PROJECT INFORMATION AND BASIC DESIGN PARAMETERS

ASPHALT MIX DESIGN REPORT

Prepared by: WHCES
Form D 3 (b)
Technical Signatory Form D 3 (b) Client : Contract No :

Name: W. Hofsink MANUAL 35 Consultant : Route : Levels IB, II & III

Signature: Design Traffic [E80's] : 0.3 - 3 Traffic Classification : Medium Levels IB, II & III Contractor : Section : Revision Date :

Design Ref No.: D349-20NMPS (Blend 2) Mix Type : Sand Skeleton Design Level : IB Revision Date : Supplier : Aug-2021
Project Description :
Revision No.: 1,0 Mix Class : Fine Continuous NMPS mm : 20 Aug-2021 Layer : Page 2 of 2

Revision Date: 02.06.2023 Minimum Recommended Lift Thickness mm : 80 Page 1 of 2 DESIGN CURVES BINDER SELECTION

AGGREGATES Selected Design Temperature From Zoning Map 58

Air Voids Bulk Density
Sample No. Nom. Size Type Source 7,0 2 650 Traffic Speed Km/h 20 - 80
6,5 PG58S-22
1 55 20mm Danoher Quarry (Bloemfontein) Final Recommended PG for the Project
6,0
2 56 14mm Danoher Quarry (Bloemfontein) Virgin Binder Source Tekfalt
5,5
3 57 10mm Danoher Quarry (Bloemfontein) Virgin Binder Grade 50/70

Air Voids (%)

5,0

Bulk Density ( kg/m³ )

4 58 7.1mm Danoher Quarry (Bloemfontein) 4,5 Grade Adjustment

5
4,0 Source
59 Crusher Dust Danoher Quarry (Bloemfontein)
3,5 2 600
6 60 Washed Dust Danoher Quarry (Bloemfontein) Modifier Type Use to Adjust Grade
3,0
MF Lime Lime Lime Distributors PERFORMANCE GRADE [SATS 3208]
2,5
8 2,0
Original Binder

9 1,5 Test Property Unit Specification Result

10
1,0 G*, δ @ TIT (kPa, °) Compulsory Report 1217 63,37
0,5
NOTE: Test Methods Refer To [SANS 3001], [BS], [ASTM] or [AASHTO] G*/sinδ @ Tmax 10 rads/sec Compulsory Report 3,72
0,0 2 550
Sieve Analysis { SANS 3001- AG 1} % Passing CA CA CA CA FA FA FA RECYCLED ASPHALT FILLER 4,0 4,3 4,5 4,8 5,0 5,3 5,5 5,8 6,0 6,3 4,0 4,3 4,5 4,8 5,0 5,3 5,5 5,8 6,0 6,3 Dynamic Viscosity @ 165°C (Pa.s) @ ≥30 s-1, (Pa.s) ≤ 0.9 0,129
Binder ( % ) Binder ( % )
Class II Aggregate Gradation No. 1 2 3 4 5 6 7 8 9 10 BF MF DESIGN Storage Stability @ 180°C ≤ 15 4,2
Gyratory Voids Lab Mix Gyratory Voids Plant Mix Bulk Density Lab Mix BD Plant Mix

% In Mix Trial Blend 1 19,0 24,0 10,0 10,0 14,0 22,0 1,0 Poly. (Gyratory Voids Lab Mix) Poly. (Gyratory Voids Plant Mix) Poly. (Bulk Density Lab Mix) Poly. (BD Plant Mix) Flash Point (°C) ≥ 230 330,4
PROJECT TARGET -
COMBINED AGGREGATE BLENDS
ENVELOPE
% In Mix Trial Blend 2 12,0 28,0 10,0 8,0 20,0 21,0 1,0 VMA / VFB Film Thickness / Richness Modulus After RTFOT Ageing
16,5 100,0 11,5
% In Mix Trial Blend 3 10,0 38,0 10,0 10,0 12,0 19,0 1,0 Blend 1 Blend 2 Blend 3 COARSE - FINE G*, δ @ TIT (kPa, °) Compulsory Report 2491 56,33

37,5 100 100 100 100 100 100 100 100 100 100 - 11,0
Mass Change (%) ≤ 1.0 0,02
95,0

28,0 100 100 100 100 100 100 100 100 100 100 - 10,5
16,0 JNR @ Tmax (0.1 / 3.2 kPa) Report <1.0 1,042 0,875
90,0
Compulsory Report 3

Richness Modulus / Film Thickness µm

20,0 88 100 100 100 100 100 100 98 99 99 85 - 100 10,0 JNR (%Recovery) @ Tmax

14,0 4 83 100 100 100 100 100 78 84 84 - 85 85,0 9,5 Ageing Ratio G*RTFOT/G*Original ≤ 3.0 2,047

