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Catalogue GMP

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0% found this document useful (0 votes)
81 views8 pages

Catalogue GMP

Uploaded by

nadmyr
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Integrated Motor-Pump Units

GMP-Type

Key Features:
Direct coupling between motor and pump
Rotation: Right (viewed from shaft end)
Electric motor mounting type: special B3-B14 (IEC 34-7)
Rated Voltage: 230/400 V +/-10% at 50 Hz - 266/460 V +/-10% at 60 Hz
Efficiency Class: IE3
Available power: from 0.75kW (1HP) to 7.5kW (10 HP)

Maximum Flow Capacity at


Rated Displacement Maximum Pressure
Series/Name 1450 rpm
(cm3/r) (bar)
(L/min)
GMP-16 16 23 250
GMP-20 20 29 250
GMP-25 25 36 250
GMP-32 32 46 250

0.5.55.1.03.17.1
F-1
GMP

CONTENTS
CONTENTS

GENERAL DESCRIPTION............................................................................................................................ F-3

ORDERING CODE...................................................................................................................................... F-3

PUMP TECHNICAL DATA........................................................................................................................... F-4

ELECTRIC MOTOR TECHNICAL DATA......................................................................................................... F-5

OVERALL DIMENSIONS............................................................................................................................. F-6

INSTRUCTIONS FOR INSTALLATION AND USE........................................................................................... F-7

ASSEMBLY................................................................................................................................................. F-8

WARNING
All Berarma pumps have been carefully checked during manufacture and subjected to stringent testing cycles before shipment.
To achieve optimum performance, avoid problems, and maintain the warranty, the installation instructions enclosed with each
pump sold must be strictly observed.

NOTES
Before selection and/or use of any Berarma product, it is important that the purchaser carefully analyses all aspects of
its application and reviews the information in the current Berarma Technical-Sales catalogues. Due to the many different
operating conditions and applications for Berarma products, the purchaser, through their own analysis and testing, is solely
responsible for making the final selection of the products and assuring that all performance and safety requirements are met.

Berarma S.r.l. accepts no responsibility for any editing mistakes in this catalogue.
Berarma S.r.l. reserves the right to modify the products and data contained in this catalogue at any time and without prior
notice.

F-2
GMP

GENERAL DESCRIPTION

DESCRIPTION
In its constant search for solutions that cut costs, dimensions and simplify the application of its products, Berarma has developed
Integrated Motor Pump Units, known as GMPs, with direct drive. The direct coupling system allows all parts between the
pump and motor to be eliminated (couplings, bell-housing, supports etc.) and ensures perfect concentricity between the two
shafts, avoiding dangerous not-alignment which can cause abnormal wear.

GMPs are produced using Berarma SIZE 05 and SIZE 1 pumps (displacement up to 32 cm3/r, a maximum working pressure up
to 250 bar) and with asynchronous three-phase electric motors with special mounting flange (rated power 0.75 - 7.5 kW).

The GMP is easy and quick to install and can be mounted directly on the powerpack (anti-vibration mounts are recommended).

ORDERING CODE

ORDERING CODE
Series/
Displacement Pump type Pressure setting Motor type
Name
GMP

Displacement
Code Size
(cm3/r)
16 05 16
20 1 20
25 1 25
32 1 32

Code Pressure Compensator


PLP Mechanical
PHP Hydraulic

Code Pressure setting


H
See Page 4
L

Code Motor type


MRE See Page 5

Ordering code example:

• GMP 25 PLP H MRE 112 a4

NOTE: For further information and/or special operating conditions of the pumps and electric motors, please consult the
relevant Berarma catalogues or contact Berarma Technical Service.

