OPERATOR MANUAL

• 26
(Tractor with 9+9 Speed Transmission)

INTERNATIONAL TRACTORS LIMITED

HOSHIARPUR (INDIA)

Part Code: 300190111A Publication No. : S2618T/J20/28

Revision No. 1 Date: August 2020
 Preface 3

Dear Customer,

We welcome you with great pleasure for joining ITL family and thanks for faith and trust you
have placed in the careful selection of your tractor.

We are sure that our dealer must have taken good care while delivering tractor upto your
satisfaction.

Before using tractor, it is recommended to read this manual thoroughly. Any person who uses
the tractor should be also advised to read these instructions.

Daily and routine maintenance operations can be easily performed with the use of this
manual. To get best and trouble free performance from you tractor. Please ensure for periodic
maintenance as per recommended schedule in the owner's manual at authorized dealership.

Use only genuine ITL spare parts from dealer/stockist for reliable and durable performance.

Information provided in this operator manual is accurate at the time of printing. Improvements
and modifications are a continuous process at International Tractors Limited (ITL),
therefore ITL reserves the right for modification at any time without prior notice.

For any help/support feel free to call our dealership with the tractor details like Engine number
and Chassis number.

We wish you prosperity and growth.

International Business (IB)

INTERNATIONAL TRACTORS LIMITED
Vill.-Chak Gujran, P.O. Piplanwala 146022
Jalandhar Road, Hoshiarpur, Punjab, India.
Phone: +91-1882-302-525/526
E-mail: [email protected]

This publication has been written in compliance with International Standard ISO 3600 ‘Guide for information,
contents and presentation of operation and maintenance manuals supplied with tractors and machinery for
agricultural and forestry use’.
 OWNERSHIP AND TRACTOR DETAILS

OWNER'S NAME
& ADDRESS

TEL.NO.

Model : Delivery Date :

Chassis No. : Bill No. / Date :
Engine No. : Alternator Make / Sr. No. :
Battery Make / Sr. No. : Starter Motor Make / Sr. No. :
FIP Sr. No. : Hydraulic Pump Make / Sr. No. :

Tyre Make Size Sr. No.

Front (Left)
Front (Right)
Rear (Left)
Rear (Right)

I have understood all the terms & conditions of the maintenance of the tractor, terms of warranty, systems,
Scheduled services & understood operation of tractor in the field and other operations.
Received a new defect free tractor Chassis No. ............................................................................................
Engine No. ....................................................................... & fully satisfied with the transaction.

OWNER’S SIGNATURE DEALER STAMP & SIGNATURE

PH. NO. .................................... DATE: .........................

* IMPORTANT INFORMATION TO CUSTOMER: For any assistance with regard to our product,
please contact our authorized dealer or authorized service center.

CUSTOMER COPY
 OWNERSHIP AND TRACTOR DETAILS

OWNER'S NAME
& ADDRESS

TEL.NO.

Model : Delivery Date :

Chassis No. : Bill No. / Date :
Engine No. : Alternator Make / Sr. No. :
Battery Make / Sr. No. : Starter Motor Make / Sr. No. :
FIP Sr. No. : Hydraulic Pump Make / Sr. No. :

Tyre Make Size Sr. No.

Front (Left)
Front (Right)
Rear (Left)
Rear (Right)

I have understood all the terms & conditions of the maintenance of the tractor, terms of warranty, systems,
Scheduled services & understood operation of tractor in the field and other operations.
Received a new defect free tractor Chassis No. ............................................................................................
Engine No. ....................................................................... & fully satisfied with the transaction.

OWNER’S SIGNATURE DEALER STAMP & SIGNATURE

PH. NO. .................................... DATE: .........................

* IMPORTANT INFORMATION TO CUSTOMER: For any assistance with regard to our product,
please contact our authorized dealer or authorized service center.

DEALER COPY
 Contents 9

Index . . . . . . . . . . . . . . . . . . 10
Warranty . . . . . . . . . . . . . . . . . 16

Introduction . . . . . . . . . . . . . 13
Safety Notes . . . . . . . . . . . . . . 18

Instrument & Controls. . . . . . 40

Operation . . . . . . . . . . . . . . . . 38

Maintenance Schedule . . . . . 39

Technical Specifications . . . . 40

Matching Implements . . . . . . 41

Do’s & Don'ts . . . . . . . . . . . . . 42

Troubleshooting . . . . . . . . . . 43
10 Index

CHAPTER 1: INTRODUCTION & IDENTIFICATION

1.1 Using Operator Manual ...............................................................................................................................13
1.2 Chassis Serial Number ...............................................................................................................................14
1.3 Engine Serial Number .................................................................................................................................14
1.4 Statutory Plate.............................................................................................................................................14
1.5 ROPS Certificate Plate................................................................................................................................14
1.6 Universal Symbols ......................................................................................................................................15

CHAPTER 2: WARRANTY & SAFETY

2.1 Introduction .................................................................................................................................................16
2.2 Warranty, Pre-delivery and Installation .......................................................................................................16
2.3 Warranty Procedure ....................................................................................................................................17
2.4 Parts Warning .............................................................................................................................................17
2.5 If You Move .................................................................................................................................................17
2.6 Service After Warranty ................................................................................................................................17
2.7 Guidelines about Safety Sign......................................................................................................................18
2.8 Safety: Prepare For Safe Operation ...........................................................................................................19
Safety Notes ................................................................................................................................................18-37
Safety While Operating Loader Attachments ....................................................................................................33
Safety From Lightning Strike.............................................................................................................................34
Noise & Vibration Levels ...................................................................................................................................34

CHAPTER 3: INSTRUMENTS & CONTROLS

3.1 Tractor Controls ..........................................................................................................................................38
3.2. Instrument Panel .......................................................................................................................................39
3.2.1 Park Brake Indicator.................................................................................................................................40
3.2.2 Battery Charge Indicator ..........................................................................................................................43
3.2.3 Air Cleaner Clogging Indicator .................................................................................................................40
3.2.4 Left Turn Indicator ....................................................................................................................................40
3.2.5 Engine RPM cum Hour Meter ..................................................................................................................41
3.2.6 Right Turn Indicator..................................................................................................................................41
3.2.7 High Beam Indicator ................................................................................................................................41
3.2.8 Cold Start Indication.................................................................................................................................41
3.2.9 Oil Pressure Indicator...............................................................................................................................42
3.2.10 PTO Monitor Lamp.................................................................................................................................42
3.2.11 Turn Trailer Lamp ...................................................................................................................................42
3.2.12 Temperature Gauge ...............................................................................................................................42
3.2.13 Fuel Gauge ............................................................................................................................................43
3.2.14 Work Lamp Indicator ..............................................................................................................................43
3.3 Dashboard Controls ....................................................................................................................................44
3.4 Fuse Box .....................................................................................................................................................46
3.5 Battery.........................................................................................................................................................46
3.6 Seven Pin Socket........................................................................................................................................47
3.7 Tractor Light ................................................................................................................................................48
3.8 Registration Plate........................................................................................................................................48
3.9 Driver’s Seat ...............................................................................................................................................49
 Index 11

CHAPTER 4: OPERATION
4.1 Operator Presence Control (OPC) ..............................................................................................................50
4.2 Boarding & Leaving the Tractor ..................................................................................................................51
4.3 Engine .........................................................................................................................................................51
4.3.1 Starting the Engine ..................................................................................................................................51
4.3.2 Cold Weather Starting..............................................................................................................................51
4.3.3 Running in ................................................................................................................................................52
4.3.4 Turning off the Engine ..............................................................................................................................52
4.3.5 Stopping and Parking...............................................................................................................................52
4.4 Under Hood Muffler ....................................................................................................................................53
4.5 Opening the Bonnet ....................................................................................................................................53
4.6 Accelerator Pedal ........................................................................................................................................53
4.7 Clutch Pedal................................................................................................................................................54
4.8 ‘2WD / 4WD’ Lever......................................................................................................................................54
4.9 Hand Throttle Lever ...................................................................................................................................54
4.10 Gear Shifter Lever.....................................................................................................................................54
4.11 Shuttle Lever .............................................................................................................................................55
4.12 Power Take off (PTO) ...............................................................................................................................55
4.13 Hydraulic Coupling Devices ......................................................................................................................58
4.14 Response Valve (Transport Lock) .............................................................................................................59
4.15 Speed Range Selector (H-M-L) Lever ......................................................................................................59
4.16 Differential Lock Pedal ..............................................................................................................................59
4.17 Power Steering..........................................................................................................................................60
4.18 Service Brake............................................................................................................................................60
4.19 Parking Brake............................................................................................................................................60
4.20 Speed Chart ..............................................................................................................................................61
4.21 Wheels and Tyres .....................................................................................................................................62
4.22 Check Wheel Nut Bolt ...............................................................................................................................63
4.23 Ballasting the Front Axle ...........................................................................................................................64
4.24 Hydraulic Control Lever.............................................................................................................................64
4.25 Three Point Linkage ..................................................................................................................................64
4.26 Safety Frame: Roll Over Protection Structure (ROPS) .............................................................................66

CHAPTER 5: MAINTENANCE
5.1 Maintenance Schedule ...............................................................................................................................67
5.2.1 Fuel Tank Filling .......................................................................................................................................69
5.2.2 Fuel Requisites ........................................................................................................................................69
5.2.3 Fueling .....................................................................................................................................................69
5.2.4 Fuel Storage.............................................................................................................................................69
5.3.1 Checking Engine Oil Level .......................................................................................................................70
5.3.2 Replacement of Oil Filter & Engine Oil ....................................................................................................70
5.4 Replacement of Fuel Filter ..........................................................................................................................71
5.5 Air Bleeding of Fuel System ........................................................................................................................71
5.6 Radiator.......................................................................................................................................................71
5.6.1 Coolant Level in Radiator (When Hot) .....................................................................................................71
5.6.2 Radiator Draining & Flushing (When cold)...............................................................................................72
5.6.3 Radiator Fins Cleaning ............................................................................................................................72
5.6.4 Radiator Mesh Cleaning ..........................................................................................................................72
5.6.5 Radiator Cap ............................................................................................................................................72
12 Index

5.7 Inspection of Hoses ....................................................................................................................................73

5.8 Air Cleaner Maintenance.............................................................................................................................73
5.9 Clutch Pedal................................................................................................................................................74
5.10 Brake Pedal Free Play ..............................................................................................................................74
5.11 Brake Pedal...............................................................................................................................................74
5.12 Brake Pedal Free Play ..............................................................................................................................74
5.13 Steering Cylinder Knuckle Joints ..............................................................................................................74
5.14 Oil Changes in 4WD Front Axle ................................................................................................................75
5.15 Oil Changes for Transmission, Rear Final Drives and Power Lift Hydraulic Circuits ................................75
5.16 Recommended Oil grades & Application range .......................................................................................76
5.16.1 Cleaning of Suction Strainer .................................................................................................................76
5.17 General Maintenance of Electrical System ...............................................................................................77
5.18 Battery and its Maintenance .....................................................................................................................77
5.19 Starter Motor .............................................................................................................................................78
5.20 Alternator...................................................................................................................................................78
5.20.1 Checking V-belt ......................................................................................................................................78
5.20.2 Adjusting V-belt tension..........................................................................................................................78
5.21 Fuses in Fuse Box ....................................................................................................................................79
5.22 Long Idle Period ........................................................................................................................................80
5.23 Greasing Points.........................................................................................................................................81
5.24 Jack Up the Tractor - Lifting Points ...........................................................................................................82
5.25 Oil and Lubrication Chart ..........................................................................................................................82

CHAPTER 6: TECHNICAL SPECIFICATIONS

6.1 Technical Specifications ..............................................................................................................................83
6.2 Matching Implements ..................................................................................................................................84

CHAPTER 7: DO’S AND DON'TS....................................................................................................................86

CHAPTER 8: TROUBLESHOOTING, SERVICE RECORD & ALPHABETICAL INDEX

Troubleshooting ................................................................................................................................................89
Service Record..................................................................................................................................................91
•
 INTRODUCTION & IDENTIFICATION 13

1. Using this Operator Manual

This manual is an important part of your tractor and it should be kept with the tractor even when you sell it.

Reading this manual will help you and others avoid personal injury or damage to the tractor. Information provided in
this manual will help you to use the tractor in safest and effective way.

If you have an attachment, use the safety and operating information in the attachment operator’s manual along with
the tractor operator’s manual to operate the attachment safely and correctly.

This manual and safety signs on your tractor may also be available in various languages (contact your dealer for
more information).

The tractor shown in this manual may differ slightly from your tractor, but will be similar enough to help you
understand our instructions.

Throughout this manual, the use of terms Left Side, Right Side, Front Side and Rear Side must be understood, to
avoid any confusion when following these instructions. The Left and Right means left and right sides of the Tractor
when facing in the direction of forward travel, reference to the Front indicates the radiator end of the Tractor, while the
Rear, indicates the draw bar end.
Always specify the tractor Chassis and Engine serial numbers when you need replacement parts. This will facilitate
correct & faster delivery of required parts from the dealer. For easy reference, we suggest you to record these
numbers in the space provided in the ‘Ownership and Tractor details’ page before this Chapter.
14 INTRODUCTION & IDENTIFICATION

1.2 Chassis Serial Number (A): Chassis number is punched on right side of front axle bracket of the tractor
(See Fig. A). Should you find the number difficult to read, you will also find it on the Statutory plate.
1.3 Engine Serial Number (B): The engine serial number is stamped on the upper side of the Fuel Injection
Pump installation part located in the right side of cylinder block. For easy reference, engine serial number is also
mentioned on valve cover of the engine (see Fig. B).
1.4 Statutory Plate (C): Chassis number is also engraved on Statutory plate. Statutory plate is located on left
hand side fender (Fig. C1 & C2).

1.5 ROPS Certificate Plate (D) - Optional: ROPS certificate plate is riveted on ROPS. Information about
ROPS serial number and tractor model is engraved on ROPS plate. For countries under EEC, ROPS Certificate
plate is used as shown in Fig. D.

Fig. A: Chassis Serial Number

Model :
Serial No :
Manufacturing Date :
Application : Variable Speed

MADE IN INDIA
MHIL DIESEL ENGINE PVT. LTD.
MITSUBISHI
DIESEL ENGINE

Fig. B: Engine Serial Number Fig. B: Engine Serial Number

(Sticker) (Punch)

S V1 INTERNATIONAL

e11
TRACTORS LIMITED
TRACTOR TYPE T 2

3056 ROPS Serial No.

Tractor Model

Fig. D: ROPS Certificate Plate (EEC)

Fig. C: Statutory Plate
 INTRODUCTION & IDENTIFICATION 15

1.6 Universal Symbols

As a guide to the operation of your tractor, various universal symbols have been utilized on the instruments,
controls and other places on tractor. The symbols are shown below with an indication of their meaning.

