Installation and Operation Installations

High Voltage Battery

GE-F60

Version: V1.2

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 Table of contents
All Rights Reserved .............................................................................................................. 3
About This Manual ................................................................................................................ 3
1 Safety Precautions ............................................................................................................. 4
1.1 Personal Requirements ............................................................................................... 4
1.2 Electrical Safety ........................................................................................................... 5
1.3 Battery Safety .............................................................................................................. 6
1.4 Hoisting and Transportation ......................................................................................... 6
1.5 Installation and Wiring ................................................................................................. 6
1.6 Operation and Maintenance ........................................................................................ 6
1.7 Disposal of Waste........................................................................................................ 7
2 Product Description ............................................................................................................ 7
2.1 Product Introduction .................................................................................................... 7
2.2 External Design ........................................................................................................... 8
3.3 Air-conditioner Design ................................................................................................. 9
3.4 Internal Design .......................................................................................................... 10
3.4.1 Internal Equipment ..............................................................................................................10
3.4.2 Battery Introduction.............................................................................................................12
3.4.3 Indicator light Design ...........................................................................................................15
3 Transport and storage ...................................................................................................... 18
3.1 Transportation ........................................................................................................... 18
3.2 Transportation Requirement ...................................................................................... 18
3.3 Storage requirement .................................................................................................. 19
4 Mechanical Installation ..................................................................................................... 20
4.1 Inspection Before Installation ..................................................................................... 20
4.1.1 Open the package ................................................................................................................20
4.1.2 Deliverables Inspection ........................................................................................................23
4.1.3 Product Inspection ...............................................................................................................24
4.2 Installation Environment ............................................................................................ 24
4.3 Installation Spacing Requirement .............................................................................. 25
4.4 Installation of inverters and BESS ............................................................................. 26
4.5 Transportation and lifting ........................................................................................... 27
4.5.1 Transportation ......................................................................................................................27
4.5.2 Hoisting Equipment..............................................................................................................29
4.5.3 Hoisting ................................................................................................................................30
4.6 Fixing Methods .......................................................................................................... 31
5. Electrical connection ....................................................................................................... 32
5.1 Electrical connection Overview .................................................................................. 32
5.2 Preparation before connection ................................................................................... 33

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 5.4 Cable connection ....................................................................................................... 34
5.4.1 Cable connections inside BESS .............................................................................................34
5.4.2 Auxiliary power supply .........................................................................................................37
5.4.3 Cable connection between BESS ..........................................................................................33
5.4.4 Cable connection between the inverter and BESS ...............................................................34
5.5 Operation after cable connection ............................................................................... 35
5.6 Battery Connection .................................................................................................... 35
6 Activate BESS.................................................................................................................. 35
Power on and off ............................................................................................................. 35
6.1 Power-on procedure .................................................................................................. 36
6.2 Power-off procedure .................................................................................................. 36
6.3 Unplanned (emergency) shut down ........................................................................... 37
7 Fire Suppression system .................................................................................................. 37
7.1 Fire Suppression equipment ...................................................................................... 37
7.1.1 Aerosol fire suppression system ..........................................................................................37
7.1.2 Fire suppression water pipe system ....................................................................................38
7.2 Exhaust system ......................................................................................................... 39
8 Troubleshooting ............................................................................................................... 40
9. Inspection, cleaning and maintenance. ........................................................................... 41
9.1 Basic Information ....................................................................................................... 41
9.2 Maintenance item and period..................................................................................... 41
9.3 Battery Maintenance .................................................................................................. 43
9.4 Disassembly and installation...................................................................................... 45
9.4.1 Disassemble and install the battery pack.............................................................................45
9.4.2 Disassemble and install the PDU..........................................................................................47
10 Upgrade ......................................................................................................................... 49
10.1 USB Upgrade .......................................................................................................... 49
10.2 PC Upgrade ............................................................................................................. 49
10.3 PCS Upgrade .......................................................................................................... 52
11. Battery recycling ........................................................................................................... 54
11.1 Recovery process and steps of cathode materials ................................................... 54
11.2 Recovery of anode materials ................................................................................... 54
11.3 List of recycling equipment ...................................................................................... 54
12 Appendix ........................................................................................................................ 55
12.1 System Parameter ................................................................................................... 55
12.2 Contact Information ................................................................................................. 55

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All Rights Reserved

No part of this document can be reproduced in any form or by any means without the prior written
permission of NINGBO DEYE ESS TECHNOLOGY CO., LTD (-hereinafter "Deye ESS").

Trademarks
Deye and other Deye trademarks used in this manual are owned by Deye ESS.
All other trademarks or registered trademarks mentioned in this manual are owned by their respective
owners.

Software Licenses
• It is prohibited to use data contained in firmware or software developed by Deye ESS, in part or in full,
for commercial purposes by any means.
• It is prohibited to perform reverse engineering, cracking, or any other operations that compromise the
original program design of the software developed by Deye ESS.

Disclaimer
DEYE ESS TECHNOLOGY CO., LTD shall not be liable for personal injury, property loss, product damage
and subsequent losses under the following circumstances.
 Failure to comply with the provisions of this manual.
 Incorrect use of this product.
 Unauthorized or unqualified personnel repair the product, disassembly the rack and perform other
operations.
 Use of unapproved spare parts.
 Unauthorized modifications or technical changes to the product.

About This Manual

This manual describes the transportation and storage, mechanical installation, electrical connection,
power-on and power-off operation, troubleshooting, and maintenance of the BESS.

How to Use This Manual

Please read this manual carefully before using the product and keep it properly at a place for easy access.
In order to provide the best customer experience, contents of the manual may be updated and amended
continuously, so it is possible that there may be some errors or slight inconsistency with the actual
product. Please refer to the actual product purchased, and the latest manual can be obtained from
[email protected] (www.deyeess.com) or sales channels.
The figures in this manual are for reference only. The actual product received may differ.

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Symbol Explanations
To ensure the safety of the users and their properties when they use the product and to make sure that
the product is used in an optimal and efficient manner, this manual provides users with the relevant
safety information highlighted by the following symbols.
Below is a list of symbols used in this manual. Please read it carefully to make better use of this manual.

Danger!
Failure to follow the instructions bearing this sign may result in a serious
accident resulting in death or serious injury.
Warning!
Failure to follow the instructions of this sign may result in a serious accident
resulting in serious personal injury.
Caution!
Failure to follow the instructions of this sign may result in minor or
moderate injury.
Notice!
Provide information that is considered important but not relevant to the
danger. The information relates to property damage.

