JIALIFT AUSTRALIA PTY LTD

Material Handling Equipment

Manufacturing, Inc.

The Manual Book SPN10-S

Semi Electric Walkie Stacker

Do not use the electric walkie stacker before reading and

understanding these operating instructions. NOTE:
• Please check the designation of your present type on the ID-plate.
• Keep for future reference.
FOREWORD
Before operate the walkie stacker, please read this ORIGINAL
INSTRUCTION HANDBOOK carefully and understand the usage
completely. Improper operation could cause danger.

This handbook describes the usage of different type electric stackers.

When using and servicing the truck make sure that it applies to your
type.

Keep this handbook for your future reference. If this handbook or

the warning/caution labels are damaged or lost, please contact your
local dealer to get the replacement.

This truck complies with the requirements according to EN 1S0

12100:2010 (Safety of machinery — General principles for design —
Risk assessment and risk reduction); EN 61000-6-1:2007
(Electromagnetic compatibility [EMC] - Part 6-1: Generic standards -
Immunity for residential, commercial, and light-industrial
environments); EN 61000-6-3:2007+A1:2011 (EMC Generic
standards. Emission standard for residential, commercial, and light-
industrial environments), assumed the truck is used according to the
described purpose.

ATTENTION:

Environmentally hazardous, such as batteries, oil and electronics will

have a negative effect on the environment and health if handled
incorrectly.

The waste packages should be sorted and put into solid dustbins
according to the materials and be collected disposal by local special
environment protection bureau. To avoid pollution, it’s forbidden to
throw away the wastes randomly.

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To avoid leaking during the usage of the products, the user should
prepare some absorbable materials (scraps of wooden or dry duster
cloth) to absorb the leaking oil in time. To avoid second pollution to
the environment, the used absorbable materials should be handed
in to special departments in terms of local authorities.

Our products are subject to ongoing developments. Because this

handbook is only for the purpose of operating /servicing the walkie
stacker, therefore please have understanding, that there is no
guarantee out of a particular feature out of this handbook

NOTE: On this manual, the left sign means warning

and danger, which can lead to death or serious
injury if not followed.

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Contents
1. CORRECT APPLICATION ............................................................. 6
2. DESCRIPTION OF THE STACKER ................................................. 7
a. Overview of the main components .......................................... 7
b. Main technical data .................................................................. 8
c. Description of the safety devices and warning labels............. 10
d. Identification Plate ................................................................. 11
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS........ 12
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING ....... 13
a. Commissioning ....................................................................... 13
b. Lifting/ transportation ............................................................ 13
c. Decommissioning.................................................................... 15
5. DAILY INSPECTION .................................................................. 15
6. OPERATING INSTRUCTIONS .................................................... 16
a. Parking .................................................................................... 16
b. Capacity Chart ............................ ………………………………………. 16
c. Lifting ...................................................................................... 16
d. Lowering ................................................................................. 16
e. Travelling ................................................................................ 16
f. Steering .................................................................................. 17
g. Braking ........................................ ………………………………………..17
h. Malfunctions .......................................................................... 17
i. Emergency .............................................................................. 18
7. BATTERY CHARGING AND REPLACEMENT .............................. 18
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 a. Replacement........................................................................... 20
b. Battery Indicator .................................................................... 20
c. Charging .................................................................................. 21
8. REGULAR MAINTENANCE ........................................................ 21
a. Maintenance checklist ............................................................ 22
b. Lubricating points ................................................................... 24
c. Check and refill hydraulic oil ................................................... 25
d. Checking electrical fuses ............ ………………………………………..25
e. Removing, reattaching guarding ............................................ 26
9. TROUBLE SHOOTING ............................................................... 26
10. WIRING/ CIRCUIT DIAGRAM ................................................. 28
a. Electrical circuit diagram ........................................................ 28
b. Hydraulic circuit.......................... ………………………………………..28

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1. CORRECT APPLICATION
It is only allowed to usage this semi electric walkie stacker according
to this instruction handbook.
The handbook described the stackers are self-propelled pedestrian
controlled semi electric walkie stacker with electrically operated
lifting function. The stackers are designed for stacking goods in
racking by lifting and lowering the pallet up to the desired lifting
height.
A wrong operation can cause human injuries or damage the
equipment. The operator/the operating company must ensure that
this stacker is only used by trained staff, only authorized people can
operate this stacker.
The stacker must be used on substantially firm, smooth, prepared,
level and adequate surfaces. The stacker is intended to be used for
indoor applications with ambient temperatures between +5°C and +
40°C and for light duty applications without crossing permanent
obstacles or potholes. Operating on ramps is not allowed. Operating
the load must be placed approximately on the longitudinal centre
plane of the stacker. Lifting and transporting people is forbidden.
When moving must lowered the load to the lifting point. It is not
allowed to use this stacker on tail lifts and loading ramps.
The load capacity is marked on the load diagram and the
Identification plate. The operator must consider the warnings and
safety instructions. Operating lighting must be minimum 50 Lux.
Modification
The modifications or alterations to this stacker may affect capacity, stability, or safety
requirements of the stacker. This includes changes affecting, for example braking,
visibility, and the addition of removable attachments. Any modification or alteration
should be prior written approved by manufacturer or its successor, they shall also
make and approve appropriate changes to capacity plate, decals, tags and operation
and maintenance handbooks.

