Corporate Office Plant Facility
About Us
Klug Avalon Mechatronics Pvt Ltd is the pioneer in the field of mechatronic sensors
and the name synonymous to high quality “Safe Load Indicator Systems”. We have
indigenously designed and manufactured India’s first “Safe Load Indicator System”
for cranes and material handling equipment. We are the market leaders with the
largest installation base of systems running on various types of cranes and lifting
equipment.
We have a ‘State of the Art’ infrastructure fully integrated plant facility in Pune (India),
where we manufacture mechatronics sensors such as Industrial Load Cells; Draw wire
Sensor; wind Speed Sensor; Inclinometer.
The core of our organization is “value addition”, “dedicated efforts”, “and sense of
urgency”, “innovative excellence” and a highly dedicated team. Our endeavor is to
work on the solutions that would serve our customers in the best possible way.
Our vital experience of providing correct resort for on-field issues has established
us as a solution provider in this domain.
We have a rich experience of more than 2 decades with this one vision this
organization has a dedicated team of 100+ people, 20,000+ systems installed
and our systems are well recognized and running successfully in 40+ countries.
We are supplying Solutions for
Safety systems for Construction cranes
Safety systems for Industrial and Factory cranes
Safety systems for Marine cranes
Safety systems for On-board Weighing Construction Vehicles
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
Company
Founded in the year 2000.
Exports over 40 countries Dubai, UAE & South Africa to name a few.
Preferred partners of majority Crane OEMs & large equipment Fleet Owners.
We have 18,000 active systems on the field in India, UAE, and Saudi Arabia.
World-class Integrated Manufacturing setup in Pune, with an installed capacity
of producing 700 SLI systems in a month.
Capability
Team of 15 service engineers, located across India.
Have a team of 14 Design Engineers, to design and develop systems tailor-made
to suit customers' specific requirements.
Dedicated team of 5 professionals for on call support.
The capability of replacing any SLI system (imported) installed on any type of
cranes at a very reasonable cost.
In house Load cell manufacturing facility
Company has delivered SLI solution right from 1Ton to 800Ton capacity crane.
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
BUSINESS EXCELLENCE
Product development
The product development team is our
backbone We understand that the
product design plays a vital role in
the development of innovative crane
safety solutions. We have an in-house
team of trained & experienced
designers.
Sales Team
All our Sales Consultants have years of
experience in this field and deep
knowledge of site-related operational
safety. They are eager to suggest &
educate our customers to choose the
right product for their application
Quality Management System
Our quality management system meets all
the requirements of reputed product
certification agencies. It adheres to all
domestic and international safety standards.
Each safety system component has been
tested to perform under severe climatic
conditions and is tested for 48 hours
before delivery.
Support Team
We have a dedicated team to take care of all
your enquiries. A dedicated communication
channel is in place to quickly resolve your
issues. They are trained to be sensitized to
customer plight; i.e. when their machine
becomes un-operational if the system is
down; and quickly provide all possible
solutions to resolve the reported problem.
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
MANUFACTURING EXCELLENCE
Manufacturing Setup Quality Control Department
Focus on minimizing dependency and QC Department manned by very sincere and
having complete control on our product experienced engineers who carry out systematic
delivery commitments by building an QC process right from inward of raw material to
in-house manufacturing setup. Our setup dispatch of products to our customers. The
includes: QC department uses the latest and automated
State of the Art PCB Assembly line including testing equipments to ensure Zero defect.
Stencil printer, Pick n Place Machine, The equipment list is vast and include CMM,
Re-flow Oven, AOI, Environment Stress Screening (ESS),
Full fledge Machine Shop including: Burnout Chambers etc.
VMC, CNC, metalworking
Inventory & Production planning control Quality Assurance Department
using SAP software The quality Assurance Department
Automated store using Kardex retrieval ensures that all products exceeds the design
system specifications and expected performance on the
laminar cleanroom and fully automated field. They do so by rigorously testing all
Universal Testing Machine for Load Cell products; thru random sampling. They use
manufacturing laboratory class equipments viz. Rain Chamber,
Cyclic Temperature Chamber, Vibration Table
and perform ESD & EMI compliance test to
meet respective standards
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
PICK & CARRY CRANE SOLUTION
A2B
Limit Switch
Length cum
Angle Sensor
Display
Load Measurement Articulation
using Pressure Sensor
Sensor
Special Features : Specifications:
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
TELESCOPIC CRANE SOLUTION
Special Features Specifications:
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
LATTICE BOOM CRANE SOLUTION
(Optional)
Special Features Specifications:
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
TOWER CRANE SOLUTION
Special Features Specifications:
Load Sensor: Load Pin or Dynamometer
Fail Safe operation, ensuring 100% safety
Simultaneous display of all parameters
Slew Sensor (Optional)
Hook Height Sensor (Optional)
Wind Speed Sensor (Optional)
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
LORRY LOADER CRANE SOLUTION
Special Features Specifications:
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
