OFF-HIGHWAY TRUCK
Safety & Maintenance Inspection (770-775)
Operator/Inspector __________________________ Date___________ Time_______________
Serial Number __________________________________ Machine Hours
• A thorough, regular visual inspection of the machine is necessary to maintain machine performance, availability, and safety. Make the inspection at the
beginning of every shift or make the inspection after every 10 hours.
• Inspect the area around the machine and under the machine. Look for loose bolts, trash buildup, oil leaks, coolant leaks, broken parts, or worn parts.
Remove accumulated trash, dirt, grease, or oil from the machine.
• For more information, please refer to the Operation & Maintenance Manual (O&MM) or any other applicable manuals and instructions for this product.
If you have questions, please contact your local Cat dealer.
What are you inspecting? √ What are you looking for? √ Evaluator Comments
FROM THE GROUND
Tires, rims, lock ring, stem caps Inflation, leaks, rim slippage on tire, damage, wear
Duo-cone seal area Damage, leaks
Underneath machine Damage, leaks
Differentials, brakes, transmission Leaks
Suspension cylinders Leaks, proper cylinder height
Engine area Leaks, damage, belt/hose condition
Fuel filters / water separator Leaks / drain water (if equipped)
Fuel tank Mounting brackets, welds, leaks, drain water & sediment
Diesel Exhaust Fluid (DEF) tank (if equipped) Fluid level, check for debris buildup
Primary/secondary Air Tank (if equipped)
B, C, D, E models
Hoist cylinders Wear, damage, leaks
Damage, wear, distortion, presence of frame & body
Dump body & truck frame
support pads
Rear tire rock ejectors Free movement, wear
Rear axle Leaks, damage, wear
Torque converter case Transmission/torque converter fluid level, damage, leaks
Hoist, converter, and brake tank Fluid level, damage, leaks
Steps, handholds Condition and cleanliness
Lights, front and rear Function, damaged lens, housing, or wiring
Radiator Debris between radiator & grill, fin blockage, leaks
Check safety cable & coupling for wear, cracks, broken
Safety cable for bed support welds, cable being frayed
(see rear of trucks in virtual walkaround inspection)
ROPS (per O&MM) Damage, loose mounting bolts
Battery compartment Cleanliness, loose nuts & bolts, connections
OFF-HIGHWAY TRUCK
Safety & Maintenance Inspection (770-775)
What are you inspecting? √ What are you looking for? √ Evaluator Comments
ENGINE COMPARTMENT (TOP PLATFORM)
Fluid level
Engine oil
(record of oil additions if equipped w/oil renewal system)
Engine coolant Fluid level (jacket water, aftercooler)
Radiator Fin blockage, leaks
All hoses Cracks, wear spots, leaks
All belts Tension, wear, cracks
Overall engine compartment Trash or dirt buildup, leaks
ON THE MACHINE, OUTSIDE THE CAB (TOP PLATFORM)
Handholds Condition & cleanliness
Mirrors Damage, adjust for best visibility
ROPS Damage, loose mounting bolts
Dump body above platform Damage, wear, distortion
Precleaner Debris
Air filter Restriction indicator, dust valves unplugged
Steering oil tank Fluid level, damage, leaks
Fire extinguisher Charge, damage
Windshield, windows Broken glass, cleanliness
Windshield wipers / washers Wear, damage / fluid level
Air conditioner filter Dirt, dust
Doors Open properly, broken glass
INSIDE THE CAB
Seat Adjustment, pedal reach, height, weight
Damage, wear, adjustment, installed date, age
Seat belt & mounting
(install by date)
Horn, backup alarm, lights Proper function
Mirrors Damage, adjust for best visibility
Recirculation cab air filter Dirt, dust
Gauges, indicators, switches, controls Damage, function, cleanliness
Overall cab interior Cleanliness
NOTES:
Inspected by: ______________________________________________________________________ Date: ______________________ Time: _____________________
© 2016 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade
dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
