GOVERNMENT OF INDIA

MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP

DIRECTORATE GENERAL OF TRAINING

COMPETENCY BASED CURRICULUM

INSTRUMENT MECHANIC
(Duration: Two Years)

CRAFTSMEN TRAINING SCHEME (CTS)

NSQF LEVEL- 5

SECTOR –ELECTRONICS AND HARDWARE

INSTRUMENT MECHANIC
(Engineering Trade)

(Revised in 2019)

Version: 1.2

CRAFTSMEN TRAINING SCHEME (CTS)

NSQF LEVEL- 5

Developed By

Ministry of Skill Development and Entrepreneurship

Directorate General of Training
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
EN-81, Sector-V, Salt Lake City,
Kolkata – 700 091
www.cstaricalcutta.gov.in
 CONTENTS

S No. Topics Page No.

1. Course Information 1

2. Training System 3

3. Job Role 7

4. General Information 9

5. Learning Outcome 12

6. Assessment Criteria 15

7. Trade Syllabus 34

Annexure I(List of Trade Tools & Equipment) 93

Annexure II (List of Trade experts) 117

Instrument Mechanic
1. COURSE INFORMATION

During the two-year duration of Instrument Mechanic trade, a candidate is trained on

professional skill, professional knowledge, Engineering Drawing, Workshop Calculation &
Science and Employability skill related to job role. In addition to this a candidate is entrusted to
undertake project work and extracurricular activities to build up confidence.The broad
components covered during the course are as below: -

FIRST YEAR: In this year the trainee learns about safety and environment, use of fire
extinguishers, artificial respiratory resuscitation to begin with. He gets the idea of trade tools &
its standardization, Familiarize with basics of electricity, construction of PMMC & MI
instruments. Overhauling and testing & calibration of ammeters, voltmeters, wattmeter and
ampere-hour meter of various types, meter sensitivity, accuracy, maximum power, capability
etc. Test the cable and measure the electrical parameter, experiments on transformer,
measuring current and voltage in primary and secondary windings filing practice, marking &
measuring with the help of Vernier Caliper, Vernier Height Gauge. Skilling practice on different
types & combination of cells for operation and maintenance of batteries being done. Identify
and test passive and active electronic components. Construct and test unregulated and
regulated power supplies. Practice soldering and de-soldering of various types of electrical and
electronic components on through hole PCBs and different type of switches, application like
buzzers, solenoid valves. The candidate will be able to construct and test different types of
diode, V-I characteristics, rectifiers, amplifier, op-amps, oscillator and wave shaping circuits.
Testing of power electronic components. Construct and test power control circuits. Identify and
test opto electronic devices. Able to achieve the skill on SMD Soldering and De-soldering of
discrete SMD components. Verifying the truth tables of various digital ICs by referring Data
book. Verification of truth tables of various logic gates, RS and JK flip flops, Counters, BCD to
decimal decoder, 7 segment display circuits, D/A and A/D circuit, RS485 to RS232 converter.
Practice circuit simulation software to simulate and test various circuits. Assemble a computer
system, install OS, Practice with MS office. Use the internet, browse, create mail IDs, download
desired data from internet using search engines. Familiarization with microprocessor trainer kit,
basic program on microprocessor. Measurement voltage, frequency using CRO, operating
storage oscilloscope.

1
Instrument Mechanic

SECOND YEAR: In this year the trainee will be able to study various types of instruments
constructions and identify various parts and section. Measuring speed and velocity using
various tachometers. Operating stroboscope. Practice on various pressure sensors and pressure
gauge. Testing and calibration of various type of pressure measuring instruments, dead weight
tester and comparator. Testing and installation of pressure switches. Perform practical on
pressure simulator or experimental setup. Operating and calibrating pressure transmitters.
Checking various types of flow restrictors and use, D.P. cell/transmitter. Fitting of tapered glass
tube checking and testing V- notches fitting, repairing various types of positive displacement
flow meters, installation maintenance of flow instruments. Calibrating and installing turbine
flow meter, vertex flow meter. Measurement of level performing on level measurement i.e.
experimental setup for level measurement process simulator, calibration of level transmitters,
level instrument maintenance, repairing and control. Temperature measurement with different
sensors and temperature-controlled oil bath/furnace for low and high temperature,
temperature instrument maintenance and calibration. Primary calibration standards, primary
standard instruments, secondary standard instruments, instrument inspection, calibration and
test method. The trainee will work with experimental setup/temperature simulator for
temperature measurement controls. Thermocouple and RTD experiment on optical pyrometer
and radiation pyrometer. Measurement of humidity. Recorders and servicing of pneumatic,
electrical/ electronic recorders, study of paperless LCD/LED recorder. Study of control
valves/final control elements and its various components. Piping tubing and fitting. Study the
cut section of various type of control valves, operation on cascade, ratio, feed forward control
trainer. Experiment on PID controller trainer on various process parameters, programmable
logic controller trainer, programmes on timers and counters. Installing & operating HART
transmitters/devises (I/O). Calibration of HART devices. Work on various network lines, uses of
DCS & SCADA complete with communication system on process trainer. Working on Hydraulics
and Pneumatics trainer, air filter regulator. Practice on PH meter, conductivity meter, online
measurement of PH, conductivity and dissolved Oxygen.

2
Instrument Mechanic
2. TRAINING SYSTEM

2.1 GENERAL

The Directorate General of Training (DGT) under Ministry of Skill Development &
Entrepreneurship offers a range of vocational training courses catering to the need of different
sectors of Labour market. The vocational training programmes are running under aegis of
Directorate General of Training (DGT). Craftsman Training Scheme (CTS) with variants and
Apprenticeship Training Scheme (ATS) are two pioneer programmes under DGT for
strengthening vocational training.

The Instrument Mechanic trade under CTS is one of the popular coursesdelivered
nationwide through a network of ITIs. The course is of two years duration. It mainly consists of
Domain area and Core area. The Domain area (Trade Theory & Practical) imparts professional
skills and knowledge, while Core area (Workshop Calculation science, Engineering Drawing and
Employability Skills) imparts requisite core skill & knowledge and life skills. After passing out of
the training programme, the trainee is awarded National Trade Certificate (NTC) by DGT which
is recognized worldwide.

Traineebroadly needs to demonstratethat they are able to:

· Read & interpret technical parameters/documentation, plan and organize work

processes, identify necessary materials and tools;
· Perform tasks with due consideration to safety rules, accident prevention regulations
and environmental protection stipulations;
· Apply professional knowledge, core skills & employability skills while performing the job,
and repair & maintenance work.
· Check the job with circuit diagrams/components as per drawing for functioning,
diagnose and rectify faults in the electronic components/module.
· Document the technical parameters in tabulation sheet related to the task undertaken.

2.2 PROGRESSION PATHWAYS:

· Can join industry as Technician and will progress further as Senior Technician, Supervisor
and can rise to the level of Manager.
· Can become Entrepreneur in the related field.
· Can appear in 10+2 examination through National Institute of Open Schooling (NIOS) for
acquiring higher secondary certificate and can go further for General/ Technical
education.

3
Instrument Mechanic

· Can take admission in the diploma course in notified branches of Engineering by lateral
entry.
· Can join Apprenticeship programs in different types of industries leading to a National
Apprenticeship certificate (NAC).
· Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming an instructor
in ITIs.
· Can join Advanced Diploma (Vocational) courses under DGT as applicable.

2.3 COURSE STRUCTURE:

Table below depicts the distribution of training hours across various course elements
during a period of two years: -

Notional Training Hours

S No. Course Element
1st Year 2nd Year

1 Professional Skill (Trade Practical) 1000 1000

2 Professional Knowledge (Trade Theory) 280 360
3 Workshop Calculation & Science 80 80
4 Engineering Drawing 80 80
5 Employability Skills 160 80

Total 1600 1600

2.4 ASSESSMENT & CERTIFICATION

The trainee will be tested for his skill, knowledge and attitude during the period of course
through formative assessment and at the end of the training programme through summative
assessment as notified by the DGTfrom time to time.

a) The Continuous Assessment (Internal)during the period of training will be done by Formative
Assessment Method by testing for assessment criteria listed against learning outcomes. The
training institute has to maintain individual trainee portfolio as detailed in assessment
guideline. The marks of internal assessment will be as per the formative assessment template
provided on www.bharatskills.gov.in

b) The final assessment will be in the form of summative assessment. The All India Trade Test
for awarding NTC will be conducted by Controller of examinations, DGT as per the guidelines.

4
Instrument Mechanic

The pattern and marking structure are being notified by DGTfrom time to time. The learning
outcome and assessment criteria will be basis for setting question papers for final
assessment. The examiner during final examination will also check individual trainee’s profile
as detailed in assessment guideline before giving marks for practical examination.

2.4.1 PASS REGULATION

For the purposes of determining the overall result, weightage of 100% is applied for six months
and one-year duration courses and 50% weightage is applied to each examination for two years
courses. The minimum pass percent for Trade Practical and Formative assessment is 60% & for
all other subjects is 33%. There will be no Grace marks.

2.4.2 ASSESSMENT GUIDELINE

Appropriate arrangements should be made to ensure that there will be no artificial barriers to
assessment. The nature of special needs should be taken into account while undertaking
assessment. Due consideration should be given while assessing for teamwork,
avoidance/reduction of scrap/wastage and disposal of scrap/wastage as per procedure,
behavioral attitude, sensitivity to environment and regularity in training. The sensitivity towards
OSHE (Occupational Safety & Health Environment) and self-learning attitude are to be
considered while assessing competencies.
Assessment will be evidence based, comprising the following:

· Job carried out in labs/workshop

· Record book/ daily diary
· Answer sheet of assessment
· Viva-voce
· Progress chart
· Attendance and punctuality
· Assignment
· Project work
Evidences and records of internal (Formative) assessments are to be preserved until
forthcoming examination for audit and verification by examination body. The following marking
pattern to be adopted while assessing:
Performance Level Evidence
(a) Weightage in the range of 60%-75% to be allotted during assessment
For performance in this grade, the candidate · Demonstration of good skill in the use of

5
Instrument Mechanic

should produce work which demonstrates hand tools, machine tools and workshop
attainment of an acceptable standard of equipment.
craftsmanship with occasional guidance, and · 60-70% accuracy achieved while
due regard for safety procedures and undertaking different work with those
practices demanded by the component/job.
· A fairly good level of neatness and
consistency in the finish.
· Occasional support in completing the
project/job.
(b) Weightage in the range of 75%-90% to be allotted during assessment
For this grade, a candidate should produce · Good skill levels in the use of hand tools,
work which demonstrates attainment of a machine tools and workshop equipment.
reasonable standard of craftsmanship, with · 70-80% accuracy achieved while
little guidance, and regard for safety undertaking different work with those
procedures and practices demanded by the component/job.
· A good level of neatness and consistency
in the finish.
· Little support in completing the
project/job.
(c) Weightage in the range of more than 90% to be allotted during assessment
For performance in this grade, the candidate, · High skill levels in the use of hand tools,
with minimal or no support in organization machine tools and workshop equipment.
and execution and with due regard for safety · Above 80% accuracyachieved while
procedures and practices, has produced work undertaking different work with those
which demonstrates attainment of a high demanded by the component/job.
standard of craftsmanship. · A high level of neatness and consistency
in the finish.
· Minimal or no support in completing the
project.

6
Instrument Mechanic
3. JOB ROLE

Mechanic Precision Instrument,General; tests, repairs, overhauls and assembles various

precision instruments and their parts for efficient performance. Examinesinstrument fordefects.
Dismantles components and cleans them in appropriate fluid such as petrol, kerosene etc. to
find out extent of damage or wear and tear to parts. Removes minor defects of parts by
grinding, filing, drilling, etc. and replaces worn out and damaged parts. Adjusts position of
various parts using screwdriver, spanner etc. and assembles instrument to form complete unit.
Makes simple electrical connections, solders contact points and performs other tasks as
necessary. Tests performance either by visual observation or by conducting simple electrical
and mechanical tests and ensures that repaired or assembled instrument conforms to
prescribed efficiency. May make new components and assemble new instruments. May
specialize in any particular type of instrument like mechanical, hydraulic, pneumatic, electrical,
optical, orthopedic etc.

Technician Instrumentation; dismantles removes and replaces a range of instruments and

faulty peripheral components down to unit and component level, setting up test equipment,
troubleshooting components of instruments, calibrating them and also preparing service
reports and accurately documenting parts replacement and repair.

Mechanic Precision Instrument, Mechanical; makes, alters and adjusts mechanical instruments
or mechanical parts of electrical and optical instruments by accurate milling, filing, grinding,
lapping and other processes. Studies drawings or samples and examines precision instrument
like balance, meters, pressure gauges etc. for defects. Dismantles instrument, cleans metal
components in petrol, kerosene oil or otherwise and checks them to find out extent of damage
and further serviceability. Makes new parts on lathe milling or other machines, if
necessary.Sizes and fits metal parts by filing, scraping, grinding lapping etc. as necessary and
ensures their desired accuracy by checking with precision measuring instruments shadow graph
and other highly perfect devices. Assembles parts to form complete unit. Gets electrical
components repaired by Electrician. Fits electrical and optical parts to instrument and adjusts
them as required. Texts repaired or assembled instrument for clarity or vision sensitivity,
correct meter and scale readings etc. as required and ensures stipulated performance within
prescribed limits. Makes necessary adjustments and seals meters to avoid manipulations. May
specialize in particular type of instruments like balance, pressure gauges, meters, theodolites
etc. May make new instruments from blueprints.

Functional Tester; is responsible forchecking functions of manufacturedindustrial equipment

such as UPS,inverter, energy meter, PLC, oscilloscope,control panel. The individual at work
testsspecified functions of every product being assembled on the production line.

7
Instrument Mechanic

Reference NCO-2015:
a) 7311.0100 – Mechanic Precision Instrument,General
b) 7311.0101 – Technician Instrumentation;
c) 7311.0400 – Mechanic Precision Instrument, Mechanical
d) 7543.0801 – Functional Tester

8
Instrument Mechanic
4. GENERAL INFORMATION

Name of the Trade INSTRUMENT MECHANIC

Trade Code DGT/1024

NCO - 2015 7311.0100, 7311.0101, 7311.0400, 7543.0801
NSQF Level Level-5
Duration of Craftsmen
Two Years (3200 Hours)
Training
Entry Qualification Passed 10th class examination with Science and Mathematics
or its equivalent.

Minimum Age 14 years as on first day of academic session.

Eligibility for PwD LD, LC, DW, AA, LV, DEAF, AUTISM
Unit Strength (No. Of
24 (There is no separate provision of supernumerary seats)
Students)
Space Norms 80 Sq. mtrs.
Power Norms 8.07 KW
Instructors Qualification for:
(i) Instrument Mechanic B.Voc/Degree in Instrumentation/ Instrumentation and
Trade Control Engineering from AICTE/UGC recognized Engg.
College/ university with one-year experience in the relevant
field.
OR
03 years Diploma in Instrumentation/Instrumentation and
Control Engineering from AICTE/ recognized board of technical
education or relevant Advanced Diploma (Vocational) from
DGT with two years’ experience in the relevant field
OR
NTC/NAC passed in the Trade of "Instrument Mechanic" With
3 years’ experience in the relevant field.

Essential Qualification:
Relevant National Craft Instructor Certificate (NCIC) in any of
the variants under DGT.

Note: - Out of two Instructors required for the unit of 2(1+1),

9
Instrument Mechanic

one must have Degree/Diploma and other must have

NTC/NAC qualifications. However, both of them must possess
NCIC in any of its variants
(ii) Workshop Calculation & B.Voc/Degree in Engineering from AICTE/UGC recognized
Science Engineering College/ university with one-year experience in
the relevant field.
OR
03 years Diploma in Engineering from AICTE/ recognized board
of technical education or relevant Advanced Diploma
(Vocational) from DGT with two years’ experience in the
relevant field.
OR
NTC/ NAC in any one of the engineering trades with three
years’ experience.

Essential Qualification:
National Craft Instructor Certificate (NCIC) in relevant trade
OR
NCIC in RoDA or any of its variants under DGT
(iii) Engineering Drawing B.Voc/Degree in Engineering from AICTE/UGC recognized
Engineering College/ university with one-year experience in
the relevant field.
OR
03 years Diploma in Engineering from AICTE/ recognized board
of technical education or relevant Advanced Diploma
(Vocational) from DGT with two years’ experience in the
relevant field.
OR
NTC/ NAC in any one of the Electrical groups (Gr-II) trades
categorized under Engg. Drawing’/ D’man Mechanical / D’man
Civil’ with three years’ experience.

Essential Qualification:
National Craft Instructor Certificate (NCIC) in relevant trade
OR
NCIC in RoDA / D’man (Mech /civil) or any of its variants under
DGT.

10
Instrument Mechanic

(iv) Employability Skill MBA/ BBA / Any Graduate/ Diploma in any discipline with Two
years’ experience with short term ToT Course in Employability
Skills from DGT institutes.
(Must have studied English/ Communication Skills and Basic
Computer at 12th / Diploma level and above)

OR
Existing Social Studies Instructors in ITIs with short term ToT
Course in Employability Skills from DGT institutes.
(v) Minimum Age for 21 Years
Instructor
List of Tools and Equipment As per Annexure – I
Distribution of training on hourly basis: (Indicative only)

Total Hrs. Trade Trade Workshop Engg. Employability

Year
/week Practical Theory Cal. & Sc. Drawing Skills

1st 40 Hours 25 Hours 7 Hours 2 Hours 2 Hours 4 Hours

2nd 40 Hours 25 Hours 9 Hours 2 Hours 2 Hours 2 Hours

11
Instrument Mechanic
5. LEARNING OUTCOME

Learning outcomes are a reflection of total competencies of a trainee and assessment

will be carried out as per the assessment criteria.

5.1 LEARNING OUTCOMES (TRADE SPECIFIC)

FIRST YEAR:

1. Plan and organize the work to make job as per specification applying different types of
basic fitting operation and Check dimensional accuracy using precision instruments
following safety precaution. [Basic fitting operation – marking, Hacksawing, Chiselling,
Filing, Drilling, Taping and Grinding etc. Accuracy: ± 0.5mm]
2. Apply a range of skills to execute tube joints, dismantle and assembles tubes and fittings
of PI arc & ferrule and test for leakage. [range of skills- cutting, threading, flaring,
bending and joining]
3. Identify, test the cable and measure the electrical parameters.
4. Test various electrical passive and active components using proper measuring
instruments and compare the data using standard parameter.
5. Identify, test and use of various types of switches, E.M. relays, Circuit breaker and
construct electrical circuits.
6. Estimate, Assemble, install and test wiring system.
7. Verify characteristics of resonance circuits.
8. Plan, execute commissioning, testing and evaluate performance of AC & DC motors and
generators.
9. Execute testing, evaluate performance and maintenance of transformer.
10. Plan, select, and carry out measurement, extension of range,overhauling, testing and
calibration of D’Arsonval meter, PMMC meter.
11. Select, perform electrical/electronic measurement, earthing installation service and
calibrate MI instruments, electro dynamometer instruments, Induction type and
Special instruments- voltage tester, continuity tester, rotation tester, phase sequence
indicator, synchronising, synchroscope, frequency meter, thermocouple type ammeter.
12. Identify, Test various analog and power electronics components, Construct, test and
analyze the circuit functioning.
13. Detect the faults and troubleshoot SMPS, UPS, inverter, converter and Thyristor family.
14. Identify, place, solder and de-solder and test different SMD, discrete components with
due care and following safety norms using proper tools/setup.

12
Instrument Mechanic

15. Construct and test different circuits using operational amplifiers circuits and execute the
result.
16. Identify, test and verify all digital ICs. Assemble, test and troubleshoot various digital
circuits and digital instruments.
17. Measure the various parameters by CRO and execute the result with standard one.
18. Install and setup operating system and related software in a computer & Practice with
MS office and application software related to instruments.
19. Identify various functional blocks of a microprocessor system, identify various I/O Ports,
write and executive simple program and Interface a model application with the
microprocessor kit and run the application.

SECOND YEAR:

20. Identify the parameters of measurement systems. Identify, select, test, wire & execute
the operation of different process sensors by selecting appropriate signal conditioning
for stress, strain, load displacement and Thickness.
21. Select, Installs, services, and calibrate instruments for motion, speed, acceleration and
vibration.
22. Identify different unit of pressure, terms and operation of basic instruments. Perform
maintenance, Servicing calibration and installation of field pressure gauges, switches,
electronic pressure indicators and transmitters for absolute, atmospheric, gauge,
vacuum and differential pressure measurement.
23. Recognise the fundamental of fluid flow, terms, different unit of flow, read specification
of flow meters. And fluid pump. Perform the maintenance, Servicing and calibration and
installation of variable DP flow meters / head flow meters, variable area flow meters,
positive displacement meters, Electronic type flow meters and mass flow meters for
fluids flow measurement.
24. Identify, operate, maintain, troubleshoot and calibrate the devices for solid flow
measuring system & verify the result within standard.
25. Identify, select, wire & execute the operation of different types of level instruments use
for liquid level and solid level. Carry out maintenance, Servicing, calibration and
Installation.
26. List out different unit of temperature, terms and read specification of temperature
instruments. Perform measurement, maintenance, Servicing and calibration of
Bimetallic and filled system thermometers & thermo switches.
27. Identify,select, Evaluateperformance, install, service and calibrate
temperatureIndicators, Transmitters(RTD’S, Thermistors and Thermocouples types);
various type of pyrometers.
28. Identify, select, Operate, maintain, Service and calibrate different types of recorders.

13
Instrument Mechanic

29. Identify different types of Final control elements and role. Identify different valve
body, constructional feature, Dismantle, inspect parts, replace parts,recondition, check,
and resetting of control valves with actuators, convertors & positioners. Install and test
the performance.
30. Identify fundamental of automatic control system and various functional elements in
control loop. Identify, select, Install, wire, configure, test the performance, maintain,
and service various types of ON-OFF and PID controllers (electronic and pneumatic).
31. Tune controller mode and evaluate performance of control loops as per specification
and system application.
32. Identify modules of PLC, its function, Wire and connect the digital I/OS field devices to
the I/O Module of PLC, install Software, Hardware and configure plc for operation. Write
and execute simple logic and real application programs.
33. Operate, maintain, service, configure, install, wire and test HART transmitters / devices
(I/O). And Net-working system for instrumentation.
34. Identify the different modules of DCS, function, Wire and connect I/OS field devices to
the I/O Modules, install Software, Hardware and configure DCS for operation with
HMI. Write and execute DCS AND SCADA programs FOR real application.
35. Identify, check constructional Feature and function of hydraulic pump and hydraulic
power system, accumulator,hydraulic hoses and fitting, Hydraulic components. Build
and test hydraulic control circuit.
36. Lay out construction feature, operate, maintain of air compressor, air Distribution
system, pneumatic associate components, piping, tubing and fitting. Build and test
pneumatic control circuit.
37. Identify constructional feature, operate, maintain, service and calibrate of analytical
instruments.

