MASTER LIST OF STANDARD OPERATING PROCEDURES

REVISION STATUS
# DOCUMENT NAME CONTROL NO. ORIGINATOR DATE OF ORIGIN REMARKS
0 1 2 3 4 5

1.Numbering methodology improved By IMS. Format

DURING HANDLING , STORAGE & PRESERVATION number and Document control number codification
1 OF INSPECTION MEASURING AND TEST P/EM/M/V/001 Quality 05.11.2011 05.11.2011 OBSOLETED changed w.e.f 09.07.2012.
EQUIPMENT 2.Obsoleted due to QA function disintegrate from
Manufacturing Function w.e.f 25.09.2012

1.Numbering methodology improved By IMS. Format

number and Document control number codification
2 ROUGHNESS TESTER P/EM/M/V/002 Quality 05.11.2011 05.11.2011 OBSOLETED changed w.e.f 09.07.2012.
2.Obsoleted due to QA function disintegrate from
Manufacturing Function w.e.f 25.09.2012

1.Numbering methodology improved By IMS. Format

SELECTION OF INSPECTION ,MEASURING AND number and Document control number codification
3 P/EM/M/V/003 Quality 05.11.2011 05.11.2011 OBSOLETED changed w.e.f 09.07.2012.
TEST EQUIPMENT 2.Obsoleted due to QA function disintegrate from
Manufacturing Function w.e.f 25.09.2012

1.Numbering methodology improved By IMS. Format

MEASUREMENT SYSTEM ANALYSIS FOR number and Document control number codification
4 P/EM/M/V/004 Quality 05.11.2011 05.11.2011 OBSOLETED changed w.e.f 09.07.2012.
ATTRIBUTES 2.Obsoleted due to QA function disintegrate from
Manufacturing Function w.e.f 25.09.2012

1.Numbering methodology improved By IMS. Format

number and Document control number codification
5 MEASUREMENT SYSTEM ANALYSIS FOR VARIBLE P/EM/M/V/005 Quality 05.11.2011 05.11.2011 OBSOLETED changed w.e.f 09.07.2012.
2.Obsoleted due to QA function disintegrate from
Manufacturing Function w.e.f 25.09.2012

1.Numbering methodology improved By IMS. Format

number and Document control number codification
6 NUMBER CODING SYSTEM P/EM/M/V/006 Quality 05.11.2011 05.11.2011 OBSOLETED changed w.e.f 09.07.2012.
2.Obsoleted due to QA function disintegrate from
Manufacturing Function w.e.f 25.09.2012

1.Numbering methodology improved By IMS. Format

number and Document control number codification
7 GAUGE NUMBER CODING SYSTEM P/EM/M/V/007 Quality 05.11.2011 05.11.2011 OBSOLETED changed w.e.f 09.07.2012.
2.Obsoleted due to QA function disintegrate from
Manufacturing Function w.e.f 25.09.2012

1.Numbering methodology improved By IMS. Format

number and Document control number codification
8 INSTRUMENT NUMBER CODING SYSTEM P/EM/M/V/008 Quality 05.11.2011 05.11.2011 OBSOLETED changed w.e.f 09.07.2012.
2.Obsoleted due to QA function disintegrate from
Manufacturing Function w.e.f 25.09.2012

1.Numbering methodology improved By IMS. Format

number and Document control number codification
9 EQUIPMENT NUMBER CODING SYSTEM P/EM/M/V/009 Quality 05.11.2011 05.11.2011 OBSOLETED changed w.e.f 09.07.2012.
2.Obsoleted due to QA function disintegrate from
Manufacturing Function w.e.f 25.09.2012

1.Numbering methodology improved By IMS. Format

10 TOOL CHANGE PROCEDURE P/EM/M/V/010 Mfg.-Finish Head 08.11.2011 08.11.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

COMPONENT LOADING & UNLOADING 1.Numbering methodology improved By IMS. Format

11 P/EM/M/V/011 Mfg.-Finish Head 08.11.2011 08.11.2011 10.07.2012 number and Document control number codification
PROCEDURE- OPN 90 changed w.e.f 09.07.2012.

