AEGEA - BIM and AM To Manage Critical and Relevant Water Wastewater Utilities Assets
AEGEA - BIM and AM To Manage Critical and Relevant Water Wastewater Utilities Assets
Abstract. Global Water and Sewage Utilities must manage a wide variety of essential infrastruc-
ture assets while meeting complex social and environmental challenges , and this is especially
true in Brazil, where according to SNIS Institute only 53% of the population has sewerage cov-
erage and 17% still does not have access to treated water [16].
The Brazilian government´s new regulatory sanitation framework [3] was approved in December
2019, establishing goals to accelerate water and sewerage coverage, stimulating private investors
either to build new or to operate existing plants.
However, the asset inventory handover process from the public to the private sector is unstruc-
tured, causing numerous operational and maintenance challenges to new operators and investors.
This paper presents the digital transformation framework applied in Aegea, a private group of
water and sewage utilities in Brazil, aiming to meet in a sustainable way a social, environmental
and financial value (SLO- Social License to Operate) [15] by combining Building Information
Modelling (BIM) [17] and Asset Management (AM) [8] disciplines. Aegea’s integrated ap-
proach, “Infra Inteligente” (Infra), introduces intelligent 3D models of Water and Sanitation busi-
ness.
The 3D business representations trigger the Digital Twin in unrivaled data and analytics visuali-
zation within a virtual reality environment supporting the organization to take strategic and tac-
tical decisions to do the maintenance and operations of the inherited plants. By switching from
reactive to proactive maintenance it will save millions of Brazilian Reais, extending the life of
critical system assets and prevent the operation team from dealing with frequent and unpredicta-
ble equipment breakdowns.
1 Introduction
According to the United Nations World Urbanization Prospects [14], the global per-
spectives on population living in urban areas indicate a steady increase from 55% to
68% by 2050, driving more than 2.5 billion people to the cities. Based on these statics,
urban areas are expected to be more resilient and this will be even more challenging in
developing countries. Thus, in order to take a step forward toward smart cities, asset
managers need to have structured processes in place to build and manage water and
sewerage infrastructure.
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Taking into account that sanitation is essential for human health, the digital asset
transformation can bring practical benefits for citizens' life by increasing the availabil-
ity and quality of services.
The Brazilian sanitation coverage gap added to the environmental resource’s limita-
tion turn imperative the improvement of water infrastructure projects to meet the citi-
zens’ demand in a more effective way, balancing cost, performance and risks over as-
set’s lifecycle.
Today, more and more organizations are challenged to share structured and unstruc-
tured data and information collected during the entire life of physical assets (revenue
generators), including: construction projects, geospatial information (G.I.S), operation,
maintenance, condition monitoring among others, according to BuildingSMART Inter-
national (2019) [13].
Likewise, the BuildingSMART indicates that there is a long run to evolve in BIM
standards for the different Infrastructure types. The first Industry Foundation Class (IFC
= “Operating system” for open digital data exchanges) specific for infrastructure was
launched in 2014, and the steering committee was established to combine, enhance and
develop open standards for intelligent data.
Building Information Modeling (BIM) methodology is spreading rapidly in infra-
structure management providing a simple and friendly integration of 3D objects (digital
twin) [21].
Although many companies are adopting BIM when contracting their projects, and
even digitizing some operational structures, there is still a lack of comprehensive stud-
ies proving the effectiveness of digital management over the entire life cycle of sanita-
tion assets.
A great success example in BIM implementation for the architecture, engineering,
and construction (AEC) industry is the CCC (Consolidated Contractors Company),
which is today the major construction company in the Middle East. The Zigurat´s mas-
ter program is a source of knowledge about the CCC BIM story since the first project
in Doha in 1997, passing through the CCC BIM Centers until the mega infrastructure
projects such as the Midfield Terminal Abu Dhabi Airport in the United Arab Emirates
[22].
Responsible for providing the commodity to life, Water and Sewage Utilities play a
vital role on cities’ development. Operators thus need to effectively reduce risk and
associated costs going beyond the business-oriented perspectives to obtain the social
license to operate (SLO).
In this context, BIM can serve as a shared knowledge resource for information if
unified with AM (Asset management) over the asset life cycle, helping drive compli-
ance with the international management standard ISO 26000 (guideline for social re-
sponsibility) [6].
The construction industry can better support sanitation from understanding its needs
in a more structured way covering not only the constructed facilities but also thenatural
world including our interaction with the environment we inhabit.
In addition, the water asset manager along with the design and construction phase
has a vital interest in receiving complete, accurate and validated infrastructure infor-
mation, and with the BIM project completion, the handover will include the facility´s
digital representation including physical and functional characteristics to the operation
team in a structured manner.
