MADHAV ENGINEERS

Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries

Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

1000 liters Liquid Manufacturing Plant -

The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of
Oral Liquids. It is specially designed to take care of two critical factors which directly affect the
quality of the Liquids. Minimum manual handling of Liquid.

Effective cleanness during manufacturing. Capacity ranges from 50 L to 20,000 L.

Needless to say, it also provides the benefits of the effective manpower utilization.

Liquid Manufacturing Plant consists :

 Sugar Dissolving Vessel

 Syrup Manufacturing Vessel
 Pre filtration unit ( basket cone filter)
 Inline homogenizer
 Filtration Press
 Storage Vessel
 Transfer Pump
 Control Panel
 Product Piping
 Working Platform

This system consists of a closed circuit manufacturing facility from feeding of Sugar / Water
Phase to loading the Liquid Filling Machine. The Sugar and Water, are load with vacuum system
or by mechanical system or manually. The Sugar Syrup Vessel is supplied with high speed stirrer
& electrical heating (In small model) / steam heating facility(In bigger size model) .The sugar
 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

syrup is prepared at required temperature & are transferred to Manufacturing Vessel by

vacuum or by transfer pump. The product during emulsion formation is recalculated through In-
Line Homogenizer or Liquid Transfer Pump.(Optional Facility ).The Pump also discharges the
product in the Storage Vessel. The Storage Vessel is then taken to the filling area (if it is small
capacity) and is connected to again Liquid Transfer Pump. Or Storage Vessel remains fixed (In
bigger size) & pump transfer the Liquids in the float tank which is connected with filling
machine. The entire Plant can be operated by centralized operating panel by one operator.

Salient Features:
 The Plant is designed to be operated only by one operator and one helper.
 All material transfers are done by vacuum or by transfer pumps.
 All the vessels are CGMP (paint free construction)
 The gaskets used are of silicon (food grade).
 All contact parts are of S.S. 316 quality material & finished to class 4B (Mirror) finish and
are crevice free.
 The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier (as per customer
choice) provided on demand.
 All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
 All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless
quality, internally electro polished, with tri-clover ended joints.

TECHNICAL SPECIFICATIONS:

1 ) . SUGAR DISSOLVING VESSEL-750 Litres : 1 No

Gross Capacity in Litters 900 Litres

Working Capacity in Litters 750 Litres

Mixing Vessel Type Jacketed, Steam Heated, Insulated, Vertical, with

Bottom stirrer and legs or lugs mounting

Vessel’s Inner shell Thickness 3 mm SS 316 MOC

Vessel’s Bottom Disc Thickness 3 mm SS 316 MOC

Vessel’s Top Disc Thickness 3 mm SS 316 MOC

Top and Bottom Torrispherical Dish end Vessel’s Jacket Material

type

Vessel’s Jacket Material Thickness 3.25 mm thick of S.S.304 .

Jacket Insulation Thickness 50 mm Thick Fiber Glass wool Material Insulation

Jacket Insulation Cover Thickness 2 mm SS 304 MOC

 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

Heating Media Steam Heated @ Steam Pressure 4 to 6 Kg/cm²

Product contact parts MOC Stainless Steel 316 Quality

Non Contact Parts Stainless Steel 304 Quality

Finishing Product contact Mirror- 220 Grit

Finishing Product Non contact Matt-180 Grit

Temperature Controller PT 100 Sensor

Temperature Indicator Digital

Vessel Design Pressure 3.0 Kg /cm²

Hydraulic Test Pressure 3.0 Kg /cm²

Working Pressure 2.0 Kg /cm²

Full Vacuum

Jacket Design Pressure 8.0 Kg /cm²

Hydraulic Test Pressure 8.0 Kg /cm²

Working Pressure 6.0 Kg /cm²

Mixing stirrer Propeller type stirrer

Blade MOC SS 316

Mixing Mounting Bottom Entry

Mixing stirrer Drive Direct coupled with motor with double mechanical seal

Mixing stirrer motor 5 hp/3.75kw/ 3phase/TEFC

Mixing stirrer speed 500 TO 1400 RPM BY VFD.

Seal at shaft Double mechanical seal with water cooling

Cooling water required – 2 to 3 liters / min.

Vessel’s bottom support 04 Nos. of SS 304 pipe legs, pipe 100 mm X 5 mm thickness
OR

04 nos. Lugs. And vessels mounted on end user’s

 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

structure.

