MASTER LIST OF WORK INSTRUCTION

DATE OF REVISION STATUS

S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
00 01 02

1 NUMBER MARKING M/C PEAM-W0-001 Engine Assy -Mfg. 25.05.2010 00

2 TURN TABLE & TOD PEAM-W0-002 Engine Assy -Mfg. 25.05.2010 00

3 PCN & SCREW PLUG FITMENT PEAM-W0-003 Engine Assy -Mfg. 25.05.2010 00

4 BEARING SHALL FITMENT PEAM-W0-004 Engine Assy -Mfg. 25.05.2010 00

5 CRANKSHAFT FITMENT PEAM-W0-005 Engine Assy -Mfg. 25.05.2010 00

6 MB CAP FITMENT PEAM-W0-006 Engine Assy -Mfg. 25.05.2010 00

7 UNLOADING PEAM-W0-007 Engine Assy -Mfg. 25.05.2010 00

8 CRANKSHAFT SUB ASSEMBLY PEAM-W0-008 Engine Assy -Mfg. 25.05.2010 00

9 LOADING OF BLOCK & OIL PUMP FITMENT PEAM-W0-009 Engine Assy -Mfg. 25.05.2010 00

10 MAIN BEARING CAP BOLT TIGHTNING PEAM-W0-010 Engine Assy -Mfg. 25.05.2010 00

11 CRANKSHAFT TORQUE TO TURN & END PLAY CHECKING PEAM-W0-011 Engine Assy -Mfg. 25.05.2010 00

12 REWORK IN / OUT PEAM-W0-012 Engine Assy -Mfg. 25.05.2010 00

13 BUFFER PEAM-W0-013 Engine Assy -Mfg. 25.05.2010 00

14 CAM SHAFT SUBASSEMBLY PEAM-W0-014 Engine Assy -Mfg. 25.05.2010 00

15 FY HSG, FY,TG CASE LOADING PEAM-W0-015 Engine Assy -Mfg. 25.05.2010 00

16 FLYWHEEL HSG SEAL FITMENT PEAM-W0-016 Engine Assy -Mfg. 25.05.2010 00

17 TG CASE SEAL FITMENT PEAM-W0-017 Engine Assy -Mfg. 25.05.2010 00

 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
18 FLYWHEEL HSG & TG CASE SEALENT APPLICATION PEAM-W0-018 Engine Assy -Mfg. 25.05.2010 00

19 FLYWHEEL MARKING PEAM-W0-019 Engine Assy -Mfg. 25.05.2010 00

20 FLYWHEEL HSG UNLOADING PEAM-W0-020 Engine Assy -Mfg. 25.05.2010 00

21 FIP SUB ASSEMBLY PEAM-W0-021 Engine Assy -Mfg. 25.05.2010 00

22 VALVE FITMENT PEAM-W0-022 Engine Assy -Mfg. 25.05.2010 00

23 TOD PEAM-W0-023 Engine Assy -Mfg. 25.05.2010 00

24 VALVE STEM FITMENT PEAM-W0-024 Engine Assy -Mfg. 25.05.2010 00

25 COTTER FITMENT PEAM-W0-025 Engine Assy -Mfg. 25.05.2010 00

26 REWORK IN PEAM-W0-026 Engine Assy -Mfg. 25.05.2010 00

27 MANUAL REPAIR STATION PEAM-W0-027 Engine Assy -Mfg. 25.05.2010 00

28 2 VALVE LEAK SAECK M/C PEAM-W0-028 Engine Assy -Mfg. 25.05.2010 00

29 4 VALVE LEAK SAECK M/C PEAM-W0-029 Engine Assy -Mfg. 25.05.2010 00

30 CROSS TRANSFER PEAM-W0-030 Engine Assy -Mfg. 25.05.2010 00

31 REWORK OUT PEAM-W0-031 Engine Assy -Mfg. 25.05.2010 00

32 UNLOADING PEAM-W0-032 Engine Assy -Mfg. 25.05.2010 00

FITMENT OF TIMING BACK PLATE,CAMSHAFT & IDLER 00

33 GEAR PEAM-W0-033 Engine Assy -Mfg. 25.05.2010

34 FITMENT OF FLYWHEEL HOUSING PEAM-W0-034 Engine Assy -Mfg. 25.05.2010 00

 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
35 SEAL LEAK CHECKING & FITMENT OF FLYWHEEL PEAM-W0-035 Engine Assy -Mfg. 25.05.2010 00

ENGINE ORIENTATION CHANGE & FLYWHEEL 00

36 BEARING,BRACKET FITMENT PEAM-W0-036 Engine Assy -Mfg. 25.05.2010

37 FITMENT OF TG CASE & FIP PEAM-W0-037 Engine Assy -Mfg. 25.05.2010 00

38 REWORK OUT PEAM-W0-038 Engine Assy -Mfg. 25.05.2010 00

39 BUFFER PEAM-W0-039 Engine Assy -Mfg. 25.05.2010 00

40 REWORK IN/OUT PEAM-W0-040 Engine Assy -Mfg. 25.05.2010 00

41 FITMENT OF LUBRICATION PIPE & FIP BRACKET PEAM-W0-041 Engine Assy -Mfg. 25.05.2010 00

42 PISTON SUB ASSEMBLY PEAM-W0-042 Engine Assy -Mfg. 25.05.2010 00

43 FITMENT OF PISTON & CONROD & TIGHTNING PEAM-W0-043 Engine Assy -Mfg. 25.05.2010 00

44 SHORT BLOCK TESTING PEAM-W0-044 Engine Assy -Mfg. 25.05.2010 00

45 REWORK IN/OUT PEAM-W0-045 Engine Assy -Mfg. 25.05.2010 00

46 BUFFER PEAM-W0-046 Engine Assy -Mfg. 25.05.2010 00

47 SEALENT APPLICATION ON SUMP PEAM-W0-047 Engine Assy -Mfg. 25.05.2010 00

48 FITMENT OF OIL STARINER & SUMP PEAM-W0-048 Engine Assy -Mfg. 25.05.2010 00

49 TIGHTNING OF SUMP PEAM-W0-049 Engine Assy -Mfg. 25.05.2010 00

50 BUFFER PEAM-W0-050 Engine Assy -Mfg. 25.05.2010 00

51 ULOADING OF BLOCK TO LONG BLOCK LINE PEAM-W0-051 Engine Assy -Mfg. 25.05.2010 00
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
52 UNLOADING OF BLOCK PEAM-W0-052 Engine Assy -Mfg. 25.05.2010 00

CYLINDER HEAD,CAM INSPECTION COVER & DAMPER 00

53 FITMENT PEAM-W0-053 Engine Assy -Mfg. 25.05.2010

54 CYLINDER HEAD BOLT TIGHTENING PEAM-W0-054 Engine Assy -Mfg. 25.05.2010 00

55 FITMENT OF ROCKER SHAFT ASSY AND OIL COOLER PEAM-W0-055 Engine Assy -Mfg. 25.05.2010 00

DEMPER NUT TIGHTNING & TIMING SETTING & 00

56 THERMOSTAT FITMENT PEAM-W0-056 Engine Assy -Mfg. 25.05.2010

57 EXHAUST MANIFOLD & VENT PIPE FITMENT PEAM-W0-057 Engine Assy -Mfg. 25.05.2010 00

TURBO SUB ASSY & ASSY & AIR COMPRESSOR SUB 00

58 ASSY. PEAM-W0-058 Engine Assy -Mfg. 25.05.2010

59 TAPPET SETTING & AIR COMPRESSOR FITMENT PEAM-W0-059 Engine Assy -Mfg. 25.05.2010 00

60 REWORK OUT PEAM-W0-060 Engine Assy -Mfg. 25.05.2010 00

61 BUFFER PEAM-W0-061 Engine Assy -Mfg. 25.05.2010 00

62 REWORK IN PEAM-W0-062 Engine Assy -Mfg. 25.05.2010 00

INTAKE MANIFOLD & WATER PUMP & COOLANT ELBO & 00

63 ALTERNATOR FITMENT PEAM-W0-063 Engine Assy -Mfg. 25.05.2010

64 INJECTOR FITMENT PEAM-W0-064 Engine Assy -Mfg. 25.05.2010 00

65 INJECTOR TIGHTNING & PIPE FITMENT PEAM-W0-065 Engine Assy -Mfg. 25.05.2010 00

INJECTOR PIPE CLIP & BOOSTER PIPE & LEAK OFF PIPE 00
66 & TAPPET COVER FITMENT PEAM-W0-066 Engine Assy -Mfg. 25.05.2010

67 STARTOR MOTOR AND EXHAUST ELBO FITMENT PEAM-W0-067 Engine Assy -Mfg. 25.05.2010 00

68 WATER & OIL WAYS LEAK TESTING PEAM-W0-068 Engine Assy -Mfg. 25.05.2010 00
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
69 OIL FILLING PEAM-W0-069 Engine Assy -Mfg. 25.05.2010 00