EOT SOLUTION
Special Features Specifications
Ultra Bright 4 “ ( 100 mm ), 04 digits LED
Display which is visible from up to 50 Meters
Rugged for outdoor duty
Fast Installation, can be done in minutes,
no specific tools required
Simple Calibration, using an inbuilt keypad
Complete digital processing, fast, accurate
& reliable
Wide range Power Supply input: 90 V –
260 VAC
Operating temperature : 0 – 60 Degree C
Storage temperature: -20 to 80 degree C
Choice of various load sensors to suit
application
Accuracy of the System: +/- 2 % or better
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
GANTRY CRANE SOLUTION
Special Features Specifications
Ultra Bright 4 “ ( 100 mm ), 04 digits LED
Display which is visible from up to 50 Meters
Rugged for outdoor duty
Fast Installation, can be done in minutes,
no specific tools required
Simple Calibration, using an inbuilt keypad
Complete digital processing, fast, accurate
& reliable
Wide range Power Supply input: 90 V –
260 VAC
Operating temperature : 0 – 60 Degree C
Storage temperature: -20 to 80 degree C
Choice of various load sensors to suit
application
Accuracy of the System: +/- 2 % or better
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
FORKLIFT CRANE
Special Features Specifications
Rugged for outdoor duty
Fast Installation, can be done in minutes, no
specific tools required
Simple Calibration, using in built keypad
Complete digital processing, fast, accurate
& reliable
Wide range Power Supply input: 90 V – 260
VAC
Operating temperature : 0 – 60º C
Storage temperature: -20º to 80º C
Choice of various load sensors to suit
application
Accuracy of the System: +/- 2 %
or better
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
AERIAL WORK PLATFORM
Special Features Specifications
Rugged for outdoor duty
Simple Calibration, using in built keypad
Complete digital processing, fast, accurate
& reliable
Wide range Power Supply input: 90 V – 260
VAC
Operating temperature : 0 – 60º C
Storage temperature: -20º to 80º C
Choice of various load sensors to suit
application
Accuracy of the System: +/- 2 %
or better
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
SCISSORS LIFT
Special Features Specifications
Rugged for outdoor duty
Simple Calibration, using in built keypad
Complete digital processing, fast, accurate
& reliable
Wide range Power Supply input: 90 V – 260
VAC
Operating temperature : 0 – 60º C
Storage temperature: -20º to 80º C
Choice of various load sensors to suit
application
Accuracy of the System: +/- 2 %
or better
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
Special Features Specifications:
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
OFFSHORE CRANE SOLUTION
Wind Speed
Sensor
Load Measurement
using Dynamometer
A2B
Limit Switch
Display
Angle
Sensor
Special Features Specifications:
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
LEVEL LUFFING CRANE SOLUTION
Special Features: Specifications:
Load Sensor suitable for Marine Loading, Alphanumeric digital display for Hook
can withstand impact loading Load, SWL, Operating Boom Angle &
Suitable for Knuckle Boom or Straight Radius, Boom Length,
Boom Audio Visual Warnings for approach,
Stainless steel load sensors overload, Motion cut off. No Lift Zone,
CAN Bus Technology Anti 2 Block
Dual Display system,operator can view the Analog inputs: Up to eight,, taken as
data current or voltage input
Small, sleek Length transducer Digital inputs: Up to eight,, monitoring on
Slip Ring Arrangement or off state
Annunciation light Two nos. Potential free relay contacts to
Motion Cut Off implement motion cut-off: up gradable to
Optional Wind Speed Indication eight nos.
Working Voltage: 240 VAC /110 VAC /24
VDC / 12 VDC
Operating Temperature Range : 0 Degree
C to 60 Degree C
Storage Temperature Range : (-) 20º C to
80º C
Accuracy of the System: +/- 2 % or better
Data Logger Facility: Storage
capacity up to 100000 lift data
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Email :
[email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
Load Pins - Load Pin when replaces with the center pin of a
pulley can be used for load measurement. The load pin provides
a very high service life and can withstand high dynamic and
shock loading. The Load pins are available in standard design
as well as they can custom-designed to suit customer
requirements. They find large suitability in EOT crane application
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
COMPONENTS
HMI/ OPERATOR CONSOLE
Big LED Display: Big LED display are used in applications
wherein the data has to be seen from a longer distance. They
use ultra bright LED's for sharp and clear visibility even in day
light.Application include
a)Load Indication for EOT/ Hoist crane
b)Wind Speed Indication
Models: Displays are available in various viewing distances:
a)100mm (4”): for 40meter
b)200mm (8”) for 80 meter
c)300mm(12”) for 120 meter
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
Pressure Sensor - Electronic pressure sensor measures
the pressure in the hydraulic cylinder of the crane / forklift.
Application:
a)Measure the lift cylinder pressure
b)Measure the outrigger cylinder pressure
Wind Speed Sensor - These Sensors are mounted on a
crane boom tip to measure the wind speed. The capacity of
the crane can degrade drastically with a change in wind speed.
A part from the above application, they are used for meteorology
purposes. The sensor is 3 cup type; has rugged construction
suitable to withstand harsh environmental conditions. The cup
construction is Stainless steel.
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Email : [email protected] | Web : www.klugavalon.com | Call Us : +91 904 999 2363 | +91 904 999 2139
Plot No. 4; 105-106, Ramtekdi Industrial Area,
Hadapsar, Pune, Maharashtra, India 411013
Call Us : +91 904 999 2363 | +91 904 999 2139
Email:
[email protected] | Web: www.klugavalon.com
f in /klugavalon.com