This product is designed to an integrated system, which must be performed by a qualified person trained
in electrical engineering and familiar with the characteristics and safety requirements of lithium batteries.
Do not use this product if you are unsure if you possess the necessary skills to complete this integration.
Abbreviation：
Complete designation Abbreviations
Battery Module Module
Battery Pack Pack
Power Distribution Unit PDU
Accessory box /
Energy Storage System BESS
Battery Base Base

1 Safety Precautions

1.1 Personal Requirements

The hoisting, transportation, installation, wiring, operation, and maintenance of the BESS must be carried
out by professional electrical technicians in accordance with local regulations. The professional technician
is required to meet the following requirements:
• Should know electronic, electrical wiring and mechanical expertise, and be familiar with electrical and
mechanical schematics.
• Should be familiar with the composition and working principles of the BESS and its corollary
equipment.
• Be able to quickly respond to hazards and emergencies that occur during installation and
commissioning.
• Be familiar with the relevant standards and specifications of the country/region where the project is
located.

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1.2 Electrical Safety

Danger!
• Touching the power grid or the contact points and terminals in the devices connected to the power
grid may lead to electric shock! All circuit connectors must be disconnected during maintenance.
• The battery side or the power grid side may generate voltage. Always use a standard voltmeter to
ensure that there is no voltage before touching.

Danger!
• Lethal voltages are present inside the product!
• Note and observe the warnings on the product.
• Respect all safety precautions listed in this manual and other pertinent document.
• Respect the protection requirements and precautions of the lithium battery

Danger!
When the power supply is disconnected, there may still be electricity in the battery. Wait for 10 minutes
and ensure that the device has no voltage before performing any operation.

Warning!
• All hoisting, transportation, installation, wiring, operation, and maintenance must be carried out
complying with the relevant codes and regulations of the country where the project is located.
• Always use the product in accordance with the requirements described in this manual. Otherwise,
equipment damage may occur.

Warning!
• All hoisting, transportation, installation, wiring, operation, and maintenance must be carried out
complying with the relevant codes and regulations of the country where the project is located.
• Always use the product in accordance with the requirements described in this manual. Otherwise,
equipment damage may occur.

Notice!
To prevent accidents caused by misuse or unrelated persons, place necessary warning signs or barriers
near the product.

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1.3 Battery Safety

It is very important to read the owner's manual carefully before installing or using the battery. Follow any
instructions or warnings in this document, otherwise it may result in electric shock, serious injury, or
death, or may damage the battery and render it inoperable.
After the battery is fully discharged, it needs to be charged within 48 hours. The battery is not charged as
required, resulting in loss of battery capacity or irreversible damage. If the battery is stored for a long
time, it is required to be charged every six months, and the SOC should not be less than 50%.
• Do not use cleaning solvents to clean batteries. Do not expose the battery to flammable or irritating
chemicals or vapors.
• Do not connect the battery directly to the photovoltaic solar power wire.
• Do not paint any part of the battery, including any internal or external components.
• Please do not use batteries provided by the company with other batteries, including but not limited to
batteries of other brands or batteries with different rated capacities.
• Do not insert any foreign matter into any part of the battery.
• Handle or handle with care to avoid battery damage, drop, or leakage.
• Do not store batteries with inflammable and explosive materials. This may cause product damage or
property loss.
Maintain the battery according to this manual. Deye ESS is not responsible for insurance and claims if
maintenance is not performed in accordance with this manual.

1.4 Hoisting and Transportation

Follow the procedure of work of heights when walking on the top of the container.

1.5 Installation and Wiring

In the whole process of mechanical installation, the relevant standards and requirements of the project
location must be strictly observed.
Please refer to the wiring method recommended by Deye ESS.

1.6 Operation and Maintenance

Personal protective equipment must be equipped when maintaining and maintaining the BESS.
Maintenance personnel must wear protective equipment such as goggles, helmets, insulating shoes, and
gloves.
Users are not allowed to perform battery maintenance without guidance. Warning Except the
maintenance operations described in this manual, do not perform other maintenance operations to avoid
electric shock. If necessary, please contact Deye ESS Customer Service center for maintenance.
Removing or repairing the battery may cause the battery to catch fire. The replacement of internal parts

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must be carried out by professionals. Do not spray paint internal or external parts of the product. Do not
use cleaning agents to clean products or expose them to harsh chemicals.

1.7 Disposal of Waste

When the equipment is at the end of its service life, it cannot be disposed of together with domestic
waste. Some parts can be recycled, and some parts will cause environmental pollution.

2 Product Description

2.1 Product Introduction

GE-F60 lithium iron phosphate battery the new energy storage products developed and produced by
DEYE ESS, which can be used to support the reliable power supply of various equipment and systems. The
GE-F60 is particularly suitable for high-rate cyclic charging and discharging scenarios.

GE-F60 has built-in local management system, it can manage and monitor, voltage, current, temperature,
humidity, smoke, etc. In addition, BMS also balances the capacity of the battery and extends the cycle life
of the system. Meanwhile, support black start function, Off grid operation, and built-in aerosol fire
suppression device and combustible gas detection exhaust system. Multiple battery systems can be
expanded in parallel for greater capacity and longer power support duration requirements.

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2.2 External Design

Cabinet Appearance

① Indicator light: When the green light comes ⑤ Water outlet: External incoming water and
on, the BESS is Run. When the red light comes air conditioning condensed water.
on, the BESS gives an alarm.
② Air conditioning outlet: Hot air in the air ⑥ Flammable gas outlet: When flammable
conditioner comes out from this outlet. gas appears in the BESS, it can be discharged
through this outlet.
③ Air conditioning inlet: Outdoor air enters ⑦ Door switch: Insert the key to open the
air conditioner through this opening. ESS.
④ Emergency stop switch: When the air ⑧ Cable outlet：The cable outlet during
conditioner out of order, activate this switch to parallel operation or connected to the inverter.
stop the BESS.
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3.3 Air-conditioner Design
System built-in air conditioner cooling
The air conditioning system uses air cooled air conditioner, keep the BESS at a constant temperature.

Energy storage Air Conditioning

Model： DY-CNA20-BP
Rated Voltage: AC 220V-240V
Rated Frequency 50/60Hz
Rated Cooling Capacity: 2100W
Rated Heating Capacity: 1650W
Rated Cooling Power Input: 900W
Rated Heating Power Input: 1700W
Rated Cooling Current: 4.15A
Rated Heating Current: 7.9A
Max.Power: 1800W
Max.Current: 8.3A
Max Operating Pressure 2.7Mpa
Max.Suction Pressure 1.6Mpa
Max.Discharge Pressure 2.7Mpa
Air Flow Volume 630m³/h
Electric Shock Prevention I
Refrigerant R134a/330g
Water-proof Class IP55
Dimension（W╳H╳D） 478╳796╳306m
Net Weight 48.5kg

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3.4 Internal Design

3.4.1 Internal Equipment

①Air conditioner Cooling the BESS.

