortable
performing this service procedure, have your dealer
maintain the generator’s valve clearance at the
intervals specified.

iv
Q: How long can I operate the generator? Does it Q: The Hourmeter said it was time to service the air
need a “rest” or “break”? filter. After the service has been performed, does
A: Your generator can be operated almost indefinitely. anything need to be done to the Hourmeter?
Most important is maintaining a proper oil level. Each A: The Hourmeter will alert the owner continuously for
time you add fuel, turn the generator off and check one hour before until one hour after scheduled
the oil level and add oil, if necessary, to keep the maintenance has been reached. Oil changes (at 100
level at the upper mark on the dipstick. See the hours) or air filter servicing (at 200 hours).
Checking Oil Level and Adding Fuel sections As hours of operation continue to accumulate, the
for instructions on adding oil and fuel. hourmeter will automatically reset itself until the next
100 or 200 hour service interval is reached. See the
Q: Is there anything special I need to do or unplug Hourmeter section for additional information.
my electrical devices before turning the Some generators have a reset button that allows the
generator off? operator to move between maintenance intervals and
A: Yes, remove all loads BEFORE turning the generator reset intervals by holding the reset button for 9
off. Do this by turning off appliances, lights and items seconds. NOTE: not all generator models have the
being powered by the generator. Then unplug the reset button feature.
items from the generator’s receptacles before
allowing the generator to cool and turning the
generator off. NEVER turn the generator off while
loads are applied. Refer to the Generator Loads
section of the Owner’s Manual for complete
instructions on adding and removing electrical
devices.

Q: The generator’s battery will no longer accept a

charge. What is the procedure for replacing with
a new battery?
A: Battery replacement procedures can be found in the
Battery Replacement section of this Owner’s
Manual.

Q: If the generator is being used during an outage,

how do I connect or disconnect electrical
devices?
A: NEVER start or stop the generator’s engine with
electrical devices plugged into the generator AND
those devices turned on. It is important that electrical
devices, that are turned on, NOT be connected to the
generator before it is operating.
• With the generator turned OFF, only connect elec-
trical devices that are turned OFF.
The generator should never be started or stopped
when electrical devices or appliances that are
drawing electrical power are connected.
• With the generator turned ON, electrical devices
that are turned ON or OFF may be connected.

v
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vi
Section 1 Safety
Thank you for purchasing this model by Generac Power 1.2 — SAFETY RULES
Systems, Inc. This model is a compact, high perfor-
mance, air-cooled, engine driven generator designed to Throughout this publication, and on tags and decals
supply electrical power to operate electrical loads where affixed to the generator, DANGER, WARNING, CAUTION
no utility power is available or in place of utility due to a and NOTE blocks are used to alert personnel to special
power outage. instructions about a particular operation that may be haz-
ardous if performed incorrectly or carelessly. Observe
them carefully. Their definitions are as follows:
1.1 — READ THIS MANUAL THOROUGHLY
If any portion of this manual is not understood, contact
the nearest Authorized Dealer for starting, operating and
servicing procedures.
INDICATES A HAZARDOUS SITUATION OR ACTION
The operator is responsible for proper and safe use of WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH
the equipment. We strongly recommend that the operator OR SERIOUS INJURY.
read this manual and thoroughly understand all instruc-
tions before using the equipment. We also strongly rec-
ommend instructing other users to properly start and
operate the unit. This prepares them if they need to oper- Indicates a hazardous situation or action which, if
ate the equipment in an emergency. not avoided, could result in death or serious injury.
The generator can operate safely, efficiently and reliably
only if it is properly located, operated and maintained.
Before operating or servicing the generator: Indicates a hazardous situation or action which,
• Become familiar with and strictly adhere to all local, if not avoided, could result in minor or moderate
state and national codes and regulations. injury.
NOTE:
• Study all safety warnings in this manual and on the
product carefully. Notes contain additional information important to a
procedure and will be found within the regular text
Become familiar with this manual and the unit before use.
body of this manual.
The manufacturer cannot anticipate every possible cir-
These safety warnings cannot eliminate the hazards that
cumstance that might involve a hazard. The warnings in
they indicate. Common sense and strict compliance with
this manual, and on tags and decals affixed to the unit
the special instructions while performing the action or
are, therefore, not all inclusive. If using a procedure, work
service are essential to preventing accidents.
method or operating technique that the manufacturer
does not specifically recommend, ensure that it is safe for Four commonly used safety symbols accompany the
others. Also make sure the procedure, work method or DANGER, WARNING and CAUTION blocks. The type of
operating technique utilized does not render the genera- information each indicates is as follows:
tor unsafe.

* mation
This symbol points out important safety infor-
THE INFORMATION CONTAINED HEREIN WAS
that, if not followed, could endanger
BASED ON MACHINES IN PRODUCTION AT THE
personal safety and/or property of others.
TIME OF PUBLICATION. GENERAC RESERVES THE
RIGHT TO MODIFY THIS MANUAL AT ANY TIME.

$ hazard.
This symbol points out potential explosion
Save these instructions for future reference. If you
loan this device to someone, ALWAYS loan these

!
instructions to the individual as well. This symbol points out potential fire hazard.

+
This symbol points out potential electrical
shock hazard.

XT8000E Series Portable Generator 1

 1.2.2 — Exhaust & Location Hazards
Never operate in an enclosed area or indoors!
NEVER use in the home, in a vehicle, or in partly
enclosed areas such as garages, EVEN IF doors and
windows are open! ONLY use outdoors and far from
open windows, doors, vents, and in an area that will
not accumulate deadly exhaust.

1.2.1 — General Hazards

• NEVER operate in an enclosed area, in a vehicle, or
indoors EVEN IF doors and windows are open.
• For safety reasons, the manufacturer recommends
that the maintenance of this equipment is carried out
by an Authorized Dealer. Inspect the generator regu-
larly, and contact the nearest Authorized Dealer for • The engine exhaust fumes contain carbon monoxide,
parts needing repair or replacement. which you cannot see or smell. This poisonous gas, if
breathed in sufficient concentrations, can cause
• Operate generator only on level surfaces and where it unconsciousness or even death.
will not be exposed to excessive moisture, dirt, dust or
corrosive vapors. • Adequate, unobstructed flow of cooling and ventilating
air is critical to correct generator operation. Do not
• Keep hands, feet, clothing, etc., away from drive belts, alter the installation or permit even partial blockage of
fans, and other moving parts. Never remove any fan ventilation provisions, as this can seriously affect safe
guard or shield while the unit is operating. operation of the generator. The generator MUST be
• Certain parts of the generator get extremely hot during operated outdoors.
operation. Keep clear of the generator until it has • This exhaust system must be properly maintained. Do
cooled to avoid severe burns. nothing that might render the exhaust system unsafe
• Do NOT operate generator in the rain. or in noncompliance with any local codes and/or stan-
• Do not alter the construction of the generator or dards.
change controls which might create an unsafe operat- • Always use a battery operated carbon monoxide
ing condition. alarm indoors, installed according to the manufactur-
• Never start or stop the unit with electrical loads con- ers instructions.
nected to receptacles AND with connected devices • If you start to feel sick, dizzy, or weak after the genera-
turned ON. Start the engine and let it stabilize before tor has been running, move to fresh air IMMEDI-
connecting electrical loads. Disconnect all electrical ATELY. See a doctor, as you could have carbon
loads before shutting down the generator. monoxide poisoning.
• Do not insert objects through unit’s cooling slots.
• When working on this equipment, remain alert at all
times. Never work on the equipment when physically
or mentally fatigued.
• Never use the generator or any of its parts as a step.
Stepping on the unit can stress and break parts, and
may result in dangerous operating conditions from
leaking exhaust gases, fuel leakage, oil leakage, etc.