14
Instrument Mechanic
6. ASSESSMENT CRITERIA

LEARNING OUTCOME ASSESSMENT CRITERIA

FIRST YEAR
1. Plan and organize the work Plan & Identify tools, instruments and equipments for marking
to make job as per and make this available for use in a timely manner.
specification applying Select raw material and visually inspect for defects.
different types of basic Mark as per specification applying desired mathematical
fitting operation and Check calculation and observing standard procedure.
dimensional accuracy using Measure all dimensions in accordance with standard
precision instruments specifications and tolerances.
following safety precaution. Identify Hand Tools for different fitting operations and make
[Basic fitting operation – these available for use in a timely manner.
marking, Hacksawing, Prepare the job for Hacksawing, chiselling, filing, drilling,
Chiselling, Filing, Drilling, tapping, grinding.
Taping and Grinding etc. Perform basic fitting operations viz., Hacksawing, filing, drilling,
Accuracy: ± 0.5mm] tapping and grinding to close tolerance as per specification to
make the job.
Observe safety procedure during above operation as per
standard norms and company guidelines.
Use and care non precision instruments such as different types
of callipers, gauges, and making tools.
Mark the job as per blueprint.

Perform operation, maintenance, and use Precision Measuring

Instruments.
Quality check for dimensional accuracy as per standard
procedure.
Avoid waste, ascertain unused materials and components for
disposal, store these in an environmentally appropriate manner
and prepare for disposal.

2. Apply a range of skills to Ascertain and select tools and materials for the job and make
execute tube joints, this available for use in a timely manner.
dismantle and assembles Plan to dismantle and assemble tube and ferrule fittings.
tubes and fittings of PI arc Dismantle PI arc, ferrule and fittings in tube applying range of
&ferrule and test for skills and check for defect as per standard procedure.

15
Instrument Mechanic

leakage. [range of skills- Demonstrate possible solution in case of defect and agree task
cutting, threading, flaring, within the team for repair or replacement.
bending and joining] PI arc, ferrule and various tubes fitting using range of skills and
observing standard procedure.
Test for leakage and appropriate functioning of PI arc, ferrule.
Avoid waste, ascertain unused materials and components for
disposal, store these in an environmentally appropriate manner
and prepare for disposal.

3. Identify, test the cable and Plan work in compliance with standard safety norms.
measure the electrical Identify the Phase, Neutral and Earth on power socket, use a
parameters. tester to monitor AC power
Construct a test lamp and use it to check mains healthiness.
Identify the different types of single range electrical meter for
measuring AC & DC parameters
Measure the voltage between phase and ground and rectify
Earthing.
Identify and test different AC mains cables.
Prepare terminations, skin the electrical wires /cables using
wire stripper and cutter,
Identify types of wires and verify their specification.
Measure the gauge of the wire using SWG and outside
micrometre. Refer table and find current carrying capacity of
wires.
Identify the type of single range meters andelectronic
instruments for electrical measurement.
Measure the value of resistance, voltage and current using
Analog/ digital multimeter

4. Test various electrical Ascertain and select tools and materials for the job and make
passiveand this available for use in a timely manner.
activecomponents using Plan work in compliance with standard safety norms.
proper measuring Identify the different types of resistors.
instruments and compare Measure the resistor values using colour code and verify the
the data using standard reading by measuring in multi meter.
parameter. Identify the power rating using size.
Measure the resistance, Voltage, Current through series and
parallel connected networks using multi meter.

16
Instrument Mechanic

Identify different inductors and measure the values using LCR

meter.
Identify the different capacitors and measure capacitance of
various capacitors using LCR meter.
Ascertain and select tools and materials for the job and make
this available for use in.

5. Identify, test and use of Plan work in compliance with standard safety norms.
various types of switches, Identify different types of switches and test.
E.M. relays, Circuit Identify the types of switches their rating and applications.
breakerand construct Identify the types of E.M. relays & Circuit breaker their rating
electrical circuits. and applications.
Dismantle, identifyparts, service and test the different parts of a
relay& Circuit breaker
Build electrical control circuit and test its working.
Wind a solenoid and determine the magnetic effect of electric
current
Solder the given components.
Avoid waste, ascertain unused material and components for
disposal, store these in an environmentally appropriate
manner and prepare for disposal.

6. Estimate, Assemble, install Comply with safety & IE rules when performing the wiring.
and test wiring system. Prepare and mount the energy meter board.
Draw and wire up the consumers main board with ICDP switch
and distribution fuse box.
Draw and wire up a bank/hostel/jail in PVC conduit.
Identify the types of fuses their ratings and applications.
Identify the parts of a relay, MCB & ELCB and check its
operation.
Estimate the cost of material for wiring in PVC channel for an
office room having 2 lamps, 1 Fan, one 6A socket outlet and
wire up.
Estimate the requirement for conduit wiring (3 phase) and wire
up.
Estimate the materials and wire up the lighting circuit for a
godown.
Estimate the materials and wire up a lighting circuit for a

17
Instrument Mechanic

corridor in conduit.
Test, locate the fault and repair a domestic wiring installation.

7. Verify characteristics of Verify the characteristics of series, parallel and its combination
resonance circuits. circuit.
Analyze the effect of the short and open in series and parallel
circuits.
Verify the relation of voltage components of RLC series circuit
in AC.
Determine the power factor by direct and indirect methods in
an AC single phase RLC parallel circuit.
Identify the phase sequence of a 3 ø supply using a phase-
sequence meter.
Prepare / connect a lamp load in star and delta and determine
relationship between line and phase values with precaution.
Connect balanced and unbalanced loads in 3 phase star system
and measure the power of 3 phase loads.
Make the solenoid and determine its polarity for the given
direction of current.
Group the given capacitors to get the required capacity and
voltage rating.

8. Plan, execute Plan work in compliance with standard safety norms related
commissioning, testing and with AC motors.
evaluate performance of AC Draw circuit diagram and connect forward & reverse a 3-phase
& DC motors and squirrel cage induction motor.
generators. Start, run and reverse an AC 3 phase squirrel cage induction
motor by different type of starters.
Measure the slip of 3 phase squirrel cage induction motor by
tachometer for different output. Draw slip / load characteristics
of the motor.
Determine the efficiency of 3 phase squirrel cage induction
motor by no load test/ blocked rotor test and brake test.
Plot the speed torque (Slip/Torque) characteristics of slip ring
induction motor.
Speed control of 3 phase induction motor.
Connect, start and run a 3-phase synchronous motor.

18
Instrument Mechanic

Connect start, run, control speed and reverse the DOR of

different type of single-phase motors.
Install a single-phase AC motor.
Plan work in compliance with standard safety norms related
with DC machines.
Determine the load performance of a different type of DC
generator on load.
Connect, start, run and reverse direction of rotation of different
types of DC motors.
Conduct the load performance tests on different type of DC
motor.
Control the speed of a DC motor by different method.

9. Execute testing, evaluate Plan work in compliance with standard safety norms related
performance and with transformer.
maintenance of transformer. Identify the types of transformers and their specifications.
Identify the terminals; verify the transformation ratio of a
single-phase transformer.
Connect and test a single-phase auto- transformer.
Determine the losses (iron loss and copper loss) and the
regulation of a single-phase transformer at different loads.
Measure the current and voltage using CT and PT.
Carry out winding for small transformer of 1KVA rating.
Connect the given two single phase transformers a) parallel b)
series (secondary only) and measure voltage.

10. Plan, select, and carry out Identify the types of electrical instruments, types of scale dials,
measurement, extension of symbols of the instruments with respect to functions.
range,overhauling, testing Dissemble electrical meters, Identify different parts and
’
and calibration of 'D Arsonval Familiarwith theinternal Construction and operation of'D1
meter, PMMC meter. Arsonval meter, PMMC meter for current and voltage
measurement.
Identify types of deflecting torque, controllingtorque, &
damping torque arrangement in meter and adjustment for
correct functioning
Extend the range of voltmeter, ammeter. And ohm meters.
Determine the types of measurement errors and correction
procedure.

19
Instrument Mechanic

Overhaul, check, fault find, repair, calibrate of Electrical

PMMCinstruments for current, voltage and resistance.

11. Select, perform Plan work in compliance with standard safety norms related
electrical/electronic with electrical instruments& earthing installation.
measurement, earthing Familiar with construction and operation of Megger,insulation
installation service and tester and earth-tester
calibrate MI instruments, Test open circuit / short circuit / continuity of cable using
electro dynamometer megger/ insulation tester.
instruments, Induction type Measure the insulation resistance between conductors of
and Special instruments- anarmoured cable and insulation resistance between earth and
voltage tester, continuity conductors of an armoured cable.
tester, rotation tester, phase Prepare,Install the plate earthing/ pipe earthing and measure
sequence indicator, earth resistance by earth tester / megger.
synchronising, Service, calibrate and test Megger/insulation tester andearth-
synchronouscope, frequency tester.
meter, thermocouple type Identify and select MI type, electro dynamometer type,
ammeter. Induction type and Special instruments for ac / dc voltage,
current, frequency, power, power factors and energy etc.
Measurement.
Study with the construction and operationof MI type, electro
dynamometer type, Induction type and Special instruments
for the measurement of electrical variables
Connect MI type, electro dynamometer type, Induction type
and Special instruments to electrical circuit. Record the results,
Draw the response curve, identify deviation and error.
Dissemble,identify different parts, Overhaul, check and fault
find, test and calibrate MItype meters, electro- dynamometer
type instruments, Induction type meter,
Measure the power and energy in a single & three phase circuit
using wattmeter and energy meter.
Measure the power factor in poly-phase circuit and verify the
same with voltmeter, ammeter, watt-meter readings.
Measure the frequency by frequency meter.
Test single phase energy meter for its errors
Measure the power factor in poly-phase circuit and verify the
same with voltmeter, ammeter, watt-meter readings.
Identify Special instruments and practice electrical

20
Instrument Mechanic

measurements.

12. Identify, Test various analog Practice on soldering components on lug board with safety.
and power electronics Identify the passive /active components by visual appearance,
components, Construct, test Code number and test for their condition.
and analyze the circuit Identify the control and functional switches in CRO and
functioning. measure the D.C. & A.C. voltage, frequency and time period.
Construct and test a half, full wave and bridge rectifiers with
and without filter circuits.
Construct and test a Zener based voltage regulator circuit.
Ascertain and select tools andinstrumentsforcarryingoutthe
jobs.
Construct and test the transistor-based switching circuit
Construct and test CB, CE& CC amplifier circuit
Ascertain the performance of different oscillator circuits.
Construct and test Clipper, Clamper and Schmitt trigger circuit.
Construct and test of Transistor and JFET amplifiers, oscillators
and multi vibrators.
Construct and test a UJT as relaxation oscillator.
Construct and test lamp dimmer using TRIAC/DIAC with safety.
Construct and test MOSFET, IGBT test circuit and apply for
suitable operation with proper safety.
Construct and test the universal motor speed controller using
SCR with safety.
Construct and test switching circuits using optical devices.

13. Detect the faults and Identify the tools and equipments to perform the job with due
troubleshoot SMPS, UPS, care and safety.
inverter, converter Dismantle the given stabilizer and find major sections/ ICs
andThyristor family. components.
Identify various input and output sockets/ connectors of the
given SMPS.
Identify major sections/ ICs/components of SMPS.
Identify and replace the faulty components and construct and
test IC Based DC-DC converter for different voltages.
Identify front panel control & indicators of UPS.
Identify various circuit boards in UPS and monitor voltages at
various test points.

21
Instrument Mechanic

Test UPS under Fault condition & rectify fault.

14. Identify, place, solder and Identify the various crimping tools for various IC packages.
desolder and test different Identify different types of soldering guns and choose the
SMD, discrete components suitable tip for the application.
with due care and following Practice the soldering and de-soldering the different active and
safety norms using proper passive components, IC base on GPCBs using solder, flux, pump
tools/setup. and wick.
Make the necessary setting on SMD soldering station to solder
and de-solder various IC’s of different packages by following
the safety norms.
Identify SMD components, de-solder and solder the SMD
components on the PCB.
Check the cold continuity, identify loose/dry solder and broken
track on printed wired assemblies and rectify the defects.
Avoid waste, ascertain unused materials and components for
safe disposal.

Demonstrate analog trainer kit with safety precautions.

15. Construct and test different
circuits using operational Identify various ICs, differentiate by code No. and test for their
amplifiers circuits and condition.
execute the result. Construct and test various OPAMP circuits.
Construct and test R-2R ladder type digital to analog converter
circuit.

16. Identify, test and verify all Illustrate to practicethedigital trainerkit with safety.
digital ICs. Assemble, test and Identify various digitalICs, testIC usingdigitalIC tester and verify
troubleshoot various digital the truth table
circuits and Construct and verify the truth table ofallgatesusingNORand
digitalinstruments. NANDgates
Construct an addercum subtractor circuits andverifythe truth
table
Construct and verifythe truth tableofvarious flipflops, counters
and shift register circuits
Construct a decoder andencoder, multiplexer andde-
multiplexer circuits and verify the truth table
Identify LCD/LED Display module and its decoder/driver ICs and
display a word on a two-line LCD/LED.
Construct and test D/A and A/D circuits

22
Instrument Mechanic

Measure the current flowing through a resistor and display it.

Measure/current flowing through a sensor and display it on a
LCD/LED module (DPM).
Service and test digital instruments
Avoid waste and dispose the waste as per the procedures.

17. Measure the various Identify and demonstrate various control elements on front
parameters by CRO and panel of a CRO.
execute the result with Measure different parameters of electronic signals using CRO.
standard one. Store the waveform of a signal in CRO.
Connect CRO with a printer and take printout of signal
waveforms.

18. Install and setup operating Assemble computer and configuring the CMOS setup.
system and related software Install and configure windows OS and application software.
in a computer&Practicewith Install the printer and other peripheral devices.
MSoffice and application Burn CD/DVD
software related to Troubleshoot the PC
instruments.

19. Identifyvariousfunctional Understand and interpret the procedure as per manual of

blocks of a Microprocessor.
microprocessorsystem, Identity various ICs & their functions on the given
identifyvarious I/O Ports, Microprocessor Kit.
write and executive simple Identify the address range of RAM & ROM.
program and Interfaceamodel Write data into RAM & observe its volatility.
application with the Identify the port pins of the controller & configure the ports for
microprocessor kit and run Input & Output operation.
the application. Demonstrate entering of simple programs, execute & monitor
the results.
SECOND YEAR
20. Identify the parameters of Identify various types of instrument constructions, various
measurementsystems. parts and section
Identify, select, test, wire & Identify units for Fundamental and Derived physical variable,in
Execute the operation of different system of measurements, multiplying factor.
different process sensors by Measure the voltage and current usinganalog/ digital standard
selecting appropriate signal voltmeter and ammeter.
conditioning for stress, strain, Check the repeatability, reproducibility, drift, dead band, back

23
Instrument Mechanic

load displacement and clash, hysteresis speed of response and lag etc. of analog and
Thickness. digital instruments.
Identify instrument specification and types of error.
Identify types of sensors and transducers used in process
industries for stress, strain, load, displacement and Thickness
based on resistive, capacitive, inductive and photoelectric etc.
such as strain gauge, load cells, LVDT and proximity
transducers.
Verify the characteristics of different types of resistive,
capacitive, inductive, strain gauge, load cells, LVDT,
RVDT,photoelectric, proximity Transducers.
Detect different objectives using capacitive, inductive and
photoelectric proximitysensors
Identify and study the instrument specification and the circuit
operation ofanalog/ digital instruments for stress, strain, load,
displacement and Thickness referring to instrument manual.
Measure stress, strain, load, displacement and Thickness
variable. Record the readings and verify the performances for
various factors by observing std condition referring to data
chart.
Carry out maintenance, Servicing and calibration 0f instruments
for stress, strain, load, displacement and Thickness
measurements.

21. Select, Installs, services, and Identify sensors used for motion, speed, and acceleration and
calibrate instruments for vibration measurement andverify the characteristics.
motion, speed, acceleration Identify different parts, its function, construction and operation
and vibration. of vibrometers and accelerometer.
Measure the acceleration and vibration and verify the
performances for various factors by observing std. condition
referring to data chart.
Identify different parts, its function and operation of
mechanical tachometer and study construction.
Measure the speed of motor using tachometers.
Identify different parts its function and operation of eddy
current type, AC and DC tachometer.
Carry out maintenance, Servicing and calibration 0f vibrometers,
accelerometer and speedometers

24
Instrument Mechanic

Identify different parts/section, its function, operation and

useof stroboscope and find motion of object.

22. Identify different unit of Select, operate and measure the atmospheric pressure using
pressure, terms and different types of barometers
operation of basic Select, operate and measure the gauge, vacuum, & differential
instruments. Perform pressure using manometers.
maintenance, Servicing Maintenance, servicing and calibration of analog& digital
calibration and installation of barometers and manometers.
field pressure gauges, Measure the line and vessel pressure and vacuum using
switches, electronic pressure different types of pressure gauges. Record results and find
indicators and transmitters for deviation.
absolute, atmospheric, gauge, Dismantle, Identify different parts, its function, construction
vacuum and differential and operation of bourdon tube, diaphragms capsules and
pressure measurement. bellows types pressure gauges and switches.
Service, Assemble and calibrate bourdon tube types,
diaphragms types,capsules types, and bellows types.Pressure
gauges and switches.
Study theconstruction, circuit operation of Different types
electronic pressure indicators and transmitters:
(potentiometricpr.transducers,Capacitivepr. transducers,strain
gaugepressuretransducers, piezoelectricpressure transducer
types).
Wire and Measure the pressure using different indicating
transmitters and verify the performances for various factors
by observing std condition referring to data chart.
Familiar with construction, Operation of Standard pressure
Calibrator, Dead weight Tester and vacuum tester.
Study the construction, circuit operation adjustments for
correct functioning and test of indicators and transmitters for
line and vessel pressure.
Study construction, operation of different types of McLeod
gauge.
Study construction, operation and use of thermal conductivity
gauges pirani gauges, thermocouple gauges, slack diaphragm,
ionization gauge, and measure the vacuum.
Test and calibrate of pressure gauges, indicators, transmitters
with standard calibrator/dead weight tester.

25
Instrument Mechanic

Service and calibrate electronic vacuum gauges/ indicators and

transmitters
Identify pressure installation component, impulse line, safety
guideline and accessories and installation procedure of
pressure instruments as per guidelines.
Practice installation of gauges, transmitters and pressure switches
on the fluid line and vessel.
Identify and carry out preventive and breakdownmaintenance of
pressure and vacuum gauges, transmitters, impulse line etc. As
per guidelines.

23. Recognise the fundamental of Identify nature of fluid flow and factor affecting flow rate.
fluid flow, terms, different Study operation of different types fluid pump.
unit of flow, read Identify different types of flow metres with their function&
specification of flow meters. Read specifications of flow meters.
And fluid pump. Perform the Select and check constructional feature and use ofvarioustypes
maintenance, Servicing and offlowrestrictors(orifice,venturi, flow nozzle, pitot tube) and
calibration and installation of tapings
variable DP flow meters / Installation and test of DP flow transmitter, primary flow
head flow meters, variable elements, pressure taps, piping and fitting valve, electrical
area flow meters, hook-up.
positivedisplacementmeters, Measure the flow rates using manometer and DP transmitters
Electronic type flow meters Identify constructionalfeature ofweirs,notches andflumes
and mass flow meters for theirshapeandconnections and measurethe
fluids flow measurement. Openchannelflowrates using manometer and DP Transmitters
Dismantling,checkingoverhaulingand calibrationofD.P.cell/
transmitter. (pneumatic & electronic)
Study of construction of Rotameter and measure fluid flow rate
by Rota meters.
Dismantling, checking,overhaulingand calibrationof Rota meters
Read the specification of various types of positive displacement
meters and identify deferent parts, its function, and operation
of various type of positive displacement meters.
Practice the flow measurement using
positivedisplacementmeters.
Dismantle, Repair, assemble and calibration of oscillating piston
type rotating vane meter, nutating disc meter. Lobed impeller
and oval flow meter.

26
Instrument Mechanic

Install and test of positive displacement flow meters for fluid

flow.
Identify the construction feature of flow meter body, study
circuit operation of turbine flow meter, vortex flow meters,
ultrasonic flow meters, electromagnetic flow meters, mass flow
meter, carioles mass flow meters and read the specification.
Measure fluid flow using electrical type flow meter and Mass
flow meters.
Service and calibrate electrical type and mass flow meters
Identify and carry out preventive maintenance of all types flow
meters.
Perform the installation of flow meters as per guidelines and
verify the performance

24. Identify, operate, maintain,Study Construction and operation volumetric solids flow meter
troubleshoot and calibrate and mass flow meter for solids, belt type solid meters, belt
the devices for solid flow speed sensing and signal conditioner and constant weight
measuring system & verify feeders.
the result within standard. Measure the solid flow rates.
Identify and carry out maintenance and preventive
maintenance of solid flow measuring system.
Service and calibrate solid flow meter.

25. Identify, select, wire & Construction and operation of various type sight glasses.
Execute the operation of Install, test and measure the performance of sight glasses for
different types of level liquid level.
instruments use for liquid Identify different parts, its function and operation of various
level and solid level. Carry types of floats and displacers liquid level indicators,
outmaintenance, Servicing, transmitters and different types of level switches for liquid
calibration and Installation. vessel.
Construction and operation of various types of liquid level
traps, air purge, liquid purge, flash diaphragm, liquid level
gauges and differential pressure indicating and transmitters.
Install, wire, test and measure the liquid level by different types
of floats displacers and hydrostatics level indicators and
transmitters
. Study the constructional feature, identify different parts, its
function, and circuit operation of various types of electrical level

27
Instrument Mechanic

indicators and transmitters i,e.capacitance probes, ultrasonic,

microwave and nuclear types for liquid and solid level
measurements.
Install, wire, test and measure the liquid level/ solid level by
different types ofelectrical level indicators and transmitters
Service and calibrate electrical type’s level indicators and
transmitters.
Identify and carry out maintenanceof level indicators and
transmitters and switches for liquid and solid level.