Read Operator's Manual Fast

Safety Alert Symbol Slow

Fuel Level Engine Coolant-Temperature

Engine Rotational Speed PTO 540

540

Parking Brake PTO 540 Economy

540E

Air Cleaner Clogging Sensor

Differential Lock
Battery Charging Condition
Hydraulic Control-Lowered Position
Engine Oil-Pressure Hydraulic Control-Raised Position

Turn Signal Engine Speed Control

Power Take-Off Clutch Control-Off Position Remote Cylinder-Retract

Remote Cylinder-Extend
Power Take-Off Clutch Control-On Position
Engine Stop
Hazard Warning Lights

Master Lighting Switch

Parking Brake Indication

Headlight-Low Beam

Headlight-High Beam

Audible Warning Device

Four-Wheel Drive-On

Four-Wheel Drive-Off
16 WARRANTY

NOTE: WARRANTY WILL BE REIMBURSED AS PER THE These tractors should be operated, serviced and
WARRANTY POLICY, KINDLY CONTACT NEARBY repaired only by persons familiar with all their
DEALER/DISTRIBUTOR.
particular characteristics and who are
NOTE: E-marked indicated component are acquainted with the relevant safety rules
applicable for countries under European Economic (accident prevention).
Community (EEC) compliance. Customers are strongly advised to use an official
authorized Dealer in connection with any service
2.1 Introduction problems and adjustment that may occur.
NOTE: This book is published for worldwide distribution,
and availability of equipment shown either as basic or 2.2 Warranty, Pre-delivery and
accessory may vary according to the territory in which the Installation
tractor is to be operated. Full details of equipment available The Company, when selling new goods to their
in your area can be obtained from your Dealer. Dealers, gives a warranty which, subject to
The purpose of this book is to enable the owner and driver to certain conditions, guarantees that the goods are
operate the tractor in a safe manner. Providing that the free from defects in material and workmanship.
instructions are followed carefully, the tractor will give years Since this book is published for worldwide
of service in our tradition. circulation, it is impossible to detail the exact
The installation of the product by the Dealer gives the terms and conditions of warranty that apply to a
opportunity to ensure that the operating and maintenance retail customer in any particular country.
instructions are understood. Always consult your Dealer if Purchasers of new equipment should request full
do not understand any part of this book. It is important that details from their supplying Dealer.
these instructions are understood and observed. Daily In accordance with the Company policy of
maintenance should become a routine, and a record of continuous improvement to its machines,
hours in service should be kept. alterations in the specifications of machines may
When new parts are required it is important that only be made at any time without notice. The
genuine service parts are used. Our Authorized Dealers Company accepts no responsibility for
supply genuine parts and can give advice regarding their discrepancies which may occur between the
fitment and use. Extensive damage may occur as a result of specifications of its machines and the
the fitment of parts of inferior quality, Customers are advised descriptions thereof contained in its publications.
to buy their service parts only from an authorized Dealer. A dealer is required to carry out certain activities
Owing to wide variations in operating conditions, it is when supplying a new tractor. These consist of a
impossible for the Company to make comprehensive or full pre-delivery inspection to ensure that the
definitive statements in its publications regarding tractor supplied is ready for immediate use, and
performance or methods of use of its machines, or to accept full instruction in the basic principles of operation
liability for any loss or damage which may result from these and maintenance of the tractor. These
statements, or from any errors or omissions. If the tractor is instructions will cover instruments and controls,
to be used for abnormal conditions which may be routine maintenance and safety precautions. All
detrimental (e.g. deep water or paddy fields) consult your persons who will be concerned with the operation
Dealer for special instructions, or the warranty may be and maintenance of the machine should be
invalidated. present for these instructions.
These tractors are designed solely for use in customary
agricultural operations (intended use).
Use in any other way is considered as contrary to the
intended use. The tractor manufacturer accepts no liability
for any damage or injury resulting from misuse and these
risks must be borne solely by the user Compliance with, and
strict adherence to, the conditions of operation, service and
repair as specified by the manufacturer also constitute
essential elements for the intended use.
 WARRANTY 17

• nearest to your new location and to ask for

•NOTE: The tractor manufacturer will not accept arrangements to be made for outstanding
responsibility for any claim resulting from the fitment service warranty commitments to be
of non-approved parts or attachments, or unauthorized transferred to the latter. If you have left the area
modification or alteration. in which the original Dealer operates and have
not made arrangements with your new Dealer,
the latter will readily provide assistance in
2.3 Warranty Procedure emergency but you will be charged at
normal rates for any work undertaken unless:
Correct installation, coupled with regular maintenance, will
do much to prevent breakdowns. If, however, operating
trouble is experienced during the warranty period, the a. You make it clear that the warranty has not
following procedure must be adopted:- expired and
Immediately notify the Dealer from whom you purchased b. You give the repairing Dealer the
the tractor, quoting the Model and Serial Number. It is most opportunity to make suitable arrangements
with the retailing Dealer.
important that there should be no delay, and you should
realize that, even where the original failure is covered by 2.6 Service After Warranty
warranty .if the failure is not repaired immediately, warranty
During the warranty period, you should have all
cover may not apply.
your repairs and maintenance performed by your
Provide your Dealer with as much background information
as you can. It will help him to know how many hours service dealer. This ensures that a detailed check is kept
has been achieved, the type of work on which you are on the progress and performance of your new
engaged and the symptoms of the trouble. tractor.
It should be noted that normal maintenance services such In order to obtain the best results from your
as tuning, brake/clutch adjustments, and the supply of tractor it is important that regular maintenance
materials used to service the tractor (oil, filters, fuel and and service checks continue after the warranty
antifreeze) are not covered by terms of the warranty.
period has expired. Make use of your local
2.4 Parts Warning Dealer for all major tractor services; a trained
The fitment of non genuine parts may result in a part of engineer will spot any problems between the
substandard quality being used. The tractor manufacturer service and the next.
will not take the responsibility for any loss, damage or
The mechanics are regularly trained and
liability resulting from the fitment of such parts, and, if fitted
during the normal warranty period the manufacturer's updated on the product, servicing techniques
guarantee may be invalidated. and the use of modern service tools and
diagnostic equipment. They receive regular
2.5 If You Move
Service Bulletins; have all Workshop Manuals
•Only the official dealer from whom you purchase the tractor
and other such technical information to ensure
is responsible for the protection afforded by your warranty
and, where possible, you should always take the tractor to that the repair or service is to the standard
him for repair. If, however. you move to another area or if required.
your tractor should be working temporarily at some
distance from the Dealer from whom it was
purchased, you are recommended to obtain from the
original Dealer the name and address of the Dealer
18 SAFETY NOTES

This safety alert symbol means ATTENTION!

BECOME ALERT! YOUR SAFETY IS INVOLVED !

The safety alert symbol identifies important safety messages on machines, safety signs, in manuals
or elsewhere. When you see this symbol, be alert to the possibility of personal injury or death.

Why is SAFETY important to you? *ACCIDENT DISABLE and KILL*

* ACCIDENTS are COSTLY * * ACCIDENTS can be AVOIDED*

2.7 Guidelines About Safety Sign

Recognize Safety Information:

Any of the following symbols on your machine or in this manual, alert you to the potential for personal injury. Follow
recommended precautions and safe operating practices.

The symbol and the word DANGER indicate an immediate hazardous situation, which if not
avoided, will result in DEATH OR VERY SERIOUS INJURY.

DANGER

The symbol and the word WARNING indicate a potentially hazardous situation. If the
instructions or procedures are not correctly followed it could result in DEATH OR VERY
SERIOUS INJURY.

WARNING

The symbol and the word CAUTION indicate a potentially hazardous situation, which if not
avoided, may result in MINOR INJURY.

CAUTION

IMPORTANT : Indicates that equipment or property damage could result if instructions are not followed.

NOTE : Indicates important information or information which is useful for tractor operation.
 SAFETY NOTES 19

2.8 Safety: Prepare For Safe Operation

Protect yourself:
Wear all the protective clothing and personal safety devices
issued to you or called for by job conditions. Don't take risk
hence you may carry/wear the following (Fig. 2.1)
(a) (b)
(a) A hard hat.
(b) Safety glasses, goggles or face shield.
(c) Hearing protection.
(d) Respirator or filter mask.
(e) Inclement weather clothing.
(f) Reflective clothing.
(g) Heavy gloves (neoprene for chemical, leather
for rough work).
(h) Safety shoes. (c) (d)
DO NOT wear loose clothing, jewellery or other items
and tie up long hair which could catch on controls or
other parts of the tractor.

Learn where fire extinguishers and first aid or emergency

equipment is kept and where to get help in a hurry.
Make sure you know how to use this equipment.

(e) (f)

(g) (h)
20 SAFETY NOTES

SAFE OPERATION

Careful operation is your best insurance against accident.

Read and understand this manual carefully before operating the tractor.
All operators no matter how much experience they may have, should read this and other related manuals before
operating the tractor or any implement attached to it.
It is the owner's obligation to instruct all operators a safe operation.

BEFORE OPERATING THE TRACTOR

READ SAFETY INSTRUCTION

Carefully read all safety instructions given in this manual for your
safety. Tempering with any of the safety devices can cause serious
injuries or death. Keep all safety signs in good condition. Replace
missing or damaged safety signs.
Keep your tractor in proper condition and do not allow any
unauthorized modifications to be carried out on the Tractor, which
may impair the function/safety and affect Tractor life.

Strictly follow the instructions outlined in the operator’s manual of the mounted or trailed machinery or trailer,
WARNING and not to operate the combination tractor — machine or tractor — trailer unless all instructions have been
followed.

DRIVING THE TRACTOR

1. Watch where you are going especially at row ends, on roads, around trees and low hanging obstacles.
2. To avoid upsets, drive the tractor with care and at speeds compatible with safety, especially when operating
over rough ground, crossing ditches or slopes, and when turning at corners.
3. Lock the tractor brake pedals together when transporting on roads to provide proper wheel braking.
4. Keep the tractor in the same gear when going downhill as used when going uphill. Do not coast or free wheel
down hills.
5. Any towed vehicle and/or trailer whose total weight exceeds that of the towing tractor, must be equipped with its
own brakes for safe operation.
6. When the tractor is stuck or tyres are frozen to the ground, back out to prevent upset.
7. Always check overhead clearance, especially when transporting the tractor.
 SAFETY NOTES 21

STARTING THE TRACTOR

Warn bystanders before starting:
Before starting, Walk all around the tractor and any attached equipment. Make
sure that no one is under it, on it, or close to it. Let other workers and bystanders
know you are starting up and don't start until everyone is clear of the tractor,
implements and towed equipment.
Ensure that all bystanders, particularly children are in a safe position before
starting the engine.
Mount and dismount properly:
Always use 'three point contact' with the machine, and face the machine when
you mount it. Three point contact means both hands and one foot or one hand
and both feet are in contact with the machine at all times during mounting and
dismounting.
Clean the soles of your shoes and wipe your hands before climbing on. Use
handrails, grip handrails, ladders or steps (as provided) when mounting or
dismounting.
NEVER use control levers as a hand hold and NEVER step on foot controls
when mounting or dismounting.
NEVER attempt to mount or dismount from a moving tractor. NEVER jump off a
tractor in any circumstances.
Adjust the seat, fasten the seat belt (where applicable as outlined in this
manual), apply the parking brake and put all controls in neutral before starting
up.

Before starting the engine, make sure there is plenty of ventilation.

WARNING
Never operate the engine in a closed building. The exhaust fumes may
cause asphyxiation.

KEEP RIDERS OFF TRACTOR

Do not allow riders on the Tractor.
Riders on Tractor are subject to injury such as being stuck by foreign objects and
being thrown off the Tractor.

PRECAUTION TO AVOID TIPPING

Do not drive where the Tractor could slip or tip.
Stay alert for holes and rocks in the terrain, and other hidden hazards.
Slow down before you make a sharp turn.
Driving forward out of a ditch or mired condition could cause Tractor to tip over
backward. Back out these situations if possible.
22 SAFETY NOTES

PROHIBITED USE OF TRACTOR DURING OVERTURNING

Risk of Overturning:
For your safety, tractor is fitted with safety frame and seat belts.
In the event of overturning with a tractor fitted with a safety frame, hold the
steering wheel firmly and DO NOT attempt to leave the seat until the tractor has
come to rest.

To avoid side overturns:

• Reduce speed to match operating conditions. If the tractor is equipped with
a front end loader, carry the bucket and load as low as possible.
• Make wide slow turns on reduced speed. DON'T let you tractor bounce.
You may loose steering control.
• DON’T pull a load too heavy for your tractor. It could run away on the down
slope the tractor could jack knife around a towed load.
• DON’T brake suddenly. Apply brakes smoothly and gradually.
• When going down a slope use the throttle to slow the tractor engine.

PARK TRACTOR SAFELY

Before working on the Tractor:
Lower all equipments to the ground.
Stop the engine and remove the ignition key.

SAFETY STARTER SWITCH

1. Clutch operated Safety switch is provided which allows the starting system to become operational only
when the clutch pedal is fully pressed.
2. Do not By-pass this Safety switch or work on it. Only Authorized Dealers are recommended to work on
Safety starter switch.
 SAFETY NOTES 23

AVOID HOT EXHAUST

Servicing machine or attachment with engine running can result in serious
personal injury. Avoid exposure.
Exhaust parts and streams become very hot during operation. Exhaust gases
and components reach temperatures hot enough to burn people, ignite, or melt
common materials.

AVOID HIGH-PRESSURE FLUIDS

•
Escaping fluid under pressure can penetrate the skin causing serious injury.
Keep hands and body away from pinholes and nozzles, which eject fluids under
high pressure. If any fluid is injected into the skin, consult your doctor
immediately.

PREVENT BATTERY EXPLOSIONS

Keep sparks, lighted matches, and open flame away from the top of battery.
Battery gas can explode.
Never check battery charge by placing a metal object across the poles.

ALWAYS USE SAFETY LIGHTS

Use of hazard warning lights and turn signals are recommended when towing
equipment on public roads unless prohibited by state or local regulations.

ROAD REGULATIONS
Ÿ When operating your tractor on a public road a number of precautions must
be taken.
Ÿ Know the route you are going to travel.
Ÿ Use caution when towing a load at transport speeds especially if the towed
equipment is NOT equipped with brakes.
Ÿ Observe all local or national regulations regarding the road speed of your
tractor.
40 km 40
Ÿ Use extreme caution when transporting on snow-covered or slippery roads.
Ÿ Wait for traffic to clear before entering a public road. Beware of blind
intersections. Slow down until you have a clear view.
24 SAFETY NOTES

PREVENT ACID BURNS

Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin,
cause holes in clothing and cause blindness. For adequate safety always:
1. Fill batteries in a well-ventilated area.
2. Wear eye protection and acid proof hand gloves.
3. Avoid breathing direct fumes when electrolyte is added.
4. Do not add water to electrolyte as it may splash off causing severe burns.
If you spill acid on yourself, immediately flush your skin with water and flush
your eyes for 10-15 minutes. Get medical attention immediately.

HANDLE FUEL SAFELY-AVOID FIRES

Handle fuel with care; it is highly flammable. Do not refuel the Tractor while
smoking or near open flame or sparks.
Always stop engine before refueling.
Always keep your tractor clean of accumulated grease and debris.
Always clean up spilled fuel.

SERVICE TRACTOR SAFELY

Do not wear a necktie, scarf or loose clothing when you work near moving parts.
If these items get caught, severe injury could result.
Remove rings and other jewellery to prevent electrical shorts and entanglement
in moving parts.

STAY CLEAR OF ROTATING SHAFTS

Entanglement in rotating shaft can cause serious injury or death.
Keep PTO shield in place at all times.
Wear close fitting clothing. Stop the engine and to sure PTO drive is stopped
before making adjustments, connections, or cleaning out PTO driven
equipment.