When the BESS is detected to be on fire, aerosol
②Travel switch is emitted to extinguish the fire.
Check whether the BESS’s door is closed.
A device used to detect smoke in a fire and sound
③Smoke detector
an alarm when smoke is detected.
A device used to measure temperature and
④Heat detector sound an alarm if it detects excessive
temperature.
⑤Fire suppression water pipe Fire suppression and cooling.
When the BESS is detected to be on fire, aerosol
⑥Aerosol Fire Suppression Device
is emitted to extinguish the fire.

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①Fan Emission of combustible gas

Detect combustible gases and notify

②Combustible gas sensor
aerosol fire suppression systems
③Serial relay Control system

④Terminal line For connecting cables

⑤Switching Mode Power Supply Power source
Detect combustible gases and notify
⑥Combustible gas sensor
aerosol fire suppression systems
⑦Miniature circuit breaker Controlled power-on and power-off
⑧Water immersion sensor Check the BESS for water leakage
⑨Terminal line Connect external cables
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3.4.2 Battery Introduction

Battery Module

Battery Type LiFePO4(LFP)

Nominal Voltage 51.2Vdc
Rated Capacity 100Ah
Rated Energy 5.12kWh
Nominal Charge/Discharge Current 100A
Peak. Discharge Current 125A
Charge Temperature 0~55°C
Discharge Temperature -20℃～55°C
Storage Temperature 0℃～35°C
Ingress Protection IP20
Dimension (W/D/H) 440*570*133mm
Weight Approximate 45kg

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 Detection of aerosol concentrations in the
①Aerosol sensor
air
Provides electrical energy storage and
②Battery module
output
③CCS Cells Contact System
④Vent hole Heat dissipation
⑤Battery Negative- /

⑥Battery Positive+ /
⑦Fan Promote internal and external air flow
⑧BMU Battery monitoring

Power Distribution Unit

Operating Voltage 120～750Vdc

Nominal Charge/Discharge Current 100A
Max. Charge/Discharge Current 125A
DC Input Rating 12±2%V/4.15A
Operating Temperature Range -20~65°C
Ingress Protection IP20
Dimension (W/D/H) 440*570*150mm
Weight Approximate 17kg

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 Connection position of the common negative pole of the
①B-
battery
②B+ Connection position of the common positive pole of the battery
Used to manually control the connection between the battery
③Air switch
rack and external devices
④ALRM light indicator Battery system fault alarm indicator
⑤HV light indicator High-voltage hazard indicator
⑥PCS- Connection position of PCS negative pole
⑦PCS+ Connection position of PCS positive pole
⑧USB BMS upgrade interface and storage expansion interface
Connection position with next GE-F-PDU communication
⑨OUT COM
output
Connection position with previous GE-F-PDU communication
⑩IN COM
input
Communication interface with charging and discharging
⑪PCS COM
equipment
A start switch of 12VDC power inside the high-voltage control
⑫START
box
⑬COMM1 Communicative connection with the cabinet
Communicative connection with the first battery module; and
⑭COMM2
providing 12VDC power for the first battery module.

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3.4.3 Indicator light Design

Indicator light: When the green light comes on, the BESS is Run. When the red light comes on, the BESS
gives an alarm.
1. The following faults trigger either level 2 fault. The cabinet ALARM red light is on, the external ALARM
light is on, and the RUN indicator is off.
Sensor second alarm
Discharge relay
1 System fault 18 35 (Temperature sensor and
adhesion
smoke sensor)
Charge relay
2 Charging current fault 19 36 Emergency stop press fault
adhesion
Heating relay Detected combustible gas
3 Charging current fault 20 37
adhesion fault
Charging Detected water sensor
4 21 Extreme protection 38
overtemperature fault fault
Discharging Abnormal supply Detected smoke sensor
5 22 39
overtemperature fault voltage fault
Charging low Main positive relay
6 23 40 Pre-charge failed fault
temperature fault adhesion
Discharging low The Charging voltage is too
7 24 blown fuse 41
temperature fault low
Pressure difference
8 25 BMU repeat fault 42 BMU communication fault
too large fault
Temperature
9 difference too large 26 BMU repeat fault 43 BMU number anomaly
fault
15
 Internal CAN Abnormal Mot total
10 High SOC fault 27 44
communication fails pressure collection
Abnormal Temperature
Cell temperature low PCS CAN
11 28 45 collection of the BMS
voltage fault Communication fails
connector
Abnormal Temperature
Pre-charge resistance Abnormal PCS RS485
12 29 46 collection of the BMU
temperature too high communication
connector
Abnormal external
13 Insulation fault 30 total pressure 47 EEPROM storage fault
collection
Abnormal internal
Heating film is too
14 31 total pressure 48 RTC clock fault
high fault
collection
Abnormal SCHG total
15 SOC too low fault 32 49 Current module fault
pressure collection
Total voltage too high Voltage acquisition
16 33 50 Current acquisition fault
fault fault
Total voltage too high Temperature Detect temperature
17 34 51
fault acquisition fault exceedance fault

2. When the emergency stop press fault, flammable gas fault, water flooding fault, temperature
exceeding fault and smoke fault are detected, the BESS external ALARM light is on and the RUN light is
off.

3. The air conditioner is offline, the BESS external ALARM light is on, and the RUN light is off.

4. The following faults occur in the air conditioner. The BESS external ALARM light is on and the RUN light
is off.
1 High temperature alarm 9 Internal ambient 17 Inner coil temperature
temperature 1 fault protection
2 Low temperature alarm 10 Internal ambient 18 Internal fan failure
temperature 2 fault
3 High humidity alarm 11 Internal ambient 19 Internal fan
humidity 1 fault communication fault
4 Low humidity alarm 12 Internal ambient 20 Internal fan overloaded
humidity 2 fault fault
5 Electric heating 13 Inner coil temperature 21 External fan failure
protection fault
6 Outdoor ambient 14 Pressure sensor failure 22 External fan
temperature fault communication fault
7 Outer coil temperature 15 High exhaust 23 External fan
fault temperature protection overloaded fault
8 Exhaust temperature 16 Outer coil temperature 24 Compressor startup
fault protection failure
25 Compressor
communication failure

