CONTROL PLAN

Control Plan No. Key Contact Person

Customer Part No. ED002108638 Core Team
Part Name / Description MWC2 CRADLE Supplier Approval Date
Supplier/Plant CAMTECH Engg. Other Approval Date
CONTROL PLAN FOR

Characteristics
Process Machine, Device/ Special
Part/ Process
Name/Operation Jig/ Tools for Char.
Number
Description manufacturing Class
Product /
No Product Process Process
Specification

Classification: Public Information

Classification: Public Information
Classification: Public Information
 Doc No. Rev.No. Date
Date (Original) Date Revised
Customer Engineering Approval / Date
Customer Quality Approval / Date
Rev. No. : 0
Page 1 of 1

Methods

Reaction Plan
Evaluation / Sample
Tolerance Measurement Control Method Resp
method
Qty Frequency

Classification: Public Information

Classification: Public Information
Classification: Public Information
 Part/ Process
Number

10. Material
Collection

30. Groove
Grinding

40. CNC
1st Setup

Classification: Public Information

 40. CNC
1st Setup

50. CNC
1st Setup

60. VMC
1st up

Classification: Public Information

 70 VMC
1st up

80.0 VMC
1st up

90.0
Grinding
op.

100.Deburri
ng &
Cleaning
100.Final
Inspection

Classification: Public Information

 Machine, Characteristics Methods
Process
Device/ Jig/ Special Char. Product / Evaluation /
Name/Operati Sample
Tools for No Product Process Class Process Tolerance Measurement
on Description Qty
manufacturing Specification method
Cutting
Material Machine Material Spring MTC report
1 1
Specificatio Properties Steel verification
n
Thickness ±0.04 V/C 10%
As per
Width ±0.2 V/C 10%
Pattern Drg
Length ±0.5 M/T 10%
Burr, Rusty
Visul
3 and Visually 10%
Inspection
Cleaning
4 Qrder Qty As per PO Visully 100%

Gringing Flyer Strip Fix-20-1

Machine. 1 Fixture Alighment, Fix-20-2 Visually 100%
process Fix-20-3
parameter
2 Positiong
Groove <0.15 V/C 100%
length(Dim Vernier
3 75.00 ±10 1
Pos as per Caliper
drawing)
Groove Vernier
Grinding 4 2.70 ±0.1 1
Width Caliper
Groove Vernier
5 0.60 ±0.05 1
Depth Caliper
Groove
6 0.40 Comprator 1
Roughness
Bed
7 Visually 100%
Cleaning
CNC Over all Insert
machine, length Wear, Height
Facing Turning 1 Speed, 108 ±0.3 1
(proof Gauge
tool Insert length) Feed, Jaw
CNMG 0.8, Process
Boring Bar
Insert
Ø25mm
CNMG 0.8,
TNMG 0.8 Classification: Public Information
 CNC Insert
machine, Wear,
Turning Speed,
tool Insert Feed, Jaw
CNMG 0.8, Process
Boring Bar 2 Outer Dia. 180 (-0.5) Micrometer 1
OD Turning Insert
Ø25mm OD Chamfer
3 1*45 ±0.2 1
CNMG 0.8, Chamfer gauge
TNMG 0.8 Bore Dial
4 Thru Bore 99.70 (+0.025) 1
Gauge
Chamfer
5 ID Chamfer 1.5*45 1
gauge
Id Turning Vernier
6 Step ID 136.00 ±0.2 1
Caliper
Depth
7 Step ID Dept 5.00 ±0.2 1
Vernier
8 Perpandicula 0.01 Max Dial Gauge 1
CNC Insert Venier
Facing machine, 1 Total length Wear, 107 ±0.1 1
caliper
Turning Speed,
tool Insert 2 Outer Dia. Feed, Jaw 135.3 (+0.1) Micrometer 1
CNMG 0.8, Process
OD Turning Boring Bar 3 Thickness 15 (+0.1) Micrometer 1
Insert
Ø25mm OD Chamfer
4 1*45 ±0.2 1
CNMG 0.8, Chamfer gauge
TNMG 0.8 Chamfer
5 ID Chamfer 1*45 ±0.2 1
gauge
Face runout Runout
6 0.01 Max 1
wrt bore Guage
7 Face Parality 0.01 Max Micrometer 1
Id Turning
8 Step OD 140.30 (+0.1) Micrometer 1
9 Dist 25.00 ±0.2 HG 1
10 Dist 20.00 ±0.2 HG 1
11 Undercut O 133.00 ±0.2 Micrometer 1
VMC 2 Hole Drill Wear, Thread
machine, 1 Speed, M10*1 Go/ NO Go 1
Tapping gauge
Dia 8.5 & 2 holes Feed, Jaw Vernier
5.0 carbide 2 Process 155.00 ±0.1 1
PCD Caliper
drillM6*1
& ,M10*1 Vernier
3 4 holes drill 11.00 ±0.1 1
Tap, Dia Caliper
11.0 Drill, 4 Holes Vernier
4 18.00 ±0.1 1
Dia 18.0 Counter Caliper
End mill Counter Depth
Cutter 5 10.30 (+0.2) 1
Depth Vernier
Chamfer
Drilling, 4 Holes Vernier
Cutter, 6 155.00 ±0.1 1
Chamfring Locating PCD Caliper
& Tapping Fixture 4 holes
7 M6*1 TG 1
Ta[pping
TG &
Tapping
8 10.00 Min vernier 1
Depth
caliper
4 Hole tap Vernier
9 115.00 ±0.1 1
PCD Caliper

