energies
Article
Comparative Analysis of Technical Route and Market
Development for Light-Duty PHEV in China and
the US
Baodi Zhang 1,2 , Fuyuan Yang 1, *, Lan Teng 3 , Minggao Ouyang 1 , Kunfang Guo 1 , Weifeng Li 1
and Jiuyu Du 1
1 State Key Laboratory of Automotive Safety and Energy, School of Vehicle and Mobility, Tsinghua University,
Beijing 100084, China; [email protected] (B.Z.); [email protected] (M.O.);
[email protected] (K.G.); [email protected] (W.L.); [email protected] (J.D.)
2 School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044, China
3 School of Economics and Management, Beijing Jiaotong University, Beijing 100044, China;
[email protected]
* Correspondence: [email protected]; Tel.: +86-10-62795828
Received: 25 August 2019; Accepted: 30 September 2019; Published: 30 September 2019
Abstract: China and the US have become the world’s largest plug-in hybrid electric vehicle (PHEV)
markets. Powertrain architecture is the framework of PHEV technology which represents its technical
route. The research on the market development and technical route of Chinese and American PHEV
is helpful to grasp the internal law of the global PHEV market and technology situation, and thus
is significant to lay out a development strategy and technical route but has not been sufficiently
studied. Therefore, an evaluation method of three dimensions combining market sales, powertrain
architectures and performance indexes was proposed for comparative analysis, and PHEV mainstream
architectures were put forward. Besides, qualitative evaluation levels from nine dimensions were
built for architecture analysis, and fuel consumption to curb weight (FC2CW) as an indicator was
introduced for economy evaluation. Some conclusions can be drawn: (a) The most mainstream
architecture in sales volume is four-wheel drive (4WD) Bridge, and that in models’ amount is P2 in
China, while those respectively are PS and P2 in the US. This reflects that a difference exists between
the choice of the consumers and that of the automakers, and another difference also exists between
the two countries. (b) With the phasing down of subsidies, the single-motor parallel architecture may
become the first choice of China’s next technical route, while the 4WD Bridge will still be the main
architecture for sports utility vehicles (SUVs) or sports car. (c) Among the models of the top five sales,
the types and sales of SUVs in China are significantly more, however, the fuel economy rankings
of theirs in the US are relatively better. (d) It is difficult to distinguish which architecture has the
absolute best economy, but the fuel economy of the series type in the two markets is not very good.
Keywords: plug-in hybrid electric vehicle; architecture; fuel economy; market share; technical route;
performance evaluation
1. Introduction
Plug-in hybrid electric vehicles (PHEVs) can take advantage of both external electrical energy
and hybrid powertrain to reduce fuel consumption (FC). It is recognized as one of the most effective
energy-saving and emission reduction schemes [1,2]. Currently in China, new energy vehicles (NEVs)
include battery electric vehicles (BEVs), PHEVs and fuel cell electric vehicles (FCEVs) [3,4]. The
range-extended electric vehicle (REEV) belongs to a kind of PHEVs since it also has a pluggable hybrid
powertrain. The sales of FCEVs could almost be negligible so far. Therefore, the discussion on NEVs
Energies 2019, 12, 3753; doi:10.3390/en12193753 www.mdpi.com/journal/energies
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in this paper does not cover FCEVs. This paper focuses on light-duty PHEVs, including sedans and
sports utility vehicles (SUVs).
PHEVs and BEVs together, also called plug-in electric vehicles (PEVs), have been energetically
developed by many countries for the reduction of oil consumption and the construction of national
energy security [5]. Before 2011, the development of PEVs was very slow, basically in the stage of
technology accumulation. Since 2011, the development of PEVs of many countries has been able to
claim to be market-scale. Based on this, the market share data can only just be found. Subsequently,
technological breakthrough, industrial chain improvement, product richness and policy-supporting
interact with each other, and finally, reflect on the increasing market production and sales. By 2018,
China had been the world’s largest producer and seller of NEVs for four consecutive years [6]. The
sales of NEVs in China and the US accounted for more than 70% of the global NEV market in 2018 [7],
and China and the US are the two largest automobile production and sales countries in the world. It
can be said that the analysis on the NEVs of China and the US market development and technology
has extensive reference significance for all countries in the world [8], which is one of the reasons for
this research.