Connection Top Disc. Dia. 400 mm man hole with hinged lid.

Dia. 100 mm Light glass-toughen glass with light shed.

Dia. 150 mm eye glass –toughen glass window at lid cover

Dia. 38 mm tricolve connection for Inlet

Dia. 65 mm tricolve connection for SUGAR inlet by vacuum

Dia. 50 mm tricolve connection for vacuum to vacuum

Pump

Dia. 38 mm air vent with Ball valve & 60 mesh sieve filter.

Dia. 38 mm tricolve connection for Extra

Dia. 38 mm tricolve connection for CIP wash with Rotary

spray nozzle

Dia. 12.5 mm for pressure gauge

Inside Shell Baffles -3 nos. to break of vertex inside the vessel.

Monkey type SS 316L Ladder is provided inside the vessel

Connection on Bottom disc. Discharge with 50 mm dia. Flues bottom Valve with
pneumatic

Operated.

Flange for bottom mounting stirrer with mechanical seal.

4 Nos. Legs. OR 4 nos. Lugs on out shell

Vessel’s Jacket Connection 40 BSP Steam inlet with Pressure gauge and Safety Valve.

40 BSP Steam trap valve with drain Plug & Manual By pass
line.

40 BSP Cooling Water Inlet

40 BSP Cooling water Outlet.

Motor Make Crompton / Hindustan

 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

Utilities Required Electric Power 5.65kw/3 phase

Steam for heating @ 4 kg/cm²

Cooling Water required 2-3 liter per minute@ 10⁰C for

mechanical seal

Cooling water for material cooling to circulate inside

jacket.

2 ) . SYRUP MANUFACTURING VESSEL-1000 Litres : 1 No

Gross Capacity in Litters 1200 Litres

Working Capacity in Litters 1000 Litres

Mixing Vessel Type Jacketed, Steam Heated, Insulated, Vertical, with

Bottom entry Homogeniser and legs or lugs mounting

Vessel’s Inner shell Thickness 4 mm SS 316 MOC

Vessel’s Bottom Disc Thickness 4 mm SS 316 MOC

Vessel’s Top Disc Thickness 4 mm SS 316 MOC

Top and Bottom Torrispherical Dish end Vessel’s Jacket Material

type

Vessel’s Jacket Material Thickness 3.25 mm thick of S.S.304 .

Jacket Insulation Thickness 50 mm Thick Fiber Glass wool Material Insulation

Jacket Insulation Cover Thickness 2 mm SS 304 MOC

Heating Media Steam Heated @ Steam Pressure 4 to 6 Kg/cm²

Product contact parts MOC Stainless Steel 316 Quality

Non Contact Parts Stainless Steel 304 Quality

Finishing Product contact Mirror- 220 Grit

Finishing Product Non contact Matt-180 Grit

 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

Temperature Controller PT 100 Sensor

Temperature Indicator Digital

Vessel Design Pressure 3.0 Kg /cm²

Hydraulic Test Pressure 3.0 Kg /cm²

Working Pressure 2.0 Kg /cm²

Full Vacuum

Jacket Design Pressure 8.0 Kg /cm²

Hydraulic Test Pressure 8.0 Kg /cm²

Working Pressure 6.0 Kg /cm²

Mixing stirrer Bottom Entry Homogeniser

Blade MOC SS 316

Mixing Mounting Bottom Entry

Mixing stirrer Drive Direct coupled with motor with double mechanical seal

Mixing stirrer motor 5 hp/3.75kw/ 3phase/TEFC

Mixing stirrer speed 500 TO 2800 RPM BY VFD.

Seal at shaft Double mechanical seal with water cooling

Cooling water required – 2 to 3 liters / min.

Vessel’s bottom support 04 Nos. of SS 304 pipe legs, pipe 100 mm X 5 mm thickness
OR

04 nos. Lugs. And vessels mounted on end user’s

structure.

Connection Top Disc. Dia. 450 mm man hole with hinged lid.

Dia. 100 mm Light glass-toughen glass with light shed.

Dia. 150 mm eye glass –toughen glass window at lid cover

Dia. 38 mm tricolve connection for Inlet

 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

Dia. 65 mm tricolve connection for SUGAR inlet by vacuum

Dia. 50 mm tricolve connection for vacuum to vacuum

Pump

Dia. 38 mm air vent with Ball valve & 60 mesh sieve filter.

