GOVERNMENT OF TAMILNADU
DIRECTORATE OF TECHNICAL EDUCATION
DIPLOMA IN ENGINEERING
I YEAR
SEMESTER SYSTEM
L - SCHEME
2011 - 2012
II SEMESTER
WORKSHOP PRACTICE
CURRICULUM DEVELOPMENT CENTER
STATE BOARD OF TECHNICAL EDUCATION & TRAINING, TAMILNADU
DIPLOMA IN ENGINEERING - SYLLABUS
L- SCHEME
(Implements from the Academic Year 2011-2012 onwards)
Course Name: All Branches of Diploma in Engineering and Technology and Special
Programmes except DMOP, HMCT and Film & TV.
Subject Code : 22009
Semester : II Semester
Subject Title : WORKSHOP PRACTICE
Objectives
At the end of the practice, the students will be able,
To acquire skills in basic engineering practice.
To identify the hand tools and instruments.
To acquire measuring skills.
To acquire practical skills in the trades.
SCHEME OF INSTRUCTION AND EXAMINATION
No. of Weeks per Semester: 16 Weeks
Subject Instruction Examination
Hours / Hours /
WORKSHOP Week Semester Marks Duration
PRACTICE Internal Examination Total
3 48 25 75 100 3 Hrs.
Note:
The students should be given training in both sections. All the exercises should be completed. The
students should maintain record notebook for the concerned trades and submit during the Board
Practical Examinations. Wiring exercises should be done in the workshop section itself, not in
the Electrical laboratory.
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FITTING SECTION
General safety precaution inside the workshop.
Study about first aid.
Study of hand tools and measuring instruments.
Marking and punching practice.
Hacksaw cutting practice.
Filing and fitting practice.
Drilling and tapping practice.
Note: Practices should be given to cover the above area. At the end, the students should be able to
do the following exercises for the board practical examinations. Students should mention the
variations in the dimensions of their exercises.
Exercises
1. V-Joint
2. L-Joint
3. Step joint
4. U-Joint
5. Drilling and tapping 1
6. Drilling and tapping 2
Note: 70mm X 50 mm X 3mm thick plate can be used for the above joints. All the exercises should
be given for the board practical examinations.
Drilling and Tapping operations should be exercised in the Fitting section itself.
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WIRING
Study about the safety in wiring.
Study of tools.
Study about the earthing.
Identify different electrical fitting and accessories.
Identify the types of wires with colour code.
Identify the symbols in circuit diagram.
Practice simple wiring.
Practice soldering.
Exercises
1. One lamp controlled by one-way switch.
2. Two lamps controlled by one-way switch in series.
3. Two lamps controlled by one-way switch in parallel.
4. Staircase wiring.
5. Tube light connection.
6. Circuit diagram for a fan.
Note: Wiring section should be attached with the Fitting section.
Required wiring components should be given to the students along with the board. Students
should draw the circuit diagram and fix the components according to their circuit. The power
connection must be given on the board and the circuit must be tested with power after
taking the due precaution. The concern faculty/examiner must ensure that the proper
precaution has been taken before providing the power to the circuit. All the components
should be disassembled from the board after evaluation by the examiner.
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BOARD EXAMINATION EVALUATION
Practical Examination
Note: Arrangement should be made to conduct the examinations inside the workshop for both the
sections.
All the exercises should be given in the question paper and students are allowed to select by a lot.
Exercises Duration Max. Marks
Fitting 1 ½ Hrs 35
Allocation
Marking & Cutting 10
Dimensions 20
Joint / Finish 5
Wiring 1 ½ Hrs 35
Allocation
Circuit diagram 10
Assembly & connection 20
Result 5
Viva-voce 5
Internal Assessment 25
TOTAL 100
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LIST OF TOOLS and EQUIPMENTS REQUIRED
NAME OF THE BRANCH / COURSE FIRST YEAR BASIC ENGINEERING
SEMESTER II SEMESTER
NAME OF THE LABORATORY WORKSHOP PRACTICE – FITTING SECTION
S.No LIST OF THE TOOLS &EQUIPMENTS QUANTITY REQUIRED
1 4” Bench vice 30 No’s
2 12” Flat Rough file 30 No’s
3 12” Flat smooth file 30 No’s
4 10” Try angular file 30 No’s
5 8” Half round file 30 No’s
6 8” Square file 30 No’s
7 10” Round file 30 No’s
8 150 mm Try square 30 No’s
9 150 mm Steel rule 30 No’s
10 6 mm Dot punch 30 No’s
11 6 mm Center punch 30 No’s
12 Hacksaw Frame 30 No’s
13 6” leg vice 5 No’s
14 6 mm Prick punch 5 No’s
15 Hand shearing machine 1 No
16 Ball Pan ½ lbs Hammer 30 No’s
17 6.8 mm Drill Bit 5 No’s
18 8.5 mm Drill Bit 5 No’s
19 10.2 mm Drill Bit 5 No’s
20 M8 tap set 5 No’s
21 M10 tap set 5 No’s
22 M12 tap set 5 No’s
23 Bench drilling machine 5 No’s
24 Deep cut Hacksaw frame 5 No’s
25 2’ x 1 ½’ Surface plate 2 No’s
26 Scriber 30 No’s
27 Tap wrench 10 No’s
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NAME OF THE BRANCH / COURSE FIRST YEAR BASIC ENGINEERING
SEMESTER II SEMESTER
NAME OF THE LABORATORY WORKSHOP PRACTICE – WIRING SECTION
S.No LIST OF THE TOOLS &EQUIPMENTS QUANTITY REQUIRED
1 6” Insulated handle cutting pliers 30 No’s
2 8” Insulated handle screw driver 30 No’s
3 ¼ Pound hammer 30 No’s
4 Wire Cutter 30 No’s
5 250V Line Tester 30 No’s
6 10 cm Poker 30 No’s
7 4” Connecting Screw driver 30 No’s
8 2x1½ Wiring board 30 No’s
9 Multi meter 5 No’s
10 Required numbers of switches and sufficient consumables
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