VFB (%) - - - -
15,5
Sieve Size 10,0 1 30 94 100 100 100 100 64 68 63 - 9,0 After RTFOT and PAV Ageing
80,0

VMA / (%)
( mm ) 7,1 1 2 4 87 100 100 100 47 50 42 - 8,5 G*, δ @ TIT (kPa, °) Compulsory Report 6435 44,02
15,0
5,00 1 1 1 20 100 97 100 39 43 34 - 75,0 8,0 Creep Stiffness @ Tmin +10° C (MPa) ≤ 300 108

2,00 1 1 1 1 76 47 100 23 27 20 23 - 49 7,5 m-value @ Tmin +10° C (MPa/s) ≥ 0.300 0,361

70,0
1,00 1 1 1 1 56 29 100 16 19 14 - 14,5 ΔTc (°C) ≥ -5.0 -1,7
7,0
65,0 ≤ 6.0 5,288
0,600 0,6 1,3 0,8 1,3 46,0 22,0 100,0 12,9 15,4 11,5 - 6,5 Ageing Ratio G*PAV/G*Original

0,300 0,6 1,2 0,8 1,2 35,0 15,0 100,0 9,8 11,7 8,8 - Binder Density (BDB) Compulsory Report 1,027
14,0 60,0 6,0
4,0 4,3 4,5 4,8 5,0 5,3 5,5 5,8 6,0 6,3 4,0 4,3 4,5 4,8 5,0 5,3 5,5 5,8 6,0 6,3
0,150 0,6 1,2 0,8 1,1 26,0 10,0 99,0 7,4 8,9 6,7 - PG Clasification Virgin Binder 58H-22
Binder (%) Binder ( % )
0,075 0,5 1,2 0,8 1,1 20,0 5,1 98,5 5,5 6,6 5,1 4,0 - 8,0 LAB VMA Plant VMA LAB VFB Plant VFB
RA Combined Binder
Film thickness Lab Mix Film Thickness Plant Mix
Poly. (LAB VMA) Poly. (Plant VMA) Poly. (LAB VFB) Poly. (Plant VFB)
Bulk Density (BD A) [SANS 3001-AG20 & AG21] 2 946 2 936 2 899 2 925 1 847 1 700 1 993 - Poly. (Film thickness Lab Mix) Poly. (Film Thickness Plant Mix) Warm Mix Additives - Name: % Added:

Bulk Density (BDA(-5)) [SANS 3001-AG20 & AG21] 2 908 2 938 1 053 1 199 907 - Gyratory Compaction @ Ndesign AASHTO T 312 No. 75 NB! For SMA read Comment Mixing Temperature °C : 154-158 Compaction Temperature ±2°C : 135-137

Loose Unit Weight [AASHTO T19] 1 588 1 571 1 532 1 532 1 621 1 650 1 575 1 577 1 570 - TRIAL BLENDS LABORATORY DESIGN SPECIFICATION / PROPOSAL
PROPERTY TEST METHOD UNIT PLANT TRIAL - - - -
Rodded Unit Weight [AASHTO T19] 1 730 1 726 1 687 1 666 1 794 1 901 1 748 1 751 1 741 - B1 B2 B3 SELECTED BLEND : B2 TARGETS LAB PLANT FINAL

Sand Equivalent [SANS 3001-AG5] 31 80 61 56 61 50,0 - Min Binder - Total Added % 5,9 4,8 6,1 4,3 4,8 5,3 5,8 4,8
SANS 3001-AS20

Maximum
Minimum
Clay lumps and friable Particles [ASTM C142–97] 0,2 0,4 0,4 0,1 2,5 0,5 0,6 0,8 0,6 1,0 - Max Binder - Total in Mix % 5,9 4,8 6,1 4,3 4,8 5,3 5,8 4,8

Water absorb. [SANS 3001-AG20 & AG21] 0,3 0,5 0,8 0,7 1,1 0,9 0,7 0,7 0,7 1.0/1.5 - Max Maximum Void less Density (MVD) SANS 3001-AS11 kg/m³ 2667 2707 2661 2730 2707 2688 2610 2703

Aggregate Crushing Value [SANS 3001-AG10] 9,2 8,5 11,0 8,0 25,0 - Max Bulk Density of Mix (BDMix) SANS 3001-AS10 kg/m³ 2560 2600 2551 2578 2600 2617 2610 2596

10 % Fact (Wet) [SANS 3001-AG10] 356 - Voids in Mix (VIM) % 4,0 4,0 4,1 5,6 4,0 2,6 1,7 3,0 5,0 4,1

10 % Fact (Dry) [SANS 3001-AG10] 452 160,0 - Min Voids in Mineral Aggregate (VMA) SANS 3001-AS11 % 17,6 15,3 18,1 15,6 15,3 15,2 15,8 11,0 15,5