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Indicator: Steady yellow indicates that PDU is working properly and the battery power circuit is closed.
When the red light is on, PDU gives an alarm.
The following faults trigger any level 2 fault, the battery ALARM red light is on, the PDU ALARM light is on,
and the HV indicator is off.
Sensor second alarm
Discharge relay
1 System fault 18 35 (Temperature sensor and
adhesion
smoke sensor)
Charge relay
2 Charging current fault 19 36 Emergency stop press fault
adhesion
Heating relay Detected combustible gas
3 Charging current fault 20 37
adhesion fault
Charging Detected water sensor
4 21 Extreme protection 38
overtemperature fault fault
Discharging Abnormal supply Detected smoke sensor
5 22 39
overtemperature fault voltage fault
Charging low Main positive relay
6 23 40 Pre-charge failed fault
temperature fault adhesion
Discharging low The Charging voltage is too
7 24 blown fuse 41
temperature fault low
Pressure difference
8 25 BMU repeat fault 42 BMU communication fault
too large fault
Temperature
9 difference too large 26 BMU repeat fault 43 BMU number anomaly
fault
Internal CAN Abnormal Mot total
10 High SOC fault 27 44
communication fails pressure collection
Abnormal Temperature
Cell temperature low PCS CAN
11 28 45 collection of the BMS
voltage fault Communication fails
connector
Abnormal Temperature
Pre-charge resistance Abnormal PCS RS485
12 29 46 collection of the BMU
temperature too high communication
connector
Abnormal external
13 Insulation fault 30 total pressure 47 EEPROM storage fault
collection
Abnormal internal
Heating film is too
14 31 total pressure 48 RTC clock fault
high fault
collection
Abnormal SCHG total
15 SOC too low fault 32 49 Current module fault
pressure collection

17
 Total voltage too high Voltage acquisition
16 33 50 Current acquisition fault
fault fault
Total voltage too high Temperature Detect temperature
17 34 51
fault acquisition fault exceedance fault

3 Transport and storage

3.1 Transportation
1 Preventive Measures
Failure to ship and store products in accordance with the requirements of this manual may void the
warranty.

2 Mode of Transportation
It can be transported by cars, trains and ships.

3.2 Transportation Requirement

The following conditions should be met for the transportation of BESS:
 Ensure that the door is locked.
 Select appropriate crane or lifting tool according to the site conditions. The lifting tool used shall have
a sufficient load bearing capacity, boom length and radius of rotation.
 Additional traction may be required if ESS needs to be transported on slopes.
 Remove all obstacles that exist or may exist on the way, such as tree branches, cables, etc. The BESS
should be transported and moved under good weather conditions.
 Be sure to set up warning signs or warning area to prevent non-staff from entering the lifting area to
avoid accidents.
 When transporting by road, it is important to use ropes to secure the top ring of the equipment to the
transport vehicle to avoid excessive tilt during transportation.

The battery products should be transported after packaging and during the transportation process,
severe vibration, impact, or extrusion should be prevented to prevent sun and rain. It can be transported
using vehicles such as cars, trains, and ships.
Always check all applicable local, national, and international regulations before transporting a Lithium
Iron Phosphate battery.
Transporting an end-of-life, damaged, or recalled battery may, in certain cases, be specially limited or
prohibited.
The transport of the Li-Ion battery falls under hazard class UN3480, class 9. For transport over water, air
and land, the battery falls within packaging group PI965 Section I.
Use Class 9 Miscellaneous Dangerous Goods and UN Identification labels for transportation of lithium-ion
batteries which are assigned Class 9. Refer to relevant transportation documents.

18
 Class 9 Miscellaneous Dangerous Goods and UN Identification Label

3.3 Storage requirement

• During the rainy season to prevent possible condensation or its bottom being soaked by rain.
• BESS should be stored on higher ground. Raise container bases based on site conditions. The specific
height should be reasonably determined according to the geological and meteorological conditions of
the site.
• Stored on dry, flat, stable ground with sufficient carrying capacity and without any vegetation cover.
• The ground must be flat and dry. Before storage, ensure that BESS’s door is locked.
• Storage ambient temperature:-30℃~60℃, recommended storage temperature:-30℃~25℃.

Notice! : To ensure battery life, keep the storage temperature of the battery module between
0 ° C and 35 ° C
• Storage If the battery energy storage system is not used for a long time, please refer to the following
table to save power. After charging is complete, turn off all switches of the battery energy storage
system to ensure the lowest power consumption of the system.
• The relative humidity should be between 0 and 95% without condensation.
• The inlet and outlet of BESS should be effectively protected to prevent rain, sand and dust from
penetrating into. Check equipment regularly for damage.

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4 Mechanical Installation

4.1 Inspection Before Installation

4.1.1 Open the package

i. Find a claw hammer(or flat head screwdriver) to pry open the nail (refer to the following picture to
operate).

ii. Pry it open and hammer it flat.

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iii. First, pry out all the nails, then disassemble the top plate, and disassemble the surrounding plate.

iv. Unscrew the two forklift protection plates at the bottom of the cabinet.

21
v. Unscrew the front and back four fixing screws, you can use the forklift truck transport.

22
4.1.2 Deliverables Inspection

Check whether deliverables are complete against the packing list.

23
4.1.3 Product Inspection

Check BESS and internal equipment for damage. If you find any problems or have any questions, please
contact the agency or Deye ESS.

4.2 Installation Environment

• The environment around the installation site should be dry and well-ventilated.
• The installation site should be far away from the concentration of toxic and harmful gases, and away
from flammable, explosive and corrosive materials.
• The installation site should be far away from residential areas to avoid noise.

Installation site requirements

Unreasonably constructed foundation will bring great troubles to the installation of the BESS, affecting
the normal opening and closing of the doors and the normal operation. Therefore, the foundation of the
BESS must be designed and constructed according to certain standards to meet the requirements of
mechanical support, cable routing and later maintenance and overhaul. At least the following
requirements shall be met during foundation construction:
• The soil at the installation site should be compact.
• Compact and fill the foundation pit to provide sufficient and effective support for the cabinet.
• Raise the foundation to prevent the cabinet base and the interior from rain erosion.
• The cross-sectional area and height of the foundation should meet the requirements. It is
recommended that the base height be greater than or equal to 300mm.
• Construct corresponding drainage in conjunction with local geological conditions.
• Build drainage systems according to local geological conditions.
• The foundation height is determined by the construction party according to the site geology.
• Consider cable routing when building the foundation.
• Built a maintenance platform around the foundation to facilitate later maintenance.
• During the foundation construction, reserve enough space for the AC/DC side cable trench according
to the position and size of the cable inlet and outlet holes of the BESS and PCS, and pre-embed the
cable conduit.
• Determine the specifications and quantity of the perforating gun according to the model and quantity
of the cables.
• A drainage system is necessary to prevent the bottom or internal equipment of the BESS from being
soaked in water during the rainy season or during heavy rainfall.
• Both ends of all embedded pipes should be temporarily sealed to prevent impurities from entering
and causing troubles to later wiring.
• After all cables are connected, cable inlet and outlet and connector should be sealed with fireproof
mud or other suitable materials to prevent rodent access.

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 Foundation laying drawing（Unit: mm）

Notice! : The dregs excavated during the foundation construction should be removed
immediately to avoid affecting the hoisting in the later stage.
4.3 Installation Spacing Requirement

Installation spacing drawing（Unit: mm）

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4.4 Installation of inverters and BESS
First remove the M12 screws on the BESS with the wrench of the M12 and install the inverter rack on the
BESS.

