HYDRAULIC FAULT CODES

Table 7. Hydraulic Codes

Fault Explanation Controller's Fault cause Troubleshooting
Code action
h0101 Joystick/Lever - Derrick/Lift. Hydraulic Joystick/Lever not Check wire
Input too low. functions connected harness/connectors/joystick
disabled. Store Joystick/Lever
fault and send sensor worn out
fault to the Short circuit to
display. ground
h0102 Joystick/Lever - Derrick/Lift. Hydraulic Short circuit Check wire
Input too high. functions Joystick/Lever harness/connectors/joystick
disabled. Store sensor worn out
fault and send
fault to the
display.
h0116 Joystick/Lever - Derrick/Lift. Hydraulic Power loss to Calibrate the Joystick/Lever
Not Calibrated. functions Joystick/Lever
disabled. Store during ignition on.
fault and send New software
fault to the loaded.
display.
h0117 Joystick/Lever - Derrick/Lift. Hydraulic Joystick/Lever not Check wire
Not Calibrated, input too low. functions connected harness/connectors/joystick
disabled. Store Joystick/Lever
fault and send sensor worn out
fault to the Short circuit to
display. ground
h0118 Joystick/Lever - Derrick/Lift. Extend function Short circuit Check wire
Not Calibrated, input too high. disabled. Store Joystick/Lever harness/connectors/joystick
fault and send sensor worn out
fault to the
display.
h0201 Joystick/Lever - Hydraulic Joystick/Lever not Check wire
Telescope/Tilt. Input too low. functions connected harness/connectors/joystick
disabled. Store Joystick/Lever
fault and send sensor worn out
fault to the Short circuit to
display. ground
h0202 Joystick/Lever - Hydraulic Short circuit Check wire
Telescope/Tilt. Input too high. functions Joystick/Lever harness/connectors/joystick
disabled. Store sensor worn out
fault and send
fault to the
display.
h0216 Joystick/Lever - Hydraulic Power loss to Calibrate the Joystick/Lever
Telescope/Tilt. Not Calibrated. functions Joystick/Lever
disabled. Store during ignition on.
fault and send New software
fault to the loaded.
 Table 7. Hydraulic Codes
display.
h0217 Joystick/Lever - Hydraulic Joystick/Lever not Check wire
Telescope/Tilt. Not Calibrated, functions connected harness/connectors/joystick
input too low. disabled. Store Joystick/Lever
fault and send sensor worn out
fault to the Short circuit to
display. ground
h0218 Joystick/Lever - Hydraulic Short circuit Check wire
Telescope/Tilt. Not Calibrated, functions Joystick/Lever harness/connectors/joystick
input too high. disabled. Store sensor worn out
fault and send
fault to the
display.
h0301 Joystick/Lever - Aux0/Rotate. Hydraulic Joystick/Lever not Check wire
Input too low. functions connected harness/connectors/joystick
disabled. Store Joystick/Lever
fault and send sensor worn out
fault to the Short circuit to
display. ground
h0302 Joystick/Lever - Aux0/Rotate. Hydraulic Short circuit Check wire
Input too high. functions Joystick/Lever harness/connectors/joystick
disabled. Store sensor worn out
fault and send
fault to the
display.
h0316 Joystick/Lever - Aux0/Rotate. Hydraulic Power loss to Calibrate the Joystick/Lever
Not Calibrated. functions Joystick/Lever
disabled. Store during ignition on.
fault and send New software
fault to the loaded.
display.
h0317 Joystick/Lever - Aux0/Rotate. Hydraulic Joystick/Lever not Check wire
Not Calibrated, input too low. functions connected harness/connectors/joystick
disabled. Store Joystick/Lever
fault and send sensor worn out
fault to the Short circuit to
display. ground
h0318 Joystick/Lever - Aux0/Rotate. Hydraulic Short circuit Check wire
Not Calibrated, input too high. functions Joystick/Lever harness/connectors/joystick
disabled. Store sensor worn out
fault and send
fault to the
display.
h0401 Joystick/Lever - Aux1/Power Hydraulic Joystick/Lever not Check wire
Pile Slope. Input too low. functions connected harness/connectors/joystick
disabled. Store Joystick/Lever
fault and send sensor worn out
fault to the Short circuit to
display. ground
 Table 7. Hydraulic Codes
h0402 Joystick/Lever - Aux1/Power Hydraulic Short circuit Check wire
Pile Slope. Input too high. functions Joystick/Lever harness/connectors/joystick
disabled. Store sensor worn out
fault and send
fault to the
display.