GENERAL OPERATING HAZARDS

Ÿ Three point hitch and side mounted implements make a much larger arc
when turning that towed equipment. Make certain to maintain sufficient
clearance for safe turning.
Ÿ When using attachments or implements with the tractor, be sure to
thoroughly read the Operator Instruction Book for that attachment or
implement and follow its safety instructions.
Ÿ Pull only from the approved drawbar. Towing or attaching to other locations
may cause the tractor to overturn.
Ÿ Improper use of the drawbar, even if correctly positioned, may cause the
tractor to overturn to the back.
Ÿ DO NOT overload an attachment or towed equipment. Use proper
counterweights to maintain tractor stability. Hitch loads to the drawbar only.
 SAFETY NOTES 25

PRACTICE SAFE MAINTENANCE

Ÿ Understand service procedure before doing work.
Ÿ Keep the surrounding area of the Tractor clean and dry.
Ÿ Do not attempt to service Tractor when it is motion.
Ÿ Keep body and clothing away from rotating shafts.
Ÿ Always lower equipment to the ground. Stop the engine.
Ÿ Remove the key equipment to the ground. Stop the engine.
Ÿ Securely support any Tractor elements that must be raised for service work.
Ÿ Keep all parts in good condition and properly installed.
Ÿ Replace worn or broken parts. Replace damage/missing decals.
Ÿ Remove any buildup of grease or oil from the Tractor.
Ÿ Disconnect battery ground cable (–) before making adjustments on
electrical system or welding on Tractor.

SAFETY TIPS DURING MAINTENANCE

1. At least on a daily check all oil levels. Water level in the radiator and electrolyte level in the battery and perform
services according to the service schedule.
2. Ensure tyre pressure are even and the correct pressure for the job being done is maintained.
3. Check to ensure that the all controls and preventive mechanisms of the Tractor and implement work correctly
and effectively.
4. Ensure that an adequate set of the correct tools is available for maintenance and minor repairs.
5. Ensure that all service work and repairs are carried out on a flat area with a concrete or similar floor.
Do not carry out service work on tractor unitil it is switched off, and the parking brake applied and wheels
choked. Where a tractor is stared in a confined area, ensure that the area is well ventilated as exhaust gases
are very harmful, and can cause death.
6. Do not work under lifted implements/Implements under operation.
7. When changing wheels or tyres ensure that a suitable wheel stand is placed under the axle prior to removing
the wheel and the wheels are chocked.
8. Where guards or shields need to be removed to perform a service or repair, ensure that the guard or shield is
correctly reinstalled before starting the Tractor.
9. Never refuel near a naked flame or with an overheated engine. Ensure to turn off Engine before refueling.
10. The cooling system operates under pressure, take care when removing the Radiator cap a hot engine to
prevent being scalded by steam or hot water. Do not add water in the radiator when then engine is hot. Add
water to the radiator only after the engine coals down completely.
11. To prevent fire keep the tractor including the engine clean and free from inflammable material and well away
from fuels and other inflammable material.

Consult technical manual for proper service procedures

26 SAFETY NOTES

PREPARE FOR EMERGENCIES

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher ready.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near telephone or mobile
phone.

PROTECT AGAINST NOISE

Prolonged exposure to loud noise can cause impairment or
loss of hearing.
Wear a suitable protective device such as earmuffs or
earplugs to protect against uncomfortable loud noises.

SAFE HANDLING OF STARTING FLUID

Starting fluid is highly flammable.
Keep all sparks and flame away when using it. Keep starting
fluid away from batteries and cables.
To prevent accidental discharge when storing the
pressurized can, keep the cap on the container, and store in
a cool, protected location.
Do not puncture a starting fluid container.

KEEP ROPS INSTALLED PROPERLY

Make sure that all parts are reinstalled correctly if the roll-
over protective structure (ROPS) is loosened or removed for
any reason. Tighten mounting bolts to proper torque.
The protection offered by ROPS will be impaired if ROPS is
subjected to structural damage, is involved in an overturn
incident, or is in any way altered by welding, bending,
drilling, or cutting. A damaged ROPS should be replaced, not
reused.
The seat is part of the ROPS safety zone. Replace only with
seat approved for your tractor. Any alteration of the ROPS
must be approved by the manufacturer.
 SAFETY NOTES 27

AVOID STATIC ELECTRICITY RISK WHEN REFUELING

The removal of sulfur and other compounds in Ultra-Low

Sulfur Diesel (ULSD) fuel decreases its conductivity and
increases its ability to store a static charge.

Refineries may have treated the fuel with a static dissipating

additive. However, there are many factors that can reduce
the effectiveness of the additive over time.

Static charges can build up in ULSD fuel while it is flowing

through fuel delivery systems. Static electricity discharge
when combustible vapors are present could result in a fire or
explosion.

Therefore, it is important to ensure that the entire system

used to refuel your machine (fuel supply tank, transfer pump,
transfer hose, nozzle, and others) is properly grounded and
bonded. Consult with your fuel or fuel system supplier to
ensure that the delivery system is in compliance with fueling
standards for proper grounding and bonding practices.

PREVENTION OF FIRE
Tractor should be regularly inspected and cleaned to lower the risk of fire.
• During normal operation of tractor, crop material, hey or other debris can be accumulated. This is likely to happen
when operating in dry conditions. Any such build up must be removed to ensure proper machine function and to
reduce the risk of fire. The tractor must be inspected and cleaned periodically throughout the day.
• Birds and other animals may build nests or bring other flammable materials into the engine compartment or onto the
exhaust system. The tractor should be inspected and cleaned prior to the first use each day.
• Regular and thorough cleaning of the tractor combined with other routine maintenance procedures listed in this
Operator Manual reduce the risk of fire and the chance of costly downtime.
• Do not store fuel container where there is an open flame, spark, or pilot light such as within a water heater or other
appliance.
• Check fuel lines, tank, cap, and fittings frequently for damage, cracks or leaks. Replace, if necessary.
Follow all operational and safety procedures mentioned on the tractor and the Operator Manual. Be careful of hot
engine and exhaust components during inspection and cleaning. Before carrying out any inspection or cleaning, always
shut OFF the engine, place the transmission in PARK or set parking brake, and remove the key. Removal of the key will
prevent others from starting the tractor during inspection and cleaning.
28 SAFETY NOTES

IN CASE OF FIRE

CAUTION: Avoid personal injury.

Immediately stop the tractor at the first sign of fire. Fire may
be identified by the smell of smoke or sight of flames. As fire
grows and spreads rapidly, get off the tractor immediately
and move safely away from the fire. Do not return to the
tractor! The number one priority is safety.

Call the fire department. A portable fire extinguisher can put

out a small fire or contain it until the fire department arrives;
but portable extinguishers have limitations. Always put the
safety of the operator and bystanders first. If attempting to
extinguish a fire, keep your back to the wind with an
unobstructed escape path so you can move away quickly if
the fire cannot be extinguished.

Read the instructions on fire extinguisher and become

familiar with their location, parts, and operation before a fire
starts. Local fire departments or fire equipment distributors
may offer fire extinguisher training and recommendations.

If your extinguisher does not have instructions, follow these

general guidelines:

• Pull the pin. Hold the extinguisher with the nozzle

pointing away from you, and release the locking
mechanism.
• Aim low. Point the extinguisher at the base of the fire.
• Squeeze the lever slowly and evenly.
• Sweep the nozzle from side-to-side.
•

PROPER USE OF SEAT BELT & ROPS

• Avoid crushing injury or death during rollover.

• Keep the ROPS in the fully extended and locked position.
USE a seat belt when you operate with a ROPS in the
fully extended position.
• Hold the latch and pull the seat belt across the body.
• Insert the latch into the buckle. Listen for a click.
• Tug on the seat belt to make sure that the belt is securely
fastened.
• Snug the seat belt across the hips.
• If this machine is operated with the ROPS folded (for
example, to enter a low building), drive with extreme
caution. DO NOT USE a seat belt with the ROPS folded.
• Return the ROPS to the raised, fully extended position as
soon as the machine is operated under normal
conditions.

NOTE: 1). Replace entire seat belt if mounting hardware, buckle, belt, or retractor show signs of damage.
2). Inspect seat belt and mounting hardware at least once a year. Look for signs of loose hardware or belt damage, such
as cuts, fraying, extreme or unusual wear, discoloration, or abrasion. Replace only with genuine parts.
 SAFETY NOTES 29

CORRECT USE OF HANDHOLDS AND STEPS

While getting On and Off the tractor, always face the tractor.
Maintain 3 point contact with steps, handholds, handrails.
Use extra care in slippery conditions due to mud, snow, or
moisture. Keep steps clean and free of grease or oil. Never
jump while de-boarding the tractor. Never mount or
dismount a moving tractor.

LIMITED USE IN FORESTRY OPERATION

The intended use of tractors when used in forestry

operations is limited to tractor-specific applications like
transport, stationary work such as log splitting, propulsion,
or operating implements with PTO, hydraulic, or electrical
systems.

These are applications where normal operation does not

present a risk of falling or penetrating objects. Any forestry
applications beyond these applications, such as forwarding
and loading, requires fitment of application-specific
components including Falling Object Protective Structure
(FOPS) and/or Operative Protective Structures (OPS).

USE SAFETY LIGHT AND DEVICES

Prevent collisions between other road users, slow moving

tractors with attachments or towed equipment, and self-
propelled machines on public roads. Frequently check for
traffic from the rear, especially in turns, and use turn signal
lights.

Use headlights, flashing warning lights, and turn signals day

and night. Follow local regulations for equipment lighting
and marking. Keep lighting and marking visible, clean, and in
good working order. Replace or repair lighting and marking
that has been damaged or lost.

USE OF SAFETY CHAIN

A safety chain will help control drawn equipment should it

accidentally separated from the drawbar. Use a chain with a
strength rating equal to or greater than the gross weight of
the towed machine.

Using the appropriate adapter parts, attach the chain to the

tractor drawbar support or other specified anchor location.
Provide only enough slack in the chain to permit turning.

Do not use safety chain for towing.

30 SAFETY NOTES

FREEING A MIRED TRACTOR

Attempting to free a mired tractor can involve safety hazards

such as the mired tractor tipping rearward, the towing tractor
overturning, and the tow chain or tow bar (a cable is not
recommended) failing and recoiling from its stretched
condition.

Back your tractor out if it gets mired down in mud. Unhitch

any towed implements. Dig mud from behind the rear
wheels. Place boards behind the wheels to provide a solid
base and try to back out slowly. If necessary, dig mud from
the front of all wheels and drive slowly ahead.

If necessary to tow with another unit, use a tow bar or a long

chain (a cable is not recommended). Inspect the chain for
flaws. Make sure all parts of towing devices are of adequate
size and strong enough to handle the load.

Always hitch to the drawbar of the towing unit. Before

moving, clear the area of people. Apply power smoothly to
take up the slack: a sudden pull could snap any towing
device causing it to whip or recoil dangerously.

AVOID CONTACT WITH AGRICULTURAL CHEMICALS

If pesticide use instructions require respiratory protection,

wear an appropriate respirator.

Store the respirator in a closed box or some other type of

sealable container, such as a plastic bag.

AVOID HEATING NEAR PRESSURIZED FLUID LINES

Flammable spray can be generated by heating near

pressurized fluid lines, resulting in severe burns to yourself
and bystanders. Do not heat by welding, soldering, or using
a torch near pressurized fluid lines or other flammable
materials. Pressurized lines can accidentally burst when
heat goes beyond the immediate flame area.
 SAFETY NOTES 31

HANDLE ELECTRONIC COMPONENTS AND

BRACKETS SAFELY

Falling while installing or removing electronic components

mounted on equipment can cause serious injury. Use a
ladder or platform to easily reach each mounting location.
Use sturdy and secure footholds and handholds. Do not
install or remove components in wet or icy conditions.

SUPPORT MACHINE PROPERLY

Always lower the attachment or implement to the ground

before you work on the machine. If the work requires that the
attachment be lifted, provide secure support for them. If left
in a raised position, hydraulic supported devices can settle
or leak down.

Do not work under the tractor which is supported solely by a

jack.

PREVENT TRACTOR RUNAWAY

Avoid possible injury or death from tractor runaway.

NEVER start engine while standing on ground. Start engine

only from operator’s seat.

TRANSPORT TRACTOR SAFELY

A disabled tractor is best transported on a flatbed carrier.

Use chains to secure the tractor to the carrier. The axles and
tractor frame are suitable attachment points.

Before transporting the tractor on a low-loader truck or

flatbed rail wagon, make sure that the bonnet is secured
over the tractor engine.

Never tow a tractor at a speed greater than 10 km/h (6 mph).

An operator must steer and brake the tractor under tow.
32 SAFETY NOTES

SERVICE TIRES SAFELY

Explosive separation of a tire and rim parts can cause

serious injury or death.
Do not attempt to mount a tire unless you have the proper
equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate the
tires above the recommended pressure. Never weld or heat
a wheel and tire assembly. The heat can cause an increase
in air pressure resulting in a tire explosion. Welding can
structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension hose
long enough to allow you to stand to one side and NOT in
front of or over the tire assembly. Use a safety cage if
available.
Check wheels for low pressure, cuts, bubbles, damaged
rims, or missing lug bolts and nuts.

TIGHTENING WHEEL RETAINING BOLTS/NUTS

Torque wheel retaining bolts/nuts at the intervals specified in

the Maintenance section.

STORE ATTACHMENTS SAFELY

Stored attachments such as dual wheels, cage wheels, and

loaders can fall and cause serious injury or death.

Securely store attachments and implements to prevent

falling. Keep playing children and bystanders away from
storage area.

DISPOSE OF WASTE PROPERLY

It is illegal to pollute drains, water courses or soil.

Use authorized waste disposal facilities, including
civic amenity sites and garages providing facilities
for disposal of used oil. If in doubt, contact your local
authority for advice.
To get to know the correct methods to dispose of
oils, filters, tyres etc. contact your Dealer or the
local agency for waste recycling.
 SAFETY NOTES 33

DISPOSAL OF THE TRACTOR:

The tractor is made up of parts subjected to rules and
laws for their disposal. When the tractor is not used any
more, it must be disposed of through proper agencies
according to such rules. Do not pollute the environment with
the tractor or its parts.

SAFETY WHILE OPERATING LOADER ATTACHMENTS

• The equipment must only be used by authorised and

trained personnel who, beforehand, must read and
understand these instructions and become familiar with
the equipment controls and their operation.

• Before operation, check all functions of the equipment

and attachment going to be used.

• The equipment must be used by people aged more than

18 years, having the qualities required by the national
legislation.

• Before or during work, do not take alcoholic beverages,

medicines or other substances that may alter your
psycho-physical conditions and affect your working
abilities.

• The equipment must only be used for the applications

intended by the manufacturer. An improper use may
cause serious damage and injury.
• Always check the weight and nature of the load to be
handled and the stability of the tractor in relation to the
ground conditions.
• Couple the equipment only to tractors fitted with
adequate rollover protective structures.
• Do not use the equipment on steep slopes.
• Before pressuring the hydraulic circuit of the equipment,
make sure that the hydraulic hoses are intact and
properly connected.
• Do not use the equipment to lift or transport people.
• Do not use the equipment as a working platform.
• Never transit or halt under suspended loads or under
parts of the equipment supported solely by hydraulic
jacks or ropes.
• Do not use the equipment if problems or anomalous
vibrations are noticed.
34 SAFETY NOTES

• Do not use the equipment to handle loads without using

an appropriate attachment; for instance, do not use a
bucket to lift a round bale. Be very careful to raised loads.