70 UNLOADING ENGINE PEAM-W0-070 Engine Assy -Mfg. 25.05.2010 00

71 REWORK OUT PEAM-W0-071 Engine Assy -Mfg. 25.05.2010 00

72 REWORK IN PEAM-W0-072 Engine Assy -Mfg. 25.05.2010 00

73 ENGINE RIGGING P/EA/M/W/073 Engine Testing -Mfg. 25.05.2010 25.05.2010 03.05.2011 04.07.2011

74 ENGINE DE- RIGGING P/EA/M/W/074 Engine Testing -Mfg. 25.05.2010 25.05.2010 03.05.2011 04.07.2011

75 ENGINE TESTING P/EA/M/W/075 Engine Testing -Mfg. 25.05.2010 25.05.2010 03.05.2011 04.07.2011

NUMBER. MARKING M/c,BALL,PLUG & PIN FITMENT/

76 STAGE -1 P/EA/M/W/076 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

77 TURN TABLE & TOD P/EA/M/W/077 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

78 PCN & SCREW PLUG FITMENT P/EA/M/W/078 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

79 BEARING SHELL FITMENT P/EA/M/W/079 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

80 CRANKSHAFT FITMENT P/EA/M/W/080 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

81 THRUST BEARING , BEARING SHELL & MB CAP FITMENT P/EA/M/W/081 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

82 BOLCK UNLOADING TO SHORT BLOCK LINE P/EA/M/W/082 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

83 CRANKSHAFT SUB ASSEMBLY P/EA/M/W/083 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

84 LOADING OF BLOCK & OIL PUMP FITMENT P/EA/M/W/084 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

85 MAIN BEARING CAP BOLT TIGHTNING P/EA/M/W/085 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
86 CRANKSHAFT TORQUE TO TURN & END PLAY CHECKING P/EA/M/W/086 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

87 REWORK IN / OUT P/EA/M/W/087 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

88 BUFFER P/EA/M/W/088 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

89 CAM SHAFT SUBASSEMBLY- BALL & GEAR FITMENT P/EA/M/W/089 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

90 FLYHWEEL HSG, FLYWHEEL,TG CASE SUBASSEMBLY P/EA/M/W/090 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

91 FLYWHEEL HSG SEAL FITMENT P/EA/M/W/091 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

92 TG CASE SEAL FITMENT P/EA/M/W/092 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

93 FLYWHEEL HSG & TG CASE SEALENT APPLICATION P/EA/M/W/093 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

94 FLYWHEEL MARKING P/EA/M/W/094 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

95 FLYWHEEL HSG UNLOADING P/EA/M/W/095 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

96 FIP & DRIVE HOUSING ASSEMBLY P/EA/M/W/096 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

97 VALVE FITMENT (HEAD SUB ASSY) P/EA/M/W/097 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

98 TURN OVER DEVICE P/EA/M/W/098 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

99 LOWER VALVE SEAT & VALVE STEM SEAL FITMENT P/EA/M/W/099 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

100 VALVE SPRING & UPPER VALVE SEAT FITMENT P/EA/M/W/100 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

101 REPAIR LOOP IN P/EA/M/W/101 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

102 MANUAL REWORK STATION P/EA/M/W/102 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
103 2 VALVE LEAK TESTING P/EA/M/W/103 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

104 4 VALVE LEAK TESTING P/EA/M/W/104 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

105 CROSS TRANSFER P/EA/M/W/105 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

106 REPAIR LOOP OUT P/EA/M/W/106 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

UNLOADING OF HEAD- All Models

107 DAMPER SUBASSEMBLY-135LT3,HA57L135, CRS P/EA/M/W/107 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

FITMENT OF TIMING BACK PLATE,CAMSHAFT & IDLER

108 GEAR FITMENT P/EA/M/W/108 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

109 FLYWHEEL HOUSING FITMENT P/EA/M/W/109 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

SEAL LEAK CHECKING & FITMENT OF FLYWHEEL &

110 FLYWHEEL BRG,STOPPER FITMENT P/EA/M/W/110 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

111 ENGINE ORIENTATION CHANGE & BRACKET FITMENT P/EA/M/W/111 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

112 TG CASE & FIP FITMENT P/EA/M/W/112 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

113 REWORK OUT P/EA/M/W/113 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

114 BUFFER P/EA/M/W/114 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

115 REWORK IN P/EA/M/W/115 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

116 DAMPER PULLEY & FIP BRACKET FITMENT P/EA/M/W/116 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

117 PISTON & CONNECTING ROD ASSEMBLY P/EA/M/W/117 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

118 FITMENT OF PISTON & CONROD & TIGHTNING P/EA/M/W/118 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

119 SHORT BLOCK TESTING P/EA/M/W/119 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
120 REWORK IN/OUT P/EA/M/W/120 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

121 BUFFER P/EA/M/W/121 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

122 SUMP SEALENT APPLICATION P/EA/M/W/122 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

123 OIL STARINER & SUMP FITMENT P/EA/M/W/123 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

124 BUFFER P/EA/M/W/124 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

125 FIP & COMPRESSOR LUBE PIPE FITMENT P/EA/M/W/125 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

126 ULOADING OF BLOCK TO LONG BLOCK LINE P/EA/M/W/126 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

127 UNLOADING OF BLOCK P/EA/M/W/127 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

128 CYLINDER HEAD & DAMPER PULLEY FITMENT P/EA/M/W/128 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

129 CYLINDER HEAD BOLT TIGHTENING P/EA/M/W/129 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

130 FITMENT OF ROCKER SHAFT ASSY AND OIL COOLER P/EA/M/W/130 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

DUMPER NUT FITMENT & TIMING SETTING &

131 THERMOSTAT FITMENT P/EA/M/W/131 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

132 EXHAUST MANIFOLD & VENT PIPE FITMENT P/EA/M/W/132 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

133 TURBO MTG. & AIR COMPRESSOR SUB ASSY. P/EA/M/W/133 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

134 TAPPET SETTING & AIR COMPRESSOR FITMENT P/EA/M/W/134 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

135 REWORK OUT P/EA/M/W/135 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

136 TIMING SETTING ROTARY PUMP P/EA/M/W/136 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
137 REWORK IN P/EA/M/W/137 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

AIR INTAKE & WATER PUMP &WATER PUMP PULLEY

138 FITMENT P/EA/M/W/138 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

139 INJECTOR FITMENT P/EA/M/W/139 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

INJECTOR CLAMP NUT , STARTOR MOTOR& EXHAUST

140 ELBOW FITMENT P/EA/M/W/140 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

141 INJECTOR PIPE CLIP & BOOSTER PIPE & LEAK OFF PIPE P/EA/M/W/141 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

COOLENT ELBOW FITMENT ,ALTERNATOR & BELT

142 TENSION P/EA/M/W/142 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

143 WATER & OIL WAYS LEAK TESTING P/EA/M/W/143 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

144 OIL FILLING & HP PIPE TORQUING & CLIP FITMENT P/EA/M/W/144 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

145 UNLOADING ENGINE P/EA/M/W/145 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

146 REWORK OUT P/EA/M/W/146 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

147 BUFFER P/EA/M/W/147 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

148 REWORK IN P/EA/M/W/148 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

149 BLOCK & CRANK SHAFT WASHING P/EA/M/W/149 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

150 CAM SHAFT WASHING P/EA/M/W/150 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

151 TG CASE / FLYWHEEL / FLYWHEEL HOUSING WASHING P/EA/M/W/151 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

152 CYLINDER HEAD WASHING P/EA/M/W/152 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

153 ENGINE DRESSING P/EA/M/W/153 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
154 ENGINE PAINTING P/EA/M/W/154 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