h0416 Joystick/Lever - Aux1/Power Hydraulic Power loss to Calibrate the Joystick/Lever
Pile Slope. Not Calibrated. functions Joystick/Lever
disabled. Store during ignition on.
fault and send New software
fault to the loaded.
display.
h0417 Joystick/Lever - Aux1/Power Hydraulic Joystick/Lever not Check wire
Pile Slope. Not Calibrated, functions connected harness/connectors/joystick
input too low. disabled. Store Joystick/Lever
fault and send sensor worn out
fault to the Short circuit to
display. ground
h0418 Joystick/Lever - Aux1/Power Hydraulic Short circuit Check wire
Pile Slope. Not Calibrated, functions Joystick/Lever harness/connectors/joystick
input too high. disabled. Store sensor worn out
fault and send
fault to the
display.
h0928 PVE actuator – Derrick1/Lift1. Store fault and See fault cause Check LED of PVE valve: Green,
PVE actuator in Error mode. send fault to the PVE actuator no fault
cluster. (below table). Flashing red: Input signal faults
Constant red: Transducer or close
loop fault
Check values, wiring, connectors,
valve. Cycle Ignition to reset fault
h1028 PVE actuator – Derrick2/Lift2. Store fault and See fault cause Check LED of PVE valve: Green,
PVE actuator in Error mode. send fault to the PVE actuator no fault
display. (below table). Flashing red: Input signal faults
Constant red: Transducer or close
loop fault
Check values, wiring, connectors,
valve. Cycle Ignition to reset fault
h1128 PVE actuator – Store fault and See fault cause Check LED of PVE valve: Green,
Telescope1/Tilt. PVE actuator send fault to the PVE actuator no fault
in Error mode. display. (below table). Flashing red: Input signal faults
Constant red: Transducer or close
loop fault
Check values, wiring, connectors,
valve. Cycle Ignition to reset fault
h1228 PVE actuator – Aux. PVE Store fault and See fault cause Check LED of PVE valve:
actuator in Error mode. send fault to the PVE actuator Green, no fault
display. (below table). Flashing red: Input signal faults
Constant red: Transducer or close
loop fault
 Table 7. Hydraulic Codes
Check values, wiring, connectors,
valve. Cycle Ignition to reset fault
h1301 Pressure Sensor Lift section. Store fault and Voltage below Check actuation
Input too low. send fault to the 0.34 Volt values/wiring/connectors/valve
display. Sensor not
connected
Short circuit to
ground
Sensor failure
h1302 Pressure Sensor Lift section. Store fault and Voltage below Check actuation
Input too high. send fault to the 0.34 Volt values/wiring/connectors/valve
display. Sensor not
connected
Short circuit to
ground
Sensor failure
h1431 P41 Overload/Openload Store fault and Current draw > 3 Measure current on pin 41 of the
Output draws more than 3 send fault to the Amps, output will hydraulic controller
Amps (overload). Or output display. disable Check actuation
draws less than 0.5 Amps Possible short Check values, wiring, connectors
(open load). circuit Cycle Ignition to reset fault
Possible PVE
actuator failure
h1531 P42 Overload/Openload Store fault and Current draw > 3 Measure current on pin 42 of the
Output draws more than 3 send fault to the Amps, output will hydraulic controller
Amps (overload). Or output display. disable Check actuation
draws less than 0.5 Amps Possible short Check values, wiring, connectors
(open load). circuit Cycle Ignition to reset fault
Possible PVE
actuator failure
h1631 P43 Overload/Openload Store fault and Current draw > 3 Measure current on pin 43 of the
Output draws more than 3 send fault to the Amps, output will hydraulic controller
Amps (overload). Or output display. disable Check actuation
draws less than 0.5 Amps Possible short Check values, wiring, connectors
(open load). circuit Cycle Ignition to reset fault
Possible PVE
actuator failure
h1731 P39 Overload/Openload Store fault and Current draw > 3 Measure current on pin 39 of the
Output draws more than 3 send fault to the Amps, output will hydraulic controller
Amps (overload). Or output display. disable Check actuation
draws less than 0.5 Amps Possible short Check values, wiring, connectors,
(open load). circuit valve
Possible PVE Cycle Ignition to reset fault
actuator failure
h1831 P33 Overload/Openload Store fault and Possible short Measure current on pin 33 of the
Output draws more than 3 send fault to the circuit hydraulic controller
