Final Project
Final Project
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INTRODUCTION
In our present day economy, finance is defined as the provision of
money at the time when it is required. Every enterprise, whether big, medium or
small, needs finance to carry on its operation and to achieve its targets. In fact,
objectives.
a way that neither there is over-stocking nor under –stocking. The over stoking will
stocking, on the other hand, will result in stoppage of work. The investment in
generators, motors and other electrical goods it has a sales office in Hyderabad and
inventory control used in the company is FIFO. The study is conducted for efficient
management of inventory in the company. The Company holds the inventory to see
that the demand for its products is met accordi9ng to the requirements. The study
management.
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OBJECTIVES OF STUDY
Objectives:
technics.
SCOPE:
The study is restricted to 7 products viz. 5 motors and 2 generators, the method
used for calculating the inventory control is first –in-first-out (FIFO). The study is
SOURCES OF DATA:
1. PRIMARY DATA: - The primary data is collected from the interviews of the
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LIMITATIONS:
1 The study may be detail in all the aspects as it is conducted within limited
time frame.
INVENTORY MANAGEMENT
INTRODUCTION:
serves as a link between production and distribution processes. There is, generally,
a time lag between the recognition of a need and its fulfillment. The greater the
time-lag, the higher the requirements for inventory, the unforeseen fluctuations in
demand and supply of goods also necessitate the need for inventory. It also
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The dictionary meaning of inventory is stock of goods, or a list of goods.
may include raw material, work in process, etc. to understand the exact meaning
of the word, ‘inventory’ we may study it from usage side or from the ‘side of point
a) RAW METERIAL. Raw material form a major input the organization. They
the time required for replenishing the supplies. The factored like the
availability of raw materials and government regulation, etc. too affect the
are in between raw materials and finished goods. The raw materials enter
the process of manufacture but they are yet to attain a final shape of
of work in progress.
supply problems and form a small part of production cost. There can be
instance where these materials may account for much value than the raw
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materials. The fuel oil may form a substantial part of cost
d) FINISHIED GOODS: These are the goods which are ready for the
undertaken on order basis, in these concerns there will not be a need for
finished goods. The need for finished goods inventory will be more when
spares. The stoking policies of spares are different from industry to industry.
Some industry like transport will require more spares than the other
concerns. The costly spare parts like engines, maintenance spares etc. are
not discarded after use, rather they are kept in ready position for furtherer
use. All decisions about spates are based on the financial cost of inventory
on such spares and the costs that may arise due to their non-availability
Although holding inventories involves blocking of a firm’s found and the cost
soon as it receives orders. It will mean loss of time and delay in execution of
orders which sometime may cause loss of customers and business. A firm also
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discount, etc. generally speaking, there are three main purposes or motives of
holding inventories:
materials.
iii. The Speculative Motive which induces to keep inventories for taking
discounts, etc.
of capital and other costs. It also exposes the firm to certain risks. The various
funds to meet the cost of inventories. The funds may be arranged from
own resources or from outsiders. But in both the cases, the firm incurs a
in the later case, the firm has to pay interest to the outsider.
ii. Storage and Handling Costs: Holding of inventories also involves costs
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the rental of the go down, insurance charges, etc.
iii. Risk of Price Decline: There is always a risk of reduction in the prices of
market.
tastes, etc.
INVENTORY MANAGEMENT:
study of 29 major industries has revealed that the average cost of materials is
industries like sugar, the raw materials cost is as high as 68.75 per cent of the
total cost. About 90 per cent part of working capital is invested in inventories.
inventory management will determine (a) what to purchase (b) how much to
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There are conflicting interests of different departmental heads over the issue
of inventory. The finance manager will try to invest less in inventory because
acquire more and more inventory as he does not want any interruption in
is to keep the stocks in such a way that neither there is over-stocking nor
reasonable limits.
The operational objectives mean that the materials and spares should be
not remain idle and minimum working capital should be locked in it.
production should not suffer at any time and the customers demand should
also be met.
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the operational and sales activities.
4. To keep material cost under control so that they contribute in reducing cost
will ensure proper quality of stocks. The price analysis, the cost analysis and
10. To facilitate furnishing of data for short term and long term planning
proper inventory control not only helps in solving the acute problem of liquidity
but also increases profits and causes substantial reduction in the working capital
of the concern. The following are the important tools and techniques of
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2. Determination of Safety Stocks.