155 ENGINE PDI P/EA/M/W/155 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

156 INJECTOR GRADING P/EA/M/W/156 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

157 ENGINE REPAIR P/EA/M/W/157 Engine Assy -Mfg.-EURO -III 28.01.2011 25.05.2010 03.05.2011 04.07.2011

NUMBER. MARKING M/c,BALL,PLUG & PIN FITMENT/

158 STAGE -1 P/EA/M/W/158 Engine Assy -Mfg.-EURO -III

159 TURN TABLE & TOD P/EA/M/W/159 Engine Assy -Mfg.-EURO -III

160 PCN & SCREW PLUG FITMENT P/EA/M/W/160 Engine Assy -Mfg.-EURO -III

161 BEARING SHELL FITMENT P/EA/M/W/161 Engine Assy -Mfg.-EURO -III

162 CRANKSHAFT FITMENT P/EA/M/W/162 Engine Assy -Mfg.-EURO -III

163 THRUST BEARING , BEARING SHELL & MB CAP FITMENT P/EA/M/W/163 Engine Assy -Mfg.-EURO -III

164 BOLCK UNLOADING TO SHORT BLOCK LINE P/EA/M/W/164 Engine Assy -Mfg.-EURO -III

165 CRANKSHAFT SUB ASSEMBLY P/EA/M/W/165 Engine Assy -Mfg.-EURO -III

166 LOADING OF BLOCK & OIL PUMP FITMENT P/EA/M/W/166 Engine Assy -Mfg.-EURO -III

167 MAIN BEARING CAP BOLT TIGHTNING P/EA/M/W/167 Engine Assy -Mfg.-EURO -III

168 CRANKSHAFT TORQUE TO TURN & END PLAY CHECKING P/EA/M/W/168 Engine Assy -Mfg.-EURO -III

169 REWORK IN / OUT P/EA/M/W/169 Engine Assy -Mfg.-EURO -III

170 BUFFER P/EA/M/W/170 Engine Assy -Mfg.-EURO -III

 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
171 CAM SHAFT SUBASSEMBLY- BALL & GEAR FITMENT P/EA/M/W/171 Engine Assy -Mfg.-EURO -III

172 FLYHWEEL HSG, FLYWHEEL,TG CASE SUBASSEMBLY P/EA/M/W/172 Engine Assy -Mfg.-EURO -III

173 FLYWHEEL HSG SEAL FITMENT P/EA/M/W/173 Engine Assy -Mfg.-EURO -III

174 TG CASE SEAL FITMENT P/EA/M/W/174 Engine Assy -Mfg.-EURO -III

175 FLYWHEEL HSG & TG CASE SEALENT APPLICATION P/EA/M/W/175 Engine Assy -Mfg.-EURO -III

176 FLYWHEEL MARKING P/EA/M/W/176 Engine Assy -Mfg.-EURO -III

177 FLYWHEEL HSG UNLOADING P/EA/M/W/177 Engine Assy -Mfg.-EURO -III

178 FIP & DRIVE HOUSING ASSEMBLY P/EA/M/W/178 Engine Assy -Mfg.-EURO -III

179 VALVE FITMENT (HEAD SUB ASSY) P/EA/M/W/179 Engine Assy -Mfg.-EURO -III

180 TURN OVER DEVICE P/EA/M/W/180 Engine Assy -Mfg.-EURO -III

181 LOWER VALVE SEAT & VALVE STEM SEAL FITMENT P/EA/M/W/181 Engine Assy -Mfg.-EURO -III

182 VALVE SPRING & UPPER VALVE SEAT FITMENT P/EA/M/W/182 Engine Assy -Mfg.-EURO -III

183 REPAIR LOOP IN P/EA/M/W/183 Engine Assy -Mfg.-EURO -III

184 MANUAL REWORK STATION P/EA/M/W/184 Engine Assy -Mfg.-EURO -III

185 2 VALVE LEAK TESTING P/EA/M/W/185 Engine Assy -Mfg.-EURO -III

186 4 VALVE LEAK TESTING P/EA/M/W/186 Engine Assy -Mfg.-EURO -III

187 CROSS TRANSFER P/EA/M/W/187 Engine Assy -Mfg.-EURO -III

 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
188 REPAIR LOOP OUT P/EA/M/W/188 Engine Assy -Mfg.-EURO -III

UNLOADING OF HEAD- All Models

189 DAMPER SUBASSEMBLY-135LT3,HA57L135, CRS P/EA/M/W/189 Engine Assy -Mfg.-EURO -III

FITMENT OF TIMING BACK PLATE,CAMSHAFT & IDLER

190 GEAR FITMENT P/EA/M/W/190 Engine Assy -Mfg.-EURO -III

191 FLYWHEEL HOUSING FITMENT P/EA/M/W/191 Engine Assy -Mfg.-EURO -III

SEAL LEAK CHECKING & FITMENT OF FLYWHEEL &

192 FLYWHEEL BRG,STOPPER FITMENT P/EA/M/W/192 Engine Assy -Mfg.-EURO -III

193 ENGINE ORIENTATION CHANGE & BRACKET FITMENT P/EA/M/W/193 Engine Assy -Mfg.-EURO -III

194 TG CASE & FIP FITMENT P/EA/M/W/194 Engine Assy -Mfg.-EURO -III

195 REWORK OUT P/EA/M/W/195 Engine Assy -Mfg.-EURO -III

196 BUFFER P/EA/M/W/196 Engine Assy -Mfg.-EURO -III

197 REWORK IN P/EA/M/W/197 Engine Assy -Mfg.-EURO -III

198 DAMPER PULLEY & FIP BRACKET FITMENT P/EA/M/W/198 Engine Assy -Mfg.-EURO -III

199 PISTON & CONNECTING ROD ASSEMBLY P/EA/M/W/199 Engine Assy -Mfg.-EURO -III

200 FITMENT OF PISTON & CONROD & TIGHTNING P/EA/M/W/200 Engine Assy -Mfg.-EURO -III

201 SHORT BLOCK TESTING P/EA/M/W/201 Engine Assy -Mfg.-EURO -III

202 REWORK IN/OUT P/EA/M/W/202 Engine Assy -Mfg.-EURO -III

203 BUFFER P/EA/M/W/203 Engine Assy -Mfg.-EURO -III

204 SUMP SEALENT APPLICATION P/EA/M/W/204 Engine Assy -Mfg.-EURO -III

 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
205 OIL STARINER & SUMP FITMENT P/EA/M/W/205 Engine Assy -Mfg.-EURO -III

206 BUFFER P/EA/M/W/206 Engine Assy -Mfg.-EURO -III

207 FIP & COMPRESSOR LUBE PIPE FITMENT P/EA/M/W/207 Engine Assy -Mfg.-EURO -III

208 ULOADING OF BLOCK TO LONG BLOCK LINE P/EA/M/W/208 Engine Assy -Mfg.-EURO -III

209 UNLOADING OF BLOCK P/EA/M/W/209 Engine Assy -Mfg.-EURO -III

210 CYLINDER HEAD & DAMPER PULLEY FITMENT P/EA/M/W/210 Engine Assy -Mfg.-EURO -III

211 CYLINDER HEAD BOLT TIGHTENING P/EA/M/W/211 Engine Assy -Mfg.-EURO -III

212 FITMENT OF ROCKER SHAFT ASSY AND OIL COOLER P/EA/M/W/212 Engine Assy -Mfg.-EURO -III

DUMPER NUT FITMENT & TIMING SETTING &

213 THERMOSTAT FITMENT P/EA/M/W/213 Engine Assy -Mfg.-EURO -III

214 EXHAUST MANIFOLD & VENT PIPE FITMENT P/EA/M/W/214 Engine Assy -Mfg.-EURO -III

215 TURBO MTG. & AIR COMPRESSOR SUB ASSY. P/EA/M/W/215 Engine Assy -Mfg.-EURO -III

216 TAPPET SETTING & AIR COMPRESSOR FITMENT P/EA/M/W/216 Engine Assy -Mfg.-EURO -III

217 REWORK OUT P/EA/M/W/217 Engine Assy -Mfg.-EURO -III

218 TIMING SETTING ROTARY PUMP P/EA/M/W/218 Engine Assy -Mfg.-EURO -III

219 REWORK IN P/EA/M/W/219 Engine Assy -Mfg.-EURO -III

AIR INTAKE & WATER PUMP &WATER PUMP PULLEY

220 FITMENT P/EA/M/W/220 Engine Assy -Mfg.-EURO -III

221 INJECTOR FITMENT P/EA/M/W/221 Engine Assy -Mfg.-EURO -III

 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
INJECTOR CLAMP NUT , STARTOR MOTOR& EXHAUST
222 ELBOW FITMENT P/EA/M/W/222 Engine Assy -Mfg.-EURO -III