By not observing these instructions, the warranty becomes void.

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2. DESCRIPTION OF THE STACKER
a. Overview of the main components

1. Chain

2. Chassis with mast

3. Protective screen

4. Forks

5. Support legs

6. Battery Indicator

7. Power charge

8. Emergency button

9. Main cover

10. Handle

11. Castors & Steering Wheels

12. Foot Break

Fig. 2.a: Overview main components

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b. Main technical data

Fig. 2.b: Technical data 8|Page

 Table 2.b: Main technical data for standard version
Model SPN1016S SPN1020S SPN1025S SPN1030S SPN1035S
Load Capacity Kg 1000

Load capacity on Max. Height Kg 1000 1000 1000 700 500

The max. lifting height mm 1600 2000 2500 3000 3500
Load center distance mm 600

Fork length mm 1150

Single fork width mm 100

Two forks outside width mm 210-830

Lowest fork height mm 40
Length of fixed leg mm 1120

Width of single fixed leg mm 50

(including front wheel frame)
Inner width of two fixed leg mm 1230
Outer width of two fixed leg mm 1330
Aisle width for pallets 1200× mm 2400
1200 crossways
Turning radius mm 1350
Front wheel size, number PU 100*26, 4
Rear wheel size, number 180*50, 2
Total length mm 1800
Total width mm 1330

Extended mast height mm 2080 2580 3070 3570 4060

Lowered mast height mm 2080 1580 1820 2080 2330
Battery voltage (dimensions) mm 12V/120Ah
The charger 12V/20A
Lifting Motor DC 12V/1.5kw
Weight Kg 410 470 485 504 510

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c. Description of the safety devices and warning labels
• Crane hook label
• Warning decal: Do not step under or on the forks
• Load capacity curve sticker
• Sticker to read and follow these instructions
• ‘No passengers’ decal
• Identification plate (ID-plate)
• Emergency button

Fig.2.c: Safety and warning labels

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 The truck has an emergency button which stops all lifting-, lowering when it is pushed.
By pulling this button, the truck can be operated after the controller checked the
functions. Press down the foot break on an even floor to stop the stacker moving
around before stacking goods; release the foot break to move around.

d. Identification Plate
1 Brand 7 Battery Voltage in V
2 Model Number 8 Service Weight with Battery in KG
3 Maximum Lifting Height in mm 9 Attachment Type
4 Fork Length in mm 10 Load Centre Distance in mm
5 Date of Manufacture 11 Lift Height in mm
6 Serial number 12 Capacity at different height in
mm when mast is vertical

1
2 6
3 7 1

4 8 1

5
9 12

Fig. 2.d: Identification plate

10 1
11 1

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3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS
DO NOT
• Drive outside the stacking operation with a lifted load higher than
the lifting point.
• Put foot or hand under or into the lifting mechanism.
• Allow other person than the operator to stand in front of or behind
the truck when it is moving or lifting/lowering.
• Overload the truck.
• Put foot in front of the wheels, injury could result.
• Lift people. People could fall and suffer severe injury.
• Push or pull loads.
• Use this truck on ramps.
• Use the truck without a removed protective screen
• Side or end load. Load must be distributed evenly on the forks.
• Use the truck with unstable, unbalanced not stable load.
• Use truck without manufacturer’s written consent.
Watch difference in floor levels when driving. Load could fall or the
truck could get uncontrollable. Keep watching the condition of load.
Stop operating the truck if load becomes unstable. Brake the truck
and activate the emergency button by pushing when sliding load on
or off the truck. If the truck has any malfunctions, follow chapter 6.h.
Practice maintenance work according to regular inspection. This
truck is not designed to be water resistant. Use the truck under dry
condition. Prolonged continuous operation might cause damage of
the power pack. Stop operation if temperature of hydraulic oil is too
high.
• When operating the truck, the operator must wear safety shoes.
• The truck is intended to be used for indoor applications with
ambient temperatures between +5°C and + 40°C.
• It is not allowed to use the truck on ramps.
• To prevent unintended sudden movements when not operating
the truck (i.e., from another person, etc.)