26. List out different unit of Identify different types of heating sources, transfer of heat and
temperature, terms and read change of physical state.
specification of temperature Identify different types of primary and secondary standards for
instruments. Perform calibration of temperature scales.
measurement, maintenance, Construction, operation and use of temperature-controlled oil
Servicing and calibration bath/furnace for low and high temperature.
ofBimetallic and filled system Identify different types of thermometers and thermo switches
thermometers & thermo for temperature with their function, Read its specifications
switches. and use.
Dismantle, identify different parts, its function, adjustment,
assemble and operation of bimetallic and liquid field system
thermometers and thermo switches.
Service and calibrate various types of thermometers and
switches.
Identify and carry out maintenance and preventive
maintenance of thermometers and switches.
Install and test various types of thermometers and switches as
per guidelines.

27. Identify,select, Identify and check different types of RTD’s,

evaluateperformance, install, Thermistors,Thermocouples, Ex-tension wires. and protecting
service and calibrate wellsfor temperature measurement.
temperatureIndicators, Verify the characteristic of different types ofRTD’s, Thermistors
Transmitters (RTD’S, and Thermocouples sensors.
Thermistors and Study circuit operation of analog/ digital indicators and
Thermocouples types); transmitters design for RTD’s, and Thermistors and
various type of pyrometers. Thermocouples sensors.
Install, WIRE and test various types RTDS, Thermistor&

28
Instrument Mechanic

Thermocouples with Indicators/ Transmitters as per guidelines.

Measure the temperature using RTD’S, Thermistors
&Thermocouples base instruments and verify the performance
as per field requirements.
Maintain,service,trouble shoot and calibrate various types of
electronic indicatorsand transmitters(analog and digital
version)
Identify parts/ section and its function, circuit operation of
analog/ digital type Optical and Radiationpyrometer.
Install, WIRE and test Optical and Radiationpyrometer as per
guidelines.
Measure high temperature using optical andRadiation
pyrometer.
Identify and check different types of humidity sensors.
Measure the relative humidity using humidity sensors.
Install, wire, test, service,trouble shoots and calibratesvarious
types’ humidity sensors with Indicators/ Transmitters as per
guidelines.

28. Identify, select, Operate, Identify different types of recorders.

maintain, Service and Practice recording of variable signal.
calibrate different types of Construction, operation and use of circular chart recorder for
recorders. temperature and pressure.
Construction, operation and use strip chart pneumatic and
electronics recorders.
Study of paperless LCD/LED recorder.
Carry out maintenance and preventive maintenance, fault find,
repair, test and calibrate of various types of pneumatic,
electronics recorders.
Install and the check the performances of recorders as per
guides lines.

29. Identify different types Identify final control element in process control loop and types
ofFinal control elements of electric and fluidic control signals for operation of final
and role.Identify different control elements.
valve body, constructional Identify parts, its function, operation, service, and calibrate
feature, Dismantle, inspect various types of converters.
parts, replace Construction, operation and use of various types of pneumatic

29
Instrument Mechanic

parts,recondition, check, and electrical actuators.

andresettingof control valves Study, operation and use of various types of control valve
with actuators, convertors & positioners.
positioners. Install and test Dismantle, fault finding, repair and install actuators and
the performance. positioners on valve body.
Examine, Operation and applications of various types of basic
control elements viz. Valves body globe, gate, weir, rotary plug,
split body, butterfly, louver etc.
Identify characteristics of control valve.
Dismantling, reconditioning, checking, replace parts and
resetting of control valve.
Examine operation and application of various types of electrical
final control elements.
Install, wire, test and verify the performance of various
electrical type final control elements respect to control signal
Maintain and service electrical type final control elements
Remove and install control valves with service line.
Carry out maintenance of final control elements.
Construction and operation of capacitive, inductive type valve,
proximity switch, IR switch, micro switch, limit switch.
Identify final control elements in system and manually control
feed water rate at desire value.
Construction and operation of sequential control and block
valves.
Operation of electromechanical and solid-state relay.
Design and test sequential logic operation using relay and
turbine control system operation.

30. Identify fundamentalof Basic Process control system and identify various functional
automatic control system elements.
and various functional Study construction and operation of thermostatic, pressure and
elements in control loop. humidity switches.
Identify, select, Install, wire, Install, wire up and test the control operationusing auto /smart
configure, test the switches.
performance, maintain, and Study construction and operation of ON-OFF electronic and
service various types of ON- pneumatic controllers.
OFF and PID controllers Study construction and operation of PID electronic/ digital
(electronic and pneumatic). controller.

30
Instrument Mechanic

Install, wire up, configure, test the control operation using ON-
OFF &PID electronic/digital controller
Verify the steady state and transient responses of PID
electronic/digital controllers in P, PI, PD, PID.
Study construction& operation of PID pneumatic Controllers.
Install, connect pneumatic signal, align and test the control
operation using PID pneumatic controller.

31. Tune controller mode and Familiar withfeedforward, and feedback process control
evaluate performance of system, checkloop and identify various functional elements.
control loops as per Familiar with cascade and ratio process control system.
specification and system Check loop and identify various functional elements.
application Perform the control operation in manual and automatic mode.
Set optimum setting for unit process in PID controller.
(Electronic and pneumatic).

32. Identify modules of PLC, its Identify each module in a rack and mount in the specified slot.
function, Wire and connect Wire and connect the digital I/OS field devices to the I/O
the digital I/OS field devices modules of PLC.
to the I/O Module of PLC, Install PLC Programming software and establish communication
install Software, Hardware with PC and PLC.
and configure plc for Hardware configuration and prepare the input output
operation. Write and addresses for each slot.
execute simple logic and real Prepare and download ladder programmes for various
application programs. switching gates.
Write and execute programme logic control operation,
sequence control using timers and counters.
Develop programme using arithmetic/data copy operation,
shift bit operation and execute.
Interface analog I/P module of PLC with sensor, O/P module of
PLC with actuator, relay.
Prepare programmes based on ON-delay and OFF-delay timers
making ON and OFF of a single LED taking one input and one
output.
Sequencer task using three LEDs as output and two input push
buttons one as input (No) for start and other for stop (No).
Development of the ladder logic for the running a traffic
control with the different display indicator.

31
Instrument Mechanic

Write and execute real application programs.

33. Operate,maintain,service, Familiar with facilities, functions, operation and use HART
configure, install, WIRE and communicators.
test HART transmitters Installing and operating HART transmitters and devises I/O.
/devices (I/O). And Net- Configure and calibration of HART devices.
working system for Identify the cable and network component.
instrumentation. Study various network lines.
Preparation of network cables and connectors. Testing network
cable.
Preparation of network cable serial (RS 232/485 standard or
equivalent) and Ethernet.
Connect network connectivity hardware and check for its
functioning.
Construct and design pulse code modulation and
demodulation.
Identify and adjust the frequency of the sampling pulse
generator and level of modulating signal to obtain the PWM
waveform on CRO.

34. Identify the different Familiar with different facilities and function of DCS system.
modules of DCS, function, Identify the different modules of DCS and different process
Wire and connect I/OS field instruments in process plant.
devices to the I/O Modules, Install DCS programming software and establish
install Software, Hardware communication with PC and DCS.
and configure DCS for DCS programming for sequence and safety operation.
operation with HMI. Write Programming of DCS to measure and control the flow&level
and execute DCS AND SCADA loop with PID.
programs FOR real Set the communication between DCS and SCADA system.
application. Create the alpha numeric display.
Setup and configure HMI with PLC.
Animate objects on an HMI screen to monitor motor starters.
Use security features to do tag logging and command
execution.

35. Identify, check Familiar with hydraulic trainer and safety measure to handle
constructional Feature and hydraulic system.
function of hydraulic pump, Practice symbolic representation of hydraulic components.

32
Instrument Mechanic

and hydraulic power system, Familiar with hydraulic hoses and fitting.
accumulator, hydraulic hoses Study Constructional FeatureFunction of hydraulic pump and
and fitting, Hydraulic hydraulic power system.
components. Build and test StudyFeatures and function of hydraulic accumulator.
hydraulic control circuit Identify hydraulic component and check its function.
Service and test different types valves.
Build a hydraulic circuit for single acting, double acting cylinder
actuation, and hydraulic rotary actuation usingpilot operated
check valve, pressure reducing valve, pressure relive and
pressure regulating valve, pressure sequencing circuit, pressure
compensated flow control etc.

36. Lay out construction feature, Study construction operation and use of air compressor.
operate, maintain of air Identify different device in air distribution system, air filters,
compressor, air Distribution regulators and lubricators.
system, pneumatic associate Practice and use of pneumatic piping, tubing and fitting.
(Metallic and non-metallic.)
components, piping, tubing
Setup a system to provide pneumatic (Air) supply of 20 psi
and fitting. Build and test output from the available compressor.
pneumatic control circuit. Draw Symbolic representation of different Pneumatic
components, various supply elements such as Compressors,
pressure regulating valve, serviceunit directional control valves
etc.
Build a pneumatic simple/sequential logic circuit to control
actuation of a single acting cylinder & double acting cylinder
Using various types of directional control valves
Maintain and service pneumatic system and associate
components.

37. Identify constructional Study the circuit operation of PH meter conductivity meter and
feature, operate, maintain, dissolved oxygen meter.
service and calibrate of Wire up PH meter electrode to PH meter.
Analyticalinstruments. Calibrate PH meter using buffer solution.
Determination of PH value of solution.
Wire up conductivity meter to electrode and find the
electrolytic conductivity of solution.
Maintain,Service and calibrate the conductivity meter &
dissolved oxygen meter.

33
Instrument Mechanic
7. TRADE SYLLABUS

SYLLABUS FOR INSTRUMENT MECHANIC TRADE

FIRST YEAR
Professional Skills
ReferenceLearning Professional Knowledge
Duration (Trade Practical)
Outcome (Trade Theory)
With Indicative Hours
Professional Plan and organize 1. Importance of trade training, Organization of the Institute,
Skill 100Hrs. the work to make List of tools & Machinery Departments various trades &
job as per used in the trade. (01 hr.) functions. Types of work,
Professional specification 2. Safety attitude development responsibility to be
Knowledge applying different of the trainee by educating undertaken, incentives and
28 Hrs. types of basic fitting them to use Personal future planning of profession.
operation and Check Protective Equipment (PPE). Safely precautions to be
dimensional (05 hrs.) observed in the trade both
accuracy using 3. First Aid Method and basic during 'theoretical Periods'
precision training. (02 hrs.) and 'Practical hours/workshop
instruments 4. Safe disposal of waste hours' Elementary First Aid.
following safety materials like cotton waste, Safety and hazards. Sign boards
precaution. [Basic metal chips/burrs etc. (02 and types. Hazardous and non-
fitting operation – hrs.) hazardous. Environmental
marking, 5. Hazard identification and pollution related to the trade-
Hacksawing, avoidance. (02 hrs.) caused, consequences,
Chiseling, Filing, 6. Safety signs for Danger, mitigation and control.
Drilling, Taping and Warning, caution & personal (07 hrs.)
Grinding etc. safety message. (01 hr.)
Accuracy: ± 0.5mm] 7. Preventive measures for
electrical accidents & steps to
be taken in such accidents.
(02 hrs.)
8. Use of Fire extinguishers. (07
hrs.)
9. Practice and understand
precautions to be followed
while working in fitting jobs.
(02 hrs.)
10. Safe use of tools and

34
Instrument Mechanic

equipments used in the

trade. (01 hr.)
11. Demonstrationandusesofhan Basic hand tools, types,
dtools- screwdrivers,pliers, classification use & metal
spanners,tweezers, tester, cutting fundamentals.
wire stripper, electrician
knife,steel rule, scriber, Filing- Flat, square and Parallel
punches, hammer. (02 hrs.) to an accuracy of 0.5mm.
12. Identification of tools Measurement & measuring
&equipments as per desired instruments, Marking tools,
specifications for marking & Fasteners & Fastening devices.
sawing. (02 hrs.) (14 hrs.)
13. Selection of material as per
application. (02 hrs.)
14. Visual inspection of raw
material for rusting, scaling,
corrosion etc. (03 hrs.)
15. Filing- flat & square (Rough
finish). (03 hrs.)
16. Filing practice, surface filing,
side and checking 900 by try
square. (03 hrs.)
17. Marking out lines, filling and
saving use of vice to given
dimensions. (03 hrs.)
18. Filing- Flat, square and
Parallel to an accuracy of
0.5mm. (03 hrs.)
19. Use and care non precision
instruments such as different
types of callipers, gauges, and
making tools. (04 hrs.)
20. Practice of marking and
measurement with
combination set. (04 hrs.)
21. File radios along a marked
line (convex and concave)
and match. (04 hrs.)
22. Check the internal and

35
Instrument Mechanic

external radius of curved

surface by radius gauge. (03
hrs.)
23. Identify and use of various
types of Fasteners &
Fastening devices. (03 hrs.)
24. Measurement of Length,
Height & Diameter by Vernier
callipers and Micrometers.
(06 hrs.)
25. Determine positional errors
of surfaces and
measurements of
deformation using dial test
indicator. (05 hrs.)
26. Carry out maintenances, Precision Measuring
servicing and calibration Instruments, gauge blocks, sine
Precision Measuring bar, dial indicators,vernier
Instruments. (5 hrs.) calipers, micrometers, bevel
27. Familiar with drilling machine protractor, thickness gauges.
operation, care and use. Element & types of screw
(05hrs.) threads used in instruments,
28. Select drill bits, reamers and Calculation of drill size for
tapes. (03hrs.) tapping. (07 hrs.)
29. Drill through holes and blind
holes. (04hrs.)
30. Form internal thread with
taps to standard size
(Through holes & blind
holes). (03hrs.)
31. Form external thread with
dies to standard size. (05hrs.)
Professional Apply a range of 32. Flaring of tube and tube Types of tubes used for
Skill 25 Hrs. skills to execute joints. (03 hrs.) instrumentation. Tube cutter,
tube joints, 33. Cutting and threading of tube Flaring tools, swedging tools,
Professional dismantle and length. (04 hrs.) equipment's & fixture required
Knowledge assembles tubes and 34. Fitting of tube and per sketch for pipe bending, straightening,
07 Hrs. fittings of PI arc observing conditions used for thread cutting, method of
&ferrule and test for tube work. (06 hrs.) installation. (07 hrs.)

36
Instrument Mechanic

leakage. [range of 35. Bending of tube cold and hot.

skills- cutting, (02 hrs.)
threading, flaring, 36. Fit and assemble tubes, PI arc
bending and joining] and ferrule fittings. (05 hrs.)
37. Test leakage and functionality
of PI arc and ferrule. (05 hrs.)
Professional Identify, test the 38. Identify the Phase, Neutral Electrical components-
Skill 25 Hrs. cable and measure and Earth on power socket, conductor, semiconductor &
the electrical use a tester to monitor AC insulators. Standard wire gauge
Professional parameters. power. (02 hrs.) (SWG). Introduction of
Knowledge 39. Construct a test lamp and use electricity- static electricity.
07 Hrs. it to check mains healthiness. Current, voltage, P.D, E.M.F,
(02 hrs.) resistance. Electrical circuit -
40. Measure the voltage between D.C & A.C circuit differences.
phase and ground and rectify Importance of grounding. (07
earthing. (02 hrs.) hrs.)
41. Identify and test different AC
mains cables. (03 hrs.)
42. Prepare terminations, skin
the electrical wires /cables
using wire stripper and
cutter. (03 hrs.)
43. Measure the gauge of the
wire using SWG and outside
micrometre. (02 hrs.)
44. Refer table and find current
carrying capacity of wires. (02
hrs.)
45. Measure AC and DC voltages
using multi meter. (03 hrs.)
46. Use the multi meter to
measure the various
functions (AC V, DC V, DC I,
AC I, R) (03 hrs.)
47. Identify the different types of
meter for measuring AC & DC
parameters (03 hrs.)

37
Instrument Mechanic

Professional Test various 48. Identify the different types of Uses of multimeter. Resistor,
Skill 25 Hrs. electrical passiveand passive electronic Resistivity and colour code,
active components components. (02 hrs.) Types of resistors used in
Professional using proper 49. Measure the resistor value by instrumentation. Definition
Knowledge measuring colour code and verify the and purpose of soldering and
07 Hrs. instruments and same by measuring with desoldering. Soft soldering.
compare the data multi-meter. (02 hrs.) Types of soldering irons. Solder
using standard 50. Identify resistors by their & flux. Care & precaution
parameter. appearance and check of soldering. De-soldering tools
physical defects. (01 hrs.) and method of use.
51. Practice soldering on IC bases Ohm's law & Kirchhoff s laws.
and PCBs. (02 hrs.) Series & parallel circuits.
52. Practice de-soldering using Primary & secondary cells and
pump and wick. (02 hrs.) batteries. {Liquid & dry).
53. Join the broken PCB track and Maintenance free batteries
test. (02 hrs.) construction-charging,
54. Practice on measurement of efficiency-use, advantage. (07
parameters in combinational hrs.)
electrical circuit by applying
Ohm’s Law for different
resistor values and voltage
sources. (03 hrs.)
55. Measurement of current and
voltage in electrical circuits to
verify Kirchhoff’s Law. (02
hrs.)
56. Verify laws of series and
parallel circuits with voltage
source in different
combinations. (02 hrs.)
57. Measure the resistance,
Voltage, Current through
series and parallel connected
networks using multi meter.
(02 hrs.)
58. Identifythe primaryand
secondarycells. (01 hr.)
59. Measure and test the
voltages of the given

38
Instrument Mechanic

cells/battery using
analog/digital multi-meter. (1
hr.)
60. Charging anddischarging the
battery and Maintain the
secondarybattery. &Use a
hydro meter to measure the
specificgravityof
thesecondarybattery. (03
hrs.)
Professional Identify, test and 61. Dismantle and identify the Switches and types. Magnet
Skill 25 Hrs. use of various types different parts of a relay. (05 and magnetism, magnetic
of switches, E.M. hrs.) properties. Magnetic campus
Professional relays, Circuit 62. Connect a timer relay in a and its uses. Explanation
Knowledge breaker and circuit and test for its ofElectro-magnetism,
07 Hrs. construct electrical working. (02 hrs.) Advantages, disadvantages-
circuits. 63. Connect a contactor in a application-types E.M. relays.
circuit and test for its working Types- uses of Solenoids.
(02 hrs.) Circuit breakers and their
64. Construct and test series and working. (07 hrs.)
parallel resonance circuit (03
hrs.)
65. Identify and use SPST, SPDT,
DPST, DPDT, tumbler, push
button, toggle, piano
switches used in electronic
industries (04 hrs.)
66. Make a panel board using
different types of switches for
a given application (05 hrs.)
67. Wind a solenoid and
determine the magnetic
effect of electric current. (04
Hrs.)
Professional Estimate, Assemble, 68. Identify various conduits and Principles of alternating
Skill 25 Hrs. install and test different electrical current, A.C & DC electricity,
wiring system. accessories. (03 hrs.) types of wave forms, time
Professional 69. Practice cutting, threading of period and frequency, peak to
Knowledge different sizes & laying peak values, RMS values,

39
Instrument Mechanic

07 Hrs. Installations. (08 hrs.) Average values. (07 hrs.)

70. Draw layouts and practice in
PVC Casing-capping, Conduit
wiring with minimum to a
greater number of points of
minimum 15 mtrs. length. (08
hrs.)
71. Wire up PVC conduit wiring
to control one lamp from two
different places. (04 hrs.)
72. Draw layouts and practice
Wiring for instrument panel.
(02 hrs.)
Professional Test various 73. Identify the different types of Inductor and Inductance, types
Skill 25Hrs. electrical passiveand inductors. (03hrs.) of inductors, Factors affecting
active components 74. Measure the inductor value the value of inductance, self-
Professional using proper by written/colour code and inductance (L), Mutual
Knowledge measuring verify the same by measuring inductance (M), Inductors in
07Hrs. instruments and with LCR meter. (04hrs.) series and parallel, Q factor of
compare the data 75. Identify inductor by their the coil.
using standard appearance and check Capacitance, types of
parameter. physical defects. (02hrs.) capacitor, unit of capacitance,
76. Measure quality factor of factors affecting the value of
inductors in series and capacitors, charge, energy
parallel circuits with voltage stored in capacitors. Capacitors
source in different in series and parallel.
combination. (03hrs.) Capacitors in DC circuit, RC
77. Identify the different types of time constant. (07 hrs.)
capacitor and check by multi-
meter whether open or short.
(03hrs.)
78. Identify capacitor by their
appearance and check
physical defects. (02hrs.)
79. Measure charge, energy store
of capacitor in series and
parallel circuits with voltage
source in different
combination. (03hrs.)