223 INJECTOR PIPE CLIP & BOOSTER PIPE & LEAK OFF PIPE P/EA/M/W/223 Engine Assy -Mfg.-EURO -III

COOLENT ELBOW FITMENT ,ALTERNATOR & BELT

224 TENSION P/EA/M/W/224 Engine Assy -Mfg.-EURO -III

225 WATER & OIL WAYS LEAK TESTING P/EA/M/W/225 Engine Assy -Mfg.-EURO -III

226 OIL FILLING & HP PIPE TORQUING & CLIP FITMENT P/EA/M/W/226 Engine Assy -Mfg.-EURO -III

227 UNLOADING ENGINE P/EA/M/W/227 Engine Assy -Mfg.-EURO -III

228 REWORK OUT P/EA/M/W/228 Engine Assy -Mfg.-EURO -III

229 BUFFER P/EA/M/W/229 Engine Assy -Mfg.-EURO -III

230 REWORK IN P/EA/M/W/230 Engine Assy -Mfg.-EURO -III

231 BLOCK & CRANK SHAFT WASHING P/EA/M/W/231 Engine Assy -Mfg.-EURO -III

232 CAM SHAFT WASHING P/EA/M/W/232 Engine Assy -Mfg.-EURO -III

233 TG CASE / FLYWHEEL / FLYWHEEL HOUSING WASHING P/EA/M/W/233 Engine Assy -Mfg.-EURO -III

234 CYLINDER HEAD WASHING P/EA/M/W/234 Engine Assy -Mfg.-EURO -III

235 ENGINE DRESSING P/EA/M/W/235 Engine Assy -Mfg.-EURO -III

236 ENGINE PAINTING P/EA/M/W/236 Engine Assy -Mfg.-EURO -III

237 ENGINE PDI P/EA/M/W/237 Engine Assy -Mfg.-EURO -III

238 INJECTOR GRADING P/EA/M/W/238 Engine Assy -Mfg.-EURO -III

 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
239 ENGINE REPAIR P/EA/M/W/239 Engine Assy -Mfg.-EURO -III

240 COMPONENT WASHING P / EG / M/ W - 001 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

241 MAIN CASING SUB ASSY. Heating & Bearing Press P / EG / M/ W - 002 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

242 MAIN CASING SUB ASSY( Number Punching & Sub assy) P / EG / M/ W - 003 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

243 MAIN SHAFT SUB ASSY -1 P / EG / M/ W - 004 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

244 MAIN SHAFT SUB ASSY -2 P / EG / M/ W - 005 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

245 SYNCHROPACK SUB ASSY Fitment Of Hub & Sleeve) P / EG / M/ W - 006 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

246 LAYSHAFT SUB ASSY( Gears Fitment) P / EG / M/ W - 007 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

247 INPUT SHAFT SUB ASSY ( Bearing Press & Locking) P / EG / M/ W - 008 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

248 INPUT SHAFT COVER SUB ( Oil Seal Press In Input Cover) P / EG / M/ W - 009 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

249 FORWARD FORK SUB ASLY P / EG / M/ W - 010 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

250 DRESSING ( Clutch Housing & Furnishing) P / EG / M/ W - 011 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

251 COUPLING( Assy Of Lay Shaft & Main Shaft & Selector Shaft) P / EG / M/ W - 012 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

252 SELECTOR TOWER SUB ASSY P / EG / M/ W - 013 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

253 BELL HOUSING SUB ASSY P / EG / M/ W - 014 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

254 REVERSE SELECTOR FORK P / EG / M/ W - 015 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

255 TESTING P / EG / M/ W - 016 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
256 LINKAGE SUB ASSLY P / EG / M/ W - 017 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

257 MAIN LINE STAGE -1 P / EG / M/ W - 018 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

258 MAIN LINE STAGE -2 P / EG / M/ W - 019 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

259 MAIN LINE STAGE -3 P / EG / M/ W - 020 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

260 MAIN LINE STAGE -4 P / EG / M/ W - 021 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 28.08.2011

261 MAIN LINE STAGE -5 P / EG / M/ W - 022 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

262 MAIN LINE STAGE -6 P / EG / M/ W - 023 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 28.08.2011

263 PTO ASSEMBLY P / EG / M/ W - 024 Gear Box Assy- Mfg. 01.11.2010 01.11.2010 27.07.2011 20.08.2011

264 GEAR BOX ASSEMBLY PDI P / EG / M/ W - 025 Gear Box Assy- Mfg. 24.07.2011 24.07.2011 20.08.2011 24.08.2013

265 GEAR BOX REWORK P / EG / M/ W - 026 Gear Box Assy- Mfg. 20.08.2011 20.11.2013

266 KITTING OPERATION P / EG / M/ W - 027 Gear Box Assy- Mfg. 10.08.2012 10.08.2012 20.11.2012

267 WASHING COMPONENTS P / EG / M/ W - 028 Gear Box Assy- Mfg. 20.11.2012 20.11.2012

Finish - Cylinder Block-Platform

268 SPECIFIC OIL HOLES WASHING AND AIR BLOW P /EM/M/W/001
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

Finish - Cylinder Block-Platform

269 OIL WAYS LEAK TEST P /EM/M/W/002
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

Finish - Cylinder Block-Platform

270 MB CAP TIGHTENING AND NO PUNCHING P /EM/M/W/003
B8784704 / B9706302
20.11.2011 20.11.2011 20.04.2012 30.11.2012

SEMI FINISH LINE BORING CAM ,CRANK,IDLER , OP BUSH Finish - Cylinder Block-Platform
271 BORE AND FE &RE DOWELS P /EM/M/W/004
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012 30.11.2013

Finish - Cylinder Block-Platform

272 OP BUSH PRESSING P /EM/M/W/005
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012 30.11.2013
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
I FINISH LINE BORING CAM ,CRANK,IDLER , OP BUSH Finish - Cylinder Block-Platform
273 BORE AND FE &RE DOWELS P /EM/M/W/006
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012 15.09.2013

FINISH MILLING FEF.REF OP BORE AND CAM COUNTER Finish - Cylinder Block-Platform
274 BORE P /EM/M/W/007
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

FINISH BORING LINER BORES ,FINISH MILLING HEAD Finish - Cylinder Block-Platform
275 FACE AND DOWELS REAMING P /EM/M/W/008
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

Finish - Cylinder Block-Platform

276 WASHING AND CRANK BORE DEBURRING P /EM/M/W/009
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

Finish - Cylinder Block-Platform

277 HOLE MILLINGAND REAMING TAPPET HOLES P /EM/M/W/010
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

Finish - Cylinder Block-Platform

278 ROUGH AND FINISH HONING LINER BORES P /EM/M/W/011
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

Finish - Cylinder Block-Platform

279 WASING LINER BORES AND AIR BLOW P /EM/M/W/012
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

Finish - Cylinder Block-Platform

280 LINER BORES GRADE CHECKING AND PUNCHING P /EM/M/W/013
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

Finish - Cylinder Block-Platform

281 MB CAP LOOSIENING P /EM/M/W/014
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

Finish - Cylinder Block-Platform

282 INJECTION FLOOD WASHING P /EM/M/W/015
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

Finish - Cylinder Block-Platform

283 CAM BUSH PRESSING P /EM/M/W/016
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

Finish - Cylinder Block-Platform

284 WELCH PLUGS PRESSING P /EM/M/W/017
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

Finish - Cylinder Block-Platform

285 WATER WAYS LEAK TEST P /EM/M/W/018
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

Finish - Cylinder Block-Platform

286 WASING AND LINER BORES OILING P /EM/M/W/019
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

Finish - Cylinder Block-Platform

287 LINER FITMENT P /EM/M/W/020
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

Finish - Cylinder Block-Platform

288 LINER PRESSING P /EM/M/W/021
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012

Finish - Cylinder Block-Platform

289 LINER PROTURSION CHECKING P /EM/M/W/022
B8784704 / B9706302
20.11.2011 20.11.2011 30.11.2012
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
290 SPECIFIC OIL HOLES WASHING AND AIR BLOW P /EM/M/W/023 Finish - Cylinder Block-Euro -III 10.11.2010 00

