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78 views26 pages

Fdocuments - in - PPT On Destructive Testing and Non Destructive Testing

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devi
Copyright
© © All Rights Reserved
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Presentation

On
Testing Of Materials – DT &
NDT
Overview :-
 Introduction.
 Types- DT and NDT.
 Hardness Test.
 Tension test.
 Impact Test.
 Non-destructive testing.
 Advantages & Application.
Introduction:-
Prolonged endurance testing under the most severe
operating conditions, continued until the component,
equipment, or product specimen fails (is broken or
destroyed). The purpose of destructive & Non
destructive testing is to determine service life and to
detect design weaknesses that may not show up under
normal working conditions.
Destructive Testing - DT
Destructive testing is changes the dimensions or
physical and structural integrity of the specimen. (It is
essentially destroyed during the test).
Ex:- Tensile, Compression, Shear and Rockwell
Hardness
Non Destructive Testing - NDT
Non-Destructive testing does not affect the structural
integrity of the sample. ( A measurement that does not
effect the specimen in any way).
Ex:- Radiography , Ultrasonic, Dye penetration test
etc.
Hardness Testing:-
Hardness, as a mechanical property, is the resistance
of a material to surface penetration .The indenter used
varies with the test selected, but is generally hardened
steel or diamond.
Common hardness tests include the
Rockwell and Brinell. Other test procedures used
include the scleroscope, Rebound Test, Vickers, and
Tukon-Knoop testing.
Brinell Hardness Test
The Brinell hardness test method consists of indenting
the test material with a 10 mm diameter hardened steel
subjected to a load of 3000 kg .The full load is normally
applied for 10 to 15 seconds . The diameter of the
indentation left in the test material is measured with a
low powered microscope.
Rockwell Hardness Test
•The Rockwell hardness test provides more direct
results. A specially-designed testing machine is
typically used and provides a dial reading for the
Rockwell Hardness Number, so no special
calculations or measurements are necessary.
Scale Indenter Applied Load
(kg)
A Diamond cone 60

B 1/16-inch ball 100

C Diamond cone 150

D Diamond cone 100

E 1/8-inch ball 100

F 1/16-inch ball 60

G 1/16-inch ball 150


Vicker Hardness Test:-
The Vickers hardness test method consists of indenting
the test material with a diamond indenter, in the form of
a right pyramid with a square base and an angle of 136
degrees between opposite faces subjected to a load of
1 to 100 kgf. The full load is normally applied for 10 to
15 seconds. The two diagonals of the indentation left in
the surface of the material after removal of the load are
measured using a microscope and their average
Non Destructive Testing - NDT
Non-Destructive testing does not affect the structural
integrity of the sample. ( A measurement that does not
effect the specimen in any way).
Ex:- Radiography , Ultrasonic, Dye penetration test
etc.
Non Destructive Testing - NDT
Non-Destructive testing does not affect the structural
integrity of the sample. ( A measurement that does not
effect the specimen in any way).
Ex:- Radiography , Ultrasonic, Dye penetration test
etc.
Non Destructive Testing - NDT
Non-Destructive testing does not affect the structural
integrity of the sample. ( A measurement that does not
effect the specimen in any way).
Ex:- Radiography , Ultrasonic, Dye penetration test
etc.
Non Destructive Testing - NDT
Non-Destructive testing does not affect the structural
integrity of the sample. ( A measurement that does not
effect the specimen in any way).
Ex:- Radiography , Ultrasonic, Dye penetration test
etc.
Non Destructive Testing - NDT
Non-Destructive testing does not affect the structural
integrity of the sample. ( A measurement that does not
effect the specimen in any way).
Ex:- Radiography , Ultrasonic, Dye penetration test
etc.
Non Destructive Testing - NDT
Non-Destructive testing does not affect the structural
integrity of the sample. ( A measurement that does not
effect the specimen in any way).
Ex:- Radiography , Ultrasonic, Dye penetration test
etc.
Ultrasonic Test
Ultrasonic Testing is a non-destructive testing
technique that utilizes high-frequency sound waves to
detect imperfections in metal materials, as well as
changes in properties within the materials that could
cause problems or failure of the component being
tested.
Radiography Test
the part to be inspected is placed between the
radiation source and a piece of radiation sensitive film
.The radiation source can either bean X-ray machine
or a radioactive source .The part will stop some of the
radiation where thicker and more dense areas will
stop more of the radiation.
Dye penetration Test
This method is frequently used for the detection of
surface breaking flaws in non-ferromagnetic materials
.The subject to be examined is first of all cleaned to
remove all traces of foreign material etc. Than
penetrant and developer is applied.
Advantages of destructive testing

 Allows a roughly identify the mechanical properties of the


adhesive joint (fracture strength, elongation, modulus of
elasticity ....)
 Ability to compare type of testing Verification of surface
preparation, curing conditions, working conditions and
adhesives system products (primers, activators, adhesives ...)
 Predict and identify the approximate nature of the failure or
breakdown that may occur during the lifetime of the bonded
joint in use.
Guided By:-
Dr K.P. Singh
Asstt. Prof. (Sr. Grade) - English
PRESENTED BY-
1. KESHAV SAHU
2. ARIJIT MONDAL
3. MUKULDEV KHUNTE
4. KHOMENDRA PATAIL

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