Classification: Public Information

 2 Holes Vernier
10 5.00 ±0.1 1
Drill Caliper
2 holes Vernier
11 120.00 ±0.1 1
PCD Caliper
VMC 4 Hole Drill Wear, Thread
machine, 1 Speed, M6*1 Go/ NO Go 1
Tapping gauge
Dia Feed, Jaw
Drilling, TG &
5.0carbide Process
Chamfring 2 Tap Depth 10.00 Min vernier 1
drill,M6*1
& Tapping caliper
Tap,
Chamfer Digital
3 PCD 115 ±0.1 1
Cutter, Veriner
VMC Drill Wear,
machine, 2 Hole thru Speed,
Dia drilling & Feed, Jaw Thread
Drilling, 1 M6*1 Go/ NO Go 1
5.0carbide Oil cap Process gauge
Chamfring Tapping
drill,M6*1
& Tapping
Tap,
Chamfer 2 Dist 28.00 ±0.25 HG 1
Cutter, 3 Dist 76.00 ±0.25 HG 1
Gringing Wheel
Machine. 1 Bore Wear, © 100 (-0.01/-0.03) Bore Gauge 1
Speed,
2 OD Feed, Jaw © 135 (-0.01/-0.03) Micrometer 1
Process
Grinding
3 OD © 140 (-0.01/-0.03) Micrometer 1
Operation
OD & ID
4 0.01 Max Dial Gauge 1
Runout
Surface
5 Ra0.8 max Surface tester 1
Finish
Drilling, Manually Remove
Free From
Chamfring 1 Sharpe Visually 1
Burr
& Tapping Edges
Final InspectionManually
1 Bore © 100 (-0.01/-0.03) Bore Gauge 1

2 OD © 135 (-0.01/-0.03) Micrometer 1

3 OD © 140 (-0.01/-0.03) Micrometer 1

OD & ID
4 0.01 Max Dial Gauge 1
Runout
Surface
5 Ra0.8 max Surface tester 1
Finish
FREE
FROM
Visual VISUALL
6 BURR, 1
Inspection Y
DAMAGE
S & RUST

Classification: Public Information

Methods
Sample Control Reaction Plan
Resp
Frequency Method

Every Coil

Every Lot
Every Lot Incoming Rework/
Operator
Every Lot Insp.Report Reject

Every Lot

Every Lot

Every Cycle

Every Cycle
10

10
Insprocess Rework/
10 Operator
Checksheet Reject
10

Every Cycle

10

Inprocess Machine Rework/ Classification: Public Information

Insp.Report Operator Reject
 10

10
Inprocess Machine Rework/
5 Insp.Report Operator Reject

Setup

5
10
10

10

10

10

5
Inprocess Machine Rework/
Insp.Report Operator Reject
5

5
10
10
5

10

10

10

10

10

10 Inprocess Machine Rework/

Insp.Report Operator Reject
10

10

10

Classification: Public Information

10

10

10

Inprocess Machine Rework/

10
Insp.Report Operator Reject

10

10
Inprocess Machine Rework/
Insp.Report Operator Reject

10
10
1

1
Incoming Machine Rework/
1
Inspection Operator Reject
1

Helper &
Viaully
1 Job Rework
Inspection
Inspector

1 Job Rework/
PDI
Inspector Reject
5

Classification: Public Information

Sr No Rev No Rev Date Revision detail
1 00 12.10.2022 Newly prepared

Classification: Public Information