22J Hydraulic High-Pressure Collet Block Instructions B-139
22J Collet Block
High-Pressure, Hydraulic, Double Acting, Dead-Length
Part No. 7799-00-00-000092
Specifications
• Maximum operating pressure – 5000 psi (344 bar)
• Draw tube force – 1.9 x line pressure
• Collet capacity – 22J {1/16" to 21/4" (1.58 to 57.15mm) round}
• Thru-hole in base
• Four thru-holes for mounting with 1/2" screws
• Two 3/8" (9.52mm) dowel holes in bottom of base
• Two SAE-6 ports
• 2-position, 4-way control valve recommended (not included)
Safety
• Do not over tighten the mounting hardware or the plumbing fittings.
• When installing a collet in the closer, do not over tighten the collet.
• Do not exceed maximum operating pressure of 5000 psi (344 bar).
• Make sure that the collet retains your material when the closer is closed.
Application
This 22J collet block is a stationary unit with a double-acting cylinder. It is effective on machine and assembly operations that
require reliable clamping and unclamping. Use the collet block as a single unit or mount multiple closers on rotary tables,
pallets, fixtues or tombstones for increased productivity.
Installation
1. Mount the collet block to a rigid flat surface.
2. Plumb your first supply line using 5000 psi (344 bar) rated 3/8" OD steel tubing to the CLAMP SAE-4 port of the
collet block and the normally OPEN 1/4 NPTF port of your hydraulic control valve.
3. Plumb your second supply line using 5000 psi (344 bar) rated 3/8" OD steel tubing to the UNCLAMP SAE-4 port
of the collet block and the normally CLOSED 1/4 NPTF port of your hydraulic control valve.
4. Plumb your hydraulic supply to the 1/4 NPTF pressure port of the control valve.
5. This configuration maintains a closed collet until the valve is actuated.
Operation
1. Remove the hydraulic supply from the control valve.
2. Loosen the collet locking screw until the tip does not protrude into the piston guide threads.
Part No. B -0009500-0139
3. Put a witness mark on the face of your collet in-line with the collet groove and then insert the collet in the top of
the collet block.
4. Using the collet wrench, turn the collet clockwise until it contacts the piston taper.
Hardinge Inc. One Hardinge Drive, Elmira, New York U.S.A. 14902-1507 800.843.8801 (Canada 800.468.5946) www.hardingetooling.com
22J Hydraulic High-Pressure Collet Block Instructions B-139
5. Turn the collet counter clockwise until the collet witness mark lines up with the locking screw.
6. Tighten the collet locking screw. Do not overtighten.
7. To close the collet closer, insert a workpiece in the collet, and connect the hydraulic supply to the control valve.
WARNING: Do not close the collet closer without a workpiece in the collet.
8. Adjust your hydraulic supply pressure to a level that assures effective workholding only. Continuously operating the
closer at maximum pressure will decrease the service life of the seals and collet.
WARNING: Pressure to this closer above 5000 psi (344 bar) may overstress the 22J collet
9. To open the collet, actuate the valve.
Maintenance
If, over a period of time, you experience a decrease in clamping force even though hydraulic pressure remains unchanged,
remove the collet block from service, disassemble, and replace any damaged or worn o-rings.
Warranty
The products furnished hereunder are guaranteed by Hardinge Inc. against any defect in material or workmanship for a
period of one (1) year from date of shipment when owned by original buyer or first user, and maintained and operated
under normal conditions. Any products hereunder not manufactured by Hardinge Inc. are warranted only to the extent of
the original manufacturer’s warranty. Parts found to be defective in material or workmanship under this guaranty shall be
repaired or replaced without charge, F.O.B., original point of shipment provided prompt notice of the defect is given and
compliance with the terms of this guaranty are established. HARDINGE INC. SHALL BE LIMITED STRICTLY AND
WHOLLY TO THE FOREGOING.
In no event shall Hardinge Inc. be liable for consequential or incidental damages or for other costs, expenses, or damages
incurred by you attributed to any item sold hereunder.
FOR 1/2'' SOCKET HEAD
CAP SCREWS, 4X 4.500''
(114.3mm)
TOP 5.500''
3.000''
(76.2mm)
4.500''
(139.7mm)
VIEW (114.3mm) 1.938''
(49.2mm)
CONNECTOR BUSHING PORTS,
6X
5.500''
(139.7mm)
Ø.376/.377 DOWEL
LOCATING HOLES, 2X
SAE-6 SUPPLY PORTS,
2X
4.062'' BOTTOM
(103.2mm) 3.094''
(78.6mm)
VIEW
1.875''
1.000'' (47.6mm)
(25.4mm)
Part No. B -0009500-0139
+.0005
2.2500'' -.0000
(57.1mm) +.0127
-.0000
COLLET LOCKING SCREW
+.0010
4.5000'' -.0000
(114.3mm) +.0254
-.0000
Hardinge Inc. One Hardinge Drive, Elmira, New York U.S.A. 14902-1507 800.843.8801 (Canada 800.468.5946) www.hardingetooling.com
22J Hydraulic High-Pressure Collet Block Instructions B-139
Example of a typical hydraulic configuration
Components include a pump, control valve and three hydraulic collet blocks supplied by Hardinge mounted on a customer
machined fixture plate. (schematic shown in clamp position) 5000 psi (344 bar) rated hose/tubing is recommended.
Dimensions for mounting holes are available on the installation instructions online at www.hardingetooling.com
4-WAY, 2-POSITION
PRESSURE
CONTROL VALVE
#7799-00-00-000071
RETURN
HYDRAULIC
COLLET CLOSERS
(double-acting)
AIR SUPPLY
CLAMP
UNCLAMP
AIR DRIVEN HYDRAULIC PUMP
1500 PSI #7799-00-00-000070
2500 PSI #7799-00-00-000069
Example of a quick disconnect hydraulic configuration
Components include a pump, control valve, accumulator, quick disconnect handle, manifold with check valve and three
hydraulic collet blocks supplied by Hardinge on a customer machined fixture plate. The control valve should mount outside
of the machine with the pump or on the outside wall of the machine. The quick disconnect with check valve allows you to
remove the hydraulics while in the clamp mode – ideal for preloading pallets. An accumulator is required when using the
quick disconnect product. (Schematic shown in the clamp position) 5000 psi (344 bar) rated hose/tubing is recommended.
Dimensions for mounting holes are available on the installation instructions online at www.hardingetooling.com
4-WAY, 3-POSITION
CONTROL VALVE
#7799-00-00-000072
PRESSURE HYDRAULIC
COLLET CLOSERS
(double-acting) ACCUMULATOR
#7799-00-00-000068
FIXTURE HORIZ MOUNT
PLATE #7799-00-00-000067
RETURN
QUICK
DISCONNECT
HANDLE
#7799-00-00-000075 STD. MANIFOLD
WITH CHECK VALVE
#7799-00-00-000074
Part No. B -0009500-0139
AIR DRIVEN HYDRAULIC PUMP CLAMP
1500 PSI #7799-00-00-000070 AIR SUPPLY
2500 PSI #7799-00-00-000069 UNCLAMP
Hardinge Inc. One Hardinge Drive, Elmira, New York U.S.A. 14902-1507 800.843.8801 (Canada 800.468.5946) www.hardingetooling.com