Second fix the inverter on the rack, and drive three screws on each side with a phillips screwdriver to
complete the installation.

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4.5 Transportation and lifting

4.5.1 Transportation

Forklift Transport If the installation site is flat, use a forklift to move the equipment. The bottom of the
machine has a special forklift transport fork hole. A forklift with a rated load of more than 1500kg should
be used.
Suggest to insert the forklift tooth in the location indicated below. The center of gravity is indicated in the
diagram. Suggest to follow the safety precautions of forklift trucks.

27
① Wooden case should be placed face up
② Fragile
③ Product should be stored against moisture
④ Prohibit to turn over product packaging during operation
⑤ Prohibit to stack
⑥ Center of gravity location
⑦ Forklift safety precautions
⑧ Product information
⑨ Forklift fork insertion position
28
If a forklift is used, the following requirements must be met: The forklift should be equipped with
sufficient load capacity. The foot length of a forklift truck should meet the equipment requirements.

Caution! : Heavy unbalanced load when lifted

REFER TO MARKINGS FOR CENTER OF GRAVITY LOCATION

Notice!
1. Remain at least 6 ft away from the forklift during operation.
2. Before reversing, the forklift operator must check behind them and ensure it is safe to proceed.
3. When reversing in confined spaces a spotter should direct the forklift operator.
4. No passengers are permitted to stand on or be lifted by forklifts.
5. Do not overload forklifts or raise loads too high, as this can affect overall stability.
6. Avoid sharp turns when transporting this equipment.
7. Maintain speeds below 3mph when moving this equipment.
8. Use caution and assess ground inclination before lifting this load on uneven surfaces or floors with
slopes ≥ 5 degrees.

4.5.2 Hoisting Equipment

Warning! :
Comply with crane safety procedures at all times.
Do not stand within 500-1000mm of the lifting area! During the whole lifting process, no one is allowed to
stand under the boom or the work station.
The lifting work must be stopped in bad weather. For example, in the case of strong winds, heavy rain or
thick fog.

When hoisting, a 25-ton crane should be used, and the lifting arm is required to be about 38.5 meters to
40.5 meters.
When lifting the device, at least the following requirements must be met:
• All safety requirements must be met.
• A professional instructor is needed in the whole hoisting process.

29
• The strength of the sling used should be able to withstand the weight of the devices.
• Ensure that all sling connections are safe and reliable, and that the lengths of the slings connected to
the corner fittings are equal.
• The length of the sling can be adjusted appropriately according to the actual requirements of the site.
• During the lifting process, the devices must be stable and not skewed.
• Please lift the devices from the bottom.
• Take all necessary auxiliary measures to ensure the safe and smooth lifting of the devices.
The following figure shows the crane operation during lifting the devices. In the figure, the dashed circle
on the inner layer represents the crane operating range. When the crane is working, it is strictly forbidden
to stand inside the solid circle on the red outer layer!

4.5.3 Hoisting

In the process of lifting the devices, each operation link should be carried out according to the following
requirements:
• The equipment should be hoisted vertically and should not be dragged on any surface during hoisting.
• Check the connection between the lifting tool and the device before hoisting.
• Only lift it after confirming that the connection is secure. Once in place, the device should be gently
and smoothly lowered. Do not place the device vertically and do not shake the lifting tools.
• The place where the devices are placed should be solid and flat, with good drainage, without obstacles
or protrusions.

30
4.6 Fixing Methods
Fixed by L-angle steel
The following figure shows the positions for fixing the cabinet bottom using L-shaped Angle steel.

31
Fix the L-shaped Angle steel to the cabinet first, and then drive the expansion screws to fix the ground.
Use screws (M10*30) with torque (30N·m) above and use expansion screw(M12*80) to fix the bolt angle.
Due to the uncertainty of drilling accuracy and bit material, it is recommended to choose a drill bit from
φ16.5 to φ17.

5. Electrical connection

Notice! : High voltage! Shock!

Do not contact live parts directly without protection!
Before installation, ensure that there is no voltage on the AC side and DC side.
Do not place the BESS on a flammable surface.

Warning!
Sand and moisture infiltration can damage the electrical equipment in the container or affect its operating
performance! Do not perform electrical connections during sandstorms or when the relative humidity of
the surrounding environment is greater than 95%. Make electrical connections when there is no wind or
sand and when the weather is clear and dry.
Before connecting cables, check that the polarity of all input cables is correct. Do not pull wires and cables
forcibly during electrical installation. Otherwise, the insulation performance may be affected. Make sure
all cables and wires have enough room to bend. Take necessary auxiliary measures to reduce the stress on
cables and wires. After each connection is complete, carefully check whether the connection is correct
and secure.

5.1 Electrical connection Overview

Warning!
All electrical connections must be made in strict accordance with the wiring schematic.
All electrical connections must be made when the equipment is completely powered off.
Only qualified electrical engineers can carry out work related to electrical connections. Please comply
with the requirements in "1 Safety Precautions" of this manual. The Company shall not be liable for any
injury or loss of life or property caused by ignoring these safety instructions.

32
5.2 Preparation before connection
Installation preparation tool
Item Name and Graphics

Torque screwdriver Hydraulic pliers

Wire stripper
Installation tool

Torque wrench

Heat gun Multimeter

Goggles Safety shoes

Safety gloves
Protective tools

Protective clothing

Opening mode

Opening procedure
1. Locked State
2. Move the cover above the keyhole upward
3. Insert the door key and turn it clockwise to eject the handle
4. Turn the handle clockwise to the position shown in the picture to open the front door.

33
 Caution! : Please take care to lift this part when closing the door.

5.4 Cable connection

5.4.1 Cable connections inside BESS

Power cable connection: The 215mm power cord of battery module is used to connect the battery
module to the battery module, and the 140mm positive power cord of PDU is used to connect the
battery module to the PDU.
Communication cable connection: 110mm communication cable for battery module is used to connect
the battery module to the battery module, and 200mm communication cable for PDU is used to connect
the battery module to the PDU. Note the directions of DI and DO on the communication line. Do not
insert by mistake.

34
 Danger!
Wrong connection mode: Please do not connect as follows!

35
36
5.4.2 Auxiliary power supply

Ground wire requirements＞12AWG

Live wire and Neutral wire requirements 1 BESS≥12AWG
2 BESSs≥10AWG
3 BESSs≥8AWG
4 BESSs≥7AWG
5 BESSs≥6AWG
6 BESSs≥5AWG
Lighting protection communication use Connected to external device communication cable
(ECOM Cable 5.0)

37
Auxiliary distribution diagram

31
Auxiliary power supply diagram

32
5.4.3 Cable connection between BESS

It can be connected to one to six BESS.