The research about the NEV market mainly focuses on analysis of market penetration [9],
incentive policies [10], NEVs’ cost of ownership [11] and full life-cycle cost [12,13], as well as consumer
preferences [14]. In a nutshell, the analysis of market conditions, market-related policies, costs and
choices of market subjects. The market penetration or market share is often used to characterize
the development situation of the NEV market. For example, Du et al. [1] analyzed the market
penetration rate of PEVs, which indicate the dominant position of national policies on the developed
process, and found that the development of charging infrastructure cannot keep up with the market
penetration. Gnann et al. [15] studied 40 market diffusion models, and pointed out that the main
influencing factors in the US are purchasing price and operating cost, while those of the energy price
and charging infrastructure in Germany Policies play a key role in the initial market of NEVs. For
instance, Rietmann et al. [16] investigated the impact of incentive policies in 20 countries on the market
share of electric vehicles (EVs), and established a covariance model indicating that various incentive
policies have positive impacts on the market shares of EVs. In the research on the impacts of policies on
the NEV market, the policy research in China, the US, Japan and European countries are hotspots [17].
These policies can be classified into financial subsidy policies, infrastructure promotion policies, and
R&D investments [18]. Specific measures such as subsidies, taxes, investments, and infrastructure
pricing standards still need to be continuously optimized [19]. In the research directly targeting the NEV
market subject, the cost and consumer behavior are the main focuses, including establishing a total cost
of ownership (TCO) model to measure the cost of different NEVs [20], establishing a cost-effectiveness
and energy consumption model to evaluate the potential development direction [21], and considering
the preferences of consumers. Like other emerging industries, the initial development of the NEV
market faces many difficulties, such as high battery cost [22], inadequate charging infrastructure, short
driving range, and even local protectionism [23], etc. The situation of NEVs today is basically formed
and dominated by stimulus factors such as monetary incentives, traffic regulations, and charging
infrastructure incentives. In the above research on the NEV market, few studies have analyzed the
NEV market combined with technology, which makes the researches more biased towards the market
situation and out of the technical situation in the market. Although there was a small amount of
literature such as References [1,6] which explored technical indicators, they were all limited to the
statistics of basic vehicle parameters, such as the maximum speed. They had not provided an in-depth
analysis for the complicated and diverse PHEV technical routes in combination with market conditions,
which is one of the problems to be solved in this paper.
Among the PHEV-related technologies, the architecture design [24,25], component sizing [26]
and control strategy [27] are the core technologies. The design and selection of the architecture is
the overall framework of other PHEV technologies. Therefore, the architecture of PHEV represents
its technical route and is the primary problem in the development of a powertrain [28]. Unlike the
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concise powertrain of traditional cars and BEVs, there are many different types of hybrid systems that
lead to different operation modes and energy flows, which ultimately lead to different powertrains’
performance and cost. The three types of architectures: Series, parallel, and compound, which are
divided according to the connection form of components, have been analyzed in plenty of studies [29].
However, this classification was not detailed enough to describe the specific powertrain structure.
A classification based on the degree of hybridization is also a common method. The performance
of different architectures were compared and analyzed among micro, mild, full and plug-in hybrid
powertrains [30], while this classification could only describe the ratio of electric power to mechanical
power, but not visually describe the specific structure. There are a number of studies comparing
different variants of a basic architecture in detail. For instance, the power split type was divided
into input-split, output-split and compound-split variants [31]. Ngo et al. [32] analyzed the potential
37 parallel architectures. Although these studies about structures are exhaustive, it is difficult to
combine analysis with the actual market, and there is also a lack of performance comparison of different
detailed architectures in the market. Some researchers have redesigned different architectures for
different application scenarios [33,34], or used various kinds of mechanical systems for powertrains [35].
These studies provided new architecture design ideas, however, have not combined with market data
for analysis.
