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Omrgpreng 319

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0% found this document useful (0 votes)
44 views76 pages

Omrgpreng 319

Uploaded by

Bilal VURAL
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 76

Original instructions

3/19

OPERATOR'S MANUAL
OMRGPRENG.319

GRAPPLE
RAMMER RGP07R, RGP09R, RGP13R, RGP16R,
RGP18R, RGP20R, RGP23R, RGP28R, RGP33R,
RGP38R
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 3 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . 53
1. Foreword . . . . . . . . . . . . . . . . . . . . . . . . 4 1. Product specifications. . . . . . . . . . . . . . 54
This manual . . . . . . . . . . . . . . . . . . . . . . 4 Technical specifications RGP07R . . . . . 54
Important safety information . . . . . . . . . 5 Main dimensions RGP07R . . . . . . . . . . 55
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 6 Technical specifications RGP09R . . . . . 56
Spare part orders. . . . . . . . . . . . . . . . . . . 6 Main dimensions RGP09R . . . . . . . . . . 57
2. Machine numbers . . . . . . . . . . . . . . . . . . 7 Technical specifications RGP13R . . . . . 58
Model and serial number . . . . . . . . . . . . 7 Main dimensions RGP13R . . . . . . . . . . 59
3. Product introduction. . . . . . . . . . . . . . . . 8 Technical specifications RGP16R . . . . . 60
Overview. . . . . . . . . . . . . . . . . . . . . . . . . 8 Main dimensions RGP16R . . . . . . . . . . 61
Removal from package . . . . . . . . . . . . . . 8 Technical specifications RGP18R . . . . . 62
Lifting instructions . . . . . . . . . . . . . . . . . 8 Main dimensions RGP18R . . . . . . . . . . 63
Main parts . . . . . . . . . . . . . . . . . . . . . . 11 Technical specifications RGP20R . . . . . 64
Environmental protection and recycling Main dimensions RGP20R . . . . . . . . . . 65
policy . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Technical specifications RGP23R . . . . . 66
4. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Main dimensions RGP23R . . . . . . . . . . 67
General safety . . . . . . . . . . . . . . . . . . . . 13 Technical specifications RGP28R . . . . . 68
Safety instructions . . . . . . . . . . . . . . . . . 13 Main dimensions RGP28R . . . . . . . . . . 69
5. Operation . . . . . . . . . . . . . . . . . . . . . . . 25 Technical specifications RGP33R . . . . . 70
Operating instructions. . . . . . . . . . . . . . 25 Main dimensions RGP33R . . . . . . . . . . 71
Daily operation . . . . . . . . . . . . . . . . . . . 26 Technical specifications RGP38R . . . . . 72
Mounting and dismounting the product 31 Main dimensions RGP38R . . . . . . . . . . 73
Movement. . . . . . . . . . . . . . . . . . . . . . . 35 2. EC Declaration of Conformity . . . . . . . 74
Special conditions of use . . . . . . . . . . . . 35
Storage . . . . . . . . . . . . . . . . . . . . . . . . . 36
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . 37
1. Greasing . . . . . . . . . . . . . . . . . . . . . . . . 38
Recommended greases. . . . . . . . . . . . . . 38
Greasing points . . . . . . . . . . . . . . . . . . . 38
2. Carrier hydraulic oil . . . . . . . . . . . . . . . 40
Requirements for hydraulic oil . . . . . . . 40
Oil cooler . . . . . . . . . . . . . . . . . . . . . . . 42
Oil filter . . . . . . . . . . . . . . . . . . . . . . . . 43
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . 45
1. Routine maintenance . . . . . . . . . . . . . . 46
Overview. . . . . . . . . . . . . . . . . . . . . . . . 46
Inspection and maintenance by the
operator . . . . . . . . . . . . . . . . . . . . . . . . 46
Inspection and maintenance by the
dealer . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Maintenance intervals in special
applications. . . . . . . . . . . . . . . . . . . . . . 48
Other maintenance procedures . . . . . . . 48
2. Replacing wear plates . . . . . . . . . . . . . . 49
Tightening torque for wear plates . . . . . 49
Removal of wear plates . . . . . . . . . . . . . 49
Installation of wear plates . . . . . . . . . . . 50
3. Troubleshooting . . . . . . . . . . . . . . . . . . 51
Jaw does not move . . . . . . . . . . . . . . . . 51
Excessive moving . . . . . . . . . . . . . . . . . 51
Oil leakage . . . . . . . . . . . . . . . . . . . . . . 51
Product does not rotate . . . . . . . . . . . . . 51
Further assistance . . . . . . . . . . . . . . . . . 52
RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R,
RGP23R, RGP28R, RGP33R, RGP38R

OPERATION

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 3


Foreword RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

1. FOREWORD

1.1 THIS MANUAL


This manual is arranged to give you a good understanding of the product and its safe
operation. It also contains maintenance information and technical specifications.
Read this manual from front to back before installing, operating or maintaining the
product for the first time.
In this manual, the units of measurement are metric. For example, weights are given
in kilograms (kg). In some cases, an other unit follows in parenthesis (). For
example 28 litres (7.4 US gal).
The specifications and designs presented in this manual are subject to change
without prior notice.

SYMBOLS USED IN THIS MANUAL


This symbol identifies important safety messages within this manual. Carefully read
the message that follows. Failure to understand and obey this safety warning could
result in injury to you or others, and could also cause damage to product. See
illustration 1.

This symbol identifies prohibited action or hazardous location. Failure to


understand and obey this safety warning could result in injury to you or others, and
could also cause damage to product. See illustration 2.

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RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Foreword
RGP23R, RGP28R, RGP33R, RGP38R

This symbol identifies correct and recommended action. See illustration 3.

This symbol identifies environmental and recycling matter. See illustration 4.

R010265

1.2 IMPORTANT SAFETY INFORMATION


Basic safety precautions are outlined in the "Safety" section of this manual and in
the instructions where hazards exist. These warnings are identified by a warning
symbol.
To use the product correctly, you must also be a competent operator of the carrier.
Do not use or install it if you cannot use the carrier. The product is a powerful tool.
Used without proper care, it can cause damage.
Do not rush when you are learning to use the product. Take your time and most
importantly, take it safely. Do not guess. If there is anything you do not understand,
ask your local dealer.
Improper operation, lubrication or maintenance of this product can be dangerous
and could result in injury.
Do not operate this product until you read and understand the instructions in this
manual.
Do not perform any lubrication and maintenance on this product until you read and
understand the instructions in this manual.

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 5


Foreword RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

1.3 WARRANTY
The customer is provided with a separate warranty sheet, where the export warranty
terms are explained. Check always that this warranty sheet is provided with the
product. If not, contact your local dealer immediately.

WARRANTY REGISTRATION CARD


A warranty registration card is filled out after the installation inspection by the
dealer and a copy of it is sent to the manufacturer. This card is very important
because no warranty claims are handled without it. Make sure that you get a copy
of it after the installation inspection and that it is correctly filled out.

INSTALLATION INSPECTION
An installation inspection must be carried out after the product has been installed on
the carrier. During the installation inspection, certain specifications (operating
pressure, oil flow, etc.) are checked so that they are within given limits. See
“Product specifications” on page 54.

1.4 SPARE PART ORDERS


When you need spare parts or some information concerning maintenance to your
product, please contact your local dealer. Quick deliveries are ensured by exact
orders.
Required information:
■ Name of customer, contact person
■ Order number (when available)
■ Delivery address
■ Mode of delivery (air mail, etc.)
■ Required delivery date
■ Invoicing address
■ Model and serial number of product
■ Name, number and required amount of spare parts

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RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Machine numbers
RGP23R, RGP28R, RGP33R, RGP38R

2. MACHINE NUMBERS

2.1 MODEL AND SERIAL NUMBER


The product serial number is stamped on the product body. The model and serial
number are also located on the product identification plate.
It is important to make correct reference to the serial number of the product when
making repairs or ordering spare parts. Identification of the serial number is the only
proper means of maintaining and identifying parts for a specific product.
See the following figure for the location of the serial number on your product
model.

1
S/N
Demolition tool
2 Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND

7
Serial number

3 Model Max cylinder pressure (bar)


8
4 Weight (kg) Max rotation pressure (bar)
9
5 Min working
weight (kg)
Max cylinder oil flow (l/min)

10
6
Manufactured Max rotation oil flow (l/min)

Manufactured by: MANTOVANIBENNE srl


n° 6, Via Righi - 41037 MIRANDOLA (Mo) ITALY

11

MB010163

CONTENT OF THE PRODUCT IDENTIFICATION PLATE

1 Demolition tool
2 Serial number
3 Model
4 Weight (kg)
5 Min working weight (kg)
6 Manufactured
7 Max cylinder pressure (bar)
8 Max rotation pressure (bar)
9 Max cylinder oil flow (l/min)
10 Max rotation oil flow (l/min)
11 Manufactured by

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 7


Product introduction RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

3. PRODUCT INTRODUCTION

3.1 OVERVIEW
The product is a hydraulically operated grapple. It can be used on any carrier which
meets the necessary hydraulic and mechanical installation requirements.

