COMMISSIONING TEST RECORD

Contract no.:

Customer: End Client: Page:

SEC-EOA Page 1 of 7
Site: Panel / Designation / Location no.: Description:
KUDMI Mobile Substation 6BB+BS HIGH Z DIFFERENTIAL
PROTECTION RELAY(REB650)

1. GENERAL DATA AND INFORMATION

Designation No : 87B/95B-1B CT Ratio : 2000/1

Manufacturer : Hitachi Energy VT Ratio : NA
Model No. : ABB-REB650 Aux. Supply : 125V DC
Sl.No. : T2240030 Frequency : 60.00 Hz

2. MECHANICAL CHECK AND VISUAL INSPECTION

ITEM DESCRIPTION CHECKED

1. Inspect for physical damage / defects. OK
2. Verify connections as per approved drawings. OK
3. Check tightness of all connections. OK

3. ELECTRICAL TESTS

3.1. Function Test

ITEM DESCRIPTION CHECKED

1. Test switch/plug checked for correct function. OK
2. Case earthing checked. OK
3 Indications checked. OK
4 Alarm contacts checked. OK
5 Trip contacts checked. OK

3.2. Metering Check:

3.2.1. Current Measurement Check:

Phase Injected Sec Current (A) Expected Primary Current(A) Observed Primary Current (A)

R 0.5 1000 1000.281 0

Y 0.75 1500 1500.299 -119.958

B 1.0 2000 2001.996 120.042

Limit Current = ± 5% of Ir Voltage = ± 5% of Ur

DATE: 30/06/2024
TESTING ENGINEER SEC- Engineer

Signature: ________________ Signature: ________________

Name : ENG/ MOHAMMED AWAD Name : ENG/ MOHAMMED ALFETAINY
 COMMISSIONING TEST RECORD
Contract no.:

Customer: End Client: Page:

SEC-EOA Page 2 of 7
Site: Panel / Designation / Location no.: Description:
KUDMI Mobile Substation 6BB+BS HIGH Z DIFFERENTIAL
PROTECTION RELAY(REB650)

3.2.2. Measured Value (HPZDIFF):

Phase Injected Voltage (V) Expected Current (A) Observed Voltage (V) Observed Current (A)

75 0.041 75.1 0.042

R 100 0.055 100 0.056

150 0.083 149.9 0.083

Limit Current = ± 0.5% of Ir Voltage = ± 0.5% of Ur

Phase Injected Voltage (V) Expected Current (A) Observed Voltage (V) Observed Current (A)

75 0.041 75.0 0.042

Y 100 0.055 100 0.055

150 0.083 149.9 0.083

Limit Current = ± 5% of Ir Voltage = ± 5% of Ur

Phase Injected Voltage (V) Expected Current (A) Observed Voltage (V) Observed Current (A)

75 0.041 75.0 0.042

B 100 0.055 99.9 0.055

150 0.083 149.9 0.083

Limit Current = ± 5% of Ir Voltage = ± 5% of Ur

DATE: 30/06/2024
TESTING ENGINEER SEC- Engineer

Signature: ________________ Signature: ________________

Name : ENG/ MOHAMMED AWAD Name : ENG/ MOHAMMED ALFETAINY
 COMMISSIONING TEST RECORD
Contract no.:

Customer: End Client: Page:

SEC-EOA Page 3 of 7
Site: Panel / Designation / Location no.: Description:
KUDMI Mobile Substation 6BB+BS HIGH Z DIFFERENTIAL
PROTECTION RELAY(REB650)

4. SECONDARY INJECTION
4.1. Over current Protection:
Over current Protection : (OC4SPTOC: 1) IDMT Ib=1A
Operational Accuracy : ± 1.0% of I at I > Ir Reset Ratio : >0.95
Measured Current (A)
Phase Current Setting (A) Actual Reset ratio
Pickup (A) Dropoff (A)
(Dropoff / Pickup)
R 1.000 0.978 0.978