Although the hybrid powertrain architectures have vast varieties, the diversity may end up
focusing on several leading designs that are best suited [36]. Several typical hybrid systems that have
a large market share might finally be the focusing points [37], for instance, Toyota Hybrid System
(THS) [38], Honda Intelligent Multi Mode Drive (IMMD) [39], General Motor two modes [40], etc.
In these studies of numerous architectures, three problems exist: Firstly, there is a lack of a unified
classification method to characterize the specific structure of the hybrid powertrain. In recent years,
a method to describe the specific architecture by adopting the position of the motor has appeared,
named P0—P4 systems [41,42], which can well represent the specific structural form and are widely
used in automobile manufacturers. This paper will draw on such method and expand it. Secondly, few
studies have combined the architecture classification with market data and analyzed the mainstream
architectures of the market. Although Reference [43] referred to the main architecture, there was still a
lack of relevant data to support the analysis. Thus, there was no explanation for how to extract the
mainstream architectures [37]. Therefore, the analysis on the architectures needs to be combined with
the market data, and the mainstream architectures need to be determined. Thirdly, most of the research
has been based on the optimization theory to compare architectures and lacked test performance
comparison on the actual market. When comparing analysis, they mainly used the simulation method,
maintaining the same dynamic property and all electric range (AER) under the same driving cycle,
adopting the global optimization algorithm, and comparing the energy consumption. The global
optimization algorithm was always used to eliminate the bias caused by non-optimal control [44]. In
order to make up for the lack of comparison of only single objective performance, Reference [45] further
optimized multiple objectives and simultaneously optimized the parameters and control strategies
to explore performance potential for different architectures. However, these findings were mainly
based on the optimization theory. These calculation conditions are difficult to achieve in the actual
development process, so differences exist consequentially between the real performance and these
theoretical analyses. This paper will use the real PHEV models on the market and the actual measured
performance data to analyze the architecture, in order to make up for the theoretical deficiencies.
A summary of the literature review is shown in Table 1. To compensate for the shortcomings
of the above research, this paper analyzes the sales of models in the market in China and the US,
classifies the detailed architectures, compares the measured performance, proposes the mainstream
architectures, and offers deep insight into the technical routes and performance. This research focuses
on: (1) in-depth evaluation of the trends and composition characteristics of the PHEV market in
China and the US, (2) classification and multi-dimensional evaluation of the detailed architectures,
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and proposition of the mainstream architectures, and (3) analysis of the architectures and models in
combination with performance.
Table 1. Summary of the literature review.
Category Focus Method Comment
Market penetration [1];
Market conditions [9]; Market share [16];
Market-related policies [10]; Market model [15]; (1) Few analyses combined
Market
Costs [11–13]; Cost model [20–23]; market and technology;
Choices of market subjects [14] Policy review [10,16–19]; (2) Lack of test performance
Policy and market model [16] comparison of detailed
Architecture classification and architectures of models in the
selection [28–31,42,43]; market;
Architecture design [24,25]; (3) Lack of a unified
Architecture design [32–34];
Technology Component sizing [26]; classification method to
Performance simulation [35,37];
Control strategy [27] characterize models in market
Optimization and
comparison [2,41,44,45]
Combined market and Parameter and market Parameter data Lack of analysis on
technology comparison comparison [1,6] architectures and market data.
The rest of this paper is organized as follows: Section 2 discusses the development trend and
market composition of PHEVs in China and the US. Section 3 shows the detailed PHEV architectures
classification based on motor position, and proposes the mainstream architectures of PHEV in the
Chinese and American markets. In Section 4, technical performance indicators are analyzed in
combination with market data and architectures. The main conclusions and findings are summarized
in Section 5.
2. Analysis of the PHEV Market Development
2.1. Development Trend
The oil shock and environmental pollution are common, serious problems that every country
needs to face together. The automobile industry is one of the major contributors to oil consumption and
pollution emissions [46]. Studies have shown that emissions account for more than 20% of particulate
matter (PM) 2.5 emissions [47,48]. In 2018, China’s automobile sales volume was 28.08 million, and the
US sold 17.33 million [49]. They are respectively the world’s first and second largest automobile sales
markets. Therefore, the development of automobile energy transformation in China and the US plays
a decisive role in the world’s energy conservation and emission reduction.