It is recommended that each BESS be connected to power distribution separately. If the power distribution is not connected separately, follow the method
recommended by Deye ESS.

33 which is not shown in the drawing)

(Note: Other cables are also connected,
5.4.4 Cable connection between the inverter and BESS

1. If the BESS is connected in parallel, open the cabinet door and connect according to the following figure.
The negative copper bar is connected to the PDU P- and the negative electrode of the inverter. The
positive copper bar is connected to the PDU P+ and the negative electrode of the inverter. Connect one
end of the communication cable to the lightning protection communication (blue frame) through the
cabinet, and connect the other end to the inverter CAN .

(Note: Other cables are also connected, which is not shown in the drawing)
2. If the BESS is not connected in parallel, the PDU P+ is connected to the inverter P+, and the PDU P- is
connected to the inverter P-. Connect one end of the communication cable to the lightning protection
communication (blue frame) through the cabinet, and connect the other end to the inverter CAN .

(Note: Other cables are also connected, which is not shown in the drawing)

34
5.5 Operation after cable connection
When all electrical connections are complete, check the wiring thoroughly and carefully. In addition, you
need to do the following:
• Check all air intakes and outlets for blockage.
• Seal the gap around the cable inlet hole.

Warning!
• If improperly sealed, moisture may enter the product.
• If the product is not properly sealed, rodents may enter.
Lock the door operation
Procedure Step 1 Reinstall the cable protection cover in the reverse sequence.
Step 2 Lock the cabinet door, remove the key, and keep it secure.
——Take care to ensure that the seal around the cabinet door does not curl when the door is closed!

5.6 Battery Connection

Notice!
• When installing hazardous voltage equipment, comply with relevant regulations and local installation
safety guidelines.
• Follow the rules for the proper use of tools and personal protective equipment.
• All connections must be made under clear guidance. Any attempt at speculation and ambiguity must
be prohibited.
• Tools with an insulating protective coating must be used.

6 Activate BESS

Power on and off

Warning!
BESS needs to be confirmed by professionals and approved by the local power department before it can
be put into operation.
For BESS with a long downtime, check the equipment thoroughly and carefully before powering on to
ensure that all indicators are normal

Before powering on the device, check the following items:

• Check whether the wiring is correct.
• Check whether the emergency stop button is released.
• Check and confirm that there is no ground fault.
• Use a multimeter to check whether the AC voltage and DC voltage meet the starting conditions and
ensure that there is no overvoltage.
• Check and make sure there are no left tools or parts inside the equipment.
• Check all air intakes and outlets for blockage.

35
6.1 Power-on procedure
After the cables are connected,
① Turn on the Miniature circuit breaker of MASTER, CONTROL, HVAC in turn.
② Open the Air switch
③ Press the Start button to turn on the PDU.
④ Open the miniature circuit breaker of the BMS

6.2 Power-off procedure

① First turn off the miniature circuit breaker of the BMS
② Press the Start button to turn off the PDU.
③ Close the Air switch
④ Turn off the Miniature circuit breaker of HVAC, CONTROL, MASTER in turn.

36
6.3 Unplanned (emergency) shut down
Fire incidents: Contact your local fire professional.
Unplanned downtime (downtime due to failure) : Contact Deye ESS.

7 Fire Suppression system

7.1 Fire Suppression equipment

Caution!
The battery is equipped with fire suppression equipment
General rules:
Please comply with the fire laws and regulations of the country/region where the project is located.
Regular inspection and maintenance of fire suppressing equipment to ensure its normal operation.

7.1.1 Aerosol fire suppression system

The battery is lithium iron phosphate battery, and the equipment is equipped with an aerosol fire
suppression system. It is also equipped with smoke alarms and temperature alarms, and if anomalies are
detected, the battery system will alarm and spray aerosols at the same time to stop the fire.
Notice: If the fire is too large, flee as soon as possible and call the fire police.

37
7.1.2 Fire suppression water pipe system

Notice!：The temperature inside the BESS reaches 68 ℃, and the red thermosensitive glass ball
on the fire suppression water pipe explodes to spray water, fire suppression and cool the BESS

Notice!：The recommended outer diameter of the water pipe to be installed is 1.315in and the
inner diameter is 1.049in.

Single cabinet installation

When installing a single cabinet, you are advised to install an extension pipe (the length is based on
customer requirements). Then install an elbow water pipe, and connect with the water source to
complete the water pipe installation(installation direction according to customer requirements).

38
Multiply cabinet installation
When installing multiple cabinets, you are advised to install an extension pipe (the length is based on
customer requirements). Then, install Tee-junction connectors, connect them to adjacent cabinets. Finally
connect the water source (water source direction according to customer demand).

Danger!: If the fire is too large, flee as soon as possible and call the fire police.

7.2 Exhaust system

When the ① combustible gas detector detects flammable gas in the housing, the ② fan will open and
exhaust the flammable gas.

39
8 Troubleshooting

To determine the status of the battery system, users must use additional battery status monitoring
software to examine the protection mode. Refer to the installation manual about using the monitoring
software. Once the user knows the protection mode, refer to the following sections for solutions.

Fault Generation
Fault Type Possible Causes Troubleshooting
condition
The welding point for cell
The cell voltage voltage sampling is loose or
sampling circuit is disconnected.
faulty. The voltage sampling terminal
Replace the
BMS fault The cell is disconnected.
battery.
temperature The fuse in the voltage
sampling circuit is sampling circuit is blown.
faulty The cell temperature sensor
has failed.
Due to large self- discharge, the
cell over discharges to below
The voltage of the
Electrochemical 2.0V after long term storage. Replace the
cell is low or
cell fault The cell is damaged by external battery.
unbalanced.
factors, and short circuits,
pinpricks, or crushing occur.
If the battery
The cell voltage is The busbar input voltage
cannot be
greater than 3.65 exceeds the normal value.
recovered due to
V in charging Cells are not consistent. The
Overvoltage protection against
state. capacity of some cells
protection abnormality
The battery deteriorates too fast or the
contact local
voltage is greater internal resistance of some
engineers to
than 58.4 V. cells is too high.
rectify the fault.
The mains power failure has
The battery
lasted for a long time.
voltage is less
Cells are not consistent. The
Under voltage than 40V.
capacity of some cells Same as above.
protection The minimum cell
deteriorates too fast or the
voltage is less
internal resistance of some
than 2.5V
cells is too high.
Charge or dis- The battery ambient
The maximum cell
charge high temperature is too high.
temperature is Same as above.
temperature There are abnormal heat
greater than 60◦C
protection sources around
Charge low The minimum cell
The battery ambient
temperature temperature is Same as above.
temperature is too low.
protection less than 0◦C

40
 Discharge low The minimum cell
The battery ambient
temperature temperature is Same as above.
temperature is too low.
protection less than -20◦C

9. Inspection, cleaning and maintenance.

9.1 Basic Information

 The battery is not fully charged. It is recommended to complete the installation within 3 months after
the arrival of goods.
 Do not disassemble any battery in the battery product, do not dissect the battery;
 After the battery is over-discharge, charge the battery within 48 hours. Battery products can also be
charged in parallel. After the battery products are connected in parallel, the charger only needs to
connect the output port of any product battery.
 Do not attempt to open or remove the battery! The battery contains no internal repairable
parts.
 Before cleaning and maintaining the battery, disconnect all load and charging devices.