40
Instrument Mechanic

80. Construct and test RC time

constant circuit. (02hrs.)
81. Identify the different
capacitors and measure
capacitance of various
capacitors using LCR meter.
(03hrs.)
Professional Verify 82. Measure capacitive and A.C.-impedance, Inductive
Skill 25 Hrs. characteristics of inductive reactance with reactance, capacitive
resonance circuits. increase/decrease the input reactance. AC current through
Professional frequency of the circuit. (03 - R, L, C circuits. Resonance
Knowledge hrs.) in RLC circuit. Importance - of
07 Hrs. 83. Measure current & voltage series and parallel resonance,
and determine the properties. Impedance,
characteristics of RL, RC and Admittance, Q- factor. (07 hrs.)
RLC in AC series circuits. (03
hrs.)
84. Measure the resonance
frequency in AC series circuit
and determine its effect on
the circuit. (05 hrs.)
85. Measure current & voltage
and determine the
characteristics of RL, RC and
RLC in AC parallel circuits. (04
hrs.)
86. Measure the resonance
frequency in AC parallel
circuit and determine its
effects on the circuit. (05 hrs.)
87. Measure Current, voltage,
power, energy and power
factor in three phase circuits.
(05 hrs.)
Professional Plan, execute 88. Identify parts and terminals Introduction of AC and DC
Skill 50Hrs. commissioning, of different types of single- generators working principles,
testing and evaluate phase AC motors. (03 hrs.) construction.
Professional performance of AC 89. Install, connect and Operation, field magnets,
Knowledge & DC motors and determine performance of armature windings,

41
Instrument Mechanic

14Hrs. generators. single-phase AC motors. (05 commutator and brushes, EMF

hrs.) equation. Faraday's Law,
90. Start, run and reverse the Lenz's Law, Fleming's left Hand
direction of rotation of single- and right-hand rules. DC
phase AC motors. (03 hrs.) motors working principles,
91. Practice on speed control of construction,operation, types.
single-phase AC motors. (06 Different speed controlling
hrs.) techniques of DC motors. AC
92. Identify parts and terminals motors, induction motors,
of different types of single- three phase motors, stepper
phase DC motors. (05 hrs.) motors. (14hrs.)
93. Install, connect and
determine performance of
single-phase DC motors. (06
hrs.)
94. Start, run and reverse the
direction of rotation of single-
phase DC motors. (04 hrs.)
95. Install an alternator, identify
parts and terminals of
alternator. (04 hrs.)
96. Connect, start and run an
alternator and build up the
voltage. (04 hrs.)
97. Perform speed control of DC
motors - field and armature
control method. (04 hrs.)
98. Connect, start and run three
phase induction motors by
using DOL, star-delta and
auto-transformer starters. (03
hrs.)
99. Identify parts and terminals
of different type of stepper
motors. (03 hrs.)
Professional Execute testing, 100. Verify terminals, identify Transformer, types,
Skill 25 Hrs. evaluate components and calculate transformation ratio. Open
performance and transformation ratio of circuit test and short circuit
Professional maintenance of single-phase transformers. test, regulation Auto

42
Instrument Mechanic

Knowledge transformer. (03 hrs.) transformer. Current

07 Hrs. 101. Identifytheprimaryandseco measurement. Instrument
ndarytransformerwindings,t transformer. Potential
est the polarity transformer and current
andMeasure the primary transformer. (07 hrs.)
and secondary voltage of
different transformers. (02
hrs.)
102. Perform OC and SC test to
determine and efficiency of
single-phase transformer.
(05 hrs.)
103. Determine voltage
regulation of single-phase
transformer at different
loads and power factors.
(04 hrs.)
104. Verify and measure voltage
regulation of auto
transformer at different
loads. (06 hrs.)
105. Perform series and parallel
operation of two single
phase transformers. (03
hrs.)
106. Identify the terminals and
measure voltage & current
of PT and CT transformer.
(02 hrs.)
Professional Plan, select, and 107. Familiar with absolute and Basics of electrical measuring
Skill 50 Hrs. carry out different types of secondary instruments-
measurement, instruments. (02 hrs.) Types - absolute and secondary
Professional extension of range, 108. Identify the instrument instruments. Types of
Knowledge overhauling, testing specification and internal secondary instruments,
14 Hrs. and calibration of 'D’ construction. (02 hrs.) Essential of electrical
Arsonval meter, 109. Overhaul, check, fault find, measuring instruments-
PMMC meter. repair, test of voltmeter deflecting torque, controlling
and ammeter. (03 hrs.) torque, damping torque etc,
110. Identify different types of Types of controlling torques-

43
Instrument Mechanic

torques. (02 hrs.) spring control, gravity control.

111. Install, wire up and test the Types of damping - air friction
spring control and gravity damping, fluid friction
control operation. (02 hrs.) damping, eddy current
112. Familiar with damping and damping
identify various functional DC instruments - 'D1 Arsonval
element like- air friction meter, PMMC meter- working
damping, fluid friction principle, method of working,
damping and eddy current moving coil operation.
damping. (04 hrs.) Construction-damping,
113. Study the construction magnetic shielding, bearings.
circuit operation and Terminology -parallax error,
adjustment for correct (FSD) full scale deflection
functioning of zero errors reading, measurement value,
on voltmeter and ammeter. meter sensitivity, accuracy.
(04 hrs.) Meter resistance, maximum
114. Identify different parts, its power, capability etc. Ideal and
function and operation of practical characteristics of
PMMC instruments. (04 ammeter, voltmeter.
hrs.) Meter range extension -
115. Find the minimum and Converting galvanometer into
maximum measurable ammeter, voltmeter. Range
range of the meter. (04 extension of voltmeter,
hrs.) ammeter.
116. Check the accuracy, Shunt resistance and series
sensitivity and maximum resistance value calculation.
power capability of Meter resistance, meter FSD
ammeter & voltmeter. identification techniques.
(5hrs.) (14 hrs.)
117. Test the shunt and series
resistance of various range
of ammeter. (04 hrs.)
118. Practice multipliers for
different range extension of
voltmeter and ammeter.
(5hrs.)
119. Determine errors in meter
movement and find the
resistance. (9 hrs.),

44
Instrument Mechanic

Professional Select, perform 120. Identify the different types Ohm meters- measuring
Skill 75 Hrs. electrical/electronic of Ohm meter. (01 hr.) electrical resistance. Basic
measurement, 121. Test and calibrate of construction of Ohm meter,
Professional earthing installation various type of Ohm meter. working method of ohmmeter.
Knowledge service and calibrate (02 hrs.) Types of Ohm meter - series
21 Hrs. MI instruments, 122. Prepare pipe earthing and and shunt type of ohm meters.
electro measure earth resistance Megger/insulation tester, earth
dynamometer by earth tester / megger. (6 tester - construction working
instruments, hrs.) advantages and disadvantages
Induction type 123. Prepare plate earthing and of various types of ohm meter.
and Special measure earth resistance AC instruments - types of AC
instruments- voltage by earth tester / megger. (6 measuring instruments -MI,
tester, continuity hrs.) electro dynamometer type,
tester, rotation 124. Test earth leakage by ELCB Working principle,
tester, phase and relay. (02 hrs.) construction, advantages and
sequence indicator, 125. Identify different parts, its disadvantages of MI
synchronising, function and operation of instruments and electro
synchronouscope, Dynamometer type dynamometer instruments.
frequency meter, instrument and MI. (03 hrs.) Various applications.
thermocouple type 126. Overhaul, check and fault
ammeter. find of Dynamometer type Electro dynamometer
instrument. (03 hrs.) applications - as voltmeter,
127. Test and calibrate ammeter, power measuring
Dynamometer type instrument, energy measuring
instrument. (04 hrs.) instrument, power factor
128. Measure the power using meter etc. AC voltage and
wattmeter. (03 hrs.) current measurement using
129. Test and calibrate PMMC meter (rectifier type).
wattmeter. (03 hrs.)
130. Familiar with the Induction type meters -
construction of energy working principle construction
meter and ampere hour and operation of induction
meter. (03 hrs.) type instruments. Construction
131. Overhaul, check and fault and Applications - single phase
find of ampere hour meter. and three phase energy meter,
(03 hrs.) watt meter. Walt hour meter,
132. Test and calibrate ampere Ampere Hour meter, power
hour meter. (03 hrs.) factor meter etc.
133. Measure power in single Special instruments: voltage

45
Instrument Mechanic

and three phase circuit tester, continuity tester,

using voltmeter &ammeter. rotation test, phase sequence
(05 hrs.) indicator, synchronizing, the
134. Overhaul and maintenance synchroscope, _ frequency
of KWH meter and energy meter. Thermocouple type
meter. (02 hrs.) ammeters.
135. Test and calibrate KWH (21 hrs.)
meter and energy meter.
(03hrs.)
136. Measure power factor in
three phase circuit by using
power factor meter and
verify the same with
voltmeter, ammeter and
wattmeter readings. (02
hrs.)
137. Practice of usevoltage
tester to Test electrical
power in circuit, to test for
proper grounding, to
determine whether
adequate voltage is present
in a wire. (02 hrs.)
138. Test continuity of wires,
circuit and switches using
continuitytester. (02 hrs.)
139. Practice to used rotation
tester to: - determine 3
phase indication; Indication
of phase rotation and
Indication of motor rotation
direction of runningmotor.
(02 hrs.)
140. Determines the phase
sequence of the three-
phase supply system using
Phase sequence indicator.
(02 hrs.)
141. Identify different parts of

46
Instrument Mechanic

frequency meter and

Measure the frequency of a
periodic electrical signal.
(02 hrs.)
142. Identify different parts of
frequency meter AND
Measure the frequency of a
periodic electrical signal.
(02 hrs.)
143. Identify different parts
/section; check its function
and operation of phase
sequence meter and
synchronoscope. (02 hrs.)
144. Practice to
useSynchroscope for
synchronizing the electrical
machines. (02 hrs.)
Professional Identify, Test 145. Identify different types of Semiconductor, Covalent bond,
Skill 100 Hrs. various analog and diodes, diode modules and Doping, Intrinsic and extrinsic
power electronics their specifications. (03hrs.) semiconductor. PN junction
Professional components, 146. Test the power diode, Zener diode, Forward and Reverse
Knowledge Construct, test and diode, tunnel diode, photo characteristics. Specification of
28 Hrs. analyze the circuit diode using multi meter and diodes (data sheets).
functioning. determine forward to Applications of diode. Special
reverse resistance ratio. semiconductor diode-Zener
(04hrs.) diode, tunnel diode, Photo
147. Determine V-I diode.
characteristics of Transistors. Defining
semiconductor diode. transistors, NPN& PNP
(04hrs.) transistor, Symbol, operation,
148. Measure the voltage and Biasing of Transistor & mode of
current through a diode in a Application. Transistor CB, CC,
circuit and verify its forward CE Amplification, current gain,
characteristic. (04hrs.) voltage gain, and power gain.
149. Measure the voltage and Introduction to FET,
current through a Zener MOSFET.
diode in a circuit and verify Rectifiers: half wave rectifier,
its forward and reverse full wave (bridge & center

47
Instrument Mechanic

characteristic. (02hrs.) tapped) rectifier. Voltage

150. Identify and check different multipliers. Filters:
type of transistors their Introduction, purpose and use
package and specification. of ripple filter. Types of filters.
(02 hrs.) Capacitance filter, inductance
151. Construct and test fixed- filters, RC filters, LC filters,
bias, emitter-bias and voltage dividers and bypass
voltage divider-bias filters.
transistor amplifier. (03 hrs.) Voltage regulators.
152. Construct and Test a Introduction & purpose Zener
common emitter amplifier regulators, shunt regulators,
with and without bypass series regulators, IC
capacitors (03 hrs.) regulators, variable regulators.
153. Construct and Test common (28 hrs.)
base amplifier. (03 hrs.)
154. Construct a single stage
amplifier and measure
current gain, voltage gain &
power gain. (02 hrs.)
155. Identify different power
electronic components,
their specification and
terminals. (03 hrs.)
156. Construct and test a FET
Amplifier. (03 hrs.)
157. Identify variousPower
MOSFET by its number and
test by using multimeter.
(02 hrs.)
158. Identify different heat sinks
used with power MOSFET
test circuit with a small load.
(01 hr.)
159. Identify different types of
transformers and test. (03
hrs.)
160. Identify the primary and
secondary transformer
windings and test the

48
Instrument Mechanic

polarity (02 hrs.)

161. Construct and test a half
wave, full wave and Bridge
rectifier circuit. (05hrs.)
162. Construct and test different
filter circuit used in rectifier
and measure output voltage
with load. (04hrs.)
163. Measure ripple voltage,
ripple frequency and ripple
factor of rectifiers for
different load and filter
capacitors. (04hrs.)
164. Construct and test voltage
doubler and Tripler. (03 hrs.)
165. Construct and test Zener
based voltage regulator
circuit. (8hrs.)
166. Construct and test Zener
based shunt regulator.
(9hrs.)
167. Construct and test Zener
and transistor-based series
regulator. (09hrs.)
168. Construct and test a +12V
fixed voltage regulator.
(04hrs.)
169. Construct and test a fixed
+15ve and –15ve voltage
regulator using ICs. (04hrs.)
170. Construct and test a 1.2V –
30V variable output
regulated power supply
using IC LM317T and its
characteristics. (05 hrs.)
Professional Detect the faults 179. Identify the Power Supply units.
Skill 25 Hrs. and troubleshoot components/devices and Introduction, purpose & use.
SMPS, UPS, inverter, draw their corresponding UPS and SMPS, inverters and
Professional converterand symbols. (02 hrs.) converters and their

49
Instrument Mechanic

Knowledge Thyristor family. 180. List the defect and applications.

07 Hrs. symptom in the faulty Thyristor devices: basic
SMPS. (02 hrs.) description and applications of
181. Measure / Monitor major SCR, TRIAC, DIAC.
test points of computer (07 hrs.)
SMPS. (03 hrs.)
182. Troubleshoot the fault in
the given SMPS unit. Rectify
the defect and verify the
output with load. Record
your procedure followed for
trouble shooting the
defects. (04 hrs.)
183. Identify front panel control
& indicators of UPS. (02
hrs.)
184. Open top cover of a UPS;
identify its isolator
transformers, the UPS
transformer and various
circuit boards in UPS. (03
hrs.)
185. Perform load test to
measure backup time. (02
hrs.)
186. Install and test an inverter.
(03 hrs.)
187. Troubleshoot the fault in
the given inverter unit.
Rectify the defects and
verify the output with load.
(02 hrs.)
188. Construct and test thyristor-
based devices and check
SCR, DIAC, TRIAC and other
discrete components. (02
hrs.)
Professional Identify, place, 189. Measure and plot input and General characteristics of an
Skill 25 Hrs. solder and desolder output characteristics of a amplifier, Concept of

50
Instrument Mechanic

and test different CE amplifier. (05 hrs.) amplification.

Professional SMD, discrete 190. Check for cold continuity of Types of Amplifiers. Effect of
Knowledge components with PCB. (03 hrs.) temperature. DC load line and
07 Hrs. due care and 191. Solder the SMD AC load line. PCB basic
following safety components from the given construction, applications. Lay
norms using proper PCB. (04 hrs.) outing circuit on PCB.
tools/setup. 192. De-solder the SMD (07 hrs.)
components in the same
PCB. (04 hrs.)
193. Identify loose /dry solder,
broken tracks on printed
wired assemblies. (04 hrs.)
194. Repair solder mask and
damage pad. (03 hrs.)
195. Construct and test a CE
amplifier and measure the
AC & DC load line. (02 hrs.)
Professional Identify, Test Oscillators Oscillator’s oscillations,
Skill 25 Hrs. various analog and 196. Demonstrate Colpitts oscillation frequency, basic
power electronics oscillator, Hartley oscillator working principle and working
Professional components, circuits and compare the of Talk circuit, Crystal
Knowledge Construct, test and output frequency of the controlled oscillators, Phase
07 Hrs. analyze the circuit oscillator by CRO. (07 hrs.) shift oscillators, RC phase shift
functioning. 197. Construct and test a RC oscillators, Colpitt, Clapp,
phase shift oscillator Hartley, and IC oscillators.
circuits. (05 hrs.) (07 hrs.)
198. Construct and test a crystal-
controlled oscillator circuit.
(05 hrs.)
199. Construct and test a clapp
oscillator circuits. (04 hrs.)
200. Construct and test different
type of ICs based Oscillator
circuit. (04 hrs.)
Professional Construct and test 201. Use analog IC tester to test Operational Amplifier.
Skill 50Hrs.; different circuits the various analog ICs. (03 Differential amplifier, ideal op-
using operational hrs.) amp.
Professional amplifiers circuits 202. Construct and test various Op-amp with feedback,
Knowledge and execute the Op-Amp circuits Inverting, advantages of feedback.

51
Instrument Mechanic

14Hrs. result. Non-inverting and Summing Inverting and Non inverting

Amplifiers. (08 hrs.) and inverting amplifier, Op-
203. Construct and test amp as summer, differential
Differentiator and amplifier. V to I converter and
Integrator circuits. (05 hrs.) I to V converter,
204. Construct and test a voltage Instrumentation amplifier
to current and current to Basics of op- amp applications
voltage converter circuit - integrator, differentiator,
using Op-amp. (04 hrs.) Introduction of timers (555)
205. Construct and test and its applications.
Instrumentation amplifier (14hrs.)
(05 hrs.)
206. Identify the pin
configuration and check the
output voltage of the pins.
(03 hrs.)
207. Construct and test Astable
timer circuit using IC 555.
(03 hrs.)
208. Construct and test mono
stable timer circuit using IC
555. (06 hrs.)
209. Construct and test VCO (V
to F Converter) using IC 555.
(05 hrs.)
210. Construct and test 555
timers as pulse width
modulator (05 hrs.)
211. Construct and test
automatic delay on circuit
using 555 IC and other
discrete components. (03
hrs.)
Professional Identify, test and 212. Identify different Logic Number systems; binary,
Skill 150 Hrs. Verify all digital ICs. Gates (AND, OR, NAND, octal, decimal and hexadecimal
Assemble, test and NOR, EX-OR, EX-NOR, NOT number system. Conversion of
Professional troubleshoot various ICs) by the number printed number systems. Boolean
Knowledge digital circuits and on them. (05hrs.) algebra, binary addition,
42Hrs. 213. Verify the truth tables of all subtraction, multiplication and

52
Instrument Mechanic

digital instruments. Logic Gate ICs by division. 1's and 2's

connecting switches and compliment, BCD code, ASCII
LEDs. (06hrs.) code, gray code. Logic Circuits.
214. Construct and verify the Basic gates-AND, OR and NOT
truth table of all the gates gates. De-Morgan \s Theorem.
using NAND and NOR Universal gates - NAND and
gates. (06hrs.) NOR gates.
215. Use digital IC tester to test Special gates - Ex-OR, Ex -NOR
the various digital ICs (TTL gates and Buffer and its
and CMOS). (07hrs.) applications. Basic digital ICs,
216. Construct and verify the function, digital application,
truth table of all the gates logic symbols.
using DTL circuit. (05hrs.) Adders - Half adder, full adder
217. Construct Half Adder Subtractor - Half subtractor,
circuit using ICs and verify full subtractor.
the truth table. (03 hrs.) Flip flops - RS flip flop, clocked
218. Construct Full adder with RS flip flop, JK flip flop,
two Half adder circuit using Basics of Counters and
ICs and verify the truth registers. Multiplexer and de--
table. (04hrs.) multiplexer.
219. Construct Half subtractor Encoder and decoder. BCD
and full subtractor circuit display, BCD to decimal
using ICs and verify the decoder. BCD to 7 segment
truth table. (02 hrs.) display circuits.
220. Construct the adder cum
subtractor circuit and Digital meters: displays: LED,
verify the result. (02hrs.) 7 segment display, LCD, CRT,
221. Identify different Flip-Flop electro- luminescent displays,
(ICs) by the number electro-phoretic image display,
printed on them. (03 hrs.) liquid vapor display, dot matrix
222. Construct and test R-S flip- display.
flop using IC7400 with (28 hrs.)
clock and without clock
pulse. (03 hrs.)
223. Verify the truth tables of JK
Flip-Flop using ICs by
connecting switches and
LEDs. (06 hrs.)
224. Construct and test 7493 as

53
Instrument Mechanic

a modulus-12 counter. (04

hrs.)
225. Construct and test a four-
bit Synchronous binary
counter using 74163. (05
hrs.)
226. Construct and test
synchronous Decade
counter. (04 hrs.)
227. Construct and test an
up/down synchronous
decade counter using
74190 and monitor the
output on LEDs. (04 hrs.)
228. Construct and test a
multiplexer and de-
multiplexer circuit using
ICs. (04 hrs.)
229. Identify and test common
anode and common
cathode seven segment
LED display using multi
meter. (03 hrs.)
230. Construct and test octal to
binary encoder & decoder
circuit using IC 74148 and
IC 74132. (03 hrs.)
231. Construct and test decimal
to BCD encoder using IC
74147 and seven segment
LED display. (04 hrs.)
232. Construct and test seven
segment LED display
decoder with IC 7447. (05
hrs.)
233. Measure current flowing
through a resistor and
display it on LED Module.
(07 hrs.)

54
Instrument Mechanic

234. Identify different parts, its

function and operation of
LCD, CRT, Electro-
luminescent displays,
electro-phoretic image
display, liquid vapour
display and dot metrix
display. (05hrs.)
235. Identify different parts, its A/D and D/A converters,
function, operation Introduction, weighted register
&specification of D/A and D / A converter, binary(R-2R)
A/D circuits. (04 hrs.) ladder D / A converter,
236. Construct and test Digital specification for D / A
to Analog (D/A) Binary converter, Ramp or counter
Weighted resistor type A/D converter, GPIB
converter by using op- (general purpose interface bus)
amps. (04 hrs.) IEEE - 488, RS 232.
237. Construct and test Digital (07hrs.)
to Analog (D/A) converter
using R-2R ladder network
circuit. (04 hrs.)
238. Construct and test Digital
Ramp Analog to Digital
Converter (ADC) circuit. (04
hrs.)
239. Perform the interfacing of
IEEE 488.2 standard with a
single controller can
control up to 15 different
instrument connected star
topology. (03 hrs.)
240. Identify different pins,
signal and source of RS232.
(02hrs.)
241. Perform the interfacing of
RS232 to the PC. (02 hrs.)
242. Convert RS-485 signals to
RS-232 signals using RS-485
to RS-232 converter. (02

55
Instrument Mechanic

hrs.)

243. Identify different parts, its Digital meters: frequency

function and operation of meter, phase measuring meter,
frequency meter, phase and time measuring
measuring meter, time instruments. Digital
measuring instrument and capacitance meter. (07hrs.)
digital capacitance meter.
(04 hrs.)
244. Identify LED Display
module and its
decoder/driver ICs. (03
hrs.)
245. Display a word on a two-
line LED. (03 hrs.)
246. Measure/current flowing
through a sensor and
display it on a LED module
(DPM). (03 hrs.)
247. Practice on measuring
instruments in single and
three phase circuits e.g.
Phase sequence meter and
Frequency meter etc. (03
hrs.)
248. Identify the different
capacitors and measure
capacitance of various
capacitors using digital
capacitance meter. (04
hrs.)
249. Practice on time measuring
instrument to measure the
time in different electrical
control circuit. (05 hrs.)
Professional Measure the various 250. Identify the different front CRO:introduction and
Skill 25 Hrs. parameters by CRO panel control of a CRO. (06 applications of CRO,
and execute the hrs.) functional block diagram of
Professional result with standard 251. Measure the Amplitude, CRO, CRT power supply.

56
Instrument Mechanic

Knowledge one. Frequency and time period Various types of probes.