5. A.B.C. Analysis
6. VED Analysis
Carrying of too much and tool little of inventories is detrimental to the firm.
If the inventory level is too little, the firm will face frequent stock outs involving
heavy ordering cost and if the inventory level is too high it will be unnecessary tie-
should maintain an optimum level of inventory where inventory costs are the
minimum and at the same time there is no stock out which may result in loss of
hand at all times. If stocks are less than the minimum level then the work will stop
due to shortage of materials. Following factors are taken into account while fixing
Lead Time: A purchasing firm requires some time to process the order and
time is also required to the supplying firm to execute the order. The time
taken in processing the order and then executing it is known as lead time, it
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is essential to maintain some inventory during this period.
Nature of Material: The nature of material also affects the minimum level.
minimum stock will not be required for such materials. Minimum stock level
then fresh order is sent to get materials again. The order is sent before the
materials reach minimum stock level. Re-ordering level or ordering level is fixed
between minimum level and maximum level. The rate of consumption, number of
days required to replenish the stocks, and maximum quantity of materials required
on any day are taken into account while fixing re-ordering level.
c. Maximum Level. It is the quantity of materials beyond which a firm should not
exceed its stocks. If the quantity exceeds maximum level limit then it will be
material costs. Overstocking will mean blocking of more working capital, more
space for storing the materials, more wastage of materials and more chances of
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losses from obsolescence. Maximum stock level will depend upon the following
factors:
7. The nature of materials. If the materials are perishable in nature, then they
then they will have to be stored for the rest of the period.
the maximum quantity of materials which a concern can store. The limit
fixed by the government will become the limiting factor and maximum
10. The possibility o change in fashions will also affect the maximum level.
The following formula may be used for calculating maximum stock level:
d. Danger Level
It is the level beyond which materials should not fall in any case. If danger
level arises then immediate steps should be taken to replenish the stocks even if
more cost is incurred in arranging the materials. If materials are not arranged
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with the following formula:
emergency purchases
time. The demand for materials may fluctuate and delivery of inventory may also
be delayed and in such a situation the firm can face a problem of stock-out. The
stock-out can prove costly by affecting the smooth working of the concern. In order
to protect against the stock-out arising out of usage fluctuations, firms usually
maintain some margin of safety or safety stocks. The basic problem is to determine
the level of quantity of safety stocks. Two costs are involved in the determination
of this stock i.e. opportunity cost of stock-outs and the carrying costs. The stock-
outs of raw materials cause production disruption resulting into higher cost of
production. Similarly, the stock-outs of finished goods result into the failure of the
firm in competition as the firm cannot provide proper customer service. If a firm
maintains low level of safety frequent stock-outs will occur resulting into the larger
opportunity costs. On the other hand, the larger quantities of safety stocks involve
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higher carrying costs.
indicates when an order should be placed. The re-order point is determined with
the help of these things: (a) average consumption rate, (b)duration of lead time,
consumption the order should be placed. There are three prevalent systems of
quantity(EOQ) system;
system;
management the quantity to be purchased should neither be small nor big because
costs of buying in carrying materials are very high. Economic order quantity is the
size of the lot to be purchased which is economically viable. This is the quantity of
quantity is the point at which inventory-carrying costs are equal to order cost. In
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a) Ordering costs: These are the costs, which are associated with the
processed and then placed with suppliers. The labors spent on this
These costs are also known as buying costs and will arise only when some
b) Carrying costs:
These are the costs for holding the inventories. These costs will not be
2. Cost of storage, which could have been used for other purposes.
4. Insurance cost
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5. Cost of spoilage in handling of materials.
The planning commission of India had estimated these costs between 15% to 20%
of total costs. The longer the materials kept in stocks, the costlier it becomes by
20% every year the ordering and the carrying costs have a reverse relationship.
The ordering cost goes up with the increase in number of orders placed. On the
other hand carrying costs go down per unit with the increase in number of units,
5. A-B-C Analysis: The materials are divided into a number of categories for
there are some items which have almost equal percentage of value of materials.