COMPONENT LOADING & UNLOADING 1.Numbering methodology improved By IMS. Format

12 P/EM/M/V/012 Mfg.-Finish Head 08.11.2011 08.11.2011 10.07.2012 number and Document control number codification
PROCEDURE- OPN 20 & 30 changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

13 REWORK & REJECTION COMPOMENT HANDLING P/EM/M/V/013 Mfg.-Finish Head 08.11.2011 08.11.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.
PROCEDURE
1.Numbering methodology improved By IMS. Format
14 REWORK INSTRUCTION SHEET P/EM/M/V/014 Mfg.-Finish Head 08.11.2011 08.11.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

15 OP 70/80 MAZAK TOOL CHANGE PROCEDURE P/EM/M/V/015 Mfg.-Finish Block 08.12.2010 08.12.2010 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

P / MR / F - 001
Rev. 001, Dt. 11.06.2012
 MASTER LIST OF STANDARD OPERATING PROCEDURES
REVISION STATUS
# DOCUMENT NAME CONTROL NO. ORIGINATOR DATE OF ORIGIN REMARKS
0 1 2 3 4 5

OP 60- TOOL SETTING PROCEDURE OF CRANK, 1.Numbering methodology improved By IMS. Format
16 P/EM/M/V/016 Mfg.-Finish Block 15.12.2010 15.12.2010 10.07.2012 number and Document control number codification
CAM, & REAMER changed w.e.f 09.07.2012.

OP 70 MAZAK 1.Numbering methodology improved By IMS. Format

17 REWORK PROCEDURE OF OIL PUMP CASE BORE P/EM/M/V/017 Mfg.-Finish Block 10.4.2011 10.4.2011 10.07.2012 number and Document control number codification
DEPTH changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

18 OP 80-LINER BORE REWORK P/EM/M/V/018 Mfg.-Finish Block 15.4.2011 15.4.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

19 OP 110-LINER BORE REWORK P/EM/M/V/019 Mfg.-Finish Block 25.4.2011 25.4.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

20 OP 60 M/C RESTORATION AFTER POWER CUT P/EM/M/V/020 Mfg.-Finish Block 13.05.11 13.05.11 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

21 OP 60-REWORK PROCEDURE FOR OP BORE P/EM/M/V/021 Mfg.-Finish Block 14.9.2011 14.9.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

22 OP-60 IDLER BORE REWORK P/EM/M/V/022 Mfg.-Finish Block 18.11.2011 18.11.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1. Program Modified for Die 2 casting

2 Documents reviewed & revised w.r.t. current
process ,Add 2 new machine with common set up of
23 SET UP CHANGE PROCEDURE P/EM/M/V/023 GB Case Machining 05.11.2011 05.11.2011 15.03.2012 01.10.2012
operation 10 & 20 .Numbering methodology improved
By IMS. Format number and Document control number
codification changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

24 SERIAL NUMBER PUNCHING PROCEDURE P/EM/M/V/024 GB Case Machining 05.11.2011 05.11.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

25 REWORK PROCEDURE(BORE UNDER SIZE) P/EM/M/V/025 GB Case Machining 05.11.2011 05.11.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

26 REWORK PROCEDURE (TAPPING) P/EM/M/V/026 GB Case Machining 05.11.2011 05.11.2011 10.07.2013 number and Document control number codification
changed w.e.f 09.07.2012.

COMPONENT LOADING & UNLOADING 1.Numbering methodology improved By IMS. Format

27 P/EM/M/V/027 Mfg.-Finish Head 08.11.2011 08.11.2011 10.07.2012 number and Document control number codification
PROCEDURE- OPN 100 changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

28 JOB SETUP CHANGE PROCEDURE OPN 100 P/EM/M/V/028 Mfg.-Finish Head 08.11.2011 08.11.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

JOB SETUP CHANGE PROCEDURE LEAKTESTING 1.Numbering methodology improved By IMS. Format
29 P/EM/M/V/029 Mfg.-Finish Head 08.11.2011 08.11.2011 10.07.2012 number and Document control number codification
OP140 & WELCH PLUG PRESSING OP 130 changed w.e.f 09.07.2012.