9.2 Maintenance item and period

Maintenance of equipment
Every half a year to once a year
Item Check method
 Check whether the shutdown key on the touchscreen and the
Safety function emergency stop button work normally.
 Simulate shutdown.
 Check the temperature of the radiator and the amount of dust
accumulated. Clean heat-dissipation modules with a vacuum
Internal
cleaner if necessary.
components
Notice: It is necessary to check ventilation of the air inlet. Otherwise,
inspection
fault may occur due to overheating if the module cannot be cooled
effectively.
Device  Carry out regular inspection for corrosion of all metal components
maintenance  Check the running parameters (especially voltage and insulation).

Maintenance (Once a year)

Item Check method
Check the following items, and correct immediately those failing to
meet relevant requirements:
 Check whether there are flammable objects on the top of the BESS.
Outside the BESS  Check whether there is any damage, flaking paint or sign of
oxidization on the enclosure.
 Check whether the lock of the cabinet door can be unlocked
flexibly.

41
  Check whether the sealing strip is fixed properly.
Check whether there are foreign objects, dust, dirt, and condensed
Inside the BESS
water inside the BESS.
Check the temperature of the radiator and the amount of dust
Air inlet and outlet accumulated. Clean heat-dissipation modules with a vacuum cleaner if
necessary
Completely power off the devices inside the ESS before checking.
For any non-conformances found during inspection, correct them
immediately.
 Check whether the cable layout is normal and whether there is a
short circuit. For any non-conformances found during inspection,
correct them immediately.
Wiring and cable  Check whether all cable entry is well sealed.
layout  Check whether there is water seepage inside the BESS.
 Check whether the power cables are loose, and fasten them again
by the torque specified previously.
 Check whether the power cables and control cables are damaged,
especially if the surface contacting the metal surface is cut.
 Check whether the insulation tapes on the power cable terminals
fall off.
Ground  Check whether the ground connection is correct and the grounding
connection and resistance shall be no more than 0.4Ω.
equipotential  Check whether the equipotential connection inside the integrated
connection BESS is correct.
Screw Check whether internal screws fall off.

Every two years

Item Check method
Check the following items, and correct immediately those failing to
meet the relevant requirements:
• Check whether there is any damage or deformation of the
container and internal devices.
• Check if there is abnormal noise during operation of internal
System status and devices.
cleaning • Check whether the temperature in the container is excessively
high.
• Check whether the humidity and the amount of dust inside the
container are within the normal range. Clean the equipment if
necessary.
• Check whether the air inlet and outlet of the BESS are blocked.
Check whether the warning labels and marks are clearly visible and
Warning marks
free of stains and damage. Replace them if necessary.
Surge protection
Check whether the SPD and fuse are properly fastened.
device and fuse
Corrosion Check whether there is oxidation or rust inside the container.

42
9.3 Battery Maintenance
Below is the recommended maintenance cycle. The actual maintenance cycle should be adjusted
according to the specific installation environment of this product. In sandy or dusty environments, it is
necessary to shorten the maintenance cycle and increase the frequency of maintenance.

Once every six months

Inspection item Inspection method
Ambient • Check whether the temperature in the ambient temperature
temperature and record is within the operating range.
humidity • Check whether the humidity in the ambient humidity record is
inspection within the operating range.
• Check the operating status of the DC contactor: Send the
Start/Stop command in the power-off status and check whether
the system works properly.
Function • Measure whether the output voltage is within the range in the
inspection specification.
• Check whether the current, voltage and temperature in the
operation record of the battery cluster are within the operating
ranges.

Once a year
Inspection item Inspection method
Please check the following items and take corrective action
immediately if you find any non-conformity:
 Check the top of the battery cluster for combustibles.
Switchgear and  Check whether battery clusters are fixed on the baseplate and
battery module corroded.
 Check the box for damage, peeling paint, oxidation, etc.
• Check the battery cluster for foreign bodies, dust, dirt, and
condensate.
• The inspection must not be carried out until all internal devices of
the battery cluster are powered off! In case of nonconformity
found in inspection, take corrective actions immediately:
• Check the cable layout for short circuit and compliance with the
specifications. If case of any abnormality, take corrective actions
immediately.
Wire and cable
• Check whether all wire inlets and outlets of the battery cluster are
layout
sealed properly.
• Check the battery cluster for internal seepage of water.
• Check whether the power cables and copper busbars are loose,
and tighten them according to the aforesaid torque.
• Check the power cable and communication cable for damage,
especially cut marks on the surface exposed to the metal surface.
Check whether the grounding is correct. The grounding resistance
Grounding
should not be greater than 4Ω.
• Check the fan for faults (e. g. locked rotor and stalling).
Fan
• Check the fan for abnormal noise during operation.

43
 Screw Check whether screws inside the battery cluster fall off or are rusted.

once every two years

Inspection item Inspection method
Check the following items. In case of nonconformity, take corrective
actions immediately:
 Check the battery cluster and internal devices for damage or
deformation.
 Check the internal devices for abnormal noise during operation.
Battery cluster
 Check whether the temperature inside the battery cluster is too
status and
high.
cleanliness
 Check whether the internal humidity and dust of the battery
cluster are within the normal ranges. If necessary, clean the battery
cluster.
 Check whether the air inlet and outlet of the battery cluster are
blocked.
Check whether the warning sign and label are legible and dirty. If
Warning sign
necessary, replace them.
Check whether the switch gear and battery module are connected
Wire and cable correctly and whether the battery modules are also connected
correctly.
Corrosion Check the battery cluster for internal oxidation or rust.

To maintain the system safely and efficiently, maintenance personnel must carefully read and comply with
the following safety requirements:
1. Hold the electrician certificate issued by the Safety Supervision Bureau, and take up the post after
professional training.
2. Follow safety precautions, use necessary tools, and wear personal protective equipment.
3. Do not wear jewelry, watches and other metal jewelry.
4. Under no circumstances, do not touch the high pressure positive and negative poles of the energy
storage system with both hands.
5. Before maintaining the energy storage system, turn off all high-voltage and low-voltage switches.
6. Do not wash the product directly with water. Use a vacuum cleaner if necessary.
7. Cables should be inserted and removed in accordance with regulations. Violent or brute force
operations are prohibited.
8. After the maintenance is complete, clean the tools and materials in time, and check whether metal
objects remain inside or on the top of the product.
9. If you have any questions about the operation and maintenance of this product, please contact Deye
ESS customer Service center, do not operate without authorization.