Amps (overload). Or output display Possible open Check actuation
draws less than 0.5 Amps circuit Check values, wiring, connectors,
(open load). valve
Cycle Ignition to reset fault
 Table 7. Hydraulic Codes
h1931 P34 Overload/Openload Store fault and Possible short Measure current on pin 34 of the
Output draws more than 3 send fault to the circuit hydraulic controller
Amps (overload). Or output display Possible open Check actuation
draws less than 0.5 Amps circuit Check values, wiring, connectors,
(open load). valve
Cycle Ignition to reset fault
h2031 P35 Overload/Openload Store fault and Possible short Measure current on pin 35 of the
Output draws more than 3 send fault to the circuit hydraulic controller
Amps (overload). Or output display Possible open Check actuation
draws less than 0.5 Amps circuit Check values, wiring, connectors,
(open load). valve
Cycle Ignition to reset fault
h2131 P36 Overload/Openload Store fault and Possible short Measure current on pin 36 of the
Output draws more than 3 send fault to the circuit hydraulic controller
Amps (overload). Or output display Possible open Check actuation
draws less than 0.5 Amps circuit Check values, wiring, connectors
(open load). Cycle Ignition to reset fault
h2231 P46 Overload/Openload Store fault and Possible short Measure current on pin 46 of the
Output draws more than 3 send fault to the circuit hydraulic controller
Amps (overload). Or output display Possible open Check actuation
draws less than 0.5 Amps circuit Check values, wiring, connectors
(open load). Cycle Ignition to reset fault
h2331 P38 Overload/Openload Store fault and Possible short Measure current on pin 38 of the
Output draws more than 3 send fault to the circuit hydraulic controller
Amps (overload). Or output display Possible open Check actuation
draws less than 0.5 Amps circuit Check values, wiring, connectors
(open load). Cycle Ignition to reset fault
h2431 P45 Overload/Openload Store fault and Possible short Measure current on pin 45 of the
Output draws more than 3 send fault to the circuit hydraulic controller
Amps (overload). Or output display Possible open Check actuation
draws less than 0.5 Amps circuit Check values, wiring, connectors
(open load). Cycle Ignition to reset fault
h2531 P40 Overload/Openload Store fault and Possible short Measure current on pin 40 of the
Output draws more than 3 send fault to the circuit hydraulic controller
Amps (overload). Or output display Possible open Check actuation
draws less than 0.5 Amps circuit Check values, wiring, connectors
(open load). Cycle Ignition to reset fault
h2631 P37 Overload/Openload Store fault and Possible short Measure current on pin 37 of the
Output draws more than 3 send fault to the circuit hydraulic controller
Amps (overload). Or output display Possible open Check actuation
draws less than 0.5 Amps circuit Check values, wiring, connectors
(open load). Cycle Ignition to reset fault
h2701 Supply Voltage controller. Store fault and Possible battery Measure voltage on pin 2 of the
Voltage below normal, or send fault to the failure Possible hydraulic controller.
shorted to low source. Engine display. alternator failure Check battery, alternator, wiring,
speed is above 600rpm and the Possible short connectors
power supply is below 22 Volt circuit to ground
for more than 5 minutes.
h2702 Supply Voltage controller. Store fault and Possible battery Measure voltage on pin 2 of the
 Table 7. Hydraulic Codes
Voltage above normal, or send fault to the failure Possible hydraulic controller.
shorted to high source. Power display. alternator failure Check battery, alternator, wiring,
supply is above 33 Volt for Possible short connectors
more than 5 minutes circuit
h2801 Sensor supply voltage. Voltage Store fault and Possible short Measure voltage on pin 8 of the
below normal, or shorted to send fault to the circuit to ground hydraulic controller.
low source. Sensor supply display. Possible HCU Check wiring, connectors
voltage below 4.8 Volt for failure
more than 5 seconds.
h2802 Sensor supply voltage. Voltage Store fault and Possible short Measure voltage on pin 8 of the
above normal, or shorted to send fault to the circuit hydraulic controller.
high source. Sensor supply display. Possible HCU Check wiring, connectors
voltage above 5.2 Volt for failure
more than 5 seconds.