Under ABC Analysis, all the materials are divided in to there categories viz. A, B
& C. past experience has shone that almost 10% of the items contribute to 70%
the items contribute about 20% of value of consumption and this is known as
6) VED Analysis: The VED Analysis is used generally for spare parts. The
requirements and urgency of spare parts is different from that of materials. The
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demand for spares depends upon the performance of the plant and machinery.
Spare parts are classified as Vital, Essential and Desirable. The Vital spares are
must for running the concern smoothly and these must be stored adequately. The
non availability of vital spares will cause havoc in the concern. The E type of spares
also necessary but their stocks may be kept at low figures. The stocking of D type
of spares may be avoided at times. If the lead time of these spares is less, then
able to meet the requirements of the business. But the level of inventory should
neither be too high nor too low. It is harmful to hold more inventory for the
following reasons :
somewhere else.
b) Over-stocking will require more go down space, so more rent will be paid.
d) Slow disposal of stacks will mean slow recovery of cash also which will
e) There are chances of deterioration in quality if the stocks are held for more
periods.
On the other hand, too low inventory may mean loss of business opportunities.
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Inventory turnover ratio also known as stock velocity is normally calculated
indicate whether inventory has been efficiently used or not. The purpose is to
see whether only the required minimum funds have been locked up in
inventory. Inventory Turnover Ratio indicates the number of times the stock has
been turned over during the period and evaluates the efficiency with which a
Inventory turnover ratios are calculated to indicate whether inventories have been
used efficiently or not. The purpose is to ensure the blocking of only required
minimum funds in inventory. The inventory turnover ratio also known as stock
average inventory cost. Inventory conversion period may also be calculated to find
Generally, the cost of goods sold may not be known from the published financial
not known then inventory at selling price may be taken as denominator and where
the opening inventory is not known the closing inventory figure may be taken as
It may also be of interest to see average time taken for clearing the stocks. This
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can be possible by calculating inventory conversion period. This period is calculated
management of inventories.
progress, finished goods, spares, consumable stock, etc. all these categories may
have their sub divisions. The raw materials may be of 3-4 types, finished goods
may also be of more than one type, spares may be of a number of types and so
on. For a proper recording and control of inventory, a proper classification of items
is essential. The inventories should first be classified and then code numbers
From effective inventory control, the management should be kept informed with
the latest stock position of different items. This is usually done by preparing
periodical inventory reports. These reports should contain all information necessary
for managerial action. On the basis of these reports management takes corrective
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REVIEW
&
LITERATURE
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FINANCIAL MANAGEMENT
INTRODUCTION
Every enterprise, whether big, medium or small, needs finance to carry on its
The subject of finance has been traditionally classified into two classes:
1. Public Finance
2. Private Finance
funds in the government institutions like states, local self-governments and central
concerned with the planning and controlling of firm’s financial resources. It deals
with finding out various sources for raising funds for the firm. The sources must be
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suitable and economical for the needs of the business. The most appropriate use
Its main aim is to use business funds in such a way that the firm’s value/earnings
a) Profit Maximization
b) Wealth Maximization.
c)
1.Profit maximization: Profit earning is the main aim of every economic activity.
A business being an economic institution must earn profit to cover its costs and
provide funds for growth. No business can survive without earning profit. Profit
enable a business to face risks like fall in prices, competition from other units,
c) Economic and business conditions do not remain the same at all the
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times. There may be adverse business conditions like recession,
d) Profits are the main source of finance for the growth of the business.
economic welfare.
However, profit maximization objective has been criticized on many grounds. A firm
exploiting workers and the consumers. Hence, it is immoral and leads to a number
values which are an essential part of an ideal social system. It is also urged that
objective of the firm. The profit maximization has been rejected because of the
following drawbacks:
different things for different people. Even if we take the meaning of profits as
earnings per share and maximize the earnings per share, it does not necessarily
mean increase in the market value of shares and the owner’s economic welfare.
b) Profit maximization objective ignores the time value of money and does not
consider the magnitude and timing of earnings. It treats all earnings as equal
though they occur in different periods. The stockholders may prefer a regular
return from investment even if it is smaller than the expected higher returns after
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a long period.
c) It does not take into consideration the risk of the prospective earnings
streams. Some projects are more risky than others. The earning streams will also
d) The effect of dividend policy on the market price of shares is also not
the only objective then an enterprise may not think of paying dividend at all
because retaining profits in the business or investing them in the market may
substitute for a stockholder’s utility. When the firm maximizes the stockholder’s
wealth, the individual stockholder can use his wealth to maximize his individual
utility. A stockholder’s current wealth in the firm is the product of the number of
shares owned, multiplied with the current stock price per share.