In order to save energy, reduce emissions and protect national energy security, both the Chinese
and American governments have formulated development plans and targets for NEVs, provided a large
amount of technical research and development funding support, subsidized automobile manufacturers
or users, and implemented stricter emissions regulatory restrictions. In the past ten years, the NEV
technology has gradually matured and been quickly introduced into the market. It will be an important
planning node for China’s NEV development by 2020, and also a symbolic year for the US’s PHEV by
2022. National policies play a critical part in this period [50].
PHEVs and BEVs are the two most important components in the market development of NEVs.
PHEVs have long been recognized as the most major transitional product before the breakthrough in
battery technology. Figure 1 show the development of sales of PHEVs and NEVs in China and the
US from 2011 to 2018. By 2018, sales of PHEVs in China and the US reached 271- and 120-thousand
respectively, accounting for 0.97% and 0.69% of all native automobile sales. Over the past eight years,
PHEVs sales in China have increased by 105 times, and 16 times in the US. China’s PHEV and NEVs
sales have surpassed the US’s in terms of quantity, market share, and growth rate, which is related to the
Chinese government’s urgency to build national energy security and to change the dependence on foreign
oil, of which the proportion reached 70%. The lines in Figure 1c show that the proportion of PHEV in
NEV has been fluctuating. China’s PHEV is always below 40% in NEV, and this proportion is lower than
the US’s, because China’s BEVs are developing faster. The sales of A00-class BEVs account for 60% of the
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total, since the purchase threshold is low, and the subsidies can be attained. PHEVs are mainly A-class
and B-class vehicles, and the technical and purchase threshold are high. In addition, the sales of NEVs
are mainly in first-tier cities, however, several local governments, such as Beijing, have imposed traffic
restrictions and a license plate lottery for PHEVs, which cannot enjoy preferential policy.
Figure 1. Plug-in hybrid electric vehicle (PHEV) and new energy vehicle (NEV) sales and market share
in the Chinese market and the US market: (a) PHEV sales, (b) NEV market share, (c) the ratio of PHEV
to NEV sales.
It is also worth noting that China’s PHEV sales in 2018 increased by 117%, compared to the
previous year. This may be related to the reduction of purchase subsidies for BEVs with 300 km
below AER in 2018, which is a challenge for many A00-class models. In addition to technological
development of PHEV and the increasing models in the past two years, the proportion of PHEV is
on the rise. At present, the subsidies for BEVs in the two countries are based on the battery capacity.
With the gradually decrease of the subsidies, the proportion of PHEV to NEV sales in China is likely
to increase. However, local government’s policies purchase restrictions and limit line remain the
main factors. The development trend and market share of PHEVs and BEVs are still not the natural
adjustment of the market, but the result of the orientation of government policy.
2.2. Composition Characteristics
In order to understand the composition and characteristics of the PHEV market in China and the
US, the statistical analysis on sales, manufacturers and models of 2018 was conducted. In 2018, there
were 34 and 29 models with statistical sales data in the PHEV market in China and the US respectively,
including domestic and joint ventures and imported cars. As shown in Figure 2, a few models occupy
the majority of the sales volume in the both markets. The total sales volume proportion of the top five
models reach 65.24% and 64.73% in China and the US separately, which is basically close. The top 10
sales account for 87.79% and 81.98% in China and the US respectively, and China is slightly higher.
Energies 2019, 12, 3753 6 of 23
Build Your Dream (BYD) occupies the top three sales volume of China’s PHEV models. The top 10 are
all domestic independently produced models, which are made by four manufacturers of BYD, Shanghai
Automotive Industry Corporation (SAIC), Geely and Bavarian Motor Works (BMW) Brilliance. BMW
Brilliance is a Sino-German joint venture. In comparison, the top two models in the US are produced
by Japan’s Toyota and Honda, which accounted for 36.81% of total sales. Besides, the manufactures
of the top ten models also include the US’s Chevrolet Chrysler and Ford, Germany’s BMW, Japan’s
Mitsubishi and South Korea’s Kia, which are more abundant. The top three manufacturers of PHEV
sales in China’s market are BYD, SAIC and BMW, and those are Toyota, Honda and BMW in the US’s
market. Although the sales of single BMW models are not in the top three, there are many BMW
models with good sales in both markets.