h2901 Hydraulic Oil Temperature Store fault and Sensor not Check sensor
Sensor. Data valid but below send fault to the connected Check wiring, connectors
normal operational range. display. Possible short
Sensor resistance is lower than circuit to ground
700 Ohm for more than 3 Possible sensor
seconds. failure
h2902 Hydraulic Oil Temperature Store fault and Possible short Check sensor
Sensor. Data valid but above send fault to the circuit Check wiring, connectors
normal operational range. display. Possible sensor
Sensor resistance is higher failure
than 2000 Ohm for more than
3 seconds
h4431 CAN0 Bus Off (Power train Hydraulic CAN connection Check wiring (pin 3 and 4 of the
CAN bus) Control lost on the Power hydraulic controller).
functionality train CAN bus Check end resistors.
limited. Store
fault and send
fault to the
display.
h4701 Hydraulic Brake Oil Store fault and Sensor not Check sensor
Temperature Sensor. Data send fault to the connected Check wiring, connectors
valid but below normal display. Possible short
operational range. Sensor circuit to ground
resistance is lower than 700 Possible sensor
Ohm for more than 3 seconds. failure
h4702 Hydraulic Brake Oil Store fault and Possible short Check sensor
Temperature Sensor. Data send fault to the circuit Check wiring, connectors
valid but above normal display. Possible sensor
operational range. Sensor failure
resistance is higher than 2000
Ohm for more than 3 seconds
h4831 CAN0 Bus Driver fault (Power Hydraulic CAN connection Check wiring (pin 3 and 4 of the
train CAN bus) Control lost on the Power hydraulic controller). Check end
functionality train CAN bus resistors.
limited. Store
fault and send
 Table 7. Hydraulic Codes
fault to the
display.
h4931 CAN1 Bus Off (Vehicle CAN Hydraulic CAN connection Check wiring (pin 20 and 21 of
bus) Control lost on the vehicle the hydraulic controller). Check
functionality CAN bus end resistors.
limited. Store
fault and send
fault to the
display.
h5031 CAN1 Bus Driver fault Hydraulic CAN connection Check wiring (pin 20 and 21 of
(Vehicle CAN bus) Control lost on the vehicle the hydraulic controller). Check
functionality CAN bus end resistors.
limited. Store
fault and send
fault to the
display.
h5631 P44 Overload/Openload Store fault and Possible short Measure current on pin 44 of the
Output draws more than 3 send fault to the circuit hydraulic controller
Amps (overload). Or output display Possible open Check actuation
draws less than 0.5 Amps circuit Check values, wiring, connectors
(open load). Cycle Ignition to reset fault
h5812 No communication with ECM Hydraulic CAN connection Check wiring (pin 3 and 4 of the
Control lost between ECM hydraulic controller). Check end
functionality and hydraulic resistors.
limited. Store controller.
fault and send
fault to the
display.
h5912 No communication with TCU Hydraulic CAN connection Check wiring (pin 3 and 4 of the
Control lost between ECM hydraulic controller). Check end
functionality and hydraulic resistors.
limited. Store controller.
fault and send
fault to the
display.
h6412 No communication with Hydraulic CAN connection Check wiring (pin 3 and 4 of the
cluster Control lost between hydraulic controller). Check end
functionality cluster and resistors.
limited. Store hydraulic
fault and send controller.
fault to the
display.
h6501 Joystick/Lever - Aux2. Input Hydraulic Joystick/Lever not Check wire
too low. functions connected harness/connectors/joystick
disabled. Store Joystick/Lever
fault and send sensor worn out
fault to the Short circuit to
display. ground
h6502 Joystick/Lever - Aux2. Input Hydraulic Short circuit Check wire
too high. functions Joystick/Lever harness/connectors/joystick
 Table 7. Hydraulic Codes
disabled. Store sensor worn out
fault and send
fault to the
display.
h6516 Joystick/Lever - Aux2. Not Hydraulic Power loss to Calibrate the Joystick/Lever
Calibrated. functions Joystick/Lever
disabled. Store during ignition on.
fault and send New software
fault to the loaded.
display.
h6517 Joystick/Lever - Aux2. Not Hydraulic Joystick/Lever not Check wire
Calibrated, input too low. functions connected harness/connectors/joystick
disabled. Store Joystick/Lever
fault and send sensor worn out
fault to the Short circuit to
display. ground
h6518 Joystick/Lever - Aux2. Not Hydraulic Short circuit Check wire
Calibrated, input too high. functions Joystick/Lever harness/connectors/joystick
disabled. Store sensor worn out
fault and send
fault to the
display.
