Plant Name: Wood Preparation-8 Equipment: EM591863
Coordinator: Fajar Kurniawan Analyst : Fajar Kurniawan
Date: 04/28/2022 11:50:56
File name: C:\PROASP..\01. EM..\01. PT..\WOOD P..\WP-8\MOTOR ..\IP812-..\IP812-ME2107-M3_002
Empath 2000 6.3 Analysis Results
PERFORMANCE SUMMARY
Bottom Line
This induction motor is operating normally, no action is required.
X This induction motor exhibits suspicious operation, trending of the induction motor is warranted.
This induction motor exhibits abnormal indications, action is warranted, NOW.
Power Factor Commentary
X Power factor exceeds 0.85.
Power factor is below 0.85, see detailed report.
Current Commentary
X Current variation is within normal limits.
Current variation is beyond normal limits, see detailed report.
Voltage Commentary
X Voltage variation is within normal limits.
Voltage variation is beyond normal limits, see detailed report.
RMS voltage differs from nameplate by more than 5%.
Load Commentary
X Load on the induction motor is consistent with nameplate values.
Load on the induction motor exceeds nameplate values, see detailed report.
Load on the induction motor is less than 25%.
Phase Connection Commentary
X Connections are normal.
Voltage ground reference is NOT neutral.
Loose connection.
Rotor Commentary
Rotor bar health is normal.
X Rotor bar health is questionable, see detailed report.
Load is insufficient to determine rotor bar health, at this time.
Stator Commentary
X Stator health is normal.
Stator mechanical health is questionable. .
Turn to turn short.
Rotor/Stator Air-gap Characteristics
X Dynamic or static eccentricity indications do not exist.
Indications of static eccentricity exist .
Indications of dynamic eccentricity exist.
Harmonic Distortion Commentary
X There is no evidence of harmonic distortion.
There is evidence of harmonic distortion, see detailed report.
Misalignment Indications
X There are no indications of mechanical problems like misalignment or unbalance.
There are indications of mechanical problems like misalignment / unbalance. Perform vibr. survey to identify and correct the cause.
Bearing Commentary
X There is no evidence of bearing problem.
Indications of potential bearing problems, perform vibration survey to verify.
Page 1 of 6
Plant Name: Wood Preparation-8 Equipment: EM591863
Coordinator: Fajar Kurniawan Analyst : Fajar Kurniawan
Date: 04/28/2022 11:50:56
File name: C:\PROASP..\01. EM..\01. PT..\WOOD P..\WP-8\MOTOR ..\IP812-..\IP812-ME2107-M3_002
INPUT SUMMARY
NAMEPLATE INFORMATION
Units
Manufacturer ABB
Serial Number ****
Model Number M3BP
Tested Equipment Induction
Power 75.0 KW
RPM 1480.0 Rpm
Poles -1
Phases: 3
Voltage 690.0 Volt
Full Load Current 76.70 Amp
No Load Current -1.00 Amp
Number of rotor bars 36
Number of stator slots -1
Torque 484 N.m
CT Ratio 1.000
PT Ratio 1.000
Duty Cycle S1
Service Factor 115
Frame Size 315S
Insulation Type F
Motor efficiency 0.900
Power factor 0.830
Description:
LEGENDS:
Impedance = Complex Impedance = vi/ci
CF = Crest Factor = (waveform peak)/(waveform rms)
VDF = Transformer Harmonic De-rating Factor = sqrt(2)/CF, %
Slip % = SRSS sum of slip and harmonic "levels" divided by RMS level of RMS DEMOD spectra between 0 and 65 Hz.