FOR INSTRUCTIONS AND SAFETY RULES FOR

OPERATING LOADER, FOLLOW INSTRUCTIONS
AVAILABLE ON LOADER’S OPERATOR MANUAL.

SAFETY FROM LIGHTNING STRIKE

Lightning strikes injure and kill hundreds of people each year. Follow these precautions to help keep you safe
when the weather turns bad:
DANGER

— As soon as you hear thunder, shut off and put away equipment and move indoors. When you are able to hear
thunder, you can be struck by lightning. Lightning can strike even when it’s not raining.
— A sturdy building provides the best protection.
— Listen to the radio for weather updates and storm warning.

NOISE & VIBRATION LEVELS

The value of the noise at the operator’s ear, measured according to standard 167/2013 (EU) and/or as per Directive
2009/76/EC(1) of the European Parliament and of the Council and the noise of the tractor in motion measured according
to Annex VI to Directive 2009/63/EC (2) of the European Parliament and of the Council and/or 167/2013 (EU): Operator
ear level:- Less than 86 dB. Noise at By standard level (when tractor is in motion & when tractor is stationary):- Less than
85 dB.
The value of the vibration level measured according to standard 167/2013 (EU) and/or according to Council Directive
78/764/EEC(3) is less than 1.25 m/s2.
 SAFETY NOTES 35

2.9 Safety Warning & General Information Labels on Tractor

1). No-text Safety Signs on LHS Fender

Grease Lubrication Point

Carefully read operator’s manual before handling the tractor.

Observe instructions & safety rules when operating.

1.
36 SAFETY NOTES

2). Safety Label on RHS Fender for No rider

2.

3). Safety Label on RHS Fender for No rider

3
WARNING
Read and understand all service
manual instructions before
operating or servicing this machine.
Do NOT operate without all guards
and covers properly installed.
Follow lockout procedure before
servicing machine.

3.

4). Information Signs for Seat Adjustment

Seat - Longitudinal adjustment (Fore/aft)

4
Seat - Weight adjustment

Seat - Height adjustment (Up/down)

4.
 SAFETY NOTES 37

5). Information Sticker on front LHS of Bonnet showing location of Bonnet Lock

5.

6). Information Sticker for Jack or Support Point Location

6.
38 INSTRUMENTS & CONTROLS

3.1 Tractor Controls

2
15

14 3

13 4

12

6
7
11
8

9
10

1 Steering Wheel 9 Hydraulic Control Lever

2 Hand Throttle Lever 10 PTO Lever
3 Brake Pedals 11 Shuttle Lever
4 Foot Accelerator Pedal 12 Speed Range Lever
5 Main Gear shifter Lever 13 2WD & 4WD Lever
6 Differential Lock 14 Parking Brake Lever
7 Response Valve 15 Clutch Pedal
8 DCV Lever
 INSTRUMENTS & CONTROLS 39

3.2. Instrument Panel

1 2 3 4 5 6 7 8 9

10

14 11

13 12

1 Parking Brake Indicator

2 Battery Charging Indicator

3 Air Cleaner Clogging Indicator

4 Left Turn Indicator

5 RPM & Hour Meter

6 Right Turn Indicator

7 High Beam Indicator

8 Glow Plug Indicator

9 Oil Pressure Indicator

10 PTO Monitor Lamp

11 1 Turn Trailer Indicator

12 Temperature Gauge

13 Fuel Gauge

14 Working Lamp Indicator

40 INSTRUMENTS & CONTROLS

3.2.1 Park Brake Indicator

It glows when parking brake is engaged.

3.2.2 Battery Charge Indicator

This indicator indicates that either battery is being charged or
not. Refer the below given observations with respect to
different conditions:
Conditions
Ignition Battery Charging
Engine Indicator
Switch System Functioning
ON OFF GLOW OK
Charging System/Battery is
ON OFF OFF defective, Get both thing
checked from electrician
ON Start/Running OFF Battery being Charged
Charging System is defective
/ Battery is draining out, get
ON Start/Running GLOW the charging system checked
from electrician.

3.2.3 Air Cleaner Clogging Indicator

This light will glow when the air filter get chocked. Clean the
air cleaner element immediately with air pressure if this light
is glowing.

3.2.4 Left Turn Indicator

It glows when the left side indicator is switched ON.
 INSTRUMENTS & CONTROLS 41

3.2.5 Engine RPM cum Hour Meter Safe

Needle of this meter indicates speed of engine in revolution operating
per minute and the hour meter indicates the number of hours zone
worked by the engine.
Green Zones is safe for operation.

NOTE: Hour meter may be defer from actual hour (As per
Clock) this is purely depend on Engine RPM.

3.2.6 Right Turn Indicator

It glows when the right side indicator is switched ON.

3.2.7 High Beam Indicator

This light glows when Head Lights are in high beam mode.

3.2.8 Cold Start Indication

It glows when ignition heater is ON at second position of
the starting key.
42 INSTRUMENTS & CONTROLS

3.2.9 Oil Pressure Indicator

This light glows when engine oil pressure is low.

3.2.10 PTO Monitor Lamp

This Lamp will Turn ON, When PTO is engaged.

3.2.11 Turn Trailer Lamp

This light glows when Trailer lamp load is attached &

Turn indicator Switch is ON. Also glows all time when
Hazard switch is ON.

3.2.12 Temperature Gauge:

This gauge indicates temperature of engine coolant, GREEN

zone indicates normal temperature and RED zone indicates
engine overheating. If the needle moves beyond normal
range, towards RED zone, follow the procedure:
1. Drive safely to the side of road and park your tractor.
2. Allow the engine to run idle.
3. If the temperature does not go down, shut-off the engine
and allow sufficient time for it to cool.
4. Visually inspect the fan belt for looseness, breakage and
all water hose connections for leak.
5. If the fan belt is OK and no coolant leak is noticed check the
coolant level.
6. Add coolant if required otherwise contact your nearest
dealer.

Do not remove the radiator cap when the engine and radiator are hot. Hot coolant and steam
may blow out under pressure, which could cause serious injury. The cap should only be taken
off when the coolant temperature has lowered.
WARNING Necessary precaution to be taken while opening the radiator cap.
 INSTRUMENTS & CONTROLS 43

3.2.13 Fuel Gauge Amber Green

Red
Fuel gauge gives an approximate indication of the quantity
of fuel in fuel tank. If the needle enters in RED zone, refill
the fuel tank.

Ensure Min. 6 Litre [1.32 U.S. Gallon] of Fuel in Fuel Tank

to avoid air locking.

3.2.14 Work Lamp Indicator

This light glows when work lamp or plough lamp is ON.
44 INSTRUMENTS & CONTROLS

3.3 Dashboard Controls

Instrument Cluster

Beacon (Revolving)
Light Switch

PTO External
Hazard Warning Control Switch
Light Switch

Combination Switch

Ignition Switch

Fig. 9.6

3.3.1 Hazard Warning Light Switch (Fig. 3.3.1):

Purpose of the hazard switch is as follows:
1. All the four lights blinking, indicates that driver has no
control on tractor.
2. Mechanical defects in the tractor.

Push this switch to blink all indicators in HAZARD situation

to alert others.

Fig. 3.3.1

3.3.2 Combination Switch (Fig. 3.3.2):

A
Side Indicator Switch (A):
This switch is used for indicating the vehicle turn. Move turn B
signal lever left to indicate left (L) hand turn or right (R) for
right hand turn. Indicator lights will flash according.

Horn Switch (B):

Press this switch to blow the Horn. C
Head Light and Parking Light Switch (C):
This switch illuminates all lights (Parking Light, Head Light,
High Beam, Low Beam) with the clockwise rotation. Fig. 3.3.2
 INSTRUMENTS & CONTROLS 45

OFF Position 2nd Position 3 Position Horn :

rd
1st Position
All lights are off. (Clockwise) (Clockwise) : (Clockwise) : Press the
With 1st click Stop With 2nd click Stop With 3rd click Stop combination switch
parking lights, Head lights (Low Head lights (High beam) to blow the Horn.
Instrument panel lights beam), Instrument Instrument panel lights,
and tail lights will glow. panel lights, Parking Parking lights and tail
lights and tail light will glow light will glow.

OFF 1st 2nd

3rd

Horn

3.3.3 Starting Key (Ignition) Switch:

Functioning of starting key switch is as below:

2nd Position (ON & HEATER) : 3rd Position (START):

The warning lights (Battery, Oil Immediate after the
I Position (OFF) : All Pressure indicator will be functional use of air heater turn
st

the electrical systems in this position. This is normal running the key further
remain disconnected in position after the engine is started. clockwise to Start
this position. Glow plug indication in instrument cluster position to start the
will glow at this position. engine.

OFF
ON+HEATER

START

NOTE : Do not keep the starter engaged more than 5-8 seconds. If engine stalls/fails to start then wait for 5-10 seconds
before re-engaging the starter, otherwise you may damage it.
Keep the switch in OFF condition when engine is also in OFF condition.

3.3.4 Revolving Light Switch:

This switch is used to ON/OFF the revolving Light mounted
on Rops.

Fig. 3.3.4
46 INSTRUMENTS & CONTROLS

3.3.5 PTO External Control Switch

When this switch ON, Operator can get up the driver seat
after park brake applied to use the stationary PTO
application.

Fig. 3.3.5

3.4 Fuse Box

Fuse Box is mounted on upper radiator Bracket (See figure )
if any electrical failure occurs, check and rectify the problem
& replace the blown up fuse with genuine fuse of specified
rating.

Never install a wire instead for proper fuse.

CAUTION

Refer “Page No. 79” for details of Fuses. Fig. 3.4

3.5 Battery
Battery is located at front side of tractor on front axle bracket.
Open the bonnet to access the battery (see fig. 3.5a).

Battery Cut-off Switch (Fig. 3.5b):

Battery cut-off switch is provided to connect or disconnect
power supply from the battery. When the tractor is not in use
for longer period, rotate the switch to anti-clockwise to switch Fig. 3.5a
off the power supply.
OFF POSITION ON POSITION

Fig. 3.5b
 INSTRUMENTS & CONTROLS 47

3.6 Seven Pin Socket:

Seven pin socket mounted on licence plate to attach the
trailer connections (see fig. 3.6).

Details of connectors is given under:

Pin No Used for Wire Color

PIN 1 Left Turn Single Yellow Fig. 3.6

PIN 2 Rear Fog light / Aux +ve Blue

PIN 3 Earth White

PIN 4 Right Turn Signal Green

PIN 5 Right Parking Light Brown

PIN 6 Brake Light Red

PIN 7 - -
48 INSTRUMENTS & CONTROLS

3.7 Tractor Lights

Head Lights (1): Projector lamps are provided for better focus & lighting and improved aesthetics.
Tail Lights (2): Tail Lights are having various indications i.e. light indication for brakes, side indicators and
hazard warning light.
Beacon Light (3): To be used according to your country’s regulation. This light is detachable type and can be
removed based on requirements.
Plough Lamp (4): Adjustable plough lamp is provided at rear side as shown in figure.
Registration Plate Light (5): Registration plate light is provided on registration plate at rear side as shown in figure.

2 2
2 5 4 2

3.8 Registration Plate

A vehicle registration plate or number plate is mounted at rear
end of the tractor as shown in figure 3.8.

The same is to be used as per country’s rule.

Fig. 3.8
 INSTRUMENTS & CONTROLS 49

3.9 Driver’s Seat

While seating, adjust the weight of operator with weight
adjustment knob provided at back side of seat so as to be
comfortable driving & to minimize vibrations.
With the to & fro adjusting knob, slide the seat so as to have a
comfortable approach towards all levers. The range of effort
that can be adjusted while sitting on seat is 50-120 kgf [110.2
- 264.5 lbf ]
2
Horizontal Adjustment 3.9a
Ÿ Lift the lever (1, fig. 3.9a) to move the seat forward and
backward.
2
Vertical Adjustment
Ÿ Use knob (2, fig. 3.9b) to adjust the suspension.
Ÿ Use knob (3, fig. 3.9b) to adjust the height of the seat 3
vertically.
Ÿ Seat belt (4, fig. 3.9c) for safety.

Adjustment of Arm rest inclination:

Ÿ Raise the arm rest in upward position. Fig 3.9b
Ÿ Rotate knob (5, fig. 3.9d) in clockwise direction to increase
the arm rest inclination.
Ÿ Rotate knob (5, fig. 3.9d) in anti-clockwise direction to 4
decrease the arm rest inclination.

To avoid personal injury

Ÿ Make adjustments to the seat only while the
CAUTION tractor is stopped.
Ÿ Make sure that the seat is completely secured
after each adjustment. Fig. 3.9c
Ÿ Do not allow any person other than the
operator to ride on the tractor.
Ÿ Always use the seat belt when the ROPS is
installed.
Ÿ Do not use the seat belt if the tractor is not
equipped with ROPS. 5

Fig. 3.9d
50 OPERATION

4.1 Operator Presence Control (OPC)

4.1.1 Parking Brake OPC

This tractor is equipped with an audible and visible alarm that alerts the operator when he leaves the driving position
with the park brake not applied. This audible and visible alarm shall be activated after operator has been detected out
of the driving position and the parking brake is not applied. The time-out of alarm is 5-7 seconds. The alarm shall be
deactivated when the operator is detected to be present again in the driving position within this time period or when
the parking brake is applied with in this time period.

4.1.2 Power take-off OPC

When the operator leaves the driving position with PTO engaged and the vehicle is not in motion, the engine will shut
off automatically which will shut off the drive of the power take-off shaft within 7 seconds. The automatic PTO shut off
action shall not have negative effects on safety related functions (e.g. braking). A restart of the Power take-off shall
only be possible by an intentional actuation of the operator. To start the tractor again, operator has to put all levers in
neutral position and press the brake pedal.

Parking
Tractor PTO Gears Seat
Brake Buzzer OPC Feedback
Condition Condition Condition Condition
Condition

Operator Buzzer will continuously blow until

ON OFF Neutral OFF Will Blow
Leaves Seat operator sits on the seat

Operator Buzzer will blow continuously till

ON ON Neutral OFF Will Blow
Leaves Seat engine stops with in 5-7 seconds

Operator Doesn't
ON ON Neutral ON Engine stops with in 5-7 seconds
Leaves Seat Blow

Operator Buzzer will blow continuously till

ON ON Engaged OFF Will Blow
Leaves Seat engine stops with in 5-7 seconds

Operator Doesn't
ON ON Engaged ON Engine stops with in 5-7 seconds
Leaves Seat Blow

Operator Buzzer will blow continuously until

ON OFF Engaged OFF Will Blow
Leaves Seat operator sits on the seat

Operator Doesn't
ON OFF Engaged ON No buzzer, no engine shut-off
Leaves Seat Blow
 OPERATION 51

4.2 Boarding & Leaving the Tractor

Always board the tractor from left hand side where a footrest
is provided while taking care the other part of body must not
foul with levers. This will provide ease to operator.

After stopping the tractor, leave the tractor from Left or Right
side of tractor.