291 OIL WAYS LEAK TEST P /EM/M/W/024 Finish - Cylinder Block-Euro -III 10.11.2010 00

292 MB CAP TIGHTENING AND NO PUNCHING P /EM/M/W/025 Finish - Cylinder Block-Euro -III 10.11.2010 00

SEMI FINISH LINE BORING CAM ,CRANK,IDLER , OP BUSH 00

293 BORE AND FE &RE DOWELS P /EM/M/W/026 Finish - Cylinder Block-Euro -III 10.11.2010

294 OP BUSH PRESSING P /EM/M/W/027 Finish - Cylinder Block-Euro -III 10.11.2010 00

I FINISH LINE BORING CAM ,CRANK,IDLER , OP BUSH 00

295 BORE AND FE &RE DOWELS P /EM/M/W/028 Finish - Cylinder Block-Euro -III 10.11.2010

FINISH MILLING FEF.REF OP BORE AND CAM COUNTER 00

296 BORE P /EM/M/W/029 Finish - Cylinder Block-Euro -III 10.11.2010

FINISH BORING LINER BORES ,FINISH MILLING HEAD 00

297 FACE AND DOWELS REAMING P /EM/M/W/030 Finish - Cylinder Block-Euro -III 10.11.2010

298 WASHING AND CRANK BORE DEBURRING P /EM/M/W/031 Finish - Cylinder Block-Euro -III 10.11.2010 00

299 HOLE MILLINGAND REAMING TAPPET HOLES P /EM/M/W/032 Finish - Cylinder Block-Euro -III 10.11.2010 00

300 ROUGH AND FINISH HONING LINER BORES P /EM/M/W/033 Finish - Cylinder Block-Euro -III 10.11.2010 00

301 WASING LINER BORES AND AIR BLOW P /EM/M/W/034 Finish - Cylinder Block-Euro -III 10.11.2010 00

302 LINER BORES GRADE CHECKING AND PUNCHING P /EM/M/W/035 Finish - Cylinder Block-Euro -III 10.11.2010 00

303 MB CAP LOOSIENING P /EM/M/W/036 Finish - Cylinder Block-Euro -III 10.11.2010 00

304 INJECTION FLOOD WASHING P /EM/M/W/037 Finish - Cylinder Block-Euro -III 10.11.2010 00

305 CAM BUSH PRESSING P /EM/M/W/038 Finish - Cylinder Block-Euro -III 10.11.2010 00

306 WELCH PLUGS PRESSING P /EM/M/W/039 Finish - Cylinder Block-Euro -III 10.11.2010 00
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
307 WATER WAYS LEAK TEST P /EM/M/W/040 Finish - Cylinder Block-Euro -III 10.11.2010 00

308 WASING AND LINER BORES OILING P /EM/M/W/041 Finish - Cylinder Block-Euro -III 10.11.2010 00

309 LINER FITMENT P /EM/M/W/042 Finish - Cylinder Block-Euro -III 10.11.2010 00

310 LINER PRESSING P /EM/M/W/043 Finish - Cylinder Block-Euro -III 10.11.2010 00

311 LINER PROTURSION CHECKING P /EM/M/W/044 Finish - Cylinder Block-Euro -III 10.11.2010 00

Finish - Cylinder Head Euro-II

312 GENERAL PURPOSE MACHINE P /EM/M/W/045
( X1810422)
15.07.2010 00

Finish - Cylinder Head Euro-II

313 FINISH MILL ROCKER FACE,13.4 DOWEL HOLE P /EM/M/W/046
( X1810422)
15.07.2010 00

Finish - Cylinder Head Euro-II

314 S/F MILL COMB. FACE, PARENT BORE P /EM/M/W/047
( X1810422)
15.07.2010 00

Finish - Cylinder Head Euro-II

315 SPECIFIC HOLE WASH P /EM/M/W/048
( X1810422)
15.07.2010 00

Finish - Cylinder Head Euro-II

316 V/S & V/G AIR LEAK TEST P /EM/M/W/049
( X1810422)
15.07.2010 00

Finish - Cylinder Head Euro-II

317 HEAT ON V/S AREA & V/S PRESS P /EM/M/W/050
( X1810422)
15.07.2010 00

Finish - Cylinder Head Euro-II

318 VALVE SEAT PRESSING P /EM/M/W/051
( X1810422)
15.07.2010 00

Finish - Cylinder Head Euro-II

319 VALVE GUIDE PRESSING P /EM/M/W/052
( X1810422)
15.07.2010 00

Finish - Cylinder Head Euro-II

320 FINISH MILL COMB. FACE P /EM/M/W/053
( X1810422)
15.07.2010 00

Finish - Cylinder Head Euro-II

321 FINISH MILL IMF, EMF & INJECTOR BORE P /EM/M/W/054
( X1810422)
15.07.2010 00

Finish - Cylinder Head Euro-II

322 INJECTION FLOOD WASHING P /EM/M/W/055
( X1810422)
15.07.2010 00

Finish - Cylinder Head Euro-II

323 BALL PRESS UNIT P /EM/M/W/056
( X1810422)
15.07.2010 00
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
Finish - Cylinder Head Euro-II
324 W/P PRESS P /EM/M/W/057
( X1810422)
15.07.2010 00

Finish - Cylinder Head Euro-II

325 WATER WAYS OIL WAYS LEAK TEST P /EM/M/W/058
( X1810422)
15.07.2010 00

JOINT FACE REAR FACE & ELECTRO. SPEEDO FACE - 00

326 OP 10 P /EM/M/W/059 Gear Case Machining 25.04.2010

GB CASE MACHINING AT JOINT FACE REAR FACE & 00

327 ELECTRO. SPEEDO FACE - OP 20-F 18 052 42 P /EM/M/W/060 Gear Case Machining 25.04.2010

328 JOINT FACE REAR FACE MACHINING P /EM/M/W/061 Gear Case Machining 25.09.10 25.09.2010 15.07.2011 15.03.2012

329 TOP BOTTOM & FILLER ELBOW FACE MACHINING P /EM/M/W/062 Gear Case Machining 25.09.10 25.09.2010 15.07.2011 15.03.2012

Finish - Cylinder Head B8765702 /

330 GENERAL PURPOSE MACHINE P /EM/M/W/063
B8773802 / B+D342
10.11.2010 10.11.2010 25.09.2012

Finish - Cylinder Head B8765702 /

331 FINISH MILL ROCKER FACE& PROCESS DOWEL HOLE P /EM/M/W/064
B8773802 / B8773802
10.11.2010 10.11.2010 25.09.2012

Finish - Cylinder Head B8765702 /

332 S/F MILL COMB. FACE, PARENT BORE P /EM/M/W/065
B8773802 / B8773802
10.11.2010 10.11.2010 25.09.2012

Finish - Cylinder Head B8765702 /

333 SPECIFIC HOLE WASHING P /EM/M/W/066
B8773802 / B8773802
10.11.2010 10.11.2010 25.09.2012

Finish - Cylinder Head B8765702 /

334 V/S & V/G AIR LEAK TEST P /EM/M/W/067
B8773802 / B8773802
10.11.2010 10.11.2010 25.09.2012 04.04.2013

Finish - Cylinder Head B8765702 /

335 HEAT ON V/S AREA P /EM/M/W/068
B8773802 / B8773802
10.11.2010 10.11.2010 25.09.2012
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN

Finish - Cylinder Head B8765702 /

336 VALVE SEAT PRESSING P /EM/M/W/069
B8773802 / B8773802
10.11.2010 10.11.2010 25.09.2012

Finish - Cylinder Head B8765702 /

337 VALVE GUIDE PRESSING P /EM/M/W/070
B8773802 / B8773802
10.11.2010 10.11.2010 25.09.2012

VALVE SEAT & VALVE GUIDE MACHINING ,COM. FACE Finish - Cylinder Head B8765702 /
338 MILLING P /EM/M/W/071
B8773802 / B8773802
10.11.2010 10.11.2010 25.09.2012 04.04.2013

Finish - Cylinder Head B8765702 /

339 FINISH MILL IMF, EMF & INJECTOR BORE P /EM/M/W/072
B8773802 / B8773802
10.11.2010 10.11.2010 25.09.2012 04.04.2013

Finish - Cylinder Head B8765702 /

340 INJECTION FLOOD WASHING P /EM/M/W/073
B8773802 / B8773802
10.11.2010 10.11.2010 25.09.2012

Finish - Cylinder Head B8765702 /

341 STEEL BALL & WELSCH PLUG PRESSING P /EM/M/W/074
B8773802 / B8773802
10.11.2010 10.11.2010 25.09.2012 04.04.2013

Finish - Cylinder Head B8765702 /

342 WELSCH PLUG PRESSING P /EM/M/W/075
B8773802 / B8773802
10.11.2010 10.11.2010 25.09.2012

Finish - Cylinder Head B8765702 /

343 WATER WAYS OIL WAYS LLEAK TEST P /EM/M/W/076
B8773802 / B8773802
10.11.2010 10.11.2010 25.09.2012

344 DEBURRING P /EM/M/W/077 Gear Case Machining 25.09.10 25.09.10 15.07.2011 15.03.2012

345 HELICOIL FITMENT P /EM/M/W/078 Gear Case Machining 25.09.10 25.09.10 15.07.2011 15.03.2012

346 FINAL INSPECTION P /EM/M/W/079 Gear Case Machining 25.09.10 25.09.10 15.07.2011 15.03.2012

347 WIS - MILLIPORE MACHINING & ASSEMBLY P /EM/M/W/080 Quality 01.04.11 01.04.11
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
348 WIS - MILLIPORE LUBRICATION OIL P /EM/M/W/081 Quality 01.04.11 01.04.11