2 XT8000E Series Portable Generator

1.2.3 — Electrical Hazards • Wipe up any fuel or oil spills immediately. Ensure that
no combustible materials are left on or near the gener-
• The generator produces dangerously high voltage
ator. Keep the area surrounding the generator clean
when in operation. Avoid contact with bare wires, ter-
and free from debris and keep a clearance of five (5)
minals, connections, etc., while the unit is running,
feet on all side to allow for proper ventilation of the
even on equipment connected to the generator.
generator.
Ensure all appropriate covers, guards and barriers are
in place before operating the generator. • Do not insert objects through unit’s cooling slots.
• Never handle any kind of electrical cord or device • Never operate the generator if connected electrical
while standing in water, while barefoot or while hands devices overheat, if electrical output is lost, if engine
or feet are wet. DANGEROUS ELECTRICAL SHOCK or generator sparks or if flames or smoke are
MAY RESULT. observed while unit is running.
• The National Electric Code (NEC) requires the frame • Keep a fire extinguisher near the generator at all
and external electrically conductive parts of the gener- times.
ator be properly connected to an approved earth NOTE:
ground. Local electrical codes may also require proper
California CARB models only are equipped with a
grounding of the generator. Consult with a local elec-
spark arrestor muffler. The spark arrestor must be
trician for grounding requirements in the area.
maintained in effective working order by the owner/
• Use a ground fault circuit interrupter in any damp or operator. In the state of California, a spark arrestor is
highly conductive area (such as metal decking or steel required by law (Section 4442 of the Public
work). Resources Code). Other states may have similar
• Do not use worn, bare, frayed or otherwise damaged laws. Federal laws apply on federal lands.
electrical cord sets with the generator.
• Before performing any maintenance on the generator, 1.2.5 — Standards Index
disconnect the engine starting battery (if equipped) to 1. National Fire Protection Association (NFPA) 70: The
prevent accidental start up. Disconnect the cable from NATIONAL ELECTRIC CODE (NEC) available from
the battery post indicated by a NEGATIVE, NEG or (–) www.nfpa.org
first. Reconnect that cable last. 2. National Fire Protection Association (NFPA) 5000:
• In case of accident caused by electric shock, immedi- BUILDING CONSTRUCTION AND SAFETY CODE
ately shut down the source of electrical power. If this available from www.nfpa.org
is not possible, attempt to free the victim from the live 3. International Building Code available from
conductor. AVOID DIRECT CONTACT WITH THE www.iccsafe.org
VICTIM. Use a non-conducting implement, such as a 4. Agricultural Wiring Handbook available from
rope or board, to free the victim from the live conduc- www.rerc.org , Rural Electricity Resource Council
tor. If the victim is unconscious, apply first aid and get P.O. Box 309 Wilmington, OH 45177-0309
immediate medical help. 5. ASAE EP-364.2 Installation and Maintenance of
Farm Standby Electric Power available from
1.2.4 — Fire Hazards www.asabe.org, American Society of Agricultural &
• Gasoline is highly FLAMMABLE and its vapors are Biological Engineers 2950 Niles Road, St. Joseph,
EXPLOSIVE. Never permit smoking, open flames, MI 49085
sparks or heat in the vicinity while handling gasoline. This list is not all inclusive. Check with the Authority Hav-
• Never add fuel while unit is running or hot. Allow ing Local Jurisdiction (AHJ) for any local codes or stan-
engine to cool completely before adding fuel. dards which may be applicable to your jurisdiction.
• Never fill fuel tank indoors. Comply with all laws
regulating storage and handling of gasoline.
• Do not overfill the fuel tank. Always allow room for
fuel expansion. If tank is over-filled, fuel can overflow
onto a hot engine and cause FIRE or an EXPLOSION.
Never store generator with fuel in tank where gasoline
vapors might reach an open flame, spark or pilot light
(as on a furnace, water heater or clothes dryer). FIRE
or EXPLOSION may result. Allow unit to cool entirely
before storage.

XT8000E Series Portable Generator 3

 This page intentionally left blank.

4 XT8000E Series Portable Generator

Section 2 General Information
2.1 — UNPACKING 2.2.2 — Installing Wheels
• Remove all packaging material. NOTE:
• Remove separate items. The wheels are not intended for over-the-road use.
• Remove the generator from carton. 1. Install the Wheels as follows (Figure 2-1):
— Slide the Axle Pin through the Wheel, Wheel
2.1.1 — Documents and Accessories Bracket on the frame and a 5/8" Flat Washer.
(not shown) — Insert the Cotter Pin through the Axle Pin. Use the
needle nosed pliers to bend open to lock in place.
Check all contents. If any parts are missing or damaged,
call 1-888-77LOWES.
• Product Registration Card
C
• Warranty and Emission Sheets
• 1 - Owner’s Manual
D
• 1 - Quart Oil - SAE 30W
• 1 - 20 ft. Extension Cord
• 1 - Battery Charger
• 1 - Oil Funnel
B
A
2.1.2 — Loose Components
• 1 - Hardware Bag (containing the following): Figure 2-1. Wheel Assembly
— 2 - Cotter Pins (A)
— 2 - Washers (B)
— 2 - Never-Flat Wheels (C) 2.2.3 — Installing Frame Feet and Control
— 2 - Axle Pins (D) Guard
— 2 - Frame Foot Assembly (E) 2. Install the Frame Foot Assemblies as shown (Figure
— 4 - Hex Flanged Nuts (M8) (F) 2-2).
— 4 - Hex Bolts (M8) (G)
— Slide the M8 Hex Bolts through the holes in the
— 1 - Gasket (H)
Frame Rail.
— 1 - Control Guard (J)
— Slide the Frame Foot onto the Hex Head Bolts.
— 4 - Allen Screw (4 mm) (K)
Then install the Locking Flange Nuts. Tighten
— 1 - Handle Assembly (L) (not in hardware bag)
securely using a ratchet, 13 mm socket and
— 2 - Hex Bolt (M8 X 55 mm) (M)
13 mm wrench.
— 4 - Washer, Nylon (N)
— 2 - Nut, Hex Lock (P) 3. Install the Gasket and Control Guard (Figure 2-2).
— 1 - Allen Hex Wrench (4 mm) (not shown) — Place the Gasket and Control Guard in place
against the side panel opening. While holding the
2.2 — ASSEMBLY Gasket and Control Guard, install the four retain-
ing screws. Thread all screws loosely before final
The generator requires some assembly prior to usage. If
tightening any of them. Final tighten securely with
problems arise when assembling the generator, call 1-
the 4 mm Allen wrench (provided).
888-77LOWES.