4.3 Engine:
4.3.1 Starting the Engine:
1
Ignition switch is used to start the engine. Switch has 2
following four positions. See figure 4.3.1 to understand 3
ignition switch positions in your tractor model:
1. OFF: When the key is turned to this position, power
supply to the electric circuits is cut off, and the
key can be removed or inserted in this
position.
2. ON+HEAT: When the key is turned to this position, power Fig. 4.3a - Ignition Switch
is supplied to the electric circuits. After the
engine starts , the key is held in this position. 2
In this position, glow plugs would become hot 1 3
and allow easy startup of a cold engine.
3. START: When the key is turned to this final position,
the starter cranks the engine and the engine
starts. When the key is released, it
automatically returns to ‘ON’ position.
For Starting:- Fig. 4.3b - Ignition Switch Positions
A Check that the gear shifter lever is in neutral.
B Move the range lever to neutral position.
C Tractor is equipped with clutch safety switch, always
press the clutch pedal fully before starting the engine.
D Check that PTO lever is in neutral.
E Release the hand brake (if engaged).

When the engine is running, keep as a safe distance

WARNING
from the radiator fan.

4.3.2 Cold Weather Starting

(Temperature below 0°C or 32°F):
Proceed as follows:
1 Perform operations A to C as instructed above.
2 Turn the Ignition key to ‘Heat’ position and when glow
plug indicator goes off then turn the key to start position.
3 If the engine fails to start repeat Step 2, wait for further 5
to 10 seconds and then turn the key to start position
again.
52 OPERATION

Note: IMPORTANT: Do not inject starting fluids

1 If the engine fails to start after two or three attempts and (ether) to make the engine easier to start in
smoke can be seen coming out of the exhaust, repeat cold weather. The tractor is equipped with a
the starting procedure with less time glow plug heater. cold start device.
2 Do not keep the key turned to start position for more
than 5-8 seconds at a time.
3 Wait at least one minute after every two failed attempts
of starting the tractor.

If the engine does not start regularly and easily, do not

continue as for you may run down the battery. Bleed any air
that may have accumulated in the fuel system and, if the
problem persists check that:
1 Fuel filters are not blocked.
2 The battery and Heater plugs are working efficiently.

4.3.3 Running in
It is essential to take the following precautions during the
running in period:
1 During this period, do not subject the tractor to loads
greater than those it will have to deal with during the rest
of its working life.
2 Engage low gear when towing heavy loads.
3 When running in, check regularly that all screws, nuts
and bolts are tight.

4.3.4 Turning off the Engine:

1 Turn the accelerator to idle position.
2 Stop the engine by turning the ignition key to ‘OFF’
position.

4.3.5 Stopping and Parking

Ÿ Reduce the engine speed using hand throttle lever /
accelerator pedal.
Ÿ Press the clutch pedal and brake pedal to stop the tractor.
Ÿ Move all gear levers to neutral position.
Ÿ Lower any implement to the ground.
Ÿ Apply the parking brake.
Ÿ Turn the ignition key to ‘OFF’ position to stop the engine.
Ÿ Remove the ignition key.

Always apply the parking brake when parking.

WARNING Failure to do so can cause accidents and damage.
As an extra precaution when parking on a slope,
chock the rear wheels.
 OPERATION 53

4.4 Under Hood Muffler

Under hood muffler fitted inside the bonnet for better
aesthetics, vision and better sound muffing capabilities.

Fig. 4.4

4.5 Opening the Bonnet

Pull the knob 1 (fig. 4.5a ) at front left side of the bonnet, till
you hear a click sound, to open the bonnet.

Lift the bonnet slightly and it will automatically lift up to the

preset height with the assistance of gas spring.

Fig. 4.5a

Fig. 4.5b

4.6 Accelerator Pedals

The accelerator pedal can over ride the setting of hand

throttle lever to accelerate the engine.

However, when you release the pedal, the engine returns to

the speed set by the hand lever. When using the accelerator
pedal, always set the hand throttle lever to idling position.

Fig. 4.6
54 OPERATION

4.7 Clutch Pedal

Pedal released = Drive engaged.
Pedal Pressed = Drive disengaged.
Select lower gear as per load condition and don’t over ride the
clutch for acceleration.

IMPORTANT: Never keep your foot resting on clutch

pedal when driving.

Never coast down slopes with the gear lever in

Fig. 4.7
neutral / clutch pressed when in gear.
WARNING

4.8 ‘2WD / 4WD’ Lever 4WD

You can drive the tractor in both 2WD or 4WD mode. Select
the driving mode by Lever as shown in figures (4.8). 2WD / 4WD Lever
2WD mode: By engaging the lever in 2WD position
(downward direction) the power is transmitted to rear wheels
only. 2WD

4WD mode: With the lever in 4WD position (upward

direction) the power is simultaneously transmitted to all 4
wheels of tractor.
Fig. 4.8
NOTE: 4WD Mode is for field operation and 2WD mode is
for road operation.
2WD=Two Wheel Drive, 4WD=Four Wheel Drive

4.9 Hand Throttle Lever

Hand throttle lever mounted on front panel is used in field Hand throttle Lever
application. To increase the speed of engine, pull up the lever
and to decrease, pull down the lever.

Fig. 4.9
4.10 Gear Shifter Lever

Gear shifter lever enables to get the required speed Gear Shifter Lever
(9 Forward and 9 Reverse) by selecting the particular gear 3
with combination of hi-low gear lever.

Before changing the tractor movement from forward to N

reverse or reserve to forward direction wait for the tractor to
stop.
2 1
Release accelerator pedal and press the clutch pedal. Select
required gear, release the clutch gradually and accelerate
the engine. Fig. 4.10
 OPERATION 55

4.11 Shuttle Lever

Shuttle Lever
The lever has two positions viz. forward and back for moving
the tractor in forward as well as reverse without gear shifting
position.
F

4.12 Power Take off (PTO)

Power take off is mounted at rear left side of operator. This is
PTO Lever
used for supplying power directly to implement from engine.
PTO can be engaged or disengaged by PTO shifter lever.
(See fig.4.12a)

Position PTO Speed Engine RPM

PTO 1 540 2565
Fig. 4.12a
PTO 2 540E 2083

Rear PTO:
In rear PTO, the PTO speed is 540E RPM. Engage the rear
PTO as per following steps:
Ÿ Decrease engine speed at idle RPM.
Rear PTO
Ÿ Make sure that PTO switch is in OFF position.
Ÿ Shift PTO lever to backward direction.
Ÿ Turn on the PTO switch .
Ÿ Increase engine speed as desired.
56 OPERATION

IMPORTANT: If operator turns off PTO switch, rear PTO

and mid PTO are off at once.

IMPORTANT : When PTO is not operational protect

PTO splines with PTO Cap (A).
PTO Cap protects persons from injuries and the shaft B
splines from damage.
A
Before connecting adjusting or working on
implements operated by the PTO, disengage the
WARNING
PTO, stop the engine, remove the key from the
dashboard and engage the parking brake. Do not
Fig. 4.12b
work under raised implements.

When using the PTO drive with a stationary

tractor, ALWAYS make sure that the parking
WARNING
brake is applied.

Check to make sure that all implements operated

by the PTO are fitted with the correct protections,
WARNING
are in a good condition and comply with the
provisions established by the law.

Before driving an implement through the PTO,

ALWAYS make sure that all bystanders are well
WARNING
away from the tractor.

Remove PTO cap (A, fig. 4.10b) only when the

PTO is to be used. As soon as PTO-driven
implement is removed, re-install cap over PTO Fig. 4.12c
stub shaft again afterwards. There are various
versions of PTO guard that are not shown here.

Never operate PTO unless the master shield (B)

is in the position shown. Switch off the PTO before
raising the implement.

Before using the PTO, the maximum permissible

WARNING
angle of articulation on the telescoping driveline
must be ascertained. During operation, there
must be no contact between the PTO guard and
the telescoping driveline. This is particularly
important when turning corners. Fig. 4.12d

Always put a guard on the telescoping driveline

and take action to prevent it from turning with the
WARNING
shaft. Do not operate the telescoping driveline
unless a guard is installed that covers the PTO
shaft completely and does not turn with the shaft.

Articulation on Telescoping Driveline

 OPERATION 57

Stay clear from the area of the three-point

WARNING
linkage when controlling it.

The mounted machinery must be lowered on the

WARNING
ground before leaving the tractor.

Stay clear from the area between tractor and

WARNING
trailed vehicle.

Information about using implements with

power take-off drive shafts

1. Shut off engine and disengage PTO before

attaching PTO-driven equipment.
CAUTION
High-inertia implements do not come to a standstill
the moment the PTO control lever is shifted to the
CAUTION
disengaged position. Do NOT approach the
implement while it is “coasting down”. Do not work
on the implement until it has stopped.
Before attempting to clean, adjust or lubricate a Align Forks Correctly
PTO-driven machine, the TPL, always make sure 1 - Z-shaped layout
CAUTION the PTO is switched off and stopped, the tractor 2 - W-shaped layout
engine is shut off and the ignition key is removed.
Fig. 4.12e
Turn key off to stop engine.

A requirement to use only power

2. Attach implement to tractor before connecting PTO drive take-off drive shafts with adequate
line. Lock TPL in upward position if it is not to be used.
guards
3. Rotate PTO shield upward for clearance. With engine off,
turn shaft slightly by hand if necessary to line up splines.
Connect drive line to PTO shaft. Pull out on shaft to be
sure drive line is locked to PTO shaft. Place PTO shield in
downward position.
4. Be sure all shields are in place and in good condition.
Never operate PTO unless master shield is properly
installed. WITH ENGINE STOPPED, check integral
shields on drive line by making sure they rotate freely on
shaft. Lubricate or repair as necessary.
5. Check carefully for any interference, make sure TPL is
locked in the upward position if it is not used.

As far as possible, angles (1) and (2) at the universal joints IMPORTANT: Before using a PTO-driven
should be the same at both ends of the Telescoping driveline. implement, take action to ensure that the
telescoping driveline is lubricated regularly.
In applications where this is not the case (e.g. sharp turns
Comply with instructions in the Operator's
with PTO engaged), it is recommended to use a continuous-
Manual provided by the manufacturer.
velocity drive shaft.
I M P O R TA N T: O n m u l t i - c o m p o n e n t
NOTE: The two schematic drawings do not show any guards
telescoping drivelines, the yokes at each
on the telescoping driveline. A guard is mandatory when
end must be aligned as shown. The yokes at
using telescoping drivelines.
each end must NOT be at 90° to one another.
58 OPERATION

PTO External Control Switch

OFF
If you want to operate any PTO driven implement in static
PTO External
condition of the tractor without sitting on the driver seat, the Control Switch
same can be achieved with the help of PTO external control
switch, This switch is located near Ignition switch (fig. 4.12f). ON

Mode of Operation:
During static condition (operator leaves the seat and PTO is
in running condition), engage the parking brake and press
the switch downward direction in ‘ON’ condition. This will Fig. 4.12f
prevent the engine from getting shut-off.

4.13 Hydraulic Coupling Devices

Quick Release
One Double acting (1DA) detent type Direction control valve Couplers
(DCV) is equipped as a standard fitment in your tractor. The
DCV is used when attaching the implement operated by
hydraulic cylinder.
The female Quick release couplers (QRC’s) are located at
rear side of tractor (see fig. 4.11a).
1. Make sure hose end and coupler receptacles (male &
female) are in perfectly clean condition.
2. Remove dust plug from QRC’s. Fig. 4.13 (a)
3. To connect male coupler, push it firmly into female coupler
receptacle. Pull lightly to make sure positive connection
was made. DCV Lever
4. Use DCV lever (Fig. 4.11b) for operating DCV.
5. Move the DCV lever forward or backward to control the
implement.

Use cylinder implements only according to DCV

fitted in your tractor.
CAUTION Fig. 4.13 (b)
Hydraulic hoses can fail due to physical damage,
kinks, age and exposure. Check hoses regularly.
CAUTION
Replace damaged hoses.

Make sure that DCV Lever is in neutral position in

case of DCV is not in use. Failure to follow this
CAUTION
instruction may result in serious damage of
hydraulic components.
Never unhitch the implements before removing
WARNING
the QRC's.
 OPERATION 59

4.14 Response Valve (Transport Lock)

To adjust the lowering speed for three point linkage, use
response valve knob. It also acts as a safety device during
transportation of implements. It is located on front end side of Slow
Hydraulic rear cover beneath driver seat (see fig. 4.14). Fast
Operation: While implements transportation, lift the Response Valve
implement at desired height and then fully tighten (clockwise)
the response valve for its locking.

Response Valve should always be closed during

implements transportation.
Fig. 4.14

4.15 Speed Range Selector (H-M-L) Lever

Hi-Mid-Low Lever
This lever is two positions i.e. High, Medium & Low speed
range. Each range is identified by a symbol on the knob of
the lever.

Note: Select the speed after starting tractor as per

requirement.

Fig. 4.15

4.16 Differential Lock Pedal

The rear axle differential is equipped with a locking device to
engage when one of the rear wheels slip owing to lack of grip.
To lock the differential, slow the tractor down and fully press Differential
the differential lock pedal (Fig.4.16). Lock Pedal
NOTE: For the best results, engage the differential lock
before the wheels are likely to slip. Do not lock the differential
without having first depressed the clutch pedal.
The differential must remain locked until the driving wheels
regain their grip. To disengage the lock, just remove your foot
from the pedal. If the differential fails to release, sharply Fig. 4.16
brake on the wheels. Brake the wheel that is out of the furrow
during ploughing work.

Do not apply differential lock while tractor speed is

WARNING
more than 6 kmph [3.73 mph] on turning.

IMPORTANT: Differential lock operation should be in

straight position only and should be disengaged at
turnings to avoid any damage of differential assembly.
60 OPERATION

4.17 Power Steering

The tractor is equipped with power steering with a pump of
5.5 CC & steering unit of 40 CC which enables the operator
Power Steering
for ease in steering operation.
Cylinder
NOTE: The power steering function goes off when the
engine is shut-off.

Fig. 4.17

4.18 Service Brake

The service brake pedal located to right hand side of the
platform. Service Brake

Fig. 4.18

4.19 Parking Brake

The Parking brake is located below driver seat and
engaged by the parking brake lever which acts on the
brake discs by means of a mechanical control.
Parking brake engagement A Parking
- Pull the parking brake lever upward to operate the Brake Lever
parking Brake (fig. 4.19).
Parking brake disengagement
- Press sleeve (A, fig. 4.19) in forward direction, push the
parking brake lever downward and release the sleeve ‘A’.
Fig. 4.19
Always engage the parking brake when the tractor
is used for work at a standstill, even if only for brief
WARNING periods of time.