h6601 Joystick/Lever - Aux3. Input Hydraulic Joystick/Lever not Check wire
too low. functions connected harness/connectors/joystick
disabled. Store Joystick/Lever
fault and send sensor worn out
fault to the Short circuit to
display. ground
h6602 Joystick/Lever - Aux3. Input Hydraulic Short circuit Check wire
too high. functions Joystick/Lever harness/connectors/joystick
disabled. Store sensor worn out
fault and send
fault to the
display.
h6616 Joystick/Lever - Aux3. Not Hydraulic Power loss to Calibrate the Joystick/Lever
Calibrated. functions Joystick/Lever
disabled. Store during ignition on.
fault and send New software
fault to the loaded.
display.
h6617 Joystick/Lever - Aux3. Not Hydraulic Joystick/Lever not Check wire
Calibrated, input too low. functions connected harness/connectors/joystick
disabled. Store Joystick/Lever
fault and send sensor worn out
fault to the Short circuit to
display. ground
h6618 Joystick/Lever - Aux3. Not Hydraulic Short circuit Check wire
Calibrated, input too high. functions Joystick/Lever harness/connectors/joystick
disabled. Store sensor worn out
fault and send
 Table 7. Hydraulic Codes
fault to the
display.
h6701 Joystick/Lever - Aux4. Input Hydraulic Joystick/Lever not Check wire
too low. functions connected harness/connectors/joystick
disabled. Store Joystick/Lever
fault and send sensor worn out
fault to the Short circuit to
display. ground
h6702 Joystick/Lever - Aux4. Input Hydraulic Short circuit Check wire
too high. functions Joystick/Lever harness/connectors/joystick
disabled. Store sensor worn out
fault and send
fault to the
display.
h6716 Joystick/Lever - Aux4. Not Hydraulic Power loss to Calibrate the Joystick/Lever
Calibrated. functions Joystick/Lever
disabled. Store during ignition on.
fault and send New software
fault to the loaded.
display.
h6717 Joystick/Lever - Aux4. Not Hydraulic Joystick/Lever not Check wire
Calibrated, input too low. functions connected harness/connectors/joystick
disabled. Store Joystick/Lever
fault and send sensor worn out
fault to the Short circuit to
display. ground
h6718 Joystick/Lever - Aux4. Not Hydraulic Short circuit Check wire
Calibrated, input too high. functions Joystick/Lever harness/connectors/joystick
disabled. Store sensor worn out
fault and send
fault to the
display.
hCold Hydraulic Tank Oil Store fault and Possible short Check pin 31 of the hydraulic
Temperature Cold Status. send fault to the circuit controller
Hydraulic oil is too cold ( < -5 display. Possible sensor Check sensor
°C) for full operation. failure Check wiring, connectors
hHot Hydraulic Tank Oil Store fault and Sensor not Check pin 31 of the hydraulic
Temperature Hot Status. send fault to the connected controller
Hydraulic oil temperature display. Vehicle Possible short Check sensor
alarm level 2 is active. speed is limited circuit to ground Check wiring, connectors
Hydraulic oil temperature is to 10 km/h Possible sensor
more than 90°C for more than failure
2 minutes.
hHot Hydraulic Tank Oil Store fault and Sensor not Check pin 31 of the hydraulic
Temperature Hot Status. send fault to the connected controller
Hydraulic oil temperature display. Possible short Check sensor
alarm level 1 is active. circuit to ground Check wiring, connectors
Hydraulic oil temperature is Possible sensor
more than 88°C for more than failure
30 seconds.
 Table 7. Hydraulic Codes
hHot Hydraulic Tank Oil Store fault and Sensor not Check pin 31 of the hydraulic
Temperature Hot Status send fault to the connected controller
Vehicle Speed Limit. display. Vehicle Possible short Check sensor
Hydraulic oil temperature speed is limited circuit to ground Check wiring, connectors
alarm level 2 is active. to 10 km/h Possible sensor
Hydraulic oil temperature is failure
more than 90°C for more than
2 minutes.
bHot Hydraulic Brake Oil Store fault and Sensor not Check pin 32 of the hydraulic
Temperature Status. Hydraulic send fault to the connected controller
brake oil temperature is too display. Possible short Check sensor
hot. Hydraulic brake oil circuit to ground Check wiring, connectors
temperature is more than Possible sensor
100°C for more than 30 failure
seconds.