Figure 2. PHEV models and manufacturers in (a) China’s market and (b) the US market, in 2018.
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3. Analysis of PHEV Technical Route
3.1. Classification of Architectures
3.1.1. Classification Method
PHEV and hybrid electric vehicles (HEV) have basically the same powertrain system architectures.
According to the coupling relationship between electrical and mechanical energy, the architectures
can be divided into three basic types: Series, parallel and compound, which include various specific
deformation structures, as mentioned above [2,4–6,12,14,17,24–35,37,39–46,51,52]. In order to accurately
describe the specific architecture forms, analyze the performance characteristics of the hybrid system,
and accurately plan the products’ processes for the enterprise, BorgWarner proposed a method based on
motor position in the powertrain for representing their product planning, which is widely accepted by
the industry and is commonly used to express the detailed architectures of hybrid powertrain systems.
As shown in Figure 3, the power system can be divided into the following types according to the
position of the motor:
Figure 3. Hybrid system architectures classified by motor position [53].
P0: The motor is connected to the engine through a belt and is located at the front end of the
engine, also known as belt-driven starter/generator (BSG) technology.
P1: The motor is directly connected to the engine crankshaft or at the position of the engine
flywheel, also known as integrated starter/generator (ISG) technology.
P2: The motor is in the middle of the engine and gearbox, after the C0 clutch, at the input of the
gearbox, and decoupled from the engine by the C0 clutch.
P3: The motor is located at the output of the gearbox and connected to the output shaft
through gears.
P4: The motor directly drives the wheel on the other drive shaft, that is, if the engine drives the
front axle, then the motor is on the rear axle.
PS: Two motors are connected by planetary gears and integrated in the gearbox, named power
split (PS) technology.
In addition, in the Chinese market, there is a type of powertrain that puts the position of the motor
in the middle of the gearbox, such as in the front of a set of gears in the dual clutch transmission (DCT),
called the P2.5 system by the manufacture.
The P0–P4 motor only represents the basic structure, respectively. There are various types formed
by combining different motors together.
3.1.2. Architectures of Models
In order to explain the technical route of the PHEV in the Chinese and American markets in
detail, the models of typical hybrid models which appeared are summarized according to the basic
architecture classification, coupling mode, motor position and common name in Table 2. Although the
early BSG micro hybrid system using P0 motor and the ISG light hybrid system using P1 motor are not
PHEV, they do represent the typical hybrid system architectures, so they are also included in the table.
Energies 2019, 12, 3753 8 of 23
Table 2. Detailed classification of typical HEV models and architectures.
Basic Category Mixed Mode Motor Position Common Name Applied Model
Nissan Note e-Power, BMW i3,
Series Electric coupling “P1 + P3” Series
GAC GA5
P0 BSG/BSA GM Saturn VUE, Mazda CX-5
Honda Insight 2001, Honda
P1 ISG/Single clutch parallel Civic 2003, Honda Accord 2005,
Mercedes Benz S400
Audi A3 e-Tron, BMW 330e,
BMW 530e, BMW X5, VW Golf
GTE, SVW Passat, Mercedes
Mechanical Benz E00, Mercedes Benz S550,
Parallel coupling P2 Parallel P2/Dual clutch parallel
Infiniti Q50, Hyundai Sonata 9,
Hyundai Ioniq, Honda Fit, Kia
Niro, Kia Optima, CHANA
EADO, Chery Exeed TX
Lynk 01 Jin Lite, Geely Bo Rui
P2.5 Parallel P2.5
GE
P3 Parallel P3/Rear parallel BYD Qin
P4 - -
BMW X1, BMW i8, GWM WEY
P0 + P4
P8, MINI Cooper
P1 + P4 Volvo S60L, Volvo XC90 T8
BYD Song 1st DM, BYD Tang
P3 + P4 DM 1st Gen, BYD Yuan DM 1st
4WD Bridge/“P4+” Gen
BYD Tang DM 2nd Gen, BYD
P0 + P3 + P4 Series-Parallel/Combined Qin Pro DM, Mitsubishi
hybrid Outlander
P1 + P3 + P4 CHANA CS75
Electric and
Compound mechanical P1 + P4 + P4 Honda Acura NSX
coupling
Honda Clarity, Honda Accord,
P1 + P3 GAC Trumpchi GS4, BYD
Non-“P4+” F3DM
SAIC Roewe e550, SAIC Roewe
P1 + P2
e950, SAIC Roewe eRX5
Toyota Prius Prime, Ford
Fusion Energi, Chrysler
Pacifica, GM Cadillac CT6, GM
PS Power split
Velite5, Subaru Crosstek,
Chevrolet Volt, Changan Ford
Mondeo, Geely Emgrand
BSA: Belt-Driven Starter/Alternator; BSG: Belt-Driven Starter/Generator; BMW: Bavarian Motor Works; BYD: Build
Your Dream; CHANA: Changan Auto; DM: Dual Mode; GAC: Guangzhou Automobile Company; GM: General
Motors; GWM: Great Wall Motors; ISG: Integrated Starter/Generator; PS: Power Split; SVW: Shanghai Volkswagen;
VW: Volkswagen; 4WD: Four-Wheel Driven.