2.2.1 — Required Tools

— 1 - Ratchet wrench
— 1 - 13 mm socket
— 2 - 8 mm wrenches
— 1 - 13 mm wrench
— 1 - Needle nosed pliers
XT8000E Series Portable Generator 5
 2.2.5 — Battery Cables
NOTE:
The battery shipped with the generator has been fully
charged. The positive and negative cables are NOT
H
connected and must be attached prior to operation.
J

K The NEGATIVE (black) (-) battery cable should:

1. Always be DISCONNECTED FIRST.
2. Always be CONNECTED LAST.
Use two 8 mm wrenches to tighten battery hardware.

_
+
G

Figure 2-2. Control Guard and Frame Foot

Assemblies

NEGATIVE POSITIVE
2.2.4 — Installing Handle
1. Place the handle brackets between the frame tabs as
shown. Place a flat washer on the inside of each frame Figure 2-4. Battery Connections
tab (Figure 2-3).
NOTE:
2. Slide bolts through the handle brackets, washers and
tabs. A battery may lose some of its charge when not in
use for prolonged periods of time. If the battery is
3. Place a nut on each bolt and tighten securely using a unable to crank the engine, plug in the 12V charger
ratchet, 13 mm socket and 13 mm wrench. included in the accessory box (see the Charging a
M
Battery - Section 4: Maintenance). RUNNING THE
P GENERATOR DOES NOT CHARGE THE BATTERY.

2.3 — EMISSIONS INFORMATION

The Environmental Protection Agency (and California Air
Resource Board for generators certified to CA standards)
requires that this generator comply with exhaust and
evaporative emission standards. Locate the emissions
N compliance decal on the engine to determine what stan-
L
dards the generator meets, and to determine which war-
ranty applies. This generator is certified to operate on
gasoline. The emission control system includes the fol-
lowing components (if equipped):
• Air Induction System
— Intake Pipe / Manifold
— Air Cleaner
L
• Fuel System
— Carburetor/Mixer Assembly
— Fuel Regulator

Figure 2-3. Handle

6 XT8000E Series Portable Generator

• Ignition System 2.5 — KNOW THE GENERATOR
— Spark Plug Compare the generator to Figures 2-5 through 2-7 to
— Ignition Module become familiarized with the locations of various controls
• Exhaust System and adjustments.
— Exhaust Manifold Read the Owner’s Manual and Safety Rules before
— Muffler operating this generator.
— Pulsed Air Valve
— Catalyst 1. 120/240 Volt AC, 30 Amp, Locking Receptacle –
Supplies electrical power for the operation of 120
and/or 240 Volt AC, 30 Amp, single-phase, 60 Hz
2.4 — PRODUCT SPECIFICATIONS electrical lighting, appliance, tool and motor loads.
2.4.1 — Generator Specifications 2. Hourmeter - Tracks hours of operation to perform
required maintenance.
Rated Power ........................................................... 8 kW
Surge Power .........................................................10 kW 3. Circuit Breakers (AC) – A 2-pole circuit breaker pro-
Rated AC Voltage............................................... 120/240 tects the rated output of the 30 Amp Twistlock outlet.
Rated AC Load Each duplex receptacle is provided with a push-to-
Current @ 240V ........................................ 33.3 Amps** reset circuit breaker to protect against electrical over-
Current @ 120V ........................................ 66.6 Amps** load.
Rated Frequency ............................. 60 Hz @3600 RPM 4. 120 Volt AC, 20 Amp GFCI Duplex Outlets – Sup-
Phase .........................................................Single Phase plies electrical power for the operation of 120 Volt
Operating Temperature Range ... 0° F (-17° C) to 110° F AC, 20 Amp, single-phase, 60 Hz, electrical lighting,
(43° C)* appliance, tool and motor loads. It also provides pro-
* Operating temperature range: 0° F (-18° C) to 104° F (40° C). When tection with an integral Ground Fault Circuit Inter-
operated above 77° F (25° C) there may be a decrease in power. rupter, complete with a press to “Test” and “Reset”
** Maximum wattage and current are subject to, and limited by, such button.
factors as fuel Btu content, ambient temperature, altitude, engine
5. Off/Run/Start Switch – Controls the operation of the
condition, etc.. Maximum power decreases about 3.5% for each
1,000 feet above sea level; and will also decrease about 1% for each generator.
10° F (-12.2° C) above 60° F (16° C) ambient temperature. 6. Battery Charger Input – Permits recharging of the
battery. A 12 volt charger is included. A 1.50 Amp in-
2.4.2 — Engine Specifications line fuse is located behind the control panel to protect
Displacement ........................................................ 420 cc the battery when charging.
Spark Plug Type ................................... Champion N9YC 7. Powerbar – Indicates the amount of power being
Spark Plug Gap ....... 0.028-0.031 inch or (0.70-0.80 mm) used from the generator. Each section is approxi-
Fuel Capacity ................................7.5 gallons/ 28.4 liters mately 20%.
Oil Type ................................................see Section 2.6.1 8. Idle Control Switch – operates the engine at normal
Oil Capacity..................................1.06 Quarts (1.0 liters) (high) rpm when there is an electrical load present
Run Time at 50% Load ..................................... 11 Hours and automatically reduces the engine to a lower rpm
when a load is not present. The system can also be
turned off to operate the engine at a higher rpm at all
times.

2 4

1 3 5 6

Figure 2-5. Control Panel

XT8000E Series Portable Generator 7

 22
13
12 21

20

15

16

14

17
9 25
18 24
10 11
19 23

Figure 2-6. Generator Controls

9. Grounding Location - Ground the generator to an

approved earth ground here. See “Grounding the DIPSTICK / FILL OPENING
Generator” for details.
10. Spark Arrestor - Reduces fire hazards by containing
24
sparks. (California CARB models only)
11. Muffler – Quiets the engine.
12. Fuel Cap - Remove to fill fuel tank.
13. Recovery Hose - vapor tube between roll over valve
and the engine. OIL DRAIN PLUG
14. Carbon Canister - California CARB models only.
23
15. Choke Lever - Used when starting a cold engine.
16. Air Filter - Filters into air as it is drawn into the
engine.
Figure 2-7. Oil Drain/Fill
17. Recoil Starter – Used to start engine manually.
18. Fuel Valve - Turns fuel supply on and off.
19. Handle – Used to transport generator.
20. Fuel Gauge - Shows fuel level in tank.
21. Roll Over Valve - Passes fuel vapors to the engine.
22. Fuel Tank - holds fuel supply.
23. Oil Drain - Drain plug for removing used oil from the
crankcase.
24. Oil Fill/Dipstick - Check oil level and add oil here.
25. Battery - Provides power for electric starter.