IMPORTANT: Driving the tractor with the parking brake

partially engaged may cause damage to internal
transmission components. Make sure the brake is fully
disengaged during tractor operation.
 OPERATION 61

4.20 Speed Chart

Following listed speeds are at rated engine rpm:

Rear Tyre Size

Range Direction 8.3-20 6PR BKT 280/70/R-18 114 33X15.5-16.5 10PR 33X15.5-16.5 SPHD 280/70/R16
Tr144/ 171 TT A8/B BKT BKT LG306 TL BKT

H1 8.54 7.69 7.62 7.11 7.28

13.64 12.29 12.17 11.37 11.63

HI H2

19.36 17.44 17.28 16.13 16.51

H3

3.46 3.11 3.08 2.88 2.95

M1

MEDIUM 5.52 4.98 4.93 4.60 4.71

M2

7.83 7.06 6.99 6.53 6.68

M3

L1 1.23 1.11 1.10 1.02 1.05

L2 1.96 1.77 1.75 1.64 1.67

LOW

2.79 2.51 2.49 2.32 2.38

L3
62 OPERATION

4.21 Wheels and Tyres

Tyres play vital role in transportation and agriculture operations. It is the most important factor in the efficient performance of
tractor it should be used only as per company recommendation. Here we will discuss only pneumatic tyres.
On any tyre there is some marking which represents its size & capacity e.g. Tyre marking is 8.3x20, 4 ply rating i.e. 8.3 inch is the
section width, 20 inch is the bead diameter. Ply rating doesn’t show that the same No. of plies are inserted in tyre. It is only
comparative measure of the load carrying capacity (L.C.C) of tyre. As more ply rating shows more L.C.C. at the same time as
L.C.C. increase the shocks absorption capacity decreases.
In general, tractor is considered for two types of work:
- Work on soft soil where maximum adhesion is needed. In this case there will be use of lowest pressure compatible with the
load carried.
- Work on hard ground and roads, towing etc. In this case there will be use of maximum pressure.

In Field Operations
Recommended Tyre Pressure : Front: 20~22 P.S.I / Rear: 14~16 P.S.I

Correct Pressure Insufficient Pressure Over Pressure

Good adherence by dirt grousers. Reduce adherence through lack of Reduce group due to lack of
tyre grip. cleaning
Good cleaning of the tread Deterioration of tyre casing by Deterioration due to compacted
traction forces. ground.

On Haulage Operations
Recommended Tyre Pressure: Front: - 22~24 P.S.I / Rear 16~18 P.S.I

Correct Pressure Insufficient Pressure Over Pressure

Resistance to Wear Reduce adherence through lack of Reduce group due to lack of
tyre grip. cleaning
Deterioration of tyre casing by Deterioration due to compacted
traction forces. ground.
 OPERATION 63

Load Carrying Capacity

Max.
Tyre Dimensions Maximum Maximum permissible
Tyre Axle including load capacity Tyre Load vertical load
Combin No rating per tyre permissible permissible
index and speed mass per axle mass of the on
ation category symbol [kg] coupling point
[kg] vehicle [kg]
[kg]

1 6.00-12 & 76 A6 400 800

1 2220
2 8.3-20 6PR & 96 A6 710 1420

1 7-14 8 PR & 72 A6 685 1370

2 3240
2 8.3-24 & FARM 2000 935 1870
8PR
1 6.5/80-12 & 80 A6 650 1300
3 3660
2 280/70 R18 & 114 A8 1180 2360 248

1 23x8.5-12 & LG 306 TL 960 1920

4 5220
2 33x15.5-16.5 & LG 306 TL 1650 3300

1 25x8.50-14 (LG306) 750 1500

5 3400
2 13.6x6 (LG306) 950 1900

1 220/55 R12 Galaxy Pro 475 950

(82A8/82B)
6 280/70 R16 Galaxy Pro 3190
2 1120 2240
(112A8/112B)
1 23x8.5-12 12 PR SPHD 840 1680
7 33x15.5-16.5 12 PR 5580
2 1950 3900
SPHD

4.22 Check Wheel Nut Bolt

Check wheel nut of the front and rear wheel. Torque it as per
following specification:
Rear wheel : 130 Nm [103 lbf-ft]
Front wheel : 72 Nm [53 lbf-ft]
64 OPERATION

4.23 Ballasting the Front Axle

Proper ballasting is an important factor in tractor
performance. For better performance of tractor, the weight of
tractor can be decreased as per requirement. Maximum
productivity can be achieved only if tractor weight is
appropriate for the job. Ballast is required for traction and
stability. The tractor is equipped with detachable front toe
hook. Following factors determine amount of ballast.
Soil surface loose or firm
Type of implement
Travel speed and tractor power output partial or full load. Front Weights

By default, equipped with 2 Front Weights of 15 Kgs each i.e. Fig. 4.23
30 Kgs [66.14 pounds].

4.24 Hydraulic Control Lever

This black color lever is mounted on right side of driver seat
which enables raising or lowering the lift.

Hyd. Control Lever

Fig. 4.24

4.25 Three Point Linkage Top Link

Three-point linkage is used to mount the implement, which is
fully mounted, or semi-mounted and used for different field Lift Rod Lift Rod
operation. Three-point linkage is controlled by hydraulic
lever. In this two lower link are available, of which one side of Draw Bar
the lower link is attached with differential housing and other is
used to hitch the lower pin of the implement. Lift rods are Lower Link Lift Rod
Lower Link
mounted on lift arm that is operated through rockshaft. Loose
side of Top link is used for attaching upper hitch pin of
implement. Top link is adjustable for proper setting of
Tow Hook
implement and ease at the timing of joining.
Fig. 4.25
 OPERATION 65

Adjustable Lift Rods

The lift rods can be adjusted mechanically to make the lower Lift Rod (LH)
links level and lined up with each other. This will depend on
the type of implement being used and the work to be done.

Top Link
Lift Rod (RH)
For length adjustment of top link, fix the top link other end and
turn the lever for increasing or decreasing the length. During
field operation lock the tube to avoid unnecessary turning. Fig. 4.25b

Lower Links
Lower Links are provided for hitching the implement.

Top Link
Attaching Implement to 3 Point Linkage
Position the tractor to align corresponding linkage with the
hitch points of implements. Keep the implement on hard &
leveled surface and attach as per given below instructions :
• First attach with Left lower link and Right Lower Link
• Then at last attach with Top Link
Fig. 4.25c
Stay clear from the area of three point
linkages while attachment and
WARNING detachment of implements.

Lower Link (LH)

NOTE: Maximum allowed vertical load on rear hitch is
248 Kg-f [0.55 pound-force].

Lower Link (RH)

Fig. 4.25d
66 OPERATION

4.26 Safety Frame: Roll Over Protection Structure (ROPS)

A Safety frame and seat belt is fitted as standard equipment
to the platform tractor at the time of factory assembly. If the
safety frame was deleted by the original purchaser or has
been removed, it is recommended that you equip your tractor
with a Safety frame and a seat belt. Safety frames are
effective in reducing injuries during overturn accidents.
ROPS
Lift Rod
WARNING : A tractor overturning without safety
frame can result in serious injury or death.

Operation:
! Before using the tractor ensure that the safety frame is Fig. 4.26a
not damaged, that it is securely fastened to the tractor.
! If the safety frame has been removed from the tractor, it
must be refitted or erected immediately using the proper
hardware and applying the recommended torque value.
! DO NOT ATTACH chains, ropes or cables to the safety
frame for pulling purposes; this will cause the tractor to
tip backwards. Always pull from the tractor drawbar. Seat
LowerBelt
Link

! Always wear your seat belt-adjusted snugly except when

the safety frame has been removed.
! Check the seat belt for damage. A damaged seat belt
must be replaced, Fig. 4.26b.

Maintenance and Inspection: Fig. 4.26b

The ROPS has been certified to industry and/or government IMPORTANT: Do not weld, drill, bend or
standards. Any damage or alteration to the ROPS, mounting straighten the Safety Frame.
hardware or seat belt voids the certification and will reduce or
eliminate the protection for the operator, in the event of a roll-
over.

The ROPS, mounting hardware and seat belt should be

checked at every service for any evidence of damage wear or
cracks.
Normal Operating Position
For normal operation, including transport, always use the ROPS
Lift Rod
ROPS in the upright position with a fastened seat belt for full
rollover protection (fig. 4.27a).

Operating Foldable ROPS

Ÿ Unscrew the Hex screw M10 (1, Fig. 4.27c) - 2 Pcs.
Ÿ Remove the snap ring (2,4.27d) - 2 Pcs. Fig. 4.26c
Ÿ Remove the Pin (3, 4.27d) - 2 Pcs. from ROPS bracket.

When raising or folding the ROPS, apply parking To avoid personal injury hold the
brake, stop the engine and remove the key. ROPS tightly with both hands and
CAUTION Always perform function from a stable position at the CAUTION fold the ROPS slowly and carefully.
rear of tractor. Fold the ROPS down only when
absolutely necessary and fold it up and lock it again
as soon as possible.
70 MAINTENANCE MAINTENANCE 67

5.1 Maintenance Schedule

Observe the following maintenance schedule. This maintenance schedule is applied to tractors which are operated
under normal conditions. When your tractor is frequently operated in muddy places, greasing must be carried out
more frequently and when the tractor is often operated in dusty places, clean the air cleaner element and fuel filter
more frequently. Extra servicing must be carried out according to particular situation.

Parameters 1st Service 2nd Service 3rd Service 4th Service 5th Service 6th Service 7th Service
50 Hours 250 Hours 500 Hours 750 Hours 1000 Hours 1250 Hours 1500 Hours

General

Washing W W W W W W W

Greasing G G G G G G G

Re-tighten All Fasteners CT CT CT CT CT CT CT

Rear View Mirror Holder CT CT CT CT CT CT CT

Safety Frame (ROPS) C C C C C C C

Engine

Engine Oil R R R R R R R
Engine Oil Filter R R R R R R R
Tappet Clearance CA CA CA CA CA CA CA
Fuel Filter Element R R R R R R R
Fan Belt Tension CT CT CT CT CT CT CT
Radiator Coolant Level CP CP CP CP CP CP CP
Air Cleaner Element CL CL CL R CL CL CL
Clutch

Clutch Pedal Free Play CA CA CA CA CA CA CA

Transmission / Hydraulic

Transmission Oil C C C C R C C
Transmission Breather Assy CL CL CL CL CL CL CL
Operation of Hydraulic Lift C C C C C C C
Hydraulic Oil Strainer CL CL CL R CL CL R
68 MAINTENANCE

50 hrs/ 250 hrs/ 500 hrs/ 750 hrs/ 1000 hrs/ 1250 hrs/ 1500 hrs/
Parameters
1st Service 2nd Service 3rd Service 4th Service 5th Service 6th Service 7th Service
Brakes

Operation of Brakes C C C C C C C

Brake Pedal Free Play CA CA CA CA CA CA CA

Steering

Steering Operation C C C C C C C

Front Axle 4x4

Front Axle Differential Oil R C R C R C R

Breather Assy CL CL CL CL CL CL CL

Front Axle Pivot C C CA C CA C CA

Wheels and Tyres

Front Wheel Bolts CT CT CT CT CT CT CT

Rear Wheel Nuts CT CT CT CT CT CT CT

Tyre Inflation Pressure CA CA CA CA CA CA CA

Battery

Battery Electrolyte Level C C C C C C C

Battery Terminals CL CL CL CL CL CL CL

Electrical

Functioning of All Gauges & Meters C C C C C C C

Functioning of Alternator & Starter C C C C C C C

Legends: R-Replace, C-Check, CT-Check & Tight, CA-Check & Adjust, CL-Clean
Beyond 1500 hours, repeat the cycle every 250 hours.

IMPORTANT:
• Engine oil grade should be selected as per operating temperature condition.
• Anti freeze should be used in sub zero ambient temperature.
• Clean Air Cleaner system as and when required as per field operating conditions.
 MAINTENANCE 69

5.2.1 Fuel Tank Filling Store fuel cans away from direct
sunlight and slightly tilted, so that any
Comply with the following instructions when sediment inside is eliminated through
CAUTION
working with the diesel fuel: the outlet tube.
To make sludge and water condensation
1. Do not smoke while filling the fuel tank because diesel is easier to remove; there should be a
flammable liquid and catch fire easily. discharge plug (c), in the lowest point,
2. Mixtures of diesel fuel and alcohol are not approved since on the opposite side to the drain tube.
the resulting lubrication of the fuel injection system is If the fuel is not filtered from the storage
insufficient. can, use a funnel with the fine gauge
3. Clean the area around the filler neck where the fuel is mesh over the fuel tank fill plug inlet
poured. when fueling.
4. Fill the tank at the end of the day to prevent the formation Plan your fuel purchases so that
of overnight condensation. summer fuels are not kept for too long
5. Never remove the plug or fuel the tractor while the engine and used in the winter.
is running. Keep control of the pump nozzle whilst the tank
is being filled.
6. The tank must not be completely filled. Allow space for an
increase in volume. If the original tank plug is lost, it must
be replaced with an original spare which must be fully
tightened.
7. Dry up any fuel spill immediately.

5.2.2 Fuel Requisites

It is important to use good quality fuel for the long life &
good performance of the engine. The fuels must be clean,
well refined and non-corrosive for the fuel system
components. Make sure that you use fuel of a known
quality and reliable origin.
Fig. 5.2a

5.2.3 Fueling Setting up a tank for fuel storage and decanting.

a. Slop 25 %
Before you fuel the tractor, clean the zone around the filler b. Condensation water.
neck to prevent foreign bodies from entering the tank. After c. Sludge drain plug.
fuelling, tighten the plug properly.

5.2.4 Fuel Storage

Fuel Tank Cap
Take all the necessary precautions to ensure that stored
fuel does not become polluted with dirt, water or other
substances.
Store fuel in black iron cans. Do not store it in galvanized
cans as the galvanization treatment would react with the
fuel and form compounds that would spoil the injection
pump and injectors.

Fig. 5.2b: Fuel Tank Cap

Fuel Tank Capacity: 29 ±3 Liters (7.66 ±0.79 US Gallons)
70 MAINTENANCE MAINTENANCE

5.3.1 Checking Engine Oil Level

Before checking the oil level be ensure that tractor is parked
on leveled ground. Stop the engine and wait for some time, as
all oil should return to oil sump.
Check the oil level by unscrewing dipstick (located at RHS of
the Engine). Top up the oil level if the level is below the
minimum level mark. Do not over fill than maximum level
mark. Oil level should be between maximum and minimum
marks (see fig. 5.3a).

Fig. 5.3a: Dipstick marks

5.3.2 Replacement of Oil Filter & Engine Oil
Changing Oil Filter:
1. Remove the oil filter by rotating it in anti-clockwise direction
by hand or with the filter wrench.
Engine Oil Filter
2. Take new oil filter and check it for proper seating of gasket.
3. Apply clean engine oil to gasket on the new oil filter.
4. Install oil filter. When the filter gasket contacts the mounting
surface of filter, tighten the new oil filter.

Fig. 5.3b

Refilling Engine Oil :

1. Re-install the Drain plug and remove the oil filler cap.
2. Fill the engine oil with the specified engine oil to the
Oil Filler Cap
specified level to sump capacity from oil filler cap (fig. 5.3c &
5.3d).
3. Insert into the oil level gauge guide, then pull out the gauge
again.
4. Ensure that oil level should be between the MAX. & MIN.
marks on the dipstick. If less, then pour the oil to bring it to
specified level. Fig. 5.3c
5. Install the oil filler cap after a refill.
6. Check the oil pan and other parts for oil leakage.
7. Start the engine, allow it to run idle and don't race it
immediately.