07 Hrs. of typical electronic signals Applications of various types of
using CRO. (07 hrs.) CROs like dual beamCRO,
252. Take a print of a signal Dual trace CRO, storage
from DSO by connecting it oscilloscope. (07 hrs.)
to a printer and tally with
applied signal. (07 hrs.)
253. Identify different types of
CRO probes used to
measure the signals. (05
hrs.)
Professional Install and setup 254. Identify PC components Introduction to Computer,
Skill 75 Hrs. operating system and devices. (02 hrs.) Block diagram of PC, software
and related 255. Practice on windows familiarization of Multimedia
Professional software in a interface and navigating System consisting of CD ROMS,
Knowledge computer windows. (04 hrs.) DVD ROMS, Sound Cards.
21 Hrs. &Practicewith 256. Customize the desktop (07hrs.)
MSoffice and settings and manage user
application software accounts. (05 hrs.)
related to 257. View system properties
instruments. and control panel details.
(04 hrs.)
258. Install necessary
application software for
windows i.e. office package
and media player. (03 hrs.)
259. Familiar with Multi
Media System consisting of
CD ROMS, DVD ROMS,
Sound Cards. (03 hrs.)
260. Burn data, video and audio
files on CD/DVD using
application software. (04
hrs.)
261. Identify different parts, its Computer Hardware,
function and operation of Computer systems, computer
CPU. (05 hrs.) hardware, CPU, CPU
262. Familiar with different CPU operations, ROMs and RAMs,
operations. (08 hrs.) I/P and O/P and peripheral

57
Instrument Mechanic

263. Identify various computer equipments, terminals,

peripherals and connect it printers, MODEMS, Data
to the system. (07 hrs.) interface, ADC and DAC.
264. Dismantle and assemble (14 hrs.)
the desktop computer
system. (05 hrs.)
265. Replace RAM and ROM
from CPU. (04 hrs.)
266. Install driver for printer
and print document using
different commands. (06
hrs.)
267. Identify different parts, its
function and operation of
modem. (05 hrs.)
268. Install a modem to the
computer to send and
receive data over a
telephone line or a cable or
satellite connection. (04
hrs.)
269. Construct and test DAC and
ADC using computer
network circuit. (06 hrs.)
Professional Identifyvariousfuncti 270. Identify various ICs & their Introduction to microprocessor
Skill 50Hrs. onal blocks of a functions on the given microcomputers, Memories
microprocessorsyste Microprocessor Kit. (5hrs.) Intel 8085. Architecture
Professional m, identifyvarious 271. Identify the address range Instruction set of 8085,
Knowledge I/O Ports, write and of RAM & ROM. (2hrs.) Microprocessor.
14Hrs. executive simple 272. Measure the crystal 1. Data transfer group.
program and frequency, connect it to 2. Arithmetic group.
Interfaceamodel the processor. (04hrs.) 3. Logic group.
application with the 273. Identify the port pins of (07hrs.)
microprocessor kit the processor & configure
and run the the ports for Input &
application. Output operation. (04hrs.)
274. Use 8085 microprocessor,
connect 8 LED to the port,
blink the LED with a switch.

58
Instrument Mechanic

(05hrs.)
275. Familiar with instruction
set of 8085 microprocessor
Data transfer group,
Arithmetic group and Logic
group. (05hrs.)
276. Perform addition and Basic Programming of 8085
subtraction of two 8-bit such as adding, subtraction of
numbers using 8085 two 8-bit numbers, etc. Block
microprocessors. (05 hrs.) diagram and pin' diagram 8255
277. Demonstrate entering of and its operation.
simple programs, execute Microprocessor applications.
&monitor the results. (08 (07 hrs.)
hrs.)
278. Write a programme in
assemble language load
accumulator with 8-bit data
and transfer the data
accumulator to B register.
(03 hrs.)
279. Write a programme in a
assemble language data to
load two 8-bit data into two
memory location add them
result be store in another
memory location. (04 hrs.)
280. Identify different parts, pins
diagram, function and
operation of 8255. (05 hrs.)
Project Work/Industrial Visit (optional)
Broad Areas:
a) Regulated & Unregulated Power Supply
b) BatteryMonitor& Charger
c) EmergencyLight
d) Electronic Fan Regulator
e) SCR, Using UJT Trigger Circuit.
f) Dimmer circuit using Triac and Diac.
g) DancingLEDs
h) DigitalClock
i) EventCounter
j) A to D Convertor.

59
Instrument Mechanic

SYLLABUS FOR INSTRUMENT MECHANIC TRADE

SECOND YEAR
Professional Skills
ReferenceLearning Professional Knowledge
Duration (Trade Practical)
Outcome (Trade Theory)
With Indicative Hours
Professional Identify the 281. Identification of various Scopeandnecessityof
Skill 75 Hrs. parameters of instruments by their instrumentation.
measurement specifications. (04hrs.) Fundamentalsofmeasurement
Professional systems. Identify, 282. Finding the range, span and systems-functional block
Knowledge select, test, wire & accuracy of instrument diagram of measurement
27 Hrs. Execute the (example- ammeter, system. Calibration and
operation of voltmeter etc.). (04hrs.) calibration standards– basic
different process 283. Identifying the measuring standards, secondary
sensors by selecting units of instrument and standards, working standards.
appropriate signal Calculating resolution, Fundamental units - The
conditioning for multiplication factor of metric system, Base&
stress, strain, load meter (multirange meter or supplementary units, Derived
displacement and analog multimeter). (04 Units, Multiplying factors and
Thickness. hrs.) standards of length, mass,
284. Test the time & frequency.
voltmeter/ammeter using Temperature&electricalunits.
std. voltage/ current source Instrument characteristics
for total range. Check the Staticcharacteristics– accuracy,
dead zone, repeatability, precision, sensitivity,resolution
reproducibility,drift,Dead dead zone, repeatability,
band,backlash, hysteresis. reproducibility,drift,Dead
(09 hrs.) band,backlash, hysteresis.
285. Check the speed of Dynamiccharacteristics– speed
response and lag of response,fidelity,lag.
measuring instruments. (04 Error,deviation,true value,
hrs.) data.
286. Identify the strain gauge Types of errors- systematic,
type, cantilever or load cell random& illegitimateerror.
specification. (04 hrs.) Certainty/uncertainty, validity
287. Check the strain gauge using Of result.Measuring system
ohm meter / multimeter. Response.Introduction,
(04 hrs.) amplitude responses, Phase

60
Instrument Mechanic

288. Measure the load using response, Delay,risetime&slew

strain gauge instrument. rate. Damping&its importance.
[using half (two), Statisticalanalysis – arithmetic
quarter(one), full (four) mean,deviation fromthe
strain gauges on bridge]. (04 meanaverage deviation,
hrs.) standard deviation.
289. Determine the sensitivity, Stress &Strain Measurement.
liner range of strain gauge Introduction toStrain gauges,
measurement. (04 hrs.) types ofstraingaugesand
290. Make null balance and gain differences. Applicationsof
adjustment. Calibrate strain straingauges,load cells.
gauge instrument by LVDT, RVDT,advantages
adjusting zero and span. (04 andlimitations.
hrs.) (27hrs.)
291. Identifying the various parts
of LVDT. Study the
specification of LVDT like
range, exiting frequency,
voltage, sensitivity etc. (04
hrs.)
292. Identifying the coils in LVDT.
Verifying the connection of
secondary coils. Testing the
LVDT coils using multimeter.
(03 hrs.)
293. Verify the LVDT
characteristics by changing
the displacement. (04 hrs.)
294. Determine the liner range
and sensitivity, resolution of
LVDT. (04 hrs.)
295. Measure the phase
difference of LVDT
secondary coils on CRO. (04
hrs.)
296. Calibrate the LVDT by
adjusting zero and span. (03
hrs.)
297. Identify Construction

61
Instrument Mechanic

&Operation of instruments
used for Displacement,
Acceleration, and Thickness.
(03hrs.)
298. Test and calibrate
displacement meter,
accelerometer and
thickness instruments.
(05hrs.)
Professional Select, Installs, 299. Identify different parts, its Measurementofmotion,
Skill 50 Hrs. services and function &Operation of velocity / vibrometersand
calibrate vibrometers and acceleration. Difference
Professional instruments for accelerometer and Study of betweentachometer and
Knowledge motion, speed, Construction. (07hrs.) speedometers.
18 Hrs. position, 300. Measure the vibration of Types oftachometers-Eddy
acceleration, motor/ machine. (06hrs.) currenttype, AC and DC
vibration & record 301. Servicing and maintenance tachometer.Stroboscope and
the data. vibrometers & its applications. seismic
accelerometer. (07hrs.) instrument. (18 hrs.)
302. Identify different parts, its
function &Operation of
mechanical tachometer and
Study Construction. (06hrs.)
303. Measure the speed of
motor. (05hrs.)
304. Identify different parts, its
function &Operation of
eddy current, type AC and
DC tachometer. (08 hrs.)
305. Servicing and maintenance
of mechanical and electrical
tachometer. (06 hrs.)
306. Identify different
parts/section, its function
&Operation and
useStroboscope and find
motion of object. (05hrs.)
Professional Identify different 307. Familiar with different unit PrincipleofPressurein
Skill 150Hrs. unit of pressure, of pressure and conversion. Liquids&Gases.Propertiesof

62
Instrument Mechanic

terms and operation (02 hrs.) matterPrinciplesofliquid

Professional of basic 308. Study the specifications, pressure, units of pressure
Knowledge instruments. construction and identifying Liquids pressureandvolume,
54Hrs. Perform various parts of android densityand specificgravity.
maintenance, barometer. (04 hrs.) Factorsaffecting liquid pres-
Servicing calibration 309. Measure the atmospheric sure.Pressure relationwith
and installation of pressure using barometer. volume,temperatureandflow.
field pressure (04 hrs.) Units ofpressureand unit
gauges, switches, 310. Check the changes in conversions.
electronic pressure barometer by applying the Types ofpressure:absolute,
indicators and air using suction and blow gauge, atmospheric
transmitters for pumps (simple pumps). (03 andvacuum pressuresand
absolute, hrs.) their relationships.
atmospheric, gauge, 311. Identify the various types of Barometers,manometerstypes
vacuum and manometers. (02 hrs.) andapplications.
differential pressure 312. Identify specification and (09hrs.)
measurement. construction of each
manometer and find their
range, scale type,
resolution, type of liquid
using, tube material,
isolation valve types, fitting
types and sizes, zero
adjustment and spirit
bubbler etc. (02 hrs.)
313. Measure the differential
pressure, gauge pressure
and vacuum pressure using
U tube manometer. (02
hrs.)
314. Measure gauge and vacuum
pressure using well type
and inclined manometer.
(02 hrs.)
315. Dismantle and assemble the
manometer. Cleaning the
glass tube, aligning the
gravity balances etc. (02
hrs.)

63
Instrument Mechanic

316. Calibrate the manometer

using standard gauge. (02
hrs.)
317. Identify the various types of Types of pressure sensing
pressure gauges – gauge elements-bourdon tube,
pressure, vacuum pressure, diaphragms, capsules, and
absolute, compound etc.(04 bellows. Eachontypes, shapes,
hrs.) material used for various
318. Identify the basic applications, ranges
specifications of gauge like advantages and limitations.
range, resolution, size of Pressureswitches typesand
dial, type of sensor applications.
(symbol), sealed type, liquid (09hrs.)
filled or dry, number scales,
connection type, threading
size and type-(male, female
NPT/SAE), body material,
mounting type (back or
bottom) etc. (03 hrs.)
319. Dismantle and assemble the
pressure gauge (bourdon
tube, diaphragm type),
Identify the various parts
like sensing element, link,
liver, pinion gear, hair
spring, pointer size shape
material, sensor material
etc.(03 hrs.)
320. Measurement of gauge
pressure and vacuum
pressure using bourdon
tube / diaphragm gauge.(03
hrs.)
321. Measurement of differential
pressure using diaphragm/
capsule gauge.(02 hrs.)
322. Identify specifications of
pressure switch – range,
differential pressure span,

64
Instrument Mechanic

contact types, contacts

current rating, number of
contacts etc.(02 hrs.)
323. Dismantle and assemble the
pressure switch – identify
the various parts- sensing
elements, control spring,
pressure and differential
pressure adjustment
screws, shaft arrangement
pivoting, contacts relay
operation and change of
contacts. Type of material
using for various parts etc.
(04 hrs.)
324. Connect and operate the
pressure switch with load at
various pressure and
differential pressure
settings. Make adjust the
errors screws. (04 hrs.)
325. Identify the basic Electricalpressure transducers.
specifications of pressure Method of conversion, primary
indictor/ transmitter and secondary pressure
(electronic) like range, transducers. Potentiometricpr.
resolution, size of display, Transducers, Capacitivepr.
type of sensor (symbol), transducers, reluctance-servo
sealed type, number scales, pressure transducers, strain
connection type, tap gauge pressure transducers,
threading size and type- piezo electric pressure
(male, female NPT/SAE), transducer. Differentials
body material, mounting pressure transducers.
type (back or bottom) etc. (09hrs.)
(05 hrs.)
326. Test and operating the
pressure transmitter with
supply, milli ammeter,
pressure source
(pneumatic/hydraulic).

65
Instrument Mechanic

Finding the resolution,

accuracy etc.(04 hrs.)
327. Familiar with pressure
calibrator controls and
settings. (04 hrs.)
328. Calibrating the pressure
gauge using standard
meter/ pressure calibrator.
(04 hrs.)
329. Measuring gauge, vacuum
and differential pressure
using DP transmitter. (04
hrs.)
330. Calibrating the DP
transmitter using standard
meter / pressure calibrator.
(04 hrs.)
331. Study the specification, Low Pressure Measurement.
construction and Vacuum, gauges, thermal
identification of various conductivity gauges, pirani
parts in Mcleod Gauge. (03 gauges, thermocouple gauges,
hrs.) slack diaphragm. Ionization
332. Measuring low pressure/ gauge, McLeod gauge,
vacuum using McLeod capacitance manometers.
gauge. (03 hrs.) Method ofpressure instrument
333. Study construction, calibration. Dead weight tester
Operation and use of and comparators/manifolds.
thermalconductivity (09hrs.)
gauges& measure the
vacuum. (04hrs.)
334. Study construction, &
Operation of piranigauges,
& measure the vacuum.
(04hrs.)
335. Study specifications,
construction, Operation of
Standard Calibrator/Dead
weight Tester. (03hrs.)
336. Test & calibrate of Pressure

66
Instrument Mechanic

gauges, indicators,
transmitters with Dead
weight Tester. (04 hrs.)
337. Test & calibrate of Pressure
gauges, indicators,
transmitters with
comparator Tester. (04 hrs.)
338. Familiar with pressure Pressure Instrument
Installation components, Installation and Servicing.
impulse line, safety Elements of pressure
guideline and accessories. transmitters,
(06 hrs.) Installationcomponents,
339. Installation of pressure pressuretaps,
gauge in pipeline with Isolation valve, instrument
safety valve and pig tail piping, connections and fittings
/siphon etc. measuring blow down valve, instrument
pressure in flow line. (07 valve, pulsation damper,
hrs.) diaphragm seal, pressure
340. Installation and testing of transmitter, Installation,
pressure switch and procedure, locating and
pressure relief valve with mounting, piping, electrical
compressor. (08 hrs.) wiring placing into service,
341. Installation and testing of guidelines for periodic
pressure switch with maintenance, troubles
solenoid and alarm in shooting and repair,
process line. (06 hrs.) instrument shop safety.
342. Fault finding in pressure (18hrs.)
gauge. (08 hrs.)
343. Simple fault finding in
pressure transmitter. (08
hrs.)
344. Fault finding in pressure
process line. (07hrs.)
Professional Recognize the 345. Familiar with flow units on Properties of Fluid Flow.
Skill 100Hrs. fundamental of fluid instruments and converting Basic properties of fluids, fluids
flow, terms, in various forms. (01hr) in motion, getting fluids to
Professional different unit of 346. Familiar with specifications flow, units of flow rate and
Knowledge flow, read of flow meter.(02 hrs.) quantity flow, factors affecting
36Hrs. specification of flow 347. Measurement of pressure in flow rate, Reynolds number,

67
Instrument Mechanic

meters. And fluid flow line with different flow relation between flow rate
pump. Perform the rates. (03 hrs.) and pressure, area, quantity.
maintenance, 348. Measurement of flow rate Typesof flow meters –head
Servicing and using fixed volume tank. type, variable area type,
calibration and (02hrs.) quantitative flow meters.
installation of 349. Operating fluid pump and Mass flow meters.
variable DP flow observing the pressure at Head type of flow meters:
meters / head flow input and output. verifying working principle, types-
meters, variable flow variation by adjusting venturi tube, orifice plates and
area flow meters, bypass line. (02hrs.) its shapes. Pitot tube, flow
positivedisplacemen 350. Study the construction of nozzles, constructions, tapings,
tmeters, Electronic venturi tube. Measuring advantages, limitations,
type flow meters inlet outlet thought, tap applications, materials used for
and mass flow sizes. Identifying material various flows. Types of
meters for fluids end connection types etc. secondary devices used to
flow measurement. (02hrs.) measure for flow rates.
351. Identifying various types of Open channel flow meters-
orifices. Identifying various principle of open channel flow,
parts. (02hrs.) weirs, notches and flumes.
352. Identifying the flow nozzle Various shapes and their
and identifying various applications, maintenance,
parts. (02hrs.) Variable area type flow meter-
353. Identifying the pitot tube Rota meter, constructions,
and its parts. (01hr) working principle, applications.
354. Measurement of DP of Various shapes of float, type of
venturi and orifice using materials used for body and
manometer. (02hrs.) float. Factors affecting
355. Measurement of DP using rotameter performance,
DP gauge. (02 hrs.) measuring gas and liquid flow.
356. Adjusting the valves of Positive Displacement.
manifold and observing the Meters.
changes in DP gauge. (02 Advantages and disadvantages
hrs.) of positive displacement
357. Calibrating the pneumatic meters, piston meter,
DP transmitter for flow rate oscillating piston meter,
measurement. (02 hrs.) rotating vane meter, notating
358. Calibration electronic DP disk meter, lobed impeller and
transmitter for flow rate. oval flow meter, calibrating
Verifying the square root positive displacement meters.

68
Instrument Mechanic

relation and linear relation Target flow meters, turbine

of DP. (02 hrs.) flow meter, magnetic flow
359. Installing a head type flow meters, vertex flow meter.
meter with venturi or Construction, working
orifice, manifold and DP, principle, advantages and
milli ammeter or indicator, disadvantage, applications.
supply. Measuring flow rate Carioles mass flow meter,
in line. (02hrs.) thermal flow meters and
360. Calibrating head type flow summary basics of ultrasonic
meter with standard flow meters. The Doppler hit
volumetric tank. (02hrs.) method. The beam deflection
361. Dismantling, checking, method, frequency difference
overhauling and calibration method.
of D.P.cell/ transmitter. (36hrs.)
(Pneumatic & electronic).
(02hrs.)
362. Identify and carry out
preventive maintenance.
(02hrs.)
363. Study of construction of
weirs,notches andflumes
theirshapeandconnectionsa
nd use. (03hrs.)
364. Study of construction and
identifying various parts of
rotameter. (03 hrs.)
365. Dismantling,checking
overhauling andcalibration
of Rota meters. (05hrs.)
366. Identify and carry out
preventive maintenance of
Rota meters. (04 hrs.)
367. Install and testing of Rota
meters in flow line. Vertical
alignment. (04 hrs.)
368. Measurement of flow rate
and calibrating rotameter.
(03 hrs.)
369. Identification of various

69
Instrument Mechanic

types of quantitative flow

meter. Read the
specification of various
typesofpositivedisplacemen
tmeters. (03hrs.)
370. Dismantle, identify different
parts, its function, AND
operation of various typesof
positivedisplacement
meters. (04hrs.)
371. Study the dial of flow
meters and calculating flow
indicated on display.
(03hrs.)
372. Installation, testing and
calibrating quantitative flow
meter. (03hrs.)
373. Dismantle andassemble
quantitative flow meters
like Oscillatingpiston type,
Rotating vane meter, Lobed
impeller andoval flow
meter. (03hrs.)
374. Identify and carry out
preventive maintenance
ofpositivedisplacement flow
meters. (03hrs.)
375. Study the specifications,
construction and identify
the various parts of turbine
flow meter. (04hrs.)
376. Installation, testing and
calibration of turbine flow
meter. (04hrs.)
377. Study the specifications,
construction and identify
the various parts of vortex
flow meter. (04hrs.)
378. Installation, testing and

70
Instrument Mechanic

calibration of vortex flow

meter. (04hrs.)
379. Study the specifications,
construction and identify
the various parts of
ultrasonic flow meter.
(04hrs.)
380. Installation, testing and
calibration of ultrasonic
flow meter. (04hrs.)
Professional Identify, operate, 381. Study the specifications, Meteringtheflowofsolid
Skill 25 Hrs. maintain, construction and identify particles.Measuring
troubleshoot and the various parts of mass volumetricand mass flow rate
Professional calibrate the devices flow meter. (04 hrs.) of solids,volumetricsolids flow
Knowledge for solid flow 382. Installation, testing and meter, mass flow meterfor
09 Hrs. measuring system & calibration of mass flow solids, belt type solid
verify the result meter. (04 hrs.) metersbelttypesolidmeters
within standard. 383. Measuring semi solid liquid beltspeedsensingand signal
flow rate using flow meter. processing, slurries, constant
(04 hrs.) weight feeders.
384. Calibrating and adjustment (09 hrs.)
of flow meter for solid flow.
(04 hrs.)
385. Identify and carry out
maintenance& preventive
maintenance of solid flow
measuring system. (05 hrs.)
386. Service and calibrate solid
flow meter. (04hrs.)
Professional Identify, select, wire 387. Familiar with open and Principles of level
Skill 75Hrs. & Execute the closed process vessel for measurement. Types of level
operation of liquid and solid measuring measurements-solid and
Professional different types of system. (02 hrs.) liquid, volume and mass,
Knowledge level instruments 388. Measurement of liquid level mechanical and electrical
27Hrs. use for liquid level using stick gauge and type. Surface sensing gauges,
and solid level. Carry converting liquid level into storage tank gauges,
out maintenance, volume and mass (using sightglasses, magnetic gauges,
Servicing,calibration specific gravity). (03 hrs.) buoyancy, displacement
and Installation. 389. Study the construction and gauges. Factors need to

71
Instrument Mechanic

operation of various types consider for open and closed

of sight glasses. (03 hrs.) channel level measurements
390. Installation, testing and level switches, mercury level
calibration of liquid level switches in high pressure
indicator. (03 hrs.) tank, level detectors, magnetic
391. Cleaning the glass tube and reed switches.
operating the isolation Pressure head instruments.
valves, calibrating zero Hydrostatic pressure, specific
adjustments. (03 hrs.) gravity, pressurized fluids,
392. Identify different parts, its pressure head
function, and operation of instrumentation, air bellows,
various types of floats and U- tube manometers, air
displacers liquid level purge systems, liquid purge
indicators. (03 hrs.) systems, force balance
393. Calibrating and Measuring diaphragm system.
the liquid level using float Electrical method conductivity
type, displacer type level and capacitance method for.
systems. (03 hrs.) measuring the liquid level,
394. Identify test and use capacitance probes, zeroand
different types of level span adjustments, sonic level
switches for liquid vessel. detectors,point level
(03 hrs.) detection.
395. Identify and carry out Solid level measurement
maintenance& preventive Using weight to determine
maintenance of displacers level, sonic solid level
liquid level indicators and measurement with
switches. (03 hrs.) microwaves, using capacitance
396. Measuring the liquid level probes to measure solid level,
of open and close tank diaphragm switches, nuclear
using pressure / DP gauge. gauges, microwave solid level
Converting liquid height detectors.
into pressure using liquid (27hrs.)
density. (03 hrs.)
397. Calibrating DP transmitter
for liquid level
measurement. Adjusting
square root to linear scale
display. (03 hrs.)
398. Installation, testing

72
Instrument Mechanic

measurement of liquid level

using air purge level
measurement. (03 hrs.)
399. Service and calibrate
different types level
indicators and transmitters.
(02 hrs.)
400. Identify and carry out
maintenance& preventive
maintenance of above level
indicators and transmitters.
(02 hrs.)
401. Construct and operate
conductivity probe Level
indicator. (03 hrs.)
402. Construction and operation
of capacitanceprobes
indicating transmitters and
sonic level detector. (03
hrs.)
403. Install and test
capacitanceprobes
indicating transmitters and
sonic level detector. (03
hrs.)
404. Service and calibrate
capacitance probes
indicating transmitters and
sonic level detector. (03
hrs.)
405. Identify and carry out
maintenance& preventive
maintenance of above level
indicators and transmitters.
(04 hrs.)
406. Study the construction,
operation and use of load
cell technique todetermine
solid level in vessel. (04 hrs.)