Wet / Dry Ratio [SANS 3001-AG10] 0,79 - Voids Filled with Binder (VFB) % 77,2 74,1 77,1 64,2 74,1 82,6 89,1 65 75 73,3

Flak. Index [SANS 3001-AG4] 5,8 10,6 26,2 21,6 8,4 8,0 9,4 - Film thickness ( Richness Modulus EME Only) µm 12,1 8,3 13,7 7,4 8,3 9,2 10,4 5,5 8,3
SANS 3001-AS20
Polished Stone Value [SANS 3001-AG11] 50,0 50,0 - Min Filler Binder Ratio 0,9 1,4 0,8 1,5 1,4 1,2 1,1 1,4

Methylene Blue [SANS 6243] 0,3 0,4 5,0 - Max Binder - Absorbed (BABS) % 0,5 0,3 0,5 0,3 0,3 0,4 0,3 0,3
SANS 3001-AS11
Fractured faces [ASTM 5821-13 (2017)] 100,0 100,0 100,0 100,0 50,0 - Min Binder - Effective (BEF) % 5,4 4,5 5,6 4,0 4,5 4,9 5,5 4,5

Magnesium sulphate soundness [SANS 3001-AG12] 0,1 12,0 - 20 Indirect Tensile Strength ASTM T 312 % - 940 1 020 940 874 855 900 - 1650 kPa 950,3

Ethylene glycol durability index [SANS 3001-AG14] BF Baghouse Fines PERFORMANCE TESTS
Filler Type
Fine Agg. Angularity [AASHTO-TP33] 50,4 48,1 MF Mineral Filler Modified Lottman (TSR) ASTM D 4867M % 0,7 0,88
These tests are performed at optimum binder content see result
under proposal column
Power 0.45 Gradation Plot BAILEY BLENDS B3
B1 B2 Air Permeability @ 7% Voids TRH 8 App C x10 cm² -8 1,000 0,67
Blend 1
100 BC opt BC opt
PCS -mm 5,0 5,0 5,0 Dynamic Creep @ 40 °C CSIR RMT 004 MPa - 10 MPa < 29,20
-0.5% +0.5%
90 Blend 2
% CA LUW DYNAMIC MODULUS [E*] AVERAGE TEST RESULTS SUMMARY (MPa) - AASHTO T 378 RECYCLED BINDER PROPERTIES (SANS 3001-AS25)
80
Blend 3 CA 0,688 0,762 0,778 Test Temperature (°C) Note: PERFORMANCE GRADE [SATS 3208]
Cumulative % Passing

70 Frequency Hz Dynamic Modulus

FA c -5 5 20 40 55 Attach all performance Test Property Unit Specification Result
60 Minimum
0,406 0,433 0,408
results for verification
50 FA f 0,622 0,624 0,632 25 @ 10 Hz: 15°C Dynamic Viscosity @ 165°C (Pa.s) @ ≥30 s-1, (Pa.s) Report
during submission
40
Maximum Notes / Notas 10 Min GPa: G*, δ @ TIT (kPa, °) Report
30
Max Dens
5 Result (GPa): RECYCLED BINDER TREATMENT
20 Blend 1
1 Rejuvenation (Yes or No):
10 Max Dens
Blend 2 0,5 Rejuvenator Name:
0
Sieve Size (mm) Max Dens 0,1 Percentage Rejuvenator used:
37.5
10.0
1.0
0.300

14.0

28.0
5.0
0.150
0.075

2.0

20.0
0.600

Blend 3
BEAM FATIGUE RESULTS @ 10 Hz to Sxn Peak - AASHTO T 321 ADHESION PROMOTER / ANTI STRIPPING AGENTS

Contractor Acceptance Consultant Acceptance Client Acceptance Test Temperature °C : (με) 5 (με) 10 (με) 20 Additive Name:
THIS ACCEPTANCE IS FOR Project Manager : Project Manager : Project Manager : Tensile Strain repetitions using a power law regression : 1 000 000 Percentage Additive used:
PROCEDURAL AND ADMINISTRATIVE
REVIEW PURPOSES ONLY AND DOES Date: Date: Date: Number of Repetitions at Target Design strain(με) : RECOVERED BINDER PROPERTIES (SANS 3001-AS25)
NOT ATTRACT LEGAL LIABILITY OR
LIABILITY OF ANY KIND FROM Number of Repetitions at (με) : SPECIAL NOTE:
WHATSOEVER CAUSE OR HOWEVER
ARISING
Materials Specialist : Materials Specialist : Materials Specialist : Number of Repetitions at (με) : THE RECOVERED BINDER PROPERTIES AFTER MIXING SHOULD BE IN LINE WITH THE
"RTFOT'" PROPERTIES AS PER THE BINDER APPROVED FOR THE PROJECT
Date: Date: Date: Number of Repetitions at (με) :