Y 1 0.999 0.979 0.980

B 0.999 0.979 0.980

4.2. Over current Protection Operating Times (OC4SPTOC: 1)

Operational Accuracy : ± 0.5% ± 25 ms @ definite time mode

Phase Injected Current (A) TMS Final Setting in Secs Measured Time in Secs

R 0.029

Y 1.2 0.0 0.027

B 0.025
4.3 High Z Differential Protection:
Relay tested By Current Injection Method. Series Resistance Assumed
R -Series Resistance Set = 1800 Ohms
Y -Series Resistance Set = 1806 Ohms
B -Series Resistance Set = 1803 Ohms
4.3.1. U> Alarm Pickup / Drop Off Test:( USED AS CT SUPV FUNCTION)

Operational Accuracy : ± 1.0% of I at I > Ir Reset Ratio : >0.95

Voltage Final Set (V)
Phase U= 40 V Expected Current Measeured Current Measeured Voltage
I=U/R

R 0.022 0.022 40.2

Y 40 0.022 0.022 40.3

B 0.022 0.022 40.3

DATE: 30/06/2024
TESTING ENGINEER SEC- Engineer

Signature: ________________ Signature: ________________

Name : ENG/ MOHAMMED AWAD Name : ENG/ MOHAMMED ALFETAINY
 COMMISSIONING TEST RECORD
Contract no.:

Customer: End Client: Page:

SEC-EOA Page 4 of 7
Site: Panel / Designation / Location no.: Description:
KUDMI Mobile Substation 6BB+BS HIGH Z DIFFERENTIAL
PROTECTION RELAY(REB650)

4.3.2. U> Trip Pickup / Drop Off Test: ( BUS BAR PROTECTION)

Operational Accuracy : ± 1.0% of I at I > Ir Reset Ratio : >0.95

Voltage Final Set (V)
Phase U= 100 V Expected Current Measeured Current Measeured Voltage
I=U/R
R 0.055 0.055 99.48

Y 100 0.055 0.055 98.97

B 0.055 0.055 99.26

4.3.3. U> Alarm Timing Test:

Phase Injected Current (A) TMS Final Setting in Secs Measured Time in Secs

R 5.029

Y 0.05 5.0 5.032

B 5.030

4.3.4 U> Trip Timing Test:

Phase Injected Current (A) TMS Final Setting in Secs Measured Time in Secs

R 0.037

Y 0.11 0.0 0.033

B 0.038

DATE: 30/06/2024
TESTING ENGINEER SEC- Engineer

Signature: ________________ Signature: ________________

Name : ENG/ MOHAMMED AWAD Name : ENG/ MOHAMMED ALFETAINY
 COMMISSIONING TEST RECORD
Contract no.:

Customer: End Client: Page:

SEC-EOA Page 5 of 7
Site: Panel / Designation / Location no.: Description:
KUDMI Mobile Substation 6BB+BS HIGH Z DIFFERENTIAL
PROTECTION RELAY(REB650)

5. INPUTS AND OUTPUTS TESTS:

INPUT OPTO-ISOLATORS CHECKS (With Relay Energized):

Go to CONFIGURATION - MONITORING,
I/O STATUS,
then go to BINARY INPUTS VALUES
to check the values after giving pulse on each BI.

TEST METHOD
OPTO RESULT Display
(Energize only one at a time with REMARKS
INPUT NO. FALSE to TURE
125V DC Station Battery voltage)