3.2 REMOVAL FROM PACKAGE


Remove all the steel belts from the package. Open the package and remove all
plastics covering the product. Recycle all package materials (steel, plastic, wood)
properly.
Check that the product is in good condition and that there is no visible damage.
Check that all ordered parts and accessories have been enclosed with the product.
Some options may be provided by your local dealer, such as installation kits,
including hoses and mounting bracket.

3.3 LIFTING INSTRUCTIONS


Use a hoist when lifting components which weigh 23 kg (51 lb) or more, to avoid
back injury. Make sure all chains, hooks, slings, etc., are in good condition and are
in the correct capacity. Make sure hooks are positioned correctly. Do not side load
the lifting eye during a lifting operation.

PROVIDED LIFTING POINTS


The lifting points located on the product frame are to be used solely to lift or handle
the product itself. The lifting capacity calculation is based on the product's working
weight, including an average sized mounting bracket.

Warning! To avoid falling objects, do not use the product to lift other products.
The lifting points located on the product frame are to be used solely to lift or
handle the product itself.
The maximum allowed total weight is shown on the product's identification plate
and specification page. See “Product specifications” on page 54. If the weight
exceeds the maximum allowed total weight shown on the identification plate and
specification page, you will have to use other lifting points/methods than originally
provided on the product.

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RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Product introduction
RGP23R, RGP28R, RGP33R, RGP38R

The other threaded holes on the product are intended for handling single parts only.
You must not lift the entire assembly by using these threaded holes. For handling
the parts, see product workshop documentation for suitable lifting methods and
lifting adapters.

LIFTING EYE SCREWS


If lifting eye screws are used, lifting eye screws must be completely tightened. The
lifting eye can be loaded only if the screw is properly tightened to the frame.

Failure to properly tighten the screw before allowing load pressure on the
lifting eye may cause lifting eye to break and free fall of the product.
If you use mechanical tools for tightening, make sure not to overstrain the shank.
Before lifting, make sure that the rope and/or hook is stretched.
When two lifting points are used, the lifting capacity depends on the angle of the
lifting chains. The angle should not be less than 45°, as shown in the illustration.
When the lifting eye screws are tightened, both rings should be aligned.
The loading capacity calculation applies to temperatures between -10 °C (14 °F)
and 40 °C (104 °F).
Before reuse of lifting eye screws, make sure there are no surface flaws (for example
pits, voids, folds and seams, deformation of the ring, missing or broken threads,
rust, etc.).
The local, national safety standards for machines and lifting-tackles must always be
strictly observed.
Note: The lifting eye must always be removed from the product and replaced with
a screw before operation.

G010014

Lifting devices must safely carry the working weight of the product. See “Product
specifications” on page 54.

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 9


Product introduction RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

Place a chain or sling as shown in the illustration to lift the product.

MB010015

Note: The lifting eye screws must always be removed from the product and replaced
with a screw before operation.

SAFETY INSTRUCTIONS FOR LIFTING


Below are some common safety instructions concerning lifting operations. In
addition to this, the local, national standards for machines and lifting-tackles must
always be strictly observed. Please note that the list below is not all inclusive, you
must always ensure the procedure you choose is safe for you and others.
■ Do not lift the load over people. No one must be under the hoisted load.
■ Do not lift people and never ride the hoisted load.
■ Keep people clear from the lift area.
■ Avoid side pull of the load. Make sure you take up the slack slowly. Start and
stop carefully.
■ Lift the load a few centimeters and verify it before proceeding. Make sure the
load is well balanced. Check for any loose items.
■ Never leave the suspended load unattended. Maintain load control at all times.
■ Never lift the load over the rated capacity (see the product's operating weight
from the specification page).
■ Inspect all lifting product before use. Do not use twisted or damaged lifting
product. Protect lifting product from sharp corners.
■ Obey all local safety instructions.

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RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Product introduction
RGP23R, RGP28R, RGP33R, RGP38R

3.4 MAIN PARTS


The main parts of the grapple are shown below.

E C

B
D
MB010022

A. Mounting bracket
B. Jaw
C. Thrust bearing
D. Wear plates
E. Cylinder

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 11


Product introduction RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

3.5 ENVIRONMENTAL PROTECTION AND RECYCLING POLICY


Rammer products support the recycling of materials to help customers achieve their
environmental objectives. During manufacturing all necessary precautions are
taken to make sure that no harm is done to the environment.
Every effort is made to foresee and minimize the risks that might be associated with
the operation and maintenance of Rammer products, and which could pose danger
to humans or the environment. We support customers in their efforts to consider the
environmental protection in their everyday work.
When working with a Rammer product please follow these guidelines:
■ Dispose of packaging materials properly. Wood and plastic can be burned or
recycled. Deliver the steel belts to metal recycling center.
■ Protect the environment from oil spills.
In case of hydraulic oil leaks, the product should be serviced immediately.
Follow the product's greasing instructions and avoid excessive greasing.
Be careful when handling, storing and transporting oils.
Dispose of empty oil or grease containers appropriately.
Consult local authorities for detailed instructions.
■ All metal parts of the product can be recycled by delivering them to an
authorized scrap metal collection facility.
■ Comply with local waste classification rules when disposing of used rubber or
plastic parts (wear plates, seals).
Consult with your local dealer for more information.

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RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Safety
RGP23R, RGP28R, RGP33R, RGP38R

4. SAFETY

4.1 GENERAL SAFETY


All mechanical product can be hazardous if operated without due care or correct
maintenance. Most accidents involving machine operation and maintenance are
caused by failure to observe basic safety rules or precautions. An accident can often
be avoided by recognizing potentially hazardous situations before an accident
occurs.
Because it is impossible to anticipate every possible circumstance that might
involve a potential hazard, the warnings in this guide and on the product are not all
inclusive. If a procedure, tool, working method or operating technique not
specifically recommended by manufacturer is used, you must satisfy yourself that
it is safe for you and others. You should also ensure that the product will not be
damaged or made unsafe by the method of operation or maintenance procedures you
choose.
Safety is not just a matter of responding to the warnings. All the time you are
working with your product you must pay attention to what hazards there might be
and how to avoid them. Do not work with the product until you are sure that you can
control it. Do not start any job until you are sure that you and those around you will
be safe.

Warning! Read the following warning messages carefully. They tell you of
different hazards and how to avoid them. If proper precautions are not taken,
you or others could be seriously injured.

4.2 SAFETY INSTRUCTIONS

MANUALS
Study this manual before installing, operating or maintaining the product. If there is
anything you do not understand, ask your employer or your local dealer to explain
it. Keep this manual clean and in good condition.
The related safety label on the product and the text on the label are shown below.
"IGNORING INSTRUCTIONS HAZARD
Faulty handling practice could cause death or serious injury.
Read and follow the instructions in the operator's manual."

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 13


Safety RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

WARNING
IGNORING
INSTRUCTIONS HAZARD
Faulty handling practice could
cause death or severe injury.
Read and follow the instructions
in the operator’s manual.

169410_ENG-3

R010348

CARE AND ALERTNESS


All the time you are working with the product, take care and stay alert. Always be
alert for hazards. The possibility of a serious or even fatal accident is increased
when you are intoxicated.

CLOTHING
You can be injured if you do not wear proper clothing. Loose clothing can get
caught in the machinery. Wear protective clothing to suit the job.
Examples are: a safety helmet, safety shoes, safety glasses, well-fitting overalls,
ear-protectors and industrial gloves. Keep cuffs fastened. Do not wear a necktie or
scarf. Keep long hair restrained.

PRACTICE
You and others can be killed or injured if you perform unfamiliar operations without
practicing them first. Practice away from the job site, in a clear area.
Keep other people away. Do not perform new operations until you are sure you can
do them safely.

REGULATIONS AND LAWS


Obey all laws, work site and local regulations which affect you and your product.

Page 14 - Operation COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Safety
RGP23R, RGP28R, RGP33R, RGP38R

COMMUNICATIONS
Bad communications can cause accidents. Keep people around you informed of
what you will be doing. If you will be working with other people, make sure they
understand any hand signals you will be using.
Worksites can be noisy. Do not rely on spoken commands.

WORKSITE
Worksites can be hazardous. Inspect the site before working on it.
Check for potholes, weak ground, hidden rocks, etc. Check for utilities (electric
cables, gas and water pipes, etc.). Mark the positions of cables and pipes.
Poor visibility can cause accidents and damage. Make sure that visibility and
lighting in the working area are adequate.
Worksites can be noisy. Wear ear protection to prevent personal injury.

R010214

BANKS AND TRENCHES


Banked material and trenches can collapse. Do not work too close to banks and
trenches where there is a danger of collapse.

SAFETY BARRIERS
Unguarded product in public places can be dangerous. Place barriers around
machinery to keep people away.