F-3
GMP

PUMP TECHNICAL DATA


PUMP TECHNICAL DATA

Pump type - Nominal size PLP 05 PHP 05 PLP 1 PHP 1


Geometric displacement according to
16 16 20 - 25 - 32 20 - 25 - 32
UNI-ISO 3662 (cm3/r)
Actual displacement (cm3/r) 17.9 17.9 24.2 - 29.4 - 34.5 24.2 - 29.4 - 34.5
Due to manufacturing tolerances, the value can vary by approx. ± 3%
Maximum working pressure (bar) 120 250 100 250
Pressure peaks exceeding 30% of the maximum operating pressure must be eliminated by adopting the appropriate measures
L - 15/50
Control pressure setting (bar) H - 20/120 H - 20/250 H - 20/250
H - 30/100
Mounting flange and port connections 4-hole flange (UNI-ISO 3019/2) - GAS-BSP threads (UNI-ISO 228/1)
Permitted maximum drain port
1
pressure (bar)
Inlet pressure (bar) 0.8 - 1.5 absolute
Speed range (r/min) 800 - 1600
Rotation direction (viewed from shaft
R - Right
end)
Loads on drive shaft NO RADIAL OR AXIAL LOADS ALLOWED
Maximum torque on primary shaft
110 130 250 250
(Nm)
HM hydraulic oil according to ISO 6743/4; HLP hydraulic oil according to DIN
Hydraulic fluid
51524/2; for other fluids contact Berarma Technical-Sales Service
22 - 68
Viscosity range (cSt, mm²/s)
at operating temperature
Starting viscosity under full flow
400 max
conditions (cSt, mm2/s)
Viscosity index according to ISO 2909 100 min
Inlet fluid temperature range (°C) +15 / +60- pay attention to viscosity range
Maximum acceptable fluid
20/18/15 according to ISO 4406/99, CLASS 9 according to NAS 1638
contamination level
Recommended fluid contamination
18/16/13 according to ISO 4406/99, CLASS 7 according to NAS 1638
level for a longer pump working life

F-4
GMP

ELECTRIC MOTOR TECHNICAL DATA

ELECTRIC MOTOR TECHNICAL DATA


The motors described in this catalogue are built according to international standards. Each dimension is calculated with
reference to the tables in standard IEC 72-1. The power output for each size at 1500 - 1000 r/min has been established by
UNEL/IEC documents, which define the values.

Asynchronous three-phase motors are closed, externally ventilated, with cage rotor and dynamically balanced.

Mounting type special B3 - B14 (IEC 34-7)


230/400V ±10% at 50Hz
Rated voltage
266/460V ±10% at 60Hz
Efficiency class IE3
lnsulation class F (IEC 34-1)
Degree of protection IP 55 (EN 60529)
CE mark European Community Directives 2014/25/EC & 2014/30/EC
Duty service S1 (IEC 34-1)
Bidirectional fan with radial blades made of plastic to resist high temperatures.
Ventilation
Fan housing is made of sheet metal
Die-casting aluminium alloy
Frame, flanges and shields
Without coating
Right (viewed from shaft end)
Terminal box position
Left or top position on request
Thermal protection against peak loads
Protection against peak currents
Options CSA-C/US mark
Electric motors with different voltage/frequency
ATEX Certification

4 poles- 1500 r/min - 50Hz


power ƞ current A power factor rated torque torque ratio torque ratio
type rpm
kW (HP) % (400 v) FI Cn Nm Cs/Cn As/An
MRE80 a 0.75 (1.0) 1430 82.5 1.8 0.76 5 3.1 6.2
MRE80 b 1.1 (1.5) 1420 84.1 2.4 0.82 7.4 3.5 6.2
MRE90 La 1.1 (1.5) 1430 84.3 2.5 0.77 7.3 4.1 7.5
MRE90 Lb 1.5 (2.0) 1430 85.3 3.5 0.74 10 4.3 7.5
MRE100 2.2 (3.0) 1440 86.7 5 0.75 14.6 3.3 7.8
MRE112 a 3.0 (4.0) 1460 87.9 6.5 0.76 19.5 4.7 10.8
MRE112 b 4.0 (5.5) 1440 88.6 8.2 0.8 26 3.6 7.8
MRE132 La 5.5 (7.5) 1460 90 11.3 0.79 36.1 4 8.5
MRE132 Lb 7.5 (10.0) 1450 90.4 14.9 0.81 49.3 3.8 8