349 GENERAL PURPOSE MACHINE P /EM/M/W/082 Finish - Cylinder Head B3C01502 10.07.11 10.07.11 29.09.2012

350 FINISH MILL ROCKER FACE,PROCESS DOWEL HOLE P /EM/M/W/083 Finish - Cylinder Head B3C01502 10.07.11 10.07.11 29.09.2012

351 S/F MILL COMB. FACE, PARENT BORE P /EM/M/W/084 Finish - Cylinder Head B3C01502 10.07.11 10.07.11 29.09.2012

352 SPECIFIC HOLE WASHING P /EM/M/W/085 Finish - Cylinder Head B3C01502 10.07.11 10.07.11 29.09.2012

353 V/S & V/G AIR LEAK TEST P /EM/M/W/086 Finish - Cylinder Head B3C01502 10.07.11 10.07.11 29.09.2012 04.04.2013

354 HEATING ON V/S AREA P /EM/M/W/087 Finish - Cylinder Head B3C01502 10.07.11 10.07.11 29.09.2012

355 VALVE SEAT PRESSING P /EM/M/W/088 Finish - Cylinder Head B3C01502 10.07.11 10.07.11 29.09.2012

356 VALVE GUIDE PRESSING P /EM/M/W/089 Finish - Cylinder Head B3C01502 10.07.11 10.07.11 29.09.2012

VALVE SEAT & VALVE GUIDE MACHINING ,FINISH MILL

357 COMB. FACE P /EM/M/W/090 Finish - Cylinder Head B3C01502 10.07.11 10.07.11 29.09.2012 04.04.2013

FINISH MILL IMF, EMF, INJECTOR BORE& INJECTOR

358 FIXING HOLE MACHINING P /EM/M/W/091 Finish - Cylinder Head B3C01502 10.07.11 10.07.11 29.09.2012 04.04.2013

359 INJECTION FLOOD WASHING P /EM/M/W/092 Finish - Cylinder Head B3C01502 10.07.11 10.07.11 29.09.2012

360 STEEL BALL & WELSCH PLUG PRESSING P /EM/M/W/093 Finish - Cylinder Head B3C01502 10.07.11 10.07.11 29.09.2012 04.04.2013

361 WELSCH PLUG PRESSING P /EM/M/W/094 Finish - Cylinder Head B3C01502 10.07.11 10.07.11 29.09.2012

362 WATER WAYS OIL WAYS LEAK TESTING P /EM/M/W/095 Finish - Cylinder Head B3C01502 10.07.11 10.07.11 29.09.2012

363 CORDINATE MEASURING MACHINE P /EM/M/W/096 Quality 23.09.11 23.09.11

Camshaft Machining
364 FACING, CENTERING & REAR END OD TURNING P /EM/M/W/097
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013 01.11.2013
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
Camshaft Machining
365 STRAIGHTENING P /EM/M/W/098
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

ROUGH TURNING OF ALL JOURNALS & FINISH TURNING Camshaft Machining

366 OF FIRST JOURNAL P /EM/M/W/099
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

FINISH TURNING OFJOURNALS DIAMETERS, FINISH Camshaft Machining

367 GROOVING & OIL GROOVING P /EM/M/W/100
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
368 KEYWAY MILLING P /EM/M/W/101
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
369 MILLING OF CAMS LOBES P /EM/M/W/102
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
370 GUN DRILLING P /EM/M/W/103
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
371 CROSS OIL HOLE DRILLING FE TAPPING, RE REAMING P /EM/M/W/104
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
372 HIGH PRESSURE WASHING - LONG OIL HOLE P /EM/M/W/105
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
373 INDUCTION HARDENING OF CAMS & JOURNALS P /EM/M/W/106
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
374 TEMPERING P /EM/M/W/107
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
375 STRAIGHTENING P /EM/M/W/108
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
376 RE-CENTRING,OIL HOLE DRILLING ON REAR END P /EM/M/W/109
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013 01.11.2013

GRINDING OF JOURNAL DIA & FRONT END DIA / THRUST Camshaft Machining
377 FACE P /EM/M/W/110
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
378 GRINDING OF INLET & EXHAUST CAM LOBES P /EM/M/W/111
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
379 DEBURR CAM LOBES P /EM/M/W/112
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
380 CRACK DETECTION P /EM/M/W/113
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
381 INTERMEDIATE WASHING P /EM/M/W/114
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
Camshaft Machining
382 INSPECTION ON ACCURATE P /EM/M/W/115
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
383 CAM LOBE LAPPING P /EM/M/W/116
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
384 PARKERISING P /EM/M/W/117
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
385 JOURNAL DIAMETER LAPPING P /EM/M/W/118
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

Camshaft Machining
386 FINAL WASHING, OILING & FINAL INSPECTION P /EM/M/W/119
X3305611(H6)/ X3307511(H4)
20.04.2013 20.04.2013 18.08.2013

387 SPECIFIC OIL HOLES WASHING AND AIR BLOW P /EM/M/W/120 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

388 OIL WAYS LEAK TEST P /EM/M/W/121 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

389 MB CAP TIGHTENING AND NO PUNCHING P /EM/M/W/122 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

SEMI FINISH LINE BORING CAM ,CRANK,IDLER , OP BUSH

390 BORE AND FE &RE DOWELS P /EM/M/W/123 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

391 OP BUSH PRESSING P /EM/M/W/124 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

I FINISH LINE BORING CAM ,CRANK,IDLER , OP BUSH

392 BORE AND FE &RE DOWELS P /EM/M/W/125 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

FINISH MILLING FEF.REF OP BORE AND CAM COUNTER

393 BORE P /EM/M/W/126 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

FINISH BORING LINER BORES ,FINISH MILLING HEAD

394 FACE AND DOWELS REAMING P /EM/M/W/127 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

395 WASHING AND CRANK BORE DEBURRING P /EM/M/W/128 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

396 HOLE MILLINGAND REAMING TAPPET HOLES P /EM/M/W/129 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

397 ROUGH AND FINISH HONING LINER BORES P /EM/M/W/130 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

398 WASING LINER BORES AND AIR BLOW P /EM/M/W/131 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
399 LINER BORES GRADE CHECKING AND PUNCHING P /EM/M/W/132 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

400 MB CAP LOOSIENING P /EM/M/W/133 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

401 INJECTION FLOOD WASHING P /EM/M/W/134 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

402 CAM BUSH PRESSING P /EM/M/W/135 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

403 WELCH PLUGS PRESSING P /EM/M/W/136 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

404 WATER WAYS LEAK TEST P /EM/M/W/137 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

405 WASING AND LINER BORES OILING P /EM/M/W/138 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

406 LINER FITMENT P /EM/M/W/139 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

407 LINER PRESSING P /EM/M/W/140 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

408 LINER PROTURSION CHECKING P /EM/M/W/141 Finish - Cylinder Block-B3B00802 20.05.2013 20.05.2013

409 GENERAL PURPOSE MACHINE P /EM/M/W/142 Finish - Cylinder Head B9704002 04.04.2013 04.04.2013

410 FINISH MILL ROCKER FACE,PROCESS DOWEL HOLE P /EM/M/W/143 Finish - Cylinder Head B9704002 04.04.2013 04.04.2014

411 S/F MILL COMB. FACE, PARENT BORE P /EM/M/W/144 Finish - Cylinder Head B9704002 04.04.2013 04.04.2013 10.07.2013

412 SPECIFIC HOLE WASHING P /EM/M/W/145 Finish - Cylinder Head B9704002 04.04.2013 04.04.2013

413 V/S & V/G AIR LEAK TEST P /EM/M/W/146 Finish - Cylinder Head B9704002 04.04.2013 04.04.2013

414 HEATING ON V/S AREA P /EM/M/W/147 Finish - Cylinder Head B9704002 04.04.2013 04.04.2013

415 VALVE SEAT PRESSING P /EM/M/W/148 Finish - Cylinder Head B9704002 04.04.2013 04.04.2013
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
416 VALVE GUIDE PRESSING P /EM/M/W/149 Finish - Cylinder Head B9704002 04.04.2013 04.04.2013