44
9.4 Disassembly and installation
If the battery pack or PDU is faulty, follow the steps below to disassembly and installation it.

9.4.1 Disassemble and install the battery pack

Step1
Turn off all power. Refer to 6.2 Power-off Procedure.

Step 2
Disassemble all cables.

Step3
If you are disassembling the first through tenth battery pack, unscrew the battery pack to disassemble the
pack.

After the repair is complete, re-screw the screw to complete the installation.

Step 4
If you are disassembling the eleventh and twelfth battery pack

45
i. Unscrew the air duct to disassemble it

ii. Unscrew the battery pack and then disassemble the battery pack.

After repair, reinstall the battery pack and fix it with screws. Then install the smoke detector, heat
detector and air duct to complete the installation.
46
9.4.2 Disassemble and install the PDU

Step1
Turn off all power. Refer to 6.2 Power-off Procedure.

Step 2
Disassemble all cables.

Step 3
i. Disassemble the metal cover

ii. Disassemble the transparent partition

iii. Disassemble cables connecting the bronze

47
iv. Disassemble bronze and insulation columns

vi. Unscrew the PDU to disassemble the PDU.

After the repair is complete, re-screw the screw to complete the installation.
48
10 Upgrade

10.1 USB Upgrade

 USB only supports USB flash drives with FAT32 file system format.
 In addition, there is a fixed folder name for storing upgrade files inside the U disk, the upgrade
files must be placed in the first level of the directory folder: upgrade inside.
 At the same time, it is suggested that it is best to keep only the bin files that need to be
upgraded.

10.2 PC Upgrade

1. Upgrade all the PACKs of the system

Step 1. After successfully connecting to the upper computer, select "Firmware - Browse - Upgrade File"

Step 2. Click to start

49
Step 3. If the system upgrade is successful, the lower right corner will prompt green success, and if it fails,
it will prompt red failure.

2. Upgrade a single PACK

Step 1. After successfully connecting to the host computer, select "Firmware - Browse - Upgrade File"

50
Step 2.Select the upgrade pack number, if there is "0x" in "Device Address", enter the corresponding
hexadecimal number, such as upgrading Pack No. 29, enter 1D; if there is no "0x" in "Device Address",
enter the corresponding decimal number No., if you upgrade Pack No. 25, enter 25.

Step 3. If the system upgrade is successful, the lower right corner will prompt green success, and if it fails,
it will prompt red NG.

51
10.3 PCS Upgrade
Step1. Open the website https://pv.inteless.com/plants, enter the account number and password.

Step2.In the device list-inverter list, enter the collector serial number to find the target collector.

52
Step3. Select the target device and click Remote Upgrade.

Step4. Select "Energy Storage Machine/BMS" for the firmware type, select the firmware version provided
by the technician, and click OK to start the upgrade.

53
11. Battery recycling

When the equipment or internal equipment reaches the end of its service life, it cannot be disposed of
together with domestic waste. Some internal components can be recycled, and some components will
cause environmental pollution.

11.1 Recovery process and steps of cathode materials

Aluminum foil as collector is amphoteric metal. Firstly, it is dissolved in NaOH alkali solution to make
aluminum enter the solution in the form of NaAlO2. After filtration, the filtrate is neutralized with
sulfuric acid solution and precipitated to obtain Al (OH)3. When the pH value is above 9.0, most of
the aluminum precipitates, and the obtained Al (OH)3 can reach the level of chemical purity after
analysis.
The filter residue is dissolved with sulfuric acid and hydrogen peroxide, so that lithium iron
phosphate enters the solution in the form of Fe2 (SO4) 3 and Li2SO4, and is separated from carbon
black and carbon coated on the surface of lithium iron phosphate. After filtration and separation, the
pH value of the filtrate is adjusted with NaOH and ammonia water. First, iron is precipitated with Fe
(OH) 3, and the remaining solution is precipitated with saturated Na2CO3 solution at 90 ℃.
Since FePO4 is slightly dissolved in nitric acid, the filter residue is dissolved with nitric acid and
hydrogen peroxide, which directly precipitates FePO4, separates impurities such as carbon black from
acid solution, leaches Fe (OH) 3 from filter residue respectively, and precipitates Li2CO3 with saturated
Na2CO3 solution at 90 ℃.

11.2 Recovery of anode materials

The recovery process of anode materials is relatively simple. After the separation of anode plates, the
purity of copper can be more than 99%, which can be used for further refining electrolytic copper.

11.3 List of recycling equipment

Recovery of diaphragm
The diaphragm material is mainly harmless, and has no recycling value.
List of recycling equipment
Automatic dismantling machine, pulverizes, wet gold pool, etc.

54
12 Appendix

12.1 System Parameter

Model GE-F60
System Specification
Nominal Output Power/UPS Power (W) 50000
AC Output Frequency and Voltage 50/60Hz; 3L/N/PE 220/380, 230/400Vac
Grid Type Three phase
Energy Configuration (kWh) 61.4
Module Capacity (Ah) 100
Dimension (W x D x H,mm) 735x1045x2235(no contain inverter)
Weight Appr. (kg) 1010(battery)＋80(inverter)
AC Output Rated Current (A) 75.8
Battery Operating Voltage (V) 500~700
Recommend 50
Charge/Discharge 2 Nominal 100
Current (A) Peak Discharge
125
(2 mins,25℃)
Max. charging/discharging efficiency 91%
Humidity 5%~85%RH
Battery Chemistry LiFePO4
IP Rating of Enclosure IP55
Installation Style Floor-Mounted
Warranty 10 years
Battery Technical Specification
Battery Module Nominal Voltage (V) 51.2
Battery Module Energy (kWh) 5.12
BMS Communication CAN
Battery Module Dimension(W*D*H mm) 440×570×133
Battery Module Weight (kg) 45
Operating Temperature Range Charge: 0~55/Discharge: -20~55
Storage Temperature (°C) 0~35
Cycle Life ≥6000(@25℃±2℃,0.5C/0.5C,70%EOL)
Battery Module Certification CE, IEC62619, IEC62040, UN38.3

12.2 Contact Information

For more information on battery module handling, please contact us. Service hotline :+86 0574 8612
0560, Email :[email protected] For more information, visit http://deyeess.com.
Comply with the regulations on waste battery disposal. Stop using the damaged battery immediately.
Contact your installer or sales partner before processing. Keep the battery away from moisture or direct
sunlight.

55