X324

BI 1 ENERGIZE TB NO. X324 : 2 – 1  Yes  N/A ZONE B PROTN. IN

BI 2 ENERGIZE TB NO. X324 : 5 – 4  Yes  N/A ZONE B PROTN. OUT

BI 3 ENERGIZE TB NO. X324 : 6 – 4  Yes  N/A BB-1B-CT SHORTING

 Yes 50/50N//51/51N
BI 4 ENERGIZE TB NO. X324 : 9 – 8  N/A
RELAY FAULTY
BI 5 ENERGIZE TB NO. X324 : 10 – 8  Yes  N/A UNDER TEST
 Yes ZONE-1B PROT DC
BI 6 ENERGIZE TB NO. X324 : 13 – 12  N/A
FAIL
BI 7 ENERGIZE TB NO. X324 : 14 – 12  Yes  N/A 86B1-1 OPTD

BI 8 ENERGIZE TB NO. X324 : 17 – 16  Yes  N/A 86B1-2 OPTD

BI 9 ENERGIZE TB NO. X324 : 18 – 16  Yes  N/A IND CIRCUIT DC FAIL

X329

BI 10 ENERGIZE TB NO. X329 : 2 – 1  Yes  N/A SPARE

BI 11 ENERGIZE TB NO. X329 : 5 – 4  Yes  N/A SPARE

BI 12 ENERGIZE TB NO. X329 : 6 – 4  Yes  N/A SPARE

BI 13 ENERGIZE TB NO. X329 : 9 – 8  Yes  N/A SPARE

BI 14 ENERGIZE TB NO. X329 : 10 – 8  Yes  N/A SPARE

BI 15 ENERGIZE TB NO. X329 : 13 – 12  Yes  N/A SPARE

BI 16 ENERGIZE TB NO. X329 : 14 – 12  Yes  N/A SPARE

BI 17 ENERGIZE TB NO. X329 : 17 – 16  Yes  N/A SPARE

BI 18 ENERGIZE TB NO. X329 : 18 – 16  Yes  N/A SPARE

DATE: 30/06/2024
TESTING ENGINEER SEC- Engineer

Signature: ________________ Signature: ________________

Name : ENG/ MOHAMMED AWAD Name : ENG/ MOHAMMED ALFETAINY
 COMMISSIONING TEST RECORD
Contract no.:

Customer: End Client: Page:

SEC-EOA Page 6 of 7
Site: Panel / Designation / Location no.: Description:
KUDMI Mobile Substation 6BB+BS HIGH Z DIFFERENTIAL
PROTECTION RELAY(REB650)

OUTPUT RELAYS CHECKS (With Relay Energized):

Test Procedure:
Go to IED CONFIGURATION,
TESTS, IED TEST, TEST MODE : ON,
then go to BINARY OUTPUTS-CHANGE THE POSITION OF EACH BO FROM FULSE TO TURE FROM HMI,
then check contact resistance.

TEST METHOD RESULT

OUTPUT
(Energize only one relay at a time by Contact Checked REMARKS
RELAY No.
Test ON in ‘IED TEST’) ≤ 0.2Ω

X317

BIO1 CONTACT OPERATED X317 : 1 – 2 (N/O)  Yes  N/A SPARE

BIO2 CONTACT OPERATED X317 : 3 – 4 (N/O)  Yes  N/A SPARE
BIO3 CONTACT OPERATED X317 : 5 – 6 (N/O)  Yes  N/A SPARE
BIO4 CONTACT OPERATED X317 : 7 – 8 (N/O)  Yes  N/A BB ZONE-1B TRIP
BIO5 CONTACT OPERATED X317 : 9 – 10 (N/O)  Yes  N/A BB ZONE-1B TRIP
BIO6 CONTACT OPERATED X317 : 11 – 12 (N/O)  Yes  N/A CT SUPVN. OPTD
BIO7 CONTACT OPERATED X317 : 13 – 14 (N/O)  Yes  N/A SPARE
BIO8 CONTACT OPERATED X317 : 15 – 16 (N/O)  Yes  N/A SPARE
BIO9 CONTACT OPERATED X317 : 17 – 18 (N/O)  Yes  N/A SPARE