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 4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING
a. Commissioning
Table 4.a: Commissioning data
Model SPN1016S SPN1020S SPN1025S SPN1030S SPN1035S
Service 410 470 485 504 510
Weight with
Battery [kg]
Max Lift 1600 2000 2500 3000 3500
Height
[mm]

After receiving our walkie stacker or for re-commissioning you

should do following before (firstly) operating the truck:
• Check if are all parts included and not damaged
• Eventually installation and charging the batteries (follow chapter
7)
• Do the work according to the daily inspections as well as functional
checks.

b. Lifting/ transportation
For transporting, remove the load, lower the forks to the lowest
position and fix the truck safe with dedicated lifting gear according
to the following figures.

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Fig. 4.b: Lifting with a crane
Lifting

USE DEDICATED CRANE AND LIFTING EQUIPMENT

DO NOT STAND UNDER THE SWAYING LOAD
DO NOT WALK INTO THE HAZARDOUS AREA DURING LIFTING

• Park the truck securely and lash the truck according to the
points identified in fig. 4.b
• Lift the truck to its destination and place the truck securely
before removing the lifting gear.

Transportation

DURING TRANSPORTATION ON A LORRY OR TRUCK ALWAYS

FASTEN THE TRUCK SECURELY

• Lower the forks and park the truck securely. Fasten the
truck according to fig. 4.c by fixing dedicated lashing belts
at both sides each 2 pc of the trucks upper mast traverse
and fasten the other side at the transporting truck.

Fig. 4.c: Fixing points

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c. Decommissioning
For storage, remove the load, lower the truck to the lowest position,
grease all in this handbook mentioned greasing points (regular
inspection), eventual protect the truck against corrosion and dust.
Remove the batteries and jack the truck safety, so that there will be
no flattening after storage.
For final decommissioning hand the truck to a designated recycling
company. Oil, batteries, and electric components must be recycled
due to legal regulations.

5. DAILY INSPECTION
This chapter describes pre-shift checks before putting the truck into
operation.
Daily inspection is effective to find the malfunction or fault on this
truck. Check the truck on the following points before operation.
Remove load from truck and lower the forks.
DO NOT USE THE TRUCK IF ANY MALFUNCTION IS FOUND.
• Check for scratches, deformation, or cracks.
• Check if there is any oil leakage from the cylinder.
• Check the vertical creep of the truck.
• Check the chain and rollers for damages or corrosion.
• Check the smooth movement of the wheels.
• Check the function of the emergency brake by activating the
emergency button.
• Check, the tiller arm- switch braking function
• Check the lifting and lowering functions by operating the buttons.
• Check if the protective screen has no damages and that is correctly
assembled.
• Check the audio warning signal.
• Check if all bolts and nuts are tightened firmly.
• Check the speed limitation switch.
• Visual check if there are any broken hoses or broken electric wires.

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• If supplied with a backrest extension, check it for damages and
correct assembling.

6. OPERATING INSTRUCTIONS
BEFORE OPERATING THIS TRUCK, PLEASE FOLLOW THE WARNINGS
AND SAFETY INSTRUCTIONS (CHAPTER 3).
BEFORE OPERATING THIS TRUCK, ENSURE THAT THE LOAD OR
OTHER EQUIPMENT NOT CAUSES INSUFFICIENT VISIBILITY!

• Make sure, that the load is palletized and stable and that
the daily inspection is carried out.
• The emergency stop button must be pulled carefully.

a. Parking
DO NOT PARK THE WALKIE STACKER ON INCLINED SURFACES
The truck is equipped with a foot break parking brake. Always lower
the forks fully and drive the truck to a safe area.

b. Lifting
DO NOT OVERLOAD THE TRUCK! THE MAXIMUM CAPACITY IS 1000
kg. LIFT ONLY CAPACITIES ACCORDING TO THE CAPACITY CHART
Travel with the lowered forks fully underneath the pallet and press
the lifting trigger until you reached the desired lifting height.

c. Lowering
• If the forks are in the racking, firstly travel out of the racking
carefully with or without the pallet.
• Press the lowering trigger carefully.
• Lower the load until the forks are clear of the pallet, then
pull the truck carefully out of the load unit.

d. Travelling
TRAVEL ON INCLINES ONLY WITH THE LOAD FACING UPHILL.

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DO NOT TRAVEL ON INCLINES MORE THAN SPECIFIED WITH THE
TECHNICAL DATA. TRAVELLING IS ONLY ALLOWED IF THE FORKS
ARE LOWERED DOWN TO THE LIFTING POINT(<300MM).