8 XT8000E Series Portable Generator

2.5.1 — Connection Plugs Use this receptacle to operate 120 Volt AC, 60 Hz, single
phase loads requiring up to 3600 watts (3.6 kW) of power
2.5.1.1 — 120 VAC, 20 Amp, GFCI Duplex at 30 Amps or 240 Volt AC, 60 Hz, single phase loads
requiring up to 7,200 watts of power. The outlet is pro-
Receptacle
tected by a 30 Amp circuit breaker.
This is a 120 Volt outlet protected against overload by a
20 Amp push-to-reset circuit breaker (Figure 2-8). Use
2.5.2 — Extension Cord
each socket to power 120 Volt AC, single phase, 60 Hz
electrical loads requiring up to a combined 2400 watts Your generator comes with a 20 foot extension cord for
(2.4 kW) or 20 Amps of current. Use only high quality, connecting appliances and other electrical devices to the
well-insulated, 3-wire grounded cord sets rated for 125 generator.
Volts at 20 Amps (or greater). NOTE:
Keep extension cords as short as possible, preferably Never start or stop the engine with electrical devices
less than 15 feet long, to prevent voltage drop and possi- plugged into generator and devices turned on.
ble overheating of wires.
The colored dots on the extension cord are indicators for
evenly applying the loads to the generator. For example,
if two electrical devices are plugged in, place one into a
red labeled outlet and the other into a blue labeled outlet,
rather than two red or two blue outlets (Figure 2-10).

4
BLUE DOTS RED DOTS
Figure 2-8. 120 Volt AC, 20 Amp, Duplex
Receptacle

2.5.1.2 — 120/240 VAC, 30 Amp Locking

Figure 2-10. Extension cord
Receptacle
Use a NEMA L14-30 Plug with this receptacle (rotate to
lock/unlock). Connect the supplied 4-wire grounded cord 2.5.3 — Hourmeter
set to the plug and to the desired load. The cord set
The Hourmeter tracks hours of operation for scheduled
should be rated for 250 Volts AC at 30 Amps (or greater).
maintenance (Figure 2-11).
There will be a "CHG OIL" message every 100 hours.
The message will flash one hour before and one hour
after each 100 hour interval, providing a two hour window
to perform service.
This message will actually begin flashing at 99 hours and
disable itself at 101 hours again, providing a two hour
window to perform the service.
1
Every 200 hours the "SVC" icon on the lower left hand
corner of the display will flash. The message will flash
Figure 2-9. 120/240 VAC, 30 Amp Receptacle one hour before and one hour after each 200 hour inter-
val providing a two hour window to perform service.

XT8000E Series Portable Generator 9

 2.6 — BEFORE STARTING THE
GENERATOR
0000.0 Prior to operating the generator:
• Engine oil will need to be added.
• Fill the fuel tank with unleaded fuel.

2 • Battery cables will need to be connected.

HOUR GLASS RESET BUTTON 2.6.1 — Adding Engine Oil

GRAPHIC (IF EQUIPPED) The generator has been shipped WITHOUT oil. All oil
should meet minimum American Petroleum Institute
Figure 2-11. Hourmeter
(API) Service Class SJ, SL or better. Use no special addi-
When the hour meter is in the Flash Alert mode, the tives. Select the oil's viscosity grade according to the
maintenance message will always alternate with elapsed expected operating temperature (also see chart).
time in hours and tenths. The hours will flash four times, • Above 40° F (4.4° C), use SAE 30
then alternate with the maintenance message four times • Below 40° F (4.4° C) and down to 10° F (-12.2° C),
until the meter resets itself. use SAE 10W-30
• 100 hours - CHG OIL — Oil Change Interval (Every • All temperatures, use synthetic SAE 5W-30
100 hrs)
• 200 hours - SVC — Service Air Filter (Every 200 hrs)
NOTE:
The hour glass graphic will flash on and off when the
engine is running. This signifies that the meter is
tracking hours of operation.

2.5.4 — Idle Control Switch

In the ON position, the engine will operate at the normal
3,600 rpm to meet the demands of any loads applied.
When no loads are applied, the idle control system slows
the engine rpm to conserve fuel and lower noise levels.
Applying a load brings the engine speed back to normal
* properly
Any attempt to start the engine before it has been
automatically. serviced with the recommended oil may
With the switch in the OFF position, the low speed sys- result in an engine failure.
tem is disabled and the engine runs at a constant 3,600 1. Place generator on a level surface (not to exceed 15°
rpm, with or without a load. in any direction).
2. Clean area around oil fill and remove oil fill cap/dip-
stick.
3. Wipe dipstick clean (Figure 2-13).
8 4. Slowly fill engine with oil through the oil fill opening.
Stop filling occasionally to check oil level. Fill until the
level is at the upper mark on the dipstick. Be careful
Figure 2-12. Idle Control Switch not to over fill.
ADD
FULL

24

Figure 2-13. Oil Fill/Dipstick

10 XT8000E Series Portable Generator

5. Install oil fill cap and finger tighten securely.
6. Check engine oil level before starting each time
thereafter.

2.6.2 — Adding Fuel

Never fill fuel tank indoors. Never fill fuel

 tank when engine is running or hot. Avoid

spilling gasoline on a hot engine. Allow
engine to cool entirely before filling fuel tank.

$
DO NOT light a cigarette or smoke when
filling the fuel tank.

$
Do not overfill the fuel tank. Always leave
room for fuel expansion. If the fuel tank is
overfilled, fuel can overflow onto a hot
engine and cause FIRE or EXPLOSION. Wipe
up any spilled fuel immediately.
Use the following instructions for adding gasoline:
Use regular UNLEADED gasoline with the generator
engine. Do not mix oil with gasoline.
Do not use gasoline with more than 10% alcohol such as
E85 or ethanol.
Clean area around fuel fill cap, remove cap.
Slowly add unleaded gasoline to fuel tank. Be careful
not to overfill (Figure 2-14).
Install fuel cap and wipe up any spilled gasoline.

DO NOT FILL
ABOVE LIP!