TOOL SETTING PROCEDURE FOR ZOLLER ROOM 1.Numbering methodology improved By IMS. Format
30 P/EM/M/V/030 Tooling Shop -8 01.05.2011 01.05.2011 10.07.2012 number and Document control number codification
SHOP-08 changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

31 HONING TOOL SETTING PROCEDURE P/EM/M/V/031 Tooling Shop -8 01.05.2011 01.05.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

FLOW CHART OF TOOL SETTING ON ZOLLER 1.Numbering methodology improved By IMS. Format
32 P/EM/M/V/032 Tooling Shop -8 01.05.2011 01.05.2011 10.07.2012 number and Document control number codification
MACHINE changed w.e.f 09.07.2012.

P / MR / F - 001
Rev. 001, Dt. 11.06.2012
 MASTER LIST OF STANDARD OPERATING PROCEDURES
REVISION STATUS
# DOCUMENT NAME CONTROL NO. ORIGINATOR DATE OF ORIGIN REMARKS
0 1 2 3 4 5
1.Numbering methodology improved By IMS. Format
number and Document control number codification
33 ROCKWELL HARDNESS TESTER P/EM/M/V/033 Quality 01.10.2011 01.10.2011 OBSOLETED changed w.e.f 09.07.2012.
2.Obsoleted due to QA function disintegrate from
Manufacturing Function w.e.f 25.09.2012

1.Numbering methodology improved By IMS. Format

34 TOOL CHANGE PROCEDURE AT HONING P/EM/M/V/034 Mfg.-Finish Block 27.09.2011 27.09.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

number and Document control number codification
35 REGRINDING OF TOOLS P/EM/M/V/035 Tooling Shop -8 08.01.2011 08.01.2011 10.07.2012 OBSOLETED changed w.e.f 09.07.2012.
2. Obsoleted due to commonization of SOP for Shop 5
& shop-08

1.Numbering methodology improved By IMS. Format

number and Document control number codification
36 RECEIPT OF NEW TOOLS P/EM/M/V/036 Tooling Shop -8 08.01.2011 08.01.2011 10.07.2012 OBSOLETED changed w.e.f 09.07.2012.
2. Obsoleted due to commonization of SOP for Shop 5
& shop-08

1.Numbering methodology improved By IMS. Format

number and Document control number codification
37 TORQUE CALIBRATOR P/EM/M/V/037 Quality 12.12.2011 12.12.2011 OBSOLETED changed w.e.f 09.07.2012.
2.Obsoleted due to QA function disintegrate from
Manufacturing Function w.e.f 25.09.2012

38
COMPONENT INSPECTION ON ACCURATE P/EM/M/V/038 Camshaft 01.04.2013 01.04.2013
MACHINE (Opn-190)

39 FIFO FOR FINISH GOODS- Finish Machining P/EM/M/V/039 PPC 01.08.2013 01.08.2013

40 DO'S & DON’T'S FOR OPERATION NO. 190 P/EM/M/V/040 Camshaft 01.04.2013 01.04.2013

41 INDUCTION HARDENING P/EM/M/V/041 Camshaft 01.04.2013 01.04.2013

42
CHEMICAL TITRATION / POITAGE CHECKING - P/EM/M/V/042 Camshaft 01.07.2013 01.07.2013
PHOSPHATING PLANT-CAMSHAFT

43 FINAL INSPECTION CHECK POINT SHEET P/EM/M/V/043 Mfg.-Finish Head 08.11.2013 08.11.2013

44
TOOL SETTING PROCEDURE FOR CENTER DRILL P/EM/M/V/044 Camshaft 10.11.2013 10.11.2013
FRONT AND REAR END

45
TOOL SETTING PROCEDURE FOR MLLLING P/EM/M/V/045 Camshaft 10.11.2013 10.11.2013
CUTTER FOR CAM LOBE

46
TOOL SETTING PROCEDURE FOR RH AND LH P/EM/M/V/046 Camshaft 10.11.2013 10.11.2013
MILLING CUTTER

47
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/047 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 10