Upper sb = dB level of upper slip sideband of power line peak
Lower sb = dB level of lower slip sideband of power line peak
Se, fund = Location of pole pass frequency fundamental, Hz
Se, harm = Number of pole pass frequency harmonics
Rotor bar health = Estimate of the percent of broken or cracked rotor bars
RB Hlt Index = Rotor bar health index
THDF = Voltage De-rating Factor = 100 - (voltage unbalance, %)^2, %
Level = Sum of spectral amplitudes of pole pass frequency fundamentals and
harmonics
Thd = Total harmonic distortion
+Ve = Positive sequence harmonic
-Ve = Negative sequence harmonic
Zero = Zero sequence harmonic
Page 2 of 6
Plant Name: Wood Preparation-8 Equipment: EM591863
Coordinator: Fajar Kurniawan Analyst : Fajar Kurniawan
Date: 04/28/2022 11:50:56
File name: C:\PROASP..\01. EM..\01. PT..\WOOD P..\WP-8\MOTOR ..\IP812-..\IP812-ME2107-M3_002
Detailed Calculations
Running Speed = 25.057 Hz [1503 RPM]
Pole pass frequency = 0.115 Hz [7 RPM]
Load = 40.8 %
Time
RMS Peak CF
Current 1 27.460 46.736 1.702
Current 2 27.853 47.676 1.712
Current 3 26.982 45.535 1.688
Average 27.432 46.649 1.700
% dev 1.6 2.4 0.8
THDF = 83.2
Time
RMS Peak CF
Voltage 1 701.870 939.620 1.339
Voltage 2 705.420 937.720 1.329
Voltage 3 704.530 964.600 1.369
Average 703.940 947.310 1.346
% dev 0.3 1.8 1.7
VDF = 99.9
App. Power Real Power Reac. Power
Power factor Impedance kVA kW kVARS
Phase 1 0.993 25.560 11.132 11.058 1.280
Phase 2 0.993 25.327 11.291 11.211 1.337
Phase 3 0.993 26.111 11.024 10.952 1.263
Avg/Total 0.993 25.666 33.447 33.221 3.880
% dev 0.0 1.7
Demand Pwr = 33.2 KW
Load:40.8 %
Motor Eff.:85.9 %
Loss due to THD:
Loss due to Imp.Unb.:1.73 %
PF variance:76.64%
Output Pow.:27.78 KW
Output Trq.:176.3 N.m
Summary of Rotor Bar Health Power line dB diff.
RB Hlt Index
Se, fund Se, harm Level % Upper SB Lower SB
Measured 0.115 1 - -29.279 -23.488 3.783
Severity level Rotor Condition Assessment Recommended Corrective Action
7 Multiple broken rotor bars and end rings Overhaul or replace ASAP
very likely. Severe problems throughout
Bearing condition
Location Bearing No. IR OR T/C BS
Drive end SKF 6319 OK OK OK OK
Opposite end SKF 6316 OK OK OK OK
Harmonic Distortion Results:
Voltage input, from 50.182 Hz harmonics
THD Odd THD Even % +ve% -ve % Zero % THD All %
%
Current 1 2.895 0.739 1.050 2.765 0.428 2.988
Current 2 2.782 0.574 1.008 2.653 0.119 2.841
Current 3 2.712 0.630 1.027 2.539 0.499 2.784
Page 3 of 6
Plant Name: Wood Preparation-8 Equipment: EM591863
Coordinator: Fajar Kurniawan Analyst : Fajar Kurniawan
Date: 04/28/2022 11:50:56
File name: C:\PROASP..\01. EM..\01. PT..\WOOD P..\WP-8\MOTOR ..\IP812-..\IP812-ME2107-M3_002
Voltage 1 1.972 1.506 1.147 1.891 1.124 2.481
Voltage 2 2.110 1.750 1.235 2.069 1.308 2.741
Voltage 3 1.467 0.760 0.713 1.368 0.590 1.652
Harmonic distortion table – Peak values, voltage is phase to ground
Hz Cur1 Vlt1 Cur2 Vlt2 Cur3 Vlt3
50 38.2 573 38.7 573 37.5 577
100 0.3 6 0.2 7 0.2 3
150 0.2 5 0.0 6 0.2 3
200 0.0 5 0.0 6 0.0 2
250 1.0 9 1.0 9 0.9 7
300 0.0 4 0.0 4 0.0 2
350 0.4 4 0.4 3 0.4 3
400 0.0 2 0.0 2 0.0 1
450 0.0 1 0.0 1 0.0 1
500 0.0 1 0.0 0 0.0 1
550 0.2 2 0.2 2 0.2 3
600 0.0 1 0.0 1 0.0 0
Figure 1: Current harmonic distortion plot
Figure 2: Voltage harmonic distortion plot
Page 4 of 6
Plant Name: Wood Preparation-8 Equipment: EM591863
Coordinator: Fajar Kurniawan Analyst : Fajar Kurniawan
Date: 04/28/2022 11:50:56
File name: C:\PROASP..\01. EM..\01. PT..\WOOD P..\WP-8\MOTOR ..\IP812-..\IP812-ME2107-M3_002
Figure 3: Raw Current
Figure 4: Raw Current Frequency spectrum
Figure 5: Raw Voltage
Figure 6: Raw Voltage Frequency spectrum
Page 5 of 6
Plant Name: Wood Preparation-8 Equipment: EM591863
Coordinator: Fajar Kurniawan Analyst : Fajar Kurniawan
Date: 04/28/2022 11:50:56
File name: C:\PROASP..\01. EM..\01. PT..\WOOD P..\WP-8\MOTOR ..\IP812-..\IP812-ME2107-M3_002
Figure 7: Demodulated current trace
Figure 8: Raw current spectrum
Figure 9: Demodulated current spectrum
Page 6 of 6