Dia. 38 mm tricolve connection for Extra

Dia. 38 mm tricolve connection for CIP wash with Rotary

spray nozzle

Dia. 12.5 mm for pressure gauge

Inside Shell Baffles -3 nos. to break of vertex inside the vessel.

Monkey type SS 316L Ladder is provided inside the vessel

Connection on Bottom disc. Discharge with 50 mm dia. Flues bottom Valve with
pneumatic

Operated.

Flange for bottom mounting stirrer with mechanical seal.

4 Nos. Legs. OR 4 nos. Lugs on out shell

Vessel’s Jacket Connection 40 BSP Steam inlet with Pressure gauge and Safety Valve.

40 BSP Steam trap valve with drain Plug & Manual By pass
line.

40 BSP Cooling Water Inlet

40 BSP Cooling water Outlet.

Motor Make Crompton / Hindustan

Utilities Required Electric Power 5.65kw/3 phase

Steam for heating @ 4 kg/cm²

Cooling Water required 2-3 liter per minute@ 10⁰C for

mechanical seal

Cooling water for material cooling to circulate inside

jacket.
 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

3 ) . BASKET CONE FILTER WITH TRANSFER PUMP – 1 No.

Basket Cone filter fitted with 20 mesh sieve supported by 5 mm perforated sieve and 2 HP
transfer pump. It is fitted between sugar melting and syrup manufacturing vessel.
1. Type: Cone type basket filter.
2. Capacity: 20 Liter
3. Sieve type: Wire mesh- 40 x 110 Dutch Hollander.
4. Connection: Dia. 40 mm triclove both side
5. Contact Parts: SS 316

Transfer Pump – 1 No.

1. Used: The transfer pump is used for transfer melted sugar from sugar melting vessel to
syrup manufacturing vessel through basket filter and recirculation of melted sugar.
2. Type: Centrifuge.
3. Capacity: 28000 liter per hour. (Water)
4. Motor: 1 HP / 2800 RPM/ 3 Phase/ 380 volt/ 50 Hz/TEFC.
5. Connection: Dia. 40 mm triclove for inlet and outlet.
6. Seal: Mechanical
7. Contact Parts: SS 316
8. Pump Mounting: On Trolley.

Inline Homogenizer: 1 No

INLINE Homogenizer is used for mixing, suspending, solubilising, milling, dispersing, disintegrating
solids

etc. & reduces batch time. It consists of stator and rotor assembly. The rotor rotates inside the stator

assembly which is fixed with coupled to the motor. Rotor shaft is directly coupled to motor. It can be

directly mounted on the vessel or can be hanged a separate movable stand.

WORKING PRINCIPAL:

Homogenization is a process of increasing the consistency of a product by means of dispersions. The

product is displaced under the generation of high pressure and is forced through homogenizing valve

gap. Cavitation turbulence and sheer force break the product into particles of size less than 1 micron

SALIENT FEATURES:

 Design confirming to latest CGMP norms.

 All the contact parts are of SS 316 and non contact parts will be made from SS 304
 Inline Homogenizer fitted with Rotor and Stator
 Fitted inline between Syrup manufacturing vessel & storage tank through Filter Press.
 Nozzle - Inlet & Outlet – 1. ½” diameter with triclove type connection with silicon seal.
 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

 Shaft Seal type – Single cartridge Type mechanical seal.

 The homogenizer mounted on trolley stand.
 All contact parts finish to be Mirror polished.
 Housing fitted with knob for easy disassembled for cleaning.
 Electric motor- 2 hp / 430v / 3 phase / 50 Hz/TEFC.
 Motor make - Bharat Bijlee / Crompton.

TECHNICAL SPECIFICATIONS:
MODEL PH- 3000

Capacity 2000 Litres per hour

Motor HP 2 HP /2.25kw

Electrical 2.25kw/3 phase/ 415 V/ 50 Hz/TEFC

Rotation per min 2800 RPM

Rotor diameter 125 mm

Stator diameter 105 mm

Slot size 5 mm inclined

Shaft seal type Single cartridge Type mechanical seal.

S.S SENSOR water sensor

Specific gravity 1.3 gram / CC (Maximum)

Viscosity 300 CPS (Maximum)

Final particle size 15 to 50 microns.

Inside buffing Class 4B Mirror

Outside buffing Class 2B (Satin) Finish.