Recommended grade of Engine Oil: Oil Filler Cap

SAE- 10W40 (Cold countries)
SAE- 15W40 (Hot countries)

Fig. 5.3d
 MAINTENANCE 71

5.4 Replacement of Fuel Filter

1. Turn off the ignition switch .
2. Remove the filter by rotating it in anti-clockwise direction A
by hand or special wrench.
3. Take new filter and check it for proper seating of gasket.
4. Apply clean engine oil to gasket on the new fuel filter.
5. Install fuel filter, when the filter gasket contacts the Fuel Filter
mounting surface of filter, tighten the filter and ensure that
there is no leakage.

Fig. 5.4a
5.5 Air Bleeding of Fuel System
After changing the fuel filter the system must be air - bleed
in following manner:
1. Switch ON the ignition key to start the electric pump till
completion of air bleeding process.
2. Loosen the vent plug (A) at the top of fuel filter body.
3. Tighten the vent plug (A) until the bubble free fuel flows
from the air vent plug hole. B
4. Loosen the vent plug (B) of FIP and allow the air to flow
out from the system.
5. Tighten the vent plug (B) until the bubble free fuel flows
from the return valve.

Fig. 5.4b

5.6 Radiator
5.6.1 Coolant Level in Radiator (When Hot)
Slowly open the radiator cap (1, fig. 5.6a) up to the safety
catch (about 1/3 turn). Wait to allow the steam to escape.
Continue opening the cap, press it down firmly to release the 1
safety catch. The level of coolant should just touch the tab
located in the filling spout.
If the level has dropped, check the entire cooling system for
leakage (radiator, hoses etc.) If there is no leakage, Top up
the coolant. 2
Fill the reserve tank (2, fig. 5.6a) with coolant up to the FULL
line mark for coolant Top up.
Coolant is a mixture of water and anti rusting / anti freezing Fig. 5.6a
agent in a recommended ratio.
In sub zero temperature climate conditions use
Glysantin G40 antifreeze agent along with water in
following ratio (table 5.6.1):

Temperature 0 to -3 -3 to -8 -8 to - -16 to - -25 to - -37 to -

[32 to [26.6 to 16 [17.6 25 [3.2 37 [-13 55 [-34.6
Range 0C [0F] 26.6] 17.6] to 3.2 ] to -13 ] to -34.6] to -67]
Antifreeze (%) 10 20 30 40 50 60
72 MAINTENANCE

5.6.2 Radiator Draining & Flushing (When cold)

1. Remove the radiator cap and drain plug (fig. 5.5b).

2. Let the coolant drain out. Close drain cock and plugs. Flush
the cooling system with water / Cleaning Solution for 15
minutes, then drain the cleaning solution.
3. Refit the drain plug and refill the coolant (Mixture of water,
anti scaling agent, antifreeze).
4. Run the engine with radiator cap open and accelerate 2-3 Drain Plug
times and Top up coolant if required.
5. Refit the radiator cap and ensure tightness all the
connections for any leakage. Fig. 5.6b

5.6.3 Radiator Fins Cleaning (Fig. 5.6c)

1. Check Radiator Fins for holes or cracks for chocking.

2. To clean the radiator blow compressed air from engine
side to outside.

Fig. 5.6c

5.6.4 Radiator Mesh Cleaning (Fig. 5.6d)

1. Raise the bonnet.

2. Pull out the radiator mesh.
3. Clean straw and dust attached from the radiator mesh. Radiator
Mesh

Fig. 5.6d

5.6.5 Radiator Cap (Fig. 5.6e)

Cooling system is closed pressurized system so don't A
operate the tractor without radiator cap or cap with damaged
rubber seals (A) / defective release valve to avoid water loss
and engine overheating.
A
Use genuine radiator cap only.

Fig. 5.6d
 MAINTENANCE 73

5.7 Inspection of Hoses

Check/Replace Hoses water hose
Ÿ Check hoses regularly – on every service/before
cranking tractor after long idle standing– for leaks, kinks,
cuts, tears, rubbing, bulges, corrosion, exposed fabric
and other signs of wear and damage.
Ÿ Replace worn or damaged hoses immediately.
Ÿ Replacement hoses are available from your dealer.
water hose
NOTE: Refer Maintenance Schedule for Fig. 5.7
Inspection interval of Hoses.

5.8 Air Cleaner Maintenance 6

Air Cleaner Components (Fig. 5.8a,b,c) 2
(1) Air Filter Housing 1
(2) Clamp
3
(3) Cover
(4) Rubber Valve
(5) Air Cleaner Element
4
(6) Clogging Sensor
Fig. 5.8a

Important Instructions :
• Clean the air cleaner element at first 50 hours & then after 5
every 250 hrs of operation or whenever choke indicator
glows on dashboard.
• Clean filter element by blowing air from inside. Maximum
pressure should not exceed 1.6 bar (23 P.S.I).
• Use clean cloth to wipe sealing areas of element.
• After replacing new filter element ensure matching of (◄)
mark on cover with the mark (►) on air filter housing.
• Ensure proper seating of filter into housing before latching Fig. 5.8b
the cover. Do not use latches on the cover to force the filter
into air cleaner that could cause damage to housing and
will void the warranty.
• Ensure proper seating of all rubber rings. Replace the
damaged ones.

Replace air cleaner element after three cleaning

operations or at every 750 hours, whichever is earlier.

IMPORTANT: NEVER attempt to clean the filter

element with exhaust gas from the engine. NEVER ever
use oil on dry filter. NEVER ever use oil, diesel fuel,
paraffin or solvents to clean the filter element. Fig. 5.8c
74 MAINTENANCE

5.9 Clutch Pedal

By pressing clutch pedal the motion and power or engine

will be disengage from gearbox. Release the clutch pedal 25-30 mm
[0.98 in-1.18 in]
slowly for transfer the engine power to gear box.

5.10 Method to Check Clutch Pedal Free Play

Press down the clutch pedal and measure the free play of
pedal as shown in the figure. The distance should be 25 to 30
mm [0.98 inch to 1.18 inch]. If the distance is less than 25 mm Fig. 5.9
[0.98 inch] or higher than 30 mm [1.18 inch] then get it
adjusted.

IMPORTANT: Do not keep foot on clutch pedal while

tractor is in running condition. It may cause excessive wear
of clutch and clutch falls before its life time.

5.11 Brake Pedal

Brake pedal is located at the left side of the platform (see fig.
5.9). Tractor motion is controlled by gradually pressing the
brake pedal as per requirement. 25-30 mm
[0.98 in-1.18 in]
5.12 Brake Pedal Free Play
Press down the brake pedal until you feel the restriction and
measure the free play of pedal as shown in the figure. The
distance should be 25 to 30 mm [0.98 inch to 1.18 inch]. If the
distance is less than 25 mm [0.98 inch] or higher than 30 mm
[1.18 inch] then get it adjusted. Fig. 5.9

IMPORTANT: Do not keep foot on brake pedal while

tractor is in running condition. It may cause excessive wear
of brake liner and brake falls before its life time.

5.13 Steering Cylinder Knuckle Joints

Have the knuckle joint nuts checked by an authorized
service center after the first 50 hours and then at every
service.

Fig. 5.11
 MAINTENANCE 75

5.14 Oil Level Check in 4WD Front Axle

Oil filling plug is provided on left hand side of the front axle (as
shown in fig.). Open the plug and check the oil level. The
lower point of the plug should be immersed in the oil.
Oil Filling Plug
Front Axle Oil Capacity: 2.7 Liters [0.71 US Gallons]
Oil Grade: EP-80

Fig. 5.14

5.15 Oil Changes for Transmission, Rear Final

Drives and Power Lift Hydraulic Circuits

NOTE: When draining out and filling oil and checking oil A
level, take care that the transmission is in horizontal
position.

Oil draining
1. Lower the lift arms to the ground.
2.Unscrew the all plugs
Fig. 5.15a
3. Place vessel under all drain plugs of transmission
housing to collect the oil as it drains out.
4.Remove the plugs and drain out the oil.
5. Clean the plugs and fit back on.

Beware of powerful oil jets. Follow all safety

WARNING
rules.

Filling up the transmission

Fig. 5.15a
1. Fill up the transmission oil from filler plug (A) opening
to the maximum level mark on the dipstick.
2.Let it run on idle until the oil reaches a temperature over
25 °C [77 °F].
3.Check that the transmission oil reaches the required
level mark on the dipstick.
4.If required, fill up to the correct level.
Max mark
NOTE : Let the oil stabilize before checking its level.

NOTE : If implement used require more quantity of oil,

make sure that the transmission contains enough oil for
every work condition. Top up as required.
76 MAINTENANCE

5.16 Recommended Oil Grade & Application Range

We recommend use of SAE-80W oil grade for transmission 50˚C 122˚F

and oil brakes . 40˚C 104˚F

Transmission Oil Capacity: 23 Liters

SAE 85 W-140
30˚C 86˚F

NLGI Number 2
SAE 80 W-140
20˚C 66˚F

SAE 90 W

SAE 80 W-90

SAE 75 W-160

NLGI Number 1
10˚C 50˚F

SAE 80 W

SAE 75 W -90
0˚C 32˚F

NLGI Number 0
-10˚C 14˚F

-20˚C -4˚F

SAE 75 W
-30˚C -22˚F

-40˚C -40˚F

-55˚C -67˚F

5.17 Cleaning of Suction Strainer (Fig. 5.17a) Recommended oil viscosity according to
air temperature

At each service, thoroughly clean suction strainer by

washing with light oil or kerosene.
Failure to observe this will result in extensive shortening
life of hydraulic system.

Cleaning Procedure of Suction Strainer (fig. 5.17b,c,d):

(1) Remove all hose warm clips (1).
(2) Separate the Hose pipes (2) from Strainer Assy.
(3) Hold the strainer assembly in left hand & remove the wire
clip (5) & magnetic strainer (4) from the housing (3) with
the help of right hand fingers.
Fig. 5.17a
(4) Unscrew the nut (6) & remove supporting cup (7). After
dis-assembling supporting cup remove the sheath (8) 1
having ferrous dust by sliding it with the help of plastic 2 1 5
support (10). 4 3 1
2
(5) Clean the sheath from ferrous dust with the help of soft
cloth and refit the same.
(6) Assemble the supporting cup & tighten the nut.
1
(7) Assemble magnetic strainer in strainer housing and lock
it with the wire clip. Fig. 5.17b
(8) Fix the hose pipes and tighten the hose warm clips.

Replacement: Replace the magnetic strainer at every 750

Hours. 7
6
IMPORTANT: Do not dismantle the magnets (9) as these
are assembled in polarity sequence and it should not be
disturbed (fig. 5.17d).

Fig. 5.17c
 MAINTENANCE 77

5.18 General Maintenance of Electrical System

Never Patch up the electrical circuits. 8 9

Never replace a blown fuse by a higher capacity fuse. It
could cause a fire.
Never work on components such as the alternator or
starter motor when the engine is running.
Lastly when you are cleaning the tractor and using the
pressure spray, take care not to damage the connections 9
on the various electrical cable.
Fig. 5.17d

5.19 Battery and its Maintenance

Battery Removal Procedure

Battery is located at front of the tractor as shown in the figure,

follow the below procedure to access the battery:

1. Open the bonnet. + -

2. Remove fly nut by rotating it anticlockwise.
3. Detach the (-)ve & (+)ve terminals ( 5.19a) respectively.

Check Electrolyte Level

It must be as per the recommendation of battery Fig. 5.19a
manufacturer. If required, top up with distilled water just
touching the ‘Max’ mark on the battery (fig. 5.19b). Electrolyte
level should never be below ‘Min’ mark. Never add acid.

Check Carefully Battery Charging

Protect against freezing. Insure that terminals are clean and MAX
MIN
tight. Check specific gravity of battery using a battery
hydrometer (fig. 5.19c). Specific gravity of a fully charged
battery is 1.265 ±0.005 at 27 °C [80.6 °F].

Fig. 5.19b

ELECTROLYTE
Battery posts, terminals, and related SURFACE
FLOAT
WARNING
accessories contain lead and lead compounds,
chemicals known to the State of California to
cause cancer and reproductive harm. Wash
hands after handling.

ELECTRO
Remember to disconnect the cables before you LYTE
WARNING
recharge the battery. It is advisable to remove
the battery from its location and to recharge it GLASS TUBE
well away from the tractor. The place of battery
recharge must be well ventilated.
Fig. 5.19c
78 MAINTENANCE

5.20 Starter Motor

Starter motor is mounted on the left side of the engine. The
starting motor rotates the engine crankshaft for starting.
Visually check the starter for damage. If starter is dusty, blow
off dust using compressed air.
Note: If defects are found in the starter, contact your dealer.

Fig. 5.20

5.21 Alternator
Alternator is fitted on Left side of engine and generates
current which charges battery for healthy electrical back up.
Visually check the alternator for damage. If the alternator is
dusty, blow off dust using compressed air.
Remove V-belt, and turn the pulley with hands to make sure it
rotates smoothly.

NOTE: If defects are found in the alternator, contact your

dealer. Fig. 5.21a

Checking V-belt
Adjusting bolt
1.Ensure that V-Belt is free from defects such as wear, cuts or
surface separations, otherwise replace with genuine
specified belt.
2. Inspect belt tension by pushing the belt downward with
approx. 98N (10kgf) (22lbf) force midway between
pulleys. If the deflection is 10 to 12mm [0.39 to 0.47 in], Deflection: 10 – 12mm
the tension is correct. If the tension out of the specified
value, adjust belt tension.

Fig. 5.21b

Adjusting V-belt tension

1.Loose all retaining bolts of the alternator and adjusting Adjusting plate
plate.
2. Insert a bar between the alternator and cylinder block and
use leverage to move that alternator to have proper v-belt
tension. Fixing bolt
3. While V-belt tension is appropriate, retighten all the
retaining bolts of the alternator and adjusting plate. Fixing nut

Fig. 5.21c
 MAINTENANCE 79

5.22 Fuses in Fuse Box (Fig. 5.22)

Fuses against short circuits and excessive power draw
protect the tractor's electrical system. The number
of the fuses in the electrical system depends on the tractor
model.

NOTE : Before replacing a blown fuse with a new,

equivalent ohm, the cause that lead to the fault should
be ascertained and removed.

Fig. 5.22: Fuse Box

80 MAINTENANCE

5.23 Long Idle Period

Take the following precautionary measures when your tractor

is not going to be used for a long period of time.
Park the tractor in dry sheltered place.
Drain the coolant from the radiator and engine.
Grease all points provided with grease nipples.
Remove the injectors and squirt a small quantity of engine oil
into the cylinders. Turn the engine over by hand, and then fit the
injectors back in place.
Generally clean the tractor .particularly the bodywork components.
Protect the painted parts by applying silicon wax
and the unpainted metal parts by applying protective lubricant.
Park the tractor in a dry, sheltered and possibly ventilated place.
Make sure that all the controls are in neutral (including
the electric switches and parking brake controls).
Remove the ignition key from ignition switch.
Make sure that the cylinder stems (of the power
steering, power lift system, etc) are positioned.
Empty the fuel tank and fill with it with new diesel fuel
until the maximum level is reached.
Remove the battery, clean the cover and spread
Vaseline on the terminal and terminal caps. Now
connect the battery in the ventilated place where the
temperature is not liable to drop below 10 and where it
is not exposed to direct sunlight.
Check the battery charge with a voltmeter as described
in the battery part of this section Recharge if it is
necessary.
Place stands or other supports under the axles in order
totake the weight off the wheels. When the tractor is
raised in this way, it is advisable to deflate the tyres.
If this is not possible, the tire pressure must be
periodically checked.
Cover the tractor with a tarpaulin (not plastic or
waterproof).

