Muf Er Design by Noise Transmission Loss Maximization On Narrow Band Frequency Range
Muf Er Design by Noise Transmission Loss Maximization On Narrow Band Frequency Range
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Abstract
Maximization of noise transmission loss in mufflers using shape modification approach is an important issue
for automobile and aerospace industries. In this paper, we focus on the noise transmission loss maximization on a
narrow band frequency of 200 Hz, one-third-octave band. This frequency range is considered as the design area for
the muffler. Various geometries, i.e., inlet and outlet radius, silencer radius and their lengths are experienced at this
regard. The influenced of geometrical dimensions of muffler parts on the amount noise transmission loss is
investigated. Numerous results from this study like the shape of inlet and outlets which can be used for designing of
more effective mufflers are reported.
Key words: Noise, Transmission Loss, Design, Narrow Band Frequency, Geometry Modification, Muffler.
meter up to 0.0889 meter in five steps, see table 3. (inner 0.0254 0.0381 0.0508 0.0635 0.0762
radius)
In-flange
Table 3. Original size of muffler parts and the (outer
radius)
0.0889 0.0889 0.0889 0.0889 0.0889
the radius of Ex-tube 2 and inner radius of out-flange Ex-tube 2 0.0254 0.0381 0.0508 0.0635 0.0762
Outlet 0.0254 0.0381 0.0508 0.0635 0.0762
are more effective on maximization of TL.
In two next sections, our studies have considered
Table 12: TL amounts by increasing the outlet radius,
more details and added inlet and outlet radiuses to the
Ex-tube 2 radius, and inner radius of out-flange at the
two previous studies respectively.
simultaneously
In table, the impacts of inlet radius, Ex-tube 1
Original Modified muffler
radius, and inner radius of in-flange have showed. In TL of the
Attempt
table 9, the steps of changes have been presented. muffler Attempt 1 Attempt 2 Attempt 3
4
f1-f2 18 15.2 13 12 10.2
f2-f3 17.2 14.9 12.5 11.3 9.9
Table 9: Original size of muffler parts and the steps f3-f4 15.9 13.5 11 9.8 3.9
simultaneously Out-flange
(inner radius)
0.0254 0.0254 0.0254 0.0254 0.0254
Original Modified muffler Out-flange
0.0889 0.0762 0.0635 0.0508 0.0381
TL of the (outer radius)
muffler Attempt 1 Attempt 2 Attempt 3 Attempt 4 Ex-tube 2 0.0254 0.0254 0.0254 0.0254 0.0254
f1-f2 18 14.9 12.9 11 9.5 Outlet 0.0254 0.0254 0.0254 0.0254 0.0254
f2-f3 17.2 14 12 9.9 8.5
Table 14: TL amounts while the outer radius of out- [1] Magrab, E.B., Environmental Noise Control; John
flange is changed from 0.0762-0.0381 inches Wiley & Sons, New York, 1975.
Original Modified muffler [2] Wu, T. W., and Wan, G. C., 1996, “Muffler
TL of the
muffler
Attempt Attempt Attempt Attempt Performance Studies Using a Direct Mixed-Body
1 2 3 4
f1-f2 18 14.6 12 9.8 8.7 Boundary Element Method and a Three-Point
f2-f3 17.2 13.9 11 8.8 7.7 Method for Evaluating Transmission Loss,” ASME
f3-f4 15.9 12.7 9 6.7 4.9
Transactions, J. Vib. And Acoust., 118, pp. 479-484.
As the table 14 shows us, it is understandable [3] Wu, T. W., Cheng, C. Y. R., and Zhang, P., 2002,
that the reduction of outer radius of out-flange which “A Direct Mixed-Body Boundary Element Method
is related to outtake of silencer causes to decrease the for Packed Silencers,” J. Acoust. Soc. Am., 111, pp.
TL value over the frequency range of 170-250 Hz. 2566-2572.