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This global water context is even more challenging in some Brazilian regions, where
the private owner-operators are assuming long term contracts, 30 years on average, with
regulatory commitment to increase water and sewage coverage while enhancing oper-
ation performance, increasing the availability and quality of services.
Brazil, having 50% sewage coverage and estimated demand for investments around
USD 100 billion by 2033 (according to the Brazilian governmental agency -
PLANSAB) [1] sets the scene to the challenges ahead. That’s why, there are countless
places in Brazil to be recovered and with today’s technology and a sustainable ap-
proach, there are smart ways to do this (see Fig. 1).
Fig. 1. Sewage Cover Index (Source: Aegea SWAN presentation, Miami 2019) [18]
In face of global sanitation challenge, BIM and AM could be the game-changer hav-
ing the potential to deploy optimized infrastructure faster and cheaper than any other
method.
The private operators are taking considerable risks, as they usually start the bid with
inconsistent asset inventory from public sector. The technical information collection is
spread in different files formats, split into thousands of 2D drawings, specs, printed
documents, and normally without standard for asset nomenclature.
Consequently, assuming the operation of these systems in Brazil means to deal with
a lot of water outages, often caused by unknown assets, having to face all the impacts
of their failures on safety, environment, reputation, legal, contractual and quality of
services, as well as the financial consequences of the unpredictable events.
The transition from reactive to proactive approach is a complex issue and requires
the organization to raise asset management maturity index, which includes the imple-
mentation of an AM methodology and a computerized maintenance management sys-
tem (CMMS).
The integrated approach to face the challenges was named “Infra Inteligente” (Infra),
and applying this concept to water utilities produces intelligent 3D models based on
physical and functional assets characteristics of its digital representation. It means a
considerable shift in the traditional way to deal with the information until today, from
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electronic documents and 2D drawings to 3D model asset data-oriented over the entire
concession lifecycle.
To water owner-operators, the Infra benefits is even more significant, considering
that they have the decision power through conception, design, construction, operation,
and maintenance to turn the business steadier and more profitable.
Making use of the intelligent and friendly 3D BIM models integrating hydraulic
models and AM across the business-life, enables water managers to create faster and
reliable what-if scenarios simulation to support better decisions.
Therefore, the investors must pursue a joined-up view of funding streams related to
Total Expenditure (TOTEX), which can leverage better decisions over the asset through
time, taking into account not only the Capital Expenditure (CAPEX) but also as the
asset continues its lifespan during the operation (OPEX).
The three main research questions of this study were to first, assess if the Building
Information Modeling (BIM) and Asset Management (AM) methodologies applied to
other sectors (gas, telecom and energy) would be as effective as at the Brazilian water
sector? Secondly, what would be the transformative impact of BIM and AM on a pri-
vately-owned utility in Brazil and thirdly, what would be the key lessons for other water
utilities to learn from?
2 Objectives
This real case study aims to demonstrate the BIM tools integration to AM approach can
deliver reliable water asset lifecycle information into friendly 3D models, incorporating
specs, documents, attributes and operational real time data of virtual assets (digital
twin).
The general objectives are the evaluation of applying a powerful set of technologies
and processes in the sanitation sector, in order to lead the organization to make better,
faster and more accurate decisions over the whole phases of the concession contract in
compliance with the SLO principles.
In order to achieve and demonstrate this case study objectives the analysis was di-
vided into following steps:
• Brief history report of how the need emerged for structuring asset manage-
ment processes within the organization;
• Technology selection of a computerized management maintenance system
(CMMS);
• Present the planning, benchmarking, classification methodology and imple-
mentation of an AM system;
• Advanced data acquisition technologies for digitizing assets in 3D;
• Introduce the BIM execution plan;
• Practical demonstration of a decision process on a critical and relevant asset,
balancing cost, risk and performance using reliable data and analytics in a
virtual reality environment.
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The innovative initiative known as "Infra" was introduced at Aegea corporate environ-
ment and it has been revolutionizing the sanitation sector in Brazil. It was a long history
of successful experiences in some Units (cities with Aegea sanitation concessions), di-
agnosis of problems in other Units and, the vision to improve overall business manage-
ment.
Aegea inspiration relates to 2014 during the development of the Water Master Plan
2041 study for the Unit of Prolagos, which is one of the major Aegea concessions lo-
cated in the state of Rio de Janeiro. The challenge was to deliver a long-term contract
study in order to improve the overall system performance, and the final result presented
was remarkable: increase revenue by 30%, save 55% energy consumption, reduce
maintenance costs and enhance system security.
At that time Aegea realized the need to possess reliable asset information in order to
combine the hydraulic powerful modeling tool used with friendly visualization for each
"what-if scenarios" and alternatives proposed.
