GENERAL PUMP A member of the Interpump Group

HTS2016S
FEATURES

• Features patent-pending “high tech” packings:

-dynamic low-pressure seal retainer
-superior low-pressure seal
-innovative intermediate ring
-superior high-pressure seal
EMPEROR

• Ceramic plungers

• Patent-pending inlet/outlet valve cage

• Nickel-plated forged brass manifold with an exclusive

lifetime warranty

• Heavy-duty tapered roller bearings

• Specifically designed to handle rigorous duty

cycles, high temperatures and chemicals

• Ideal for use in car wash and other high

pressure cleaning applications

SPECIFICATIONS
Pump Model HTS2016S
Maximum Volume 5.6 GPM
Maximum Pressure 3000 PSI
Maximum RPM 1450 RPM
Maximum Inlet Pressure 125 PSI
Minimum Inlet Pressure 9 ft. water (7.9 in. Hg)
Maximum Fluid Temperature 185oF
Bore (in / mm) .787 in. / 40 mm
Stroke (in / mm) .630 in. / 16 mm
EMPEROR

Oil Capacity 40.6 oz.

Inlet Port Thread 1/2”-14 BSP-F
Discharge Port Thread 3/8”-19 BSP-F
Shaft Diameter .945 in. / 24 mm
Weight 32 lbs.
Dimensions - Nominal 12.4” x 10.0” x 6.9”

General Pump Ref 300628 Rev. E

8

is a member of 11-14
the Interpump Group
 GENERAL PUMP A member of the Interpump Group HTS2016S
Instructions and Recommendations for the Installation of

HT Series Pumps
The high-temperature pumps of the HT series have the pump, for example for a 4 gpm (15 l/min)
been designed for use in applications where the water pump, put a filter from 16 to 20 gpm (60-
must be pre-heated, such as in carwash, food and 75 l/mi). The mesh size suitable for this
pharmaceutical industries. application is 0.016” (.4 mm).

Maximum temperature of the water through the pump c) It is extremely important to put a pressure
is 185oF (85oC). switch on the suction port of the pump, and in
any case downstream from the filter, so that
In order to obtain maximum performance in terms of it can stop the pump should the feed pressure
duration of seals and valves, it is necessary to respect drop by 20% due to the filter clogging or
a few simple rules, as follows: failure of the feed pump, etc.
1) In order to avoid damage caused by cavitation,
the pump must be pressure fed. 3) Change of oil
The higher the inlet pressure, the longer the life of We recommend the first oil change after the
the wet end of the pump. first 50 hours, with the pump stopped and
the oil still warm.
When working at 185oF (85oC), the minimum
feed pressure - measured directly in the inlet port This change is not recommended because the oil
of the pump when it is working - is 45 psi (3 bar). has lost its properties, but rather to eliminate the
impurities that have gotten into the oil during the
The minimum feed pressure accoridng to the running-in phase. If these impurities are not
different temperatures are: removed, but are allowed to remain in the oil, they
may cause premature wear to the moving parts
and the oil seals. After this initial change, the
oil can then be changed every three months
or 300 hours of operation thereafter.

Please note: If the pump works in conditions with

high humidity and with sharp temperature
changes, it is possible that condensation will
appear inside the crankcase, which mixing with
the oil can change its properties. This is easy
to see because the oil changes to a white, milky
color.
Naturally, if the application allows for feeding the
pump with 45 psi (3 bar) even at low temperatures If the pump does not have excessive water
(for example: 115oF/45oC) the life of the wet end of leaking from the packings, and the oil becomes
the pump will be even longer. milky, the oil has to be changed more frequently.
The percentage of water in the oil must not
2) The plumbing which feeds the pump must be exceed 20%.
of a diameter at least equal to the inlet port.
Also, follow the suggestions below: Use oil per the following chart:
a) Make the plumbing as short and straight as CHART OF COMPATIBLE OILS SAE15W40
possible, preferably in an upward direction to GENERAL PUMP SERIES 100
facilitate the expulsion of eventual air bubbles BP VISCO 2000
naturally if compatible with the requirements CASTROL CWX
of the system. MOBIL SUPER
SHELL HELIX SUPER
b) It is always useful to put a filter at the TOTAL QUARTZ 4000-5000
inlet with capacity of 4 to 5 times the flow of Ref 300628 Rev.E
11-14
GENERAL PUMPA member of the Interpump Group HTS2016S