Given the number of shares the stockholder owns, the higher the stock price
per share the greater will be the stockholder’s wealth. While pursuing the objective
of wealth maximization, all efforts must be put in for maximizing the current
present value of any particular course of action. Every financial decision should be
based on cost-benefit analysis. If the benefit is more than the cost, the decision
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Implications of wealth maximization:
short-term and long-term suppliers of funds who have financial interests in the
that they get their payments in time. The long-term lenders get a fixed rate of
interest from the earnings and also have priority over shareholders in return of
their funds. The employees may also try to acquire the share of company’s wealth
through bargaining, etc. The survival of management for a longer period will be
served if the interests of various groups are served properly. The economic interest
of the society is served if various resources are put to economical and efficient
use.
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COMPANY
PROFILE
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COMPANY PROFILE
turnover of Rs.3700 million. A group, which draws its strength from its 4000
The Kirloskar name stands for excellence in engineering and for quality and
reliability. The business areas of group’s companies reflect its diversity. The
engineering.
These companies serve the core sector of industries, and the synergy
between group companies gives KIRLOSKAR the strength to grow, expand and
Dubai, and Kenya, and vast international dealer network. KIRLOSKAR has to its
credit of having supplying Power support vehicles charged with AC Generator for
launching of satellites, and it is not out of place to mention that only Kirloskar
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manufactures AC Generators, pumps, valves, machine tools and compressors, as
areas such as defense and nuclear power. The company’s products have
applications in the power, oil, gas, chemicals and petrochemicals, fertilizers, steel,
cement and sugar industries to but a few. Established in 1920, the company has
4580 employees.
applications of these products can be seen in every sector of the industry. And
ROLLSROYES, FUJI ELECTRIC and TOSHIBA to name but a few, for generators,
sources. The company has formed a strategic alliance with General Electric drive
cover single stage process pumps with single and double suction impellers. The
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capabilities range up to 5500 M/hr with total heads managing up to 550M.
wide range of machine tools, machining centers bearing as well as grey iron
casting and SG iron casting. The machine tools find application in the
walled and bridge bearings, and engine valves. Engines are used in agriculture,
exports engines for all the applications listed above and have a long list of
equipments. Orders have come from such prestigious customers as IPCL, Madras
Kirloskar snyder general limited was incorporated in 1992 with joint venture
partners Snyder general corporation, USA, which addresses the needs of control
1948: AC motors
1954: Transformers
1954: Alternator
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1965: Control Equipment
_________
DC Machines Up to 3000 KW
_________
Transformers Up to 50 KVA, 220 KV
__
Systems Control equipments LV & MV Up to 11 KV
Static Inverters,
Thyristers Converters,
____
Metal Working automaton Systems CNC,DRO
&Drive Packages,
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MARKET LEADERSHIP IN INDIA:
Transformers
Asia.
Machines in Asia.
QUALITY POLICY:
market leadership.
feedback.
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Use of latest technology, management tools, statistical techniques,
employees.
programmes.
satisfaction. "
Approach:
investment, human resource and quality have been clearly spelt out.
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the overall growth.
process.
methodology.
satisfaction.
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" Human Resource Development" is our priority.
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Technology Sourcing:
7 AEG, Germany.
-AEG, Germany.
1 Ocrey, Italy
- Peebless Electric, UK
- Themo machine,Italy
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Kirloskar Electric Company & Its Business Associates:
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DATA ANALYSIS
&
INTERPRETATION
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DATA ANALYSIS AND INTREPRETATION
Opening
Machine Closing
Amount Receipts Amounts Issues Amount Amount
No. Balance
Balance
Analysis:
In the year 2006-07, the company received 1183 units of total machines
costing Rs. 8477945 and issued 1202 units of total machines costing Rs.
8699715
In those particular receipts Motor No. 132 played a big role that a big
amount of issues were made where as Generator No. 180 receipts and
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VALUATION OF INVENTORY USING FIFO METHOD FOR THE YEAR 2007-08
Analysis:
In the year 2007-08, the company received 1560 units of total machines
costing Rs. 12179655 and issued 1534 units of total machines costing Rs.