Fig. 6.e.1: Load facing uphill Fig. 6.e.2: Operating direction

• After starting the truck by pulling the emergency button

carefully), lease the foot break, then you can manually
push/pull to move around
• The rear wheels are swivel can change direction via
turning the handle to the left or the right side
• Semi electric is manual to push and electric power to
lifting and down, it’s transfer version between manual
product and auto products, and designed for not frequent
moving around but quicker and easier stacker operation
• Design for even floor to use and not suit for cool room

e. Malfunctions
If there are any malfunctions or the truck is inoperative, please stop
using the truck and activate the emergency button by pushing it
down. If possible, park the truck on a safe area and press foot break

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Inform immediately the manager and, or call your service. If
necessary, tow the truck out of the operating area by using
dedicated lifting equipment.

f. Emergency
In emergencies, push the emergency button. All electrical functions
will be stopped. Keep safe distance.

7. BATTERY CHARGING AND REPLACEMENT

• Only qualified personnel are allowed to service or charge the
batteries. The instructions of this handbook and from the battery-
manufacturer must be observed.
• These batteries are maintenance free; re-filling is prohibited.
• Recycling of batteries undergoes national regulations. Please
follow these regulations.
• By handling batteries, open fire is prohibited, gases could cause
explosion!
• In the area of battery charging neither burning materials nor
burning liquids are allowed. Smoking is prohibited and the area
must be ventilated.
• Park the truck securely before starting charging or
installing/changing the batteries
• Before finishing the maintenance work, make sure that all cables
are connected correctly and that there is no disturbing towards
other components of the truck.

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The truck is equipped with following sealed
liquid acid batteries:
• 1 pc 12V/ 120Ah(C5)

From Cover Battery

Fig. 7: Battery replacement

IT IS ONLY ALLOWED TO USE SEALED LIQUID ACID BATTERIES.

THE WEIGHT OF THE BATTERIES HAS AN INFLUENCE TO THE
TRUCKS OPERATING BEHAVIOR.
PLEASE CONSIDER THE MAXIMUM
OPERATING TEMPERATURE OF THE BATTERIES.

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a. Replacement
Park the truck securely and park the stacker with foot break and
activate the emergency button. Unbolt the screws on the main cover
and remove the cover. Unbolt the screws of the negative terminals
(indicated with ‘- ‘) firstly, then unbolt the screws of the positive
terminals (indicated with ‘+’) and put the cables aside.

Unbolt the batteries fixing bars and remove these. Remove the
batteries carefully by observing not to hit the upper electrical
instruments board or the upside oil tank. The installation is in the
reverse order of the removal. Please connect the positive terminals
firstly. Otherwise, the truck could be damaged.

b. Battery Indicator
Battery power display table: ten articles showing represent 100% of
the battery. With the consumption of battery capacity, the glowing
article shows will be from top to down.

The colour of LED show the different states：

Name LED Colour Remaining

Green 70-100%
Standard battery
remaining Orange 30-60%
power
Red blinking 0-20%
Battery discharge on 70%, red lamp will be blinking “Energy storage”.
Battery discharge on 80%, two lamps will be blinking “run out of
battery”, Need to charge the accumulator.

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 Fig. 7.b Battery discharge indicator and control board

c. Charging
• The attached automatic charger is single phase
• The room, where you are charging must be ventilated.
• The exactly charge status can be only checked from the
discharge indicator. To control the status, the charging must be
interrupted and the truck must be started.

Park the truck at a dedicated secured area with a dedicated power

supply. Lower the forks and remove the load. Switch the truck off
and connect the main power connector to the power supply. The
charger starts charging the battery. Charging is finished until the
charging LED produces permanent green light. The charger then
goes into a floating mode to prevent the battery against damages.
When charging is finished, disconnect the connector from the
socket and place it in the designated pocket.

8. REGULAR MAINTENANCE
• Only qualified and trained personnel are allowed to do
maintenance on this truck.
• Before maintaining, remove the load and lower the forks to the
lowest position.
• If you need to lift the truck, follow chapter 4 by using designated
lashing or jacking equipment. Before working, put safety devices
(for instance designated lift jacks, wedges, or wooden blocks) under

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 the truck to protect against accidental lowering, movement or
slipping.
• Please pay attention by maintain the tiller arm. The gas pressure
spring is pre-loaded by compression. Carelessness can cause injury.
• Use approved and from your dealer released original spare
parts.
• Please consider that oil leakage of hydraulic fluid can cause
failures and accidents.
• It is allowed to adjust the pressure valve only from trained
service technicians.
• If you need to change the wheels, please follow the instructions
above. The castors must be round and they should have no
abnormal abrasion.

