The 4th Green Industry Conference : Green Industry for Sustainable Cities
Challenges and Accomplishments
towards a sustainable ‘Eco-Industrial Park’
in Ulsan
Jung Hoon Kim
Ulsan Regional EIP Project Div.
Korea Industrial Complex Corp.
Contents
1. Eco-Industrial Park Initiative
2. Outcomes of the EIP Project in Ulsan
3. Expanding Achievements
Industrialization and Environmental Issues
Population Amount of industrial production
1.2 million USD 208.2 billion
85,000 USD 2.2 million
1962 2012 1962 2012
Air Water Bad Odors
pollution pollution 51 cases of bad odor
SO2 0.057ppm (1981) BOD5 11.7ppm (1991) complaints (2000)
3
Overcoming Environmental Problems
2004 Declaration of ‘Ecopolis Ulsan’
Establishment of a master plan to
2005
revive Taehwa River
Starting of ‘Eco-Industrial Park Project’ for
2005
sustainability and greening of industry
2010 Establishment of a green growth action plan
4
Korea EIP Master Plan (‘05~’19)
1st Phase 2005. 11 ~ 2010.05 Pilot EIP with 5 industrial complexes
2nd Phase 2010. 06 ~ 2014.12 Diffusion on 46 industrial complexes with a Standard EIP model
3rd Phase 2015. 01 ~ 2019.12 EIN. EIP Model including all industrial complexes
1st phase Pilot period 2nd phase Diffusion period 3rd phase Completion period
Pilot on 5 industrial complexes Diffusion on 46 industrial complexes Construction of national IS network
5
Activities of EIP Project Div.
Step 1 Step 2 Step 3
Exploring new networks IS Feasibility Study Commercialization
Data collection to explore new synergy Support feasibility study for network Engagement in stakeholder participation
networks establishment and overcoming barriers
Coordinating benefit sharing among
Review of reported datum by companies Supporting feasibility investigation team
participants
Encouraging participation of companies Co-authoring of research project proposal Support project financing sources (ESCO,
through seminars & business meetings with stakeholders WASCO, Green Growth Fund, etc.)
Reviewing the potential of linking the
Collection of on-site information from Monitoring the progress of the feasibility
project with GHG emission reduction
companies through diverse forums study
projects
Project identification through top-down or Final report as a business model that Highlight the success story
bottom-up approach by coordinators includes the stakeholders requirements
6
Governance Structure
Supporting System Cooperation System
Data Collection
IS Project Pre-review
IS Project Funding Providing
Administrative Support Company information
Technology &
Information Exchange
Providing Idea
Determining Policy Direction
R&D Involvement
Business
Finding IS Project Promotion
7
Type of Industrial Symbiosis (IS)
Energy Optimization (including waste to energy)
District Waste Heat
Heat Supply Supply
Exhaust Heat Low Pressure Heat Low Pressure Steam
Heat Pinch
Power Plant (Energy Optimization)
(Organic Rankin Cycle)
Industrial Complex
Electricity Supply
Urban Area
Combustible Municipal High Pressure Steam Middle Pressure Steam
Waste
Incineration
Municipal heat Supply Combustible Industrial
Incinerator Plant Renewable Waste & By-product Gas
Energy Supply
ASR (Automobile Shredder Residue), SRF (Solid Refuse Fuel)
SRF Boiler
8
Type of Industrial Symbiosis (IS)
Resource Optimization (including waste to resource)
Substitute Resource
By-product, Sludge & Waste Supply
Resource Recovery Plant
Company A (Extraction, Distillation, Purification) Company B
Industrial Water Industrial waster Wastewater Reuse
Supply
Water Company
Substitute Resource
Supply
Wastewater Recovery Plant
Company A (Flocculation, MF, RO) Company B
Wastewater
Wastewater Treatment Facility
9
Supporting IS Projects in Ulsan
Period 2005 to present
PhaseⅠ 2005 to 2009 , PhaseⅡ 2010 to 2014 , PhaseⅢ 2015 to present
Data 3,252 Basic Data
General inform. of company about environmental, energy and resource
R&D 74 IS Projects (Feasibility Test)
Energy part 22, Wastewater 7, Waste 45
Participant 283 Companies and Research Institutions
Fund 20.0 million USD
Gov. 13.0 million USD , Local Gov. 3.1 million USD , Company 3.9 million USD
10
Supporting IS Projects in Ulsan
Supply Technology Demand
Company Distillation & Purification Alternative Raw Material (24) Company
By-product (48) Separation & Production High Value-added New Product (13)
SRF & Gasification Renewal Energy (13)
Industrial SRF Boiler
Incineration Heat (3)
Excess Heat (12) Heat Pinch Process Heat (16)
Electricity
Generation (1)
Hot Water (2)
Power Plant
Municipal Combustible
Incineration Heat (2) Hot Water (1)
Waste (2) High Value-added
Wastewater High Value-added Organic & Bio New Product (2)
Inorganic Waste (2) New Product (2) Waste (2) Heat Exchanger
Public Facility Urban & Agricultural District Heat (3)
Area
Municipal Waste
11
Supporting IS Projects in Ulsan
Commercialization