12

Figure 2-14. Fuel Fill Level

IMPORTANT: It is important to prevent gum deposits
from forming in fuel system parts such as the carburetor,
fuel hose or tank during storage. Alcohol-blended fuels
(called gasohol, ethanol or methanol) can attract mois-
ture, which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems,
the fuel system should be emptied or treated with a com-
mercially available fuel stabilizer before storage of 30
days or longer. See the "Storage" section. Never use
engine or carburetor cleaner products in the fuel tank as
permanent damage may occur.

XT8000E Series Portable Generator 11

 This page intentionally left blank.

12 XT8000E Series Portable Generator

Section 3 Operation

3.1 — HOW TO USE THE GENERATOR 3.1.1 — Grounding The Generator When
See the "To Start the Engine" section for how to safely Used As A Portable
start and stop the generator and how to connect and dis- This generator has an equipment ground that connects
connect loads. If there are any problems operating the the generator frame components to the ground terminals
generator, please call 1-888-77LOWES. on the AC output receptacles (see NEC 250.34 (A) for
explanation). This allows the generator to be used as a
portable without grounding the frame of the generator as
specified in NEC 250.34.

*
Never operate in an enclosed area or indoors!
NEVER use in the home, in a vehicle, or in
partly enclosed areas such as garages, EVEN
IF doors and windows are open! ONLY use out-
doors and far from open windows, doors,
vents, and in an area that will not accumulate
deadly exhaust.

*
The engine exhaust fumes contain carbon
monoxide, which you cannot see or smell. This
poisonous gas, if breathed in sufficient con-
centrations, can cause unconsciousness or
even death. GROUNDING LOCATION

*
Adequate, unobstructed flow of cooling and
ventilating air is critical to correct generator Figure 3-1. Grounding the Generator
operation. Do not alter the installation or per-
mit even partial blockage of ventilation provi-
sions, as this can seriously affect safe 3.1.1.1 — Special Requirements
operation of the generator. The generator
MUST be operated outdoors. There may be Federal or State Occupational Safety and
Health Administration (OSHA) regulations, local codes,
*
This exhaust system must be properly main-
tained. Do nothing that might render the or ordinances that apply to the intended use of the gener-
exhaust system unsafe or in noncompliance ator.
with any local codes and/or standards. Please consult a qualified electrician, electrical inspector,

*
Always use a battery operated carbon monox- or the local agency having jurisdiction:
ide alarm indoors, installed according to the • In some areas, generators are required to be regis-
manufacturer's instructions. tered with local utility companies.
• If the generator is used at a construction site, there
may be additional regulations which must be
observed.

3.1.2 — Connecting The Generator To A

Building’s Electrical System
When connecting directly to a building’s electrical sys-
tem, it is recommended that a manual transfer switch is
used. Connections for a portable generator to a building’s
electrical system must be made by a qualified electrician
and in strict compliance with all national and local electri-
cal codes and laws.

XT8000E Series Portable Generator 13

3.2 — GENERATOR LOADS Electric Nail Gun . . . . . . . . . . . . . . . . . . . . . . . . . . .1200
Electric Range (per element). . . . . . . . . . . . . . . . . .1500
Overloading a generator in excess of its rated wattage Electric Skillet . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1250
capacity can result in damage to the generator and to *Freezer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .700
connected electrical devices. Observe the following to *Furnace Fan (3/5 HP) . . . . . . . . . . . . . . . . . . . . . . .875
prevent overloading the unit: *Garage Door Opener . . . . . . . . . . . . . . . . . . 500 to 750
• Add up the total wattage of all electrical devices to be Hair Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1200
connected at one time. This total should NOT be Hand Drill. . . . . . . . . . . . . . . . . . . . . . . . . . . 250 to 1100
greater than the generator's wattage capacity. Hedge Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .450
• The rated wattage of lights can be taken from light Impact Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . .500
bulbs. The rated wattage of tools, appliances and Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1200
motors can usually be found on a data label or decal *Jet Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .800
affixed to the device. Lawn Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1200
Light Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
• If the appliance, tool or motor does not give wattage, Microwave Oven . . . . . . . . . . . . . . . . . . . . . 700 to 1000
multiply volts times ampere rating to determine watts *Milk Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1100
(volts x amps = watts). Oil Burner on Furnace . . . . . . . . . . . . . . . . . . . . . . . .300
• Some electric motors, such as induction types, require Oil Fired Space Heater (140,000 Btu) . . . . . . . . . . . .400
about three times more watts of power for starting Oil Fired Space Heater (85,000 Btu) . . . . . . . . . . . . .225
than for running. This surge of power lasts only a few Oil Fired Space Heater (30,000 Btu) . . . . . . . . . . . . .150
seconds when starting such motors. Make sure to *Paint Sprayer, Airless (1/3 HP) . . . . . . . . . . . . . . . .600
allow for high starting wattage when selecting electri- Paint Sprayer, Airless (hand-held). . . . . . . . . . . . . . .150
cal devices to connect to the generator: Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 to 200
1. Figure the watts needed to start the largest motor. *Refrigerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .700
Slow Cooker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200
2. Add to that figure the running watts of all other con-
*Submersible Pump (1-1/2 HP) . . . . . . . . . . . . . . . .2800
nected loads.
*Submersible Pump (1 HP) . . . . . . . . . . . . . . . . . . .2000
The Wattage Reference Guide is provided to assist in *Submersible Pump (1/2 HP) . . . . . . . . . . . . . . . . .1500
determining how many items the generator can operate *Sump Pump . . . . . . . . . . . . . . . . . . . . . . . . 800 to 1050
at one time. *Table Saw (10") . . . . . . . . . . . . . . . . . . . . 1750 to 2000
NOTE: Television. . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 to 500
All figures are approximate. See data label on appli- Toaster. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000 to 1650
ance for wattage requirements. Weed Trimmer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .500
* Allow 3 times the listed watts for starting these devices.

3.3 — WATTAGE REFERENCE GUIDE

3.4 — STARTING THE GENERATOR
Device. . . . . . . . . . . . . . . . . . . . . . . . . . . Running Watts
*Air Conditioner (12,000 Btu) . . . . . . . . . . . . . . . . . 1700
(ELECTRIC START)
*Air Conditioner (24,000 Btu) . . . . . . . . . . . . . . . . . 3800
*Air Conditioner (40,000 Btu) . . . . . . . . . . . . . . . . . 6000
Battery Charger (20 Amp) . . . . . . . . . . . . . . . . . . . . 500
+ devices
Never start or stop engine with electrical
Belt Sander (3") . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000 plugged into the receptacles AND
Chain Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200 devices turned on.
Circular Saw (6-1/2") . . . . . . . . . . . . . . . . . .800 to 1000
*Clothes Dryer (Electric) . . . . . . . . . . . . . . . . . . . . 5750 1. To start the engine, turn the fuel valve to the ON posi-
*Clothes Dryer (Gas) . . . . . . . . . . . . . . . . . . . . . . . . 700 tion (Figure 3-2).
*Clothes Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . 1150
2. Move the choke lever to the START position (Figure
Coffee Maker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1750
3-3).
*Compressor (1 HP) . . . . . . . . . . . . . . . . . . . . . . . . 2000
*Compressor (3/4 HP) . . . . . . . . . . . . . . . . . . . . . . 1800 3. Press and hold the off/run/start switch in the START
*Compressor (1/2 HP) . . . . . . . . . . . . . . . . . . . . . . 1400 position. The engine will crank and attempt to start.
Curling Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700 When the engine starts, release the switch to the
*Dehumidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 650 RUN position.
Disc Sander (9") . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
Edge Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
Electric Blanket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400