4. FILTER PRESS - Zero Hold Up 14” X 10 : 1 No.

THE STRUCTURE:

Prism Zero Hold Up Design Filter –Single Pass with Multi Plate Filter, Here the direction of flow of

liquid is exactly opposite to the flow in standard filter i.e. the impure liquid to be filtered enters the

filter from the bottom into the center channel & goes to the top of each plate. The clear filtrate flows
 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

out from openings on side of plates to the shell & then to the outlet. This flow ensure almost 100%

filtration of the liquid which is not so with the standard flow type.

14”Dia x 10 Plates mounted on trolley with S.S. 316 Centrifugal pump drive with scavenger’s plate

arrangement for last point filtration.

SALIENT FEATURES:

 Used: For filtering syrup with 5 micron and the Filter Press is fitted between syrup
 manufacturing vessel and storage vessel through on line Homogenizer.
 Design confirming to latest CGMP norms.
 All the contact parts are of SS 316 and non contact parts will be made from SS 304.
 Complete filtration of the batch without any hold up due to reverse flow of liquid hence large
 saving in time & cost.
 Back wash facility can be provided for continuous operations.
 No scavenger arrangement required.
 The cake, filtered & solids remain totally enclosed allowing filtration of toxic, hazardous &
 explosive liquids.
 Provision for sampling and bypass.
 No contamination of internal surface of shell.
 The top dome structure ensures fast & easy removal of cartridge assembly & cleaning of cake.
 Pressure Gauge in S.S. 316
 Type: Zero hold up 10 Nos. plate.
 Dia. of Plate: 14”x No. of plate 10 nos.
 Filtration: 5 micron
 Filter media: Teflon filter
 Capacity: 2500 liters per hour.
 Motor: 2 HP / 2800 RPM/ 3 Phase/ 430 volt/ 50 Hz/TEFC
 Connection: Dia. 40 mm triclove for inlet and outlet.
 Shaft Seal: Single cartridge Type mechanical seal
 Mounting: On Trolley made up of in S.S. 304 with castor bracket also in S.S. 304
 All contact parts finish to be Mirror polished
 All connection with Triclover fittings with silicon seal.

TECHNICAL SPECIFICATIONS:
MODEL PFP- 14

Make Prism

Diameter of plates 14”

No of plates 10 plates

Flow rate per hour 1200 to 2500 Litres / hour

 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

Height of plate 35 mm

Shell thickness 3 mm

Filtering area m² 0.91 m²

Cake holding capacity (Liter) 28 Litres

Size of pump 1 ½” Centrifugal

Motor HP 2 HP/ 1.5 Kw / 380 v / 50 Hz/TEFC

Contact Parts MOC S.S.316L Quality.

Gasket Silicon food grade

Trolley MOC S.S.304. Quality.

Shaft Seal Single cartridge Type mechanical seal

5 ) . STORAGE VESSEL (Holding Tank)- 1000 Litres : 1 No.

Gross Capacity in Litres 1200 Litres

Working Capacity in Litres 1000 Litres

Mixing Vessel Type Plain, Vertical, with Bottom stirrer and legs or lugs mounting.

Vessel’s Inner shell Thickness 2.5 mm SS 316 MOC

Vessel’s Bottom Disc Thickness 2.5 mm SS 316 MOC

Vessel’s Top Disc Thickness mm SS 316 MOC

Bottom Dish Torri spherical Dish end type

Top 1/3 Open able Lid.

Product contact parts MOC Stainless Steel 316 Quality

Non Contact Parts Stainless Steel 304 Quality

Finishing Product contact Mirror- 220 Grit

Finishing Product Non contact Matt-180 Grit

 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

Mixing stirrer Propeller type

Rotor & Stator MOC S.S.316

Mixing Mounting Bottom Entry

Mixing stirrer Drive Direct coupled with motor with double mechanical seal

Mixing stirrer motor 3 hp/3.75kw/ 3phase/TEFC

Mixing stirrer speed 500 TO 1400 RPM BY VFD

Seal at shaft Double Cartridge mechanical seal with water cooling

Cooling water required – 2 to 3 liters / min.

Vessel’s bottom support 04 Nos. of SS 304 pipe legs, pipe 100 mm X 5 mm thickness OR

04 nos. Lugs. And vessels mounted on end user’s structure.

Connection Top Disc. Dia. 450 mm man hole with hinged lid.

Dia. 100 mm Light glass-toughen glass with light shed.