48
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/048 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 20

P / MR / F - 001
Rev. 001, Dt. 11.06.2012
 MASTER LIST OF STANDARD OPERATING PROCEDURES
REVISION STATUS
# DOCUMENT NAME CONTROL NO. ORIGINATOR DATE OF ORIGIN REMARKS
0 1 2 3 4 5

49
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/049 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 30

50
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/050 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 40

51
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/051 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 50

52
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/052 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION60

53
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/053 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 70

54
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/054 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 80

55
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/055 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 90

56
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/056 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 100

57
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/057 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 120

58
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/058 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 130

59
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/059 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 140

60
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/060 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 150

61
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/061 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 160

62
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/062 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 170

63
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/063 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 180

64
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/064 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 190

65
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/065 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 200

66
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/066 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 220

P / MR / F - 001
Rev. 001, Dt. 11.06.2012
 MASTER LIST OF STANDARD OPERATING PROCEDURES
REVISION STATUS
# DOCUMENT NAME CONTROL NO. ORIGINATOR DATE OF ORIGIN REMARKS
0 1 2 3 4 5

67
SET UP CHANGE PROCEDUREDURING MODEL P/EM/M/V/067 Camshaft 10.11.2013 10.11.2013
CHANGE FROM H6 TO H4 AT OPERATION 230

68
HARDNESS CHECKING- ROCKWELL HARDNESS P/EM/M/V/068 Camshaft 10.11.2013 10.11.2013
TESTER

69
HARDNESS CHECKING-MACRO VICKERS P/EM/M/V/069 Camshaft 10.11.2013 10.11.2013
HARDNESS TESTER

70 COMPONENT CODIFICATION NUMBER P/EM/M/V/070 Engine & Gear Box 11.01.2014 11.01.2014

Mfg.-SemiFinish Head / 1.Numbering methodology improved By IMS. Format

71 CONE CLEANING HMC MACHINE P/EB/M/V/001 Block 28.09.2011 28.09.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

72 MODEL (SET UP CHANGE ) P/EB/M/V/002 Mfg.-SemiFinish Head 28.09.2011 28.09.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

MACHINE SAFE RUNNING AFTER PROGRAM 1.Numbering methodology improved By IMS. Format
73 P/EB/M/V/003 Mfg.-SemiFinish Head 28.09.2011 28.09.2011 10.07.2012 number and Document control number codification
CURRUPT changed w.e.f 09.07.2012.

Mfg.-SemiFinish Head / 1.Numbering methodology improved By IMS. Format

74 SOP FOR CMM INSPECTION P/EB/M/V/004 Block 28.09.2011 28.09.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

75 TOOL CHANGE IN AH50 MACHINE P/EB/M/V/005 Mfg.-SemiFinish Head 28.09.2011 28.09.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

76 TOOL CHANGE IN AH60 MACHINE P/EB/M/V/006 Mfg.-SemiFinish Head 28.09.2011 28.09.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

77 TOOL CHANGE IN AH70 MACHINE P/EB/M/V/007 Mfg.-SemiFinish Head 28.09.2011 28.09.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

Mfg.-SemiFinish Head / 1.Numbering methodology improved By IMS. Format

78 PROCEDURE FOR REJECTION HANDLING P/EB/M/V/008 Block 28.09.2011 28.09.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

PROCEDURE FOR SWITCHING THE ZOLLER 1.Numbering methodology improved By IMS. Format
79 P/EB/M/V/009 Tooling , Shop-05 28.09.2011 28.09.2011 10.07.2012 number and Document control number codification
MACHINE ON-OFF changed w.e.f 09.07.2012.

PROCEDURE FOR PRESETTING THE MILLING 1.Numbering methodology improved By IMS. Format
80 P/EB/M/V/010 Tooling , Shop-05 28.09.2011 28.09.2011 10.07.2012 number and Document control number codification
CUTTER ON ZOLLER MACHINE changed w.e.f 09.07.2012.