VALVE SEAT & VALVE GUIDE MACHINING ,FINISH MILL

417 COMB. FACE P /EM/M/W/150 Finish - Cylinder Head B9704002 04.04.2013 04.04.2013 10.07.2013

FINISH MILL IMF, EMF, INJECTOR BORE& INJECTOR

418 FIXING HOLE MACHINING P /EM/M/W/151 Finish - Cylinder Head B9704002 04.04.2013 04.04.2013 16.09.2013

419 INJECTION FLOOD WASHING P /EM/M/W/152 Finish - Cylinder Head B9704002 04.04.2013 04.04.2013

420 STEEL BALL & WELSCH PLUG PRESSING P /EM/M/W/153 Finish - Cylinder Head B9704002 04.04.2013 04.04.2013

421 WELSCH PLUG PRESSING P /EM/M/W/154 Finish - Cylinder Head B9704002 04.04.2013 04.04.2013

422 WATER WAYS OIL WAYS LEAK TESTING P /EM/M/W/155 Finish - Cylinder Head B9704002 04.04.2013 04.04.2013

Camshaft Machining
423 NUMBER PUNCHING - CAMSHAFT P /EM/M/W/156
X3305611(H6)/ X3307511(H4)
01.11.2013 01.11.2013

MILL HF & SF AND DRILL, REAM & CHAMFER DOWEL Semi-Finish - Cylinder Block
424 HOLES P / EB / M/W/001
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

R MILL BEARING CAP WIDTH & R BORE LINER BORE FOR Semi-Finish - Cylinder Block
425 CLEARANCE P / EB / M/W/002
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

Semi-Finish - Cylinder Block

426 R & SF MILL FRONT FACE & REAR FACE P / EB / M/W/003
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

ROUGH LINER BORE & ROUGH COUNTER BORE TO Semi-Finish - Cylinder Block
427 DEPTH P / EB / M/W/004
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

Semi-Finish - Cylinder Block

428 ROUGH MILL CRANK HALF ROUND BORE P / EB / M/W/005
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

MILL BRG NOTCHES ON HALF ROUND BORE & MILL Semi-Finish - Cylinder Block
429 SIDES OF BRG REGISTER FOR WIDTH P / EB / M/W/006
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

Semi-Finish - Cylinder Block

430 FINISH MILL SUMP FACE P / EB / M/W/007
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

Semi-Finish - Cylinder Block

431 ROUGH BORE CAM BORE P / EB / M/W/008
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
DRILL LONG OIL GALLERY HOLE & DRILL OIL HOLE FROM Semi-Finish - Cylinder Block
432 FRONT END TO DEPTH P / EB / M/W/009
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

Semi-Finish - Cylinder Block

433 DRILL ø7 DOUBLE ANGLE WATER HOLES ON HEAD FACE P / EB / M/W/010 (S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

R & SF OC FACE & BOSSES, R & SF IP FACE & BOSSES Semi-Finish - Cylinder Block
434 AND SLOT MILL AT IP FACE P / EB / M/W/011
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

SF OC FACE & BOSSES, C'BORE RECESS HOLES, CORE Semi-Finish - Cylinder Block
435 DRILL & REAM WP HOLES AND DRILL VARIOUS HOLES P / EB / M/W/012
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

Semi-Finish - Cylinder Block

436 DRILL VARIOUS HOLES ON OC FACE & IP FACE P / EB / M/W/013
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

R BORE IDLER BORE, R/SF/C'BORE/CHAMFER CAM Semi-Finish - Cylinder Block

437 BORES AND DRILL REAM & TAP VARIOUS HOLES P / EB / M/W/014
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

R BORE OP BORE AND DRILL & TAP VARIOUS LEFT OUT Semi-Finish - Cylinder Block
438 HOLES ON F/E, R/E & OCF P / EB / M/W/015
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

DRILL/HOLEMILL BEARING MOUNTING HOLES & DRILL Semi-Finish - Cylinder Block

439 SUMP FIXING HOLES P / EB / M/W/016
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

Semi-Finish - Cylinder Block

440 TAP BRD CAP & SUMP FIXING HOLES P / EB / M/W/017
(S1815789)
22.10.10 22.10.10 21.04.2012 28.05.2012

Semi-Finish - Cylinder Block

441 DRILL BOLT HOLE ON HD FACE & AIR BLOW P / EB / M/W/018
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

DR & TAP VARIOUS HOLES ON HD FACE AND SPOT FACE Semi-Finish - Cylinder Block
442 DIP STICK P / EB / M/W/019
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

DR/CH/REAM/SPOT FACE IP FACE & DR WATER HOLE ON Semi-Finish - Cylinder Block

443 HEAD FACE P / EB / M/W/020
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

Semi-Finish - Cylinder Block

444 DRILL ø5 WATER HOLES INBETWEEN BARREL P / EB / M/W/021
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

DRILL & CHAMFER VARIOUS HOLES ON FRONT & REAR Semi-Finish - Cylinder Block
445 END P / EB / M/W/022
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
Semi-Finish - Cylinder Block
446 TAP VARIOUS MTG HOLES IN F/E & R/E P / EB / M/W/023
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

Semi-Finish - Cylinder Block

447 GENERAL PURPOSE WASHING P / EB / M/W/024
(S1815789)
22.10.10 22.10.10 09.07.2012

SPOT FACE, DRILL, HOLE MILL & REAM ANG DIP STICK Semi-Finish - Cylinder Block
448 HOLE ON IP FACE P / EB / M/W/025
(S1815789)
22.10.10 22.10.10 09.07.2012

Semi-Finish - Cylinder Block

449 DRILL STRAIGHT WATER HOLES ON HEAD FACE P / EB / M/W/026
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

DRILL & C'BORE ø4.3 WATER HOLE ON HEAD FACE & Semi-Finish - Cylinder Block
450 DRILL ø16 DOUBLE ANGLE OIL HOLE ON F/E P / EB / M/W/027
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

DRILL ø4 WATER HOLE ON HEAD FACE & DRILL ø5 Semi-Finish - Cylinder Block
451 WATER HOLE IN IDLER P / EB / M/W/028
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

Semi-Finish - Cylinder Block

452 DRILL & C'BORE TAPPET HOLES P / EB / M/W/029
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

DRILL ø8 HOLE FROM CRANK BORE TO OIL GALLERY & Semi-Finish - Cylinder Block
453 DRILL ø18 STRAIGHT OIL FROM SUMP FACE P / EB / M/W/030
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

Semi-Finish - Cylinder Block

454 DR ø8-1ST CR & DR, TAPPING, SF AND TAP TG 1/2" HOLE P / EB / M/W/031
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

DR,S'F & TAP INCL HOLE SUMP ON IP FACE & DR ø14 Semi-Finish - Cylinder Block
455 ANG HOLE ON SUMP FACE P / EB / M/W/032
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

MILL PCN SEAT FACE & DR/TAP VARIOUS HOLES AT Semi-Finish - Cylinder Block
456 SUMP FACE P / EB / M/W/033
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

Semi-Finish - Cylinder Block

457 S'FINISH FINISH & BROACH BRG TO WIDTH P / EB / M/W/034
(S1815789)
22.10.10 22.10.10 28.05.2012 09.07.2012

Semi-Finish - Cylinder Block

458 GENERAL PURPOSE WASHING P / EB / M/W/035
(S1815789)
22.10.10 22.10.10 09.07.2012

Semi-Finish - Cylinder Head

459 ROCKER & COMBUSTION FACE ROUGH MILLING P / EB / M/W/036 (S1815929 / S0X00329 / S1812829)
22.10.10 22.10.10 01.06.2012 15.07.2012

Semi-Finish - Cylinder Head

460 ROCKER FACE SEMI FINISH MILLING P / EB / M/W/037 (S1815929 / S0X00329 / S1812829)
22.10.10 22.10.10 01.06.2012 15.07.2012
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
Semi-Finish - Cylinder Head
461 COMBUSTION FACE SEMI FINISH MILLING P / EB / M/W/038 (S1815929 / S0X00329 / S1812829)
22.10.10 22.10.10 15.07.2012 15.11.2012

Semi-Finish - Cylinder Head

462 PROCESS DOWEL HOLES & FRONT FACE ROUGH P / EB / M/W/039 (S1815929 / S0X00329 / S1812829)
22.10.10 22.10.10 13.06.11 15.07.2012