Dia. 150 mm eye glass –toughen glass window at lid cover

Dia. 38 mm tricolve connection for Syrup Inlet

Dia. 38 mm triclove connection for extra.

Dia. 50 mm tricolve connection for vacuum to vacuum Pump

Dia. 38 mm air vent with Ball valve & 60 mesh sieve filter.

Dia. 38 mm tricolve connection for CIP wash with Rotary spray

ball.

Inside Shell Baffles -3 nos. to break of vertex inside the vessel.

Monkey type SS 316L Ladder is provided inside the vessel

Motor Make Crompton/Hindustan.

Utilities Required Electric Power 7.5kw/3 phase

 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

6 ) . TRANSFER PUMP:

 Used: The transfer pump is used for transfer syrup from storage vessel to Syrup buffer
tank at filling machine.
 Type: Centrifuge.
 Capacity: 28000 liter per hour. (Water)
 Motor: 1 HP / 2800 RPM/ 3 Phase/ 380 volt/ 50 Hz/TEFC
 Connection: Dia. 40 mm triclove for inlet and outlet.
 Seal: Single cartridge Type mechanical seal
 Contact Parts: SS 316
 Pump Mounting: On Trolley.

7 ) . INTERCONNECTING PIPELINE:

Provided for following application:

 Sugar Melting Vessel to Syrup manufacturing vessel through Basket Filter & Centrifugal Pump.
 Syrup manufacturing vessel to storage tank through Inline homogenizer and Filter press.
 Recirculation line from inline homogenizer to Syrup manufacturing vessel.
 Storage Vessel to 3 meter long pipe to floating/buffer tank at filling machine though
centrifugal

8 ) . INTERGRATED ELECTRIC CONTROLS PANEL:

 Main Switch MCB type with 3 phases indication

 03 Nos. of indicating lamp for three phase supply.
 Push buttons operating the all stirrer motor- 3nos., transfer Pump- 3 nos., Inline
 homogenizer and Filter Press.
 Speed regulator for AC Drive for all stirrer.
 Digital PID Temperature controller with sensors for Sugar Melting Vessel.
 Digital PID Temperature controller with sensors for Sugar Manufacturing Vessel.
 3 nos. light ON-OFF switch for vessels.
 Digital Ampere meter for 3 nos. vessel’s stirrer.
 RTDT PT-100 temperature sensor for 2 nos. vessels.
 Stainless steel electric controls panel.
 All electric items like Contactor, relay, controls relay & push buttons are standard make .
 Motor Make – Crompton.
 AC Frequency drive make: Lenze/ Schindler – Made in Germany.
 Steam controls valve with pneumatic operated to controls temperature.
 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

OPTIONAL IF REQUIRED –

9 ) . INGREDIENT PREPARATION TANK - 100 LITRES : ( Optional )

Gross Capacity in Liters 70 Litres

Working Capacity in Liters 50 Litres

Mixing Vessel Type Plain, Vertical, with Top stirrer and legs .

Vessel’s Inner shell Thickness 2 mm SS 316 MOC

Vessel’s Bottom Disc Thickness 2 mm SS 316 MOC

Vessel’s Top Disc Thickness 2 mm SS 316 MOC

Top and Bottom Torrispherical Dish end type

Product contact parts MOC Stainless Steel 316 Quality

Non Contact Parts Stainless Steel 304 Quality

Finishing Product contact Mirror- 220 Grit

Finishing Product Non contact Matt-180 Grit

Mixing stirrer Propeller type

Rotor & Stator MOC S.S.316

Mixing Mounting Top Entry

Mixing stirrer Drive Direct coupled with motor with double mechanical seal

Mixing stirrer motor 1 hp/3.75kw/ 3phase/TEFC

Mixing stirrer speed 500 TO 1400 RPM BY VFD

Vessel’s bottom support 04 Nos. of SS 304 pipe legs, pipe 100 mm X 5 mm thickness

Connection Top Disc. Dia. 400 mm man hole with hinged lid.

Dia. 100 mm Light glass-toughen glass with light shed.

Dia. 150 mm eye glass –toughen glass window at lid cover

Dia. 38 mm tricolve connection for Syrup Inlet

 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

Dia. 38 mm triclove connection for extra.

Dia. 50 mm tricolve connection for vacuum to vacuum Pump

Dia. 38 mm air vent with Ball valve & 60 mesh sieve filter.

Dia. 38 mm tricolve connection for CIP wash with Rotary spray

ball.