PROCEDURE FOR TOOL LIFE MONITORING , 1.Numbering methodology improved By IMS. Format
81 AVAILABILITY OF PRESET TOOL & DAILY TOOL P/EB/M/V/011 Tooling , Shop-05 28.09.2011 28.09.2011 10.07.2012 number and Document control number codification
ISSUANCE IN SHOP-V changed w.e.f 09.07.2012.

PROCEDURE FOR PRESETTING THE TOOL ON 1.Numbering methodology improved By IMS. Format
82 P/EB/M/V/012 Tooling , Shop-05 28.09.2011 28.09.2011 10.07.2012 number and Document control number codification
ZOLLER ROOM. changed w.e.f 09.07.2012.

PROCEDURE FOR TOOL PRESETTING ON HAIMER 1.Numbering methodology improved By IMS. Format
83 P/EB/M/V/013 Tooling , Shop-05 28.09.2011 28.09.2011 10.07.2012 number and Document control number codification
MACHINE changed w.e.f 09.07.2012.

PROCEDURE FOR PRESETTINGTHE MILLING 1.Numbering methodology improved By IMS. Format

84 P/EB/M/V/014 Tooling , Shop-05 28.09.2011 28.09.2011 10.07.2012 number and Document control number codification
CUTTER ON DIALING FIXTURE changed w.e.f 09.07.2012.

P / MR / F - 001
Rev. 001, Dt. 11.06.2012
 MASTER LIST OF STANDARD OPERATING PROCEDURES
REVISION STATUS
# DOCUMENT NAME CONTROL NO. ORIGINATOR DATE OF ORIGIN REMARKS
0 1 2 3 4 5

PROCEDURE FOR ZOLLER MACHINE 1.Numbering methodology improved By IMS. Format

85 P/EB/M/V/015 Tooling , Shop-05 28.09.2011 28.09.2011 10.07.2012 number and Document control number codification
CALIBRATION changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

86 CUTTER CHANGE IN AB 30 MACHINE P/EB/M/V/016 Mfg.-SemiFinish Block 12.05.2011 12.05.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

87 TOOL LIFE RESETTING ON MAZAK P/EB/M/V/017 Mfg.-SemiFinish Block 12.05.2011 12.05.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

88 TOOL LIFE RESETTING ON BFW P/EB/M/V/018 Mfg.-SemiFinish Block 12.05.2011 12.05.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

89 CUTTER CHANGE IN AB 10 MACHINE P/EB/M/V/019 Mfg.-SemiFinish Block 12.05.2011 12.05.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

MACHINING COMPONENT AFTER POWER 1.Numbering methodology improved By IMS. Format

90 P/EB/M/V/020 Mfg.-SemiFinish Block 12.05.2011 12.05.2011 10.07.2012 number and Document control number codification
FAILURE changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

91 RECEIPT OF NEW TOOLS P/EB/M/V/021 Tooling , Common 08.12.2011 08.12.2011 10.07.2012 10.10.2012. number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

92 CUTTER CHANGE IN AB 70 MACHINE P/EB/M/V/022 Mfg.-SemiFinish Block 12.05.2011 12.05.2011 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

number and Document control number codification
93 REGRINDING OF TOOLS P/EB/M/V/023 Tooling , Common 08.12.2011 08.12.2011 10.07.2012 10.10.2012.
changed w.e.f 09.07.2012.
2. Review & revised w.r.t. Current Process

1.Numbering methodology improved By IMS. Format

number and Document control number codification
94 TOOL LIFE RESET In AH 100 P/EB/M/V/024 Mfg.-SemiFinish Head 02.01.2012 02.01.2012 10.07.2012 02.09.2013
changed w.e.f 09.07.2012.
2.Macro variable number changed.

1.Numbering methodology improved By IMS. Format

number and Document control number codification
95 TOOL LIFE RESET In AH 110 P/EB/M/V/025 Mfg.-SemiFinish Head 02.01.2012 02.01.2012 10.07.2012 02.09.2013
changed w.e.f 09.07.2012.
2.Macro variable number changed.