PARTS LIST
ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
1. 47120941 Manifold, Nickel-plated 1 20. 98210600 Dipstick, Vented 1 39. 47219566 Plunger Screw 3
2. 99320600 Head Bolt, M8 8 21. 90392200 O-ring 1 40. 47150022 Crankcase Cover, Open 1
3. 96702000 Washer, M8 8 22. 47021735 Crankshaft, HTS2016S 1 41. 97567800 Spacer 2
4. 90510500 Anti-extrusion Ring 6 23. 91489200 Key 1 42. 90164800 Crankshaft Oil Seal 1
5. 90340000 Seal Ring 6 24. 90055700 Circlip 6 43. 90361600 O-ring 3
6. 36200366 Valve Seat 6 25. 97738000 Wrist Pin 3 44. 47081770 Seal Retainer, 20 mm 3
7. 36200176 Valve Poppet 6 26. 47050454 Plunger Guide 3 45. 90225000 L.P. Seal, 20 mm 3
8. 94737600 Valve Spring 6 27. 47030001 Connecting Rod 3 46. 47217870 Intermed. Ring, 20 mm 3
9. 36200251 Valve Guide 6 28. 99191200 Screw, M6 5 47. 90226200 H.P. Seal, 20 mm 3
10. 701002 O-ring 6 29. 47160122 Crankcase Cover, Rear 1 48. 47200074 Pump Rail 2
11. 98222200 Valve Cap, Nickel-plated 6 30. 97596800 Oil Level Indicator 2 49 99364400 Screw, M10 4
12. 36704901 Valve, Complete 6 31. 98204100 Plug, 1/4” 1 50. 96710600 Washer, M10 4
13. 99303900 Screw, M8 8 32. 701013 O-ring 4 51. 98217900 Plug, Nickel-plated, G1/2” 1
14. 47150622 Side Cover 1 33 99309900 Screw, M6 6 52. 96751400 Washwe, M21.5 1
15. 701147 O-ring 2 34. 96701400 Lock Washer, M8.4 6 53. 98209900 Plug, Nickel-plated, G3/8” 1
16. 91837800 Vearing, Tapered Roller 2 35. 96728600 Flinger Washer 3 54. 96738000 Washer, M17.5 1
17. 90162500 Plunger Rod Oil Seal 3 36. 47040409 Plunger, 20 mm 3 55. 70211801 Oil Sight Glass 1
18. 90912600 Guide, Bushinh 3 37. 90506700 Back-up Ring 3 56. 90075600 Retainer Clip 1
19. 47010022 Crankcase 1 38. 96728000 Washer, M14 3 57. 90387700 O-ring, 39.34x2.62 1

REPAIR KITS TORQUE SPECS*

Position Ft.-Lbs. Nm.
KIT NO. K02 K03 K05 K06 K201 K238 K239B 2 22.1 30
11 95.9 130
ITEM NO’S 4, 5, 6, 13 14.7 20
32, 35, 37, 43, 44, 45,
INCLUDED 17 42 10, 11 7, 8, 9, 45, 47
IN KIT 38, 39 46, 47 28 7.3 10
(12)
30 13.2 18
NUMBER OF 31 14.7 20
ASSY’S 3 2 3 1 6 3 1
IN KIT 33 14.7 20
39** 14.7 20
NO. OF
CYLINDERS 3 - 3 1 3 3 1 49 29.4 40
KIT SERVICES 51 29.4 40
53 29.4 40
Ref 300628 Rev.E *Decrease torque by 20% if threads are lubricated.
11-14 **Use Loctite 542.
GENERAL PUMPA member of the Interpump Group HTS2016S

DIMENSIONS

Ref 300628 Rev.E

11-14

GENERAL PUMP 1174 Northland Drive Mendota Heights, MN 55120

Phone: 651.686.2199 FAX: 800.535.1745 e-mail: [email protected] www.generalpump.com