From To Recycling Technology R&D
(%)
Using as alternative raw material after distillation & purification 24 9 (37.5)
Resource
By-product Company Manufacturing high value-added new product after separation & synthesis 11 6 (54.5)
Energy Manufacturing an Industrial Energy Source using waste 8 2 (25.0)
Heat pinch 11 7 (63.6)
Energy Company Energy
Electricity generation using waste heat 1 0 (0.0)
Company Incineration
heat Company Energy Incineration heat utilization for industrial energy supply 3 3 (100.0)
Resource Using as alternative raw material after distillation & purification 2 2 (100.0)
By-product Public facility
Energy Manufacturing an Industrial Energy Source using waste 1 0 (0.0)
Energy Urban area Energy Waste heat utilization for district heat supply 3 0 (0.0)
By-product Agricultural Resource Using as alternative raw material after distillation & purification 2 1 (50.0)
Resource Manufacturing high value-added new product after separation & synthesis 2 0 (0.0)
By-product Company
Public facility Energy Manufacturing an Industrial Energy Source using waste 2 1 (50.0)
Incineration Company Energy Incineration heat utilization for industrial energy supply 2 2 (100.0)
heat
Urban area By-product Company Energy Manufacturing an Industrial Energy Source using waste 2 0 (0.0)
Total 74 33 (44.6)
12
Achievements of IS Projects in Ulsan
Project Performance (of 33 projects that have commercialization)
Item Phase Ⅰ Phase Ⅱ Phase Ⅲ Net
Investments (million USD) 143.4
Costs Reduction 70
Economic Benefit
New Sales 48.3
(million USD/yr)
Net Profit 118.3
Waste Recycling 40,044
Environmental Benefit
Wastewater Recycling 79,357
(ton, ㎥, tCO2/yr)
CO2 Reduction 612,213
13
Success Story of EIP Project
Energy Optimization in Y Utility (SKE.) PO (SKC)
H2 (DY) 20 ton/hr
Reformer (45kgf)
[ Step 1]
Municipal Waste
Incinerator 1 (SA)
20 ton/hr PTA (HS2) 15 ton/hr
Incineration Heat Reaction Heat
(16kgf)
Municipal Waste
30 ton/hr Industrial Waste
Incinerator 2 (SA) 15 ton/hr 10 ton/hr Incinerator (K)
Incineration Heat Incineration Heat 35 ton/hr
(45kgf) [ Step 4]
[ Step 2]
PP/PU (HS1) Optical Film (HS3) 60 ton/hr #2 FCC (SKE.)
30 ton/hr
25 ton/hr PTA (LTChem) 20 ton/hr 1,4-BDO (KP)
Reaction Heat Reaction Heat
Savings energy [ Step 5] (5kgf) (45kgf)
consumption of 13%
In Yong-yun Region DOP (HHChem) 25 ton/hr 10 ton/hr
Reaction Heat
Performance (45kgf) Industrial waste
[ Step 3] Incinerator (TT)
Investments 83.0 million USD Acetate Tow (EF) Incineration Heat
70 ton/hr (18kgf)
Profit 42.9 million USD/yr
Utility (SKChem.)
CO2 Reduction 272,137 tCO2/yr Biomass Boiler
(45kgf)
14
Success Story of EIP Project
By-Product High Value-add Product
Coating Material Zn Dust Coating
(Coarse Zn Particle) (Zn Flake & Dust)
Production Company Recycling Company Production Company
Anticorrosive Coating
Zn Dust Production Process Attrition Milling Process
Production Process
Waste Oil High Value-add Product
Petrochemical Waste Oil Heat Transfer Oil
(By-product Mixture) (Heat Transfer Oil)
Company Recycling Company Demand Company
Organic Compound Distillation & Purification
Process for Liquid & Gas type
Production Process Process
Heat Transfer Oil
Demand Company
Process for High
Temperature
15
Classification of IS Project
Project Performance in Korea
Exploring IS Project Creating 595 Projects Plans
Supporting Feasibility Study Completing 303 Studies
Commercialization Starting 197 Businesses
12 Emissions Groups
Classification of Business
37 Recycling Technologies
Standardization of BM 5 BM Standard (Pilot)
16
Classification of IS Project
Classification of Business
Emission group Recycling technology (BM)
1. Recycling of non-ferrous scrap as an industrial resource
1. Waste metal
2. Recovery of precious metals from scrap
3. Recycling of iron scrap
2. Waste acid, alkali and oil 4. Recycling of waste acid as an industrial resource
5. Recovery of precious organics from industrial wastewater
：
： ：
：
6. Slag, ash and waste foundry sand 21. Manufacturing of reducing agent for steel using cokes
22. Manufacturing of construction materials using slag etc.
23. Manufacturing of inorganic compounds using fly ash etc.
： ：
： ：
11. Excess and exhausted heat 36. Energy optimization using excess process heat
and incinerator heat
12. Industrial and municipal wastewater 37. Industrial water optimization using effluent of
wastewater treatment facility
17
Achievements expansion strategy
Expansion Strategy Support for Green Industry
in Developing Countries
Expansion towards EIN Systems Distribution by
in Korea ‘RESCO’ after
Switching to
Appropriate
3 Phase EIP Project Incubation and Technology
Support of
‘RESCO’
1, 2 Phase EIP Project
Development of
many BMs based
on best practices
Exploring and
Know-How of
many IS Projects
RESCO : REsource Service Company (Private)
18
Thank you !