96 TOOLING INVENTORY MANAGEMENT P/EB/M/V/026 Tooling , Common 15.08.2012 15.08.2012

97 TOOL CHANGE ON CNC MACHINE P/EB/M/V/027 Mfg.-SemiFinish Head 01.10.2012 10.10.2012

98
REWORK ON SPARKONIX MACHINE - SEMI FINISH P/EB/M/V/028 Mfg.-SemiFinish Head 01.10.2012 10.10.2012
HEAD

99 TAP RETRACT PROCEDURE IN MAZAK HMC P/EB/M/V/029 Mfg.-SemiFinish Head 01.10.2012 10.10.2012

100 TOOL BREAKAGE REWORK P/EB/M/V/030 Mfg.-SemiFinish Head 01.10.2012 10.10.2012

101 SOP FOR TRAINING OF NEW JOINED PERSON P/EB/M/V/031 Mfg.-SemiFinish Head 01.10.2012 10.10.2012

102 TOOL CHANGE IN AH10,20,30 MACHINE P/EB/M/V/032 Mfg.-SemiFinish Head 01.10.2012 10.10.2012

P / MR / F - 001
Rev. 001, Dt. 11.06.2012
 MASTER LIST OF STANDARD OPERATING PROCEDURES
REVISION STATUS
# DOCUMENT NAME CONTROL NO. ORIGINATOR DATE OF ORIGIN REMARKS
0 1 2 3 4 5

103 HOW TO OPERATE AB 10 MACHINE P/EB/M/V/033 Mfg.-SemiFinish Block 01.11.2012 01.11.2012

104
CHECKING PROCEDURE FOR PERIODIC P/EB/M/V/034 Wear Part Management 01.11.2012 01.11.12 01.01.2013 1.Wear Tolerance Revised Based on Wear Pattern
INSPECTION OF JIGS & FIXTURES Data Basis w.e.f 01.01.2013

105
MACHINING COMPONENT AFTER SURFACE FINISH P/EB/M/V/035 Mfg.-SemiFinish Block 11.12.2012 11.12.2012
NG

106
REWORK ON SPARKONIX MACHINE - SEMI FINISH P/EB/M/V/036 Mfg.-SemiFinish Block 11.12.2012 11.12.2012
BLOCK

107 HOW TO START THE MAZAK MACHINE IN FANUC P/EB/M/V/037 Mfg.-SemiFinish Head 11.08.2013 11.08.2013

108
QUILL HEIGHT SETTING IN P/EB/M/V/038 Mfg.-SemiFinish Head 11.08.2013 11.08.2013
AH10,AH20,AH30,AH50 MACHINE

109 SOP FOR JH ACTIVITY P/EB/M/V/039 Mfg.-SemiFinish Head 11.08.2013 11.08.2013

110
OPERATION AH30 SHIFTING PROCEDURE IN AH P/EB/M/V/040 Mfg.-SemiFinish Head 22.11.2013 22.11.2013
10 IN CASE OF MACHINE BREAKDOWN

111 PROCEDURE FOR ARBOR MOUNTING IN MACHINE P/EB/M/V/041 Mfg.-SemiFinish Block 23.11.2013 23.11.2013

112
MACHINE OPERATING PROCEDURE IN CASE OF P/EB/M/V/042 Mfg.-SemiFinish Head 04.03.2014 04.03.2014
COMPONENT STUCK IN CYCLE AT CRADEL

1.Numbering methodology improved By IMS. Format

113 REWORK FOR GEAR NOISE P/EA/M/V/001 Engine Assembly 28.01.2012 28.01.2012 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

114 REWORK FOR TAPPET NOISE P/EA/M/V/002 Engine Assembly 28.01.2012 28.01.2012 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

115 REWORK FOR VALVE HAMMERING P/EA/M/V/003 Engine Assembly 28.01.2012 28.01.2012 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

116 REWORK FOR OIL & WATER MIX P/EA/M/V/004 Engine Assembly 28.01.2012 28.01.2012 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

117 REWORK FOR SMOKE HIGH P/EA/M/V/005 Engine Assembly 28.01.2012 28.01.2012 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