The performances indicated refer to the following ambient conditions:


• altitude below 1000 m above sea level
• ambient temperature +5°C / +40°C (Pn <0.6 kW)
• ambient temperature -15° / +40°C (Pn >0.6 kW)
• relative humidity 30% / 95% (without condensation)

F-5
GMP

OVERALL DIMENSIONS
OVERALL DIMENSIONS

For complete pump dimensions, please refer to the corresponding technical catalogue.

Pump Motor A B C D E F G H J K L M N P R S
PLP 05 164 107 344 82
MRE80 154 125 125 100 17.5 9.5 11 80 156 52 237 141
PHP 05 131 145 382 98

PLP 05 164 107 382 82

PHP 05 131 145 420 98


MRE90 174 155 140 125 17.5 9.5 13 90 176 56 275 146
PLP 1 201 166 441 114

PHP 1 132 203 478 114

PLP 05 164 107 411 82

PHP 05 131 145 449 98


MRE100 192 175 160 140 21.2 11.2 15 100 194 62 304 157
PLP 1 201 166 470 114

PHP 1 132 203 507 114

PLP 05 164 107 432 82

PHP 05 131 145 470 98


MRE112 226 175 190 140 21.2 11.2 15 112 220 70 325 169
PLP 1 201 166 491 114

PHP 1 132 203 528 114

PLP 05 164 107 517 82

PHP 05 131 145 555 98


MRE132 260 218 216 178 21.2 11.2 17.5 132 256 88 410 195
PLP 1 201 166 576 114

PHP 1 132 203 613 114

F-6
GMP

INSTRUCTIONS FOR INSTALLATION AND USE

INSTRUCTIONS FOR INSTALLATION AND USE


1) GMP integrated Motor-Pump Units must be mounted on a horizontal axis (see figure).
When the pump is installed above the tank oil level, pay attention to the inlet pressure (page 4).
The minimum section of the inlet pipe must be equal to the section of the thread of the pump inlet port. The inlet pipes
should be as short as possible, with a small number of bends and without internal section changes.

2) All return and drain pipes must be positioned so that the oil cannot be sucked back directly by the pump (see figure).
The oil tank must be suitably sized in order to exchange the thermal power generated by the various system components
and to provide a low recycle rate.
To ensure the maximum pump working life, the inlet oil temperature must never be above 60°C. In systems where the
pump runs for a long time under zero flow setting conditions, the installation of a heat exchanger in the drain line is
recommended.
The pressure on the drain port must never exceed the specified value (page 4).

The drain pipe must always be independent from the other return lines, connected directly to the tank, and extended
sufficiently inside the tank so as to be below the minimum oil level to avoid generating foam. Moreover, the drain pipe
must be free of restrictions and as far as possible from the inlet pipe.

3) No induced RADIAL or AXIAL LOADS are allowed on the pump shaft.

4) During initial installation, the pump must be run under maximum flow conditions (P connected to T), with the oil flowing
directly into the tank, in order to induce air bleeding. This phase must run for several minutes.
Pump priming (delivery of oil to the outlet) must occur within a few seconds, otherwise the pump must be turned off and
the operation repeated. Subsequent start-ups under zero flow setting conditions are admissible only with pressure not
exceeding 30 bar, and with the system and pump completely filled with oil.
During the initial and subsequent starting operations, the difference between the oil temperature and the ambient
temperature (body pump temperature) must not exceed 20°C.

F-7
GMP

ASSEMBLY
ASSEMBLY

Berarma S.r.l. accepts no responsibility for any editing mistakes in this catalogue.
Berarma S.r.l. reserves the right to modify these data without prior notice.

F-8

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