12173025
In those particular receipts Motor No. 90 played a big role that a big
amount of issues were made where as Generator No. 180 receipts and
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VALUATION OF INVENTORY USING FIFO METHOD FOR THE YEAR 2008-09
Opening Closing
Machine No. Amount Receipts Amounts Issues Amount Amount
Balance Balance
Analysis:
machines costing Rs. 10731714 and issued 1011 units of total machines
In those particular receipts Generator No. 180 played a big role that a
big amount of issues were made where as Motor No. 160 receipts and issues
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VALUATION OF INVENTORY USING FIFO METHOD FOR THE YEAR 2009-10
Analysis:
In the year 2009-10, the company received 1244 units of total machines
costing Rs. 15915241and issued 1318 units of total machines costing Rs.
16633932
In those particular receipts Generator No. 180 played a big role that a
big amount of issues were made where as Motor No. 112 receipts and issues
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ABC ANALYSIS AND INTERPRETATION
Analysis:
In the year 2006-07 item numbers 132, 160 & 90 fall into ‘A‘ Category. The
company should have strict control of these items and prevent protection against
stock outs. Items numbers 112 and 100 fall into category B. The company should
have fairly tight control but not as tight as A type items. Items numbers DS-100
and 180 come under category ‘C’. These item numbers require periodic require
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2. ABC analysis for the year 2007-08
Analysis:
In the year 2007-08 item numbers 160, 132 & 90 fall into ‘A‘ Category. The
company should have strict control of these items and prevent protection against
stock outs. Items numbers 100 and 112 fall into category B. The company should
have fairly tight control but not as tight as A type items. Item numbers DS and 180
come under category ‘C’. These Item numbers require periodic require periodic
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3. ABC analysis for the year 2008-09
Analysis:
In the year 2008-09 item numbers 180, DS & 160 fall into ‘A‘Category. The
company should have strict control of these items and prevent protection against
stock outs. Items numbers 112 and 100 fall into category B. The company should
have fairly tight control but not as tight as A type items. Items numbers DS and
180 come under category ‘C’. These. Item numbers require periodic require
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4. ABC analysis for the year 2009-10
Analysis:
In the year 2009-10 item numbers 180 &160 fall into ‘A’ Category. The
company should have strict control of these items and prevent protection against
stock outs. Items numbers 132, 100 & DS-100 fall into category B. The company
should have fairly tight control but not as tight as A type items. Items numbers 90
& 112 come under category ‘C’. These Item numbers require periodic require
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1. Computation of Inventory Turnover Ratio of KIRLOSKAR CO. for 4
years
Analysis:
The inventory turnover ratio in the year 2006-07 is 24.60. It has increased
marginally to 40.97 in the year 2007-08. It has drastically reduced to 25.91 in the
year 2008-09. However the turnover ratio jumped to 43.39 in the year 2009-10.
Note:
Since, the opening and closing stocks for machine numbers 180 & 112 for
the years 2007-08 and 2009-10 respectively are not available. So, the net sales
value of these machines is not taken for the calculation of inventory turnover ratio.
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years.
Analysis:
The inventory conversion period is 14.84 days in the year 2006-07. It has
reduced marginally to 08.91 days in the year 2007-08 and raised drastically to
14.09 days in the year 2008-09 due to higher turnover ratio. The period has
reduced to 08.41 days in the year 2009-10.
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SUGGESTION
&
CONCLUSION
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CONCLUSIONS
1 The inventory turnover ratio of the company is not stable. It has been
widely fluctuating with varying degrees over the last four years.
capital in inventory.
3 The Prices of the products are always rising. Hence the basis on which
4 In the ABC analysis done, the items falling under the category A, B,
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SUGGESTIONS
1 The FIFO method is suitable when prices are falling. So the company may
2 The company may take measures to lessen the inventory turnover ratio
3 The company may reduce the inventory conversion period to improve the cash
efficiency.
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BIBLIOGRAPHY
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BIBLIOGRAPHY
1 Management Accounting
By R. K. Sharma & Shashi K. Guptha
2 Financial Management
By Prasanna Chandra
3 Financial Management
By S. N. Maheshwari
5 www.vrkec.com
6 www.inventorymgnt.com
7 www.google.com
8 www.wikipidia.com
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