AIRBORNE POLLUTANTS
The related safety label on the product and the text on the label are shown below.
"DUST HAZARD
Breathing dust will cause death or severe injury.
Always wear approved respirator."

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 15


Safety RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

DANGER
DUST HAZARD
Breathing dust will cause death
or severe injury.
Always wear approved
respirator.

169410_ENG-1

R010349

Airborne pollutants are microscopic particles, which will damage your health when
inhaled. Aiborne pollutants on construction sites can be for example silica dust, oil
fumes or diesel exhaust particles, visible or invisible. Especially in demolition sites,
there may be other dangerous substances, such as asbestos, lead paints or other
chemical substances.
The effect of airborne pollutants may be immediate if the substance is poisonous.
The main danger with airborne pollutants comes from long term exposure, where
particles are inhaled but not removed from the lungs. The disease is called silicosis,
asbestosis or other, and will result in death or serious injury.
To protect yourself from airborne pollutants, always keep excavator doors and
windows closed during operation. Excavators with pressurized cabins should be
utilized in product operation. Proper maintenance of fresh air filters of the excavator
is essential. Where pressurized cabins are not available, proper respirators must be
utilized.
Stop working when bystanders are in the area of airborne pollutants and make sure
they have proper respirators. Respirators are as important for bystanders as hard
hats.Respirators for both operator and bystanders must be approved by the
respirator manufacturer for the application in question. It is essential that the
respirators protect from the tiny dust particles which cause silicosis and which may
cause other serious lung diseases. Do not use the product until you are sure the
respirators are working properly. This means each respirator must be checked to
make sure that it is clean, that its filter has been changed, and to otherwise make sure
the respirator will protect in the way it is meant to.
Always make sure dust has been cleaned off your boots and clothes when you leave
your shift. The smallest particles of dust are the most harmful. They may be so fine
that you cannot see them. Remember, you MUST protect yourself and bystanders
from the danger of breathing or inhaling dust.
Always follow local laws and regulations for airborne pollutants in the working
environment.

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RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Safety
RGP23R, RGP28R, RGP33R, RGP38R

FLYING DEMOLITION DEBRIS


The safety label on the product is shown below:
"FLYING OBJECTS HAZARD
Fragments fly up to 40 m (130 ft) and could cause death or serious injury.
Stop operation when a person enters hazard zone.
Wear approved personal protective product."

WARNING
FLYING OBJECTS HAZARD
Fragments fly up to 40 m (130 ft)
and could cause death or severe
injury.
Stop operation when a
person enters hazard zone.
Wear approved personal
protective equipment.

169410_ENG-2

R010350

Protect yourself and your surroundings from flying debris. Do not operate the
product or carrier with people around it.
The European standard EN 474-1 on safety of earth-moving machinery requires that
adequate operator's protection, such as bullet proof glass, mesh guard or an
equivalent protection is used.
Keep the cabin windows and doors closed during operation. Window bars are
recommended to protect the windows from flying debris.

CRUSHING HAZARD
The safety label on the product is shown below:
"CRUSHING HAZARD
Contact with moving parts or material could cause death or severe injury.
Keep yourself and bystanders out of hazard zone."

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 17


Safety RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

G010031

COLLAPSING CONCRETE FRAMES


Protect yourself and your surroundings from collapsing concrete frames. Do not
operate the product or carrier with people around it.

PRODUCT LIMITS
Operating the product beyond its design limits can cause damage. It can also be
dangerous. See “Product specifications” on page 54.
Do not try to upgrade the product's performance by unapproved modifications.

HYDRAULIC FLUID
Fine jets of hydraulic fluid at high pressure can penetrate the skin. Do not use your
fingers to check for hydraulic fluid leaks. Do not put your face close to suspected
leaks. Hold a piece of cardboard close to suspected leaks and then inspect the
cardboard for signs of hydraulic fluid. If hydraulic fluid penetrates your skin, seek
medical help immediately.
Hot hydraulic fluid can cause severe injuries.

HYDRAULIC HOSES AND FITTINGS


Ensure all hydraulic components will withstand maximum pressure and mechanical
stresses caused by operation of the product. Consult your local dealer for
instructions.

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RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Safety
RGP23R, RGP28R, RGP33R, RGP38R

FIRE HAZARD
Most hydraulic fluids are flammable and might ignite when contacting hot surface.
Avoid spilling hydraulic fluid to hot surfaces.
Working with the product on certain materials can cause sparks and hot splinters to
get loose. These can ignite flammable materials around working area.
Ensure that adequate extinguisher is available.

HYDRAULIC PRESSURE
Hydraulic fluid at system pressure can injure you. Before disconnecting or
connecting hydraulic hoses, stop the carrier engine and operate the controls to
release pressure trapped in the hoses. During operation, keep people away from the
hydraulic hoses.
There might be pressurized oil trapped inside the product even if it is disconnected
from the carrier. Be aware of possible unexpected jaw movements while
maintaining product.

LIFTING EQUIPMENT
You can be injured if you use faulty lifting equipment. Make sure that lifting
equipment is in good condition. Make sure that the lifting tackle complies with all
local regulations and is suitable for the job. Make sure that the lifting equipment is
strong enough for the job and you know how to use it.
Do not use this product or any of its parts for lifting. Contact your carrier dealer to
find out how to lift with your carrier.

SPARE PARTS
Use only genuine spare parts. The use of other spare part brands may damage the
product.

PRODUCT CONDITION
Defective product can injure you or others. Do not operate product which is
defective or has missing parts.
Make sure the maintenance procedures in this manual are completed before using
the product.

REPAIRS AND MAINTENANCE


Do not try to do repairs or any other maintenance work you do not understand.

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 19


Safety RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

MODIFICATIONS AND WELDING


Non-approved modifications can cause injury and damage. Contact your local
dealer for advice before modifying the product. Before welding on the product
while it is installed on the carrier, consult your carrier dealer for precautions in
welding.

METAL SPLINTERS
You can be injured by flying splinters when driving metal pins in and out. Use soft-
faced hammer or drifts to remove and fit metal pins, such as pivot pins. Always wear
safety glasses.

LABELS ON THE PRODUCT


Safety labels communicate the following four things:
■ The severity level of the risk (that is signal word "DANGER" or
"WARNING").
■ The nature of the hazard (such as high pressure, dust, etc.).
■ The consequence of interaction with the hazard.
■ How to avoid the hazard.
You must ALWAYS follow the instructions in the safety messages, the messages
in the product safety labels and the instructions set forth in the manuals to avoid
death or severe injury!
Keep the safety labels clean and visible at all times. Check the condition of safety
labels daily. Safety labels and instructions which have disappeared, been damaged,
painted over, come loose, or do not meet the legibility requirements for safe viewing
distance must be replaced before operating the product.
If a safety label is attached to a part that is replaced, install a new safety label on the
replacement part. If this manual is available in your language, then the safety labels
should be available in the same language.
There are several specific safety labels on this product. Please become familiarized
with all safety labels. The location of the safety labels is shown in the illustration
below.
When you clean the safety labels, use a cloth, water and soap. Do not use solvent,
gasoline or other harsh chemicals to clean the safety labels.
Solvents, gasoline or harsh chemicals could loosen the adhesive that secures the
safety labels. Loose adhesive will allow the safety label to fall.

Page 20 - Operation COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Safety
RGP23R, RGP28R, RGP33R, RGP38R

RGP07R

Demolition tool
IGNORING DUST HAZARD FLYING OBJECTS HAZARD
Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND

INSTRUCTIONS HAZARD Fragments fly up to 40 m (130 ft)


Breathing dust will cause death Serial number

Faulty handling practice could or severe injury. and could cause death or severe
Model Max cylinder pressure (bar)
cause death or severe injury. injury.
Always wear approved Weight (kg) Max rotation pressure (bar)
Read and follow the instructions respirator. Stop operation when a
in the operator's manual. person enters hazard zone. Min working
weight (kg)
Max cylinder oil flow (l/min)

Wear approved personal Manufactured Max rotation oil flow (l/min)

protective equipment. Manufactured by: MANTOVANIBENNE srl


n° 6, Via Righi - 41037 MIRANDOLA (Mo) ITALY

169410_ENG-3 169410_ENG-1

MB010151

RGP13R

Demolition tool
Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND

DUST HAZARD IGNORING FLYING OBJECTS HAZARD


Breathing dust will cause death INSTRUCTIONS HAZARD Fragments fly up to 40 m (130 ft) Serial number

or severe injury. Faulty handling practice could and could cause death or severe Model Max cylinder pressure (bar)

cause death or severe injury. injury.