73
Instrument Mechanic

407. Study the construction,

operation and use of
different types of solid level
switches. (04 hrs.)
408. Study the construction, and
operation of capacitance
probes transmitters,
microwave level detector /
gauges. (04 hrs.)
409. Install and test various
types of solid level
indicating transmitters and
sonic level detector. (04
hrs.)
410. Service and calibrate
various types of solid level
indicating transmitters and
sonic level detector. (02
hrs.)
411. Identify and carry out
maintenance& preventive
maintenance of above level
indicators and transmitters.
(02 hrs.)
Professional List out different 412. Identifying temperature Temperature measurement.
Skill 25 Hrs. unit of temperature, scales on instruments and Temperature,heat, specific
terms and read their ranges Familiar with heat, changing physical state
Professional specification of different unit of Fahrenheit and Celsius
Knowledge temperature temperature and temperature scales Rankin and
09 Hrs. instruments. conversion into other. Kelvin scales, calibration of
Perform (04hrs.) temperature scales primary
measurement,maint 413. Identify different types of and secondary standards.
enance, Servicing heating sources and their Industrial application of
and calibration controls and study the temperature measuring
ofBimetallic and safety futures. (04hrs.) instruments with
filled system 414. Study the construction, compensating link &
thermometers operation and use of precautions to be taken.
&thermo switches. temperature- Bimetallic and fluid filled
controlledoilbath/furnacefo temperature instruments.

74
Instrument Mechanic

rlowandhightemperature. Bimetallic thermometers,

(02hrs.) liquid-in-glass thermometers,
415. Identify different types of filled system thermometers,
thermometers and measure thermometer bulbs, capillary
the temperature &Check & bourdon tube, temperature
the accuracy. (02hrs.) transmitters for filled system,
416. Dismantling identify advantages & disadvantages of
different parts, its function, filled systems. (09 hrs.)
adjustment, assemble and
operation of Bimetallic and
fluidfilled (liquid, gas and
vapour) system
thermometers & thermo
switches. (03hrs.)
417. Install and test various
types of thermometers
and switches. (02hrs.)
418. Service and calibrate
various types of
thermometers and
switches. (03hrs.)
419. Identify and carry out
maintenance& preventive
maintenance of
thermometers and
switches. (05 hrs.)
Professional Identify, select, 420. Identify and check different Electrical temperature
Skill 50Hrs. evaluate types of RTD’s, and instrument.
performance, install, Thermistors for Resistance thermometer, how
Professional service and calibrate temperature it works, RTD bridge circuits,
Knowledge temperature measurement. (02hrs.) lead wire error, RTD elements.
18Hrs. Indicators, 421. Verify the characteristics of (06hrs.)
Transmitters (RTD’S, different types of RTD’s,
Thermistors and and Thermistors. (03hrs.)
Thermocouples 422. Study circuit operation of
types) various type signal conditioner for
of pyrometers and RTD’s, and Thermistors. (03
instruments for hrs.)
humidity. 423. Install and test various

75
Instrument Mechanic

types of two and three wire

RTD transmitters. (03hrs.)
424. Service and calibrate
various types of RTD
transmitters using
temperature calibrator or
resistors. (03hrs.)
425. Identify and carry out
maintenance& preventive
maintenance of various
types of RTD transmitters.
(03hrs.)
426. Identify and check different protecting wells for RTD,
types of Thermo- advantages and disadvantages
couples,Ex-tension wires of RTDs, thermistors,
and protecting wells. thermocouples, Ex-tension
(02hrs.) wires,compensating for
427. Verify the characteristics of changes in reference junction
different types of temperature, construction of
Thermocouples. (02hrs.) thermocouple junction, types
428. Study circuit operation of of thermocouple, advantages
signal conditioner for and disadvantages of
Thermocouples based thermocouples. (06hrs.)
indicator and transmitters.
(03 hrs.)
429. Install and test various
types of Thermocouples
based indicator and
transmitters. (03hrs.)
430. Service and calibrate
various types of
Thermocouples based
indicator and transmitters
using temperature
calibrator or milli volt
source. (03 hrs.)
431. Identify and carry out
maintenance& preventive
maintenance. (03hrs.)

76
Instrument Mechanic

432. Construct and Operate Pyrometry. Molecular activity

Optical and Radiation and electromagnetic radiation,
pyrometer. (02hrs.) defining pyrometry, effects of
433. Measure high temperature emittance, effects of
using Optical and temperature, wavelength and
Radiationpyrometer. (02 radiated energy, pyrometers
hrs.) and wavelengths, using of
434. Identify and carry out optical and radiation
maintenance& preventive pyrometer, Measurement of
maintenance for Optical humidity.
and Radiation pyrometer. Thermal imagers. (06hrs.)
(02 hrs.)
435. Identify and check different
types of humidity sensors.
(02 hrs.)
436. Measure the relative
humidity using humidity
sensors. (03hrs.)
437. Identify specifications,
controls and construction of
thermal imager. (03hrs.)
438. Measure the various points
like motor, drilling point, hill
person temperature etc.
using thermal imager.
(03hrs.)
Professional Identify, select, 439. Identify different types of Recorders. Introduction to
Skill 25 Hrs. Operate, maintain, recorders and their recorders, Construction,
Service and calibrate connections and controls. working principle, various
Professional different types of (02 hrs.) parts installation and use of
Knowledge recorders. 440. Practice recording of pneumatic and electronic
09 Hrs. variable signal. (03 hrs.) recorders.Strip-chart, circular
441. Study the construction, chart. (09 hrs.)
operation and use of
circular chart recorder for
temperature or pressure or
mV or mA. (04hrs.)
442. Study the construction,
operation and use strip

77
Instrument Mechanic

chart recorder-
pneumaticand electronic
recorders. (04hrs.)
443. Calibrating electronic
recorder. (02 hrs.)
444. Calibrating pneumatic
recorder. (03 hrs.)
445. Overhaul, check, fault find,
repair, test of pneumatic,
electronic recorders. (single
point &multipoint). (03hrs.)
446. Studyof paperlessLCD/LED
recorder. (02hrs.)
447. Identify and carry out
maintenance& preventive
maintenance. (02 hrs.)
Professional Identify different 448. Identify different final Final control elements in
Skill 50Hrs. types ofFinal control elements in process process loops. Final control
control elements control loop. (02 hrs.) elements, actuators, load set
Professional and role.Identify 449. Identifying valve regulator, Point compensation, feedback
Knowledge different valve body, dismantlingand checking loops, control variables, effects
18Hrs. constructional various parts.(02hrs.) of disturbances on
feature, Dismantle, 450. Study the specifications and performance, parts of final
inspectparts, construction of valve control sub-system, control
replace parts, actuator. (02hrs.) signal, electric control signals,
recondition, check, 451. Installation and testing fluidic control signals,
andresettingof valve actuator (pneumatic) Pneumatic and Hydraulic
control valves with with control valve. (01 hr.) Actuators. Pneumatic
actuators, 452. Calibrating valve positioner principles, effects of changing
convertors & with control valve.(01 hr.) pressure, pressure /volume/
positioners. Install 453. Study the construction and temperature relationship,
and test the specifications current to effectsof changing temp.
performance. pressure converter.(01 hr.) Pneumatic actuators,
454. Calibrating current to diaphragm actuator, spring
pressure converter.(01 hr.) and springless actuators, direct
455. Calibrating voltage to and reverse acting
current converter.(01 hr.) actuator, piston actuator,
456. Study the specifications and positioner, Electrical actuators
constructions of electro and their advantages. (06hrs.)

78
Instrument Mechanic

pneumatic positioner.(01
hr.)
457. Installation and testing
electro pneumatic
positioner with control
valve.(01 hr.)
458. Calibrating electro
pneumatic positioners with
control valve. (01 hr.)
459. Dismantle, fault finding,
repair, clean, reassemble
and test of actuators and
positioners.(01 hr.)
460. Identifying various Control valves. Control valves
pneumatic Piping tubing functions and components,
andfitting.(01 hr.) types‘ of control valves, based
461. Identifying various types of on valve flow characteristics-
valves. Examine the liner, equal percentage, quick
specifications, construction openingvalves, globe valves,
and various parts of globe, cage valves, butterfly valves,
ball, butterfly rotary, split ball valves, sliding gate valves,
body valves. (02hrs.) diaphragm valves, split body
462. Identify the cut sections valves, capacitive, inductive
ofvarious types type valve, proximity switch, IR
ofcontrolvalves and identify switch, micro switch, limit
internal parts and its switch, other control valves,
function.(01 hr.) control valve mechanical
463. Record specification of considerations, selecting
linear, equal, percentage control valves, valve
quick opening control positioner.(06hrs.)
valves.(01 hr.)
464. Record the characteristic of
control valves.(01 hr.)
465. Remove and install control
valves with service line. (02
hrs.)
466. Dismantling, reconditioning,
checking, replacing parts
and resetting of control

79
Instrument Mechanic

valves. (02 hrs.)

467. Carry out maintenance of
control valves. (01hr)
468. Identifying the proximity
switch and study the
specifications,
constructions, No. of
contacts etc. (02 hrs.)
469. Installation and testing
micro and limit switches
with the load. Verifying its
function. (02 hrs.)
470. Installation and testing
capacitance or inductive
proxy with the load (buzzer/
indicator etc). testing its
function. (02 hrs.)
471. Installation and testing,
adjusting the range of IR or
ultrasonic proxy with load.
(02 hrs.)
472. Installation of proxy with
relay and operating high
current load (like motor or
AC lamp etc.). (02 hrs.)
473. Identify cut sections of Control elements applications.
various types of control Feed water control system
valves. (02 hrs.) works, sequential. valve
474. Identify Feed water control control, control and block
system. (02 hrs.) valves, applying relays in final
475. Identify final control control elements, relay logic in
elements in system and operation, automatic valve
manually control feed water control, controllers and
rate at desire value. (02hrs.) activators, turbine control
476. Operate of, sequential. System, throttle and governor
Control and block valves. valves and activators.
(02hrs.) Introduction of internal parts
477. Operate of of different types of control
electromechanical and valves.(06hrs.)

80
Instrument Mechanic

solid-state relay. (01 hr.)

478. Service & test and use
electromechanical and
solid-state relay. (01 hr.)
479. Design and test sequential.
Logic operation using relay.
(03hrs.)
480. Identify turbine control
system operation. (01 hr.)
Professional Identify 481. Familiar with process Introduction tocontrollers.
Skill 50 Hrs. fundamental of control system and identify Basic block diagram of control
automatic control various functional systems. Advantages Process
Professional system and various elements. (03 hrs.) variable and set point, analog
Knowledge functional elements 482. Study construction & controllers, digital controllers,
18 Hrs. in control loop. operation of thermostatic control angles and limits,
Identify, select, pressure and humidity control loop measuring Pv,
Install, wire, switches. (02 hrs.) amplifying signals final control
configure, test the 483. Service and maintenance elements, current
performance, above switches. (04 hrs.) proportioning. Hunting&its
maintain, and 484. Install, wire up and test the effect onthe product.
service various types control operation. (04 hrs.) Typesofcontrollerandtheir
of ON-OFF and PID 485. Study construction & operation. Types of controller,
controllers operation of ON-OFF range limit of controllers. (09
(electronicand Electronic and pneumatic hrs.)
pneumatic). Controllers. (02 hrs.)
486. Service and maintenance of
ON-OFF Electronic and
pneumatic Controllers. (04
hrs.)
487. Install, wire up, test and
monitor the performance of
control operation using ON-
OFF Electronic and
pneumatic Controllers. (03
hrs.)
488. Practical on PID controller
trainer on various process
parameters. (03 hrs.)
489. Study construction & ON/OFF controllers, direct and

81
Instrument Mechanic

operation of PID Electronic reverse acting controllers

/ DIGITAL Controllers. (02 proportional controllers,
hrs.) automatic/manual split
490. Service and maintenance of control, pneumatic control.
PID Electronic/ DIGITAL Adaptive, limitingand batch
Controllers. (04 hrs.) control, ratio control system,
491. Install, wire up, Configure, feed forward, feedback control
test the control operation systems and cascade control
using PID Electronic / system. Comparison between
DIGITAL Controllers. (03 pneumatic and electronic
hrs.) control systems. Basic
492. Verify the steady state and knowledge on communication
transient responses of PID protocol.(09 hrs.)
Electronic / DIGITAL
Controllers in P, PI, PD, PID.
(04hrs.)
493. Study construction &
operation of PID pneumatic
Controllers. (02 hrs.)
494. Service and maintenance Of
PID pneumatic Controllers.
(03 hrs.)
495. Install, connect pneumatic
signal, align and test the
control operation using PID
pneumatic Controllers. (03
hrs.)
496. Verify the steady state and
transient responses of PID
pneumatic Controllers in P,
PI, PD, PID. (04 hrs.)
Professional Tune controller 497. Familiar with feed forward Controller models and tuning.
Skill 25 Hrs. mode and evaluate and feedback process Controller tuning, setting,
performance of control system check loop controller modes, proportional
Professional control loops as per and identify various mode, off-set, integral mode,
Knowledge specification and functional elements. (04 reset mode, derivative
09 Hrs. system application hrs.) mode(rate),single, mode
498. Perform the control controller, two mode
operation in manual and controller, three mode

82
Instrument Mechanic

automatic mode. (04 hrs.) controllers, tuning the control

499. Familiar with Cascadeand loop, step-change- response
ratio process control method.(09 hrs.)
system. (04 hrs.)
500. Check loop and identify
various functional
elements. (04 hrs.)
501. Perform the control
operation in manual and
automatic mode. (05 hrs.)
502. Set “optimum setting for
unit process in PID
Controller (Electronic and
pneumatic). (04 hrs.)
Professional Identify modules of 503. Identify each module in a Introduction to programmable
Skill 50 Hrs. PLC, its function, rack and mount in the controllers. History of
Wire and connect specified slot. (03 hrs.) programmable controllers,
Professional the digital I/OS field 504. Wire and connect the digital general characteristics of
Knowledge devices to the I/O I/OS field devices to the I/O programmable controllers,
18Hrs. Module of Module of PLC. (06 hrs.) some limitation of PLCs,
PLC,install Software, 505. Install PLC Programming method of developing PLC
Hardware and software and establish programming.(09 hrs.)
configure plc for communication with PC and
operation. Write PLC. (06 hrs.)
and execute simple 506. Hardware configuration and
logic and real Prepare the input and
application output addresses for each
programs. slot. (05 hrs.)
507. Prepare and download
ladder programs for various
switching Gates. (05 hrs.)
508. Write and execute program Input/output devices.
logic control operation. (04 Definition of input /output
hrs.) devices, I/O interface, input
509. Develop programs using modules, output modules,
arithmetic, / data copy input devices encoders, output
operation and execute. (04 devices, the opto-isolators,
hrs.) safety.(09 hrs.)
510. Write and execute program

83
Instrument Mechanic

on sequence control using

timers and counters. (05
hrs.)
511. Develop programs using
shift bit operation. (04 hrs.)
512. Interface analog I/p module
of plc with sensor. (04 hrs.)
513. Interface analog o/p
module of plc with
actuator, relay. (04 hrs.)
514. Prepare programs based on Processing and programming
on-delay and off-delay functions. The processor unit,
timers making on and off of the memory, memory
a single LED taking one organization, ladder diagrams,
input and one output. (04 data logger, most used
hrs.) programming symbols, start,
515. Two LEDs on and off using stop, station example, other
pushbutton as an input. programming symbol timers
first LED on for 3 sec and off and counters, data
for 2 sec, and second Led manipulation instructions,
on for 2 sec and off for 3 alternate PLC symbols. (09
sec for continuous cycle till hrs.)
stop is pressed. (04 hrs.)
516. Sequencer task using three
LEDs as output and two
input pushbuttons one as
input (NO) for start and
other for stop (NO). (04
hrs.)
517. Configuring the project
using analog input and
output instructions and
implement a on off closed
loop control for the given
process. (05 hrs.)
518. Development of ladder logic
for various tasks related to
timers and counter based
industrial applications. (04

84
Instrument Mechanic

hrs.)
519. Development of the ladder
logic for the running a
traffic control with the
different display indication.
(04 hrs.)
Professional Operate, maintain, 520. Familiar with facilities, Digital control systems: need
Skill 50 Hrs. service, configure, function, operation and use of smart devices, HART
install, WIRE and HART communicators. (05 transmitters futures,
Professional test HART hrs.) advantages, applications.
Knowledge transmitters 521. Study the DD files and Working method of HART
18 Hrs. /devices (I/O). And uploading DD files.(04 hrs.) devices, HART protocol. HART
Net-working system 522. Installing & communicators and PC based
for instrumentation. OperatingHART HART device configuration.
transmitters/devices Stepsin calibration ofHART
(I/O).(10 hrs.) devices. Communication. (09
523. Creating tag, measuring the hrs.)
parameter, configuring the
parameter values in Hart
transmitter using
communicator. (04 hrs.)
524. Measure various trends. (02
hrs.)
525. Identify the cables and Networking: types of
network components. (02 networks used in digital
hrs.) instrument systems. LAN,
526. Study various network WAN, Ethernet. Point to point
lines. (02hrs.) and multi networking. Ring,
527. Preparation network delta, star connections.
cables and connectors. Redundant Net. TCP/IP
Testing network cables. (04 addresses and descriptions.
hrs.) Types of Cable categories
528. Preparation of network (CAT), and their descriptions.
cables - serial (RS232/485 Various types of Cable
standards or equivalent) connectors.
and Ethernet. (05 hrs.) Advantages and
529. Connect network disadvantages of co-axial
connectivity hardware and cable and fiber optic cables.
check for its functioning. Various tools used in

85
Instrument Mechanic

(02 hrs.) networking- wire cutter,

530. Dismantle and assemble the crimp tool, memory blade
desktop computer system. holder, memory blade
(02 hrs.) cartridge, cable strip tool with
531. Study the operation of blade cassettes. Terminators
Pulse Code Modulation and and extra connectors, taps,
Demodulation. (03 hrs.) calibration tool etc.
532. Connect any one data fundamentals: modulation and
output of the decade demodulation, signal to noise
counter to the Data Inputs ratio, digital communication
of the FSK Modulator and basics-PWM, PCM, FSK. (09
measure output waveform. hrs.)
(03hrs.)
533. Identify and adjust the
frequency of the sampling
pulse generator and level of
modulating signal to obtain
the PWM waveform on
CRO. (02 hrs.)
Professional Identify the 534. Familiar with different Fundamentals of SCADA and
Skill 50 Hrs. different modules of faculties and function of DCS. History of DCS
DCS, function, Wire DCS system. (03hrs.) development.
Professional and connect I/OS 535. Identify the different Basic architecture, description
Knowledge field devices to the modules of DCS and advantages and disadvantages,
18 Hrs. I/O Modules, install different process applications.
Software, Hardware instruments in process Terminology- RTU (remote
and configure DCS plant. (03hrs.) transmitting unit, central
for operation with 536. Wire and connect the I/O monitoring station, types of
HMI. Write and Module of DCS to field communications, field
execute DCS AND signals. (04 hrs.) instruments and types.
SCADA programs 537. Install DCS Programming (09 hrs.)
FOR real application. software and establish
communication with PC and
DCS. (05hrs.)
538. Set the communication
between DCS and SCADA
System. (03hrs.)
539. Concept of Tag/Points
Generation. (04 hrs.)