In Table 2, the series hybrid system based on electrical coupling has fewer models. From the
perspective of the motor position, the series system has “P1” and “P3” position motors, because P1 + P3
statement always refers to a combined parallel system, so a quotation mark is added here to represent
a series system.
In the parallel hybrid power system with mechanical coupling, P0 and P1 systems do not have
the capability of pure electric drive when used alone. The P0 system is mostly the BSG micro-hybrid
system developed in the early stage, which can achieve the quick start and stop of the engine, cancel
the idle speed, etc. The parallel P1 system is usually an ISG system and has a single clutch, becoming a
single clutch parallel system. The motor is in front of the clutch, whose rotor is usually connected with
the flywheel of the engine. The most typical applied models are Honda’s early Insight 2001 with an
Integrated Motor Assist (IMA) power system and the Mercedes-Benz S400. If the pure electric mode is
executed, the engine is driven reversely by the motor with energy consumption, so the motor often
only assists the engine to adjust torque, starts the engine quickly, and generates electricity, rarely alone
in PHEV system.
The P4 position motor is impossible to be used alone, since this way can only rely on the braking
energy recovery to replenish the battery power. Without the extra motor connected to the engine, the
P4 system will not be able to replenish the battery continuously for the balance of State of Charge
(SOC). The P4 motor is often used together with motors in other positions, such as the P0, P1 and P3
motor. The engine and motors compose a system to drive the front axle, and the P4 motor drives the
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rear axle, which forms a four-wheel electric driven powertrain, also named four-wheel drive (4WD)
Bridge or “P4+” system in this study.
Therefore, in the PHEV models with single-motor parallel hybrid systems, the most applied ones
are P2, P2.5 and P3 systems, because the P2 system often uses dual clutches, also known as the dual
clutches parallel system. If only a single clutch is used, there usually should be a torque converter
between the motor and the gearbox, such as the Mercedes Benz S550. The P2 system is mainly adopted
in many European, Korean and parts of Chinese models. P2.5 has only been proposed by China’s
Geely and Lynk. Since the details of some models are not exposed, it may not be found in other models.
The application of the P3 motor alone is principally the first generation of BYD Qin, also known as the
rear parallel hybrid system.
One compound hybrid system in which two or more parallel positions are combined, and is not
a planetary PS system, is called a series-parallel (S-P) or combined hybrid system. The combined
hybrid can be divided into a 4WD Bridge system characterized by “P4+” motors and a non-“P4+” S-P
system. The 4WD Bridge is mostly applied in the SUVs or super sports models produced by BYD,
BMW and Volvo.