Always wear approved Weight (kg) Max rotation pressure (bar)

respirator. Read and follow the instructions Stop operation when a


Min working

in the operator's manual. person enters hazard zone. weight (kg)


Max cylinder oil flow (l/min)

Wear approved personal Manufactured Max rotation oil flow (l/min)

protective equipment. Manufactured by: MANTOVANIBENNE srl


n° 6, Via Righi - 41037 MIRANDOLA (Mo) ITALY

169410_ENG-1 169410_ENG-3

MB010152

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 21


Safety RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

RGP16R

Demolition tool
Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND
DUST HAZARD IGNORING FLYING OBJECTS HAZARD
Breathing dust will cause death INSTRUCTIONS HAZARD Fragments fly up to 40 m (130 ft) Serial number

or severe injury. Faulty handling practice could and could cause death or severe
Model Max cylinder pressure (bar)

cause death or severe injury. injury.


Always wear approved
respirator. Read and follow the instructions Stop operation when a Weight (kg) Max rotation pressure (bar)

in the operator's manual. person enters hazard zone. Min working


weight (kg)
Max cylinder oil flow (l/min)

Wear approved personal Manufactured Max rotation oil flow (l/min)

protective equipment.
Manufactured by: MANTOVANIBENNE srl
n° 6, Via Righi - 41037 MIRANDOLA (Mo) ITALY

169410_ENG-1 169410_ENG-3

MB010148

RGP18R

Demolition tool
DUST HAZARD IGNORING FLYING OBJECTS HAZARD Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND

Breathing dust will cause death INSTRUCTIONS HAZARD Fragments fly up to 40 m (130 ft)
or severe injury. Faulty handling practice could and could cause death or severe Serial number

cause death or severe injury. injury.


Always wear approved Model Max cylinder pressure (bar)

respirator. Read and follow the instructions Stop operation when a


in the operator's manual. person enters hazard zone. Weight (kg) Max rotation pressure (bar)

Wear approved personal Min working


weight (kg)
Max cylinder oil flow (l/min)

protective equipment.
Manufactured Max rotation oil flow (l/min)

Manufactured by: MANTOVANIBENNE srl


n° 6, Via Righi - 41037 MIRANDOLA (Mo) ITALY

169410_ENG-1 169410_ENG-3

MB010132

Page 22 - Operation COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Safety
RGP23R, RGP28R, RGP33R, RGP38R

RGP23R

Demolition tool
DUST HAZARD IGNORING FLYING OBJECTS HAZARD Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND

Breathing dust will cause death INSTRUCTIONS HAZARD Fragments fly up to 40 m (130 ft)
Serial number

or severe injury. Faulty handling practice could and could cause death or severe
cause death or severe injury. injury. Model Max cylinder pressure (bar)

Always wear approved


respirator. Read and follow the instructions Stop operation when a Weight (kg) Max rotation pressure (bar)

in the operator's manual. person enters hazard zone. Min working Max cylinder oil flow (l/min)
weight (kg)

Wear approved personal Manufactured Max rotation oil flow (l/min)

protective equipment.
Manufactured by: MANTOVANIBENNE srl
n° 6, Via Righi - 41037 MIRANDOLA (Mo) ITALY

169410_ENG-1 169410_ENG-3

MB010149

RGP28R

Demolition tool
Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND

DUST HAZARD IGNORING FLYING OBJECTS HAZARD


Breathing dust will cause death INSTRUCTIONS HAZARD Fragments fly up to 40 m (130 ft) Serial number

or severe injury. Faulty handling practice could and could cause death or severe Model Max cylinder pressure (bar)

cause death or severe injury. injury.


Always wear approved Weight (kg) Max rotation pressure (bar)

respirator. Read and follow the instructions Stop operation when a


Min working Max cylinder oil flow (l/min)

in the operator's manual. person enters hazard zone. weight (kg)

Wear approved personal Manufactured Max rotation oil flow (l/min)

protective equipment. Manufactured by: MANTOVANIBENNE srl


n° 6, Via Righi - 41037 MIRANDOLA (Mo) ITALY

169410_ENG-1 169410_ENG-3

MB010147

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 23


Safety RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

RGP33R

Demolition tool
Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND
DUST HAZARD IGNORING FLYING OBJECTS HAZARD
Breathing dust will cause death INSTRUCTIONS HAZARD Fragments fly up to 40 m (130 ft) Serial number

or severe injury. Faulty handling practice could and could cause death or severe Model Max cylinder pressure (bar)

cause death or severe injury. injury.


Always wear approved Weight (kg) Max rotation pressure (bar)

respirator. Read and follow the instructions Stop operation when a


in the operator's manual. person enters hazard zone. Min working
weight (kg)
Max cylinder oil flow (l/min)

Wear approved personal Manufactured Max rotation oil flow (l/min)

protective equipment. Manufactured by: MANTOVANIBENNE srl


n° 6, Via Righi - 41037 MIRANDOLA (Mo) ITALY

169410_ENG-1 169410_ENG-3

MB010153

RGP09R, RGP20R, RGP38R

Demolition tool
Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND

FLYING OBJECTS HAZARD


Serial number
Fragments fly up to 40 m (130 ft)
Model Max cylinder pressure (bar)
and could cause death or severe
injury.
Weight (kg) Max rotation pressure (bar)

Stop operation when a


Min working
weight (kg)
Max cylinder oil flow (l/min)
person enters hazard zone.
Manufactured Max rotation oil flow (l/min)
Wear approved personal
Manufactured by: MANTOVANIBENNE srl protective equipment.
n° 6, Via Righi - 41037 MIRANDOLA (Mo) ITALY

DUST HAZARD
Breathing dust will cause death
or severe injury.
Always wear approved
respirator.

169410_ENG-1

IGNORING
INSTRUCTIONS HAZARD
Faulty handling practice could
cause death or severe injury.
Read and follow the instructions
in the operator's manual.

169410_ENG-3

MB010112

Page 24 - Operation COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Operation
RGP23R, RGP28R, RGP33R, RGP38R

5. OPERATION

5.1 OPERATING INSTRUCTIONS

RECOMMENDED USE
The grapple is designed for use in handling and recycling. For more information,
contact your local dealer.

OPERATING CONDITIONS
Principles of installation
Almost all carriers meeting mechanical and hydraulic requirements can be used to
operate products. See “Product specifications” on page 54. The product is installed
on the carrier much in the same manner as installing a bucket or other attachments.
A flange-mounted products requires also a separate mounting bracket.
The products is connected to a carrier's hydraulic circuit with an installation kit. If
the carrier is already fitted with an installation kit, the installation requires only
suitable hoses and fittings. For product installation, secondary relief valves in the
bucket cylinder circuit and the carrier auxiliary circuit are needed. If the carrier does
not have a suitable kit to run attachments, one must be built. This may require a
more complex installation, including new piping and additional valves such as a
flow control valve or pressure relief valve.
Suitable kits can be ordered from the manufacturer or their local dealers, carrier
manufacturers and their dealers, or a third party suppliers.
Hydraulic oil
In general, the hydraulic oil originally intended for the carrier can be used with this
product.
Operating temperature
The operating temperature is -20 °C (-4 °F) to 80 °C (176 °F). If you must work in
a temperature lower than -20 °C (-4 °F), the product must be preheated before any
operation can begin. Start the operation with low hydraulic flow.
Note: The temperature of the hydraulic oil must be monitored. Ensure that oil grade
and monitored oil temperature together guarantee correct oil viscosity.

PRINCIPLES OF OPERATION
The operation of the product is based on a static force produced by the hydraulic
cylinder of the product. To increase the product's working life, pay particular
attention to correct working methods.

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 25


Operation RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

5.2 DAILY OPERATION

Warning! Protect yourself and your surroundings from flying debris and
collapsing concrete frames. Do not operate the product or carrier with people
around it.

The product, as a standard assembly, must not be used under water. It must be
adapted for underwater applications. Contact your local dealer for more
information on underwater use.
After operating the product under water or in environments close to the sea,
carefully wash the product. Subsequently disassemble the hinges and carefully
clean the pins and bushings to remove all traces of oxidation. Lastly, grease the
disassembled parts.

MB010031

■ Prepare the carrier for normal excavation work. Move the carrier to the required
position. Set the drive to neutral.
■ Set the engine speed to the recommended engine RPM.

Page 26 - Operation COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Operation
RGP23R, RGP28R, RGP33R, RGP38R

■ NOTICE! Carefully operate the carrier controls to place the product and boom
into the working position. Quick and careless boom movements can result in
damage to the product.

MB010122

■ Use a safety screen to protect the operator from flying debris. Keep the cabin
windows and doors closed during operation.

MB010121

■ Do not use product for moving excavator.

MB010120

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 27


Operation RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

■ When operating the product, make sure that it does not make contact with the
carrier boom or hydraulic lines.

MB010119

■ Do not operate product with the carrier's boom stick or bucket cylinders at the
end of their stroke (either fully extended or retracted). Damage to the carrier
may result.

MB010118

■ When the jaws are closed, the cylinder rod is exposed. The operator must take
care not to hit the rod with concrete or iron bars. Damage to the cylinder rod
may cause rod seal breakage and oil leaks.