118 REWORK FOR OIL PRESSURE LOW P/EA/M/V/006 Engine Assembly 28.01.2012 28.01.2012 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

119 JOB SET UP PROCEDURE- Engine P/EA/M/V/007 Engine Assembly 15.10.2012 15.10.2012

RACI (RESPONSIBILITY, AUTHORITY, CONSULT,

120 INFORM) CHART FOR DOCUMENT & RECORD P/EA/M/V/008 Mfg. - Common 05.05.2013 05.05.2013
CONTROL

P / MR / F - 001
Rev. 001, Dt. 11.06.2012
 MASTER LIST OF STANDARD OPERATING PROCEDURES
REVISION STATUS
# DOCUMENT NAME CONTROL NO. ORIGINATOR DATE OF ORIGIN REMARKS
0 1 2 3 4 5

121 FIFO FOR AGGREGATES DISPATCH P/EA/M/V/009 PPC 15.05.2013 15.05.2013

122
MANUFACTURING QUALITY MATURITY INDEX P/EA/M/V/010 Mfg. - Common 17.12.2013 17.012.2013
MQMI

123
REVIEW MECHANISM OF PREDICTIVE P/EA/M/V/011 Maint. Engine BU 01.02.2014 01.02.2014
MAINTENANCE

1.Numbering methodology improved By IMS. Format

ENSURING NRB & CIRCLIP BY PIKA PIKA number and Document control number codification
124 SENSOR P/EG/M/V/001 Gear Box Assembly 24.02.2012 24.02.2012 10.07.2012 27.10.2012 changed w.e.f 09.07.2012.
MAIN SHAFT STAGE -01 2.Multi NRB Dispensing unit implemeted on floor
instead bins

ENSURING NRB & CIRCLIP BY PIKA PIKA SENCOR 1.Numbering methodology improved By IMS. Format
125 P/EG/M/V/002 Gear Box Assembly 24.02.2012 24.02.2012 10.07.2012 number and Document control number codification
MAIN SHAFT STAGE -02 changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

number and Document control number codification
126 MODEL SELECTION FOR GEAR BOX TESTING P/EG/M/V/003 Gear Box Assembly 29.02.2012 29.02.2012 10.07.2012 20.02.2013
changed w.e.f 09.07.2012.
2.NGICV Gear Box (136/3) Introduced .

1.Numbering methodology improved By IMS. Format

number and Document control number codification
changed w.e.f 09.07.2012.
127 MODEL WISE CLUTCH HOUSING DESCRIPTION P/EG/M/V/004 Gear Box Assembly 29.06.2012 29.06.2012 10.07.2012 20.02.2013 22.03.2013 31.03.2013 27.07.2013 2.NGICV Model Gear Box Introduced.
3.New Model 92/42 Introduction.
4.New Model 81/26 Introduction.
5.AMT Model introduced

1.Numbering methodology improved By IMS. Format

128 LINKAGE SETTING & GB LOADING ON CONVEYORS P/EG/M/V/005 Gear Box Assembly 29.06.2012 29.06.2012 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

129 DRESSING & STUDS FITMENTS P/EG/M/V/006 Gear Box Assembly 29.06.2012 29.06.2012 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

1.Numbering methodology improved By IMS. Format

130 CLUTCH HOUSING FITMENT P/EG/M/V/007 Gear Box Assembly 29.06.2012 29.06.2012 10.07.2012 number and Document control number codification
changed w.e.f 09.07.2012.

131 JOB SET UP PROCEDURE-Gear Box P/EG/M/V/008 Gear Box Assembly 10.10.2012 10.10.2012

132
CHECKING PROCEDURE FOR PERIODIC P/EG/M/V/009 15.01.2013
Assembly, Tooling 15.01.2013
INSPECTION OF JIGS & FIXTURES

133 AMT GEAR BOX TESTING PROCEDURE P/EG/M/V/010 Gear Box Assembly 27.07.2013 27.07.2013

PREPARED BY APPROVED BY

P / MR / F - 001
Rev. 001, Dt. 11.06.2012