Motor Make Crompton/Hindustan.

Utilities Required Electric Power 1.5kw/3 phase

10 ) . INTERGRATED AUTOMATIC PLC CONTROLS WITH TOUCH SCREEN: ( Optional )

 Main Switch MCB type with 3 phases indication

 PLC Controls system of Phoenix makes with 7” color touch screen of Schindler make.
 Automatic controls with HMI interface.
 PID base temperature controls.
 Automatic process controls on time basis.
 Batch record Recipe Management systems.
 Batch data printing provision.
 Interlock process.

11 ) . WORKING PLATFORM: (OPTIONAL)

Working platform made out of S.S.304. & top of the platform will be covered with SS 304 and the

chequered plate for the safe movement of the operator. Platform is provided with staircase. Railing

made of SS 304 will be provided at the border of the platform for safety.

12 ) . VACUUMISED SUGAR TRANSFER SYSTEM : ( Optional )

SYSTEM DESCRIPTION:

The system will be used to charge sugar in to sugar melting vessel one at a time. Sugar will be picked

up from a drum / bag placed near the tank. The tank to be charged will be selected by opening the

inlet / outlet ball valves pneumatically.

A control panel will be provided for the operation and control of the system. Please note that the sugar
 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

melting vessel must be vacuum tolerant up to (-) 0.6 bar.

SYSTEM SPECIFICATIONS:

MODEL PVT- 1000

Application of System Vacuum type sugar conveying system by vacuumized the vessel
and

with mist cyclone

Type GMP Model Vacuum type Sugar Transfer System

Material to be handled Granular Sugar

Capacity Up to 1000 Kg/hr

Bulk Density 1.0 gm/cc

Temperature Ambient

MOC Contact parts - SS 316, Non Contact parts - SS 304 / MS as

applicable

Flexible pipe – Pharma Grade non toxic flexible hose

Feed From Drum / bag by suction nozzle

Discharge to 600l Sugar Melting Vessel and 2 Kl Syrup Manufacturing Vessel.

(Any one tank will be filled at any given time)

Isolation Valve To be provide (Full bore ball valve TC flanges)

Diverter Valve for vacuum line Manual ball valves will provided in the vacuum line

Conveying Distance 3 meters horizontal, 7 meters vertical approx.

Nos. of bend Assume 2 nos.

Dust Collector Pulse-jet type dust collector with blind flange at hopper
discharge

provided.

Vacuum Blower Twin lobe roots blower

Vacuum blower ‘TMVT’ make vacuum blower with accessories

 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

Blower Motor 7.5 hp /5.65kw/3 phase/TEFC

ial of Construction MS duly painted which will be kept near the blower unit

Control Panel Wall mounted control panel with SS 304 non-FLP enclosure

Earthling Earthling bridge arrangement will be supplied for our system

Utilities required 1. Electric Power – 410v/3 phase/ 50hz.

2. Compressed air 10 cfm @ 6kg/cm² pressure

13 ) . CIP SYSTEM: ( Optional )

Application & Process:

The CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed

Equipment, High shear Mixer, Blender, Auto Coater and IBC Bin.

The Trolley mounted system have inlet connection with pneumatic operated valve for Plain water, Hot

water, Detergent and DM Water and which are connected with supply pipe in the manufacturing area

and near the machine. Also high pressure pump is mounted and inter connected with all above and

PLC based controls system is mounted on the trolley for automatic washing cycle on time base. The

pump outlet is connected with spray ball of the machine. The automatic washing cycle data loaded in

the PLC through HMI and PLC system will wash the machine accordingly by spray ball.

The CIP SYSTEM IS CONSIST OF FOLLOWING:

1. 3 hp pressure pump.
2. Inlet manifold connection with pneumatic operated valve for Raw water, Hot water,Distilled water
and liquid detergent.
3. Outlet connection with pneumatic operated valve – 4 nos. for sugar melting vessels, Syrup
manufacturing vessels, storage tank and outer wash for all.
4. PLC Controls system with HMI Touch screen.
5. All Washing cycle provided with selection of sequence and settable washing time
Following utilities provided by end user at near the liquid syrup plant:
1. Hot water
2. Detergent liquid.
3. Raw water
4. Distilled water.
 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

Colloidal Mill ( Vertical / Horizontal Drive ) GMP Model

Application:

A colloid mill is a machine that is used to reduce the particle size of a solid in suspension in a liquid, or
to reduce the droplet size of a liquid suspended in another liquid. This is done by applying high levels
Of hydraulic shear to the process liquid. It is frequently used to increase the stability of suspensions
And emulsions the colloid mill is used for various applications such as Superfine grinding,
Homogenizing, emulsifying, dispersing, mixing and extracting of liquids, ointments and highly viscous
Products in pharmaceutical, cosmetics, suspensions & emulsion industry.
Process:
The product is fed to the hopper which leads the product into the gap between rotor and stator. The
Product is subjected to a high degree of shearing, cutting and rubbing between two metal toothed
Surfaces of rotor and stator and towards the discharge section. The processed product continuously
Leaves the mill through drain pipe if required, it can be re-circulated by three way cock and
recirculation
Pipe assembly

Salient Features

 Design is cGMP – Current Good Manufacturing Practices compliance.

 All contact parts AISI 316 & non contact parts AISI 304.
 Easy to adjustment gap between rotor and stator.
 Three way cock assembly with re-circulating pipe.
 Easy to Moveable and dismantle all contact parts for cleaning.
 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

 Silicon food grade seal.

 Water cooling system for housing, hopper & recirculation pipe.
 Safety Features:
 Overload pressure release mechanism.
 Emergency stop button.

Technical Specifications:

Model PCMD-250
Type of Machine Colloid Mill
Principle Rotating toothed and taper shape rotor is rotate
inside
taper and toothed stator perforated to creates
high
shear force and rubbing force on feeding
materials for
reduced particle size and mixing homogenize.
Application Size reduction and Homogenize mixing of liquid
and
semi liquid materials.
Product contact parts AISI S.S.316 & silicon food grade USFDA
Non Product contact parts AISI S.S.304
Internal Finish-Product Contact Ra 0.5 Mirror
Parts
External Finish Product Non Ra 0.8 Matt
Contact parts
Output 150 to 1500 Liter / Hour
Drive type Vertical with direct OR Horizontal with Belt
drive
Grinding assembly Tapper Rotor & Stator with teeth
Gap between rotor and stator 2.5 mm to 0.05 mm Adjustment
Type of Colloid mill Optional-Water cooling circulation in housing,
hopper
and cock pipe.
Rotor Speed 2800 RPM
Hopper Capacity 15 Liter
Partial Size Reduction 5 to 10 micron
Electric Motor 5 hp/3.75kw/ 3 phase /415V/ 50 Hz.
Seal at shaft Silicon seal.
Discharge valve Dia. 25 mm with three way valve with
recirculation pipe
Machine Mounting On castor wheel
Electrical Provided ON-OFF starter with overload relay.
 MADHAV ENGINEERS
Manufacturers of Process equipments for : Pharmaceutical, Nutraceutical, food &Chemical industries
Works : Survey N. 130 , Opposite Trimurti Ind Estate , Bhoidapada ,Vasai (East), Dist – Palghar, MHS.
Website: www.madhavengineer.com
Email : madhav.engs@gmail.com / mkt.madhavengs@gmail.com
Contact N. 9371709427 / 9673777215

Price Summery :

Sr Description Unit price in INR.

N.

1) Design and supply of Syrup Manufacturing plant 1000 Litres ( plant Rs 24,55,000
include with Sugar dissolving vessel 750 ltrs , Syrup mfg vessel
1000 ltrs , Storage vessel 1000 ltrs, Transfer pump , Standard
control panel

2) Design and supply of SS316 Pipe line with ball valve & fittings is Rs 68,000
suitable for recirculation and transfer from vessel to filling line

3) Design and supply of Basket filter Rs 77,000

4) Design and supply of Inline Homogenizer Rs 1,47,000

5) Design and supply of working platform Rs 1,45,000

6) Design and supply of Zero Holding filter Press 14 X 10 plate Rs 1,15,000

7) Extra for PLC control system with 12 “ HMI Rs 1,85,000

8) Extra for Load cell for Mfg. vessels and sugar dissolving vessel Rs 1,55,000

9) Extra price for automatic vacuum sugar transfer system Rs 1,95,000

10) Extra for Vacuum Pump for sugar transfer Rs 87,000

11) Extra for Ingredient preparation vessel with top entry Propeller Rs 1,15,000

12) Extra for skid type CIP system with PLC control Rs 2,15,000

13) Design and supply of Colloidal Mill 3 Hp , with jacketed hopper Rs 1,45,000