MB010117

Page 28 - Operation COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Operation
RGP23R, RGP28R, RGP33R, RGP38R

■ Getting steel frame or rebar between jaws and cylinder rod clevis can cause
damage to the cylinder rod or jaws. To avoid cylinder damage, always remove
demolition debris from the housing.

MB010116

■ To avoid a dangerous fall, ensure that the structure your carrier is on is strong
enough to support it

MB010113

■ To prevent the spread of dust during operation, constantly keep the working
area damp with water jets.

m
20
MB010114

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 29


Operation RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

■ Stay more than 10 meters (33 feet) away from live, overhead electric cables
with any part of the machine.

MB010115

■ The bearings must be well greased during operation. Make regular inspections
during operation. If no grease is visible, the bearings require more frequent
greasing. If bearings are covered with excessive grease, they require less
frequent greasing.

Page 30 - Operation COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Operation
RGP23R, RGP28R, RGP33R, RGP38R

5.3 MOUNTING AND DISMOUNTING THE PRODUCT

REMOVAL FROM CARRIER

Warning! The product must be secured from falling over when disconnecting
it from the carrier. Only use a skilled operator to position the carrier for the
removal!
Warning! Hydraulic pressure inside the product must always be released
before opening hose connections!
Warning! Hot hydraulic fluid can cause severe injuries!
Warning! The thrust bearing must be locked to prevent the product from
rotating during maintenance or transportation.
1. Position the product horizontally on the floor.

MB010123

2. Stop the carrier engine. Operate the boom and product controls to release
pressure trapped inside hoses.
3. Close the product shut-off valve. If quick couplers are used, disconnection
automatically closes product lines. If the line includes ball valves, make sure
that they are closed.

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 31


Operation RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

4. Disconnect the hoses. Protect the environment from oil spills. Plug the hoses.

MB010082

5. Remove the mounting bracket pins and other parts.

MB01024

6. Install the locking pins and cotter pins.

MB010085

Page 32 - Operation COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Operation
RGP23R, RGP28R, RGP33R, RGP38R

7. Move the carrier aside, if needed.

INSTALLATION ON THE CARRIER

Warning! The residual air in the hoses must always be removed before
operation!
1. Remove the cotter pins and take out the locking pins.

MB010038

2. Install the product in the same manner as mounting a bucket. Install bucket pins.

MB01025

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 33


Operation RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

3. Connect the hoses. An installation inspection must be carried out after the
product has been mounted on the carrier. During installation inspection, certain
specifications (operating pressure, oil flow, etc.) are checked so that they are
within given limits. See “Product specifications” on page 54.
4. Open the ball valves.
5. Remove the air from the hoses by carefully operating the crusher cylinder.
Open and close the empty jaws several times.
Note:
■ If the lines going to the opening and closing connection have two different
pressure values, connect the line with the highest pressure (which should not
exceed the max. value) to the connection fitting jaw closing and the lower
pressure line to the connection fitting jaw opening, in order to have the
maximum clamping force.
■ Remove the cap from the fitting of the hydraulic hoses connecting the excavator
and the crusher.
■ Make sure that the hose fittings are perfectly clean and dust-free, and attach
them to the machine by tightening the screws or the fittings.
Note:
■ The hydraulic rotation motor can operate with the drainage outlet plugged if,
during activation, the back-pressure on the drainage branch during operation is
not greater than 15 bar (218 psi).
■ At first installation, check the backpressure value on the return branch of the
rotation system, activating the hydraulic rotation in both directions.
■ If the measured back pressure is greater than 15 bar (218 psi), connect a
drainage line that connects the drainage attachment of the motor to the tank.
■ The drainage attachment of the motor, normally plugged, is located on the
bottom of the motor (see illustration).
1&4” GAS

MB010101

Page 34 - Operation COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Operation
RGP23R, RGP28R, RGP33R, RGP38R

5.4 MOVEMENT
The transportation and parking positions are shown below. When moving the
carrier, ensure that the product is not too close to the carrier.

MB010126

5.5 SPECIAL CONDITIONS OF USE


The product may require modifications, special operating techniques, increased
maintenance or special wear items if it is used in conditions that differ from normal
handling or recycling work. Special conditions of use are:
■ Operations in extremely low or high temperatures
■ Use of special hydraulic fluids
■ Operations with special carrier
■ Other special conditions

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 35


Operation RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

In case of special conditions of use, contact your local dealer for instructions.

The grapple must not be used under water.

5.6 STORAGE

LONG TERM STORAGE


Observe the following points when the product is stored. This way, the vital parts
of the product are protected from rust and the product is ready to be used whenever
necessary.
1. Make sure your storage area is dry.
2. To avoid damaging the cylinder rod, operate the cylinder to the shortest position
by leaving the jaws open.
3. Insert blocks under the product to keep it off the ground. If the product is stored
outside, cover it to prevent rusting.

MB010127

4. Apply grease to all product parts. Protect mounting bracket, pin holes and pivot
ends with an anticorrosive agent.
5. Seal connections with clean plugs to prevent oil leakage and dirt from getting
into the couplings.
6. Make sure the product cannot fall over.

Page 36 - Operation COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R,
RGP23R, RGP28R, RGP33R, RGP38R

LUBRICATION

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Lubrication - Page 37


Greasing RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

1. GREASING

1.1 RECOMMENDED GREASES

Item Recommended greases Greasing interval


Pins and bushings every 8 hours
Thrust bearing every 40...80 hours
Additives: molybdenum disulfide
Minimum working temperature below
lowest ambient temperature
Penetration 0 ... 2 (NLGI)
No reaction with hydraulic oils
Water resistant
Good adhesion with steel

1.2 GREASING POINTS

Follow the product's greasing instructions and avoid excessive greasing.


Dispose of empty grease containers appropriately.
The greasing points of the product are marked with the following sticker.

Page 38 - Lubrication COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Greasing
RGP23R, RGP28R, RGP33R, RGP38R

The greasing points of the product are shown below.

MB020005

GRAPPLE PARTS
1. Always grease before operation and after every 8 hours of operation.
2. Adapt greasing interval and amount of grease to working conditions.
Insufficient greasing or improper grease may cause abnormal wear of parts.

THRUST BEARING
1. Grease adequately after every 40...80 hours of operation.
2. Adapt greasing interval and amount of grease to working conditions.
3. Apply grease from grease gun to grease nipples. It is important to rotate the
thrust bearing during lubrication. Complete the lubrication after rotation.
Insufficient greasing or improper grease may cause abnormal wear of parts.
Note: Use only grease specified for thrust bearing.

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Lubrication - Page 39


Carrier hydraulic oil RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

2. CARRIER HYDRAULIC OIL

2.1 REQUIREMENTS FOR HYDRAULIC OIL

GENERAL REQUIREMENTS
In general, the hydraulic oil originally intended for the carrier can be used with this
product. However, since working with the product heats the oil more than with the
usual excavation work, the temperature of the oil must be monitored.
If the temperature of the hydraulic oil exceeds 80 °C (176 °F), an auxiliary oil cooler
is needed. The oil viscosity must be between 1000-20 cSt while the product is being
used.
When the product is used continuously, the temperature of the hydraulic oil
normalizes at a certain level depending on conditions and on the carrier. The
temperature in the tank must not exceed the maximum allowed.
The product must not be started if the ambient temperature is below freezing and
the oil is very thick. The machine must be moved to bring the oil temperature above
0 °C (32 °F) before working can start (viscosity 1000 cSt or 131 °E).

Page 40 - Lubrication COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Carrier hydraulic oil
RGP23R, RGP28R, RGP33R, RGP38R

OIL SPECIFICATIONS
The table below shows hydraulic oils recommended for product use. The most
suitable oil is selected in such a way that the temperature of the hydraulic oil in
continuous use is in the ideal area on the chart and the hydraulic system is used to
best advantage.

Problems due to incorrect hydraulic oil viscosity in the product:


Oil too thick
■ Difficult start up
■ Stiff operation
■ Danger of cavitation
■ Sticky valves
■ Filter bypass opens, impurities in the oil are not removed
Oil too thin
■ Efficiency losses (internal leaks)
■ Damage to gaskets and seals, leaks
■ Accelerated wearing of parts, because of decreased lubrication efficiency
■ Danger of cavitation

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Lubrication - Page 41


Carrier hydraulic oil RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

Note: We strongly recommend the use of different hydraulic oils in the summer and
in the winter if there is an average temperature difference of more than 35 °C (95
°F). The correct hydraulic oil viscosity is thus ensured.

SPECIAL OILS
In some cases, special oils (for example biological oils and nonflammable oils) can
be used with the product Observe the following aspects when considering the use
of special oils:
■ The viscosity range in the special oil must be in the given range (1000-20 cSt).
■ The lubrication properties must be sufficient.
■ The corrosion resistance properties must be good enough.
Note: Although a special oil could be used in the carrier, always check its suitability
with the product Contact the oil manufacturer or your local dealer for more
information about special oils.