The application of Bentley WaterGEMS hydraulic modeling tool took the project to
be presented at Bentley´s 2015 Symposium in London, ranked among the world's best
winning the BIM Advancements in Water Networks category by Bentley Systems [2].
The Prolagos master plan a robust and multidisciplinary study taking into account
the scope and contract to detail, identifying the improvements and investments envi-
sioned along the entire concession life cycle. Aegea's award-winning master plans have
delivered significant ROI benefits by optimizing water and sewage infrastructure
through scenario selection and alternatives generated within hydraulic modeling tools
(WaterGEMS) (see Fig. 2).
Fig. 2. Aegea Water Architecture – Prolagos Master Plan 2041 (Source: SWAN Forum) [20]
Aegea board, realizing the opportunities to improve asset (revenue generators) man-
agement, held several strategic meetings during 2015 reporting the main problems that
were impacting the business:
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In this scenario of uncertainty of uncertainty there was a need to start looking for
better decision-making and prioritize investments in order to improve performance,
availability and quality of services?
Then in 2018, given the business needs and operational opportunities, the company
launched the "Infra Inteligente" (Infra). The program started with an intense planning
phase, mobilizing a multidisciplinary team, asset management specialists’ partners and
Aegea´s key areas representatives.
The program's core team in search of AM benchmarking looked into a successful
case at the energy operation of Epcor Utility in Canada. In 2019, a technical visit was
made to Edmonton City to validate in practice how they were able to digitize assets,
enabling them to quantify asset health and realize a 15% improvement in reliability. In
the same year, this Canadian Utility company won Bentley´s global infrastructure
award competition in Singapore [4].
Aegea Infra Inteligente program aims to:
• Implement BIM (Building Information Modeling) methodology, supported
by an asset management system using interoperable digital tools covering the
stages of planning, design, analysis, documentation, construction, monitor-
ing, commissioning, operation, maintenance and decommissioning physical
assets under the responsibility of Aegea's existing and future concessions.
• Establish process and standards for contracting design, construction and op-
eration;
• Establish a process to manage the life cycle of physical assets;
• Initially establish control and subsequently, optimize maintenance and opera-
tion physical assets costs with an estimated reduction in Aegea´s OpEx:
- Energy (Efficiency): reduction up to 18%;
- Maintenance (OpEx): reduction up to 24%;
- People involved in maintenance activities (Productivity): increase up to
20%;
• Establish control and mitigation of risks associated to assets (physical, hu-
man and informational), considering the areas:
- Water Intake, Treatment, Storage and Distribution (Water System);
- Sewage Collection and Treatment (Wastewater System);
- Various services including partners, third parties, designs, engineering
(Services and Support);
4 Methods
As Aegea manages a large number of Units and a variety of sizes, populations ranging
from 13 thousand to 1 million inhabitants, and thus the implementation strategy was
based on a selection of 4 pilot Units set for proof of concept, classified according to
their demographic population as well as one small, two medium and one large pilot
Unit.
The application of AM and BIM methodologies at pilot Units guided the entire plan-
ning and development of Aegea's program.
Concluded the experimentation (diagnostic phase) the activities followed the Aegea
guideline to consolidation which involved: survey and asset analyses; criticality,
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relevance and risk identification; CMMS tool parameterization and practical applica-
tion of new decision-making process on a critical and relevant asset (see Fig. 3).
Fig. 4. Asset Management Mandala, Infra Inteligente Program – Adapted from PAS 55
Thus, at the edge of the mandala seats the business strategy translating the share-
holders´ expectation, at the center seats the physical assets responsible to materialize
the shareholders expectation, and rotating the mandala clockwise is possible to under-
stand the complexity and responsibility of a modern asset management philosophy:
• Human assets: interacts directly or indirectly with physical assets, demand-
ing defined roles and responsibilities, among other things like motivation,
knowledge, experience, leadership;
• Information assets: a single source of truth (data + information) about condi-
tion, performance, activities, costs and opportunities;
• Intangible assets: reputation, image, moral, compliance, restrictions and so-
cial impact;
• Financial assets: consequence of good pillars management, translating in the
life cycle costing, capital investment criteria and operation cost;
All the AM dimensions and BIM standards (ISO 19650) [7] inspired Aegea to create
the streamline business vision also presented at the SWAN World Conference in Miami
on May 2019, showing the water utility lifecycle representation integrating: main busi-
ness phases and operation phases usually lasting 30 years in average from assumption
to end of concession´s contract (see Fig. 5).
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Fig. 5. Water Concession Lifecycle (Source: Aegea SWAN presentation, Miami 2019)
The divisions created and represented at the figure 5, was named: "the Virtual Phase"
and "Digital Phase", corresponding to the investment stage (Capex) and operational
stage (Opex).