In the 4WD Bridge system, the P0 + P4 and P1 + P4 motors system use the P0 and P1 motor to
control the start and stop of the engine and use the engine to drag the motor to recharge the battery
for supplying P4 motor power sufficiently. The P1 motor can also adjust engine output torque. The
architecture of P3 + P4 motors is mainly applied on BYD’s first-generation DM power system, which
not only utilizes BYD’s early P3 single-motor parallel system for realizing the engine torque adjustment
and start-up, but also increases a P4 motor to become electric 4WD for improving power and response
speed. The P0 + P3 + P4 three-motor system is mainly represented by BYD’s second-generation DM
system. Based on the P3 + P4 system, the P0 motor is added to reduce the difficulty of quick start and
stop control with only a P3 motor, and to improve ride and speed. In another three-motor architecture
adopting P1 + P4 + P4 motors, two P4 motors are wheel motors independently driven by the rear
wheels. The system is applied in a sports car to make full use of the ground adhesion and improve
the power.
In the non-"P4+" S-P system, the most typical applications are the Honda’s Intelligent Multi Mode
Drive (IMMD) with the P1 + P3 motors and the SAIC’s electric drive unit (EDU) system with the
P1 + P2 motors. Combining the P1 motor with the P2 or P3 motor, the P1 position motor can be used
for rapid start and stop, torque change of engine or battery charging. The whole system only has one
or two sets more of clutch devices than the series architecture.
The other compound hybrid system which is necessary to be separately classified and analyzed
is the PS system. The planetary gears are the main components connecting the two motors. This
architecture is mainly applied in models of Japanese and American automobile companies with good
performance. The Toyota Prius with a single-mode PS system and the Chevrolet Volt with a two-mode
PS system are the typical representatives.
3.2. Proposition of Mainstream Architectures
The architecture of a hybrid powertrain represents the choice of its technical route, which is the
overall route to be determined for the development of the hybrid system [54], relating to the performance
of the vehicle, and the platform and resource investment of the automobile manufacturer [55]. Once
the choice is determined, the power system framework of the next three to five years cannot be easily
changed, so it is necessary to classify and analyze the typical architecture of PHEV models in the
Chinese and American markets.
Sales volume represents the comprehensive strength of the hybrid power system in models,
reflecting performance, appearance and price, and so on. The models number represents the ability of
the power system to be applied in different models and the universality of technical route choices in
different manufactures, reflecting powertrain architecture selections and understandings of multiple
research and development (R&D) teams. Therefore, in order to analyze the technical routes of the
Energies 2019, 12, 3753 10 of 23
Chinese and American PHEV markets and propose the mainstream architectures, all models and
architectures in 2018 in China and the US market were counted and analyzed. The statistics were made
according to the number of models and sales volume of each architecture.
As shown in Figure 4, the S-P system in the form of the 4WD Bridge reaches 50% in the Chinese
market. The total of the 4WD Bridge and non-“P4+”, that is, all of the S-P or combined hybrid
system sales volume accounts for about 77%, and the total number of models adopting the architecture
accounts for 50%. Next, it is remarkable to see that the total number of models utilizing P2 architecture
in the Chinese market is 32%, and the sales volume is about 11%. However, in the US market, there are
significant differences that show that the sales volume of the PS system is the largest, accounting for
49%, followed by P2 accounting for 26%. In terms of the models number, 52% of the models choose the
P2 architecture as the technical route in the US, and S-P models totally account for 24%, which is close
to 21% of PS models.
Figure 4. Proportions of different architectures in 2018.
Therefore, there is a difference between which architectures are achieving higher sales in the
market and which architectures automakers are offering. A difference also exists between China and
the US. The most mainstream architecture in sales volume is the 4WD Bridge, that in the models’
amount is P2 in China’s market, and those respectively are PS and P2 in the US market. This reflects
that a difference exists between the choice of consumers and that of automakers, and another difference
also exists between China and the US. There may be a disconnect between the consumers’ preferences
and the incentives that automakers are facing to design their vehicles. Besides, the proportion of series
architecture is very little. The P2.5 architecture is only proposed and applied in the Chinese market.
The P3 single-motor parallel system has already withdrawn from the market.
3.3. Multi-Dimensional Comparative Analysis
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advantages and disadvantages can be qualitatively analyzed based on the structural form, the position
and function of motor and engine, and so on, so that the developer can arrange the powertrain system
according to the existing resources and models.
As mentioned above, there is no P0, P1 and P4 single-motor parallel hybrid system for PHEV.
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