2.2 OIL COOLER


The carrier hydraulic system must be able to maintain a temperature within an
acceptable level during the product operation. This is because:
1. Seals, wipers, membranes and other parts manufactured from the corresponding
materials can normally stand temperatures up to 80 °C (176 °F).
2. The higher the temperature is, the less viscous the oil gets, thus losing its
capability to lubricate.
A standard carrier, with a proper product circuit, meets the requirements of the
necessary cooling capacity. If the oil temperature tends to be too high during
product operation, the following must be checked:
■ The product circuit pressure relief valve should not be opened unnecessarily.
■ The product circuit pressure drops must be reasonable; that is, less than 20 bar
(290 psi) in the hydraulic line.
■ There should be no internal leakages in product or carrier hydraulic pumps,
valves, cylinders, motors, etc.
If all of the above-mentioned items are in order, and the temperature of the hydraulic
oil still tends to be too high, extra cooling capacity is needed. Contact the carrier
manufacturer or your local dealer for details.

Page 42 - Lubrication COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Carrier hydraulic oil
RGP23R, RGP28R, RGP33R, RGP38R

2.3 OIL FILTER


The purpose of the oil filter is to remove impurities from the hydraulic oil. Air and
water are also impurities in oil. Not all impurities can be seen with the naked eye.
Impurities enter the hydraulic system:
■ During hydraulic oil changes and refilling.
■ When components are repaired or serviced.
■ When the product is being installed on the carrier.
■ Because of component wear.
Normally the existing, main oil filters of the carrier are used as attachment circuit
return line filters. Contact the carrier manufacturer or your local dealer concerning
instructions for the filter change intervals.
In product work, the carrier oil filter must fulfill the following specifications:
■ The oil filter must allow maximum particle size of 25 microns (0.025 mm).
■ The oil filter material must be man-made fibre cloth or very fine gauge metallic
mesh to withstand pressure fluctuations.
■ The oil filter must have a nominal flow capacity of at least twice the product's
maximum flow.
In general, oil companies guarantee new oils to have a maximum particle size of 40
microns. Therefore, filter the oil when filling the tank.
The damage caused by hydraulic oil impurities in the carrier and attachment circuits
include:
Shortened working life of pumps and other components
■ Rapid wear of parts.
■ Cavitation.
■ Wear of cylinder and gaskets.
Reduced attachment efficiency
■ Accelerated wear of moving parts and seals.
■ Oil leakages.
Shortened working life and reduced lubricating capability of oil
■ Overheated oil.
■ Deteriorated oil quality.
■ Electrochemical changes in hydraulic oil.

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Lubrication - Page 43


Carrier hydraulic oil RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

Malfunction of valves
■ Binding spools.
■ Rapid wear of parts.
■ Blocking of small holes.
Note: Component damage is only a symptom. The trouble itself will not be cured
by removing the symptom. After any component damage due to impurities in the
oil, the entire hydraulic system must be cleaned. Dismantle, clean and reassemble
the product and change the hydraulic oil.

Page 44 - Lubrication COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R,
RGP23R, RGP28R, RGP33R, RGP38R

MAINTENANCE

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Maintenance - Page 45


Routine maintenance RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

1. ROUTINE MAINTENANCE

1.1 OVERVIEW
This product is a precision-made hydraulic machine. Therefore, great care and
cleanliness should be taken when handling any of the hydraulic components. Dirt is
the worst enemy in hydraulic systems.
Handle the parts carefully and remember to cover any cleaned and dried parts with
a clean, lint-free cloth. Do not use anything other than purpose-designed materials
for cleaning hydraulic parts. Never use water, paint thinners or carbon tetrachloride.
Components, gaskets and seals in the hydraulic system should be oiled with clean
hydraulic oil before assembly.
Remember to grease the product parts regularly, according to the instructions in this
manual.
Prior to maintenance or inspection, operate all the control levers to their fully
extended stroke. This will release pressure within the hydraulic piping and prevent
unexpected movement of the jaw and loss of oil through the hydraulic lines.

Close the jaws during maintenance or inspection. If you must leave the jaws
open, remember to block the jaws to prevent them from closing.

1.2 INSPECTION AND MAINTENANCE BY THE OPERATOR


Note: The times given refer to the carrier hours with the product installed.

EVERY EIGHT HOURS


Grease shafts and pins

DAILY MAINTENANCE
1. Check the hydraulic hoses and hose connections. Tighten if necessary.
2. Check the wear plates for wear and fastening. Tighten bolts or replace plates, if
necessary. See “Replacing wear plates” on page 49.
3. Check the grease nipples.

Page 46 - Maintenance COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Routine maintenance
RGP23R, RGP28R, RGP33R, RGP38R

WEEKLY MAINTENANCE
1. Check the main body for wear.
2. Check the pins and bushings for wear.
3. Check the cylinder rod, seals and connection points for wear. Tighten if
necessary.
4. Observe hydraulic oil temperature for all lines and connections.
5. Check that the product works smoothly by operating the jaws.
6. Tighten connections, if necessary.

EVERY 40...80 HOURS


Grease the thrust bearing. Adapt the greasing interval and amount of grease to
working conditions.

1.3 INSPECTION AND MAINTENANCE BY THE DEALER


Note: The times given refer to carrier hours with the product installed.

INITIAL 50 HOUR INSPECTION


It is recommended that your local dealer perform the first inspection after 50 to 100
operating hours. Contact your local dealer for more information about the initial 50-
hour inspection.

EVERY 600 HOURS OR ONCE A YEAR


The 600-hour/yearly service is performed by your local dealer. It is recommended
every 600 operating hours or once a year, whichever comes first. Neglecting the
600-hour/yearly service can cause severe damage to the product.
Your local dealer will reseal the product and replace safety decals as needed.
Contact your local dealer for more information about 600-hour/yearly servicing.
During this service, you should also perform the following tasks:
■ Check all hydraulic connections.
■ Check that the hydraulic hoses do not rub against anything in any boom/stick
position.

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Maintenance - Page 47


Routine maintenance RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

1.4 MAINTENANCE INTERVALS IN SPECIAL APPLICATIONS


The service interval is considerably shorter with special applications. In special
applications, consult your local dealer for the correct service intervals.

The product, as a standard assembly, must not be used under water. It must be
adapted for underwater applications. Contact your local dealer for more
information on underwater use.

1.5 OTHER MAINTENANCE PROCEDURES

WASHING THE PRODUCT


When working with product and removing it from the carrier, dirt (mud, rock
powder, etc.) can become attached to it. Wash the outside of the product with a
steam washer before sending it to the workshop. Otherwise dirt can cause
difficulties in disassembly and assembly.
CAUTION! Plug the pressure and return line before washing the product or else dirt
could get into it and cause damage to the components.

Page 48 - Maintenance COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Replacing wear plates
RGP23R, RGP28R, RGP33R, RGP38R

2. REPLACING WEAR PLATES

TIGHTENING TORQUE FOR WEAR PLATES

Tightening torque, grade Tightening torque, grade Tightening torque, grade


Screw
8.8 10.9 12.9
M8 25 Nm (18 lbf ft) 35 Nm (26 lbf ft) 42 Nm (31 lbf ft)
M10 50 Nm (37 lbf ft) 70 Nm (52 lbf ft) 85 Nm (63 lbf ft)
M12 85 Nm (63 lbf ft) 120 Nm (89 lbf ft) 145 Nm (107 lbf ft)
M14 135 Nm (100 lbf ft) 190 Nm (140 lbf ft) 230 Nm (170 lbf ft)
M16 210 Nm (155 lbf ft) 295 Nm (218 lbf ft) 355 Nm (262 lbf ft)
M18 290 Nm (214 lbf ft) 410 Nm (302 lbf ft) 490 Nm (361 lbf ft)
M20 410 Nm (302 lbf ft) 575 Nm (424 lbf ft) 690 Nm (509 lbf ft)
M24 710 Nm (524 lbf ft) 995 Nm (734 lbf ft) 1240 Nm (915 lbf ft)
M27 1050 Nm (774 lbf ft) 1450 Nm (1069 lbf ft) 1750 Nm (1291 lbf ft)
M30 1420 Nm (1047 lbf ft) 2000 Nm (1475 lbf ft) 2350 Nm (1733 lbf ft)

REMOVAL OF WEAR PLATES

Warning! Support the grapple jaw to prevent it from closing unexpectedly


during maintenance.

A used wear plate can be recycled. Contact your dealer for more information
about local regulations of recycling.
Note: Wear plates should be changed in order to avoid wearing of the base material.
Both edges can be used by reversing wear plates.
1. Position the attachment on level ground.
2. Support the grapple jaws.
3. Clean the wear plates and the base.
4. Open and remove screws and nuts.

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Maintenance - Page 49


Replacing wear plates RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

5. Remove wear plates.

MB030035

INSTALLATION OF WEAR PLATES


1. Clean all parts carefully.
2. Install wear plates.
3. Install screws and nuts.
4. Check that wear plates are seated properly. Tighten screws and nuts to the
specified torque.