The virtual stage involves the challenge of designing and implementing new infra-
structures or renovating existing ones. The macro phases were split in conception and
design studies proceeding to execution ending with the new infrastructure handover and
marking the beginning of operational cycle.
Succeeding that, we embraced the physical asset digital phase encompassing cycles
of operation and maintenance. This last phase is the longest and where the business
results coming through revenues of water supply and sewage collection, creating a great
potential for improvements by digitalizing the critical and relevant assets and creating
the respective digital twins.
The Logical asset Tree, through its database and relationships, expands the manage-
ment potential in the maintenance area, concentrates the execution of operational rou-
tines, such as corrective and preventive work orders, reports and indicators, maximizing
productivity without burdening the day to day users.
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The Infra Inteligente labels characteristics for each level in Aegea asset tree
hierarchy was developed in order to establish a corporate standard (see Fig. 6).
Fig. 7. Criticality and Relevance Classification – Holambra Water and Wastewater Utility
The attributes are stratified according to Aegea technical criteria level A, B and C.
The "A" represents the most critical assets which will be subject to risk analysis.
The graphic above shows 7% of the total physical assets in Holambra were classified
as the most critical and relevant "A", meaning that sixteen assets are really significant
and important to the operation system, and according to the proposal of Infra Inteligente
Program they will be digitized (Digital Twin).
The assets risk analysis is carried out through the procedures: “Aegea Risk Analy-
sis”, taking into account the weigh criteria of the Aegea Risk Matrix spreadsheet which
covers the impact in: maintenance; operation; environment, health and safety; legal and
regulatory compliance; reputation and cost of substitution.
Once the risks are identified, they must be classified according to the probability of
occurrence, and the severity of the consequences (see Fig. 8).
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Fig. 9. Failure Dashboard – Holambra, Piracicaba and Matão Water and Wastewater Utilities
The valuable and dynamic information CMMS system is promoting a cultural trans-
formation in the organization and its processes, reaching the initial Infra Intelligent
Program targets.
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Fig. 10. Example of critical and relevant asset digitalization in a Wastewater Treatment Plant
The asset registration catalog was set in BIM platform (OpenPlant Bentley). The
outsourced designers worked within the configurated work set to follow classification
rules and attributes required for each asset type (see Fig. 12).
Fig. 12. Asset registration catalog inside Open Plant BIM tool – Infra Inteligente Program
As highlighted at the CMMS platform, this equipment has a total estimated risk over
740 thousand Brazilian reais (see Fig. 15).
Fig. 15. The On Key CMMS tool highlighting the critical and relevant asset – Infra
Inteligente Program
The following figure 13, shows the conflicting balancing factors of cost, risk and
performance in relation to investments in preventive actions (see Fig. 16).
Bringing this case to the triple bottom line (SLO), it means lower environmental risk,
higher quality of services for society, and economic benefit for all stakeholders, repre-
sented by a fairer tariff to the end user.
By looking and interpreting the available information generated by Infra, the impacts
avoidances in addition to all intangible benefits for society is quite remarkable (see Fig.
17).
The BIM collaboration analyses and decision happens at the virtual reality lab which
is equipped with advanced hardware, specific application, and VR glasses.
Inside this immersive environment, the specialists have a better comprehension of
the critical and relevant assets represented in detail by its digital twin (Fig. 18).
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The physical replica of the facility is hosted on the digital twin cloud platform for
collaborative analysis and comment among the various experts (Fig. 19).
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The first pilot case study at Aegea Utilities proved the applicability and effective-
ness of Infra Inteligente methodology in sanitation to ensure compliance and adherence
to the global good practices of the Social License to Operate (SLO).
Concerning the BIM and AM transforming impact for private sanitation utility in
Brazil, the methodologies combination proved to be very effective, mainly by bringing
reliable information about assets in friendly 3D graphic models that facilitates decision-
making at all levels of the organization
This experience, developed and applied in practice, can be taken to other water util-
ities with some key lessons for attention:
• It is worth demanding the application of BIM for winning design contractors;
• Establish partnership with experienced consulting companies in AM and
BIM;
• Selecting good technological partners that provide advanced, interoperable
and open BIM platforms, as well as provide support for integration;
• Studying and engagement with BIM, AM and digital twins research groups
to be updated on the latest trends and protocols.
However, it is important to highlight that as the sanitation sector in the country lacks
structured processes, the gradual evolution in good AM and BIM practices will have as
main challenge the need to change the organizational culture.
Other possibilities for future works are the Infra Inteligente to support the project's
execution phase (4D and 5D) including physical asset handover in a continues update
of the digital twin models.
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References