Furthermore, by comparison these two last cases, [4] Yeh, L.J., Chiu, M.C. and Lai, G.J., “Computer
it is crystal clear that the influences of outer radius of Aided Design on Single Expansion Muffler under
out-flange is more striking than the impacts of outer Space Constraints”, Proc. Nineteenth C.S.M.E.
radius of in-flange. Because the TLs over the National Conf., Taiwan, ROC, pp. 625-633.
reductions of radiuses decreased dramatically in out- [5] Yeh, L.J., Chang, Y.C., Chiu, M.C., Lai, G.J. and
flange than in-flange. Her, M.G., 2003, “Shape Optimization of
Constrained Double-chamber Muffler with Extended
Tubes by Mathematical Gradient Methods”,
Conclusion
In this paper, the effect of geometry modification Proceedings of the 3rd Conference on S.M.E.,
of muffler parts on the noise TL over a narrow band Taiwan, ROC, pp. 519-526.
frequency range, is investigated and reported. The [6] Yeh, L.J., Chang, Y.C., Chiu, M.C., 2005, “Shape
computations are performed by the educational Optimal Design on Double-Chamber Mufflers Using
version of MAP software. Simulated Annealing and a Genetic Algorithm”,
The most significant thing that has to be Turkish Journal Engineering Environmental Science,
considered is about existing symmetry in geometry of 29, pp. 207-224
the shape, and if the focus was on changing one [7] Chui, M. C., 2010, “Shape Optimization of One-
section of the shape, the other parts were in original Chamber Mufflers with Revers-Flow Ducts Using a
size. Genetic Algorithm”, Journal of Marine Science and
The results of this study show that outlet area has Technology, Vol. 18, No. 1, pp. 12-23
the fluctuation outcomes and cannot be a matter to [8] Luszczynska, M. P., Dudarewicz, A.,
make decision based on it for optimal muffler shape. Waszkowska, M., Szymczak, W., Kowalska, M. S.,
Totally, TL amounts have been increased 2005, “The Impact of Low Frequency Noise on
according to the below actions: Human Mental Performance”, International Journal
1. By increasing the inlet radius of Occupational Medicine and Environmental Health,
2. By decreasing the radius of Ex-tube 1 18(2), pp. 185-198
and inner radius of in-flange [9] Ranjbar, M., Hardtke, H.-J., Fritze, D., and
3. By decreasing the radius of Ex-tube 2 Marburg, St., 2010, “Finding the Best Design within
and inner radius of out-flange Limited Time: A Comparative Case Study on
4. By decreasing the inlet radius, Ex-tube Methods for Optimization in Structural Acoustics,”
1 and inner radius of in-flange Journal of Computational Acoustics, 18(2), pp. 149-
5. By decreasing the outlet radius, Ex- 164.
tube 2 and inner radius of out-flange [10] Ranjbar, M., Marburg. St., Hardtke, H.-J., 2012,
6. By decreasing the outer radius of in- “Structural-Acoustic Optimization of a Rectangular
flange Plate: A Tabu Search Approach”, Journal of Finite
7. By increasing the outer radius of out- Elements in Analysis and Design, 50, pp. 142-146.
flange [11] Ranjbar, M., Marburg. St., Hardtke, H.-J., 2013,
“Vibroacoustic Optimization of Mechanical
Structures: A Controlled Random Search Approach,”
Acknowledgment
The evaluation version of MAP software is used Advanced Material Research, 622-623, pp. 158-161.
in this study. MAP is developed by T. W. Wu from [12] De Lima, K. F., Lenzi, A., Barbieri, R., 2011,
the University of Kentucky, USA. “The study of reactive silencer by shape and
parametric optimization techniques”, ELSEVIER
Journal, Applied Acoustics, Vol. 72, pp. 142-150.
References
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[16] Wu, T. W., and Wan, G. C., 1996, “Muffler
Performance Studies Using a Direct Mixed-Body
Boundary Element Method and a Three-Point
Method for Evaluating Transmission Loss,” ASME
Transactions, J. Vib. And Acoust., 118, pp. 479-484.
[17] Cui, Z., and Huang, Y., 2012, “Boundary
Element Analysis of Muffler Transmission Loss with
LS-DYNA,” 12th International LS-DYNA® Users
Conference.
[18] Wu, T. W., 2012, “MAP V0.90 User’s Guide,”
University of Kentucky, USA.