14 XT8000E Series Portable Generator

4. When the engine starts, move the choke lever to the 5. When the engine starts, move the choke lever until
RUN position. If engine falters, move choke lever the engine runs smoothly and then fully to the RUN
back to the START position until the engine runs position. If engine falters, pull choke lever back to
smoothly and then return it to the RUN position. START until the engine runs smoothly and then
5. This generator is also equipped with a manual recoil return to the RUN position.
starter which may be used if the battery is dis- NOTE:
charged. If engine fires, but does not continue to run, move
the choke lever to “Start” and repeat starting instruc-
tions.
IMPORTANT: Do not overload the generator. Also, do
not overload individual panel receptacles. These outlets
are protected against overload with push-to-reset-type
circuit breakers. If amperage rating of any circuit breaker
is exceeded, that breaker opens and electrical output to
that receptacle is lost. Read “Generator Loads” carefully.

3.6 — STOPPING THE GENERATOR

NOTE:
NEVER start or stop the engine with electrical
Figure 3-2. Fuel Valve devices plugged in and turned on.
1. Shut off all loads, then unplug the electrical loads
from the generator’s panel receptacles or extension
cord.
CHOKE LEVER 2. Let the engine run at no-load for several minutes to
LEFT = CHOKE (START) stabilize the internal temperatures of the engine and
RIGHT = RUN generator.
3. Move the off/run/start switch to the OFF position.
4. Close the fuel valve.

3.7 — LOW OIL LEVEL SHUTDOWN

SYSTEM
The engine is equipped with a low oil level sensor that
shuts down the engine automatically when the oil level
drops below a specified level. If the engine shuts down by
itself and the fuel tank has sufficient fuel, check engine oil
Figure 3-3. Choke level.

3.5 — STARTING THE GENERATOR

(MANUAL/RECOIL) STARTING
1. To start the generator, put the off/run/start switch in
the ON position.
2. Turn the fuel valve to the ON position.
3. Move the choke lever to the START position.
4. Firmly grasp the recoil handle and pull slowly until
increased resistance is felt. Pull rapidly up and away
to start engine.

XT8000E Series Portable Generator 15

 This Page Intentionally Left Blank

16 XT8000E Series Portable Generator

Section 4 Maintenance

4.1 — General Recommendations 4.2.1 — Generator Cleaning

The warranty of the generator does not cover items that • Use a damp cloth to wipe exterior surfaces clean.
have been subjected to operator abuse or negligence. To • A soft, bristle brush may be used to loosen caked on
receive full value from the warranty, the operator must dirt, oil, etc.
maintain the generator as instructed in this manual.
• A vacuum cleaner may be used to pick up loose dirt
Some service procedures will be performed periodically and debris.
to properly maintain the generator. • Low pressure air (not to exceed 25 psi/1.72 bar) may
All service procedures in the Maintenance section of this be used to remove dirt. Inspect cooling air slots and
manual should be made at the intervals indicated. Follow openings on the generator. These openings must be
the intervals in the “Service Interval Table 4-1”. kept clean and unobstructed.
NOTE:
4.2 — Generator Cleaning DO NOT use a garden hose to clean generator. Water
Generator cleaning consists of keeping the unit clean can enter the engine fuel system and cause prob-
and dry. Operate and store the unit in a clean dry envi- lems. In addition, if water enters the generator
ronment where it will not be exposed to excessive dust, through cooling air slots, some water will be retained
dirt, moisture or any corrosive vapors. Cooling air slots in in voids and crevices of the rotor and stator winding.
the generator must not become clogged with snow,
leaves, or any other foreign material. Check the cleanli- 4.3 — Service Intervals
ness of the generator frequently and clean when dust,
dirt, oil, moisture or other foreign substances are visible Follow the service interval table to perform scheduled
on its exterior surface. maintenance. More frequent service is required when
operating in adverse conditions as noted below.

*
Never insert any object or tool through the air
cooling slots, even if the engine is not running.

Table 4-1: Service Intervals

OPERATION INTERVAL FREQUENCY
Oil Level Check Prior to every use/or every 24 hours of operation
Oil Change (break-in) After initial 30 hours of operation
Oil Change Every 100 hours of operation and/or annually
Spark Plug Replacement Every 200 hours of operation and/or annually
Air Filter Service Every 200 hours of operation and/or annually
Spark Arrestor Service Annually
Valve Clearance Adjustment (break-in) After 50 hours of operation
Valve Clearance Adjustment Every 300 hours of operation
Fuel Filter Replacement Every 500 hours of operation and/or annually
Battery Charging Every 3 months or if starter will not turn engine
Battery Replacement If it no longer accepts a charge
Storage If not used for 30 days or more/ long term

XT8000E Series Portable Generator 17

4.3.1 — Engine Maintenance
ADD
FULL
+
When working on the generator, always dis-
connect spark plug wire from spark plug and
keep wire away from spark plug.
24
4.3.2 — Oil Level Check
See the “Before Starting the Generator” section for infor-
mation on Adding and checking the oil level. The oil level
should be checked before each use, or at least every Figure 4-2. Oil Fill/Dipstick
eight hours of operation. Keep the oil level maintained.
See Figure 4-1 for the dipstick and oil fill location.
4.3.4 — Spark Plug Replacement
4.3.3 — Oil Change Use a Champion N9YC spark plug or equivalent.
Change the oil after the first 30 hours and every 100 Replace the plug every 200 hours.
hours thereafter. If running this unit under dirty or dusty 1. Stop the engine and shut off the fuel valve. Allow the
conditions, or in extremely hot weather, change the oil engine to cool.
more often.
2. Remove the spark plug boot from the plug and clean
that area of the cylinder head. The spark plug is
located on the side of the generator shown in Figure
4-3.
* before
Hot oil may cause burns. Allow engine to cool
draining oil. Avoid prolonged or 3. Use a 13/16 in. (21mm) spark plug tool to remove the
repeated skin exposure with used oil. Thor- spark plug.
oughly wash exposed areas with soap. 4. Set the new spark plug’s gap to 0.028-0.031 in.
(0.70-0.80 mm). See Figure 4-4.
Use the following instructions to change the oil after the 5. Install the correctly gapped spark plug into the cylin-
engine cools down: der head and torque to 18-21.6 ft./lbs./24.4-29.3 Nm.
1. Clean area around oil drain plug. See Figure 4-1. 6. Reconnect the spark plug wire.
2. Remove oil drain plug from engine and oil fill plug to
SPARK PLUG LOCATION
drain oil completely into a suitable container.
3. When oil has completely drained, install oil drain plug
and tighten securely.
4. Fill engine with recommended oil. (See “Before Start-
ing the Generator” for oil recommendations).
5. Fill to the upper level on the dipstick. See Figure 4-2.
6. Dispose of used oil at a proper collection center.