Semi-Finish - Cylinder Head

463 IMF & EMF MILLING P / EB / M/W/040 (S1815929 / S0X00329 / S1812829)
22.10.10 22.10.10 15.07.2012 08.06.2013

Semi-Finish - Cylinder Head

464 BOLT HOLE DRILLING P / EB / M/W/041 (S1815929 / S0X00329 / S1812829)
22.10.10 22.10.10 15.07.2012 14.6.2013

Semi-Finish - Cylinder Head

465 PUSH ROD HOLE DRILLING P / EB / M/W/042 (S1815929 / S0X00329 / S1812829)
22.10.10 22.10.10 15.07.2012 15.11.2013

Semi-Finish - Cylinder Head

466 IMF WP & M8 TAPPING P / EB / M/W/043 (S1815929 / S0X00329 / S1812829)
22.10.10 22.10.10 22.04.11 15.07.2012

Semi-Finish - Cylinder Head

467 ANGULAR WATER HOLE ON EMF P / EB / M/W/044 (S1815929 / S0X00329 / S1812829)
22.10.10 22.10.10 15.06.11 23.06.11

Semi-Finish - Cylinder Head

468 INJECTOR BORE & ANGULAR WATER HOLES P / EB / M/W/045 (S1815929 / S0X00329 / S1812829)
22.10.10 22.10.10 11.07.11 15.07.2012

Semi-Finish - Cylinder Head

469 SPRINF SEAT & VALVE GUIDE P / EB / M/W/046 (S1815929 / S0X00329 / S1812829)
22.10.10 22.10.10 10.010.10 07.01.11

Semi-Finish - Cylinder Head

470 WPON ROCKER FACE P / EB / M/W/047 (S1815929 / S0X00329 / S1812829)
22.10.10 22.10.10 07.04.12 15.07.2012

Semi-Finish - Cylinder Head

471 VALVE SEAT ROUGH P / EB / M/W/048 (S1815929 / S0X00329 / S1812829)
22.10.10 22.10.10 15.07.2012 15.11.2013

Semi-Finish - Cylinder Head

472 Washing Machine P / EB / M/W/049 (S1815929 / S0X00329 / S1812829)
22.10.10 22.10.10 15.07.2012 15.11.2013

MILL HF & SF AND DRILL, REAM & CHAMFER DOWEL Semi-Finish - Cylinder Block
00
473 HOLES P / EB / M/W/050
(S1812729)

R MILL BEARING CAP WIDTH & R BORE LINER BORE FOR Semi-Finish - Cylinder Block
00
474 CLEARANCE P / EB / M/W/051
(S1812729)

Semi-Finish - Cylinder Block

475 R & SF MILL FRONT FACE & REAR FACE P / EB / M/W/052
(S1812729)
00
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
ROUGH LINER BORE & ROUGH COUNTER BORE TO Semi-Finish - Cylinder Block
00
476 DEPTH P / EB / M/W/053
(S1812729)

Semi-Finish - Cylinder Block

477 ROUGH MILL CRANK HALF ROUND BORE P / EB / M/W/054
(S1812729)
00

MILL BRG NOTCHES ON HALF ROUND BORE & MILL Semi-Finish - Cylinder Block
00
478 SIDES OF BRG REGISTER FOR WIDTH P / EB / M/W/055
(S1812729)

Semi-Finish - Cylinder Block

479 FINISH MILL SUMP FACE P / EB / M/W/056
(S1812729)
00

Semi-Finish - Cylinder Block

480 ROUGH BORE CAM BORE P / EB / M/W/057
(S1812729)
00

DRILL LONG OIL GALLERY HOLE & DRILL OIL HOLE FROM Semi-Finish - Cylinder Block
00
481 FRONT END TO DEPTH P / EB / M/W/058
(S1812729)

Semi-Finish - Cylinder Block

482 DRILL ø7 DOUBLE ANGLE WATER HOLES ON HEAD FACE P / EB / M/W/059 (S1812729)
00

R & SF OC FACE & BOSSES, R & SF IP FACE & BOSSES Semi-Finish - Cylinder Block
00
483 AND SLOT MILL AT IP FACE P / EB / M/W/060
(S1812729)

SF OC FACE & BOSSES, C'BORE RECESS HOLES, CORE Semi-Finish - Cylinder Block
00
484 DRILL & REAM WP HOLES AND DRILL VARIOUS HOLES P / EB / M/W/061
(S1812729)

Semi-Finish - Cylinder Block

485 DRILL VARIOUS HOLES ON OC FACE & IP FACE P / EB / M/W/062
(S1812729)
00

R BORE IDLER BORE, R/SF/C'BORE/CHAMFER CAM Semi-Finish - Cylinder Block

00
486 BORES AND DRILL REAM & TAP VARIOUS HOLES P / EB / M/W/063
(S1812729)

R BORE OP BORE AND DRILL & TAP VARIOUS LEFT OUT Semi-Finish - Cylinder Block
00
487 HOLES ON F/E, R/E & OCF P / EB / M/W/064
(S1812729)

DRILL/HOLEMILL BEARING MOUNTING HOLES & DRILL Semi-Finish - Cylinder Block

00
488 SUMP FIXING HOLES P / EB / M/W/065
(S1812729)

Semi-Finish - Cylinder Block

489 TAP BRD CAP & SUMP FIXING HOLES P / EB / M/W/066
(S1812729)
00
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
Semi-Finish - Cylinder Block
490 DRILL BOLT HOLE ON HD FACE & AIR BLOW P / EB / M/W/067
(S1812729)
00

DR & TAP VARIOUS HOLES ON HD FACE AND SPOT FACE Semi-Finish - Cylinder Block
00
491 DIP STICK P / EB / M/W/068
(S1812729)

DR/CH/REAM/SPOT FACE IP FACE & DR WATER HOLE ON Semi-Finish - Cylinder Block

00
492 HEAD FACE P / EB / M/W/069
(S1812729)

Semi-Finish - Cylinder Block

493 DRILL ø5 WATER HOLES INBETWEEN BARREL P / EB / M/W/070
(S1812729)
00

DRILL & CHAMFER VARIOUS HOLES ON FRONT & REAR Semi-Finish - Cylinder Block
00
494 END P / EB / M/W/071
(S1812729)

Semi-Finish - Cylinder Block

495 TAP VARIOUS MTG HOLES IN F/E & R/E P / EB / M/W/072
(S1812729)
00

Semi-Finish - Cylinder Block

496 GENERAL PURPOSE WASHING P / EB / M/W/073
(S1812729)
00

SPOT FACE, DRILL, HOLE MILL & REAM ANG DIP STICK Semi-Finish - Cylinder Block
00
497 HOLE ON IP FACE P / EB / M/W/074
(S1812729)

Semi-Finish - Cylinder Block

498 DRILL STRAIGHT WATER HOLES ON HEAD FACE P / EB / M/W/075
(S1812729)
00

DRILL & C'BORE ø4.3 WATER HOLE ON HEAD FACE & Semi-Finish - Cylinder Block
00
499 DRILL ø16 DOUBLE ANGLE OIL HOLE ON F/E P / EB / M/W/076
(S1812729)

DRILL ø4 WATER HOLE ON HEAD FACE & DRILL ø5 Semi-Finish - Cylinder Block
00
500 WATER HOLE IN IDLER P / EB / M/W/077
(S1812729)

Semi-Finish - Cylinder Block

501 DRILL & C'BORE TAPPET HOLES P / EB / M/W/078
(S1812729)
00

DRILL ø8 HOLE FROM CRANK BORE TO OIL GALLERY & Semi-Finish - Cylinder Block
00
502 DRILL ø18 STRAIGHT OIL FROM SUMP FACE P / EB / M/W/079
(S1812729)

Semi-Finish - Cylinder Block

503 DR ø8-1ST CR & DR, TAPPING, SF AND TAP TG 1/2" HOLE P / EB / M/W/080
(S1812729)
00

DR,S'F & TAP INCL HOLE SUMP ON IP FACE & DR ø14 Semi-Finish - Cylinder Block
00
504 ANG HOLE ON SUMP FACE P / EB / M/W/081
(S1812729)
 MASTER LIST OF WORK INSTRUCTION
DATE OF REVISION STATUS
S.NO. DOCUMENT NAME CONTROL NO. ORIGINATOR
ORIGIN
MILL PCN SEAT FACE & DR/TAP VARIOUS HOLES AT Semi-Finish - Cylinder Block
00
505 SUMP FACE P / EB / M/W/082
(S1812729)

Semi-Finish - Cylinder Block

506 S'FINISH FINISH & BROACH BRG TO WIDTH P / EB / M/W/083
(S1812729)
00

Semi-Finish - Cylinder Block

507 GENERAL PURPOSE WASHING P / EB / M/W/084
(S1812729)
00
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05.08.2011 06.09.2011 26.09.2011 31.10.2011 30.12.2011 30.05.2012 25.10.2012

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22.10.2011 20.11.2012

20.11.2012

20.11.2012

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20.11.2012

WIS revised & Modified due to internal

26.08.2011 20.11.2012 Customer Compliant. Rev Changed from
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Insure open gear box should be covered

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with nylon cover

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New Model Introduction 6S850 & RH

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