X321

BIO10 CONTACT OPERATED X321 : 1 – 2 (N/O)  Yes  N/A SPARE

BIO11 CONTACT OPERATED X321 : 3 – 4 (N/O)  Yes  N/A SPARE
BIO12 CONTACT OPERATED X321 : 5 – 6 (N/O)  Yes  N/A SPARE
BIO13 CONTACT OPERATED X321 : 7 – 8 (N/O)  Yes  N/A SPARE
BIO14 CONTACT OPERATED X321 : 9 – 10 (N/O)  Yes  N/A SPARE
BIO15 CONTACT OPERATED X321 : 11 – 12 (N/O)  Yes  N/A SPARE
BIO16 CONTACT OPERATED X321 : 13 – 15 (N/C)  Yes  N/A SPARE
BIO17 CONTACT OPERATED X321 : 14 – 15 (N/O)  Yes  N/A SPARE
BIO18 CONTACT OPERATED X321 : 16 – 18 (N/C)  Yes  N/A SPARE
BIO19 CONTACT OPERATED X321 : 17 – 18 (N/O)  Yes  N/A SPARE

DATE: 30/06/2024
TESTING ENGINEER SEC- Engineer

Signature: ________________ Signature: ________________

Name : ENG/ MOHAMMED AWAD Name : ENG/ MOHAMMED ALFETAINY
 COMMISSIONING TEST RECORD
Contract no.:

Customer: End Client: Page:

SEC-EOA Page 7 of 7
Site: Panel / Designation / Location no.: Description:
KUDMI Mobile Substation 6BB+BS HIGH Z DIFFERENTIAL
PROTECTION RELAY(REB650)

X326

BIO20 CONTACT OPERATED X321 : 1 – 2 (N/O)  Yes  N/A SPARE

BIO21 CONTACT OPERATED X321 : 3 – 4 (N/O)  Yes  N/A SPARE
BIO22 CONTACT OPERATED X321 : 5 – 6 (N/O)  Yes  N/A SPARE
BIO23 CONTACT OPERATED X321 : 7 – 8 (N/O)  Yes  N/A SPARE
BIO24 CONTACT OPERATED X321 : 9 – 10 (N/O)  Yes  N/A SPARE
BIO25 CONTACT OPERATED X321 : 11 – 12 (N/O)  Yes  N/A SPARE
BIO26 CONTACT OPERATED X321 : 13 – 15 (N/C)  Yes  N/A SPARE
BIO27 CONTACT OPERATED X321 : 14 – 15 (N/O)  Yes  N/A SPARE
BIO28 CONTACT OPERATED X321 : 16 – 18 (N/C)  Yes  N/A SPARE
BIO29 CONTACT OPERATED X321 : 17 – 18 (N/O)  Yes  N/A SPARE
INDICATION LED TEST
LED Checks:
Go to hardware test to view the physical position of the LED.
OPTO Input Number Result Display On or Off Function
LED 1  Yes  N/A R-PH OC START
LED 2  Yes  N/A R-PH OC START
LED 3  Yes  N/A R-PH OC START
LED 4  Yes  N/A R-PH OC TRIP
LED 5  Yes  N/A R-PH OC TRIP
LED 6  Yes  N/A R-PH OC TRIP
LED 7  Yes  N/A SPARE
LED 8  Yes  N/A SPARE
LED 9  Yes  N/A SPARE
LED 10  Yes  N/A 87B-R-PH TRIP
LED 11  Yes  N/A 87B-B-PH TRIP
LED 12  Yes  N/A 87B-Y-PH TRIP
LED 13  Yes  N/A ZONE 1A IN
LED 14  Yes  N/A ZONE 1A OUT
LED 15  Yes  N/A Z1A CT SHORT
7. Equipment Used
Equipment Name Serial No
Freja 300 7501720

DATE: 30/06/2024
TESTING ENGINEER SEC- Engineer

Signature: ________________ Signature: ________________

Name : ENG/ MOHAMMED AWAD Name : ENG/ MOHAMMED ALFETAINY