86
Instrument Mechanic

540. Attaching points to the

display Element. (03 hrs.)
541. Practice HMI, operator Field bus: futures, advantages,
panel and touch panel architecture, basic block
operation and related diagram, working. Work
software. (10hrs.) station, Human Machine
542. Set up and configure HMI Interface (HMI). Controller
with PLC. (05hrs.) (with basic types), filed bus
543. Animate objects on a HMI interfacing modules, gateway,
screen to monitor motor network manager, I/O
status. (05hrs.) modules, field bus
544. Use security features to do devices (I/0), remote
tag logging and command transmission panel (RTP),
execution. (05hrs.) Ethernet. Electronic device
description language (EDDL)
and device description (DD).
Field bus power supply and its
function.
Introduction of digital and
multi drop communication
protocol Vendors.
Futures- library, call up,
various visualized futures,
Reports (alarms, events),
history, trading etc. (09 hrs.)
Professional Identify, check 545. Familiarization of - BasicHydraulics: Principles of
Skill 50 Hrs. constructional Hydraulics trainer and Hydraulics.Fluid power
Feature and safety measure to handle andhydraulics, force, weight
Professional function of hydraulic hydraulic system. (02hrs.) and
Knowledge pump, and hydraulic 546. Practice symbolic mass,pressure,work,power,
18 Hrs. power system, representation of Hydraulic energy,incompressibility and
accumulator, components. (04hrs.) non-diffusion,hydrostatic
hydraulic hoses and 547. Familiar with hydraulic pressure, Pascal'slaw,
fitting, Hydraulic hoses and fitting. (04hrs.) transmission of fluid power,
components. Build 548. Feature and function of fluid flow in pipes, Bernoulli's
AND test hydraulic hydraulic pump and principle, the effect of heat on
control circuit. hydraulic power system. liquids. A typical hydraulic
(5hrs.) power system.
549. Feature and function of Hydraulic Fluids. Functions of

87
Instrument Mechanic

hydraulic accumulator. Hydraulic fluids, physical

(5hrs.) properties, viscosity, viscosity
550. Identification Hydraulic index, viscosity and
components and check its pressure, power point, fluid
function. (03hrs.) selection, component
551. Service and test different protections, chemical
types of valves. (02hrs.) properties, system
contamination, water, dissolve
air, foaming, corrosion and
rusting, types of hydraulic
fluids. (09 hrs.)
552. Design hydraulic circuit for Directional control valves.
double acting cylinder Directional control valve
actuation. (04 hrs.) classification, review of two
553. Calculation relating to way valves, 'globe, gauge,
cylinder motion. (02 hrs.) plug, needle, ball, automatic
554. Design hydraulic circuit two way valves, check valves,
using Pilot operated check pilot operated check valves,
valve. (04 hrs.) spool valves, three ways pool
555. Design hydraulic circuit valves, controlling hydraulic
using Pressure reducing motors, NO and NC valves,
Valve. (04 hrs.) holding valves, four and five
556. Design hydraulic circuit way valves, rotary spool
Using Pressure relief & valves, schematic symbols,
Pressure regulating valve. flow ratings, accessories.
(04 hrs.) (09 hrs.)
557. Design hydraulic Pressure
sequencing circuit. (04 hrs.)
558. Design hydraulic circuit
using Pressure
compensated flow control.
(03 hrs.)
Professional Lay out construction 559. Study construction Pneumatic principles, mass,
Skill 50 Hrs. feature, operate, operation and use of air pressure, work and energy,
maintain of air compressor. (04 hrs.) compressibility, law of
Professional compressor, air 560. Identify different devices in pneumatics, transmission of
Knowledge Distribution system, air Distribution system and pneumatic fluid power,
18 Hrs. pneumatic associate study construction. (04 hrs.) pneumatic leverage, air
components, piping, 561. Operation and use of air properties, airflow in pipelines,

88
Instrument Mechanic

tubing and fitting. filters, regulators and viscosity of air pressure,

Build and test lubricator. (6 hrs.) Bernoulli'slaw, components of
pneumatic control 562. Practice and use pneumatic power system.
circuit. ofPneumatic Piping, Primaryairtreatment.Air
tubingandfitting. (Metallic treatment,preliminary filtering,
and non-metallic.) (5 hrs.) relative. Humidity, effects of
563. Draw Symbolic moisture, waterremoval, dew
representation of different point,moisture separators,oil
Pneumatic components, scrubbers, air dryers,
various supply elements (deliquescent and absorption
such as Compressors, type) air receivers.
pressure regulating valve, Secondary air treatment.
service unit etc. (6 hrs.) Methods of treatment,
Contaminate separation,
contaminate filtration and
filter classification and rating,
types ofmedia surface filters,
depth filters, absorption
filters,Lubricatingtheair. (09
hrs.)
564. Set up a system to provide Piping houses and fittings.
Pneumatic (air) supply of 20 Requirement of piping, airflow,
psi output from the piping dimensions and
available compressor. (02 safetyfactors, piping
hrs.) connections,compressed air
565. Build a pneumatic circuit of piping applications, metallic
a single acting cylinder tubing, tubing bending and
being controlled by 3 way 2 tubefitting, tube installation,
position directional control nonmetallic tube houses, hose
valves.(02hrs.) fittings and coupling, hose
566. Build a pneumatic circuit of installation.
a double acting cylinder (09 hrs.)
being controlled by 5 way 2
position directional control
valves.(02 hrs.)
567. Build a pneumatic AND,OR
circuit by 3 way 2 position
directional control valves to
operate double acting

89
Instrument Mechanic

cylinder.(02 hrs.)
568. Build a pneumatic circuit of
a pilot controlled double
acting cylinder of being
controlled by 3 way 2
position directional control
valves and 5 way 2 positions
valve. (04 hrs.)
569. Build a pneumatic circuit to
test logical latch circuit by
5 way 2 position, 3 way 2
valve direction control
valves. (03hrs.)
570. Build a pneumatic circuit to
control oscillation of piston
by pilot operated 5 way 2
position, 3 way 2 direction
control valves. (04 hrs.)
571. Cutting the metallic tube as
per dimensions using tube
cutter.(02hrs.)
572. Bending the tube in to
900and 450 using pipe
bending tools.(02hrs.)
573. Installation of simple piping
diagram.(02hrs.)
Professional Identify 574. Study the circuit operation Analyticalinstruments.
Skill 25 Hrs. constructional of pH meter conductivity Exposuretobasicanalytical
feature, operate, meter and dissolved oxygen instruments. Typesof
Professional maintain, service Meter.(02 hrs.) electrodesusedforPH
Knowledge and calibrate of 575. Wire up pH meter electrode measurements.RelationofPH
09 Hrs. Analyticalinstrument to pH meter. (02 hrs.) andmV.PHindicatorand
s. 576. Calibrate pH meter using controllers.Conductivity
buffer solution. (05 hrs.) meters.Dissolvedoxygenmeter
577. Determination of pH (by pH .
meter). (05 hrs.) (09 hrs.)
578. Wire up conductivity meter
to electrode and find the
electrolytic conductivity of

90
Instrument Mechanic

solution. (06 hrs.)

579. Service and maintenance of
conductivity
meter&Dissolvedoxygen
meter. (05 hrs.)
Project Work/Industrial Visit
Broad areas:
a) Automatic waterlevelcontroller.
b) On- Off temperature controller.
c) Speed controller.
d) Steppermotorcontrol.
e) Safety alarm system.
f) Automatic door system.
g) Event control.
h) Humidity control.
i) Built a pneumatic control for double acting cylinder.
j) Regulated & Unregulated Power Supply
k) BatteryMonitor& Charger
l) EmergencyLight
m) Electronic Fan Regulator
n) SCR Using UJT Trigger Circuit.
o) Dimmer circuit using Triac and Diac.
p) DancingLEDs
q) DigitalClock
r) EventCounter
s) A to D Convertor.

91
Instrument Mechanic

SYLLABUS FOR CORE SKILLS

1. Workshop Calculation &Science (Common for two year course) (80Hrs. + 80 Hrs.)
2. Engineering Drawing (Common for Group-II (Electrical, Electronics & IT Trade Group))(80Hrs. +
80 Hrs.)
3. Employability Skills (Common for all CTS trades) (160Hrs. + 80 Hrs.)

Learning outcomes, assessment criteria, syllabus and Tool List of Core Skills subjects which is
common for a group of trades, provided separately in www.bharatskills.gov.in

92
Instrument Mechanic
ANNEXURE-I

List of Tools & Equipment

INSTRUMENT MECHANIC (For batch of 24 Candidates)
Name of the Tools and
S No. Specification Quantity
Equipment
A. TRAINEES TOOL KIT
1. Steel Rule 150 mm (metric and English 25 (24+1) Nos.
Marking)
2. Watch maker screw driver (set of Minimum to maximum 25 (24+1) Nos.
six)
3. Plier flat Nose 100 mm 25 (24+1) Nos.
4. Hammer ball peen 250 gms. With handle 25 (24+1) Nos.
5. Twiser fine point 125 mm 25 (24+1) Nos.
6. File hand smooth 200 mm 25 (24+1) Nos.
7. File Flat 2nd cut 200 mm 25 (24+1) Nos.
8. Screw driver set of 5 pieces 25 (24+1) Nos.
9. Adjustable spanner Different sizes 25 (24+1) Nos.
B. SHOP TOOLS, INSTRUMENTS – For 2 (1+1) units no additional items are required
Lists of Tools:
10. Try square hardened blade 100 mm 05 Nos.
11. Neon (phase) tester 230 volt 05 Nos.
12. Eye glass 3” focus watch maker 05 Nos.
13. Universal scribing block 250 mm plier 02 Nos.
14. Surface plate 400×400 mm 02 Nos.
15. Angle plate 150×100 02 Nos.
16. Vee block with clamp pair 02 Nos.
17. Punch frame set 2 mm (No of six Set) 02 Sets.
18. Electric soldering iron 15/25 watt pencil tip 05 Nos.
19. Vice bench jaw 100 mm 05 Nos.
20. Pointer extractors (puller) 12” 05 Nos.
21. Screw pitch gauge B.A. & metric As per requirement
01 Each
each
22. Punch center 100×10 mm 02 Nos.
23. Tool maker’s clamps 65×15×25 mm opening 02 Nos.
24. Plier side cutting 150 mm 02 Nos.

93
Instrument Mechanic

25. Sine bar 125 mm plate 01 No.

26. Flaring tool set (No of six set) up to 20 mm 01 set.
27. Micrometre outside 0 to 25 mm 02 Nos.
28. Micrometre outside 25 to 50 mm 01 No.
29. Vernier height gauge 300 mm 02 Nos.
30. Combination set different sizes 01 set.
31. Vernier caliper 150 mm 02 Nos.
32. Standard wire gauge Inch/mm 01 No.
33. Feeler gauge leaf type, 26 blades, (Set of 12) 01 Set.
Eng.& metric
34. Radius gauge leaf type 1 to 15 mm 01 No.
35. Dial test indicator In mm with accessories. 01 No.
36. Micrometre inside 25 mm with extension up to 01 No.
150 mm
37. Tube cutter 01 No.
38. Tube bender 01 No.
39. Pinching tool 01 No.
40. Allen key set (metric) Set of six 02 Set.
41. Allen key set ( English Set of six 02 Set.
42. Soldering station (temp. controlled) With stand and changeable 5 02 Nos.
with necessary accessories bits
43. Screw driver 200 mm 04 Nos.
44. Philips screw driver 200 mm 02 Nos.
45. Round nose pliers 150 mm 05 Nos.
46. Magnifying glass 75 mm 02 Nos.
47. Slip Gauges (workshop grade) 02 Nos.
48. Fire extinguishers (Dry Chemical powder)/CO2 02 Nos.
49. Fire extinguishers (Foam type) 01 No.
50. Fire buckets 05 Nos.
C. MECHANICAL PRECISION INSTRUMENTS
51. Plug gauge 02 Nos.
52. Ring gauge 01 No.
53. Snap gauge 01 No.
54. Surface gauge 02 Nos.
55. Telescopic gauge 01 No.
56. Vernier bevel protractor 02 Nos.
57. Dividers 250 mm 03 Nos.

94
Instrument Mechanic

58. Gauge blocks 03 Nos.

59. Monochromatic light source 01 No.
60. Wire type strain gauge (load 05 Nos.
cell/cantilever beam)
61. Load cells of various ranges 02 Nos.
D. ROTATIONAL/VELOCITY INSTRUMENTS
62. Speedometers (at least four 01 No. each
different popular make) with
adopters of various sizes
63. Electrical tachometer 01 Nos.
64. Digital type tachometer 0-10000 Counts 01 No.
65. Stroboscope 01 No.
E. PRECISION INSTRUMENTS
66. Digital panel meters 3 ½“ digit LED display 06 nos.
67. Digital line frequency indicator 3 ½“ digit LED display 02 nos.
68. D.C. regulated power supply (+/-15V / +/- 30V) 0-3 Amp 02 nos.
display for voltage and
current.
0-30 V , 0-2 A, dual power
supply with digital display
69. Digital multi signal generator ( 1 MHz) with frequency 01 No.
counter ( 8 digit or 10 MHz)
70. Digital function generator 1 MHz -10 MHz Function- 01 No.
Pulse – Modulation
Generator with Built in
40MHz Frequency Counter
71. Pulse generator 01 No.
72. Digital insulation tester 01 No.
73. Digital multimeter 3 ½ “digit LED display, current,
volt, resistance, transistor, 02 Nos.
diode measurement facility
74. Analog multimeter current, volt, resistance
01 No.
measurement facility
75. Digital L.C.R. bridge Instrument capable to
measuring inductance, L,
capacitance, C, and resistance, 01 No.
R. Quality factor Q

95
Instrument Mechanic

76. Digital I.C. tester 01 No.

77. Analog dual trace CRO 30MHz, dual trace 01 No.
78. DSO 4 Channel, 70MHz Real Time
Sampling 1G Samples/Sec,
more than 20 mpts Memory
with PC Interface USB, LAN
01No.
and math function includes
+, -, FFT, differential, integral,
abs, log and advanced
triggering I2C, SPI, UART etc.
79. Decade resistance boxes 01 No.
80. Decade capacitance boxes 01 No.
81. Decade inductance boxes 01 No.
82. Transistor tester Capable to test all type of
01 No.
transistor
F. GENERAL EQUIPMENT TRAINERS FOR INSTRUMENTATION
83. Instrumentation amplifier trainer Instrument capable to Study 01 No.
Op-amp as a differential
amplifier and observe its
output,
I-V Converter, V-I Converter,
Inverting Summer, Inverting
Average, Inverting Scaler, non-
inverting Average, non-
inverting Summer, Integrator,
Differentiator
84. Trainer on basic digital electronics Instrument with Fixed DC 01 No.
i.e. logic gates Boolean Expression Power Supplies : +5V / 1.5A; -
adder, sub tractor, flip flop, counter 5V / 0.3A; +12V / 0.3A.
register, converter etc. Adjustable DC Power Supply : 0
to 15V / 0.5A., Clock Signal
Generator : 1 Hz to 1MHz (in 6
Ranges). 16 SPDT switches as
HI / Low Inputs., 2 Nos. pulsar
switch with Q and Q' o/p with
denounce circuit. Trainer on
basic digital electronics i.e.
Logic gates, Boolean

96
Instrument Mechanic

Expression, adder
, sub tractor, Flip-flop, counter,
register, converter,
2 digit BCD coded thumbwheel
Switch.16 sets of independent
LED's to indicate high & low
logic state. 4 sets of
independent 7 segment LED
display with BCD to Seven
Segment Decoder driver.
Logic Probe: TTL and CMOS
level with 5mm LED Display to
display “Low” and “High”, An 8
ohm / 0.5W speaker,
Breadboard Module
85. Trainers on power supplier's half IC based DC Reg. : + 12 V / 500 01 No. each
wave rectifier, full wave rectifier mA (fixed and with facility to
vary from 0 to +12 V).
Power Supplies : - 12 V / 500
mA (fixed and with facility to
vary from 0 to -12 V). + 5V /
500mA (fixed).
AC Supplies : 9 - 0 - 9 V AC /
500 mA. resistor, capacitor,
diode, IC 7805, IC 7905,IC
7812,IC 7912,IC 317.
86. SCR driven/controlled power supply Study of basic firing circuit. 01 No.
trainer phase control, controlled
power supply,. Effect of
resistive load and Effect of
inductive load.

87. Discreet component trainer On board DC power supply : 01 No.

+5V/1A(fixed), ±15V/1A(fixed),
±15V/200mA (variable) On
board AC supply : 9v-0-9v;
resistor, capacitor, inductor,
relay, diode.
88. Trainer on RS485 to RS232 Trainer with software for test 01 No. each

97
Instrument Mechanic

converter. communication with

computer, Signal Conversion
RS 485-RS232, Power supply
230 VAC/50Hz, Working mode
2-wire half-duplex
Transmission distance: RS232:
Typical: 15 FT (5m), RS485:
Typical 4000FT (1200m)
Maximum Baud Rate: 100 Kbit/
s to 10 Mbit/s,
"Receive" and "Transmit"
modes LED indicators.

G. ELECTRICAL INSTRUMENTS
89. DC moving coil mili-ammeters 03 Nos.
(various ranges)
90. Centre zero galvanometers 02 Nos.
91. AC moving iron type voltmeter 03 Nos.
(various ranges)
92. AC moving iron type ammeter 03 Nos.
(various ranges)
93. Wattmeter dynamometer type 1 no.
94. Power factor meter 1 no.
95. Watt hour meter induction type 1 2 nos.
phase
96. Ampere hour meter 1 no.
97. Ohm meter series and shunt type Dial size 100 mm minimum. 1no. each
98. Potentiometer / thermocouple test Precision Potentiometer for 1 no.
set resistance feeding For RTD
transmitter with digital
display.
Milli volt source for voltage
feeding to thermocouple
transmitter.
Measurement of milli volt and
resistance of sensors.
Heating source with
temperature change and

98
Instrument Mechanic

display like muffle furnace or

dry block type up to
temperature range 6000 or
above.
Two types(each) of
thermocouple and RTD
sensors for testing.
99. Autotransformer 1Ø and 3Ø 0 to 120 % or above, 5A or 1 no. each
above current rating
100. Calibration test bench for AC Complete test bench with self- 1no.
and DC voltmeter, AC and DC powered which produces and
Ammeter, ohmmeter measures of Voltages, current,
and resistances.
Calibrator for calibration and
testing of A.C. Millimeters,
Ammeters, Voltmeters and
D.C. Millimeters, Ammeters,
Millivolt meters, Voltmeters
and Ohmmeters (Resistance)
AC Voltage range: 0 -250 v, 0 -
500 v & 0 - 1000 v,
AC Current ranges: 0-1 A, 0-5
A, 0-10 A, 0-25 A & 0-50 A,
DC Voltage ranges: 0- 250 mv,
0- 500 mv & 0- 1000 mv , 0-
250 v, 0 - 500 v & 0-1000 volts,
DC Current ranges: 0- 250 ma,
0- 500 ma & 0 -1000 ma, 0-1 a,
0-5a, 0-10a, 0-25a & 0-50
amps,Resistance measuring
circuit range: 0-2000 μω, 0-20
Mohm, 0-2000 Mohm, 0-
20ohm,0-200ohm,0-2000ohm
& 0-20 Kohm.
H. PRESSURE INSTRUMENTS
101. " U" tube manometers Glass tube type 500 mm, with 1 no.
protecting case, safety over
flow wells, scale adjustment

99
Instrument Mechanic

facility, ground balance with

spirit leveler.
102. Well type manometer Glass tube type 500 mm with 1 no.
protecting case, safety over
flow wells, scale adjustment
facility, ground balance with
spirit leveler.
103. Inclined limb manometers Glass tube type 500 mm with 1 no.
protecting case, safety over
flow wells, scale adjustment
facility
104. Bourdon tube type gauges of 0-7 kg /Cm² 4 “ dial 6 nos.
various ranges
105. Capsule type pressure gauges 0-7 kg /Cm² 4 “ dial 3 nos.
106. Aneroid barometers 1 no.
107. Dead weight tester & comparator Range of 0.5 – 30 kg/ cm2, 1 each.
Step Size of 0.1 kg/cm2,
Accuracy of 0.2 to 0.1 %, to
study the calibration of
pressure gauge. Comparator
having standard gauge.
108. Pressure regulators with filter and ¼ “or 1/8” connection with air 1 no.
input & output gauges filter regulator and 4” dial
pressure gauges
109. Differential pressure transmitter Differential pressure 1no.
(pneumatic) transmitter (pneumatic) Max.
Air Supply: 30 psi, Output: 0.2 -
1.0 Kg/cm2, S.S. Orifice plate
assembly, Pneumatic PID
controller, control valve,
actuator, valve positioner,
rotameter, air regulator.
To study the working principal
of pneumatic DP Transmitter
and functioning of it with
working.
110. Differential pressure transmitter Differential pressure 1 no.
(electronic -HART/field bus type) transmitter with HART/field

100
Instrument Mechanic

bus facility, S.S. Orifice plate

assembly, S.S. tank, S.S. body
pump, control valve, actuator,
valve positioner, rota meter,
air regulator.
To study the working principal
of DP Transmitter and
functioning of it with
HART/field bus on suitable
frame structure.
111. Diaphragm type pressure gauges of Glycerin filled Various Type 2 nos.
various ranges having dial size 4” or above,
any four ranges, connection ½”
or 3/8”
112. Pressure transducers training kits All transducers having range 1 no. each
Potentiometer such that change in output of
Capacitive each can be identify. With
Reluctive Small compressor.
strain gauge
LVDT
Load cell Servo type
Piezo resistive
113. Experimental set up for pressure Pressure transmitter 0-1 bar or 1 no.
measurement consisting of air above. Auto- Manual PID
compressor pressure vessel controller with digital display
pressure transmitter controller for PV, set point (with three
recorder term facility), PC
and final control element, computer communication facility.
i.e. closed loop system or full scope Pneumatic control valve, I/P
system i.e. pressure converter with regulator and
instrumentation process control gauges, pressure vessel,
trainer / simulator circular chart recorder, SCADA
software with necessary fitting
to run the set up.
114. HART device communicator and Microprocessor base HART 1 No.
calibrator Communicator calibrator with
Full multi-bus communicator
for HART, Touch Screen LCD
display, for calibration of

101
Instrument Mechanic

various HART transmitters.