DIPSTICK / FILL OPENING

24

OIL DRAIN PLUG

Figure 4-3. Spark Plug Location
23
Figure 4-1. Oil Drain Plug

18 XT8000E Series Portable Generator

 ! brush-covered
If using the generator on any forest-covered,
or grass-covered unimproved
land, it must be equipped with a spark arrestor.
The spark arrestor must be maintained in good
condition by the owner/operator.

Clean and inspect the spark arrestor when the engine is

Figure 4-4. Spark Plug Gap at ambient temperature as follows:
1. Remove the spark arrestor screen from the muffler
by loosening the clamp and removing the screw.
4.3.5 — Air Filter Service 2. Inspect screen and replace if torn, perforated or oth-
The engine will not run properly and may be damaged if erwise damaged. DO NOT USE a defective screen. If
using a dirty air filter. Clean the air filter every 50 hours or screen is not damaged, clean it with commercial sol-
annually (Figure 4-5). Clean or replace more often if vent.
operating under dusty conditions. 3. Replace the spark arrestor and secure with the
clamp and screw.
1. Remove air filter cover retaining screw and cover.
2. Wash in soapy water. Squeeze filter dry in clean cloth
(DO NOT TWIST).
3. Clean air filter cover before re-installing it. MUFFLER
4. Tighten air filter cover screw securely.
NOTE:
10
To order a new air filter, please call 1-888-77LOWES. CONE

SCREEN

CLAMP

16 AIR FILTER

AIR FILTER COVER Figure 4-6. Spark Arrestor Screen

4.3.7 — Valve Clearance Adjustment

• Intake - 0.006 ± 0.0008 in. (0.15 ± 0.02 mm) (cold)
Exhaust - 0.008 ± 0.0008 in. (0.20 ± 0.02 mm) (cold)
SCREW
• After the first 50 hours of operation, check the valve
clearance in the engine and adjust if necessary.
NOTE:
Important: If feeling uncomfortable about doing this
procedure or the proper tools are not available,
Figure 4-5. Air Filter please take the generator to the nearest service cen-
ter to have the valve clearance adjusted. This is a
very important step to ensure longest life for the
4.3.6 — Spark Arrestor Service engine.
(California CARB models only)
To check valve clearance:
If the engine exhaust muffler has a spark arrestor screen
(Figure 4-6). Inspect and clean the screen at least annu- 1. Make sure the engine is at room temperature
ally. If unit is used regularly, inspect and clean more (60° - 80° F/ 15.55° - 26.66° C).
often. 2. Make sure that the spark plug wire(s) is removed
from the spark plug and out of the way. Remove
spark plug(s).

XT8000E Series Portable Generator 19

3. Remove the six screws attaching the valve cover(s). 4.3.8 — Fuel Filter Replacement
4. Make sure the piston is at Top Dead Center (TDC) The fuel filter replacement should take place every 500
of its compression stroke (both valves closed). To hours of operation and/or annually (Figure 4-8).
get the piston at TDC, pull the recoil handle slowly 1. Turn fuel valve off.
while watching the piston through the spark plug
2. Using a pliers, squeeze the clamp and slide the
hole. The piston should move up and down. The
clamp back from the fuel valve and remove the hose
piston is at TDC when it is up as high as it can go.
from fuel valve fitting.
5. Insert a 0.006 in. (0.15 mm) feeler gauge, for intake
3. Slide both clamps away from the fuel filter fittings
clearance, between the intake rocker arm and valve
Clamps can be reused.
stem. Insert a 0.008 in. (0.20 mm) feeler gauge, for
exhaust clearance, between the exhaust rocker arm 4. Remove the short hose from the fuel filter. Then
and valve stem. Correct clearance is when a slight remove the filter from the longer hose.
drag is felt when sliding the gauge back and forth. If 5. Place the new filter on the longer hose. The larger
the clearance is either excessively loose or tight the end of the filter (with the red dot) must face towards
rocker arms will need adjusting. the fuel valve. Position the clamp on the filter fitting.
To adjust valve clearance: 6. Place the short length of hose on the filter. Then the
1. Hold the rocker arm pivot with a wrench and loosen other end on the fuel valve.
the pivot lock nut (Figure 4-7). 7. Place both clamps back onto the fittings of the filter
and fuel valve.
NOTE:
The rocker arm jam nut must be held in place as the
pivot ball stud is turned.
2. Loosen the rocker arm pivot and turn the rocker arm
pivot to obtain the specified valve clearance. The
desired clearance for intake and exhaust valves is
the same.
3. Hold the rocker pivot with a wrench and tighten the
lock nut to 69 ft./lbs. (7.8 Nm).
4. Install new valve cover gasket.
NOTE: FUEL FILTER LOCATION
Start all six screws before tightening or it will not be
FUEL FILTER
FUEL FILTERLOCATION
LOCATION
possible to get all the screws in place.
5. Re-attach the valve cover. Torque fasteners to 20-48 Figure 4-8. Fuel Filter Location
in./lbs. / 2.3-5.4 Nm. Torque fasteners in a cross pat-
tern.
4.3.9 — Battery Charging
The charging port is protected by a 1.50 Amp replaceable
in-line fuse. If the charger is not recharging the battery,
check the fuse. Replacement fuses can be obtained at
your dealer.
1. The battery charger fuse is located behind the control
panel as shown in Figure 4-9. It is secured with a rub-
ber coated clamp.
2. The two halves of the fuse holder pull apart. Remove
the broken fuse.
3. Install a new replacement fuse and push the halves
of the fuse holder together.
4. Route all wires away from any engine components
and secure them, as before, with the rubber coated
clamp.
Figure 4-7. Valve Clearance Adjustment
6. Re-attach the spark plug boot to the spark plug.