At the end of the idle period. When you start the

CAUTION
engine again, pay particular attention to the
instruction about starting engine in the operation
chapter.
 MAINTENANCE 81

5.24 Greasing Points

1. Clutch Actuator Shaft - 2 Points

2. Brake pedal shaft (LH and RH) - 2 Points
3. Lift Rods (LH and RH) - 2 Points
4. Front Axle Pivot Pin - 1 Point
5. Power Steering Cylinder - 1 Point
6. Tie Rod - 2 Point

1. C.A. Shaft 2. Brake pedal shaft 3. Lift Rods

4. Front Axle Pivot Pin 5. Power Steering Cylinder 6. Tie Rod

(On mounting bracket)
82 MAINTENANCE

5.25 Jack Up the Tractor - Lifting Points

The illustrations show the recommended lifting points for
jacking up the tractor. Use a stable lifting jack with sufficient
lifting force.

A- Raise Right End of Axle, e.g. to Remove Right Front

Wheel.
B- Raise Center of Axle (Use Wooden Wedges to Prevent 1 2 3
Axle from Tilting).
Fig. 5.25a - Raise front of tractor
C- Raise Left End of Axle, e.g. to Remove Left Front Wheel.
D - Raise Rear of Tractor, e.g. to Remove Rear Wheel

Ÿ Use approved lifting equipment only.

CAUTION Ÿ Jack up tractor on firm, level ground only.
Ÿ Before doing any further work on the tractor,
first secure it using suitable support stands.

D
D

Fig. 5.25b - Raise rear of tractor

5.26 Oil and Lubrication Chart

Aggregate Capacity Recommended Grade

Engine Oil 4.2 Litres [1.11 US Gallons] SAE-10W40

Transmission Oil 23 Litres [4.75 US Gallons] SAE- 80W

4x4 Front Axle Oil 2.7 Litres [0.71 US Gallons] EP-80

Fuel 29 ± 3 Litres [7.66 ± 0.79 US High Speed Diesel conforming

Gallons] to IS: 1460-2000 Density 0.840
g/cm2

Table 5.26
 TECHNICAL SPECIFICATION 83

Model Model: Solis 26 (9+9)

Make Mitsubishi Heavy Industries, Ltd.
3 Cylinder, 4 Stroke, Naturally Aspirated
Engine Type
Water Cooled, Vertical overhead valve
Model and Identification MVS3L2
ENGINE Bore x Stroke 78 mm x 92 mm
Firing order 1-3-2
Displacement (cc) 1318
Compression ratio 22:1
Injection timing Stage III: 17° BTDC , Stage V: 15° BTDC
Engine Rated speed (rpm) Stage III: 2700, Stage V: 2500
Low Idling Stage III: 1000 ± 30, Stage V: 1000 ± 50
Valve Clearance Intake (mm) / Exhaust (mm) 0.25 mm [0.0098 in.] / 0.25 mm [0.0098 in.]
HYDRAULICS Max Lifting capacity of Hyd. Lift 600 Kg [1322.8 lbs.]
Clutch Type Single Clutch, Mechanical
TRANSMISSION
Gearbox Type Constant mesh synchromesh
Type Oil Immersed Brakes
BRAKES Minimum dia of turning circle
5.14 (LHS) / 5.09 (RHS)
with Brakes (m)
STEERING SYSTEM Mechanical / Power Power Steering
Type Type-I
P.T.O. Power take off
PTO Speeds 540@2565 ERPM, 540@2083 ERPM
Front Tyre Size 6.00 x 12
TYRES
Rear Tyre Size 8.30 x 20
Wheel base 1570 mm
Front Wheel Track (with agri tyres) 880-990 mm
OVERALL Rear Wheel Track (with agri tyres) 920-970 mm
DIMENSIONS Length 2945 mm
(mm) Width 1245 mm
Height upto ROPS 2442 mm
Ground Clearance (with std. tyres) 240mm
Total Weight with driver (Front/Rear) 1120 Kg (Frt: 425 Kg, Rear: 580 Kg)

Table 6.1

Note: All dimensions & specifications are for guidance purpose only & are subjected to change without prior notice.
84 TECHNICAL SPECIFICATION

6.2 MATCHING IMPLEMENTS FOR 9+9

Sr. No. Implements Parameter Size ERPM

1. Rotavator Maximum no. of blades-Lblade,Jblade 20,28 2000-2100

Maximum Width L or J Blade - cm (in) 105 (41.3) 540PTO RPM

Length of one L-blade - cm (in) 7 (2.8) @ 2565 ERPM

Height of one L-blade - cm (in) 0.6 (0.23)

Maximum weight - kg (lbs.) 150 (330)

2. Cultivator Maximun no. of tynes 7 2100-2500

(Spring loaded) Maximum height of cultivator from ground - cm(in) 45 (17.7)

Maximum Width - cm(in) 145 (57)

Width of one tyne - cm(in) 5 (1.9)

Height of one tyne - cm(in) 8.5 (3.3)

3. Disc Harrow Maximum no. of discs 5x5 2100-2500

Maximum Width - cm (in) 83 (33)

Disc diameter - cm (in) 46 (18)

Maximum weight - kg (lbs.) 130 (286)

4. Sprayer Maximum tank capacity - Lts (U.S. gals) 600 (160) 2000-2100

540PTO RPM

@ 2565 ERPM

5. Trailer Dimensions of trolley(LXBXH) - cm (in) 180x90x50 As per customer

(70.9x35.4 practice

x19.7)

Height of trolley from ground, with 180 (70.9)

trolley tyre size-105/80R14 - cm (in)

Maximum gross weight - kg (lbs.) 2000 (4400)

Note: Implement size/ERPM (Engine RPM) may vary as per geographic conditions. Table 6.2
 TECHNICAL SPECIFICATION 85

Sr. No. Implements Parameter Size ERPM

6. Rear Lawn Mover Maximum cutting width - cm (in) 122 (48) 2000-2300

Maximum weight - kg (lbs.) 130 (286)

7. Flail Mower Maximum cutting width - cm (in) 110 (43.3) 2000-2300

8. Rotary Cutter Maximum cutting width - cm (in) 110 (43.3) 2000-2100

Maximum weight - kg (lbs.) 130 (286) 540PTO RPM

@ 2565 ERPM

9. Box Blade Maximum cutting width - cm (in) 125 (49.2) 2000-2300

Maximum weight - kg (lbs.) 150 (330)

10. Bottom Plough Maximum Size - in 14x1 2000-2300

Table 6.2
86 DO’S AND DON’TS

DO'S DONT'S
ENGINE ENGINE
General General
1. Do release the starter key once the engine has started. 1. Do not keep on continuously cranking the engine
2. Do check the proper functioning of oil pressure gauge and with starter key. It will shorten the life of battery &
battery charging indicator once the engine has started. starter.
3. Do get the tightness of cylinder head and manifold nuts 2. Do not race the engine in neutral or at the time of
checked regularly. cranking.

Air Inlet System Air Inlet System

1. Do inspect the air element clean if necessary. 1. Do not run the tractor if the air cleaner assembly is
2. Do check inlet Hose and clamps regularly. defective as this will lead to impure air being taken
in and consequently excessive wear of liners and
piston rings.

Fuel System Fuel System

1. Do drain sediments from the fuel tank periodically 1. Do not keep the fuel tank without a proper sealing
2. Do clean fuel tank throughly once in every 500 hrs. cap.
3. Do change filter regularly as per recommended service 2. Do not use contaminated fuel as if may effect the
schedule. operation of fuel injection pump and the injections.
4. Do fill in diesel in the tank at the end of the day's work so as 3. Do not use bad quality spurious filters as
to avoid condensation. replacement.
4. Do not allow leakage through fuel pipe joints.

Water Cooling System

Water cooling System 1. Do not run the tractor with the radiator cap
1. Do ensure that radiator is always filled with clean (soft) removed/non-acting radiator cap.
water & radiator cap is tight. 2. Do not run the tractor when the radiator hoses are
2. Do clean the radiator front grill to ensure free flow of air leaking as it will lead to or heating of the engine.
when the engine is operating. 3. Do not remove thermostat as it will effect engine
3. Do ensure proper tension of fan belt. Deflection should not performance.
be more than 10 mm (0.39 inch) when pressure is applied 4. Do not run the belt tight as it will lead to premature
between the fan pulley and the crankshaft pulley. failure of water pump and alternator bearing.
5. Do not run the belt loose as it will lead to inefficient
cooling and improper charging of the battery.

Lubrication System
Lubrication System 1. Do not use wrong grade of lubrication oil.
1. Do replace engine oil after first 50 hrs of operation, 2. Do not mix different brands of engine oil.
thereafter, engine oil should be replaced every 250
working hrs.
2. Check oil level daily with tractor parked on a level ground.
3. Do replace lub. oil filter element every 250 working hrs,
after 1st replacement at 50 hrs.
4. Do remove fly wheel housing bottom plug and check for Exhaust System
oil traces. 1. Do ensure that the exhaust passage is not
blocked.
 DO’S AND DON’TS 87

DO'S DONT'S
CLUTCH CLUTCH
1. Do ensure that clutch free pedal play . 1. Do not rest the foot on the clutch pedal.
2. Do ensure that the clutch pedal is released slowly while 2. Do not work the tractor by slipping and re-engaging the
moving the tractor. clutch.
3. Do not coast down steep slopes with tractor in
neutral/with clutch pedal depressed.

TRANSMISSION TRANSMISSION
1. Do change the transmission oil after every 1000 hrs of 1. Do not use top gears with low engine rpm.
operation.
2. Do check the condition of rubber protection bellows on the
gear levers periodically as they prevent infiltration of water
and dust into gear box.

HYDRAULIC SYSTEM & LINKAGE HYDRAULIC SYSTEM & LINKAGE

1. Do ensure that both hydraulic control levers are in down 1. Do not move the operational control range to fast
position while draining the transmission oil. response, while the tractor is on a hard surface like
2. Do ensure that the hydraulic strainer is cleaned at every concrete, as the implement will crash down and get
schedule. damaged.
3. Do adjust the top link for proper length. 2. Do not attempt to pull or tow anything from the top link
4. Do ensure that the lift cover bolts are always tight. connection. It is dangerous.
5. Do keep the lower links in lifted position when the tractor is 3. Do not use bolts place of linch pins.
moving without an implement mounted on it. 4. Do not reverse the tractor with PTO driven implement
6. Do keep the ball joints on top and lower links clean and dry. attached and PTO lever in ground PTO position
Do not lubricate them. implement may get damaged in reverse.
7. Do ensure that implements are raised and lower using the
position control lever only and not the draft control lever.

BRAKING SYSTEM BRAKING SYSTEM

1. Do keep the brake pedals locked with interlocking latch 1. Do not attempt to turn sharply using independent brakes
when the tractor is not being used in field. when traveling at high speed. This may cause the tractor
2. Do use parking brakes when the vehicle is stationary to overturn.
3. Do check loose connections in linkage mechanism. 2. Do not rest foot on the brake pedal.
4. Do grease brake pedal bush, brake bracket connections.

FRONT AXLE & STEERING MECHANISM FRONT AXLE & STEERING MECHANISM
1. Do lubricate the Bushes and steering drag links periodically. 1. Do not use wrong grade of oil for lubrication of steering
2. Do get the toe-in adjusted by an authorised service centre gear box.
periodically.
3. Do check the tightness of front and rear wheels
recommended torque.
4. Do flush oil once a year or 1000 hrs which ever is earlier. If
tractor is not in operation.
TYRES
TYRES 1. Do not allow oil, grease and some crop spray containing
1. Do operate the tractor with correct tyre pressure. This will considerable amounts of acid and alkalies to
lead to better traction, longer tyre life and better fuel contaminate the tyre. These can cause considerable
consumption. damage to the tyre if they penetrate into plies through
small holes or splits.
2. Do not operate the tractor with excessive tyre pressure.
88 DO’S AND DON’TS

DO'S DONT'S
ELECTRICAL ELECTRICAL
1. Do ensure that the battery terminals are kept clean. 1. Do not change leads of the battery terminals as this will
2. Do ensure terminal base is Lubricated with petroleum jelly. lead to failure of electrical components.
3. Do earth the tractor by wrapping a chain around the front 2. Do not leave the battery leads in the connected position if
axle, dropping one end of the chain on the ground. the tractor is not going to be used for a long period of time.
3. Do not overfill the battery with distilled water. The level
should be just enough to submerge the battery plates.
4. Do not do any welding in the tractor without
disconnecting Battery terminals.

SAVE DIESEL EVERY DROP COUNTS

Let's Join Hands To Save Oil
• Do switch off the engine when tractor is not in operation. • Do not allow fuel or oil to leak. Ensure that the joints are
Avoid unnecessary idling. adequately tight.
• Do operate at Optimum speed and correct gear. • Do not spill fuel or oil while filling or topping up. Use
• Do maintain the recommended tyre pressure for fuel funnel.
efficient operation and long life of tyres. Check daily. • Do not overfill engine oil as this can cause excessive oil
• Do use matching trailer for transportation. Ensure proper consumption and oil leaks.
hitching. Never overload the trailer. • Do not ride the clutch or brake pedal.
• Do maintain your tractor in good working condition. • Do not allow the rear wheel to slip. Use ballast, if
• Do replace genuine parts from Authorised Dealers. necessary.
• Do not use worn-out tyres.
• Do not use inferior quality lubricants, use only
For Better Performance recommended grade.
• Ensure that safety shields are in place and in good
condition. For Safe Operation
• Read all operating instructions before commencing to • Do not Run the engine with the air cleaner disconnected.
operate Tractor. • Do not Start the tractor in an enclosed building unless the
• Keep the air cleaner clean. doors and windows are open for proper ventilation.
• Fit new sealing rings when the filter elements are changed. • Do not Operate the tractor or engine while lubricating
• Watch the oil pressure gauge or warning light and or cleaning.
investigate any abnormality immediately. • Do not Temper with the fuel injection pump, (if the seal is
• Ensure that the transmission is in neutral before starting the broken) the warranty becomes void.
engine. • Do not allow the engine to idle for a long period.
• Keep all fuel in clean storage and use a filter when filling the • Do not Use the independent brakes for making turns on
tank. the highway or at high speeds.
• Attend to minor adjustments and repairs as soon as the • Do not Refuel the tractor with the engine running.
necessity is apparent. • Do not Use the draft control lever for lifting of implements.
• Allow the engine to cool before removing the radiator filler • Do not Start the engine with the PTO engaged.
cap and adding water, remove the radiator cap slowly.
• Shift into low gear when driving down steeps hills.
• Latch the brake pedals together when driving on a highway.
• Keep draft control lever fully down when not in use.

Ensure daily care of your tractor to avoid breakdowns. Carefully and follow the other instructions given in
the DOs and DOs and DON'Ts maintenance
booklet, to ensure maximum saving of oil.
 TROUBLESHOOTING 89

ning in
90 TROUBLESHOOTING
 SERVICE RECORD 91

CH. NO. ________________________________________ENGINE NO. ___________________________________

S. DATE/ DEALER BRIEF JOB DESCRIPTION ACTION TAKEN DEALER

NO. HOURS CODE SIGN