115. Pneumatic calibrator For calibration of vacuum 1 no.
gauges, pressure gauges,
pressure switches, pressure
transmitters, etc.
Alpha Numeric LCD/LED
Display, Switch Test Facility,
Zero setting, Units Selectable,
up to 25 Ma Measurement &
Voltage Measurements and
Pneumatic hand pump for
Pressure & Vacuum.
-0.85 to 10 Bar Range,
Rechargeable Battery.
116. Pressure switches of various ranges 4 nos.
117. Low pressure measuring gauges Digital display of pirani type 1 no.
such as thermal conductivity gauge, (thermal conductivity type)
McLeod gauge Vacuum measurement,
mercury in glass tube,McLeod
gauge with inclination
provision, close vessel for
create vacuum, fitted on
framework.
118. P to I and I to P converters P/I converter : 1 no. each.
Input : 0 – 15 PSI or above
Output : 4 – 20 mA
Span and zero adjustment
facility.
With Air filter regulator : 0- 2
Kg/cm2 range with pressure
indicator
Digital Ammeter:0 – 20 mA
range (for output read out)
I/P converter :
output : 3 – 15 PSI
input put : 4 – 20 mA
Span and zero adjustment
facility.
Air supply : 25 PSI

102
Instrument Mechanic

Air filter regulator : 0- 2

Kg/cm2 range with pressure
indicator
Digital Ammeter :0 – 20 mA
range or above
Variable Current source: 4- 20
mA
Pressure gauge : 2 kg/cm2,
having dial 150 mm dia. or
above
119. Vacuum tester with pump Two stage vacuum pump 50 1 no. each.
LPM & Ultimate Vacuum 0.05
mm of Hg, Vacuum Tester
based on High Frequency
Spark Unit (Tesla), 230 Volt
supply, 20 kV High Frequency
Output, MS Vacuum Chamber
mounted on stand.
120. Vacuum gauge Vacuum gauge with dial 6 inch 1 no.
or above. Sensor SS made.
Precision high accuracy.
I. FLOW METERS / INSTRUMENTS
121. Simple tank type quantity meter SS tank with sight glass tube 1 no.
level indicator and scale for
level measurement in quantity
with necessary fitting.
122. Impeller type flow meter Impeller Flow meter type of 1 no.
Suitable range for Water or
Viscous fluid with Pulse or 4-20
mA DC or DC Voltage Output
with S.S. measuring and sump
tank, SS pump fitted on stand
for working of flow meter.
123. Helical and turbine flow meter Helical & Turbine type Flow 1 no.
with Suitable range for Water
or Viscous fluid with Pulse or
4-20 mA DC or DC Voltage
Output with SS measuring and

103
Instrument Mechanic

sump tank, SS body pump

fitted on stand for working of
flow meter, mounted on
suitable frame structure.
124. Pitot tube flow meter Suitable range pitot tube flow 1 no.
meter for air velocity
measurement, with Perspex,
long smooth walled pipe, air
blower, inclined cum vertical
manometer, all fitted on
framework.
125. Orifice type flow meter Rotameter, Orifice plate 1 no.
Venturi tube flow meter assembly of SS & brass venturi
Rota meter all suitable for 1” pipe line, SS
sump tank, SS measuring tank,
SS body pump, mercury
manometer with scale with
required all fittings accessories
and mounted on stand to
understand working of all
three flow meters.
126. Magnetic flow meter Magnetic flow meter with 1 no.
HART communication facility &
4-20 mA output along with SS
sump tank, SS measuring tank,
SS body pump and with
required all fittings accessories
and mounted on stand.
127. Vortex flow meter SS sump tank, SS measuring 1 no.
tank, SS body pump, flow
meter with HART
Communication & 4-20 mA
output and with required all
fittings accessories and
mounted on stand.
128. Flow control loop set with flow DP transmitter with HART, 1 no.
controller recorder, D.P. Auto- Manual PID controller
transmitter, receiver, unit control (with three term facility),
valve and impulse line, computer communication facility, control

104
Instrument Mechanic

complete experimental set- up for valve, I/P converter, S.S. sump

flow measurement tank, rotameter, circular chart
recorder, SCADA software with
necessary fitting to run the set
up.
129. Experimental closed loop set up for Microwave based Solid flow 1 no.
solid flow measurement and sensor, Hopper, collection tray,
Control with storage vessel, control valve/FCE, PID
hopper, solid flow sensor, controller, electronic circuit
controller, Recorder and final chart recorder, current meter,
control element and seamless data transfer
unit. Complete working set up
mounted on suitable frame
structure.
130. Coriolis mass flow meter Coriolis mass flow meter with 1 no.
HART communication facility,
output 4-20 mA along with
sump Tank, Measuring Tank,
Pump, and accessories with
stand, mounted on suitable
frame structure.
131. Flow nozzle SS Flow nozzle flange Type 1 no.
mounting with manifold
assembly, sump tank,
measuring tank, pump,
mercury manometer, mounted
on suitable frame structure.
J. LEVEL INSTRUMENTS
132. Static pressure and air purge Static pressure and air purge 1no.
type level indicator Level Indicator with glass tube,
SS purge pipe.
Fixed on tank having minimum
height of 1000 mm height.
Static Pressure gauge air purge
gauge with 6 inch dial and
isolation valves.
FR unit for air supply and
reference bubble column used

105
Instrument Mechanic

for air purge.

133. Level transmitter (interface) To study the Interface 1no.each
(HART/Field bus/profibus between two Different
compatible) Immiscible Medium. Min.
measuring range 1100 mm, SS
sump tank, suitable measuring
tank, S.S. body pump, with
hardware and fitting to
understand level Interface
measurement.
134. Level control set up with level Level transmitter, Auto- 1 no.
transmitters level recorder Manual PID controller (with
Controller & control valve complete three term facility),
Experimental set up or level communication facility, control
simulator valve, I/P converter, S.S. sump
tank, measuring tank of
suitable height with sight glass,
S.S. body pump, circular chart
recorder, SCADA software with
necessary fitting to run the
setup, mounted on suitable
frame structure.
135. Level measurement equipment for Ultrasonic level detector, 1 no. each
solid, sonic solid level, microwave, Microwave level detector
capacitance probes, point level Vibrating fork type level
detector, Vibrating fork type switch, Capacitance probe
level detector, Point type level
Detector,
All transmitters and sensors
with individual Container as
measuring tank suitable to
transmitters and mounted
common stand such as
experimental kit, with switches
and indicators.
136. Mercury in glass thermometer 0-1000C , 0-1500C, 0-2500C 1 no. each
(various ranges)
K. TEMPERATURE INSTRUMENTS

106
Instrument Mechanic

137. Alcohol or other liquid in glass Range: 0-110 Deg. C 2 nos.

thermometers (consumable item) (consumable
item)
138. Stem and dial type bimetallic Range: 0 to 100, 0-150 and 0- 2 nos.
thermometer (various ranges) 200 Deg. C
139. Mercury in steel remote indicating Range: 0 to 100, 0-150 and 0- 2 nos.
thermometers (various ranges) 200 Deg. C
140. Resistance bulb Wheatstone bridge 2 nos.
type
141. Thermocouple type pyrometer with Pyrometer (Digital Indicator) 1 no.
millivoltmeter (with different types Range : as available
of thermocouples) Sensor type : thermocouple
with display and milli
voltmeter.
Temperature source (Water
bath, heater, PID, temperature
indicator, thyristor drive,
agitator, different
thermocouples like J, K, E, N
pyrometer.)for measurement.
142. Optical pyrometer with all Digital /Analog display, 800°C 1 no.
accessories to 1500°C or above
Measurement Range with
accessories
143. Radiation Pyrometer with all 250 to 900 Deg. C or above 1 no.
accessories Temp. range,
DC Power Supply, scalable 4 –
20 mA Output.
144. Vapour pressure thermometer 2 nos.
145. Temperature transmitter, Scale for Set Point & Process, 1 no.
pneumatic output 0.2 to 1.0 Kg/cm2 and
Input 0 to 100 Deg. C,
Selectable Control Mode &
Control Action, control valve
works on 3 to 15 psi, steam
generator, rota meter, S.S.
sump tank & S.S. jacketed
measuring tank, S.S. body
pump, stand with hardware

107
Instrument Mechanic

fittings & electrical accessories,

mounted on suitable frame
structure.
146. Temperature transmitter electronic Type: Thermocouple j & K 1 no.
((input RTD, TC) type, RTD Pt-100/Pt-1000, 3
wire. Output: 4 to 20 mA, with
mA indicator. Mounting: Head
Mounting.
147. Experimental set up for measuring temperature transmitter, 1 no.
and controlling of temperature- Auto- Manual PID controller
Consisting of measuring, (with three term facility),
controlling, indicating, recording communication facility, control
and final controlling elements, valve, I/P converter,
complete closed loop system with rotameter, S.S. body pump,
simulator S.S. sump tank, water supply
tanks, circular chart recorder,
SCADA software with
necessary fitting to run the set
up.
148. Digital temperature calibrator, DC mV Source & Sink 1 no.
mV/mA injector and measuring unit 0 to 199.99mV Range,
0.01mV Resolution
± 0.1% Of F.S Accuracy
DC mA Source & Sink
0 to 25 mA Range,
0.01mA Resolution,
±0.25% Of F.S Accuracy, RTD
and thermocouple output
measurement to calibration of
temperature transducers.
L. RECORDERS
149. Paperless LCD/LED recorder setup Min. 4 channels, universal 1 no.
Input, with alarm Relay, with
storage memory, RS 232
through RS 485 Converter
Communication facility,
heating and stirring for water
bath, PID, 4 nos. of

108
Instrument Mechanic

thermocouples, necessary
wiring and fittings.
150. Strip chart and Pneumatic recorder Digital current source, air 1 no.
both single and multi-point regulator, pressure gauge and
temperature transducers,
Pneumatic Chart Recorder
Single Point & multi point 0-
100 % range, input 3-15 psi,
Electrical chart drive, zero
adjustment, wall mounted,
Electronic Strip Chart Recorder
Single Point & multi point 0-
100 % range, any one fix input
for each channel RTD,
Thermocouple or 4-20 mA,
All fitted on panel and stand,
with electrical accessories
M. CONTROLLERS
151. Real PID controller training kit Pump, sump tank, Heater tank, 1 no.
PC based PID controller
module with all three (P+I+D)
mode and Auto and manual
mode facility to study the PID
control action mounted on
suitable frame structure.
152. Programmable logic controller At least digital 8 input & 8 1 no.
(micro PLC) trainer Output, 4 analog input &
output with simulation
software and hardware for
understanding PLC
programming and functioning
153. HART/Field devices (pressure/ All Transmitters should be with 1 no. each.
flow/level) HART / Field Bus computable
and having 4-20 mA output
and mA indicator and
necessary Power supply to
operate
154. Multifunction process control True distributed control 1 no

109
Instrument Mechanic

system consisting of level, flow, system having dedicated

Temperature, pressure with remote redundant function controller,
set point control, ratio, cascade power supply, communication
and feed forward with feedback modules, and integrated
loops with computer interface and software modules, algorithms
software for complex process control.
With Level transmitter,
pressure transmitter, flow
transmitter, temperature
transmitter, Control valve, I/ P
converter, to study the all type
of controls, suitable pipes and
fittings, seamless data transfer
unit, SCADA, Computer .
N. FINAL CONTROLLING ELEMENTS
155. Pneumatic and hydraulic actuators Travel: 50 mm, Type: Hydraulic 1 no.
Cylinder, Action: Double
Acting, Power Pack, Complete
arrangement to be fitted on
MS fabricated powder coated
Table with necessary piping
and wiring.
156. Different type of control valves Control valves such as gate 1 no. each.
such as gate valves, globe valves, valves, globe valves, Ball
Ball valves, diaphragm valves, valves, diaphragm valves,
butterfly valves etc. eclectically butterfly valves etc. Each valve
actuated, pneumatic actuated and is actuated with any one type
hydraulic actuated of eclectically actuated/
pneumatic actuated/ hydraulic
actuated (3 types of actuations
should available with any one
type of valve) with working
condition and mounted on MS
fabricated Stand. With suitable
source and fittings.
157. Valve petitioners, booster relays, Pneumatic and electro 1 no. each.
gland pickings etc. pneumatic valve positioners
and booster relays, packing

110
Instrument Mechanic

158. Cut section models of various type Cut section of gate valve 1 no. each.
of control valve (hydraulically operated), cut
section of butterfly valve
(electrically operated), cut
section of ball type (electrically
operated), cut section of globe
valve: (pneumatically type), cut
section of diaphragm valve
(pneumatically
operated).minimum size 1 “ to
show the internal construction
of valves.
159. HART/ field bus final control HART / Field bus Valve 1 no. each
elements (two different type) positioner with two different
characteristics control valve.
Operated with mA source.
Electro pneumatic positioner
having facility of auto tuning,
suitable with both fail safe
modes and auto and manual
mode facility. S.S. measuring
tank, S.S. sump tank, S.S. body
pump to full flange operation
mounted on suitable frame
structure.
O. EQUIPMENT FOR MICROPROCESSORS
160. Data acquisition system (DAS) S.S. measuring tank, S.S. sump 1 no.
tank, S.S. body pump, four
type of transmitter (pressure,
flow, temperature and level),
with data acquisition module
hardware as well as software
With fitting on stand.
161. ADC to DAC cards Analog to Digital Converter 8 2 nos.
channel study card and Digital
to Analog Converter study card
with necessary attachment to
complete experiment.

111
Instrument Mechanic

162. Digital I/O cards Power supply 24 VDC, 16 2 nos.

Inputs source or sink type,
with transistorized or relay
based 16 outputs. Operated
with human machine interface
and Minimum 5 experimental
modules. Having
communication facility of RS-
485 or RS-232.
163. Microprocessor trainer kit Microprocessor Trainer 6.144 2 nos.
MHz Operating Frequency, 8 K
ROM, 8 K RAM, ASCII Keyboard
Input, LCD Display with
interface with ADC / DAC
modules, application modules
like Seven Segment Display,
Stepper Motor Controller,
Traffic Light Controller,
Elevator Simulator,
Temperature measurement,
DC Motor controller. Trainer
with simulation software
P. COMPUTER AND SOFTWARE
164. Lap top (for convenient to field bus 02 Nos.
system/control system)
165. Licensed operating system (latest 02 Nos.
version)
166. Latest Office (licensed version) 01 No.
167. LCD multimedia projector 01 No.
168. Broad band internet connection 01 No.
169. Printer (Scan/copy) 01 No.
170. Networking tool kit 02 No.

Q. EQUIPMENT ON HYDRAULICS AND PNEUMATICS

171. Hydraulic trainer Hydraulic Trainer with 1 no.
Equipment trays - 2nos.,
Pressure gauges, Hydraulic
Motor, 4/2 & 4/3 (with

112
Instrument Mechanic

different mid position) way

hand lever valve - 3nos each,
Pressure sequence valves &
pressure reducing valve – 2
nos each, pressure relief
valves, flow control valves &
Non-return valves-2 Nos Each
(one each sub plate type),
Shut-off valves, Diaphragm
accumulator, Weight up to 10
kg- 1 no., 2/2 way plunger /
stem actuated – 2 nos.,
Standard hoses with quick
connectors, Flow dividing valve
– 1 no., 5-way distributor with
pressure gauge - 1no.s All
components should be
mounted on Aluminum profile
plate on working condition.
172. Pneumatic trainer Pneumatic trainer consists 1 no.
with Pressure Gauge,
Pneumatic Motor,
Single Acting Cylinder, Double
Acting Cylinder, Air Filter
Regulator Lubricator with
Pressure Gauge Hand Lever
Operated Valves: 2 Nos, 5/2
way& 3/2-way, Solenoid Valve:
2 Nos, 5/2 way& 3/2 way, Pilot
Operated Valve: 5/3 Spring
Centered, 5/2Spring Returned,
3/2 Pilot Operated. Palm
Operated Valve: 3/2-way
Valve,Roller Lever Valve: 5/2
way, 3/2-way Valve,Shuttle
Valve: OR Valve,AND Valve:
Dual Pressure Valve, Flow
Control Valve,Non-Return
Valve, Block Manifold: 6 ways,

113
Instrument Mechanic

Plastic Tubing as per require,

Quick Push-Pull connectors, Air
Compressor. All components
should be mounted on
Aluminum profile plate on
working condition.
R. ANALYTICAL EQUIPMENTS
173. Conductivity meter & TDS meter Conductivity meter 1 no.
Microprocessor based, auto
ranging, Automatic End point
function, LCD display, Accuracy
±1% F.S., up to 3-point
calibration, reset function,
conductivity buffer option,
Hold and Auto off function,
temperature compensation.
T.D.S. Analyzer:
Microprocessor based, Auto
ranging, Automatic End point
function, LCD display, Accuracy
±1% F.S., TDS factor 0.1 to 1.0,
selectable TDS conversion
factor and temp. units, Reset
function, Hold and Auto off
function, temperature
compensation.
174. pH meter (Digital ) portable Digital, with PH range of 0 – 14 1 no.
pH, Millivolt Range of 0 - +
1999 mV, Temp.
Compensation Auto /Manual
with auto calibration facility
and electrodes.
175. Experimental set up for online Online conductivity meter with 1 no.
conductivity measurement 4-20 mA output, Conductivity
sensor, SS Reactor tank, SS
feed tanks, variable speed
pump, stirrer, hardware and
electrical accessories mounted

114
Instrument Mechanic

on good quality frame work

with software.
176. Experimental set up for online pH Online PH meter with 4-20 mA 1 no
measurement output, PH electrode, SS
Reactor tank, SS feed tanks,
variable speed pump , stirrer,
hardware and electrical
accessories on stand with
software.
177. Experimental set up for online SS Measuring Tank, Dissolved 1 no.
dissolved oxygen measurement oxygen Meter, dissolved
oxygen sensor, mini air
compressor, hardware and
electrical accessories on stand
S. WORKSHOP FURNITURE:
178. Instrument test bench with cup The overall dimensions of 1 no.
boards Workbench should be not less
than W = 1500 mm; D = 900
mm; H = 1500 mm, 3 nos. - MS
drawers with handle &
separate lock on each drawer
should be provided. Leveling
screws on the base of the legs
should be provided.
Instrument Workbench with 30
MHz Oscilloscope, Function
Generator with Frequency
Range of Sine wave 1mHz -
10MHz,Dual DC Power Supply,
0-32 V, 0-2 Amp with color LCD
for Voltage and Current
readout.,4 ½ Digit LCD Large
display Digital Multi
meter,1KHz LCR Meter with
LCD Display, I to p Convertor
with air regulator and gauge,
Temperature controlled
Soldering and De soldering

115
Instrument Mechanic

station with SMD Iron ,

Components bin – Bin with
various general components
like Resistor, Capacitor,
Inductor, Pot etc., Variac -
Single Phase with 5Amp
current rating in separate
housing., Tool Kit – Should
comprise with a set of general
purpose tools like Mains
Tester, Screw Driver, Tweezer,
and Plier.
179. Steel cup boards with eight lockers 2 no.
for trainees
180. Steel cup boards/ almirah (100x1200x450 mm) 4 no.
181. Steel cup boards with eight lockers 1800x1200x450(with five 2 no.
for trainees shelves)
182. Steel cup boards with eight lockers (1800x1200x450mm) 2 no.
for trainees
Note:
1. Internet facility is desired to be provided in the class room.

116
Instrument Mechanic

ANNEXURE-II
The DGT sincerely acknowledges contributions of the Industries, State Directorates, Trade
Experts, Domain Experts, trainers of ITIs, NSTIs, faculties from universities and all others who contributed
in revising the curriculum.

Special acknowledgement is extended by DGT to the following expert members who had
contributed immensely in this curriculum.

List of Expert members participated/ contributed for finalizing the course curriculum of Instrument
Mechanic at ITI, Ambernath, Maharashtra and ITC, Vadodara, Gujarat.

Name & Designation Mentor Council

S No. Organization
Shri. /Mr./Ms. Designation

Industry Expert
1. LaxmidasHinduja, MD Transpek Industries ltd, Gujarat Chairman
2. S. A. Pandav, RDD, Vadodara DET, Gujarat Coordinator
3. L. K. Mukherjee, DDT CSTARI, Kolkata Coordinator
4. AkashVergurlekar, Mechanical Member
VVF India Ltd. Taloja, Raigad
Maintenance Executive
5. JayeshKarnik, Instrumentation Member
-do-
Maintenance Executive- Engg. Service
6. Pradeep Kumar Pandey, Asst. Deputy Member
Century Rayon, Mumbai
Manager
7. Huhtamaki PPL Ltd, Bansri, Member
Deepak M Kanitkar, Executive
Thopoli, Rigad
8. Bombay Dyeing & Member
Atul D. Taksande, Sr. Executive P&A
Manufacturing Co., Patulganga
9. K. M. Unni Krishnan, Sr. Manager HR & ASB International Pvt. Ltd., Member
Admin. Ambernath
10. Ajit D. Bagwe, Manager- Molding -do- Member

11. Rohan Kadlay, General Manager Siemens Ltd. Mumbai Member

12. VidyadharTakle, Asst. Manager- Engg. Godrej Industries Ltd., Member

Service Ambernath
13. Indore Composite Pvt. Ltd. Member
RoshanVagade, QC- Engineer
Mumbai
14. Sandip D. Pisal, Asso. Chief Manager- Godrej & Boyce Manufacturing Member
Painter Co. Ltd, Mumbai
15. RajendraAgashe, Manager- HR Asian Paints India ltd. Taloja Member

117
Instrument Mechanic

16. Indore Composite Pvt. Ltd. Member

Mahesh Bandekar, Coating Officer
Mumbai
17. Prashant A Bhosale, Sr. Manager- Jubilant Life Science Ltd., N-34 Member
Production Additional, Ambernath
18. UdayrajRansing, Dy. Manager Engg. -Do- Member

19. Haresh P Chavda Manager Transpek Ind. Ekalbara Member

Vadodara
20. M H Patel SR Officer NirmaLimited, Alindra , Member
Ta Savli , Di.Vadodara
21. Rinkesh Jadhav , SrExcucative Lupin Limited , Member
Vadodara
22. P H Nasit , Manager GACL , Vadodara Member

23. Rajendra Mandora , Director Nish Group ,Hajivala Member

Industry , Surat
24. Rakesh B Mahajan , DY. Manager Sud Chemical ,Nandesari , Member
Vadodara
DGT & Training Institute
25. S B Sarvaiya , Principal ITI Savli, Vadodara Member

26. Nilesh H Patel , Supervisor Instructor ITI Tarsali , Vadodara Member

27. Manan G Shah , Supervisor Instructor ITI Tarsali , Vadodara Member

28. N C Gohil , Principal ITI Gotri , Vadodara Member

29. S B Sarvaiya , Principal ITI Savli, Vadodara Member

30. J.T.PATEL, Principal ITI Vasad, , Vadodara Member

31. PK Bairagi, TO CSTARI Kolkata Member

118
Instrument Mechanic

ABBREVIATIONS
CTS Craftsmen Training Scheme
ATS Apprenticeship Training Scheme
CITS Craft Instructor Training Scheme
DGT Directorate General of Training
MSDE Ministry of Skill Development and Entrepreneurship
NTC National Trade Certificate
NAC National Apprentice Certificate
NCIC National Craft Instructor Certificate
LD Locomotor Disability
CP Cerebral Palsy
MD Multiple Disabilities
LV Low Vision
HH Hard of Hearing
ID Intellectual Disabilities
LC Leprosy Cured
SLD Specific Learning Disabilities
DW Dwarfism
MI Mental Illness
AA Acid Attack
PwD Person with disabilities

119
Instrument Mechanic

120