Check the items emphasized maintenance checklist.

a. Maintenance checklist
Maintenance checklist Interval
(Month)

1 3 6 12
Hydraulic
1 Check the hydraulic cylinder, piston for damage noise and leakage •
2 Check the hydraulic joints and hose for damage and leakage •
3 Inspect the hydraulic oil level, refill if necessary •
4 Refill the hydraulic oil (12 month or 1500 working hours) •
5 Check and adjust the function of the pressure valve (1000 kg +0/ +10%) •
Mechanical system
6 Inspect the forks for deformation and cracks •
7 Check the chassis for deformation and cracks •
8 Check if all screws are fixed •
9 Check mast and chain for corrosion, deformation, or damages, replace if •
10 Check the gearbox for noise and leakage •
11 Check the wheels for deformation and damages, replace if necessary •

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12 Lubricate the steering bearing •
13 Inspect and lubricate the pivot points •
14 Lubricate the grease nipples •
15 Replace the guarding and/or protective screen if it is damaged •
Electric system
16 Inspect the electric wiring for damage •
17 Check the electric connections and terminals •
18 Test the Emergency switch function •
19 Check the electric lifting drive motor for noise and damages •
20 Test the display •
21 Check if correct fuses are used, if necessary, replace. •
22 Test the audio warning signal •
23 Check the contactors •
24 Check the frame leakage (insulation test) •
25 Check function and wear of the accelerator •
26 Check the electrical system of the lifting drive motor •
Braking system

27 Check brake performance •

Battery
28 Check the battery voltage •
29 Clean and grease the terminals and check for corrosion and damage •
30 Check the battery housing for damages •
31 Check the main power cable for damages •
32 Check the start-up protection during charging •
Function
33 Test the audio warning signal •
34 Test the safety (belly) button function •
35 Check the lifting and lowering function •
General

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36 Check if all decals are legible and complete •
37 Check if the protective screen and or guarding is not damaged •
38 Inspect the castor, adjust the height, or replace it, if worn out •
39 Carry out a test run •

b. Lubricating points
Lubricate the marked points according to the maintenance checklist.

1 Chain

2 Main frame posts

3 Bearings in wheels

4 Foot Break

Fig.8.b: Lubricating points

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c. Check and refill hydraulic oil
The required hydraulic fluid- type is
• H-LP 46, DIN 51524
• Viscosity is 41.4 - 47
• Depending on the type, and check with oil level meter.
Waste material like oil, used batteries or other must be probably
disposed and recycled according to the national regulations and if
necessary, brought to a recycling company.

Fig.8.c: Oil level

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d. Removing, reattaching guarding
DO NOT USE THIS TRUCK, IF THE GUARDING IS DAMAGED OR NOT
CORRECTLY ASSEMBLED!
If the guarding needs to be removed, unbolt the fixing screws, and
remove the screen carefully. The screws will remain with the screen.
For reattaching place, the screen to the right position and fix each
screw correctly. If you need to replace parts, please call your next
service partner

9. TROUBLE SHOOTING
If the truck has malfunctions follow the instructions, mentioned in
chapter 6.
TROUBLE CAUSE REPAIR
Load weight too high Lift only the max. capacity,
mentioned on the ID-plate
Battery discharged Charge the battery
Lifting fuse faulty Check and eventually replace the
Load can’t be lifted lifting fuse

Hydraulic oil level too low Check and eventually refill

hydraulic oil
Oil leakage Repair the hoses and/or the
sealing of the cylinder
Oil leakage from air Excessive quantity of oil. Reduce oil quantity.
breathing
Dirty oil blocks control Check hydraulic oil and clean
valve. control valve. Replace the oil if
Load can’t be
necessary.
lowered
The solenoid valve for Check or replace the valve for
lowering is not opened or is lowering.
damaged.

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 Battery is charging Charge the battery completely and
then remove the main power plug
form the electrical
socket.
Battery not connected Connect the battery correctly

The fuse is faulty Check and eventually replace fuses

Stacker not starts
operating Battery discharged Charge the battery

Combined emergency De-activate the combined

switch is emergency switch by insert and
activated pull the knob.
Tiller in the operating zone Move the tiller firstly to the
braking zone.

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10. WIRING/ CIRCUIT DIAGRAM
a. Electrical circuit diagram

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 JIALIFT Australia Pty Ltd
Material Handling Equipment
ABN: 16 164 661 956
Phone: 1300 000 168
Email: [email protected]
Website: www.jialift.com.au

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