20 XT8000E Series Portable Generator

 NOTE:
Do not use the battery charger for more than 48
hours at one charge. Charge the battery at least once
INLINE FUSE every 3 months.
LOCATION

4.3.10 — Battery Replacement

When the battery will no longer accept a charge, replace-
ment is necessary. The battery is needed to use the elec-
tric starter.
NOTE:
The battery shipped with the generator has been fully
Figure 4-9. Battery Charger Fuse charged. A battery may lose some of its charge when
not in use for prolonged periods of time. If the
battery is unable to crank the engine, plug in the 12V
. charger included in the accessory box (see the
Charging the Battery section). RUNNING THE
$
Storage batteries give off explosive hydrogen
GENERATOR DOES NOT CHARGE THE BATTERY.
gas while recharging. An explosive mixture
will remain around the battery for a long time The battery shipped with the generator has been
after it has been charged. The slightest spark provided fully charged. To replace the battery, see Figure
can ignite the hydrogen and cause an 4-10.
explosion. Such an explosion can shatter the 1. Disconnect and remove the battery mounting hard-
battery and cause blindness or other serious ware (8mm) and BLACK wire from the battery’s
injury. NEGATIVE (-) terminal.

 Do not permit smoking, open flame, sparks

or any other source of heat around a battery.
Wear protective goggles, rubber apron and
2. Move the red protective boot and disconnect the bat-
tery mounting hardware (8mm) and RED wire from
the battery’s POSITIVE (+) terminal.
rubber gloves when working around a 3. Remove the two screws and bracket from the battery
battery. Battery electrolyte fluid is an tray. Remove the battery.
extremely corrosive sulfuric acid solution 4. Place the new battery in the tray. Secure with the
that can cause severe burns. If spill occurs bracket and two mounting screws. Tighten screws
flush area with clear water immediately. securely.
NOTE: 5. Reconnecting the RED wire to the POSITIVE (+) ter-
The battery shipped with the generator has been fully minal and the BLACK wire to the NEGATIVE (-) ter-
charged. A battery may lose some of its charge when minal.
not in use for prolonged periods of time. If the
battery is unable to crank the engine, plug in the 12V
charger included in the accessory box. RUNNING
THE GENERATOR DOES NOT CHARGE THE _
+
BATTERY.
Use battery charger plug to keep the battery charged and
ready for use. Battery charging should be done in a dry
location.
1. Plug charger into “Battery Charger Input” jack (6),
located on the control panel (Figure 2-5). Plug wall
receptacle end of the battery charger into a 120 Volt
AC wall outlet.
2. Unplug battery charger from wall outlet and control NEGATIVE POSITIVE
panel jack when generator is going to be in use.

Figure 4-10. Battery Mounting Hardware

XT8000E Series Portable Generator 21

 NOTE:
Your generator can still be operated using the recoil

* exhaust areas are warm.

starter. NEVER cover the generator while engine and

4.4 — Generator Storage

The unit should be started at least once every 30 days
and be allowed to run at least 30 minutes. If this cannot
be done and the unit must be stored for more than 30
days, use the following information as a guide to prepare
it for storage.

*
Allow unit to cool entirely before storage.

4.4.1 — Long Term Storage

1. Treat the fuel with a commercially available fuel sta-
bilizer. Operate the engine for 10-15 minutes to circu-
late treated fuel into the fuel lines and carburetor.
Turn the fuel valve off and run the unit until it shuts
down. The fuel may be left in the tank or drained into
a suitable container.
2. Drain oil from crankcase. Refill with recommended
grade oil.
3. Remove spark plug and pour about 1/2 ounce (15
ml) of engine oil into the cylinder. Cover spark plug
hole with rag. Pull the recoil starter several times to
lubricate the piston rings and cylinder bore. A fogging
agent can be used in place of oil.

*
Avoid spray from spark plug hole when crank-
ing engine.

4. Install and tighten spark plug. Do not connect spark

plug wire.
NOTE:
Allow the unit to cool completely.
5. Clean the unit’s outer surfaces. Check that cooling
air slots and openings on the unit are open and unob-
structed.
6. Store the unit in a clean, dry place.

4.4.2 — Other Storage Tips

• If possible, store the unit indoors and cover it to give
protection from dust and dirt. BE SURE TO CLOSE
THE VALVE ON THE FUEL TANK.
• Cover the unit with a suitable protective cover that
does not retain moisture.

22 XT8000E Series Portable Generator

Section 5 Troubleshooting
5.1 — Troubleshooting Guide

PROBLEM CAUSE CORRECTION

Engine is running, but no AC 1. Circuit breaker is open. 1. Reset circuit breaker.

output is available. 2. Poor connection or defective cord set. 2. Check and repair.
3. Connected device is bad. 3. Connect another device that is in good condition.
4. Fault in generator. 4. Contact Authorized Service Facility.
5. 120V GFCI tripped (no light). 5. Reset 120V GFCI push button (light is on).

Engine runs well but bogs down 1. Short circuit in a connected load. 1. Disconnect shorted electrical load.
when loads are connected. 2. Generator is overloaded. 2. See “Don’t Overload the Generator”.
3. Engine speed is too slow. 3. Contact Authorized Service Facility.
4. Shorted generator circuit. 4. Contact Authorized Service Facility.

Engine will not start; or starts 1. Fuel Shut-off is OFF. 1. Turn Fuel Shut-off ON.
and runs rough. 2. Dirty air filter. 2. Clean or replace air filter.
3. Dirty fuel filter. 3. Replace fuel filter.
4. Out of fuel. 4. Fill the fuel tank.
5. Spark plug wire not connected to spark plug. 5. Connect wire to spark plug.
6. Bad spark plug. 6. Replace spark plug.
7. Water in fuel. 7. Drain fuel tank and replace with fresh fuel.
8. Low oil level. 8. Fill crankcase to proper level.
9. Excessive rich fuel mixture. 9. Contact Authorized Service Facility.
10. Intake valve stuck open or closed. 10. Contact Authorized Service Facility.
11. Engine has lost compression. 11. Contact Authorized Service Facility.

Engine shuts down during 1. Out of fuel. 1. Fill the fuel tank.
operation. 2. Low oil level. 2. Fill crankcase to proper level.
3. Dirty fuel filter. 3. Change fuel filter.
4. Fault in engine. 4. Contact Authorized Service Facility.

Engine lacks power. 1. Load is too high. 1. Reduce load (see “Don’t Overload the Generator”).
2. Dirty air filter. 2. Clean or replace air filter.
3. Dirty fuel filter. 3. Replace fuel filter.
4. Engine needs to be serviced. 4. Contact Authorized Service Facility.

Engine “hunts” or falters. 1. Carburetor is running too rich or too lean. 1. Contact Authorized Service Facility.
2. Dirty fuel filter. 2. Replace fuel filter.
3. Governor out of adjustment? 3. Contact authorized dealer facility.

XT8000E Series Portable Generator 23

5.2 — Replacement Service Parts

Description Part No.

Oil (quart) 0G0752
Spark Plug 0G84420101
Air Filter 0G84420151
Fuel Filter 0H1326
Battery 0G9449
Battery Fuse 0K3029
Spark Arrestor 0K3857
(California only)
Maintenance Kit 005777-0

24 XT8000E Series Portable Generator