Page 50 - Maintenance COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Troubleshooting
RGP23R, RGP28R, RGP33R, RGP38R

3. TROUBLESHOOTING

3.1 JAW DOES NOT MOVE


MALFUNCTION IN EXCAVATOR HYDRAULIC SYSTEM
Check the operation of the auxiliary circuit.

BALL VALVES MAY BE CLOSED


Open the ball valves.

JAW MAY BE BLOCKED


Remove obstacles.

OIL LEAKAGE WITHIN CYLINDER


The product must be serviced in an authorized Rammer service shop.

CYLINDER ROD IS BENT


The product must be serviced in an authorized Rammer service shop.

3.2 EXCESSIVE MOVING


WORN PINS AND BUSHINGS
The product must be serviced in an authorized Rammer service shop.

3.3 OIL LEAKAGE


OIL LEAKAGE AT HOSE END
Check the hose end and tighten.

OIL LEAKAGE AT SWIVEL JOINT


The product must be serviced in an authorized Rammer service shop.

CYLINDER SEALS ARE DAMAGED


The product must be serviced in an authorized Rammer service shop.

3.4 PRODUCT DOES NOT ROTATE


ROTATION IS LOCKED
Open the rotation lock. See “Mounting and dismounting the product” on page 31.

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Maintenance - Page 51


Troubleshooting RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

3.5 FURTHER ASSISTANCE


FURTHER ASSISTANCE
If further assistance is required, collect the following information before calling
your dealer:
■ Model and serial number
■ Working hours and service history
■ Carrier model
■ Installation: Oil flow, operating pressure and return line pressure if known
■ Application
■ Has the product operated normally before

Page 52 - Maintenance COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R,
RGP23R, RGP28R, RGP33R, RGP38R

SPECIFICATIONS

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 53


Product specifications RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

1. PRODUCT SPECIFICATIONS

1.1 TECHNICAL SPECIFICATIONS RGP07R

Item Specification
Minimum working weight1 620 kg (1367 lb)
Weight 525 kg (1157 lb)
Max. jaw opening 1500 mm (59.06 in)
Jaw width 600 mm (23.62 in)
Operating pressure 200...250 bar (2900...3625 psi)
Oil flow 20...30 l/min (5.3...7.9 gal/min)
Hose connections 1/2" GAS
Operating pressure, rotation 130...150 bar (1885...2175 psi)
Oil flow, rotation 15...20 l/min (4.0...5.3 gal/min)
Connections, rotation 1/2" GAS
Optimum oil temperature 40...60 °C (104...140 °F)
Allowed oil temperature range -20...80 °C (-4...176 °F)
Optimum oil viscosity at operating 20...45 cSt
temperature
Allowed oil viscosity range 20...1000 cSt
Carrier weight2 5..8 t (11000..17600 lb)
1. Weight of unit with applicable jaws and standard bracket
2. Check carrier's lifting capacity from carrier manufacturer

Page 54 - Specifications COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Product specifications
RGP23R, RGP28R, RGP33R, RGP38R

1.2 MAIN DIMENSIONS RGP07R

1130
1310
600
1090
430
1650
25 95 95 95 95

80
430

170
220

170
Ø18, 14 pcs
65 65
80
25

MB040032

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 55


Product specifications RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

1.3 TECHNICAL SPECIFICATIONS RGP09R

Item Specification
Minimum working weight1 700 kg (1543 lb)
Weight 610 kg (1345 lb)
Max. jaw opening 1650 mm (64.96 in)
Jaw width 600 mm (23.62 in)
Operating pressure 250...300 bar (3625...4350 psi)
Oil flow 20...30 l/min (5.3...7.9 gal/min)
Hose connections 1/2" GAS
Operating pressure, rotation 130...150 bar (1885...2175 psi)
Oil flow, rotation 15...20 l/min (4.0...5.3 gal/min)
Connections, rotation 1/2" GAS
Optimum oil temperature 40...60 °C (104...140 °F)
Allowed oil temperature range -20...80 °C (-4...176 °F)
Optimum oil viscosity at operating 20...45 cSt
temperature
Allowed oil viscosity range 20...1000 cSt
Carrier weight2 7...11 t (15400...24300 lb)
1. Weight of unit with applicable jaws and standard bracket
2. Check carrier's lifting capacity from carrier manufacturer

Page 56 - Specifications COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Product specifications
RGP23R, RGP28R, RGP33R, RGP38R

1.4 MAIN DIMENSIONS RGP09R

1130
1310
600
1090 498
1650 29 110 110 110 110

29
125
130
550
130
125

Ø21, 16 pcs
MB040033

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 57


Product specifications RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

1.5 TECHNICAL SPECIFICATIONS RGP13R

Item Specification
Minimum working weight1 820 kg (1808 lb)
Weight 725 kg (1598 lb)
Max. jaw opening 1700 mm (66.93 in)
Jaw width 800 mm (31.50 in)
Operating pressure 300...320 bar (4350...4640 psi)
Oil flow 20...30 l/min (5.3...7.9 gal/min)
Hose connections 1/2" GAS
Operating pressure, rotation 130...150 bar (1885...2175 psi)
Oil flow, rotation 15...20 l/min (4.0...5.3 gal/min)
Connections, rotation 1/2" GAS
Optimum oil temperature 40...60 °C (104...140 °F)
Allowed oil temperature range -20...80 °C (-4...176 °F)
Optimum oil viscosity at operating 20...45 cSt
temperature
Allowed oil viscosity range 20...1000 cSt
Carrier weight2 10...15 t (22000...33100 lb)
1. Weight of unit with applicable jaws and standard bracket
2. Check carrier's lifting capacity from carrier manufacturer

Page 58 - Specifications COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Product specifications
RGP23R, RGP28R, RGP33R, RGP38R

1.6 MAIN DIMENSIONS RGP13R

1140
1340
800
1100 498
1700 29 110 110 110 110

29
125
130
550
130
125

Ø21, 16 pcs
MB040034

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 59


Product specifications RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

1.7 TECHNICAL SPECIFICATIONS RGP16R

Item Specification
Minimum working weight1 1330 kg (2932 lb)
Weight 1150 kg (2535 lb)
Max. jaw opening 2000 mm (78.74 in)
Jaw width 750 mm (29.53 in)
Operating pressure 300...350 bar (4350...5075 psi)
Oil flow 50...60 l/min (13.2...15.9 gal/min)
Hose connections 3/4" GAS
Operating pressure, rotation 130...150 bar (1885...2175 psi)
Oil flow, rotation 30...40 l/min (7.9...10.6 gal/min)
Connections, rotation 1/2" GAS
Optimum oil temperature 40...60 °C (104...140 °F)
Allowed oil temperature range -20...80 °C (-4...176 °F)
Optimum oil viscosity at operating 20...45 cSt
temperature
Allowed oil viscosity range 20...1000 cSt
Carrier weight2 14...18 t (30900...39700 lb)
1. Weight of unit with applicable jaws and standard bracket
2. Check carrier's lifting capacity from carrier manufacturer

Page 60 - Specifications COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Product specifications
RGP23R, RGP28R, RGP33R, RGP38R

1.8 MAIN DIMENSIONS RGP16R

1340
1550
750
1300
620
2000
36 137 137 137 137

25
142.5
142.5
620

142.5
142.5

Ø25, 16 pcs

MB040035

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 61


Product specifications RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

1.9 TECHNICAL SPECIFICATIONS RGP18R

Item Specification
Minimum working weight1 1400 kg (3086 lb)
Weight 1220 kg (2690 lb)
Max. jaw opening 2000 mm (78.74 in)
Jaw width 900 mm (35.43 in)
Operating pressure 300...350 bar (4350...5075 psi)
Oil flow 50...60 l/min (13.2...15.9 gal/min)
Hose connections 3/4" GAS
Operating pressure, rotation 130...150 bar (1885...2175 psi)
Oil flow, rotation 30...40 l/min (7.9...10.6 gal/min)
Connections, rotation 1/2" GAS
Optimum oil temperature 40...60 °C (104...140 °F)
Allowed oil temperature range -20...80 °C (-4...176 °F)
Optimum oil viscosity at operating 20...45 cSt
temperature
Allowed oil viscosity range 20...1000 cSt
Carrier weight2 16...20 t (35300...44100 lb)
1. Weight of unit with applicable jaws and standard bracket
2. Check carrier's lifting capacity from carrier manufacturer

Page 62 - Specifications COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Product specifications
RGP23R, RGP28R, RGP33R, RGP38R

1.10 MAIN DIMENSIONS RGP18R

1340
1550
900
1300
620
2000
36 137 137 137 137

25
142.5
142.5
620

142.5
142.5

Ø25, 16 pcs

MB040036

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 63


Product specifications RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

1.11 TECHNICAL SPECIFICATIONS RGP20R

Item Specification
Minimum working weight1 1480 kg (3263 lb)
Weight 1300 kg (2866 lb)
Max. jaw opening 2000 mm (78.74 in)
Jaw width 1000 mm (39.37 in)
Operating pressure 300...350 bar (4350...5075 psi)
Oil flow 50...60 l/min (13.2...15.9 gal/min)
Hose connections 3/4" GAS
Operating pressure, rotation 130...150 bar (1885...2175 psi)
Oil flow, rotation 30...40 l/min (7.9...10.6 gal/min)
Connections, rotation 1/2" GAS
Optimum oil temperature 40...60 °C (104...140 °F)
Allowed oil temperature range -20...80 °C (-4...176 °F)
Optimum oil viscosity at operating 20...45 cSt
temperature
Allowed oil viscosity range 20...1000 cSt
Carrier weight2 18...22 t (39700...48500 lb)
1. Weight of unit with applicable jaws and standard bracket
2. Check carrier's lifting capacity from carrier manufacturer

Page 64 - Specifications COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Product specifications
RGP23R, RGP28R, RGP33R, RGP38R

1.12 MAIN DIMENSIONS RGP20R

1340
1550
1000
1300
620
2000
36 137 137 137 137

142.5 25
142.5
620

142.5
142.5

Ø25, 16 pcs

MB040037

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 65


Product specifications RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

1.13 TECHNICAL SPECIFICATIONS RGP23R

Item Specification
Minimum working weight1 1570 kg (3461 lb)
Weight 1390 kg (3064 lb)
Max. jaw opening 2100 mm (82.68 in)
Jaw width 1000 mm (39.37 in)
Operating pressure 300...350 bar (4350...5075 psi)
Oil flow 50...60 l/min (13.2...15.9 gal/min)
Hose connections 3/4" GAS
Operating pressure, rotation 130...150 bar (1885...2175 psi)
Oil flow, rotation 30...40 l/min (7.9...10.6 gal/min)
Connections, rotation 1/2" GAS
Optimum oil temperature 40...60 °C (104...140 °F)
Allowed oil temperature range -20...80 °C (-4...176 °F)
Optimum oil viscosity at operating 20...45 cSt
temperature
Allowed oil viscosity range 20...1000 cSt
Carrier weight2 21...25 t (46300...55100 lb)
1. Weight of unit with applicable jaws and standard bracket
2. Check carrier's lifting capacity from carrier manufacturer

Page 66 - Specifications COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Product specifications
RGP23R, RGP28R, RGP33R, RGP38R

1.14 MAIN DIMENSIONS RGP23R

1370
1600
1200
1430
620
2000
36 137 137 137 160

25
142.5
142.5
620

142.5
142.5

Ø29, 16 pcs

MB040038

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 67


Product specifications RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

1.15 TECHNICAL SPECIFICATIONS RGP28R

Item Specification
Minimum working weight1 2315 kg (5104 lb)
Weight 2100 kg (4630 lb)
Max. jaw opening 2230 mm (87.80 in)
Jaw width 1200 mm (47.24 in)
Operating pressure 300...350 bar (4350...5075 psi)
Oil flow 70...80 l/min (18.5...21.1 gal/min)
Hose connections 3/4" GAS
Operating pressure, rotation 130...150 bar (1885...2175 psi)
Oil flow, rotation 30...40 l/min (7.9...10.6 gal/min)
Connections, rotation 1/2" GAS
Optimum oil temperature 40...60 °C (104...140 °F)
Allowed oil temperature range -20...80 °C (-4...176 °F)
Optimum oil viscosity at operating 20...45 cSt
temperature
Allowed oil viscosity range 20...1000 cSt
Carrier weight2 25...30 t (55100...66100 lb)
1. Weight of unit with applicable jaws and standard bracket
2. Check carrier's lifting capacity from carrier manufacturer

Page 68 - Specifications COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Product specifications
RGP23R, RGP28R, RGP33R, RGP38R

1.16 MAIN DIMENSIONS RGP28R

1490
1745
1300
1400
700
2230
30 160 160 160 160

30
160 160 160 160
700

Ø29, 16 pcs

MB040039

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 69


Product specifications RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

1.17 TECHNICAL SPECIFICATIONS RGP33R

Item Specification
Minimum working weight1 2530 kg (5578 lb)
Weight 2315 kg (5104 lb)
Max. jaw opening 2240 mm (88.19 in)
Jaw width 1300 mm (51.18 in)
Operating pressure 300...350 bar (4350...5075 psi)
Oil flow 70...80 l/min (18.5...21.1 gal/min)
Hose connections 3/4" GAS
Operating pressure, rotation 130...150 bar (1885...2175 psi)
Oil flow, rotation 30...40 l/min (7.9...10.6 gal/min)
Connections, rotation 1/2" GAS
Optimum oil temperature 40...60 °C (104...140 °F)
Allowed oil temperature range -20...80 °C (-4...176 °F)
Optimum oil viscosity at operating 20...45 cSt
temperature
Allowed oil viscosity range 20...1000 cSt
Carrier weight2 30...35 t (66100...77200 lb)
1. Weight of unit with applicable jaws and standard bracket
2. Check carrier's lifting capacity from carrier manufacturer

Page 70 - Specifications COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Product specifications
RGP23R, RGP28R, RGP33R, RGP38R

1.18 MAIN DIMENSIONS RGP33R

1500
1770
1300
1420
700
2240
30 160 160 160 160

30
160 160 160 160
700

Ø29, 16 pcs

MB040040

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 71


Product specifications RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

1.19 TECHNICAL SPECIFICATIONS RGP38R

Item Specification
Minimum working weight1 2610 kg (5754 lb)
Weight 2390 kg (5269 lb)
Max. jaw opening 2240 mm (88.19 in)
Jaw width 1350 mm (53.15 in)
Operating pressure 300...350 bar (4350...5075 psi)
Oil flow 70...80 l/min (18.5...21.1 gal/min)
Hose connections 3/4" GAS
Operating pressure, rotation 130...150 bar (1885...2175 psi)
Oil flow, rotation 30...40 l/min (7.9...10.6 gal/min)
Connections, rotation 1/2" GAS
Optimum oil temperature 40...60 °C (104...140 °F)
Allowed oil temperature range -20...80 °C (-4...176 °F)
Optimum oil viscosity at operating 20...45 cSt
temperature
Allowed oil viscosity range 20...1000 cSt
Carrier weight2 35...40 t (77200...88200 lb)
1. Weight of unit with applicable jaws and standard bracket
2. Check carrier's lifting capacity from carrier manufacturer

Page 72 - Specifications COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


RGP07R, RGP09R, RGP13R, RGP16R, RGP18R, RGP20R, Product specifications
RGP23R, RGP28R, RGP33R, RGP38R

1.20 MAIN DIMENSIONS RGP38R

1500
1770
1350
1455
700
2240
30 160 160 160 160

30
160 160 160 160
700

Ø29, 16 pcs

MB040041

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 73


EC Declaration of Conformity RGP07R, RGP09R, RGP13R, RGP16R, RGP18R,
RGP20R, RGP23R, RGP28R, RGP33R, RGP38R

2. EC DECLARATION OF CONFORMITY
EC DECLARATION OF CONFORMITY

Manufacturer: MANTOVANIBENNE S.R.L.

Address: VIA RIGHI, 6 41037 MIRANDOLA (MO), ITALY

Declares under our sole responsibility that the interchangeable product:

Rammer grapple

Model: RGP07R

Model: RGP09R

Model: RGP13R

Model: RGP16R

Model: RGP18R

Model: RGP20R

Model: RGP23R

Model: RGP28R

Model: RGP33R

Model: RGP38R

Model Serial number Reference number


RGP07R PG07RA
RGP09R PG09RA
RGP13R PG13RA
RGP16R PG16RA
RGP18R PG18RA
RGP20R PG20RA
RGP23R PG23RA
RGP28R PG28RA
RGP33R PG33RA
RGP38R PG38RA

Place of issue: Mirandola, Italy

Date of issue: dd.mm.yyyy

to which this declaration relates, conforms to the Basic Safety and Health Requirements of Directive 2006/42/
EC.
Harmonized standards applied: EN474-1; EN474-5; EN12100-1; EN12100-2

Other standards applied: ISO 10567/92; ISO 7451/83; SAE J1097; DIN 15019; DIN 24086

Name and position of issuer: N.N

Signature of issuer: N.N

Issuer of technical dossier: M.M Via A. Righi, 6 41037 Mirandola (MO) Italy

Original

Page 74 - Specifications COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY


COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Page 75
®

Sandvik Mining and Construction Oy, Breakers Lahti


Taivalkatu 8, P.O. Box 165, FI-15101 Lahti, Finland
Phone Int. +358 205 44 151, Telefax Int. +358 205 44 150
www.rammer.com

75-12-14133-42-20-343
78-12-14133-24-156-294

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